integrated management system 2014
Transcription
integrated management system 2014
integrated management system 2014 quality iso 9001 customers organisation management safety employees Manuel M-111 security environnement iso 27001 performance sustainable development iso 50001 atex iso 14001 fire detection risk radiation protection lighting risk mase | contents 1. The management’s commitment and management policy........................ 2. General presentation of the group............................................................................... 3. Ensure the durability and sustainable development of the group ..... 4. Organising and running the company........................................................................ 5. Controlling projects.................................................................................................................... 6. Respecting the environment............................................................................................... 7. Avoid industrial accidents and occupational diseases................................. 8. Securing the information system................................................................................... 9. Optimise the energy performance of our buildings ...................................... 10. Monitor and improve................................................................................................................ 5 9 15 18 21 26 28 30 31 31 Appendices List of the business units List of the process managers Presentation of the business units List of mandatory documentation (m-113) Ims objectives 2013 Reference documents Norme ISO 9001: 2008 Norme EN 9100 : 2009 Referentiel MASE/UIC 2009 Référentiel QUALIFOUDRE 2.3 Norme ISO 14001 : 2004 Specification E CEFRI I7 et F7 APSAD ISO / CEI 27001 BS OHSAS 18001 : 2007 SAQR-ATEX ISM-ATEX ISO 50001 : 2011 EIFFAGE adheres to the United Nations Global Compact 2011 on 23 august 2012) EIFFAGE charter of values and objectives – Code of conduct (08.08.08) Adheres to the National Biodiversity Strategy on 26th may 2011 EIFFAGE book of ethics and commitment (october 2011) EIFFAGE purchasing code of conduct (06.02.09) 2 integrated management system 2014 | preamble This manual describes how the CLEMESSY Group’s Integrated Management System is organised. What is an Integrated Management System (IMS) ? The Integrated Management System (IMS) is a management tool which combines quality, health, safety, environment, radiation protection, APSAD, qualifoudre requirements and the information security system. This tool, made available to the business units, makes it possible to : - foster an overall consistency of the systems by avoiding redundancies - have an overall view of organization to better identify the points to be improved - achieve an improvement in the results - facilitate in-house communication - optimize and centralize the audits - meet the recommendations of the group’s sustainable development policy. The standards and their scope of application The provisions relating to the Integrated Management System are applied throughout the whole group or by business unit : Standards Wording of the standards Scope of application ISO 9001 Quality management systems CLEMESSY group ISO 14001 Environmental management systems Requirements and guidelines for use CLEMESSY group EN 9100 Quality management systems, Requirements of the organisations for the aviation, Space and defence industries Monitoring & Control and Measurement Business of the Aeronautics, Space and Transport Business Unit MASE-UIC Business Units’ Safety Improvement Manual Business units according to the MASE regional scope APSAD I7 and F7 : Installation and maintenance service for Fire Detection Systems (FDS) and safety systems (CMSI) I81 and I82 : intrusion detection and video-surveillance. CLEMESSY CA : entities in Mulhouse c3 building and Local Recognised Establishments (LRE) CEFRI French certification committee relating to Business Units for Training and monitoring personnel subject to Ionising Radiation in the workplace. Business units or subsidiaries in the CLEMESSY group concerned by work carried out being subject to ionising radiation in nuclear facilities ISO 27001 Information security management system Business units’ sensitive projects (for which ISO 27001 or equivalent is required) QUALIFOUDRE Reference system for qualifying lighting professionals Companies or subsidiaries within the CLEMESSY group concerned by works to prevent accidental risks in facilities which are classified for environmental protection subject to authorisation (decree of 19th july 2011) BS OHSAS 18001 : 2007 Occupational Health and Safety Management System Business Units concerned, in particular those involved in export activities Saqr-ATEX Voluntary service certification rules put in place by the INERIS Companies or subsidiaries belonging to the CLEMESSY group concerned by workshop repair work on electrical and non- electrical equipment able to be used in explosive atmospheres (ATEX) Ism-ATEX Voluntary service certification rules put in place by the INERIS Companies or subsidiaries belonging to the CLEMESSY group concerned by design, installation and maintenance work on ISO 50001 : 2011 Energy management system CLEMESSY SA owned sites 3 integrated management system 2014 Scope of certification For the ISO 9001 and 14001 standards, the scope concerned by the Group is as follows: Engineering, design, studies, manufacture, installations, commissioning, corrective and preventive maintenance relating to the following installations and equipment : - electrical (electrical switchboards) - low- and high-voltage electrotechnical up to 400 kv - mechanical - instrumentation - automated - Information technology - weak-current installations and equipment - piping and measurement - fire safety systems - video-surveillance and intrusion detection in the field of industry and services. The scopes of the other standards are specified in document M-148. The fundamental role of the management The management undertakes to determine, implement, assess and improve: - the integrated policy and associated objectives, - the high-performance and efficient Integrated Management System (multi-standards) - the organization suited to the market - the availability of the necessary resources - the services and products delivered in compliance with customers’ requirements - listening to customers and taking measures contributing to their satisfaction - risk assessment, the occupational risk assessment - control of the significant environmental aspects identified - regulatory conformity applicable to our business activities. This commitment is a fundamental condition to build a system which is recognized both in-house as well as by our certifying organizations and our customers. The Integrated Management System manual can be circulated freely to our customers, prospects, suppliers, partners and various intereste parties. 4 integrated management system 2014 1| the management’s commitment and management policy the management’s commitment Since it was set up, the CLEMESSY Group has been pursuing its development efforts and has today reached a recognised position in its fields of expertise and local services. «The quality of our services must serve as a reference» For the future, the following areas of progress have been implemented: - ensure the durability and sustainable development of the group - organising and running the company - controlling projects - respecting the environment - avoiding industrial accidents - avoiding occupational diseases - managing exposure to ionising radiation - securing the information system - optimise the energy performance of our buildings The General Management undertakes to see to it that the group’s works and services are carried out in line with this policy, with the concern for continuous improvement, while meeting the regulatory and contractual obligations to achieve customer satisfaction and while respecting our employees and the environment. The General Management makes the Group Quality & Environment Officer, the Health and Safety Department head, the person responsible for the real estate department, the engineer in charge of APSAD/QUALIFOUDRE certification, responsible for checking the decisions taken are applied, the efficiency of the organisation put in place and periodically reporting on the results of these decisions being implemented. Patrick GUERBERT