Service update EXTRAmatic 9040

Service update
EXTRAmatic 9040
Always on the safe side.
Manufacturer:
Kaltenbach & Voigt GmbH
Bismarckring 39
D-88400 Biberach
Sales and Distribution:
KaVo Dental GmbH
Bismarckring 39
D-88400 Biberach
Tel.: ++ 49 / 73 51/ 56 - 0
Fax: ++ 49 / 73 51 / 56 - 14 88
Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.1 EXTRAmatic control panel and key functions
1 EXTRAmatic Version 1.2 User Guide
1.1 EXTRAmatic control panel and key functions
EXTRAmatic
① 'Automatic/Continuous mode' key
② 'Extraction level' key
③ Filter/dust container indicator
④ Malfunction indicator
⑤ Display screen
⑥ 'Down' key
⑦ 'Up' key
⑧ 'Back' key
⑨ 'Save/Exit' key
Note
Some keys on the control panel are used for navigation within the program struc‐
ture.
- Use the up and down keys to select programs or adjust values.
- Use the 'Save as' key to close the program and save the adjusted values.
- Use the 'Back' key to leave the program without saving.
Within the program, the following icons are used in addition to the navigation keys:
Icon
+ (Plus Symbol)
Meaning
The displayed combination of keys must be pressed
down at the same time.
The displayed combination of keys must be pressed
and held down.
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Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.2 Programs
1.2 Programs
The following diagram gives a brief overview of the program structure.
Note
Values in square brackets indicate the factory settings, e.g. [15]
1000 Normal display
2000 User help programs
3000 TCS programs
...
...
...
Program structure
1.2.1 Standard program display.
1000 Normal display
1000 Combination display
1101 Current reduced pressure
1200 Error
1201 Warning
Standard program display.
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Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.2 Programs
1.2.2 Utility programs
2000 User help programs
2050 Set up total system:
2051 AP1
2052 AP2
2053 AP3
2001 User:
2100 Overview of total system:
2061 AP Suction power
2062 AP Optional
2063 AP Detection
2064 AP Adapt unit?
[24]
[2]
[10]
[15]
2101 AP1
2102 AP2
2103 AP3
20
21
22
23
24
25
30
2150 Language:
If numerically set, the code numbers apply, e.g. (2150)
German
English
Italian
French
spanish
Combination display
31 Reduced pressure (see Note)
2800 Normal display:
Yes (2251 ended) / no (main and secondary control)
2250 EEPROM basic setting:
2300 Automatic gain setting:
2310 AP1
2311 AP2
2312 AP3
2350 Manual gain setting:
2351 AP1
2352 AP2
2353 AP3
2400 Display socket currents:
2401 SD1
2402 SD2
2403 SD3
2500 Carbon filter monitoring:
2450 Change time for carbon:
2455 Current carbon filter life:
2550 Carbon filter reset:
2600 After-run time:
Yes / no
100...2500 h
2650 Alert time:
0...20 sec.
2700 3.3 (SW version)
1.1 (HWversion)
+
2301 Motor off
2302 Motor on
2303 Accept
0...1023 [80]
0...1023 [80]
0...1023 [80]
[800]
Yes (2251 ended) / no
3...20 sec.
[3]
[5]
2701 Special programs
2710 Suction path flushing
2720 Thresh. press.
2730 M1 Delay
+
24 / 36 / 48 / 72 l/s
Yes (1) / no (2)
automatic (10) / always (12)
No (15) / SF (17)
+
5...120 min.
2721
2722
2723
2724
Threshold 24 SE 9 - 19 mbar
Threshold 36 SE 21 - 41 mbar
Threshold 48 SE 31 - 51 mbar
Threshold 72 SE 53 - 83 mbar
0,0...10,0 sec.
[]
[14]
[31]
[41]
[68]
[0,0]
high (0) [0]
medium (1)
low (2)
2740 Suction power
2750 Time for regular filter cleaning:
Yes (0) / no (0)
[15]
Program for utility programs
Note
If program item 2000-2800-31 - Low Pressure is displayed
Check the installation of the tubing:
Put each position into operation individually.
- Low pressure of 24 l/min at least 6 mbar to max 9 mbar
- Low pressure of 72 l/min at least 36 mbar to max 53 mbar
Note
Checking the EXTRAmatic:
Remove tubing!
The reading is taken when there is free airflow at position 1 with a new filter.
- Extraction motor off: 0 mbar +/- 2 mbar
- Extraction level 24 l/min 6 mbar +/- 2 mbar
- Extraction level 36 l/min 15 mbar +/- 2 mbar
- Extraction level 48 l/min 21 mbar +/- 2 mbar
- Extraction level 72 l/min 35 mbar +/- 2 mbar
3/9
Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.2 Programs
1.2.3 Technical customer service programs:
+
3000 TCS programs
+
M1 Suction motor
M2 Filter cleaning
K2 SD 1
K3 SD 2
K4 SD 3
Y1 Suction valve 1
Y2 Suction valve 2
Y3 Suction valve 3
3110 Aktor-Test
3111
3112
3114
3115
3116
3119
3120
3121
3520 Date of final test
3521 1st test
3522 2nd test
3560 Final test setting
Yes (2251 ended), no
3530 Read EEPROM
On / off
On / off
On / off
On / off
On / off
On / off
On / off
On / off
Switches suction motor on or off
Switches filter cleaning on or off
Switches socket 1 on or off
Switches socket 2 on or off
Switches socket 3 on or off
Opens or closes suction valve 1
Opens or closes suction valve 2
Opens or closes suction valve 3
Date of final test is read
Date of final test is read
Required in the case of the KaVo final test
Reads in EEPROM data
3570 Final test 100 V threshold
Yes (2251 ended), no
3540 Read EEPROM run-time data
Required in the case of the KaVo final test
Reads run-time data from EEPROM (see table)
3550 EEPROM run-time data initialization
Yes (2251 ended), no
Run-time data initialization ended?
