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NOTE - mpkylma.fi
YUTAKI SERIES Technical Catalogue Air-to-water Heating Chiller: RHUE3AVHN RHUE4AVHN RHUE5AVHN RHUE5AHN Specifications in this manual are subject to change without notice in order that HITACHI may bring the latest innovations to their customers. Whilst every effort is made to ensure that all specifications are correct, printing errors are beyond Hitachi’s control; Hitachi cannot be held responsible for these errors. Contents Contents Page 5 TCGB0044 rev 0 - 08/2008 Yutaki features and benefits 1 General data 2 Dimensional data 3 Capacities and Selection data 4 Working range 5 Refrigerant cycle and hydraulic circuit 6 System configurations (available accessories) 7 Electrical data 8 Electrical wiring 9 Troubleshooting 10 Contents General contents 1. Yutaki features and benefits.........................................................................................15 1.1. Choice benefits...................................................................................................................................... 16 1.1.1. Range of YUTAKI units.................................................................................................................................... 16 1.2. Operating benefits................................................................................................................................. 17 1.2.1. High efficiency system..................................................................................................................................... 17 1.2.2. Broad range of working temperatures.............................................................................................................. 18 1.3. Functionality benefits............................................................................................................................. 19 1.3.1. Operating modes.............................................................................................................................................. 19 1.3.2. User-friendly..................................................................................................................................................... 19 1.3.3. Multiple operating conditions............................................................................................................................ 19 1.4. Installation benefits................................................................................................................................ 20 1.4.1. Compact and lightweight units (3~5 HP units)................................................................................................. 20 1.4.2. Water piping..................................................................................................................................................... 20 1.4.3. Easy installation and maintenance................................................................................................................... 21 1.4.4. Easy and flexible communication installation................................................................................................... 21 1.5. Main features of the components.......................................................................................................... 22 1.5.1. High-efficiency refrigerant circuit...................................................................................................................... 22 1.5.2. Highly efficient scroll compressor exclusive to HITACHI.................................................................................. 23 1.5.3. Reduced noise level......................................................................................................................................... 26 1.6. Start-up benefits....................................................................................................................................... 27 1.6.1. Easy start-up.................................................................................................................................................... 27 1.6.2. Service checking tool....................................................................................................................................... 27 1.7. Maintenance benefits............................................................................................................................ 28 1.7.1. High reliability................................................................................................................................................... 28 1.7.2. Designed for easy maintenance....................................................................................................................... 28 1.8. Many options and accessories available............................................................................................... 28 2. General data.............................................................................................................29 2.1. Air-to-water units................................................................................................................................... 30 2.1.1. General data.................................................................................................................................................... 30 2.2. Main component data............................................................................................................................ 31 2.2.1. Air side heat exchanger and fan....................................................................................................................... 31 2.2.2. Compressor...................................................................................................................................................... 31 Page 7 TCGB0044 rev 0 - 08/2008 Contents General contents (cont.) 3. Dimensional data..........................................................................................................33 3.1. Dimensional drawing................................................................................................................................ 34 3.1.1. Dimensions...................................................................................................................................................... 34 3.1.2. Service space.................................................................................................................................................. 34 3.2. Structural drawing.................................................................................................................................... 35 4. Capacities and selection data......................................................................................37 4.1. Selection procedure for YUTAKI units...................................................................................................... 38 4.1.1. Selection parameters....................................................................................................................................... 38 4.1.2. Selection procedure......................................................................................................................................... 39 4.2. Maximum heating capacities.................................................................................................................... 46 4.3. Capacities and COP................................................................................................................................. 49 4.4. Correction factors..................................................................................................................................... 50 4.4.1. Defrosting correction factor.............................................................................................................................. 50 4.4.2. Correction factor owing to use of glycol........................................................................................................... 51 4.5. Partial load performance.......................................................................................................................... 52 4.6. YUTAKI circulating pumps data................................................................................................................ 54 4.7. Noise data................................................................................................................................................ 55 5. Working range..........................................................................................................59 5.1. Power supply......................................................................................................................................... 60 5.2. Working range....................................................................................................................................... 60 6. Refrigerant cycle and hydraulic circuit..........................................................................61 6.1. Refrigerant cycle...................................................................................................................................... 62 6.2. Refrigerant charging quantity................................................................................................................... 63 6.3. Hydraulic circuit........................................................................................................................................ 64 6.3.1. Water piping..................................................................................................................................................... 64 6.3.2. Minimum water volume description.................................................................................................................. 65 6.3.3. Water control.................................................................................................................................................... 67 6.3.4. Water check valve............................................................................................................................................ 67 6.3.5. Pump kit installation (accessory)...................................................................................................................... 68 6.3.6. Water electric heater installation (accessory).................................................................................................. 73 6.4. Drain piping........................................................................................................................................... 76 Page 8 TCGB0044 rev 0 - 08/2008 Contents General contents (cont.) 7. System settings (available accessories)..................................................................77 7.1.Available systems...................................................................................................................................... 78 7.1.1.“Monovalent” Systems...................................................................................................................................... 78 7.1.2.“Mono-Energy” Systems................................................................................................................................... 79 7.1.3. “Parallel Bivalent - Direct” Systems................................................................................................................. 81 7.1.5. “Series Bivalent - Direct” Systems ................................................................................................................. 83 8. Electrical data...............................................................................................................87 8.1. Electrical data........................................................................................................................................... 88 9. Electrical wiring............................................................................................................89 9.1. General check.......................................................................................................................................... 90 9.2. Wiring size................................................................................................................................................ 90 9.3. Setting of the DIP Switches...................................................................................................................... 91 9.3.1. Dip switch setting and meaning....................................................................................................................... 91 9.3.2. Dip switch factory set....................................................................................................................................... 92 10. Troubleshooting..........................................................................................................93 10.1. Alarm code display................................................................................................................................ 94 10.2. General indication................................................................................................................................. 94 10.3. Alarm indicatio....................................................................................................................................... 95 Page 9 TCGB0044 rev 0 - 08/2008 Contents MODEL CODIFICATION List of air-to-water units and accessories available in this technical catalogue YUTAKI UNITS AVHN UNITS Unit AHN UNITS Unit Code RHUE3AVHN 9E311100 RHUE4AVHN 9E411100 RHUE5AVHN 9E511100 Code 1~ Meaning of model codification: Unit Type (made in Europe) Compressor power (HP) 3/4/5 Air-to-water unit Single phase Heating only Low ambient temperature Page 10 TCGB0044 rev 0 - 08/2008 9E531100 RHUE5AHN 3~ RHUE 5 A V H N Contents LIST OF ACCESSORY CODES Accessory Name Code Water temperature sensor 9E500004 RMPID1 Extension controller 9E500005 CCW11 Pump kit 1 (with pipe) 9E500001 CCW21 Pump kit 2 (with pipe) 9E500001 EH61 Heater 6 kW Pending by HEF BDHM1 Hydraulic separator BDHM1 VID3V1 3 way valve Pending by HEF CDH2Z1 Disconnection vessel CDH2Z1 ASMSH1 Aquastat ASMSH1 Page 11 TCGB0044 rev 0 - 08/2008 Figure System description System description YUTAKI is a heating and sanitary hot water solution for the home with high energy efficiency. With the aim of reducing energy expenditure, there is a clear trend in the market to use medium and low temperature heating systems. Technological advances and improvements in insulation in the home enable to use of low temperature water to heat homes. This results in more comfort and greater energy efficiency. YUTAKI meets the necessary conditions to provide this type of application, fulfilling users’ needs. ¡¡ Free energy Instead of burning fossil fuels like conventional boilers, heat pumps extract the heat present in the air, increase its temperature and transmit it to the water in the system through an exchanger. The hydrokit then circulates it around the inside, where the heat is taken to radiators, fan-coils or underfloor heating components. The hydrokit does not require any extra service space, since it is built into the YUTAKI module and it contains all of the system’s and user’s controls. Instead of burning fossil fuels like conventional boilers, heat pumps extract the latent heat energy present in the floor, air or water. The YUTAKI air/water system extracts enough heat from the outside air to heat a home to a comfortable temperature, even on the coldest winter day. While conventional boilers can only achieve energy efficiency levels under 1, the YUTAKI system can attain efficiency of over 4. This means less electrical consumption and therefore a reduction in CO2 emissions. YUTAKI unit ¡¡ Easy and flexible installation. The YUTAKI system is straightforward and flexible. It does not require chimneys, fuel tanks or natural gas connections. Its main components are an outdoor unit and a hydrokit (located in the outdoor unit) to supply the indoor system. The YUTAKI module is designed to be installed outside houses or apartments, whether old or new, even when space is limited. The YUTAKI system can also be connected to low temperature radiators and to underfloor heating elements. ¡¡ Heating and sanitary hot water options YUTAKI also gives the option of sanitary hot water production, allowing the user to benefit from the heat pump’s high efficiency and achieve hot water at 65ºC and above. This is made possible by a specific hot water tank, which is heated in the heat pump from below using water pre-heated at 55ºC. An electrical resistance, at the top of the stainless steel tank, increases the temperature in accordance with the user’s needs. As well as increased efficiency and reduced CO2 emissions due to the extraction of free heat from the outside air, the system also boasts proven reliability and minimum maintenance. YUTAKI provides a comfortable atmosphere all year long, even in the coldest climates. The popular setting leaves the entire heating load in the heat pump’s control for 90-95% of the year, and uses a back-up electrical resistance so that it is responsible for 5-10% of the load on the coldest days. This option usually results in an ideal balance between installation costs and future energy consumption, as proven by its popularity in colder climates than ours, such as Sweden and Norway. The YUTAKI system comes with many installation options. For instance, the heat pump can be set so that it provides all of the heating capacity itself, and it can also be connected in series to boilers supplied with fossil fuels to optimize the system’s overall energy efficiency. 