Chairman & Managing Director 5 integrated management system 2014 commitment of the management The members of the executive committee, the business unit managers, the subsidiary managers, the activity managers, the group’s quality, safety and environment officers, the people in charge of central processes, undertake personally along with the Chairman & Managing Director - to enforce the policy and the objectives set out in the Integrated Management Systems Manual m-111, in their departments and business units. - to see to it that all their staff adhere thereto by means of positive communication of the approach described in the manual in order to sustain and meet the Group’s objectives. Léon PALERMITI Directeur Ressources Humaines Philippe LAYLE Directeur Finances et Contrôle de Gestion Alain HERRMANN Directeur Alsace Pascal BEDNARSKI Responsable d’agence Mulhouse Pascal GESQUIERE Responsable d’agence Dunkerque Romain MASSFELDER Chef d’entreprise Metz Philippe GUEDON Directeur Ouest Atlantique Gilbert LECLERC Responsable filiale SEH Daniel BENINGER Directeur Reims Orléans Philippe HUBERT Responsable d’agence Orléans Didier TAVERNE Directeur Maine Normandie Jean-Pierre QUIBEUF Chef d’entreprise associé Mécanique Maine Normandie Dominique STOECKLEN Adjoint à la Direction des Système d’Information Marie-Madeleine REYMANN Adjoint à la Direction des Système d’Information Jean-Marc MONZEIN Chef d’entreprise Colmar Alain CROZON Responsable filiale PLS Stéphane BIELER Chef d’entreprise associé Grands Projets Maine Normandie 6 integrated management system 2014 Christian HOLDER Directeur Aéronautique Spatial Transport Thierry BEAUGE Responsable d’exploitation AST ISE Rémi PETITDEMANGE Responsable d’exploitation AST MEX Dominique BRAND Responsable d’exploitation AST ISA Michel RAMBAUD Directeur EIS/Fluides IT Clemessy Méditerranée hors Etang de Berre Philippe DUBUISSON Directeur Clemessy Nucléaire Alain BESSARD Chef d’entreprise Lyon Xavier UHL Chef d’entreprise Centre-Est Jean-Yves RENARD Chef d’entreprise Epinal Jean-Marc BORREL Chef d’entreprise associé Secauto Jean-Pierre DONZEL Chef d’entreprise associé Secauto Clemessy Méditerranée Etang de Berre Rémy KAUFFMANN Chef d’entreprise Clemessy Motors Vincent HIELE Responsable d’activité EMCS Nord Stéphane DELATTRE Chef d’entreprise Game Ingénierie Olivier LECORNET Responsable filiales Cogelub et LAB Assistance Emmanuel GEYER Chef d’entreprise Energie et Process Industriels Eric BARBIER Responsable d’exploitation Tabelec Jean-Luc VASSELIN Responsable filiale Dynae Patrick GUERBERT Président Game Pyrénées Gilles LACROIX Responsable filiale Game Travaux Marie-France CARAMELLA Responsable centrale du processus Commerce Muriel RISACHER Responsable centrale du processus Finances et Gestion Francine SCHOEPCHEN Responsable centrale du processus Ressources Humaines Jean-Marie GUTLEBEN Responsable Qualité Environnement Groupe Luc GIRARDI Responsable du service Santé Sécurité Radioprotection Pascal CONRATH Responsable d’activité Clemessy Switzerland Jean-Martin MEYER Chef d’entreprise RMT et Clemessy Maroc Francine LECOUTURIER Responsable centrale du processus Achats Alain BECART Responsable Immobilier Moyens Généraux 7 integrated management system 2014 management policy Ensure the durability and sustainable development of the group - Satisfy our customers by providing quality services which meet their needs - Contribute to improving the economic results by having complete control of our operational working methods - Maintain a good level of cash flow - Satisfy our employees by creating a working environment in which they can be fully involved. - Promote innovation in the field of energy efficiency - Continue to improve our offers through research and development. - Favour the use of our staff and restrict the use of outside labour organising and running the company - Carry out staff assessment interviews - Work with a joint information system - Know and apply the procedures - Be part of an initiative to put in place an integrated management system - Clarify our personnel’s missions - Master and make technical expertise progress - Welcome staff - Manage the authorisations. avoid industrial accidents and occupational diseases respect the environment - Be part of our customers’ environmental approach - Reduce our environmental impacts - Ensure a regulatory watch to anticipate solutions - Optimise the management of our waste by reducing the quantities thereof and by increasing amount of our waste which is recycled - Prevent and analyse our environmental accidents. controlling projects - Carry out our projects in line with the rules relating to risk control and the « 5R » - Know the basics of the professional methods recognised by our customers - Be selected as a competent professional in the fields of fire safety, intrusion detection, video-surveillance and lightning protection - Choose suppliers capable of obtaining the same levels of work and services as we offer our customers and monitor their performance - Promote the safety culture for our nuclear activities. - Emphasize having a preventive attitude - Make information systematic and generalise knowledge of the regulations in force - Promote safety via the hierarchy by means of a participative approach with the personal and institutional partners - Integrate safety naturally into production techniques and working methods - Protect employees from ionising radiation and provide them with enhanced medical follow-up - Implement the regulations in force by using the single occupational risk prevention document as a basis for analysis - Communicate on the right of withdrawal and the duty to alert - Manage the risks linked to addictions. monitor and improve - Regularly organise audits and inspections - Promote feedback from the field. Optimise the energy performance of securing the information - Meet the requirements of customers who within the framework of projects issue requirements in terms of it security - Increase the level of security of the Group’s information resources. our buildings - Control our energy consumption - Reduce our carbon emissions. 8 integrated management system 2014 2| general presentation of the group the group’s businesses Designing, integrating, installing, maintaining and improving systems and equipment in the field of electrical and mechanical engineering. The Group’s offers revolve around three types of activities: & expertise maintenance & services projects and proximity systems Whether it be large turnkey projects or proximity work, the teams are mobilised locally et propose a variety of solutions and services in line with our customers’ requirements. Our multi-technical skills, combined with our commitment to R&D, enable us to build turnkey systems and equipment dedicated to numerous industrial processes. Our specialists advise and support the customers when it comes to organising and putting in place their maintenance strategy. - Electrical engineering - Communication & security - Energy efficiency - Process automation - Measurements - Mechanical - Piping - Tests, validation and simulation - Inspection - Electrical equipment - Analysis - Assembly/Erection - Handling, conveying - Maintenance engineering - Management and operating - Repair/reconstruction work - Diagnostics and monitoring - Maintenance operations - Inspection, calibration 9 integrated management system 2014 some references industry transport infrastructure - Renault Tangiers Morocco Designing, building and commissioning several pieces of production equipment : gluing and mirror work islands, opening assembly tools, assembly line for the vehicles’ rear axle units - CNES and Arianespace Maintenance and operation of the safety and protection systems, the electric energy generating and distribution systems and the launchers’ monitoring & control systems - Total Marketing Raffinage Maintenance of the analysers at the Feyzin, Donges and Grandpuits refineries - Sanofi Pasteur Contract relating to the maintenance and qualification of the research equipment (around 3,000 pieces of equipment) and refrigerating equipment on the Marcy l’Etoile premises - Cargill Designing and building the electrical and automated equipment for the cocoa bean processing plant on the island of Java - Famar Orléans-La-Source Designing and carrying out power & lighting and communications work packages, the BMS / EMS (Building Management System/ Environment Management System) as well as the Clean Piping