Blast chilling, Deep freezing
Transcription
Blast chilling, Deep freezing
Le refroidissement rapide, la surgélation Blast chilling, Deep freezing Le refroidissement rapide, la surgélation 40 years of know-how ► Jean-Claude COMBY : the precursor Innovation, performance, security 1968 Manufacturing of the first blast chiller in mechanical cold , by Mr Jean Claude COMBY, Mana1968 1968 1974 1983 1987 Paris Orly Bondoufle 2 1989 2006 2007 2009 2010 2011 ging director of FROID SERVICE ( Installations, maintenance 92 Clamart - France) Installation of the first blast chiller / freezer “COMBY” in a collective kitchen in cold connection Hospital STELL – Rueil malmaison - France Take out of the COMBY patent Publication in the bulletin issued by the French Republic giving details of laws and official announcements of the law regarding the making of the ready cooked meals N°74-163 of 16/07/1974 Jean Claude COMBY take part in the writing of the NF food hygiene norm in the French Cold Association Creation by Jean Claude COMBY of the ACFRI company , first french manufacturer of blast chillers /freezers and tunnels in mechanical cold Opening of the new factory ACFRI , ZA des Bordes 91070 BONDOUFLE Extension of the Bondoufle factory Opening of the ACFRILAB, Test and Training centre Development of the ACFRIVISU system with wifi probes Creation of the XL range Development of the ECO concept range Le refroidissement rapide, la surgélation French manufacturer ► Bondoufle Factory ► Tests and training ► Customer care ACFRILAB Test and training center - Training for the using of the controllers - Demos for the wifi probes traceability - Tests on product samples - Technical Assistance - Spare parts in stock, 24H expedition Express carrier ► They trust ACFRI Catering and Delicatessen Hotels and Institutions Food Industries Health OCEANE DE RESTAURATION 3 Polyvalent tools Le refroidissement rapide, la surgélation ► The answer for several sectors Perfect control of the blowing T°C (by a degree or so) The ACFRI cells and tunnels gives your production a real polyvalence. Blast chilling, Deep freezing, Crust freezing, AND Defrosting can be done with the same machine, in the strictest respect of the law. Blast chilling Crust freezing Deep freezing Defrosting From + 3°C to -40°C, a blowing T°C adapted to your products. Ready cooked meals Meats Sea-food Butchery Bakery Pastry ► Blast chilling, the obligation of result The law +90 °C According to the article 21 – order of 29/09/97 : The fast chilling of the foodstuffs is made in order that their core temperateure does not stand at values between +63°C and + 10°C during more than 2 H. +63 °C +10 °C +3 °C ACFRI blast chiller As the bacterium naturally exists in the ready cooked meals , their making in advance requires a chilling at the end of the cooking. A blast chiler limits the bacterial proliferation from +63°C to +10°C. Without a blast chiller 110 min ► Deep freezing, a guaranted quality The law 0 °C -18 °C 4 Microcristaux Macrocristaux sans cellule, cellule ACFRI en congélateur The fast freezing of the ready cooked meals is made in order that their core temperature does not stand between +65°C and -18°C during more than 4H 30. The blast freezing is a fast freezing which avoid the product alteration by macrocrystallisation. Big crystals forming caused by the tearing of