13 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits 1.Y u t a k i f e a t u r e s a n d b e n e f i t s This chapter describes the features and benefits of the YUTAKI module Contents 1. Yutaki features and benefits.....................................................................15 1.1. Choice benefits..............................................................................................................16 1.1.1. Range of YUTAKI units.........................................................................................................16 1.2. Operating benefits.........................................................................................................17 1.2.1. High efficiency system..........................................................................................................17 1.2.2. Broad range of working temperatures...................................................................................18 1.3. Functionality benefits.....................................................................................................19 1.3.1. Operating modes...................................................................................................................19 1.3.2. User-friendly..........................................................................................................................19 1.3.3. Multiple operating conditions.................................................................................................19 1.4. Installation benefits........................................................................................................20 1.4.1. Compact and lightweight units (3~5 HP units)......................................................................20 1.4.2. Water piping..........................................................................................................................20 1.4.3. Easy installation and maintenance........................................................................................21 1.4.4. Easy and flexible communication installation........................................................................21 1.5. Main features of the components..................................................................................22 1.5.1. High-efficiency refrigerant circuit...........................................................................................22 1.5.2. Highly efficient scroll compressor exclusive to HITACHI.......................................................23 1.5.3. Reduced noise level..............................................................................................................26 1.6. Start-up benefits...............................................................................................................27 1.6.1. Easy start-up.........................................................................................................................27 1.6.2. Service checking tool............................................................................................................27 1.7. Maintenance benefits....................................................................................................28 1.7.1. High reliability........................................................................................................................28 1.7.2. Designed for easy maintenance............................................................................................28 1.8. Many options and accessories available.......................................................................28 15 TCGB0044 rev 0 - 09/2008 1 Yutaki features and benefits Choice benefits: The main features of YUTAKI modules include: −− High energy efficiency −− Can be combined with existing systems −− Low noise level −− Inverter compressor (wide power range) −− Broad scope of applications (flexible according to the type of system) −− User-friendly 1.1.Choice benefits 1.1.1. Range of YUTAKI units The range of RHUE3~5A(V)HN units gives the option of 3~5 HP units. The 5 HP model also comes in the three-phase version. Capacity (HP) YUTAKI units 4 5 RHUE5AHN RHUE3~5AVHN 3 1. Comercial information ¡¡ Wide power range MAIN FEATURES The combination of the scroll compressor and the inverter type continuous control allow the unit output power to be adapted to the system’s thermal energy needs. CAPACITY RANGE They also give the unit high energy efficiency and minimum noise level. 5 Kw 7 Kw 9 Kw 11 Kw 13 Kw 15 Kw RHUE3AVHN RHUE 3 AVHN RHUE4AVHN RHUE 4 AVHN RHUE5AVHN RHUE 5 AVHN RHUE5AHN RHUE 5 AHN Power range in accordance with model Hitachi Air Conditioning Product SA 2008. 1.1.2. Adaptability to the customer's/system’s needs Depending on the type of system (existing or new) and the user’s needs, the most suitable system for each situation can be chosen. −− −− −− −− “Monovalent” Systems “Mono-Energy” Systems “Parallel Bivalent” Systems (Alternative) “Series Bivalent” Systems NOTE For more information about the various systems, please refer to Chapter 7. 16 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits I. COMMERCIAL Operating benefits: 1.2.Operating benefits MAIN 1.2.1. FEATURES High efficiency system ¡¡ Maximum output LIQUID INJECTION YUTAKI modules include more efficient heat exchangers and a gas injection circuit that allows maximum output. Thanks to liquid injection, the unit is able to run also from -10 ºC to -20 ºC S Refrigerant flow ¡¡ Reduced power consumption All Rights Reserved, Copyright © 2008 Hitachi, Ltd. Highly efficient DC scroll compressor Neodymium magnets in the rotor of the compressor motor New inverter control ¡¡ Maximum energy efficiency (COP) Inverter technology and Hitachi’s skilled compressor design and manufacture allow maximum energy efficiency. COP RHUE3AVHN 17 TCGB0044 rev 0 - 09/2008 1 Yutaki features and benefits 1. Comercial information 1.2.2. Broad range of working temperatures Operating benefits: ¡¡ Temperature range MAIN FEATURES The YUTAKI module provides a broad temperature range 40 Ambient Temperature (ºC DB) 30 20 10 5 0 -5 -10 -20 20 25 30 35 40 45 50 55 60 Hot Water Outlet Temperature (°C) Hitachi Air Conditioning Product SA 2008. ¡¡ Operating modes Heat pump capac t Hea ity (kW ) Heat Pump only 20ºC Heat Pump operates on it’s own down to the balance point (installer parameter P15) and dem ) (kW Boiler Heat Pump P15 Heat Pump plus Boiler operate together -20ºC ¡¡ Low cooling load (fewer inspections) Thanks to an optimized design, the cooling load for all of the units in the YUTAKI range does not exceed 3 kg of coolant. This reduces the inspection frequency required in accordance with European Regulation 842-2006 in relation to fluorinated greenhouse gases. Refrigerante ¡¡ Individual operation The YUTAKI unit is a compact unit that requires no indoor unit. This directly reduces installation and subsequent maintenance costs. 18 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits 1.3.Functionality benefits Functionality benefits: 1.3.1. Operating modes Hitachi's technology materializes into highly functional machines that are designed to provide maximum comfort for users. An example of this are the new technologies used in the YUTAKI series heating systems. The straightforward control system allows the user to set the target water temperature according to each system and the type of atmosphere. Heat Pump system controller 1.3.2. User-friendly It is user-friendly, being controlled with few buttons. Room unit Temperature Compensation 1.3.3. Multiple operating conditions Setpoint calculation on outside temperature ating curve selection. rature limitation supply setpoint is limited een the maximum supply perature and the minimum ply temperature. Water Supply temperature (°C) The control system includes multiple operating conditions in order to optimize the YUTAKI module’s output. setpoint shift ording to the room setpoint, the ng curve is shifted up or down 19 emperature compensation TCGB0044 rev 0 - 09/2008 supply setpoint is adjusted Outside Temperature (DB) (ºC) 1 Yutaki features and benefits Installation benefits: 1.4.Installation benefits 1.4.1. Compact and lightweight units (3~5 HP units) Since it is lighter and smaller less installation space is required, making it easier to access the machine for installation and subsequent maintenance. The YUTAKI module requires less installation space than a conventional boiler. 15% New fan 15% flatter than other models The mounting process is simpler, without needing a conduit pipe for the combustion smoke fumes. 1.4.2. Water piping Compact compressor The YUTAKI system is prepared for long lengths of hydraulic piping with a pressure loss of up to 0,5 bar. There is no indoor unit, which reduces installation costs (fewer pipes, etc). No indoor unit 20 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits Installation benefits: 1.4.3. Easy installation and maintenance The use of electricity as the energy source instead of fossil fuels means a series of benefits from the point of view of installation and subsequent maintenance. −− High efficiency −− Compact −− No installation 1 accumulation tanks required for the energy source Accumulator tank Conventional boiler 1.4.4. Easy and flexible communication installation Since the remote control is a radio-frequency device, it requires no connecting wire. As for the AQ3000 Controller, only a non-polarity mains wire is required. 2. Design features ¡¡ System Outlines (basic) Hitachi Room unit RF receiver System controller NOTES For more information refer to Installation guide of System controller. Outdoor temperature sensor For more information refer to Installation guide of System controller (Section 3.2. Mounting the sensors). Radiator Water temperature sensor For more information refer to Installation guide of System MMI pack. Max. 65ºC For more information refer to Low water pressure switch user guide of Room unit. For more information refer to installation guide of water electric heater. Water electric heater (Option) Max. 55ºC Water circulation pump (Option) Water inlet temperature sensor Hitachi Air Conditioning Product Europe SA 2008 21 TCGB0044 rev 0 - 09/2008 Yutaki features and benefits Main features ¡¡ System Outlines (combine with sanitary tank and hydraulic separator) 2. Design features of the components Hitachi RF receiver Room unit System controller NOTES Hitachi Outdoor temperature sensor Installation guide of System controller. Sanitary water sensor Back-up heater For more information refer to For more information refer to City water Installation guide of System controller (Section 3.2. Mounting the sensors). Radiator Water temperature sensor Max. 65ºC For more information refer to Sanitary tank unit (Option) Installation guide of System MMI pack. Max. 55ºC For more information refer to user guide of Room unit. For more information refer to installation guide of water electric heater. Water circulation pump (Option) Hydraulic separator (Option) Low water pressure switch Water electric heater (Option) 3-WAY valve (Option) Water inlet temperature sensor Hitachi Air Conditioning Product Europe SA 2008 1.5.Main features of the components The high energy efficiency and low noise level are the result of the combination of a highefficiency refrigerant circuit and components made with the latest-generation HITACHI technology. 1.5.1. High-efficiency refrigerant circuit HITACHI has developed a new and more efficient heat exchanger. The refrigerant circuit also includes a superheating stage that increases the system’s efficiency even further. ¡¡ New aluminum fins for the heat exchanger The new aluminum fin heat exchanger allows less resistance to the air flow and loss of pressure in the pipes. Air flow resistance decreased by 20%. The optimized slit shape minimizes noise by reducing air intake resistance. Pressure drop in heat exchanger pipe has been decreased. 22 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits A lower flow resistance provides more silent operation. Main features of the components 1 ¡¡ Larger heat exchanger The new and larger heat exchanger increases energy efficiency due to the greater exchange surface. New three-blade fan 1.5.2. Highly efficient scroll compressor exclusive to HITACHI ¡¡ The most relevant features of the scroll compressor in YUTAKI modules are: −− Optimum compressor shaft rotation system, which has two bearings located on the ends of the shaft which allow for greater system reliability. −− New scroll coil which enables the overlap between the two scrolls to be optimized, thus greatly reducing intake loss due to leakage. −− Oil return circuit design largely reduces heat loss. −− Improved lubrication system to provide more accurate oiling for the compressor. ¡¡ Compressor control by means of an inverter Control by inverter provides a very fine control of the compressor which allows the set temperature to be reached quickly and a stable operation to be maintained which saves energy and reduces the noise level. This operation is possible because the compressor operates continuously and self-adjusts itself depending on the system's needs. This prevents the energy waste of conventional systems when stopping and starting up when the set temperature is reached. Compressor breakages due to the high number of stop-start sequences are also eliminated. −− Operation description (heating mode): Compressor (rpm) Water Temperature (ºC) High-efficiency compressor Set temperature YUTAKI Machine with constant speed Time High power operation Energy saving operation Set-Free Machine with constant speedS YUTAKI In existing machines with constant speed, repeated turning on and off wastes energy. Time 23 TCGB0044 rev 0 - 09/2008 Yutaki features and benefits Main features ¡¡ High pressure shell of the components It acts as an oil separator reducing the amount of oil circulating in the refrigerant system giving better heat exchanger efficiency. Motor heat is not added to the suction gas before compression, which reduces the discharge gas temperature. This is particularly important at low suction temperatures. The discharge gas adequately cools the motor. Refrigerant cannot enter the shell during the off cycle causing oil dilution and oil foaming at start up. Pressure New system of regulating pressure, increasing the compressor's efficiency and reliability in part load mode. This system ensures the work pressure of the compressor is always at optimum level regardless of the charge, so that the ratio between the discharge pressure (Pd) and the suction pressure (Ps) is optimum as in the following diagram: Overcompression zone based on the new pressure regulation system Pd Ps Volume ¡¡ Lubrication High-pressure shell compressor Bearing in mind that lubrication is one of the most important factors in the service life of a compressor, HITACHI has developed a system based on the pressure differences between the suction and discharge using a secondary pump at the base of the compressor. As a result, all of the compressor's moving partsFEATURES are lubricated evenly, ensuring high reliability in terms of its operating MAIN range, even at low frequencies. 