project with a purified water loop being put in place. - GRT Gaz Carrying out the electrical equipment and instrumentation, analyses and metering at the Cerville plant - SNCF (French Railways) Building a test bench for inverters, compressors, auxiliary converters and battery chargers mounted on the TGV highspeed trains for the Technicentre in Bischheim, France. - SENAC Implementing the Fixed Operating Equipment at the toll stations on the Dakar-Diamniadio motorway in Senegal - Port of Lomé Designing and installing the electrical equipment for the new container terminal in the port of Lomé in Togo - Marseille –Provence-Métropole Designing and installing the safety facilities for the VieuxPort tunnel. The supervision implemented makes it possible to manage all the systems : lighting, signalling, ventilations, videosurveillance - STEP Marquette-Les-Lille Carrying out the power & lighting and communications work packages for the new water treatment plant in Marquette-LesLille -Benin National Water Company (SONEB) Designing and installing the electrical and hydraulic equipment on the project to create and distribute drinking water in several towns around the capital, Cotonou - Veolia propreté Supplying analysers for emissions measurements and the measurement acquisition system for the Household Waste Incineration plant in Limoges. energy and nuclear fuel tertiary - EDF – DOM & CORSE Diesel Power Plants Design and turnkey building of the general electrical installations of the new diesel power plants in the French overseas departments and Corsica. - EDF Energies Nouvelles Carrying out the electrical installation work on three units of the photovoltaic plant located in Toul, France. - EDF Modifications to the instrumentation on all the French nuclear power plants. - The General Major Works Department in Brazzaville Congo Designing and carrying out the work to identify six villages in the Pool region, between Brazzaville and Pointe-Noire. - CEA /AEC Designing and building the General Electrical Installations on the Jules Horowitz reactor project on the Cadarache site - EDM (Electricité de Mayotte) Engineering, supplies, erection and commissioning of a system for injecting urea into the exhaust fumes of five diesel engines at an existing power plant. - Altarea Carrying out the electrical installations and the centralised technical management of the Villeneuve La Garenne shopping centre - Orsay Museum – Paris Multi-technical maintenance of the museum’s installations - Caisse des Dépôts et de Consignation Carrying out the works required to deploy a second HVA/ LV network in connection with the restructuring of the energy facilities at the Data Center of the Caisse des Dépôts et de Consignation in Arceuil - City of Strasbourg Designing and carrying out the power & lighting and communications work packages for the new European School of Strasbourg - Claude Bernard University in Lyon Carrying out the power & lighting and communications work packages on the project involving the requalification of the Rockefeller site. - Inter-regional Department of Penitentiary Services– Dijon Replacing the HV cubicles and the cabinets for managing generator sets at 5 establishments in the region. 10 integrated management system 2014 organisation of the group The detailed organisation of the CLEMESSY Group is described in the organisation chart which is available on the intranet. The responsibilities and the relations between the important positions are defined and described in the various managers’ mission or objective sheets. QSE plans or the use of job descriptions may supplement these measures. The central services provide the operational business units with services in the fields of marketing, communication, commerce, purchasing, project production, finance and management, maintenance of means and infrastructure, safety, human resources, legal aspects, quality and the environment. They have a support, validation and monitoring function. General Management Chairman & Managing Director Patrick GUERBERT Industrial Department General Secretariat Méthods Project / contract management Technical validation & Audit Quality Environment Legal Insurance Sales Department Human Resources Department Information Systems Department In-house training centre H.R. policy Health-safety and radiation protection Information systems Information technology Financial and Accounting Control Department Cash flow– Finances General Accounting Audit and internal controls Consolidation – Taxation Accounting control Business units 11 integrated management system 2014 General Management Sector sales managers Marketing & Communication Industrial Department Purchasing co-ordination Property and general resources department Responsible for developing the major commercial sectors Business units ALSACE OUEST / ATLANTIQUE LYON METZ / DUNKERQUE CENTRE EST EPINAL SECAUTO REIMS / ORLÉANS/ BELGIQUE MAINE / NORMANDIE A.S.T. E.I.S/FLUIDES IT CY MEDITERRANÉE HYLINE BELGIQUE HYLINE FRANCE PROCAT CY AUTOMATIZARE CY SWITZERLAND TESEO CLEMESSY NUCLÉAIRE GAME TRAVAUX R.M.T. CLEMESSY MOTORS GAME INGÉNIERIE ÉNERGIE & PROCESS INDUSTRIELS CLEMESSY UK GAME PYRÉNÉES CLEMESSY MAROC E.M.C.S NORD COGELUB LAB ASSISTANCE DYNAE SEH PLS SURVITEC The scopes concerned by the Clemessy Group’s certifications and qualifications are defined in list M-148. 12 integrated management system 2014 process cartography The CLEMESSY Group’s process cartography presents the processes required for the Group’s Integrated Management System and how they interact. - Some processes are of an obligatory nature for the Group’s business units. They are identified in list M 113. - Other processes are proposed by the Group to the business units which can adapt them to the local conditions. They are identified in list M 114. - Finally, some processes, relating in particular to specific business activities, are specific to the business units and are identified in the list of the documentation applicable to the business unit. A process manager is designated for each of these processes. Every year, they carry out a review of their process to assess the efficiency thereof and organise the continuous improvement which the management is responsible for implementing. The results of the process review are used as input data for the Management reviews. Managing the processes incorporates the objectives fixed by the CLEMESSY Group’s Management with the aim of meeting the requirements of our customers, our partners as well as the various interested parties. No processes are outsourced. M-020 Integrated Management System M-111, M-113 M-112, M-124, M-163 IMS + Policy & objectives Document control M-141 M-143 M-159 Risk assessment guide for heath and safety Management review Organisation for personnel management with CEFRI Law and regulations M-173, M-174, M-175, M-176 Environment Design and engineering Market needs Leading the project CM-020 Completion of works (on site - workshops) Engineering Commercial Process Customer requirements Sustainability of the company Risk prevention Local works Maintenance Customer satisfaction SUPPORT PROCESSES Environmental requirements AL-021 FC-031 Procurement, Purchases of Materials and Subcontracting Risks M-140 Steering the processes Economic Project Management M-115 Internal audit procedure M-120 RH-022 Identification of the skills required in short and medium term Continuous improvement M-121 SGX-003 Building management Control of non-conformities Preservation of the environment M-501 Activity report and QSE indicators Measure, analyse and improvement 13 integrated management system 2014 communication Internal Internal communication regarding the IMS at Group level is essential given the geographical diversity of its business units. It is carried out on several levels: - from Group Management to the business units : Integrated Management System, Group performance charts, operating summary of the business units, periodical meetings,… - from the business units to Group Management : periodical business reports and reviews, scheduled meetings, - in each of the Group’s business units: policies and objectives, performance charts, business reports, scheduled meetings, individual performance assessments, informal chats … To allow access to information, CLEMESSY have put in place internal communication terminals. There are fifty or so of them, spread out over the various locations, installed in convivial places such as at the coffee