the product cells frame. A guaranteed Power Le refroidissement rapide, la surgélation ► The accuracy of the capacities Make a fair comparison ! Attention, several test protocols stands on the market : • The French test (mashed potatoes 4,5 cm thickness) • The English test (individual trays 2 cm thickness). • The German test (125 g sample). This differences in the test conditions make important differences of efficiency for the machines. By choosing the french test (most penalizing) , ACFRI guarantees an efficiency conform to the real conditions in kitchens. ► Guaranteed efficiency Real conditions of use • Tests on mashed potatoes 4,5 cm thickness • Core T°C reached +10°C , average T°C +3°C • 2 blowing T°C : - 20/-25°C beginning of cycle 0/-5°C end of cycle French test (mashed potatoes 4,5 cm thickness) English test (individual trays 2 cm thickness) The German test (125 g sample ! ). ► A low T°C cycle Blowing T°C and refrigerating power The thickness of the product actually conditionned the blowing T°C needed in the blast chiller. The thickest is the product, the coldest must be the blowing. ACFRI selects the refrigerating power of its machines for a low T°C working. ► An adapted refrigerating power Condensing units selected at low T°C In order to guarantee the efficiency, ACFRI selects the condensing units at -20°C for chilling, -40°C for freezing. This allows to respect the efficiency and the law in any way. The refrigerating power depends on the blowing T°C, it must be indicated in Watts and must mention the T°C of evaporation For exemple : at -20°C the ACFRI chiller is 2 times more powerful. Evaporation T°C -10°C -15°C ACFRI blast chiller 25500 W X blast chiller 15000 W 9000 W 19000 W -20°C -30°C -40°C 15000 W 9000 W 5000 W 6500 W 3500 W 2500 W 5 Le refroidissement rapide, la surgélation The technology of a specialist ► Performance ► Security Vertical homogeneity of the air flow SIMPLY USB controller Thanks to its simplicity of use, the SIMPLY controller guarantees perfect using conditions and total control of the chilling of your products. Blowing T°C control : Progressif Temp Vertical-type evaporators and horizontal fins : the guarantee of a vertical homogeneity of the chilling. High efficiency fans with collars to optimize the air flow. 3 blowing T°C setting, T°C rising at the end of the cycle to avoid the superficial freezing. This system optimizes the electric consumption of the cond. unit. +63°C Core T° +10°C +3°C Superficial T° -25°C 110 min 140 min ► Air speed See scheme 4 m/s 4 m/s 4 m/s 4 m/s 4 m/s 4 m/s ► Innovation ► Hygiene Central ventilation block With hinges, for a perfect cleaning of the block, and 100% of the floor. Insulated stainless steel floor , waterproof with edges of step for an easy access of the trolleys. Polyurethane insulation foam CFC free. 6 New range • New condensing units : ENERGY - Nouvelle gamme énergie concept capacité eco CAPACITY + • R404 A Refrigerant HFC category (authorized by environnemental code of the 07/05/2007) • Insulation foam Polyuréthanne CFC free • New regulation Progressif Temp : T°C rising at the end of the cycle to optimize the electric consumption (chapter Security) Controlled T°C Le refroidissement rapide, la surgélation ► SIMPLY haccp controller A great simplicity of use • Ultra simple, monocard, 4 touches • Independant core and