3810 Code lock
Yes / no [ ]
Switches code lock on or off
3580 Final test 120 V threshold
Yes (2251 ended), no
Required in the case of the KaVo final test
3200 Pressure calibration
3251 Calibration (see note)
3252 Pressure
3253 Cancel
Actual pressure and indication are coordinated
Indicates the instantaneous pressure
Cancels the calibration
3600 EEPROM reinitialization
Yes (2251 ended), no
Required for warning 23-EEPROM_Error
Attention! Recalibration required afterwards
3820 Pressure monitoring
Yes [ ] / no
Should pressure be monitored?
Program for technical customer service programs:
Note
If program item 3000-3200-3251 - Calibration is displayed:
It is imperative that pressure measuring equipment is calibrated twice after new
EEPROM initialisation. During calibration, switch on continuous mode and operate
with 72 SE. Extraction Point 1 must not be obstructed (keep extraction tubing
away). Change the value from 85 mbar to 35 mbar and save.
Note
If program item 3000-3400-3540 - EEPROM run-time data appears:
As of Version 4.1, the following run-time data is displayed.
Index
256
260
264
268
272
276
280
284
288
292
312
Meaning
Total device on-time (in minutes)
M1 extractor motor on-time (in minutes)
Non-essential internal sizes
Motor extraction time 24 l/min
Extraction level 36 l/min (running time in minutes)
Extraction level 48 l/min (running time in minutes)
Extraction level 72 l/min (running time in minutes)
Extractor Valve 1 on-time (in minutes).
Extractor Valve 2 on-time (in minutes).
Extractor Valve 3 on-time (in minutes).
Unscrewing the dedusting motor.
4/9
Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.2 Programs
Index
316
344
348
Meaning
Number of extractor valve switching processes
Container emptying processes
Number of "filter full" messages
Additional entries are internal values
5/9
Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.3 Error/warning
1.3 Error/warning
Numeric
01
10
11
12
23
24
25
28
30
31
32
Error/warning
ERROR
LOOSENING OF FILTER
B8 DUST CONTAINER
EMERGENCY PROGRAM
EEPROM ERROR
FILTER DEFECT
LOW PRESSURE ERROR
ROM ERROR
WARNING: FILTER FULL
WARNING: CONTAINER FULL
WARNING: CARBON FILTER FULL
6/9
Service update EXTRAmatic 9040
1 EXTRAmatic Version 1.2 User Guide | 1.4 Status field (LED field on the control board)
1.4 Status field (LED field on the control board)
4 3 2 1
busy
SW1
SW2
SW3
+32 V
+12 V
+5 V
B8
B9
B10
TXD
RXD
STAP1
STAP2
STAP3
M2
SD1
SD2
SD3
19 18 17 16 15 14 13 12 11 10 9 8 7 6 5
Index
LED busy
LED SW1
LED SW2
LED SW3
LED +32V
LED +12V
LED +5V
LED B8
LED B9
LED B10
LED TXD
LED RXD
LED STAP1
LED STAP2
LED STAP3
LED M2
LED SD1
LED SD2
LED SD3
Meaning
Processor is operating (flashing)
Extraction channel 1
Extraction channel 2
Extraction channel 3
+32 Volt
+12 Volt
+5 Volt
Container monitoring sensor
Sensor for monitoring the container's fill level
M2 filter loosening sensor
CAN transmission cable
CAN receiving cable
Control input for AP 1
Control input for AP 2
Control input for AP 3
Dedusting motor
Socket 1
Socket 2
Socket 3
7/9
F
E
D
C
B
41775
-
Change No.
Revision
Steckdose 3
Steckdose 2
Steckdose 1
Saugaggregat
Istwert
L
2
1
Drawn
Released
Hepp
Abrell
Abrell
Initiated
5
N
PE
Drehzahl / speed 4
Sollwert
M
M10A
I>
B16A
I>
B16A
Date
4,7nF
470nF
12.10.04
12.10.04
1mH
680k
1mH
10033853.sch
680k
EXTRAmatic
Project
File
4,7nF
X5
K4
K3
K2
1µF 275V 1µF 275V
X5
X5
X5
S1
115V
230V
S1
115V
230V
115V
115V
PCBA ABS3 Control
1.002.8675
T0,63A
F2
5
KaVo EXTRAmatic 760 / 230V
X12
X12
X12
X12
X12
X12
X9
X9
X4
X4
X4
X4
X3
X3
X3
X3
X2
X2
X2
X2
4
L2
X14
T2,0A
12V
12V F1
6
20
7
MV2
W3
W5
MV3
Folientastatur AP3
Folientastatur AP2
Microschalter
Behaelter B8
X1 5
1.003.3853
Reedschalter
Füllstandsklappe B9
X1 7
SLP
001
Sheet 1 of
Type
Steuereingang AP3
Steuereingang AP2
Steuereingang AP1
8
Folientastatur AP1
Reedschalter
Filterumdrehung B10
M
Filtermotor M2
13
13
13
X1 4 +5V
15
15
15
Frontplatte 0.696.0271
X86
X87
X88
X1 6 +5V
X1 9
X1 8 +5V
X1 3 gelb
X1 2 blau
X1 1 rot
X1
PCBA ABS3 Connector
1.002.9858
Dwg No
26
MV1
W6
Ausführung : 230V
3
W4
A
470nF
W2
2
C49
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Printed date 10:06:11
Tue Oct 12, 2004
1
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W1
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