machines or where people regularly pass through. New articles are published each week, providing information about life in the company (business successes, trade shows, key figures, messages from the General Management …). Information is posted on notice boards for the site staff or sites which do not have access to communication terminals. External The rules of communication are described in note CM117. The communication department sees to it that the Group’s graphical charter is adhered to, as well as the image and all the issues whatever the media 14 integrated management system 2014 3| ENSURING THE SUSTANABILITY AND THE DEVELOPMENT OF THE GROUP Medium-term business plan In order to adapt to the technical, technological and organisational developments of the various market segments, the CLEMESSY Group has initiated a thought process for the 3 years to come. MEDIUM-TERM BUSINESS PLANS (MTBP) have been established for each strategic market segment. economic management of projects The financial management of the Group is subject to the application of the legal accounting rules and internal rules regarding financial management edited by CLEMESSY, in order to: - to establish the legal financial statements (accounting), - ensure reporting to the General Management (budgetary control, financial control), - optimise the cash flow situation to a sufficient level to guarantee the development of the company. Process FC-031 describes the economic management of projects so as to control the economic risks relating to carrying out projects. By way of a constant effort within each entity, monitoring the financing of customers’ projects has to be done in line with controlling the Group’s cash flow situation. A financing plan is required for any risky project in accordance with procedure CM107. Analysing the financing of the project is an integral part of the project meeting carried out by the project manager and the financial management department. The information gathered makes it possible to detect at a given time the customer projects which are in an over- or underfinanced position, so that action can be taken during the costing phase and when the project is underway. 15 integrated management system 2014 assessment and adaptation of skills Sustained social dialogue, leads to various social agreements being concluded: - forward planning of jobs and skills - geographical mobility - the employment of seniors and ages management - salary policy - equality between men and women - strenuousness. In order to adapt resources to changes in our businesses and markets, the CLEMESSY Group takes continuous action by means of vocational training, recruitment, apprenticeships, geographical and occupational mobility as well as by career advancement. At the heart of these processes is the personal assessment interview with the employees. in-house training center Our in-house training centre designs and provides training courses as well as training programmes possibly leading to a vocational certificate or even a diploma awarded by the French Ministry of Education . These courses are open to all our employees and concern all the company’s businesses such as electrical fitter, site supervisor, designer, project manager, test supervisor, ... They allow the employees to: - acquire operational knowledge and professional methods, - to appropriate management tools which are part of the values, culture and strategy of our company, - share their experience, - join the business networks. The training courses are partly taught by employees from our company. tuned into customers’ needs It is important for us to continuously assess our customers’ satisfaction and expectations. Being tuned into our customers is done on two levels: - in the operational business units: the quality officers measure the unit’s customer satisfaction through various indicators : spontaneous congratulation letters, paper satisfaction surveys, quotations by customers, our customers’ audits, complaints, etc. Customer complaints are dealt with by establishing deviation sheets in order to analyse the causes of the problem and to take appropriate action. - at Group level : each year, the Marketing Department carries out a satisfaction survey (by telephone) with a panel of the Group’s customers. The results obtained are shared with the operational units and are rigorously monitored by the Group quality manager who sees to it that corrective actions are implemented. The feedback from our customers, even if it appears to be negative, are ways of improving things to be used by our teams in contact with the customers. Any dissatisfaction expressed is an opportunity for our commercial team to meet our customers and to consider with them the solutions which we can provide to the problems raised. 16 integrated management system 2014 sustainable development The expression «sustainable development » qualifies development which meets current needs without compromising the ability of future generations to meet their own needs. In order to do so, the three pillars of sustainable development are economic efficiency, social social equity and respect for the environment. Economic efficiency refers to objectives of sustainability and growth. - Developing the loyalty of our current customers and Commercial Development - Our employee’s feeling of belonging to the Group - Identifying and reducing risks of all kinds. Social equity aims to fulfil human needs, equity and social cohesion. - Development through employee training - Safety and Health, staff satisfaction. - Diverse recruitment policy Respect for the environment aims to preserve, improve and optimise the environment and natural resources over the long term. - ISO 14001 approach - Energy control, reduction in our consumption - Waste management - Prevention and control of risks and impacts - Awareness of our employees - Innovative commercial offers in the field of energy efficiency - Reducing the carbon footprint Ecological Workable Viable Sustainable Sociable Equitable Economical energy optimisation clemsEE commercial offer CLEMESSY proposes to improve the comfort and safety of buildings, reduce the carbon footprint and cut its customers’ energy consumptions. A comprehensive but modular offer has been developed and makes it possible to address economic and environmental issues in industry and the tertiary sector. Each of the bricks contributes to the construction of an overall system making it possible to have the decision support tools serving energy efficiency. 17 integrated management system 2014 4| organising and running the company The CLEMESSY Group has chosen to undertake the implementation of an Integrated Management System which will allow it to do the following : - make the Group and business units sustainable by clearly formalising how they operate and are organised, - be certified to be recognised by customers and partners alike. management by objective Objective of the business units Each business unit defines formalised annual objectives in terms of orders booked, production, profitability, cash flow QSE and improvement stemming from budgetary preparation and the Management’s Review of the Management System. The annual objectives are part of the Group’s strategy developed in the Medium-Term Business Plan. They are conveyed to all the employees generally within the framework of meetings at the start of the year. Operating meetings During the course of the year, regular meetings (management, sales, production, ...) make it possible to monitor the actions and performance indicators put in place to meet the business unit’s objectives. The employees’ individual objective The performance assessment is a periodic assessment, conducted by the immediate superior, to work on the following: - the assessment in terms of performance in relation to the position held and the objectives for the past period, - the objectives to be achieved during the coming period, - the analysis of the employee’s situation and development. This is the moment when the employee’s superior takes stock of the position held, defines the objectives, clarifies the rules and the delegations, and monitors his/her employee. For the employee, the assessment makes it possible to measure what has been done, what remains to be done, the progress made or still to be made, to identify his/her contribution to the success of the business unit and to make it known. The business units’ managers have to work on the professional development of their employees by holding career committee meetings. 