ambient probes • 4 automatic modes (chrono and core probe) • audiovisual signal at the end of the cycle (powerful) • Automatic transfer into storage mode at the end of the cycle • Blowing T°C control • Autotest and defect codes • tropicalized controller standard CEM et ROHS • Programmable de-icing mode • Ventilation exttension at the end of the cycle for homogeneisation of the products before storage. USB Option • Data recording on UDSB key, Data reading on Excel© • Defects report on USB ► EVOLUTION haccp controller A complete and évolutive controller • Multi-functions controller - 20 pre-recorded programms - 3 check points core probe mode / Chrono mode - Setting of any T°C (cycle, storage by programmation) - Chilling control against crystallisation - Access code protection for programs • RS 232 port for PC or printer • Audiovisual signal at the end of the cycle • Autotest with defect codes, display and printing (option printer) of defects • Automatic transfer into storage mode at the end of the cycle • Special EPROM programs (option) • Possibility of driving 3 core probes (wire or wi-fi) • conform to CEM and ROHS standards ► ACFRI VISU regulation Wifi probes driving on PC • Display in real time of the wifi probes • Products identification • Recording on internal memory • Data exportation on USB • Graphic edition on screen • Compatibility with Acfrisoft • 1 to 8 wifi probes display • Audio signal for core T°C on the wireless probe Your production in continue with trolleys 7 Grids blast chillers Le refroidissement rapide, la surgélation XL eco energy concept capacity Nouveau énergie eco concept capacité Nouvelle gamme énergie concept capacité eco Front electric board G eco rids energy concept capacity Wheels option G 40 ► Small and Medium range (28 models from 4 to 100 Kg per cycle) The grids blast chillers ACFRI fit with both GN1/1 and 60x40 norms.. From 4 to 100 Kg of products per cycle of 90 or 110 minutes, in table version or with wheels. The SMALL et MEDIUM ranges are adapted to your needs in any reduced space. The front electric board make the maintenance easier. Models Levels Ext dimensions. Chilling Freezing 15 kg 15 kg 20 kg 20 kg 25 kg 25 kg 40 kg 40 kg 50 kg 60 kg 75 kg 80 kg 100 kg 100 kg 4 kg 4 kg 4 kg 4 kg 10 kg 10 kg 10 kg 10 kg 10 kg 35 kg - BLAST CHILLING AND DEEP FREEZING G 40 G 25 G 25 table i15 / RL G15 / RL G20/ RL G20 Table / G25 / RL G25 Table / G40 / RL G40 Table / G50 / RL G60 / RL G75 / RL G80 / RL G100 / RL G100 Spé / L755 x P700 x H840 à 900 L755 x P800 x H950 4à9 L755 x P800 x H1070 4à9 L1445 x P815 x H850 5à9 L755 x P800 x H1070 5à9 L1445 x P815 x H850 8 à 16 L755 x P800 x H1405 8 à 16 L1445 x P820 x H920 10 à 18 L755 x P800 x H1560 14 à 25 L755 x P800 x H1935 14 à 25 L755 x P800 x H1935 18 à 30 L755 x P800 x H2140 20 à 39 L755 x P860 x H2240 10 à 19 GN 2/1 L1050 x P1000 x H1920 3à5 3à5 RL RL RL RL BAKERY G 80 8 G 60 G 50 GP GP GP GP GP GP GP GP GP GP GP GP GP GP 5 / RL 7 / RL 7 table / RL 9 / RL 9 table / RL 15 / 1,5 cv / RL 15 table / 1,5 cv / RL 19 / 1,5cv / RL 19 / 2,7cv / RL 30 / RL 40 / RD 20 spéciale / 3,5cv / RL 20 spéciale DC / 6cv / RL 20 spéciale DC / 8cv / RL 5 7 7 9 9 15 15 19 19 30 40 10 à 20 10 à 20 10 à 20 L755 x P800 x H950 L755 x P800 x H1070 L1445 x P815 x H850 L755 x P800 x H1070 L1445 x P815 x H850 L755 x P800 x H1405 L1445 x P820 x H920 