1. Comercial information Suction Discharge Asymmetric Scroll Roller Bearing Oil Return Pipe Synchronous motor Sub-ball-bearing structure Trochoid oil pump Hitachi Air Conditioning Product SA 2008. 24 TCGB0044 rev 0 - 09/2008 Yuyaki features and benefits Main features ¡¡ Protection against liquid return When the compressor is stopped, the moving scroll rests on the casing. When the compressor starts to run, the pressure in the chamber under the scroll builds up through two bleed holes in the medium pressure section of the compression stroke. This pressure then forces the scroll up against the housing and seals the compression chamber. If liquid returns to the compressor, the resulting increase in pressure forces the Scroll downwards breaking the seal and allowing the liquid 1. Comercial information to pass back into the compressor body where it will boil off due to the higher MAIN FEATURES temperature. of the components Suction inlet Gas outlet Fixed scroll Moving scroll Housing Medium pressure chamber “Oldham ring” Shaft Oilway Hitachi Air Conditioning Product SA 2008. ¡¡ DC compressor with neodymium magnet The use of a DC compressor improves the performance at around the 30-40 Hz range, where the inverter compressor operates for most of the time. Additionally, to suppress electromagnetic noise interference and achieve low noise, the rotor has been divided into two parts and the electric pole displaced. High efficiency motor (%) DC motor Rotor shape optimized AC motor Reduction of the typical electromagnetic noise of the DC compressor. Increased efficiency in the complete range of rpms used Compressor rotor rpm “Scroll” technology Neodymium magnet The Hitachi scroll compressor has been designed to provide maximum part load performance, resulting in a lower operating cost by reducing the energy consumption over the year. ¡¡ New stator coil design The stator coils have been positioned to optimize the magnetic field, significantly reducing heat losses and increasing the motor's efficiency at low speeds. Compressor efficiency New stator coil design Efficiency Current model rpm 25 TCGB0044 rev 0 - 09/2008 1 Yutaki features and benefits Main features 1.5.3. Reduced noise level of the components HITACHI YUTAKI modules have been designed to reduce noise to a minimum. A scroll compressor has been designed, with the following main technological advances: −− Compression points evenly distributed along the compression stroke. −− Reduced number of components used −− Use of a high-pressure insulation shell Optimized rotor shape Electromagnetic Noise For the compressor motor, before changing the rotor Frequency (Hz) Electromagnetic noise reduced For the compressor motor, after changing the rotor Noise Soundproofed compressor Frequency (Hz) ¡¡ Direct current (DC) motors in the fans To supplement the scroll compressor, the fan is also designed specifically to reduce the noise level. Direct current motors have been used for this purpose. These incorporate pulse width control that allows the fan motor start-stop sequence to be controlled and adjusted. DC motor Motor efficiency (%) Efficiency increased by 40% (motor power consumption halved). 120° Electricity 30° 120° 60° Time AC motor Current 120° 180° 180° Voltage Electricity Time Current Voltage 180º RECTANGULAR WAVE PWM CONTROL The combination of these two elements also reduces electromagnetic noise. 26 TCGB0044 rev 0 - 09/2008 1. Comercial information Yuyaki features and benefits MAIN FEATURES Startup benefits: ¡¡ New fan propeller DC FAN The new fan has three blades instead of four. It is designed to have a lower body than traditional fans, and achieves surprising results, with a noise reduction of up to 4dB (A). Optimized distribution at outlet angle Optimized distribution at inlet angle Working conditions Increased Angular Advance New three-blade fan with lower body 1 Pressure Efficiency Increase of efficiency in all the working range (rpm) Air volume Hitachi Air Conditioning Product SA 2008. 1.6. Start-up benefits 1.6.1. Easy start-up ¡¡ Selection switches Start-up is via an intuitive configuration interface for the different system parameters. ¡¡ Independent test run Using a special configuration (see the Service Manual for more details), it is possible to make a test run of the module, as well as of the water pump, independently from the central control of the system. This selection allows correct operation (installation and connection) of the module and the pump to be checked, without having to connect and configure the rest of the system (central control, remote control, RF Receiver, ACS Tank, etc). ¡¡ Alarm system Yutaki modules are fully equipped with alarm systems that detect any irregularities during start-up, permitting detection of any errors in assembly. 1.6.2. Service checking tool The remote control has a liquid crystal screen that permits starting a communication interface with the user. This enables the user to consult a range of different information about the system status. In case of abnormal operation, the same screen will show an alarm signal so that a quick diagnosis can be made of the installation. 27 TCGB0044 rev 0 - 09/2008 Yutaki features and benefits Startup benefits: 1.7.Maintenance benefits 1.7.1. High reliability ¡¡ Minimizes maintenance Faithful to Hitachi's usual philosophy, HITACHI's YUTAKI module has been designed to guarantee great reliability and robustness in order to reduce maintenance operations to a minimum. 1.7.2. Designed for easy maintenance ¡¡ Easy accessibility All of the unit’s components can be accessed easily to undertake the necessary operations. The entire system is designed to undertake the maintenance operations in an easy and straightforward manner. ¡¡ Alarm codes for easy maintenance These units use very precise alarm codes in order to rapidly locate any problem that might occur. The alarms are grouped by elements within the system in order to facilitate maintenance work and optimize the fitter's job 1.8.Many options and accessories available The YUTAKI system comes with a series of options and accessories to improve the installation and make it more flexible depending on the user’s needs. 28 TCGB0044 rev 0 - 09/2008 General specifications 2.General data Contents 2. General data.............................................................................................................29 2.1. Air-to-water units................................................................................................................................... 30 2.1.1. General data.................................................................................................................................................... 30 2.2. Main component data............................................................................................................................ 31 2.2.1. Air side heat exchanger and fan....................................................................................................................... 31 2.2.2. Compressor...................................................................................................................................................... 31 29 TCGB0044 rev 0 - 09/2008 2 General specifications 2.1.Air-to-water units 2.1.1. General data Model RHUE3AVHN Electrical power supply (Min/Nom/Max) RHUE5AVHN 1~ 230V 50Hz Conditions: Water Inlet/Outlet: 30/35ºC Outdoor temperature: (DB/WB): 7/6ºC COP (Min/Nom/Max) Heating capacity RHUE4AVHN Conditions: Water Inlet/Outlet: 40/45ºC RHUE5AHN 3N~ 400V 50Hz kW 5.0/7.1/8.2 5.0/9.5/10.9 6.9/11.5/15.0 6.9/11.5/15.0 - 4.28 4.06 4.06 4.06 kW 5.0/7.1/8.1 5.0/9.2/10.2 6.8/11.4/14.0 6.8/11.4/14.0 - 3.17 3.05 3.01 3.01 kW 3.7/5.2/5.9 3.7/6.9/7.9 5.0/8.4/10.9 5.0/8.4/10.9 - 3.33 3.14 3.16 3.16 kW 3.8/5.3/6.1 3.8/6.9/7.7 5.2/8.6/10.5 5.2/8.6/10.5 - 2.52 2.43 2.41 2.41 dB(A) dB(A) 48 64 49 65 51 67 51 67 155 160 Outdoor temperature: (DB/WB): 7/6ºC COP (Min/Nom/Max) Conditions: Water Inlet/Outlet: 30/35ºC Outdoor temperature: (DB/WB): -7/-8ºC COP (Min/Nom/Max) Conditions: Water Inlet/Outlet: 40/45ºC Outdoor temperature: (DB/WB): -7/-8ºC COP Sound pressure level Sound power level External dimensions Net weight Refrigerant Refrigerant Compressor Height Width Depth Quantity Flow control Type Quantity Power Heat exchanger 1480 mm mm Kg Kg - 1250 444 150 150 R410A 2.60 2.60 2.90 Microprocessor controlled expansion valve Nominal water flow Maximum permisible water pressure Water pipe connection Pressure drop at heat exchanger (conditions: ///) Maximum electrical power consumption Packaging dimensions Color (Munsell code) DC Inverter driven kW 1 1 1 1.38 1.80 2.50 3.00 Multi-pass cross-finned tube - 2 2 2 2 m3/min 85 95 100 100 W m3/h bar - 70+70 1.37 70+70 1.92 70+70 2.40 70+70 2.40 kPa 31.1/30.4/16.5/17.6 10 Rp 1” 54.1/47.5/29.0/27.6 61.9/54.1/33.3/31.0 A 18.0 18.0 26.0 11.0 m3 0.97 0.97 0.97 0.97 - NOTE: 1. The nominal heating capacities are based on EN12055. Hot water inlet/outlet temperature: 40/45ºC Evaporator inlet air temperature: 6ºC 2. The sound pressure level is based on following conditions: 1 meter from the frontal surface of the unit 1.5 meter from floor level The above was measured in an anechoic chamber, so reflected sound should be taken into consideration when installing the unit. 30 2.90 1 - Quantity Air flow rate Power Fan mm TCGB0044 rev 0 - 09/2008 Natural Grey (1.0Y8.5/0.5) 3. The values of pressure drop at heat exchanger correspond to the maximum capacity (maximum compressor freqüency) of the unit. General specifications 2.2.Main component data 2.2.1. Air side heat exchanger and fan Model RHUE3AVHN Air side heat exchanger Heat Exchanger Type RHUE4AVHN RHUE5HVHN RHUE5AHN - Multi-Pass Cross-Finned Tube Material - Copper Piping Outer Diameter Ømm 7 7 7 7 Rows - 2 2 3 3 Number of Tubes/Coil - 132 132 198 198 Material - Pitch mm 1.9 1.9 Maximum Operating Pressure MPa 4.15 4.15 4.15 4.15 Total Face Area m2 1.35 1.35 1.35 1.35 1 1 1 Piping Fin Number of Coils/Unit Fan Fan Motor Aluminum 1.9 - 1 1.9 Type - Multi-Blade centrifugal fan Number/Unit - 2 2 2 2 Outer Diameter mm 544 544 544 544 Revolutions rpm 413+505 465+568 483+591 483+591 Nominal air flow/unit m3/min 85 95 100 100 Type - Starting Method - Power W Quantity - 2 2 2 2 Insulation Class - E E E E Drip-Proof Enclosure DC Control 70+70 70+70 70+70 70+70 2.2.2. Compressor Model Compressor type EK306AHD-27A2 EK406AHD-36A2 EK405AHD-36D2 Hermetic scroll Hermetic scroll Hermetic scroll Discharge MPa 4.15 4.15 4.15 Suction MPa 2.21 2.21 2.21 Starting method - Inverter-driven (I.D.) Inverter-driven (I.D.) Inverter-driven (I.D.) Poles - 4 4 4 Insulation class - E E E Oil type - FVC68D FVC68D FVC68D Oil quantity L 1.2 1.2 1.2 Pressure resistance Motor type 31 TCGB0044 rev 0 - 09/2008 2 Dimensional data 3.Dimensional data This chapter shows the dimensions and minimum space required to install YUTAKI units. Contents 3. Dimensional data..........................................................................................................33 3.1. Dimensional drawing................................................................................................................................ 34 3.1.1. Dimensions...................................................................................................................................................... 34 3.1.2. Service space.................................................................................................................................................. 34 3.2. Structural drawing.................................................................................................................................... 35 33 TCGB0044 rev 0 - 09/2008 3 Dimensional data 3.1. Dimensional drawing 3.1.1. Dimensions Item (unit) Operation weight (kg) Modelo Gravity center position (mm) a b h Freqüency (Hz) RHUE3AVHN 152 705 223 645 55 RHUE4AVHN 152 705 223 645 55 RHUE5AVHN 157 695 228 660 58 RHUE5AHN 162 695 228 660 58 Units in: mm No. Description Remarks 1 Water inlet Rp1” 2 Water outlet Rp1” 3 Air inlet - 4 Air outlet - 5 Holes for fixing unit 4-M10 6 Gravity center - 3.1.2. Service space No. 1 2 Description Frontal Side Waterpipe Side Units in: mm 34 TCGB0044 rev 0 - 09/2008 Dimensional data 3.2. Structural drawing 3 No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Compressor Water Side Heat Exchanger Air Side Heat Exchanger Electrical Box Fan Check Valve Electronic Expansion Valve 4-Way Valve Accumulator Liquid Tank Solenoid Valve High Pressure Switch Water Inlet Water Outlet Low Pressure Sensor High Pressure Sensor Air Inlet Air Outlet 35 TCGB0044 rev 0 - 09/2008 Remarks x2 x2 x2 Rp1” Rp1” - Capacities data & Model selection 4.Capacities and selection data This chapter is a guide for selecting the most suitable units for your requirements and shows you the performance details of each unit YUTAKI Contents 4. Capacities and selection data..................................................................37 4.1. Selection procedure for YUTAKI units..............................................................................38 4.1.1. Selection parameters............................................................................................................38 4.1.2. Selection procedure..............................................................................................................39 4.2. Maximum heating capacities............................................................................................46 4.3. Capacities and COP.........................................................................................................49 4.4. Correction factors.............................................................................................................50 4.4.1. Defrosting correction factor...................................................................................................50 4.4.2. Correction factor owing to use of glycol................................................................................51 4.5. Partial load performance..................................................................................................52 4.6. YUTAKI circulating pumps data........................................................................................54 4.7. Noise data........................................................................................................................55 37 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection 4.1. Selection procedure for YUTAKI units The following procedure gives an example of selection of YUTAKI units based on a series of previously defined installation requirements: heating load required, operating temperatures and special characteristics on the installation (energy system used, power source, etc.). Before proceeding with the selection calculation, first establish the type of system to be designed: Monovalent, single energy, or bivalent (serial, direct parallel or mixed parallel). The 3 main energy systems with their capacity-time charts are shown below. For more information about the various energy systems, please refer to Chapter 7. Monovalent system (YUTAKI Unit) 90% Heating load demanded: (B) 10% (C) Point of equilibrium Capacity of YUTAKI unit (A) 90% (B) Heating load demanded: Required heating (A) Bivalent system (YUTAKI Unit + boiler) Coldest day of the year Point of equilibrium Coldest day of the year Required heating Capacity of YUTAKI unit Coldest day of the year Required heating Single-energy system (YUTAKI Unit + electric heater) (A) 10% (C) 90% Hours Hours Capacity of YUTAKI unit Heating load demanded: (B) Hours NOTE: (A) Excess capacity on the YUTAKI unit (B) Capacity covered by the YUTAKI unit (C) Capacity covered by the electric heater (D) Capacity covered by the boiler The example given in this chapter is based on a single-energy system, allowing for an auxiliary electrical heater to be used (auxiliary unit available to cover temporary heating requirements on the coldest days of the year). In installations which already have a conventional boiler (gas/oil), this can be kept for the same use and a bi-valent system installed (in series or parallel) which will help to increase the overall performance of the whole installation significantly. In any case, the calculation example can be applied to all the energy systems mentioned. 