processr ng

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Easy handling of
meat by-products
infeed,productsare automatically
guidedonto a flightedconveyorand
fed into the SoeedBatcher.the core
unit of the line.
The SpeedBatcher
automatically
weighsthe by-products
into sub-weights
that are then
selectively
I
combinedto
form the
optimal Iinal
batch weight,
specifiedwith
over-/underweight tolerances.For
'
most bulk
packingtasks,
the productsare
then releasedinto cartons, after
forming of the ïinal batch weight.
These canons are checkweighed
and labelledaccordingto customer
requirements, after which they are
readyfor stock or dispatch.
I dorthe.mohn.christensen@
marel.com
Batchaccuracy,highthroughputand
reductionof labour costsare key
factors in the bulk packingof byoroducts.Marel'sautomaticbatching line can be usedfor
virtuallyany meat byproduct and gives
an averagePractical throughput
of4.2 tons per
hour, depending on products and
batch size.
Products
can enter the
batchingline
directly from cut
up lines,processinglinesor
from bulk flow.
The batchingsolutionenables
packingof cooled down (approximately2'C) products,suchas liver
or pig'sfeet, which are typically
brought to the batchingline in large
containers.These are placedin a
swingloader and emptied into the
line buffer infeed. From the buffer
HiShoutput and ideal
hygienic conditions
Treifs frozen meat dicer Waran has
been designedfor dicingblock of
frozen meat and bulk goods in fresh
or frozen form. The machinehasa
cuttingoutput of up to 4.5 t/h.
Waran is loaded fully automatically
via a conveyor belt hopper for four
blocksor via a block lift. Production
specificloadingsolutionscan also be
orovided.
ïhe machinethat processesup to
200mm high block (down to
-8'C in the caseof
natural meat) is
ableto adapt
its cutting
toolsif
products
MeatTopicsInternational
are too cold or too hard (vartronic
technology).Then the cut-off blade
will automaticallyslow down in
order to ensurethat the gridsare
fed lessrapidly.This pressure
deoendentfeed control is achieved
by three separate drive mechanisms
for the lower grid, upper grid and
blade,all of which work independently ofone another.
The dual lateral compression guaranteesoptimum compressionof the
product and ensuresthat the capacity of the cutting chamber can be
fullv exoloited.The resultsare better performanceand a highcutting quality.
The Waran dicer providesideal
hygienicconditions,for example
gridsets with removable side
walls. The patented hygienecylinder makesproduct contamination
with hydraulicoil technicallyimpossible.No oil can enter the cutting
chamber.Waran is beneficialfor
IQF (individuallyquick frozen) production.
I [email protected]
Volume3 Number 3
lmprovedperformancein
meat processing
Lutetiamanufactureseouioment
which is usedin the meat industry
worldwide.
Their massageris well known for
the excellenceof its marinatingand
curingaction basedon its exclusive
baffle.As a complementary technology the company offer defrosting
with dynamicsteamundervacuum
in a massager.This allows defrosting
time to be reducedand gainsofup
to l0% of yield for all frozen products can be achievedunder optimal
hygieneconditionswith the possibility of processconsolidation(salting,
marinating,cookingand cooling).
With a singleor double jacket
massagerthis Lutetia patented
method is adapted for a large range
of oroduct. Lutetiahasalso developed a new range of in.iectorsfor all
type of productssuchas whole or
smaller meat pieces (from beef to
game)with multipletenderising/laceratingpossibilities.
The ergonomics,cleanabilityand
performances have been strongly
improved and are now one ofthe
best on the market.
Lastly,their range of cookers is
designedfor steamor dry cooking,
pasteurising,roasting, drying and
smokingof all productsusingliquid
smoke,sawdust,woodchipsor log
smoke generator.Their concept
guaranteesconsistencyand homogeneity of every daily batch.
El [email protected]
Innovativetechnologies
improve performance
Thompson Meat Machineryis the
largestand most advanced
Australiandesignerand manufac- 2
turer of meat processing
machinery.
They continually integrate
innovativetechnologies
to improve machinery
performance, production efficiency,
finishedproduct
qualityand operator safety.
The latestmincing
technologyis capable
of producingoutstandingoutput rates that
far exceedcomoetitors'machinesof
similarsizes.
Thompson haveincorporated
potentiallythe world's best mixing,
mincingand COz injectioncooling technologies- extremely
fast (up to l5 times),efficient
and consistentoroduct temperaturereductiontechnique,
coupled with perfect temperature control.
meat oarticledefinitionwhich
distinctly separatesmeat
71
and lat Partlclesand
I
I
ll I achievesconsistent
l' : product size.Smearing
of the meat particlesis elimF
nated by the designcharacteristics ofthe cutting system.
El [email protected]
t5