Assembly instructions draw wire sensor take up - Micro
Transcription
Assembly instructions draw wire sensor take up - Micro
Assembly Instructions wireSENSOR Sensor Assembly -- Series Z60: 2x M4 screws DIN 931 -- Series P96: 4x M6 screws DIN 931 and 2 groove stones -- Series P115: 4x M6 screws DIN 931 and 2 groove stones -- Series P200: 4x M8 screws DIN 912 and 4 groove stones The sensor does not have to be oriented in a special way. Choose the installation position so that damage and soiling of the measuring wire is avoided. Proper Environment -- Protection class of sensor:IP 65 -- Operating temperature: -20 to +80 °C (-4 to +176 °F) -- Storage temperature: -40 to +80 °C (-40 to +176 °F) -- Humidity: 5 - 95 % (non-condensing) -- Ambient pressure: atmospheric pressure -- Vibration: according to IEC 68-2-6 -- Mechanical shock: according to IEC 68-2-27 76 (2.99) ø58 (2.38) 7.5 (.30) 23 (.91) Flange 5 (.20) 55.5 (2.19) for encoder with synchro flange 68.5 (2.70) for encoder with clamping flange 25 (.98) 12.5 (.49) 2 x ø4.3 10 (.39) 25 (.98) 35 (1.38) 10.5 (.41) WDS-Z60-M, dimensions in mm (inches), not to scale Encoder Mounting of adapter flange and encoder, Series WDS-Z60 Mount the encoder/adapter flange assembly on the draw-wire mechanism. Fasten the coupling and the encoder shaft with the supplied hexagon socket screw. Press the supplied cap into the opening in the adapter flange housing. Make sure that the encoder shaft is not rotated during installation! Follow the installation instructions issued by the manufacturer of the encoder. i M4 2x M4 ø10 (.39) ø13 (.51) 3xM4 screws DIN7985 with serrated lock washers 4xM4 cylinder screws DIN912, with serrated lock washers Coupler Rotex GS with grub screw M3 36 (1.42) ø13 (.51) ø58 (2.28) ø50 (1.97) Do not damage the measuring wire. Do not oil or grease the measuring wire. Do not bend the measuring wire. Do not pull the measuring wire at an angle. Do not allow to loop the measuring wire around objects. Do not let the measuring wire rewind without control (snap back). Fix the measuring wire to the target when wound up only. (.39) 28 (1.10) -------- 3x M3x10 DIN 912 10 96 (3.78) Precautionary Measures -- Do not open the sensor housing. -- Do not pull or loop the measuring wire around unprotected parts of the body. -- Do not pull the measuring wire over range. >> Danger of injury Installing the Encoder Make sure that the measuring wire is always tensioned by the spring motor in order to prevent it from jumping off the pulley. 52 (2.05) Draw-Wire Displacement Sensors Series WDS, take up spool Model Z60/P96/P115/P200 set screw M4 Synchro flange Elastomer coupler 70 (2.76) 96 (3.78) 4 (.16) 56 (2.20) 81.7 (3.22) 4x M4x6 2x slot nuts WDS-P96-M, dimensions in mm (inches), not to scale Rotary encoder Mounting of adapter flange and encoder, Series WDS-Pxxx *X9771136-A04* X9771136-A041115GBR Detail A 1 (0.04) A 21.2 (0.83) B Measuring range 5000 7500 10000 15000 WDS-P115-M, dimensions in mm (inches), not to scale B 79.5 (3.13) ø20. 2 (1.97 dia.)+0.05 0 4 (0.16) 10.5±0.5 (0.41)±0.5 A 28 (1.10) 37 (1.46) 44.5 (1.75) 61 (2.40) B 82.5 (3.25) 105.5 (4.15) 148.5 (5.85) 180.5 (7.11) 4 x M4 Fix the measuring wire to the Wire outlet 0 ° ±3 ° tolerancy target using a M4 threaded bolt or eyelet. Fed the measuring wire perpendicularly from the sensor housing. max. 3 ° Misalignment is only permissible up to 3 degrees. Dragging of the measuring wire on the inlet hole or other objects leads to damage and/or snapping of the measuring wire. If the measuring wire cannot be fed vertically out of the housing, it is essential to use a guide pulley (accessory TR1-WDS or TR3-WDS). Keep the measuring wire in an area, where it cannot be snagged or otherwise violated. 