4.1.1. Selection parameters To calculate the YUTAKI units, it will be necessary to consult and/or use a series of parameters shown in tables and graphics presented in the different chapters of this catalogue. A summarized list is shown below: 38 −− −− −− −− General information: Chapter 2. −− Maximum heating capacities: Section 4.2. Operation space possibilities: Chapter 3. Operating range: Chapter 5. Different possible energy systems: Chapter 7. TCGB0044 rev 0 - 09/2008 −− −− −− −− Different correction factors, see: Section 4.4. Partial load performance: Section 4.5. Circulating pump operating curves: Section 4.6. Noise data for the different units: Section 4.7. Capacities data & Model selection 4.1.2. Selection procedure The selection procedure given in this chapter is a simple example structured into three main blocks: First, a) once the energy system to be used has been chosen (single-energy), a YUTAKI unit is selected depending on the normal heating load. Next, b) a check is made to ensure that the combination (YUTAKI + electric heater) covers the temporary needs of the coldest days of the year. The calculation will be completed by c) selecting a circulation pump for the system’s water (water pump available as an accessory). a) Selection for a regular heating load Step 1: Initial pre-selection Proposed energy system Monoenergetic Regular ambient temperature WB/DB (HR = 85%) -5/-4 °C Required regular heating load 9.5 kW Ambient temperature WB/DB on the coldest day of the year (HR = 85%) Heating load required on the coldest day of the year -15 / -14.5 ºC 13.5 kW Inlet/outlet water temperature 40 / 45 ºC Power supply 1~230 V, 50 Hz Type of glycol to use Ethylene P PDC Pressure loss on the client’s hydraulic installation (PDC) Q Required heating 13.5 kW, -15 ºC WB 9.5 kW, -5 ºC WB Capacity of YUTAKI unit Heating load demanded: Hours These conditions will determine the entry in the capacity table (section 4.2), where we can identify which unit has heating capacity to cover the normal heating load required by the installation (9.5 kW for an inlet/outlet water temperature of 40/45 ºC and an ambient temperature of -5ºC WB). YUTAKI Unit Table 1: Maximum heating capacity table Maximum heating capacity (kW) RHUE3AVHN 6.5 RHUE4AVHN 8.2 RHUE5AVHN 11.3 As can be seen in the table, the YUTAKI unit that covers the installation’s heating requirements is the RHUE5AVHN. Therefore, this will be the pre-selected unit. NOTE: When working with the temperature of an outdoor air inlet with a value not included in the capacities table of section 4.2. (for example, -3 ºC), an interpolation will be needed, using the values above and below the ambient temperature 39 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection Step 2: Heating capacity correction for defrost and/or use of glycol The actual heating capacity of the pre-selected unit must be calculated applying the necessary correction factors: Qh= QMh x fd x fgh Qh: Actual heating capacity (kW) QMh: Maximum cooling capacity (kW) fd: Defrosting correction factor fgh: Capacity correction factor owing to use of glycol The maximum heating capacity (QMh)of the RHUE5AVHN unit is 11.3 kW. Calculation of fd: In situations where the ambient temperature is lower than 7 ºC DB, frost may build up on the heat exchanger. In the case, the heating capacity for the unit may be reduced because of the time spent by the unit in removing the build-up. The defrosting correction factor takes this time into account and applies the heatingcapacity correction. To calculate the correction factor, please see section 4.4.1 which shows a table with different values of fddepending on the ambient temperature (ºC DB). If the correction factor at an ambient temperature of -4 ºC DB does not appear on the table, an interpolation will be needed. Finally, the resulting defrosting correction factor is 0.905. Calculation offgh: When the ambient temperature is low in winter, the unit may be damaged by freezing water in the pipes during shutdown periods. To prevent this, use a mixture with glycol anti-freeze. On the other hand, the percentage of glycol used may affect the heating capacity of the unit. To calculate the capacity correction factor due to the use of glycol, please see section 4.4.2., bearing in mind the type of glycol to be used. This example uses ethylene. The ambient temperature value of -4 ºC DB does not appear in the table. Therefore, the percentage of ethylene glycol to use will correspond to the ambient temperature immediately below in the table. In this case, it is -7 ºC. At this ambient temperature, the percentage of ethylene glycol necessary is 20%, for which there is a corresponding capacity correction factor, owing to the use of ethylene glycol, of 1. Calculation of Qh: Once the correction factors to be applied have been determined, the formula for actual heating capacity of the unit RHUE5AVHN can be applied: Qh= 11.3 kW x 0.905 x 1 = 10.23 kW As can be seen, the actual heating capacity of the RHUE5AVHN unit (10.23 kW) is greater than the heating load required by the installation (9.5 kW). Therefore, the pre-selection of this unit will be considered valid. NOTE: If the actual heating capacity calculated is less than that provided by the pre-selected unit, the calculation must be done again with the unit immediately above. If there is no unit higher than the preselected one, some other system, or the regular use of an electrical heater, will have to be considered. 40 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection b) Selection for the coldest days of the year (use of the auxiliary electric heater) The previous calculation shows that the RHUE5AVHN unit provides a heating capacity of 10.23 kW (-5 ºC WB), which is greater than the regular heating load necessary of 9.5 kW, but does not reach the peak heating load of 13.5 kW (-15 ºC WB) necessary on the coldest days of the year. The auxiliary electric heater is used in these cases. Step 1: The aim of this section is to check that the energy system chosen (combination of the YUTAKI unit + auxiliary electric heater) covers the temporary heating requirements for the coldest days of the year. Initial pre-selection As the ambient temperature has fallen to -15 ºC, the capacities table has to be consulted again (section 4.2) to decide the maximum heating capacity the RHUE5AVHN unit will provide for these new conditions. The maximum heating capacity for an ambient temperature of -15 ºC WB and a water inlet/outlet temperature of 40/45 ºC is 9.2 kW Step 2: Correction of the heating capacity for defrost and/or use of glycol The actual heating capacity for the unit selected for the coldest days of the year is calculated by applying correction factors for defrosting and glycol, following the method used above. Qh= QMh x fd x fgh Qh: Actual heating capacity (kW) QMh: Maximum cooling capacity (kW) fd: Defrosting correction factor fgh: Capacity correction factor owing to use of glycol Calculation of fd: The tables in section 4.4.1 show that the correction factor for an ambient temperature of-14.5 ºC DB does not appear on the table. However, for the temperature values immediately above and below there is the same defrosting correction factor of 0.95. Therefore, this will be the defrosting correction factor obtained. Calculation offgh: The tables in section 4.4.2. show that the ambient temperature value of -14.5 ºC DB does not appear in the table. Therefore, the percentage of ethylene glycol to use will correspond to the ambient temperature immediately below in the table. In this case, it is -22 ºC. At this ambient temperature, the percentage of ethylene glycol necessary is 40%, for which there is a corresponding capacity correction factor, owing to the use of ethylene glycol, of 0.99. Calculation of Qh: Once the correction factors to be applied have been determined the formula for actual heating capacity of the unit RHUE5AVHN can be applied: Qh= 9.2 kW x 0.95 x 0.99 = 8.65 kW 41 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection Step 3: Calculation for the heating capacity of the combination (YUTAKI unit + electric heater) The estimated required heating load for the coldest days of the year is 13.5 kW. After applying the relative actual heating capacity correction factors provided by the RHUE5AVHN unit is for the coldest days. In such cases, the electric heater provides the heating load required to cover temporary heating needs. The electric heater offered by HITACHI as an accessory provides a power of 6 kW which must be added to the heating capacity provided by the pre-selected unit. The result is: Qh= 8.65 kW + 6 kW = 14.65 kW The heating capacity resulting from the combination (YUTAKI unit + electric heater) is higher than the heating demand of 13.5 kW estimated in this example for the coldest days of the year, so that pre-selection of the RHUE5AVHN unit can be taken as valid. This means that the energy system will be as follows: Required heating 14.65 kW, -15 ºC WB 10.23 kW, -5 ºC WB 8.65 kW, -15 ºC WB Capacity of the RHUE5AVHN unit Heating load demanded: Hours 42 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection c) Selecting the circulating water pump To enable the designer to select the most suitable water circulating pump for each installation. YUTAKI units do not have the water circulating pump as standard equipment. However, HITACHI offers the client two pump models to be selected as an accessory. The sizing method is equivalent in all cases. NOTE: For this example, bear in mind the results from example a) Selection of YUTAKI units for a regular heating load, as they are the results that demand a greater heating load and, therefore, a greater flow from the circulating pump. Step 1: Calculation of the flow rate necessary for the circulation pump First, calculate the flow needed on the pump to provide a heating capacity of 10.23 kW and obtain an increase in the water temperature of 40 to 45 ºC. To do this, use the formula given below, where the flow required to increase the difference in temperature between the water inlet and outlet is calculated, depending on the heating capacity needed. CFR= Qh x fgf x 860 1000 x (TS- TE) CFR: Calculated flow rate (m3/h) Qh: Actual heating capacity (kW) fgf: Flow rate correction factor owing to use of glycol (TS - TE): Difference in temperature between water inlet/outlet (°C) Calculation of fgf: Once the actual heating capacity of the RHUE5AVHN and the difference between the water inlet and outlet temperatures are known, the value required to calculate the pump flow rate is the flow correction factor due to the use of glycol fgf. The use of glycol affects the actual heating capacity, since the density of glycol is higher than that of water. Therefore, a higher flow rate is necessary for the same conditions. To calculate the flow rate correction factor due to the use of glycol, please see the table in section 4.4.2., bearing in mind the type of glycol used. Following the same method used to obtain the capacity correction factor due to the use of glycol, a flow rate correction factor is obtained due to the use of ethylene glycol of 1.01. Calculation of CFR: Once the flow correction factor due to the use of glycol has been obtained, the previous formula can be applied: CFR= Qh x fgf x 860 1000 x (TS- TE) = 10.23 kW x 1.01 x 860 1000 x (45-40) Finally, a flow rate value is obtained of 1.78 m3/h. 43 TCGB0044 rev 0 - 09/2008 = 1.78 m3/h 4 Capacities data & Model selection Step 2: Checking the working limits of the flow on the water circulating pump Once the flow needed for the pump has been decided, check that it falls between the working limits for the heat exchanger on the unit. To do this, refer to Chapter 5, where the maximum and minimum flow for each YUTAKI unit can be found. As can be seen, the necessary flow-rate value calculated for the circulating pump falls within the operating limits of the selected unit RHUE5AVHN. Therefore, this value will be accepted. 0.8 m3/h < CFR = 1.78 m3/h < 4.0 m3/h Step 3: Calculation of the necessary pressure to be provided by the circulating pump The selected circulating pump must be able to provide the pressure required to overcome the pressure loss in the client’s hydraulic unit, as well as those on the unit itself, working with the flow calculated previously. Section 4.6 shows the operating details of the various YUTAKI units (operation of circulating pumps, including heat exchanger pressure losses). Once it is known that the operating data for the 2 pump models include pressure losses from the unit itself, the data needed are the pressure losses from the client’s hydraulic unit. For this example, pressure losses from the installation have been estimated as shown below, and are given by the following formula: P = K x Q2 P = Loss of pressure on the client's hydraulic installation (mH2O) Q = Circulating water pump flow rate (m3/h) K = Coefficient depending on the characteristics of the hydraulic Water flow rate (m3/h) Loss of pressure on the client's hydraulic installation (mH2O) 0.5 0.2 1 0.8 1.5 1.8 2 3.2 2.5 5 3 7.2 3.2 8.2 Loss of pressure (mH2O) installation (diameter and length of pipes, roughness, etc.). This example assumes K = 0.8. Water Flow (m³/h) Necessary pressure for the circulating pump Qh: At a flow rate of 1.78 m3/h the pressure loss form the client's hydraulic installation will be the following: P = 0.8 x 1.782 = 2.53 mH2O Therefore, the selected pump must provide a pressure higher than 2.53 mH2O at a flow rate of 1.78 m³/h. 44 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection Step 4: Selecting the circulating water pump The next step is to select a water pump from the YUTAKI range that is capable of providing a pressure of 2.53 mH2O for a flow rate of 1.78 m3/h. See section 4.6 to select the pump which is most suitable for the RHUE5AVHN unit. Below, the pressure loss curve on the client's hydraulic installation is situated on the same chart as the operating curves for the RHUE5AVHN unit (operating curves for the circulating pumps with pressure loss in the heat exchanger included, shown in section 4.6). B2, V1 B2, V2 NOTE: V: Pump motor speed - V1: High - V2: Medium - V3: Low PDC: Pressure loss in the client’s hydraulic installation B2, V3 Pressure provided (mH2O) B(1,2): Circulating water pump PDC B1, V1 B1, V2 4 B1, V3 2.53 mH2O 1.78 m3/h Water Flow (m³/h) The chart shows that the calculated working point falls between 2 possible pump 1 speed configurations, so this will be the selected pump. Its working speed V1 or V2 must be chosen, assuming that the actual working flow rate will be higher or lower than the theoretical calculation. The client must choose the working speed for the pump selected. Graphics for the 2 configurations possible for this selection example are shown below. B2, V1 B2, V2 Pressure provided (mH2O) B2, V3 PDC B1, V1 B1, V2 B1, V3 2.9 mH2O 2.4 mH2O 1.7 m3/h 1.9 m3/h Water Flow (m³/h) The approximate operating point for the 2 possible configurations is: - Pump (B1, V1): Pressure of 2.9 mH2O for a flow rate of 1.9 m3/h - Pump (B1, V2): Pressure of 2.4 mH2O for a flow rate of 1.7 m3/h 45 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection 4.2. Maximum heating capacities Ambient Temperature (ºC WB) Model Water outlet temperature (°C) -20 -15 -10 -7 -5 0 RHUE3AVHN 5 6 10 15 20 46 TCGB0044 rev 0 - 09/2008 35 40 45 50 35 40 45 50 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 45 35 40 45 50 55 25 30 35 40 45 50 55 20 25 30 35 40 45 50 55 Maximum heating capacity (kW) 4.4 4.6 4.8 4.9 5.0 5.2 5.4 5.3 5.6 5.7 5.8 5.7 5.7 6.1 6.2 6.2 6.1 6.0 6.4 6.5 6.5 6.4 6.2 7.2 7.2 7.2 7.0 6.8 8.0 8.0 8.0 7.7 7.4 8.1 8.8 8.7 8.7 8.3 8.0 10.4 10.0 9.6 9.5 9.4 9.0 8.6 11.7 11.3 10.8 10.4 10.3 10.1 9.6 9.2 Water flow rate (m3/h) Pressure loss (kPa) 0.76 0.79 0.83 0.84 0.86 0.89 0.93 0.91 0.96 0.98 1.00 0.98 0.98 1.05 1.07 1.07 1.05 1.03 1.10 1.12 1.12 1.10 1.07 1.24 1.24 1.24 1.20 1.17 1.38 1.38 1.38 1.32 1.27 1.39 1.51 1.50 1.50 1.43 1.38 1.79 1.72 1.65 1.63 1.62 1.55 1.48 2.01 1.94 1.86 1.79 1.77 1.74 1.65 1.58 9.3 10.2 11.0 11.5 11.9 12.9 13.9 13.4 14.9 15.4 15.9 15.4 15.4 17.6 18.1 18.1 17.6 17.0 19.3 19.9 19.9 19.3 18.1 24.2 24.2 24.2 22.9 21.7 29.7 29.7 29.7 27.6 25.5 30.4 35.7 34.9 34.9 31.9 29.7 49.4 45.8 42.3 41.4 40.6 37.3 34.2 62.0 58.0 53.1 49.4 48.4 46.6 42.3 38.9 Capacities data & Model selection Ambient Temperature (ºC WB) Model Water outlet temperature (°C) -20 -15 -10 -7 -5 0 RHUE4AVHN 5 6 10 15 20 47 TCGB0044 rev 0 - 09/2008 35 40 45 50 35 40 45 50 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 45 35 40 45 50 55 25 30 35 40 45 50 55 20 25 30 35 40 45 50 55 Maximum heating capacity (kW) 5.9 6.0 6.1 6.2 6.8 6.7 6.7 6.7 7.5 