A19AAT Type Cooling Thermostats for Portable Applications
Transcription
A19AAT Type Cooling Thermostats for Portable Applications
Installation Instructions Issue Date April 25, 2014 A19AAT Type Cooling Thermostats for Portable Applications Application IMPORTANT: Use this A19AAT Type Cooling Thermostat only to control equipment under normal operating conditions. Where failure or malfunction of the cooling thermostat could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the cooling thermostat. IMPORTANT : Utiliser ce A19AAT Type Cooling Thermostat uniquement pour commander des équipements dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement du cooling thermostat risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du cooling thermostat. 2-1/8 (54) 3/8 (9) The A19AAT type thermostats are single-stage cooling controls with Single-Pole, Single-Throw (SPST) switches that open on temperature drop. The A19AAT type thermostats are designed to override on-board refrigerator thermostats and provide accurate temperature control outside of the range of the on-board thermostats. The A19AAT-2 model thermostat has an adjustable 20 to 80°F (-7 to 27°C) set point range, a fixed differential, and is enclosed in a rugged steel NEMA 1 enclosure. Installation Parts Included Parts included with an A19AAT type thermostat are: • one beaded-chain mounting hanger with sleeves and snap plugs, and mounting-hanger assembly instructions • one factory-installed set point adjustment knob • one pre-wired 6 ft. extension cord with a polarized, grounded, in-series, male plug and female plug-end that is mounted to the control with a strain relief fitting 1-9/16 (39) 1-13/16 (46) 5/8 (15) 9/16 (14) 4-3/8 (112) 3/8 (10) 2-15/16 (75) 3/4 (19) 3/8 (7) 5/16 (8) 6 ft. Capillary 1.8m Tube 3 76 5 127 1/8 (4) 3/8 10 Remote Sensor Bulb Figure 1: A19AAT-2C Model Thermostat Dimensions, in. (mm) © 2014 Johnson Controls, Inc. Part No. 24-7664-2578, Rev. A 1 www.johnsoncontrols.com Mounting ! WARNING: Risk of Electric Shock. Disconnect all electric power sources from the device before removing the device cover. Contact with internal components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT : Risque de décharge électrique. Déconnecter toutes les sources d'alimentation électrique de l'appareil avant de déposer le capot de l'appareil. Tout contact avec des composants internes conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. Mount the thermostat in an accessible location where the control body, electrical cord, capillary tube and sensing element are not subject to damage. Mount the thermostat to a flat, vertical surface through the mounting holes in back of the case or hang the thermostat from a sturdy support using the beaded-chain assembly included with the thermostat. Refer to the assembly instruction included with the beaded-chain hanger assembly. IMPORTANT: Mounting an A19AAT type thermostat on a rough or uneven surface may warp the control case and cause the thermostat to operate out of the intended temperature range. When mounting to rough or uneven surfaces, use only the top two mounting holes at the back of the thermostat. To avoid warping the thermostat case, do not over tighten the mounting screws. 2 Protecting the Capillary Tube and Sensing Bulb Observe the following Caution statements when installing the thermostat and mounting the remote sensor bulb. ! CAUTION: Risk of Environmental and Property Damage. Avoid sharp bends in the capillary tubes. Sharp bends can weaken or kink capillary tubes, which may result in refrigerant leaks or restrictions of flow. MISE EN GARDE : Risque de dommages environnementaux et dégâts matériels. Éviter de former des coudes serrés avec les tubes capillaires. Les coudes serrés peuvent affaiblir les tubes capillaires ou engendrer des pliures, ce qui risque de provoquer des fuites de réfrigérant ou d'en gêner l'écoulement. ! CAUTION: Risk of Environmental and Property Damage. Coil and secure excess capillary tubing away from contact with sharp or abrasive objects or surfaces. Vibration or sharp or abrasive objects in contact with capillary tubes can cause damage that may result in refrigerant leaks or loss of element charge, which may result in damage to the environment or property. MISE EN GARDE : Risque de dommages environnementaux et dégâts matériels. Enrouler et fixer l'excédent de tubes capillaires de manière à éviter tout contact avec des objets coupants ou des surfaces abrasives. Des vibrations ou des objets coupants ou abrasifs en contact avec les tubes capillaires risque d'endommager ceux-ci et d'occasionner des fuites de réfrigérant ou des pertes de charge, susceptibles de provoquer des dommages environnementaux ou des dégâts matériels. A19AAT Type Cooling Thermostats for Portable Applications Installation Instructions ! CAUTION: Risk of Property Damage. Do not dent or deform the sensing bulb. Dents or deformations in the sensing bulb can change the calibration, may cause the control to operate at temperatures other than the set point, and may result in other property damage. MISE EN GARDE : Risque de dégâts matériels. Ne pas bosseler ou déformer le bulbe thermostatique. Tout bosselage ou toute déformation du bulbe thermostatique risque de modifier les paramètres d'étalonnage, d'induire des températures de fonctionnement du dispositif de contrôle différentes du point de consigne et de provoquer d'autres dégâts matériels. Wiring A19AAT Type Thermostat Dial 2 COM 2 to COM opens on temperature drop. Power Supply 120 VAC COM Cooling Load