18 integrated management system 2014 formalisation of the organisation Organisation chart The organisation charts are presented with a common format and updated at least once a year in the event of changes. All the people in an entity must appear on an organisation chart. Each employee has only one superior. Each organisation chart has to be validated by the immediate direct superior. The files of all the Group’s organisation charts are sent to the Organisation department for a consistency check and updating of the Standard’s document database. Delegation and Sub-delegation The delegations of the Directors / Business Unit Managers (N-1) are established by the Legal & Insurance Department on the basis of instructions given by the General Management. The Legal & Insurance Department sees to it, when establishing them, that the conditions of validity imposed by the Courts are abided by, as well as making sure that the overall format is consistent. The sub-delegation of powers and responsibilities is possible but within the strict framework of the rules set out in procedure M-105 and with the help of the standard formats M-104. Staff replacement stream Formalising the replacement stream has to specify for each department, the name of the person holding each main position and that of his/her replacement(s). group information system The information system is organised around a multi-function tool (Movex) and Lotus Notes. It ensures the uniformity of the data and the consistency of the information within the Group. It is a rigorous tool which makes it possible to speak the same language within the Group and enter the information once only, as close as possible to the operational side. running the management system At the CLEMESSY Group headquarters, specialists in the field of IMS reference systems are in charge of co-ordinating actions for the certification processes which cover several of the Group’s entities. When a certification only concerns a company on a local basis, they can provide support in terms of assistance. The QSE officers in the business units are close to operations and know the requirements of the customers and their businesses. They are versatile and supervise the IMS processes locally and inform the specialists at head office of their requirements. The Quality Environment Steering Committee meets 5 days a year to build, maintain and improve our ISO 9001 and ISO 14001 certified Management System. 19 integrated management system 2014 technical expertise The majority of the CLEMESSY Group operational entities have equipped themselves with expertise grids. CLEMESSY have developed the SAGESSE tool which makes it possible to track expertise with the aim of: - building up a common language in terms of technical expertise, - memorising our technical expertise in a simple manner, - analysing and making existing expertise evolve. staff clearances The CLEMESSY Group companies make sure that the clearances and authorisations are issued according to the ability of a person to carry out fixed tasks safely. These measures are also applicable to temporary staff. The staff not cleared or authorised must not carry out tasks presenting dangers which fall within the scope of clearances. A joint tool, HABILIS, is used to manage the clearances and makes it possible to: - print the clearance certificates - print the access books for the activities in the nuclear industry - monitor the corresponding training or retraining courses - have employees’ knowledge checked at yearly intervals - monitor medical inaptitudes - designate the employees representing the employer for the Prevention Plans and Special Safety and Health Protection Plans. Internal electrical clearance training is carried out in accordance with the CARSAT Alsace Moselle rules, including ED 6127 leaflet published by the INRS (French National Institute for Research & Safety). document control The document system defines all the steps taken in terms of organisation, procedures, methods and resources making it possible to implement the integrated policy and ensure the conformity of the products, work, services and activities carried out to the entire satisfaction of customers, partners and interested parties. This integrated system comprises a structured, controlled and maintained documentation. The clemessy group’s mandatory documents - The list of documents M-113 comprises the documents which must be used in the Group. - The forms associated with a document which is mandatory can be completed by each business unit if need be, without calling into question the mandatory nature of the document. The clemessy group’s reference document - The list of documents M-114 establishes the Group’s reference documents - These documents can be modified by the business units. The business units’ applicable documents - Each business unit must adapt and supplement the list M-114 in accordance with its certified environment. - The list of the applicable documents for each business unit comprise Group reference documents taken as such or adapted and documents relating specifically to the business unit. All these provisions are subject to audit campaigns. 20 integrated management system 2014 5| controlling projects from the customer’s needs to fulfilling them One of the prime concerns of the CLEMESSY Group’s IMS is to meet our customers’ expectations and needs but also to offer them local or efficient project organisations, innovative and attractive technical solutions. The latter are carried out in line with the budgets, deadlines and quality required. The « 5Rs » methodology allows us to control projects: this method ensures that operations are carried out according to plan by holding 5 reviews throughout the life of the project : 5r - tender review - incoming order review - kick-off review - project progress review - end-of-project review Grid M-500 presents the rules to be applied during the reviews required by the Group. The business units can adapt this grid to their certified scope but cannot be exempted from the minimum requirements requested by the Group. The content, organisation and efficiency of the project processing reviews are systematically monitored by the business units’ management. prior to the invitation to tender The commercial staff identifies the requirements relating to the tenders, in terms of customers’ requirements, technical or organisational specifications. The invitation to tender is received and pre-analysed in order to decide whether to prepare the tender or to decline it. The customer is informed of the decision. projects risk The projects representing a volume greater than €750k or presenting risks according to procedure CM-107 have to be subject to a specific validation procedure before the tender is even established and at each stage before committing to the customer. Identifying such projects in the VPI GEODE tool, taking them into consideration and validating them in the tender review, monitoring them using the grid for analysing risks as soon as the order comes in all go to make up this surveillance which is now essential for VPI projects. external and internal consortia / groupings In the event of a temporary Grouping with other external companies or between companies from the CLEMESSY Group to establish the tender, a contract specifies the distribution of the roles and responsibilities of the Consortium members, including everything relating to quality, safety, environment and the other fields concerned. 21 integrated management system 2014 processing the tender The job of preparing the tender is given to a Sales Engineer or a project manager who is the customer’s contact in the tender phase. Before the tender is submitted, they check that it does indeed meet the customer’s requirements and expectations and that the company is capable of producing it in the event of an order. 5r Tender review - Commit the company with regard to the tender or not - Ensure the quality and the exhaustiveness of the tender - Ensure that in the event of an order, it will be able to be produced under satisfactory conditions - Anticipate the safety of the personnel involved processing the incoming order An incoming order review is organised by the commercial staff in charge of the tender before the order is accepted. 