200 (7.87) 25.7 (1.01) ø58 ø50 (2.28) (1.97) ø30 ) 8 (1.1 +0.05 2.8 (0.11) 36 (1.42) +0.012 4 (1.42) If the measuring wire has to be extracted from the sensor to guide the wire resp. to fix it to the target -- the sensor may not be held by another person -- the measuring wire may not be further extracted but only to the specified measuring range -- the surroundings of the sensor have to be protected against snapping of the measuring wire ø50 0 60 (2.36) 115 (4.53) Ho (1. le cir 65 c dia le ø4 ±0 2± 0.1 .1) A ø6H70 (0.24 dia.)+0.012 0 4x Screw 2x Locking screw M4 M4x6 DIN 912 2x Groove stone 4x Fixing holes M4 4x serrated lock washer DIN 6798A ø58 (2.28 dia.) 2 ø20. ia.) d 8 . (0 115 (4.53) approx. 144 (approx. 5.67 ) ø (1 30 .1 8 di a) 50 (1.97) 3x ø4 .3 (0 .1 after 120° 7 dia.) Wire Guide and Fastening A .3 3x ø4 ø42 (1.6 5) Wire fastening and misalignment Measuring range A B 30000 268 (10.6) 75 (2.95) 40000 300 (11.8) 95 (3.74) 50000 333.5 (13.1) 95 (3.74) WDS-P200-M, dimensions in mm (inches), not to scale Operation and Maintenance Do not grease or oil the measuring wire, the wire drum, the spring motor. Observe the notes on wire guiding during operation. Imperfect wire guiding can lead to increased wear and premature defects. We advise against attempting to do repairs because of the danger of injury and improper handling. The warranty and all liability claims are null and void if the device is manipulated by unauthorised persons. Repairs are to be made exclusively by MICRO-EPSILON. For further information, please refer to the online documentation. You will find the latest version at: www.micro-epsilon.com/link/wire > “Draw-wire sensor mechanics for mounting encoders“. Declaration of incorporation Declaration of incorporation according to the EC Machinery Directive 2006/42/ EC, Annex II B Manufacturer and authorized representative for the compilation of the relevant technical documents MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15, 94496 Ortenburg / Germany hereby declares that the machine designated below, as a result of its manner of design, construction as well as version that has been placed on the market - to the extent possible in the scope of delivery - corresponds to the relevant, fundamental health and safety requirements of the EC Machinery Directive, including the valid changes at the time of this declaration. Model:wiresensor Type designation: WDS-xxx, WPS-xxx The following fundamental health and safety requirements in accordance with Annex I of the above-named directive are applied and maintained: -- No. 1.1.2. Principles of safety integration -- No. 1.7.3. Marking of machinery -- No. 1.7.4. Instructions Furthermore, the compliance with the following standards is explained, including the valid changes at the time of this declaration: -- EN ISO 13857 Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs -- EN 60204-1: 2006/A1: 2009 Safety of machinery - Electrical equipment of machines - Part 1: General requirements -- DIN EN 61326-1: 2013 -- DIN EN 61326-2-3: 2013 Moreover, we declare that the relevant technical documentation for this partly completed machinery has been created in accordance with part B of Annex VII, and that we shall be obligated to deliver these upon the request of the market surveillance authorities. The described partly completed machinery is intended for installation in a production line. The commissioning of this partly completed machinery shall be prohibited until the partly completed machinery has been installed in a machine that complies with the provision of the EC Machinery Directive and for which an EC Declaration of Conformity in accordance with Annex II A is available. Ortenburg, October 8th 2015 Dr. Thomas Wisspeintner Managing Director