DATA BOOK

VOLKSWAGEN
Polo 1.3 G40 CAT
1991 to 1994
Engine &
Cooling
Fuel
Ignition
Running
gear
Electrical
Torque
settings
Capacities
Notes &
Illustrations
VOLP1001337
Automotive
Technical
DATA
BOOK
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Engine and cooling system
Polo 1.3 G40 CAT
Type
Capacity (cm3) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance - exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure
bar
bar
ºC
mm
mm
ºC
bar
Fuel system
rpm
rpm
%
ppm
%
%
bar
bar
RON
Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static
º
V = Vacuum NV = No Vacuum
Total ignition advance
º
º
º
Centrifugal check.
º
º
º
Vacuum range check
Maximum vacuum advance
Spark plugs
Type
Electrode gap
ohms
ohms
V
mm
º (%)
µF
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
º Crankshaft
mm
Electrical system
Running gear
7.0 with backing
2.5
Size
Size
bar
bar
175/60x13
_
2.0 / 2.02
_
mm [º]
[0±10’]
-20’±30’
+2°20’±30’
_
mm [º]
[+20’±10’]
-1°30’±10’
Polo 1.3 G40 CAT
1
2
3
4
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank
litres
litres
litres
litres
litres
litres
Polo 1.3 G40 CAT
3.25
3.1
_
WT
_
42
Temperature sender plug disconnected
Coupé: 2.1 / 2.1
3
Replace with fully threaded shank bolts: 65 + 90°
1
2
1272 cm3
2: CO / Mixture
1272 cm3
1991 to 1994
1991 to 1994
40
60
+ 90°
+ 90°
30 + 90°
653
25
60 + 90° N
210
WSM
90
25
Notes and Illustrations
1: Idle speed
1991 to 1994
12 / 175 / 60
12.5 to 14.5 / _ / 3000
_
_
mm
mm
Torque wrench settings
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs
Polo 1.3 G40 CAT
1991 to 1994
Digifant
_
0.5 to 0.8
_
_
Bosch
_
_
_
Anticlockwise
6±1 BTDC @ 2000 to 25001
_
_
_
_
Computer control
_
_
Computer control
_
Bosch/Champion
W5DPO / N6BYC
0.70 to 0.90
Polo 1.3 G40 CAT
Brakes Front (min. friction material thickness)
Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear - Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
1991 to 1994
920±25
_
0.7±0.2
≤1200
_
_
Volkswagen
Digifant
_
1.9
2.5
95[U]
Polo 1.3 G40 CAT
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage - locked
A/V
1991 to 1994
PY. 85kW. US83
1272 / 4
8.0 / _
[2.0]
80
0: Hyd.
0: Hyd.
1-3-4-2
TBE
87
1.3 to 1.5
Polo 1.3 G40 CAT
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating
HELP
Digifant
1991 to 1994