L755 x P800 x H1560 L755 x P800 x H1560 L775 x P800 x H1935 L775 x P800 x H2140 L1050 x P1000 x H2130 L1250 x P1000 x H2130 L1250 x P1000 x H2130 15 kg 3,6 kg/h 20 kg 3,6 kg/h 20 kg 3,6 kg/h 25 kg 7 kg/h 25 kg 7 kg/h 40 kg 9 kg/h 40 kg 9 kg/h 50 kg/h 9 kg 60 kg/h 20 kg 75 kg/h 18 kg 100 kg/h 28 kg 80 kg/h 25 kg 90 kg/h 30 kg 100 kg/h 60 kg Trolleys blast chillers Le refroidissement rapide, la surgélation High efficiency fans Waterproof stainless steel and polyethylene floor 17 mm AR 320 std stainless steel int. ext. ► Compact and Standard range (26 Models from 40 to 405 Kg per cycle) The trolley blast chillers ACFRI have a great refrigerating power. Simple or double box, until 405 Kg of products per cycle of 90 or 110 minutes, from 1 to 4 trolleys. The COMPACT and STANDARD ranges are adapted to your needs. Pass-through versions available Models Trolley Ext dimensions. Chilling Freezing BLAST CHILLING AND DEEP FREEZING AR 80 N AR 80 taille basse AR 80 ultra compact AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 80 UC / RL 80 TB / RL 80 CPT / RL 80 N / RL 80 UC / RD C110 80 TB / RD C110 80 CPT / RD C110 80 CPT / RD C90 80 N / RD C110 80 N / RD C90 130 N / RD C110 130 N / RD C90 160 N / RD C110 160 STD / RD C90 200 N / RD C110 200 N / RD C90 240 N / RD C110 240 N / RD C90 320 STD / RD C110 320 STD / RD C90 L796 x P1070 x H2270(sg) 80 kg 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270(sg) 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270(sg) 80 kg 1ch GN1/1-20 niv L796 x P1070 x H2270 80 kg 1ch GN1/1-20 niv spé L920 x P900 x H2020 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270 80 kg 1ch GN1/1-20 niv L1020 x P1070 x H2270 80 kg 2ch GN1/1-20 niv L1120 x P1070 x H2270 130 kg 2ch GN1/1-20 niv L1120 x P1070 x H2270 130 kg 2ch GN1/1-20 niv L1120 x P1070 x H2270 160 kg 2ch GN1/1-20 niv L1310 x P1070 x H2270 160 kg 3 échelles GN1/1 L1410 x P1290 x H2270 200 kg 3 échelles GN1/1 L1410 x P1290 x H2270 300 kg 3ch GN1/1-20 niv L1466 x P1400 x H2270 240 kg 3ch GN1/1-20 niv L1466 x P1400 x H2270 405 kg 4ch GN1/1-20 niv L1470 x P1580 x H2270 320 kg 4ch GN1/1-20 niv L1470 x P1580 x H2270 405 kg 1ch GN1/1-20 niv 1ch GN1/1-20 niv spé L920 x P900 x H2020(sg) 30 kg 30 kg 30 kg 40 kg 30 kg 40 kg 40 kg 40 kg 40 kg 60 kg 60 kg 80 kg 60 kg 120 kg BAKERY CSP CSP CSP CSP CSP CSP AR 200 N AR 160 trav 1 TB / RD 1 UC / RD 1 P850 / RD 1 P600 / RD 1 P850 / RD 1 P740 / RD 1 ch 600 x 400 1 ch 600 x 400 30 kg 1 ch 600 x 400 30 kg 1 ch 600 x 400 60 kg 1 ch 600 x 400 60 kg 1 ch 600 x 800 L920 xP900 xH2020 L796 xP1070 xH2270 L1020 xP1070 xH2270 L1020 xP1070 xH2270 L1020 xP1070 xH2270 L1120 xP1070 xH2270 80 kg 105 kg 105 kg 105 kg 160 kg 160 kg 25 30 30 30 60 60 kg/h kg/h kg/h kg/h kg/h kg/h 9 Le refroidissement rapide, la surgélation XL blast chillers XL eco energy concept capacity Nouveau énergie eco concept capacité Waterproof stainless steel and polyethylene floor 17 mm Nouvelle gamme énergie concept capacité eco G eco rids energy concept capacity Option : Insulated stainless steel and polyethylène floor 85 mm AR 480 double box «pass-through» stainless steel int. ext. ► XL Range (19 Models from 120 to 1000 Kg per cycle) The XL trolleys blast chillers ACFRI have a great refrigerating power. Until 1000 Kg of products per cycle of 90 or 110 minutes, The XL range is adapted to your needs. Finish