5r Incoming order review. - Commit the company in relation to the order or not - Ensure the conformity and exhaustiveness of the order in relation to the tender and the negotiations - Ensure that the order will be able to be produced under satisfactory conditions analysis and monitoring of project risk during construction phase The risks on projects are identified and monitored in the commercial process phase. A grid to analyse the risks can be initiated at this stage by the sales person, ideally accompanied by the project manager approached. After the review on receipt of the order and in the kick-off phase, the project manager takes into account the identification of the risk carried out during the commercial phase and supplements it throughout the time it is monitored during the construction phase. At each project progress review meeting, the monitoring of the project risks is updated. confidentiality All the necessary precautions are taken so that the products and documents sent by a customer cannot be accessible to business units which are not directly involved in the execution of the contract. kick-off For each order, an order « manager » (project leader or manager, site manager …) organises and heads up the production of the order, including relations with the customer during all the production phases. They fulfil their duty to provide advice and propose additional works, if need be. They take on the responsibility of the order until the transfer of ownership. 5r Kick-off review Define the organisation to produce a project or contract which makes it possible to meet the objectives in terms of costs and deadlines and the customers’ requirements and internal demands. 22 integrated management system 2014 production process and preparing the service All production and/or service activities, including how the processes operate, are defined and implemented in the business units. Conserving the product is also taken into account. Special steps are also taken in terms identification and traceability if necessary. In any case, appropriate measures are taken with regard to the customer’s ownership as well as intellectual property in order to preserve the confidential nature thereof. surveillance and measurement mechanisms The mechanisms defined to ensure the conformity of the products and services delivered to the customer or the processes implemented are controlled at the business units responsible for carrying out the products and services. 5r Project progress review / Taking stock from economic point of view - Identify what still has to be produced, risks, provisions for contingencies - Identify the deviations - Detect the risks - Monitor the project’s plan of action - Update the information relating to leading the project and inform the hierarchy. end-of-order analysis After the transfer of property, an analysis is carried out under the responsibility of the person in charge of the order to provide feedback and improve the processes implemented. This feedback is input data for the process review. 5r End-of-project review - Analyse the deviations and malfunctions - Give feedback in order to improve projects in the future. For significant contracts and after the facility has been put into service, steps are taken to check that the customer is satisfied with the work and services carried out. If their remarks or difficulties can be utilised, they are recorded in order to provide feedback. Additional works and services may be proposed to the customer in order to help them to operate the facility in the best way possible and to keep it in good condition. design and development This ability is recognised and mentioned in the wordings of the appendices to the ISO 9001 certificates of the business units concerned. The decision to initiate the certification process and the scope of application are decided on according to the projects at the time of the kick-off reviews. 23 integrated management system 2014 fire detection systems and safety systems requirements To ensure the performance of a safety system in the field of fire, intrusion or video-surveillance, several conditions have to be fulfilled: - a design adapted to the requirements of the user and meeting the standards - top quality equipment which meets standards - a qualified installer for this type of installation It is of primary importance to meet these conditions in order to be recognized as a qualified professional in the fields of fire safety, intrusion detection and video-surveillance but also in order to guarantee our customers the best quality of work and services. The standard of certification is defined by the APSAD-F7& 17 and 181 & 182 regulations. The CLEMESSY Group Technical Department co-ordinates the actions and organises the certification. control of purchases The CLEMESSY Group has to choose the national or international suppliers of products or providers of services who are able to implement a continuous and shared competitiveness gains policy. Priority has to be given to purchases from suppliers within framework contracts. Subcontracts and purchase contracts have to pass on the «customer» constraints and secure the work & services: the purchaser has a duty to alert. It is imperative that the Group’s purchasing charter and rules of conduct be adhered to and any deviation is punished. The purchasing department must be involved from the outset in the significant or sensitive customer tenders, in order to guarantee the effectiveness of the process and secure the projects. To this end, the CLEMESSY Group’s Purchasing Co-ordination Department: - handles relations with the large suppliers’ sales departments, negotiates the national contracts or delegates the negotiation and implementation to the market purchasers - ensures the consistency of the Group terms and conditions of payment - manages the suppliers file, monitoring the supplier assessments - handles the updating of the framework contracts - ensures the link with the financial department and the information systems (managing rebates at the end of the year and managing the supplier data bases). - supervise the supplier and subcontractor audits and monitor the legal documents. Each business unit organises its purchasing department according to its own set-up and its business; the purchasing department reports hierarchically to the business unit manager and functionally to the purchasing co-ordination department. Each business unit abides by the Group’s annual purchasing policy (AL-156). 24 integrated management system 2014 nuclear safety Nuclear safety is a set of provisions making it possible to ensure the normal operation of a nuclear facility, prevent accidents or malicious acts and to limit the effects thereof both for the workers and the public as well as the environment. Within the framework of the operations carried out for its nuclear activities, the CLEMESSY Group undertakes to : - promote Safety culture within its teams - make all its personnel aware of their task and the impacts of Safety on the nuclear facility which any anomaly committed within the framework of their activities could lead to. lightning risk According to current french legislation, ICPEs (Facilities classified for the protection of the environment in France must): - carry out a Lightning Risk analysis by an approved inspection body, - carry out a technical survey conducted by an approved company in the event of an non-conformity, - bring their facilities into conformity by putting in place a protection system in accordance with the technical survey by an approved installer. French QUALIFOUDRE certification allows the CLEMESSY Group companies to be recognised as competent to engineer and put in place lightning protection systems. Furthermore, the employees have received training relating to lightning issues and their knowledge validated by an external body. design, installation, maintenance and repair work in explosive atmospheres (atex) For our customers who are concerned by the risks of explosion, everything is implemented to ensure that the work equipment and any associated connecting device made available to the workers, is designed and maintained so as to reduce these risks as much as possible. Our work must therefore be carried out with a constant concern to ensure and preserve the level of protection required for the work equipment located in a zone where there is a risk of explosion. Voluntary service certification rules exist for companies performing work in the following fields: - the workshop repair of electrical and non-electrical equipment able to be used in explosive atmospheres: SaqrATEX certification (Quality Assurance System for Repairers of equipment able to be used in Explosive Atmospheres). Entrusting a piece of ATEX equipment to Saqr-ATEX certified workshops, allows our customers to have the guarantee that this equipment (e.g.: motors) will always meet the original level of safety and that the maintenance and/or repair operations carried out will not degrade its protection mode. CLEMESSY MOTORS has Saqr-ATEX certification for electrical equipment, motors and accessories. - the design, installation and maintenance of industrial facilities in explosive atmospheres : Ism-ATEX certification (Installation - Service - Maintenance in explosive atmospheres). These activities can only be carried out by staff who have received specific training regarding the modes of protection and must be subject to special monitoring and management. This safety has to be guaranteed during the design/engineering, installation and maintenance of the working premises and equipment. ISM’ATEX certification allows the SECAUTO company to be recognised as competent to ensure this level of safety. 