7.4 7.3 7.2 7.1 8.1 8.0 7.9 7.7 7.6 8.6 8.4 8.2 8.0 7.9 9.6 9.4 9.1 8.9 8.6 10.7 10.4 10.0 9.7 9.3 10.2 11.8 11.3 10.9 10.5 10.1 13.9 13.4 12.8 12.3 11.8 11.3 10.8 15.7 15.1 14.5 13.9 13.3 12.7 12.1 11.5 Water flow rate Pressure loss (m3/h) (kPa) 1.01 1.03 1.05 1.07 1.17 1.15 1.15 1.15 1.29 1.27 1.26 1.24 1.22 1.39 1.38 1.36 1.32 1.31 1.48 1.44 1.41 1.38 1.36 1.65 1.62 1.57 1.53 1.48 1.84 1.79 1.72 1.67 1.60 1.75 2.03 1.94 1.87 1.81 1.74 2.39 2.30 2.20 2.12 2.03 1.94 1.86 2.70 2.60 2.49 2.39 2.29 2.18 2.08 1.98 16.5 17.0 17.6 18.1 21.7 21.1 21.1 21.1 26.2 25.5 24.9 24.2 23.6 30.4 29.7 29.0 27.6 26.9 34.2 32.6 31.1 29.7 29.0 42.3 40.6 38.1 36.5 34.2 52.2 49.4 45.8 43.1 39.7 47.5 63.0 58.0 54.1 50.3 46.6 86.6 80.7 73.8 68.3 63.0 58.0 53.1 109.6 101.7 94.0 86.6 79.5 72.7 66.2 60.0 4 Capacities data & Model selection Ambient Temperature (ºC WB) Model Water outlet temperature (°C) -20 -15 -10 -7 -5 0 RHUE5A(V)HN 5 6 10 15 20 48 TCGB0044 rev 0 - 09/2008 35 40 45 50 35 40 45 50 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 35 40 45 50 55 45 35 40 45 50 55 25 30 35 40 45 50 55 20 25 30 35 40 45 50 55 Maximum heating capacity (kW) 8.1 8.2 8.3 8.4 9.3 9.3 9.2 9.2 10.3 10.2 10.0 9.9 9.8 11.2 11.0 10.8 10.6 10.4 11.8 11.5 11.3 11.0 10.8 13.2 12.9 12.5 12.1 11.8 14.7 14.2 13.7 13.3 12.8 14.0 16.2 15.6 15.0 14.4 13.8 19.0 18.3 17.6 16.9 16.2 15.5 14.8 21.6 20.7 19.9 19.1 18.3 17.4 16.6 15.8 Water flow rate Pressure loss (m3/h) (kPa) 1.39 1.41 1.43 1.44 1.60 1.60 1.58 1.58 1.77 1.75 1.72 1.70 1.69 1.93 1.89 1.86 1.82 1.79 2.03 1.98 1.94 1.89 1.86 2.27 2.22 2.15 2.08 2.03 2.53 2.44 2.36 2.29 2.20 2.41 2.79 2.68 2.58 2.48 2.37 3.27 3.15 3.03 2.91 2.79 2.67 2.55 3.72 3.56 3.42 3.29 3.15 2.99 2.86 2.72 18.7 19.2 19.7 20.1 24.5 24.5 24.0 24.0 29.9 29.3 28.2 27.7 27.1 35.1 33.9 32.7 31.6 30.4 38.9 37.0 35.7 33.9 32.7 48.3 46.2 43.5 40.8 38.9 59.5 55.6 51.9 49.0 45.5 54.1 71.8 66.8 61.9 57.2 52.6 97.8 91.0 84.4 78.0 71.8 65.9 60.3 125.4 115.5 107.0 98.8 91.0 82.5 75.3 68.4 Capacities data & Model selection 4.3. Capacities and COP Inlet/outlet water temperature: 30/35 ºC Ambient temperature DB/WB: 7 / 6 ºC Capacity (kW) Input Power (kW) COP Performance 7.1 1.66 4.28 A RHUE4AVHN 9.5 2.34 4.06 A RHUE5AVHN 11.5 2.83 4.06 A RHUE5AHN 11.5 2.83 4.06 A Yutaki Unit RHUE3AVHN Inlet/outlet water temperature: 40/45 ºC Ambient temperature DB/WB: 7 / 6 ºC Capacity (kW) Input Power (kW) COP Performance RHUE3AVHN 7.1 2.24 3.17 B RHUE4AVHN 9.2 3.02 3.05 B RHUE5AVHN 11.4 3.79 3.01 B RHUE5AHN 11.4 3.79 3.01 B Yutaki Unit Inlet/outlet water temperature: 30/35 ºC Ambient temperature DB/WB: -7 / -8 ºC Capacity (kW) Input Power (kW) COP RHUE3AVHN 5.2 1.56 3.33 RHUE4AVHN 6.9 2.20 3.14 RHUE5AVHN 8.4 2.66 3.16 RHUE5AHN 8.4 2.66 3.16 Yutaki Unit Inlet/outlet water temperature: 40/45 ºC Ambient temperature DB/WB: -7 / -8 ºC Capacity (kW) Input Power (kW) COP RHUE3AVHN 5.3 2.10 2.52 RHUE4AVHN 6.9 2.84 2.43 RHUE5AVHN 8.6 3.57 2.41 RHUE5AHN 8.6 3.57 2.41 Yutaki Unit ¡¡Classification of performance depending on the operating conditions of the unit Performance class Ambient temperature DB/WB: 7 / 6 ºC Inlet/outlet water temperature: 30 / 35 ºC Inlet/outlet water temperature: 40 / 45 ºC A 4.05<COP 3.20<COP B 4.05≥COP>3.90 3.20≥COP>3.00 C 3.90≥COP>3.75 3.00≥COP>2.80 D 3.75≥COP>3.60 2.80≥COP>2.60 E 3.60≥COP>3.45 2.60≥COP>2.40 F 3.45≥COP>3.30 2.40≥COP>2.20 G 3.30≥COP 2.20≥COP 49 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection 4.4. Correction factors 4.4.1. Defrosting correction factor The heating capacity does not include operation during frost or defrosting. When this type of operation is taken in account, the heating capacity must be corrected according to the following equation. Corrected Heating Capacity = defrost correction factor x heating Capacity Ambient temperature (ºC DB) (HR = 85%) Defrosting correction factor fd -20 -7 -5 -3 0 3 5 7 0.95 0.95 0.93 0.88 0.85 0.87 0.90 1.0 NOTE: The correction factor is not valid for special conditions such as during snow or operation in a transitional period. Heating capacity Reduced capacity due to frost build-up Time Max. defrost 12 min. 1 cycle 50 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection 4.4.2. Correction factor owing to use of glycol ¡¡ Application at low ambient temperature When the ambient temperature is low in winter, the water in the pipes and circulating pump may freeze and damage the pipes and water pumps in shutdown periods. To prevent this, it is useful to drain the water from the installation or not to interrupt installation power supply, as an electrical cable can prevent the water from freezing in the circuit. In addition, in cases where it is difficult to drain the water, it is a good idea to use a mixture with glycol antifreeze (ethylene or propylene between 10% and 40%). Unit performance when operating with glycol may be reduced, depending on the percentage of glycol used, because glycol is denser than water. Two tables are given below (one for ethylene glycol and the other for propylene glycol) showing the percentage of ethylene glycol recommended for the various values for the outside air inlet temperature, with their respective correction factors. Corrected heating capacity = capacity correction factor owing to use of glycol x heating capacity 4 −− Ethylene glycol Ambient Temperature DB (°C) -3 -7 -13 -22 Percentage of glycol required % 10 20 30 40 Capacity correction factor fgh 1.00 1.00 0.99 0.99 Consumed power correction factor fgi 1.01 1.02 1.03 1.04 Flow rate correction factor fgc 1.01 1.01 1.02 1.04 Pressure loss correction factor fgp 1.03 1.09 1.16 1.26 DB (°C) -3 -7 -13 -22 Percentage of glycol required % 10 20 30 40 Capacity correction factor fgh 1.00 1.00 0.99 0.99 Consumed power correction factor fgi 1.01 1.02 1.03 1.04 Flow rate correction factor fgc 1.02 1.02 1.04 1.07 Pressure loss correction factor fgp 1.24 1.31 1.39 1.51 −− Propylene glycol Ambient Temperature 51 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection 4.5. Partial load performance ¡¡Water Outlet Temperature: 45 ºC RHUE3AVHN Ambient Temperature (ºC WB) Capacity 20 10 6 0 -10 -20 Compressor Load Performance 67 ~ 100% % 77 80 90 100 110 120 125 Consumed power % 58 72 78 85 93 102 106 COP % 133 111 115 118 118 118 118 Capacity % 70 80 90 100 107 65 Consumed power % 67 70 78 85 94 102 COP % 97 100 103 106 106 105 Capacity % 62 70 80 90 100 Consumed power % 66 72 80 89 100 COP % 94 97 100 101 100 Capacity % 60 70 80 89 56 Consumed power % 64 68 77 87 97 COP % 88 88 91 92 92 Capacity % 44 50 60 70 72 Consumed power % 61 67 78 91 93 77 77 COP % Capacity % 37 72 75 77 40 50 59 Consumed power % 58 62 75 89 COP % 64 65 67 66 : Standard conditions (Ambient: 7 ºC (DB)/6 ºC (WB), water inlet/outlet: 40/45 ºC, máx. Hz) Standard conditions 52 Heating capacity (kW) Consumed power (kW) COP 8.1 2.58 3.14 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection RHUE4AVHN, RHUE5A(V)HN Ambient Temperature (ºC WB) 20 10 6 0 -10 -20 Compressor Load Performance 51 ~ 100% Capacity % 61 Consumed power % 52 57 64 71 COP % 117 123 125 127 Capacity % 52 60 70 80 90 100 107 Consumed power % 49 55 63 71 82 94 102 COP % 106 109 111 113 110 106 105 Capacity % 50 60 70 80 90 100 Consumed power % 49 50 57 65 75 87 100 COP % 100 100 105 108 107 103 100 Capacity % 44 50 60 70 80 89 Consumed power % 47 53 61 72 84 97 COP % 94 94 98 97 95 92 Capacity % 35 40 50 60 70 71 Consumed power % 45 50 60 73 91 93 COP % 78 80 83 82 77 76 Capacity % 29 30 40 50 59 Consumed power % 43 44 56 71 89 COP % 67 68 71 70 66 49 70 80 90 100 110 120 124 79 90 101 106 127 122 119 117 : Standard conditions (Ambient: 7 ºC (DB)/6 ºC (WB), water inlet/outlet: 40/45 ºC, máx. Hz) Assembly 53 Standard conditions Heating capacity (kW) Consumed power (kW) COP RHUE4AVHN 10.2 3.47 2.94 RHUE5AVHN 14.0 4.95 2.83 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection 4.6. YUTAKI circulating pumps data As described in the selection process for the YUTAKI module (section 4.1.), HITACHI makes two circulating pump models available for clients to select as accessories. The characteristics of YUTAKI units (Pump – Heat Exchanger) are given in tables below, with their respective operating curves: ¡¡RHUE3AVHN, RHUE4AVHN Pump motor speed Hi Circulating water pump flow rate (m3/h) Med Low Pump 2: Pressure provided (mH2O) Hi Med Low 0.5 6.4 5.7 3.8 10.8 10.4 9.2 1 5.1 4.2 2.0 9.4 8.9 7.5 1.5 3.0 1.9 - 7.3 6.7 4.9 1.8 1.5 - - 5.7 5.0 2.9 2 - - - 4.5 3.7 - 2.4 - - - 1.8 - - B2, V1 B2, V2 Pressure provided (mH2O) Pump 1: Pressure provided (mH2O) B2, V3 B1, V1 B1, V2 B1, V3 Circulating water pump flow rate (m3/h) ¡¡RHUE5A(V)HN Pump motor speed Hi Circulating water pump flow rate (m3/h) 0.5 Med 6.5 5.8 Low Pump 2: Pressure provided (mH2O) Hi 3.9 10.9 Med 10.5 Low 9.3 1 5.7 4.8 2.6 10.0 9.5 8.1 1.5 4.4 3.2 0.7 8.6 8.0 6.2 2 2.6 1.1 - 6.8 6.0 3.8 2.5 0.3 - - 4.6 3.6 0.8 3 - - - 1.7 0.7 - 3.2 - - - 0.4 - - B2, V1 B2, V2 Pressure provided (mH2O) Pump 1: Pressure provided (mH2O) B2, V3 B1, V1 B1, V2 B1, V3 Circulating water pump flow rate (m3/h) NOTE: B(1.2): Circulating water pump V: Pump motor speed (V1: High, V2: Medium, V3: Low) 54 TCGB0044 rev 0 - 09/2008 Capacities data & Model selection 4.7. Noise data This section shows details of noise on the various Yutaki units for 2 different noise conditions, with the corresponding graphics: is YUTAKI Unit Heat exchanger 1.5 m Fans ¡¡Condition 1: (a = 1 m) Sound pressure level (dB) Frequency band (Hz) Global (dB(A)) 63 125 250 500 1000 2000 4000 8000 RHUE3AVHN 54.5 47.5 46.5 45.5 43 41 32 34 48 RHUE4AVHN 55.5 48.5 47.5 46.5 44 42 33 35 49 RHUE5AVHN 57.5 50.5 49.5 48.5 46 44 35 37 51 RHUE5AHN 57.5 50.5 49.5 48.5 46 44 35 37 51 ¡¡Condition 2: (a = 10 m) Sound pressure level (dB) Frequency band (Hz) Global (dB(A)) 63 125 250 500 1000 2000 4000 8000 RHUE3AVHN 42.5 35.5 34.5 33.5 31 29 20 22 36 RHUE4AVHN 43.5 36.5 35.5 34.5 32 30 21 23 37 RHUE5AVHN 45.5 38.5 37.5 36.5 34 32 23 25 39 RHUE5AHN 45.5 38.5 37.5 36.5 34 32 23 25 39 NOTES: 1. dB(A) = Weighting "A" of acoustic power (scale A in accordance with IEC). 2. If the noise is measured under actual conditions of the installation, the values measured will be higher because of background noise and reflected sound. 55 TCGB0044 rev 0 - 09/2008 4 Capacities data & Model selection Model: RHUE4AVHN Measurement point: Power supply: 230 V 50 Hz 1.5 metres from floor level 1 meter from the unit's front surface. Sound criteria curve Nominal: 49 dB(A) Octave sound pressure (dB (C)) Power supply: 230 V 50 Hz 1.5 metres from floor level 1 meter from the unit's front surface. Sound criteria curve Nominal: 48 dB(A) Octave sound pressure (dB (C)) Model: RHUE3AVHN Measurement point: Approximate continuous noise detection threshold Approximate continuous noise detection threshold Frequency (Hz) Model: RHUE5AVHN Model: RHUE5AHN Power supply: 230 V 50 Hz Power supply: 400 V 50 Hz Measurement point: 1.5 metres from floor level 1 meter from the front surface of the unit. Sound criteria curve Nominal: 51 dB(A) Nominal: 51 dB(A) Octave sound pressure (dB (C)) 1.5metres from floor level 1 m from the front surface of the unit. Acoustic criteria curve Octave sound pressure (dB (C)) Measurement point: Frequency (Hz) Approximate continuous noise detection threshold Approximate continuous noise detection threshold Frequency (Hz) 56 TCGB0044 rev 0 - 09/2008 Frequency (Hz) Capacities data & Model selection Model: RHUE4AVHN Power supply: 230 V 50 Hz Measurement point: 1.5 metres from floor level 10 meters from the front surface of the unit. Sound criteria curve Nominal: 37 dB(A) Octave sound pressure (dB (C)) Octave sound pressure (dB (C)) Model: RHUE3AVHN Power supply: 230 V 50 Hz Measurement point: 1.5 metres from floor level 10 meters from the front surface of the unit. Sound criteria curve Nominal: 36 dB(A) 4 Approximate continuous noise detection threshold Approximate continuous noise detection threshold Frequency (Hz) Model: RHUE5AVHN Frequency (Hz) Model: RHUE5AHN Power supply: 230 V 50 Hz Power supply: 400 V 50 Hz Nominal: 39 dB(A) Nominal: 39 dB(A) Octave sound pressure (dB (C)) Measurement point: 1.5 metres from floor level 10 meters from the front surface of the unit. Sound criteria curve Octave sound pressure (dB (C)) Measurement point: 1.5 metres from floor level 10 meters from the front surface of the unit Acoustic criteria curve Approximate continuous noise detection threshold Approximate continuous noise detection threshold Frequency (Hz) 57 TCGB0044 rev 0 - 09/2008 Frequency (Hz) Working range 5. W o r k i n g r a n g e Contents 5. Working range......................................................................................59 5.1. Power supply.................................................................................................................60 5.2. Working range...............................................................................................................60 5 59 TCGB0044 rev 0 - 09/2008 Working range 5.1.Power supply Operating voltage 90% to 110% of the nominal voltage Voltage imbalance Within a 3% deviation from each voltage at the main terminal of the unit Starting voltage Higher than 85% of the nominal voltage Following Council Directive 89/336/EEC and amendments 92/31/EEC and 93/68/EEC, relating to electromagnetic compatibility, the following table indicates maximum permissible system impedance Zmax at the interface point of the user’s power supply, in accordance with EN61000-3-11. MODEL Zmax (Ω) RHUE3AVHN 0.41 RHUE4AVHN 0.41 RHUE5AVHN 0.29 RHUE5AHN - 5.2.Working range Model RHUE3AVHN Ambient Temperature RHUE4AVHN RHUE5AVHN RHUE5AHN -20 (WB) ~ 37.5°C (WB), -19.8 (DB) ~ 40°C (DB) Hot Water Outlet Temperature 20 ~ 55°C Minimum Flow Rate 0.4 0.6 0.8 0.8 Maximum Flow Rate 2.5 3.3 4.0 4.0 2 deg. 50 65 80 80 4 deg. 28 38 46 46 2.3L 2.3L Minimum System Water Volume ON/OFF Differential Maximum Permissible Water Pressure 1.0MPa 2.1L 1. Comercial information Internal Volume in Water Side Heat Exchanger 2.1L MAIN FEATURES Working range for hot water outlet temperature and ambient temperature Ambient temperature (ºC DB) 40 30 20 10 5 0 -5 -10 -20 20 25 30 35 40 45 50 55 60 Hot water outlet temperature (ºC) 60 Hitachi Air Conditioning Product SA 2008. TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit 6.Refrigerant cycle and hydraulic circuit This chapter displays the refrigerant cycle diagrams and the hydraulic circuit for the units of the YUTAKI series. Contents 6. Refrigerant cycle and hydraulic circuit......................................................61 6.1. Refrigerant cycle..............................................................................................................62 6.2. Refrigerant charging quantity...........................................................................................63 6.3. Hydraulic circuit................................................................................................................64 6.3.1. Water piping..........................................................................................................................64 6.3.2. Minimum water volume description.......................................................................................65 6.3.3. Water control.........................................................................................................................67 6.3.4. Water check valve.................................................................................................................67 6.3.5. Pump kit installation (accessory)...........................................................................................68 6.3.6. Water electric heater installation (accessory).......................................................................73 6.4. Drain piping...................................................................................................................76 6 61 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit 6.1. Refrigerant cycle RHUE3~5A(V)HN Refrigerant: Defrost and Unit Starting Heating Refrigerant Flow No. Installation Refrigerant Piping Line Flare Nut Connectiion Name of item Flange Connection Brazing Connection No. Name of item 1 Compressor 10 Accumulator 2 Check Valve 11 Solenoid Valve 3 4-Way Valve 12 Silencer 4 Water Side Het Exchanger 13 Capilary Tube 5 Liquid Tank 14 Pressure Sensor (Low) 6 Strainer 15 High Pressure Switch 7 Electronic Expansion Valve 16 Pressure Sensor (High) 8 Stop Valve (Check Joint) 17 Water Inlet 9 Air Side Heat Exchanger 18 Water Outlet Mark. a b c d e OD x T 12.7D x 1.0T 15.88D x 1.2T 9.53D x 0.8T 6.35D x 1.07T 6.35D x 0.7T 62 Material C1220T-0 TCGB0044 rev 0 - 09/2008 R410A Airtight test pressure 4.15 MPa Refrigerant cycle & Hidraulic circuit 6.2. Refrigerant charging quantity YUTAKI has been charged from factory. CAUTION: If charging refrigerant accurately measure refrigerant to be charged. Overcharging or undercharging of refrigerant might cause compressor trouble. In case of actual piping length less than 5 m, consult your distributor. O/U MODEL Wo (Kg) RHUE(3/4)AHN RHUE5A(V)HN 2.6 2.9 NOTE: Yutaki is an appliance designed to be installed outdoor. Should it be covered by an enclosure, this shall be done according to the EN378 (KHK standard can also be considered as a reference), so that the refrigerant concentration be below 0.44 kg/m³ (i.e., provide a shutterless opening that will allow fresh air to flow into the enclosure). 