white interior, gray exterior (stainless steel optional). A reduced energy consumption, savings on investment and saving of place in your kitchen. Options • Single or double box • Gate 800 mm or 1000 mm • Adjustable depth Models Trolley Ext dimensions. Chilling Freezing BLAST CHILLING AND DEEP FREEZING AR AR AR AR AR AR AR 480 480 640 800 480 640 800 STD / RD C110 STD / RD C90 STD / RD C110 STD / RD C110 D ouble C aisson D ouble C aisson D ouble C aisson 3ch GN2/1-20 niv 3ch GN2/1-20 niv 4ch GN2/1-20 niv 5ch GN2/1-20 niv 6 stacks* 8 stacks* 10 stacks* L1770 L1770 L1770 L1770 L2170 L2170 L2170 x x x x x x x P2170 P2170 P2770 P3370 P2170 P2770 P3170 x x x x x x x H2380 H2380 H2380 H2380 H2380 H2380 H2380 405 480 640 800 480 640 800 kg 120 kg kg 150 kg kg 150 kg kg NC kg NC kg NC kg NC * stacks of crates Stand 600*400 BAKERY AR 480 DC AR 480 10 CSP CSP CSP CSP CSP CSP CSP CSP CSP CSP CSP CSP 2 p800 / RD 60kg 2 p800 / RD 100kg 2 p1000 / RD 3 p1000 / RD 4 p1000 / RD 4 p800 / RD 6 p800 / RD 6 p1000 / RD 8 p1000 / RD 10 p1000 / RD 8 D ouble C aisson 10 D ouble C aisson L1570 xP1170 xH2380 L1570 xP1170 xH2380 2 ch 600 x 400 L1770 xP1170 xH2380 3 ch 600 x 400 L1770 xP1370 xH2380 4 ch 600 x 400 L1770x P1570x H2380 4 ch 600 x 400 L1570x P2170x H2380 6 ch 600 x 400 L1570x P2970x H2380 6 ch 600 x 400 L1770x P2370x H2380 8 ch 600 x 400 L1770x P3170x H2380 10ch 600 x 400 L1770x P3770x H2380 8 ch 600 x 400 L2170 x P3170x H2380 10 ch 600 x 400 L2170 x P3770x H2380 2 ch 600 x 400 2 ch 600 x 400 160 kg 240 kg 240 kg 240 kg 320 kg 480 kg 640 kg 480 kg 800 kg 1000 kg 800 kg 1000 kg 60 kg/h 100 kg/h 100 kg/h 100 kg/h 120 kg/h 140 kg/h 200 kg/h 150 kg/h 250 kg/h 300 kg/h 400 kg/h 500 kg/h Le refroidissement rapide, la surgélation Tunnels Chilling-Freezing- Crust freezing - Defrosting ► Trolleys tunnels Continue production and pallets From 4 to 10 chariots available in simple or multi-ways. The evaporators (adapted space between fins) allow the introduction of several hot trolleys in continue. The double box system guyarantees a powerful ventilation. Equiped with the ACFRI technology, the TCS tunnels are very compacts and easy to clean. Dimensions of door : 1000 x 1900 Chilling-Freezing ► Autoclave tunnels The softness of a tunnel on fastening Stainless steel fastening on jack feet allowing to install the tunnel without any modification of the existing floor. The economy of the chilling without water showering The evaporation ventilation system of ACFRI allows the introduction of the autoclave trolleys at 85°C core T°C that avoids the chilling by shower at the end of the autoclave cycle. Chilling-Freezing ► Conveyor belt tunnels Innovative and very compact solutions Simple, double or superposed. Available in a great choice of conveyors type : stainless steel, polyethylène,etc… The belt tunnels ACFRI are modular and use the ACFRI technology ( indirect blowing) allowing a vertical homogeneity. 11 Video instructions Technical sheets Price lists www.acfri.com Notices vidéo Documentation Fiches techniques Actualité Tarifs Reportages Documentation News Reports Le refroidissement rapide, la surgélation Références Grids blast chillers MASS MARKETING C.Cial Auchan France/Pologne C. Cial Cora France C. Cial Carrefour France C. Cial Leclerc France C. Cial Casino France C. 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