25 integrated management system 2014 6| respecting the environment biodiversity EIFFAGE has adhered to the National Strategy for Biodiversity (NSB), borne by the French Ministry for Ecology, Sustainable Development, Transport and Housing. This commitment requires that any actions in favour of the preservation of biodiversity be formalised. They have to be structured and presented in a manner which is perfectly compatible with the NSB, to take advantage thereof in terms of image, influence and reputation vis-à-vis the institutional bodies. The first stage will be to assess the dependence and inter-relations of the company with regard to the stakes involved in biodiversity within the framework of our environmental impact analyses. analysis of the environmental aspects and impacts Processes, activities, products and services, factors of significant impacts (real or potential) are identified by means of the environmental analysis of the site using the GEODE Environment tool. The significant environmental aspects and emergency situations identified are processed on a hierarchical basis according to rules of procedure «M-173 identification of the environmental aspects and impacts». The decisions relating to the analysis of the environmental aspects able to have significant impacts and chosen by the management appear in each business unit’s improvement plan. The factors of significant impacts are taken into account to establish environmental objectives and targets. The environmental analysis of our worksites or work carried out at a Customer’s is done using a dedicated form. regulatory monitoring Regulatory monitoring for the Group is also carried out using the GEODE Environment tool. Each business unit’s environment officer is in charge of updating the collection of texts which are applicable and relate specifically to its activities (in particular for the local texts and regulations). An audit regarding regulatory compliance is carried out periodically. Identifying and gaining access to the legal and regulatory requirements applicable to the business unit are described in procedure « M-163 Control of external documentation ». 26 integrated management system 2014 operational control The activities and the operations associated with the significant environmental aspects are identified during the Environmental Analysis. Each entity’s environment officer has to make sure that the business activities which have significant aspects give rise to procedures which describe the “ good practices ” to be abided by. emergency situations The emergency situations are identified on the basis of the environmental analysis carried out by the environment officer and are listed in the GEODE Environment tool in the « emergency situation » tab. The environment officer in each business unit, creates responses to these emergency situations which make it possible to control and manage them. The tool also makes it possible to define the conditions for planning drills to check the efficiency of these means. waste management CLEMESSY organises the sorting of waste according to the «M-176 waste management» procedure. The selective sorting of waste consists in sorting packaging waste, hazardous waste and non-hazardous waste in order to facilitate and optimise the further processing of waste. The monitoring and traceability of the waste disposal, in accordance with the Environmental Code, are summarised in a waste register. Our waste service providers have all the required authorisations, approvals and certificates ensuring compliance with the regulations and standards in force. The CLEMESSY group’s commitment is to give priority to waste reduction at the source, by optimising our processes and our methods and by promoting returnable packaging. 27 integrated management system 2014 7| avoid industrial accidents and occupational diseases prevention health safety approach The CLEMESSY Group has a central health, safety and radiation protection department relayed by safety officers in the business units with the aim of putting in place the measures required to ensure the safety and protect the health of each and every person. The central health, safety and radiation protection department provides help to business units concerning the prevention measures to be put in place. Each business unit performs a self-assessment according to the occupational risk assessment Guide (M-141) which consists in the following : - identifying the occupational risks - remove the risks which can be - assessing and ranking the residual risks - implementing an improvement plan aiming to eliminate or reduce them. The CLEMESSY Group is faced with numerous occupational risks which are often linked to the very activity of the business unit in question. As an example, we can mention the following risks : asbestos – fall from a height – display screens - electrical – hardship – chemicals - road – psychosocial risks – Musculoskeletal disorders. The requirements relating to Occupational Health and Safety conditions are reviewed regularly. Work done on site or in a workshop is the subject of a risk analysis from the outset which leads to the following: - a prevention plan being established jointly with the customer - a special safety and health protection plan being established In all cases, the following basics have to be respected : Health - Ban drugs from workplaces - Respect the smoking areas including in company vehicles - Manage exposure to the risk factors associated with « *hardship at work » - Reduce repetitive gestures - Reduce the use of vibrating tools Safety - Apply the 9 general principles of prevention - Draft the DU’s (Uniform Occupational Risk Prevention Document according to actual conditions in the field - Respect the timetables for mandatory training and refresher courses - Ensure the mandatory checks are monitored - Use the adapted PPE (personal protective equipment) * Use the sheets for preventing exposure to certain occupational risk factors (called Individual Exposure Sheets at Group level) Health & safety inspections and audits are scheduled and carried out in each business unit by the safety officer. In addition, the supervisors can carry out the health and safety inspections. In order to supplement our initiative when it comes to safety-health, some business units have integrated a MASE, OHSAS 18001 and/or CEFRI certification 28 integrated management system 2014 safety improvement MASE is a standard which revolves around the following five axes: - commitment of the business unit’s management - vocational skills and qualifications - preparing and organising work - inspections - continuous improvement. The Group’s companies involved in this process deploy a Company Safety Improvement Plan which is a set of documents which list the measures put in place to fulfil the requirements of the MASE Reference System: - the Health & Safety policy - the internal planning and monitoring measures - the list of the Health & Safety recordings - the organisation (authority et responsibility) - the principles for identifying the dangers and risks - the company’s internal or external means of communication regarding Health and Safety - the principle of the Management review and how it works bs ohsas 18001 The OHSAS 18001 is a British