6 63 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit 6.3. Hydraulic circuit 6.3.1. Water piping When Piping Connections are performed: 1. Connect all pipes as close as possible to the unit, so that disconnection can be easily performed when required. 2. It is recommended to use flexible joints for the piping of water inlet and outlet, so vibration will not be transmited. 3. Whenever possible, sluice valves should be installed for water piping, in order to minimise flow resistance and to maintain sufficient water flow. 4. Proper inspection should be performed to check for leaking parts inside and outside the system, by completely opening the hot water inlet and outlet valves to the water condenser. Additionally, install equip valves to the inlet and outlet piping. 5. This unit is equipped with an air purge at the highest position of the water system. If this position is not the highest one within the whole water installation, equip another air purge. Also, equip a drain cock on the outlet piping. The cock handle should be removed so that the cock can not be opened under normal circumstances. If this cock is opened during operation, trouble will occur due to water blowoff. 6. When necessary, put insulation on the pipes in order to avoid heat losses. 7. When the unit is stopped during shutdown periods and the ambient temperature is very low, it is possible that the water in the pipes and in the circulating pump freeze, thus damaging the pipes and the water pump. In order to prevent this, during shutdown periods it is useful to empty the water from the installation. Otherwise, it is recommended to maintain the power supply to the installation, since an electric cord could prevent the freezing of the water contained in the circuit. Additionally, in cases where water drainage is difficult, an antifreeze mixture of glycol (ethylene or propylene) should be used (content between 10 % and 40 %). The performance of the unit working with glycol may decrease in proportion to the percentage of glycol used, since the density of glycol is higher than that of water. (For more information, see section 4.4.2. No. Water inlet Yutaki Water outlet Name of item Pressure gauge Strainer Flexible joint Valve Check valve CAUTION: −− This product is equipped with plate type heat exchanger. In the plate heat exchanger water flows through a narrow space between the plates. Therefore, there is a possibility that freezing may occur if foreign particles or dust are clogged. In order to avoid this clogging, 20 mesh water strainer shall be attached at the inlet of chilled water piping near the product. In case of punching metal type strainer, mesh hole size shall be Ø 1.5mm or less. Never use the salt type antifreeze mixture, because it possesses strong corrosion characteristics, and water equipment will be damaged. −− In case of connecting some units to the same water piping, design the water piping so that the water distribution to each unit is equal (refer to figure below). Imbalance of water distribution may cause a serious damage like water freezing in the heat-exchanger. Yutaki unit Working condition Pressure range 0 ~ 1.0 MPa Water temp. range - 20ºC ~ 90ºC Indoor installation (heating elements) Pressure range of water main 64 TCGB0044 rev 0 - 09/2008 0.17 ~ 0.2 MPa Refrigerant cycle & Hidraulic circuit 6.3.2. Minimum water volume description Necessity of Water in System and Summary of Calculation The following problems may occur when the quantity of water in the forced circulation system(1) on water side is insufficient. 1. Compressor in operation repeats rough stops when light-loaded, which may result in shorter life or an accident. 2. Low temperature in water circulation system at defrosting, which may cause an alarm (freeze protection). NOTE: (1) The shaded part of the pipe system below. * Excluding the expansion tank (cistern) Calculate and ensure that the water volume in the system is equal or greater than the larger value obtained from: --“Protective Water Volume for Product“ and --“Minimum Water volume for Temperature Drop at Defrosting“, as shown to the right. Use a “buffer tank “ to supply water shortage as shown below(2), when the minimum water volume cannot be ensured. NOTE: (2) Shortage = Minimum Water Volume – Water Volume in Circulation System Expansion vesel Chiller unit Pump Load system Expansion vesel 6 Buffer tank Pump Load system Chiller unit The following part shows how to calculate the minimum water volume in the system for product protection (antihunting) and temperature drop at defrosting. Protective Water Volume for Product Ensure that the water volume is equal or greater than those shown right, in order to lower ON/OFF frequency of Chiller Unit at no load or extreme light load. When water volume is less than the volume indicated (minimum water volume), compressor operation frequently stops at light load, which may result in shorter life or failure. IMPORTANT NOTE: The factory default ON/OFF temperature differential is “4 °C”. Note that the minimum water volume varies for different setting for each purpose as shown in the table on the right. (Unit: x 10-3 m3) Model ON/OFF Temp. Differential 65 RHUE3AVHN RHUE4AVHN RHUE5AVHN RHUE5AHN 4 ºC 28 38 46 3 ºC 36 48 58 2 ºC 50 65 80 1 ºC 80 107 130 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit ¡¡ Minimum required water volume during defrosting -- The following formula is used to make the calculation: Where: v= QDEF ΔT x 4168.8 ; QDEF=QI+QY v = Required water volume (m3) The minimum volume of water needed in the installation to cover the heat loss caused by a reduction in the delivery water temperature during defrosting. ΔT= Permissible water temperature drop (ºC) Drop in the delivery water temperature that the client is willing to allow in the installation. QDEF = Heat loss during defrosting (kJ) Heat loss caused in the system by reducing the delivery water temperature, which may affect the user’s comfort level of warmth. This value is 10% of the sum of the two following items: QI = Heat demand from the installation (kJ) While defrosting is taking place, the unit is not providing the heat required to cover the heat demand from the installation. This value can be obtained in 2 ways: 1. By using the value of the energy demand from the installation, if known. 2. If this value is not known, it can be estimated by using the heating capacity of the unit at an air temperature of 0ºC WB and a delivery water temperature at, for example, 45ºC. QY = Cooling load on the YUTAKI unit (kJ) In addition to not providing the heat required to cover the heat demanded by the installation during defrosting, the unit is also producing cold. It can be estimated that this value is approximately 85% of the heating capacity on the unit under standard conditions (air temperature: 6/7ºC (WB/DB) and input/output temperature of the water: 40 / 45 ºC) NOTE: The 10% applied to QEDF is due to the fact that the maximum time for defrosting is 6 minutes per hour. The following table shows the minimum water volume needed in each YUTAKI unit in case of a permitted drop in temperature of 10ºC. (Unit: l) Model Water temperature drop 10ºC IMPORTANT NOTE: RHUE3AVHN RHUE4AVHN 106 138 RHUE5AVHN RHUE5AHN 171 The values shown on the table are based on theoretical installation conditions, and therefore, it rests with the client to recalculate these values depending on the real conditions of the installation. 66 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit 6.3.3. Water control CAUTION: When industrial water is applied for chilled water and condenser water, industrial water it rarely causes deposits of scales or other foreign substances on the equipment. However, well water or river water should in most cases contain suspended solid matter, organic matter, and scales in great quantities. Therefore, such water should be subjected to filtration or to a softening treatment with chemicals before application as chilled water. It is also necessary to analyse the quality of water by checking pH, electrical conductivity, ammonia ion content, sulphur content, and others. Should the results of the analysis be not good, the use of industrial water would be recommended. The following is the recommended standard water quality. Chilled Water System Item Circulating Water (20 C Less than) Supply Water 6.8 ~ 8.0 Less than 40 Less than 400 Less than 50 Less than 50 6.8 ~ 8.0 Less than 30 Less than 300 Less than 50 Less than 50 Less than 50 Less than 50 Less than 70 Less than 50 Less than 30 Less than 70 Less than 50 Less than 30 Less than 1.0 Less than 0.3 Standard Quality pH (25 °C) Electrical Conductivity (mS/m) (25°C) {µS/cm} (25 °C) (2) Chlorine Ion (mg CI¯/I) Sulphur Acid Ion (mg SO42¯/I) The Amount of Acid Consumption (pH 4.8) (mg CaCO3/I) Total Hardness (mg CaCO3 /I) Calcium Hardness (mg CaCO3 /I) Silica L (mg SIO2 /I) Reference Quality Total Iron (mg Fe/I) Total Copper (mg Cu/I) Sulphur Ion (mg S2¯/I) Ammonium Ion (mg NH4+/I) Remaining Chlorine (mg CI/I) Floating Carbonic Acid (mg CO2/I) Index of Stability Tendency (1) Corrosion Deposits of Scales Less than 1.0 Less than 0.1 It shall not be detected. Less than 1.0 Less than 0.1 Less than 0.3 Less than 0.3 Less than 4.0 Less than 4.0 6.8 ~ 8.0 - NOTE: (1) (2) The mark “ ” in the table means the factor concerned with the tendency of corrosion or deposits of scales. The value showed in “{}" are for reference only according to the former unit. 6.3.4. Water check valve Attached to the unit there is a water check valve (non return valve). This component is a safety device to protect the system against back pressure, back flow and back syphonage of non-potable water into service pipe, plants and equipments. This valve shall be installed at site. Main Characteristics: -- Maximum working Pressure: 16bar -- Maximum working Temperature: 70ºC (short term 90ºC) -- Threaded connection R1/2” -- Available test and drain plugs 1/4” -- Length: 137mm -- Kvs value: 6 -- Weight: 0.24kg Installation guidelines: 1. Note flow direction (indicated by arrow) when installing the check valve. 2. In a drinking water supply the check valves are fitted immediately after water meter. This position ensures optimum protection for the drinking water supply. 3. Install in horizontal pipework with test plugs directed downwards. This position ensures optimum protection efficiency and is the best for testing the valve. 4. Shutt off valves should be fitted on each side of the check valve for easier and faster valve testing. 5. The installation location should be protected against frost and be easily accessible. 67 TCGB0044 rev 0 - 09/2008 6 Refrigerant cycle & Hidraulic circuit 6.3.5. Pump kit installation (accessory) Pump kit assembly Standard heater assembly No. Name of item No. Name of item 1 Service Cover 1 7 Pipe support 2 Service Cover 2 8 Band 3 Stay 9 Pipe Assembly 1 4 Plate Heat Exchanger Assembly 10 Packing 5A Male insert of coupling 11 Water pump 5B Nut of coupling 12 Pipe Assembly 2 5C Female insert of coupling 13 Water electric heater 6 Standard pipe assembly NOTE: To obtain more information about pump kit refer to the Installation and Operation Manual of the pump. 68 TCGB0044 rev 0 - 09/2008 Heater assembly with pump kit Refrigerant cycle & Hidraulic circuit 1. Prepare the pump assembly −− Connect the pipe assembly 1 (item 9) with the pump, placing a packing (item 10) between them carefully. −− Connect the pipe assembly 2 (item 12) with the pump, placing a packing (item 10) between them carefully. 2. Prepare the Yutaki unit for the pump installation −− Remove Service Cover 1 (item 1), Service Cover 2 (item 2) and horizontal stay (item 3) in order to make easier the change of piping. −− Remove the insulations and the Water Heater (item 13) from the inlet water pipe only. −− nscrew the nut of Rotalock coupling (item 5B) in order to disassemble the standard pipe assembly (item 6) from U the Yutaki unit. −− emove the fixing band (item 8) from the pipe support (item 7). Now it is possible to remove the standard pipe R assembly. −− nscrew the female insert of Rotalock coupling (item 5C) from the pipe assembly (item 6). Remove rests of teflon U tape on internal thread of item 5C. 3. Pump assembly installation on Yutaki unit −− dd teflon tape to the screw of pump assembly. Connect the female insert of Rotalock coupling (item 5C) with the A pump assembly. −− Place the pump assembly inside the Yutaki unit and fix it to the pipe support (item 7) with the fixing band (item 8). −− onnect the pump assembly to the plate heat exchanger assembly (item 4) with the nut of Rotalock coupling C (item 5B). −− dd the Water Heater (item 13) and put the insulations on the inlet water pipe (except for the pump section) as A shown in Heater Assembly detail. −− Connect the pump wiring from the electrical box to the pump according to the detail. −− ssemble the horizontal stay (item 3), Service Cover 2 (item 2) and Service Cover 1 (item 1) to finish the A installation. To pump To electrical box 69 TCGB0044 rev 0 - 09/2008 6 Refrigerant cycle & Hidraulic circuit Water pump kit (Hitachi supplied) 1. General information Assembly and installation should only be carried out by qualified personnel. CAUTION: The pumps range must not be used for drinking water or foodstuffs. 2. Working range Observe pump rating plate data. −− −− Temperature range of the flow medium: Flow medium Temperature range Water and water-glycol mixture of a ratio of up to 1:1 -20ºC to +130ºC (short term (2h): +140ºC) Minimum inlet pressure at the pump suction side in order to prevent cavitation noises at an ambient temperature of +40ºC and a water temperature of Tmax. Tmax Rp 3/4 Rp 1 Rp 1/4 DN 32/40 DN 50 DN 65 DN 80 +50ºC 0.05 bar 0.3 bar +95ºC 0.5 bar 1.0 bar +110ºC 1.1 bar 1.6 bar +130ºC 2.4 bar 2.9 bar DN 100 3. Components supplied −− Complete pump −− Two-part heat insulation (for single pump only) −− 2 seals (for threaded connections only) 4. Installation −− The pump must be installed in a dry, well-ventilated and frost-free place. −− Before installing the pump, remove the two halves of the heat insulation shell. −− Installation should only take place once all welding and soldering work has been completed and the pipe network has been rinsed. Dirt can have an adverse effect on the functioning of the pump. −− The pump mus be installed in an easily accessible place to facilitate inspection and replacement. −− It is recommend that shut-off devices be installed at the inlet and at the outlet of the pump. This will avoid to drain and refill the entire system if the pump needed to be replaced. Assemble the pump such that water cannot drip onto the pump motor or terminal box. 70 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit −− Carry out stress-free installation with the pump motor shaft in horizontal plane (see installation position in the next figure). −− The flow direction of the pump of the pump medium must correspond to the directional arrow on the pump housing. −− The motor terminal box must not point down-wards (see admissible installation position in previous figure). It may be necessary to turn the motor housing round after loosening the hexagon socket screws. ATTENTION: Risk of damage to the O-ring! When turning the motor housing round, ensure the O-ring between the can pot and the pump housing does not become damaged. The O-ring must not be turned and must remain at the edge of the can pot pointing towards the impeller. ATTENTION: Risk of build-up of condensation water! For units that require insulation and for which the standard insulation provided cannot be used, only the pump housing may be insulated. The condensation water openings on the motor flange must be left open. 5. Electrical connection DANGER: Due to the presence of a hazardous contact voltage (capacitors). −− The supply cable must be laid in such a way that it never touches the pipework and/or the pump and motor casing. −− To guarantee protection against dripping water and to ensure strain relief of the cable gland (PG 13.5), a connecting cable with an external diameter of 10-12 mm is to be used and assembled as shown in the next figure). 