Cooling Load Plug Observe the following safety statements and see the wiring diagram in Figure 2 when powering the thermostat and adjusting the thermostat’s set point stop. Do not change or alter the factory wiring of the A19AAT type thermostat in any way. ! Polarized, Grounded, Two-Way Male Plug and Female Plug-End Grounded Receptacle or Grounded Plug-End Figure 2: Wiring for the A19AAT Type Thermostat Setup and Adjustments WARNING: Risk of Electric Shock. Disconnect all electric power sources from the device before removing the device cover. Contact with internal components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT : Risque de décharge électrique. Déconnecter toutes les sources d'alimentation électrique de l'appareil avant de déposer le capot de l'appareil. Tout contact avec des composants internes conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. IMPORTANT: Plug the A19AAT type thermostat into a polarized, earth ground receptacle or socket only. The A19AAT type thermostats are designed to override the on-board thermostat on 120 VAC refrigerators and maintain a temperature set point above the range of the on-board thermostat. On refrigerator control applications: 1. Adjust the refrigerator’s on-board thermostat to the coldest setting. 2. Plug the refrigerator’s plug into the thermostat’s female plug end and plug the male plug into a polarized, grounded 120 VAC receptacle. 3. Adjust the A19AAT thermostat set point. IMPORTANT: Do not use the freezer portion of a refrigerator when using an A19AAT type thermostat to override a refrigerator’s on-board thermostat. On override applications the freezer compartment of the refrigerator may not adequately freeze products in the freezer compartment. A19AAT Type Cooling Thermostats for Portable Applications Installation Instructions 3 Adjusting the Thermostat Set Point Adjust the set point using the external adjustment knob. The set point adjustment range on the A19AAT-2C model thermostat is 20 to 80°F (-7 to 27°C). The thermostat temperature differential is factory set at 3.5F° (2C°) and is not adjustable. IMPORTANT: Always retighten the set point stop adjustment screw before putting the thermostat into operation. Failure to retighten the set point stop screw may cause the thermostat to lose calibration. The set point stop temperature is indicated by the set point indicator. Adjusting the Set Point Stop A19AAT type thermostats have an adjustable set point stop that may be set to limit the low cutout temperature adjustment. See Figure 3. ! WARNING: Risk of Electric Shock. Disconnect all electric power sources from the device before removing the device cover. Contact with internal components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death. AVERTISSEMENT : Risque de décharge électrique. Déconnecter toutes les sources d'alimentation électrique de l'appareil avant de déposer le capot de l'appareil. Tout contact avec des composants internes conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles. To adjust and set the set point stop: 1. Disconnect the thermostat plug from the power supply receptacle and remove the thermostat cover. 2. Loosen the set point stop adjustment screw and move it along the set point stop bracket (while adjusting the temperature range dial) until the adjustment screw is positioned in the path of the appropriate set point stop adjustment step (Figure 3). Figure 3: Adjusting the Set Point Stop Checkout Before applying power, make sure installation and plug connections are according to job specifications. After completing the necessary checks and adjustments, an operational checkout is required. Adjust the control set point to put the system in operation and observe at least three complete operating cycles to be sure that all components are functioning correctly. If the system fails to operate, recheck the wiring, settings, and components. Repairs and Replacement Do not make field repairs to A19AAT type thermostats. Contact the nearest Johnson Controls distributor for a replacement thermostat. 4 A19AAT Type Cooling Thermostats for Portable Applications Installation Instructions Technical Specifications Product Switch Action Temperature Bulb Style and Capillary Tube Length Temperature Range A19AAT Type Cooling Thermostats for Portable Applications A19AAT-2 Model Cooling Thermostat SPST Pennswitch (See Figure 2.) Style 1 Remote Sensing Bulb with a 6 ft. (1.8 m) Capillary Tube 20 to 80°F; (-7 to 27°C) Differential 3.5F° (2C°) Non-adjustable Ambient Temperature -40 to 140°F; (-40 to 60°C) Maximum Allowable Bulb Temperature Electrical Ratings 140°F (60°C) Applied Voltage Motor, Full Load Amperes Motor, Locked Rotor Amperes Case and Cover Dimensions (H x W x D) Approx. Shipping Weight 120 VAC 15 A 90 A Non-inductive, SPST Watts 1000 W Pilot Duty Volt-Amperes 125 VA NEMA 1 Enclosure: Case, galvanized steel. Cover, galvanized and painted steel 4-3/8 x 2-1/8 x 1-13/16 in. (112 x 54 x 46 mm) 1.6 lb (0.7 kg) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, contact Application Engineering at 1-800-275-5676. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Building Efficiency 507 E. Michigan Street, Milwaukee, WI 53202 ® Johnson Controls and PENN are registered trademarks of Johnson Controls, Inc. in the United States of America and/or other countries. All other trademarks used herein are the property of their respective owners. © Copyright 2014 by Johnson Controls, Inc. All rights reserved. A19AAT Type Cooling Thermostats for Portable Applications Installation Instructions 5