standard primarily aimed at managing Health and Safety at work. It thus revolves around 6 main areas: - The legal requirements - An occupational health and safety policy - Planning actions - Implementation and operation - Inspections and corrective actions - A management review It is an internationally recognised set of rules and it is particularly aimed at the Group’s business units which have business abroad. radiation protection Radiation protection is defined as being all the rules, procedures means of prevention and surveillance aiming to prevent or reduce the harmful effects of ionising radiation produced on people directly or indirectly, including at the time of damage caused to the environment. The management at CLEMESSY has appointed a «Designated Person in Charge » in order to: - ensure the implementation and maintenance of a radiation protection management system in accordance with the requirements of the CEFRI, (French Committee for the certification of Companies for training and monitoring people working under ionising radiation), - check the enforcement thereof, - report to Group general management on how this system operates. Several people competent in Radiation Protection (PCR) are present in the various business units concerned. The PCRs are designated by the Business Unit manager and have the following main duties : - evaluate the dosimetry - propose solutions designed to reduce exposure as much as possible - retrieve the operational dosimetry These organisational measures make it possible to fulfil at all times the requirements of the CEFRI as well as the regulations in force in terms of training, medical follow-up and dosimetry monitoring for this type of personnel. 29 integrated management system 2014 8| securing the information system iso 27001 The Information Security Management System (ISMS) contributes to enhancing the level of protection of the Group’s wealth of information and to meeting the requirements of the Group’s customers when it comes to information security. It is based on a risk management standard (ISO 27005) which requires putting in place a risk management process. Since 2012, the IT Department has been taking part in the ISO 27001 initiative with the aim of reaching a certifiable level. 9| optimising the energy performance of our buildings iso 50001 The General Management at Clemessy has decided to initiate ISO 50 001 certification. The ISO 50001 standard is an Energy Management System. Its objective is to establish the systems and processes required to improve energy performance, including energy efficiency, usage and consumption. Implementing an SMEn makes it possible to: - structure the energy saving initiative, - lead to a reduction in greenhouse gas emissions, energy consumption and the associated costs, - meet regulatory requirements The key stages in this initiative 1. Taking stock of the situation in the shape of an energy diagnostic which will form the basis of the improvement initiative and defining the energy policy. 2. Defining the energy performance indicators. 3. Carrying out and maintaining an energy review. In line with the principle of continuous improvement, the objectives have to be fixed and lead to improvement measures being put in place. Furthermore, training modules relating to the technical tasks and jobs are put in place at our inhouse training center and they evolve according to requirements. 30 integrated management system 2014 10| monitor and improve The aim of the Integrated Management System which is implemented is to improve the performance of our Group. Applicable improvement and surveillance methods and measures are deployed to allow us to: - ensure the quality of services and products - learn from our mistakes and capitalise. improvement Improvement contributes to fulfilling the business unit’s objectives and particularly concerns the improvement actions with regard to the customers, products delivered, environmental issues, how we operate internally and the management system. Improvement is carried out at business unit level and at Group level in a consistent and complementary manner. It is scheduled over the business year and then regularly supplemented following analyses coming from the surveillance data, improvement opportunities, and deviation analyses. The preventive and corrective actions are declared closed after the efficiency measures have been fulfilled. The QSE department organises the development and monitoring of the improvements and it keeps a QSE improvement plan up-to-date in each business unit. Improving how we operate internally as well as improving the products and services are performed by holding process reviews which include analysing the data (customer satisfaction, deviation, conformity, significant environmental aspects, characteristics of the processes and supplier performance,…) and the implementation of corrective or preventive actions by the process managers. surveillance The surveillance and measures relate to the conformity and efficiency of the products, activities, services delivered and the management system. They are performed by carrying out the following: - internal audits, - process reviews, - inspections on the products and services delivered to the customers, - collecting information relating to the satisfaction, expectations and claims of customers, partners and interested parties, malfunctions the cause of which is non-conformity of products or services delivered to the customer, deviations with regard to the Group’s policy, legislative requirements and other requirements, supplier services, difficulties linked to the Management System (deviations). The information collected is summarised in operating reports which are drawn up and sent to the Quality Department. 31 integrated management system 2014 control of nonconforming product Non-conformities relating to products and services are dealt with in procedure M-121 «Control of non-conformities». Non-conformities are tracked and recorded under the responsibility of the project leader or project manager. The quality officer guarantees that the major non-conformities which occur are analysed in the process reviews and constitute the input data for the Management review. internal audit The internal audits are planned and performed within each business unit. The management makes the necessary resources available to carry out the audit programme. At CLEMESSY Group level, a annual campaign of Management audits is carried out in order to: - check the conformity of the business unit’s IMS with the Group’s applicable standards and rules - assess the efficiency of the system - provide avenues for progress on the basis of the feedback from the auditors and practices within the Group. 32 integrated management system 2014 process review The process review is carried out yearly or more frequently if need be, in the presence of the people involved identified by the process leader. It is performed under the responsibility of the process leader, making it possible to: - monitor the actions decided on during the previous reviews, - identify and analyse any deviation from the process, - define any possible corrective or preventive actions, - identify avenues for improvement in the efficiency and effectiveness of the process, - measure the level of maturity of the process and compare the results obtained in relation to the objective set. management review The objective of the Management review is to assess the level of efficiency of the Management System and decide on the actions to be initiated to improve it. The following are therefore organised : - an annual Management review at Group level, initiated and led by the Management - an annual Management review at each business unit level, initiated and led by the Group’s business unit managers. Intermediate points concerning quality, safety, environment and other matters supplement this. capitalisation of experience Capitalising the experience gained in our businesses is done by way of the following: - the technical database (TEKNOS) - the updated data from the OPTIMA costing software - the database of reference sheets for our projects - the worksite KTALOG - the basis for assessment of the work and services carried out by our suppliers. In addition, training modules relating to the businesses and technical functions are put in place the Institut Des Métiers and are adapted according to requirements. 33 integrated management system 2014