71 TCGB0044 rev 0 - 09/2008 6 Refrigerant cycle & Hidraulic circuit 6. Operation The system must be filled and vented properly. The pump rotor chamber will vent automatically after a short running period. Brief dry running will not damage the pump. The pumps wich are equipped with vent screws can be ventilated as follows if necessary: −− Switch off the pump. −− Close the shut-off valve on the discharge side. ATTENTION: Risk of scalding! Depending on the fluid temperature and the system pressure, if the vent screw is completely loosened hot liquid or gas may escape or even shoot out at high pressure. −− Protect all electrical parts against the water released from the unit. 8. Troubleshooting Problem Cause Electrical fuse faulty / has switched off. Residual current operated circuit-braker has tiggered. Motor is switched on but fails to Undervoltage. run Winding damage. Remedy Change fuse/switch on electrical connection. Should the fuse blow several times in a row: -- Check the pump for electrical faults. -- Check the pump mains cable and electrical connection Switch residual current operated circuit-breaker back on. Should the circuit-breaker trip several times in a row: -- Check the pump for electrical faults. -- Check the pump mains cable and electrical connection Check the voltage at the pump (observe rating plate data) Call customer services Faulty terminal box. Call customer services Faulty capacitor (with 1~ only). Terminal box type 1/2/3/6/7. Replace the capacitor Speed selection connector not installed. Terminal box type 3/4/5. Fit speed selection connector Bridge not or incorrectly assembled. Correctly assemble bridge, see connection diagrams Terminal box type 6/7 for 1~3- operation: green LED on Model Protection type (Cut-out) TOP-S 25/7 Auto reset Connection terminals 1~ 230 V, 50 Hz TOP-S 25/10 Manual reset NOTE: * WSK: Thermal winding contact 72 TCGB0044 rev 0 - 09/2008 Refrigerant cycle & Hidraulic circuit 6.3.6. Water electric heater installation (accessory) Three-stage water heater assembly In a mono-energetic system (CONF 2), the electric heater is used if required to increase the supply water temperature. System control TERMINAL BLOCK A 7 8 9 Output 2 N Output 1 Electric heater −− Follow installation guide attached to water electric heater. −− Ensure that maximum water pressure of water circuit is inside water heater range. If necessary, install some high pressure switch to protect the heater. −− Ensure that water heater includes protection against: −− No water flow. −− Water leakage or no water inside water circuit. −− Other possible abnormal performance. Water electric heater (Hitachi supplied) Water outlet (1”) 6 Water inlet (1”) 1. General data Concept Range Electric power supply 1~ 230 V 50 Hz or 3N~ 400 V 50 Hz (See wiring connection diagram) Electric power input 6 kW Regulation 3 steps, 2/ 4/ 6 kW Dimensions 475 mm x 186 mm x 145 mm Weight 3.920 kg Standards EN60335-1; EN60335-2-40 2. Working range Range Concept 73 Min. Max. Water flow 3 0.4 m /h 4 m /h Water temperature +20ºC +65ºC Water pressure 1 bar 7 bar TCGB0044 rev 0 - 09/2008 3 Refrigerant cycle & Hidraulic circuit 3. Supplied components −− Water Electric Heater −− Low Water Pressure Switch: −− 1 bar set (Max. pressure 7 bar) −− Auxiliar Contact N.O. (16 A, 250 V) −− Water Electric Heater Manual 4. Installation −− The heater will be installed horizontally with inlet piping water down and outlet piping water up to purge the air naturally inside the heater. −− Circulation heater will be fix with inlet and outlet pipings; −− The free space for the installation of the heater should be at least 650 mm x 200 mm x 200 mm −− Forced ventilation of the area is not necessary, simply avoid the containment of this area to protect against a possible rise in temperature. −− Ensure that there are no flammable substances less than 500 mm near to the heater. −− Ensure that a bleed-tap is automatically installed on the hydraulic. −− Provide easy access for electrical connections and easy disassembly of the heater in case servicing. −− The water heater connection is made with threaded fittings size 1’’male; ensure to seal inlet and outlet connections and a good anchor to the wall or floor supports. −− These supports must be within 100 mm maximum from heater inlet & outlet. −− Ensure that the hydraulic system has a device permitting reduced and protect to maximum water pressure of 7 bars. −− Test the water tightness of connections before switching the heater . −− Check that the hydraulic connections are tight −− Check that the water flow is constant and that the purge of the circuit is correct −− Check that the protections and electrical connections are corrects regarding electrical diagramm and this notice. −− Install low water pressure switch according to water heater instructions. −− Install water thermistor sensor (TSVP) as nearest as possible of water heater outlet. 5. Electrical wiring −− Install the unit in a restricted area not accessible by the general public. −− Follow local codes and regulations when selecting field wires, circuit breakers and earth Leakage breakers (See section 9.2. of this catalogue or Heater manual for more information). Customer connection: System controller (Terminal block A) Alimentation/Supply 3N~400V 50 Hz Inmersion heater Alimentation/Supply 1~230V 50 Hz 74 TCGB0044 rev 0 - 09/2008 System controller (Terminal block A) Refrigerant cycle & Hidraulic circuit 6. Operation The heater operation is controlled by the System Control. The heat need is calculated and regulated by the heat pump controler by using 3 steps : R1 Electric resistance 1 R2 Electric resistance 2 R3 Electric resistance 3 Total power Step 0: OFF OFF OFF 0 kW Step 1: ON OFF OFF 2 kW Step 2: OFF ON ON 4 kW Step 3: ON ON ON 6 kW Regulation step 7. Troubleshooting Before checking ensure to disconnect any electrical power supply to the heater In case of non-functioning heater should check: −− That signals to the heat pump are correctly connected −− That fuse protection of heater are in good condition −− That water flow is assured permanently −− That there is a minimum water pressure of 1 bar and LPSW has not cut out the circuit −− That thermostat button and ensure that it has not cut out by exceding temperature Press firmly on the safety manual reset button located between the 2 relays electrical power to rearm the safety cut out (It may be that safety cut out is triggered due to a stoppage of water flow) In case of non-function, remove circulation heater 75 TCGB0044 rev 0 - 09/2008 6 Refrigerant cycle & Hidraulic circuit 6.4.Drain piping ¡¡Drain Discharging Boss When the base of the unit is temporarily used as a drain receiver and the drain water in it is discharged, this drain boss is used to connect the drain piping. Model Applicable Model DBS-26 RHUE(3~5)A(V)HN Connecting procedure 1. Insert the rubber cap into the drain boss up to the extruded portions 2. Insert the boss into the unit base and turn approximately 40 degree counter-clockwise. 3. Size of the drain boss is 32 mm (O.D.) 4. A drain pipe should be field-supplied NOTE: Do not use this drain boss set in a cold area because the drain water may freeze.This drain boss is not sufficient to collect all the drain water. If collecting drain water is completely required, provide a drain-pan that is bigger than the unit base and install it under the unit with drainage. Drain pipe Drain pipe Extruded portion Drain hole of Base Drain Boss Rubber cap 76 TCGB0044 rev 0 - 09/2008 System settings (available accessories) 7.System settings (available accessories) Contents 7. System settings (available accessories)..............................................77 7.1.Available systems..............................................................................................................78 7.1.1.“Monovalent” Systems...........................................................................................................78 7.1.2.“Mono-Energy” Systems........................................................................................................79 7.1.3. “Parallel Bivalent - Direct” Systems......................................................................................81 7.1.5. “Series Bivalent - Direct” Systems ......................................................................................83 7 77 TCGB0044 rev 0 - 09/2008 System settings (available accessories) 7.1.Available systems 7.1.1.“Monovalent” Systems The YUTAKI system is designed to provide 100% of the heating capacity on the coldest day of the year. This type of system is recommended for low energy consumption dwellings and for moderate climates not subject to harsh winters. It is used for new systems or when traditional boilers are replaced. The following are the possible settings for this system: 1. No ACS tank and no hydraulic separator/inertia tank. INPUTS AI1 DI1 DO1 AO1 AI2 AI3 OUTPUTS AI1 Outdoor sensor AO1 AI2 Supply sensor DO1 AI3 Return sensor DO2 AI4 - DO3 AI5 - DO4 DI1 Heat-pump fault DO5 DI2 - DO6 Heat-pump 4-20mA Heat-pump remote on/off - Heat pump 2. No ACS tank and a hydraulic separator/inertia tank. INPUTS AI1 Hydraulic separator DO1 AO1 DI1 DO2 AI2 AI3 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 - DO3 AI5 - DO4 DI1 Heat-pump fault DO5 DI2 Tarif/timer DO6 - Heat pump 3. An ACS tank + three-way valve and no hydraulic separator/inertia tank DHW storage tank AI1 INPUTS DO6 AI4 AO1 DO1 DI1 AI2 DO3 AI3 Heat pump NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 78 TCGB0044 rev 0 - 09/2008 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 AI4 DHW sensor DO3 AI5 - DO4 DI1 Heat-pump fault DO5 DI2 Tarif/timer DO6 DHW valve DHW tank heater enable System settings (available accessories) 4. An ACS tank + three-way valve and a hydraulic separator/inertia tank DHW storage tank AI1 INPUTS DO6 AI4 DO1 AO1 DI1 Hydraulic separator DO2 DO3 AI2 AI3 Heat pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW valve AI5 - DO4 DI1 Heat-pump fault DO5 DI2 - DO6 DHW tank heater enable 5. An ACS tank + water pump and a hydraulic separator/inertia tank DHW storage tank DO6 AI4 DO2 DO3 DO1 AO1 DI1 INPUTS Hydraulic separator AI2 AI3 Heat pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW pump AI5 - DO4 DI1 Heat-pump fault DO5 DI2 - DO6 DHW tank heater enable 7.1.2.“Mono-Energy” Systems The YUTAKI system is designed to provide around 60% of the heating capacity for the coldest day of the year, and to provide 90-95% of the capacity required throughout the entire heating season. An auxiliary electrical resistance will be responsible for providing the rest of the caloric energy on the coldest days. This is one of the most common systems since it gives the right balance between operating and investment costs. It is usually used for new systems or when traditional boilers are replaced. The following are the possible settings for this system: 1. No ACS tank and no hydraulic separator/inertia tank. AI1 INPUTS AO1 DO1 DO4 DO5 DI1 Electric heater AI2 AI3 Heat pump NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 79 TCGB0044 rev 0 - 09/2008 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 - AI4 - DO3 - AI5 - DO4 Electric heater output 1 DI1 Heat-pump fault DO5 Electric heater output 2 DI2 - DO6 - 7 System settings (available accessories) 2. No ACS tank and a hydraulic separator/inertia tank. AI1 AO1 DO1 Electric heater DO4 DO5 DI1 INPUTS DO2 Hydraulic separator AI2 AI3 Heat pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 - DO3 - AI5 - DO4 Electric heater output 1 DI1 Heat-pump fault DO5 Electric heater output 2 DI2 - DO6 - 3. An ACS tank + three-way valve and no hydraulic separator/inertia tank DHW storage tank AI1 DO6 INPUTS AI4 DO1 AO1 DI1 DO3 Electric heater DO4 DO5 AI2 AI3 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 - AI4 DHW sensor DO3 DHW valve AI5 - DO4 Electric Heater output 1 DI1 Heat-pump fault DO5 Electric Heater output 2 DI2 Tarif/timer DO6 DHW tank heater enable Heat pump 4. An ACS tank + three-way valve and a hydraulic separator/inertia tank DHW storage tank AI1 DO6 AI4 AO1 DO1 DI1 Hydraulic separator INPUTS DO2 DO3 DO4 DO5 AI3 Electric heater AI2 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW valve AI5 - DO4 Electric Heater output 1 DI1 Heat-pump fault DO5 Electric Heater output 2 - DO6 DHW tank heater enable DI2 Heat pump NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 80 TCGB0044 rev 0 - 09/2008 OUTPUTS AI1 System settings (available accessories) 5.An ACS tank + water pump and a hydraulic separator/inertia tank DHW storage tank AI1 DO6 AO1 DO1 Hydraulic separator DI1 DO2 AI4 DO3 Electric heater DO4 DO5 INPUTS AI2 AI3 Heat-Pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW valve AI5 - DO4 Electric Heater output 1 DI1 Heat-pump fault DO5 Electric Heater output 2 DI2 - DO6 DHW tank heater enable NOTE: The electrical resistance provides the additional energy in three stages through two control relays. These relays must be connected to the switches so that the second relay operates twice the power of the first relay. (Example for a 6 kW electrical resistance) Relay 1 Relay 2 Stage 1 (2kW) ON OFF Stage 2 (4kW) OFF ON Stage 3 (6kW) ON ON 7.1.3. “Parallel Bivalent - Direct” Systems This type of system is recommended for supplementary applications in which there is already a traditional boiler (gas/oil) and which will be used to provide the extra power on the coldest days of the year. The following are the possible settings for this system: 1. No ACS tank DO5 AI1 AO1 INPUTS DO6 DO1 DI1 System boiler AI2 DO2 AI3 AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 - DO3 - AI5 - DO4 - DI1 Heat-pump fault DO5 Boiler pump Tarif/timer DO6 Boiler on/off DI2 Heat pump Hydraulic separator NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 81 TCGB0044 rev 0 - 09/2008 OUTPUTS 7 System settings (available accessories) 2. An ACS tank + three-way valve DHW storage tank DO5 AI1 INPUTS DO6 AI4 DO2 System boiler DO1 DI1 AO1 DO3 AI2 AI3 Heat pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW valve AI5 - DO4 - DI1 Heat-pump fault DO5 Boiler pump DI2 Tarif/timer DO6 Boiler on/off Hydraulic separator 3. An ACS tank + water pump DHW storage tank DO5 AI1 INPUTS DO6 AI4 DO3 AO1 DO1 DI1 System boiler DO2 AI2 AI3 Heat pump OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW pump AI5 - DO4 - DI1 Heat-pump fault DO5 Boiler pump DI2 Tarif/timer DO6 Boiler on/off Hydraulic separator 7.1.4. “Parallel Bivalent - Mixture” Systems 1. No ACS tank + three-way valve DO3 DO6 AI1 INPUTS System boiler AO1 DO1 DO1 DO4 DO5 AI2 DO2 AI5 AI3 Heat pump Hydraulic separator NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 82 TCGB0044 rev 0 - 09/2008 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 - DO3 Boiler pump AI5 Mixed supply sensor DO4 Mixing valve (open) DI1 Heat-pump fault DO5 Mixing valve (close) DI2 Tarif/timer DO6 Boiler on/off System settings (available accessories) 7.1.5. “Series Bivalent - Direct” Systems This system is also used as a supplement, operating in a similar manner to “mono-energy” systems. However, it uses the traditional boiler (installed in series) as the supplementary element instead of an auxiliary electrical resistance. The boiler only provides the extra power tip. The following are the possible settings for this system: 1. No ACS tank AI1 AI2 DO4 DO5 DO6 AO1 DO1 DI1 INPUTS DO2 AI5 Hydraulic separator AI3 System boiler OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 - DO3 - AI5 Mixed supply sensor DO4 Mixing valve (open) DI1 Heat-pump fault DO5 Mixing valve (close) DI2 Tarif/timer DO6 Boiler on/off Heat pump 2. An ACS tank + three-way valve Electric heater AI1 AI4 DO4 DO5 DO2 AI5 AI2 DO6 INPUTS DO3 Hydraulic separator AI3 AO1 DO1 System Boiler DI1 OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW valve AI5 Mixed supply sensor DO4 Mixing valve (open) DI1 Heat-pump fault DO5 Mixing valve (close) DI2 Tarif/timer DO6 Boiler on/off Heat pump 3. An ACS tank + water pump DHW storage tank AI1 AI4 AI2 DO4 DO5 DO6 AO1 DO3 DO2 AI5 Hydraulic separator AI3 System boiler DO1 DI1 Heat pump NOTE: AI: Analogic Input DI: Digital Input AO: Analogic Output DO: Digital Output 83 TCGB0044 rev 0 - 09/2008 INPUTS OUTPUTS AI1 Outdoor sensor AO1 Heat-pump 4-20mA AI2 Supply sensor DO1 Heat-pump remote on/off AI3 Return sensor DO2 Secondary pump AI4 DHW sensor DO3 DHW pump AI5 Mixed supply sensor DO4 Mixing valve (open) DI1 Heat-pump fault DO5 Mixing valve (close) DI2 Tarif/timer DO6 Boiler on/off 7 System settings (available accessories) 7.1.4. “DHW Control functions” ¡¡ DHW Control When DHW control is enabled, the system controller heats the DHW tank temperature (TDHW) to the DHW setpoint (P10). Hot supply water from the Heat Pump or Heat Pump and Boiler is diverted to the heat the DHW tank instead of the space heating circuit (DHW priority). Supply water temperature Supply water temperature set by heating circuit control time P10 DHW setpoint P11 DHW control differential P12 DHW supply offset NOTES A DHW loading starts (power-on or DHW timer signal) Supply water temperature set to value P10+P12 (*) B DHW tank temperature (TDHW) rises above P10 DHW loading stops Supply water temperature is determined by heating circuit requirements. Configuration 2 The 3-stage electric heater cannot be used for DHW loading. When DHW loading starts, the 3-stage electric heater is switched off. Please refer to the configuration diagram. Configuration 3 & 5 The boiler may also be used for DHW loading. In this case, parameter P12 may be set to a high value for faster DHW loading times. C DHW tank temperature (TDHW) falls below P10-P11 DHW loading starts Supply water temperature set to value P10+P12(*) NOTES The Heat Pump outlet temperature setpoint will be equal to the Supply Water Temperature Setpoint + P31 (Heat Pump supply offset) to account for pipe losses. The Heat Pump outlet temperature setpoint is always limited to 55°C or 50°C depending on the outside temperature. ¡¡ DHW Electric Heater In some situations (for example if the DHW setpoint is set to a high value) the heat pump may take a long time to heat the DHW tank. In this case, an internal DHW electric heater can be used. At first the Heat Pump will try to heat the DHW tank to the required temperature. After a waiting time (P27), the DHW electric heater will be enabled. The setting of the thermostat of the DHW electric heater should be set higher than the DHW setpoint of the controller (P10). Supply Water Temperature DHW Electric Heater used time P27 DHW Electric Heater Enable Waiting Time 84 TCGB0044 rev 0 - 09/2008 A After the waiting time P27, the DHW Electric Heater is enabled System settings (available accessories) ¡¡ DHW Time Clock It is possible to connect an external time clock to the System Controller to provide time-of-day switching of the DHW storage. The external time clock should be connected to the terminals 10 and 11, and parameter P24 set to 3 or 4 according to the table below. Open circuit on terminals 10/11 Closed circuit on terminals 10/11 0 Tarif/Timer Input is ignored 1 Tarif/Timer Input is used for Heat Pump blocking 2 Tarif/Timer input is used for Heat Pump blocking 3 DHW is blocked DHW is enabled 4 DHW is enabled DHW is blocked DHW enabled DHW blocked DHW enabled time TERMINAL BLOCK C 10 11 P24 Timer input P24 Configuration Tariff /Timer Input ¡¡ Maximum DHW Loading Time In case there is a continuous high demand for DHW over a very long period, or the DHW setpoint is set too high, the Heat Pump may not be able to reach the desired temperature. In this case, to ensure that heat is provided in the living space (central heating circuit), the DHW loading is stopped after a preset time (parameter P27) and the system controller returns to satisfy the demand from the heating circuit. After 24hrs, or at the next time clock enable period (if an external DHW time clock is used), the system controller tries once again to load the DHW tank. Note that after the DHW loading is stopped, if the DHW electric heater is connected, then it will continue to be enabled until the DHW setpoint temperature is reached. Supply Water temperature set by heating circuit control Supply Water Temperature 7 time A DHW loading starts (power-on or DHW timer signal) Supply water temperature set to value P10+P12 (*) P27 Maximum Allowed DHW loading time B DHW setpoint not reached after time P27 DHW loading stopped. 85 TCGB0044 rev 0 - 09/2008 Electrical data 8.Electrical data This chapter describes the electrical requirements for each unit of the YUTAKI series. Contents 8. Electrical data...........................................................................................87 8.1. Electrical data...................................................................................................................88 8 87 TCGB0044 rev 0 - 09/2008 Electrical data 8.1. Electrical data RHUE-A(V)HN Applicable voltage Main unit power Model Compressor and fan motor Max. IPT [kW] Max. RNC [A] U [V] PH f [Hz] U min. [V] U max. [V] PH STC [A] (*) RHUE3AVHN 230 1 50 207 253 1 - 2.24 9.9 3.9 18.0 RHUE4AVHN 230 1 50 207 253 1 - 3.02 13.4 3.9 18.0 RHUE5AVHN 230 1 50 207 253 1 - 3.80 16.9 5.8 26.0 RHUE5AHN 400 3 50 360 440 3 - 3.80 7.8 6.8 11.0 IPT [kW] RNC [A] U: Power voltage PH: Phase (φ) f: Frequency STC: Starting current RNC: Operating current IPT: Input power NOTES: 1. The compressor data shown in the table above are based on a combined capacity of 100% of the power supplied, with the following working frequency: RHUE3AVHN: 52 Hz RHUE4AVHN 70 Hz RHUE5A(V)HN 62 Hz 2. This data is based on the following conditions: Hot Water Inlet/Outlet Temperature 40/45 ºC Ambient Temperature 6 ºC (WB) 3. The “Maximum Unit Current” shown in the above table is the maximum total unit running current at the following conditions: Supply Voltage: 90% of the rated voltage, Unit Capacity: 100% at max. operating conditions 4. The power supply cables must be sized to cover this maximum current value. 5(*). The compressor with inverter control has low electrical power consumption at start-up 88 TCGB0044 rev 0 - 09/2008 Electrical wiring 9.Electrical wiring This chapter describes the electrical wiring connections and how to set the dip switches of the YUTAKI series. Contents 9. Electrical wiring........................................................................................89 9.1. General check..................................................................................................................90 9.2. Wiring size........................................................................................................................90 9.3. Setting of the DIP Switches..............................................................................................91 9.3.1. Dip switch setting and meaning............................................................................................91 9.3.2. Dip switch factory set............................................................................................................92 9 89 TCGB0044 rev 0 - 09/2008 Electrical wiring 9.1. General check WARNING: −− Turn OFF the main power switch on the units before carrying out electrical wiring or regular checks. −− Check to ensure that the fan have stopped before electrical wiring work or a periodical check is performed.Protect wires, drain pipe, electrical parts, etc. from rats or other small animals. If all these parts are not protected, rats or other small animals may gnaw at them and possibly cause a fire. −− Make sure the wires are not touching the refrigerant pipes, plate edges and electricalparts on the inside of the unit. Otherwise the wires will be damaged and may cause a fire. NOTES: 1. Make sure that the field-supplied electrical components (main power switches, circuit breakers, wires, duct connectors and wire terminals) have been properly selected according to the electrical data in this technical catalog. Make sure that the components comply with the National Electrical Code (NEC). 2. Check to ensure that the power supply voltage is within ± 10% of the rated voltage. 3. Check the capacity of the electrical wiring. If the power source capacity is too low, the system cannot be started due to voltage drop. 4. Check to ensure that the earth wire is connected. 9.2. Wiring size ¡¡ Connection Wiring The minimum thickness of the wiring that must be used in the installation. Model Power supply RHUE-3AVHN RHUE-4AVHN Maximum current (A) 14.0 1~ 230V, 50Hz RHUE-5AVHN Size of power supply cable Size of control cable EN60 335-1 EN60 335-1 2.5 mm² 18.9 4.0 mm² 26.9 6.0 mm² RHUE-5AHN 3N~ 400V, 50Hz 11.2 2.5 mm² Water electric heater (optional accessory) 1~ 230V, 50Hz 30.0 2.5 mm² 3N~ 400V, 50Hz 10.0 6.0 mm² 0.75 mm² 1.5 mm² If the power cables are connected serially, add together the maximum current of each unit and select the cables according to the following table. Selection According to EN60 335-1 90 Current i (A) Wire size I≤6 0.75mm² 6 < i ≤ 10 1.0mm² 10 < i ≤ 16 1.5mm² 16 < i ≤ 25 2.5mm² 25 < i ≤ 32 4.0mm² 32 < i ≤ 40 6.0mm² 40 < i ≤ 63 10.0mm² TCGB0044 rev 0 - 09/2008 Electrical wiring ¡¡ Main Switch Protection Select the main switches according to the following table. Model Power Supply RHUE-3AVHN RHUE-4AVHN 1~ 230V, 50Hz RHUE-5AVHN Maximum Current (A) CB (A) 14.0 25.0 18.9 32.0 26.9 32.0 11.2 20.0 ELB No. of Poles/A/mA 2/40/30 RHUE-5AHN 3N~ 400V, 50Hz 4/40/30 Water electric heater (optional accessory) 1~ 230V, 50Hz 30.0 30.0 2/40/30 3N~ 400V, 50Hz 10.0 30.0 4/40/30 9.3. Setting of the DIP Switches 9.3.1. Dip switch setting and meaning The PCB in the unit can be set by following switches. No.1 No.2 No.3 LED1 LED2 SEG1 LED3 LED4 RSW1 RSW2 4 5 LED6 SEG2 LED5 + SSW SEG3 SEG4 SEG5 PSW2 PSW1 1 2 3 4 DSW1 1 2 3 4 DSW5 - 1 2 3 4 1 2 3 4 DSW2 DSW3 0 RSW3 7 RSW4 1 2 3 4 5 6 7 8 DSW4 1 2 3 4 DSW7 JP2 1 2 3 4 DSW8 1 2 3 4 DSW9 1 2 DSW6 RSW1 & RSW2 Heating Setting Temperature RSW3 & RSW4 Not used SSW Up = “+ Temp.” / Down = “-Temp.” DSW1 Optional Functions DSW2 Unit Control Configuration / Unit HP DSW3 Unit Control Configuration DSW4 Unit Model Configuration DSW5 H-Link Available / H-Link Address DSW6 End Resustance / Fuse Recovery DSW7 Unit Control Configuration DSW8 Setting Pd Pressure Sensor Type DSW9 Setting Ps Pressure Sensor Type LED1,2 & 3 Power Supply Indication LED4 Operation Status Indication LED5 Alarm Indication LED6 Setting Mode Indication JP2 Cut: Re-Start after Power Failure NOTES: 1. The mark “■” indicates the position of dips switches. 2. No mark “■” indicates pin position is not affecting. WARNING Before setting dips switches, first turn the power supply off and then set the position of dips switches. In case of setting the switches without turning the power supply off, the contents of the setting are invalid. 91 TCGB0044 rev 0 - 09/2008 9 Electrical wiring 9.3.2. Dip switch factory set DSW RHUE3AVHN RHUE4AVHN RHUE5AVHN RHUE5AHN DSW1 DSW2 DSW3 DSW4 7 8 DSW5 DSW6 DSW7 DSW8 = DSW9 (For all units) 92 TCGB0044 rev 0 - 09/2008 7 8 7 8 7 8 Troubleshooting 10.Troubleshooting This chapter provides you with a description of the most common alarm codes of the new YUTAKI Series. Contents 10. Troubleshooting..........................................................................................................93 10.1. Alarm code display................................................................................................................................ 94 10.2. General indication................................................................................................................................. 94 10.3. Alarm indication..................................................................................................................................... 95 10 93 TCGB0044 rev 0 - 09/2008 Troubleshooting SEG1 No.1 No.2 No.3 10.1. Alarm code display LED1 LED2 SEG1 LED3 SEG2 LED4 RSW1 RSW2 LED6 Upper side 4 shows unit status LED5 + SSW - SEG3 SEG4 SEG5 Lower side shows discharge and suction pressure value alternatively 0 RSW3 SEG3 SEG 5 7 RSW4 1. Status indication PSW2 PSW1 1 2 3 4 1 2 3 4 DSW1 DSW5 10.2. General indication 1 2 3 4 DSW2 Press the PSW2 more than 3 sec. It is changed to status display mode. 1 2 3 42. Alarm 1 History 2 3 4 5 6 7 8 DSW3 1 2 3 4 DSW7 General indication 88 JP2 DSW4 Press the PSW1 and PSW2 together more than 3 sec. It is changed to the alarm history mode. Content Proceeding initialization Power ON (During unit stoppage) 88 1 2 3 4 Pump operation (During unit stoppage) DSW8 pU Waiting of pump feedback (During unit operation) pU 1 Stoppage 2 3 4 by Thermo-OFF 1 2 DSW9 DSW6 Heating operation (Normal operation) (1) Status I Press the It is chang (2) Alarm H Press the Heating operation (Activation of forced compressor frequency control due to low pressure difference:forced up) Heating operation (Activation of forced compressor frequency control due to high pressure difference:forced down) Heating operation (Activation of forced compressor frequency control due to excessively high discharge pressure: forced down) Heating operation (Activation of forced compressor frequency control due to excessively high current :forced down) Heating operation (Activation of forced compressor frequency control due to excessively high inverter fin temperature: forced down) ↔ 3 sec. It is ↔ ↔ ↔ NOTE Retry operation (by alarm 02-91, t1) - The mark “Ŷ” indicates the position of dips switches. Retry operation (by alarm 02-e1) - No mark “Ŷ” indicates pin position is not affecting. Retry operation (by alarm 02-h1) ↔ ↔ ↔11 ↔1 ↔1 Retry operation (by alarm 51, 52, 53, 54) ↔1 Retry operation (by alarm 04, 06) WARNING Before setting dips switches, first turn the power s Fun manual operation position of dips switches. In case of setting the switch supply off, the contents of the setting are invalid. Initializing electronic expansion valve eO(Flickering) 94 TCGB0044 rev 0 - 09/2008 Troubleshooting 10.3. Alarm indication Alarm indication Content 02↔H1 Activation of high pressure swicth 02↔h1 Activation of protection control for excessively high pressure 02↔1 Activation of low pressure control 02↔e1 Excessively low pressure difference 02↔61 Excessively high discharge gas temperature 02↔1 Excessively low temperature of heat exchanger refrigerant inlet 02↔t1 Excessively low suction gas temperature 04 Abnormal transmission between Inverter PCB and Main PCB 05 Abnormality of Power Supply Phase 06 Excessively low voltage or excessively high voltage for the inverter 11 Failure of water inlet temperature thermistor 12 Failure of water outlet temperature thermistor 13 Activation of freeze protection control (water inlet) Activation of freeze protection control (water outlet) 02↔3 14 Excessively high water temperature (compressor running) 21 Failure of refrigerant evaporating temperature thermistor (Open/Short) 22 Failure of ambient temperature thermistor (Open/Short) 23 Failure of discharge gas temperature thermistor (Open/Short) 24 Failure of refrigerant liquid temperature thermistor (Open/Short) 26 Failure of suction gas temperature thermistor (Open/Short) 27 Failure of discharge gas pressure sensor (Open/Short) 28 Failure of suction gas pressure sensor (Open/Short) 30 Incorrect PCB Setting 40 Incorrect PCB operation 51 Abnormal operation of the current sensor 52 Activation of protection for inverter instantaneous over current 53 Transistor module protection activation 54 Increase in the inverter fin temperature 57 Abnormality of fan motor protection 5P No feed back signal from water pump 6e Cooler water failure (this alarm is not available in this unit) 6 Condenser water failure (this alarm is not available in this unit) Excessively high water temperature (compressor stop) p(flickering) fA Failure of fan motor (MF1) fb Failure of fan motor (MF2) 95 TCGB0044 rev 0 - 09/2008 10 HITACHI is participating in the EUROVENT Certification Programme. Products are as specified in the EUROVENT Directory of Certified Products. Hitachi Air Conditioning Products Europe, S.A. Ronda Shimizu,1 - Políg. Ind. Can Torrella 08233 Vacarisses (Barcelona) España ISO 9001 Certified by AENOR, Spain ISO 14001 Certified by AENOR, Spain Hitachi Air Conditioning Systems Operation Shimizu-shi, Shizuoka-ken, Japan ISO 9001 Certified by JQA, Japan ISO 14001 Certified by JQA, Japan Hitachi Air Conditioning Products (M) Sdn. Bnd. Lot No. 10, Jalan Kemajan Bangi Industrial Estate 43650 Bandar Baru Bangi, Selangor Darul Ehsan, Malaysia Certification ISO 9001, Malaysia Certification ISO 14001, Malaysia TCGB0044 rev.0 - 09/2008 - Printed in Spain