TRACKING DRAWBAR for units RACER CLASSIC, MAJOR and

Transcription

TRACKING DRAWBAR
for units
RACER CLASSIC, MAJOR and MAXXOR
82.444-C
English
to be read attentively
and kept for further reference
© BERTHOUD Agricole 01/2005
contents
See pages
Technical specifications ........................................................................................
3
Operating diagram (on hitch pin) ..........................................................................
4
. tracking drawbar for units Racer Classic and Major ...........................................
4
Operating diagram (on drawbars) .........................................................................
4
. tracking drawbar for units Racer Classic and Major ...........................................
4
Operating diagram (on hitch pin) ..........................................................................
5
. tracking drawbar for units Maxxor ......................................................................
5
Recommendations for using the tracking drawbar during field operations ............
5
Hitching of the tracking drawbar on the tractor .....................................................
6
. on hitch pin - for units RACER CLASSIC and MAJOR .......................................
6
. on drawbars - for units RACER CLASSIC and MAJOR .....................................
7
. on hitch pin - for units MAXXOR .......................................................................
8
Hydraulic system – all tractor types ......................................................................
9
Start-up .................................................................................................................
9
Hydraulic units for boom and tractor .....................................................................
10
Maintenance .........................................................................................................
11
Control box for "ED" boom ...................................................................................
12
Control box for "S.E.H." boom ..............................................................................
12
Hydraulic system diagram for the tracking drawbar with solenoid valve unit (ED) .....
13
Hydraulic system diagram for the tracking drawbar with S.E.H. unit ........................
14
Wiring diagrams ................................................................................................... 15/18
Key for wiring diagrams ........................................................................................
19
2
82444 - Timons suiveurs
TECHNICAL SPECIFICATIONS
TRACKING DRAWBAR for units RACER CLASSIC and MAJOR
on hitch pin
Weight increase + 100 kg in relation to the fixed drawbar.
Length increase + 0.50 m in relation to the fixed drawbar.
Average turning radius of 9 m with track following.
Pivoting at axis, 37° to right or left.
1 cylinder: Ø 70 mm bore - rod Ø 36 mm - travel 350 mm.
on drawbars
Advice: Using a tractor heavier than 4.5 tonnes with lifting arms working together.
TRACKING DRAWBAR for units MAXXOR
on hitch pin
3
OPERATING DIAGRAM (on hitch pin)
Cylinder
37°
Drawbar
Tractor
side
Inductive sensors
for reset
170
Articulation axle
Inductive
Connecting rod of the sensors 37°
tracking drawbar to be
attached to the tractor
by means of 2 brackets
Safety pin (G)
imperatively used for
on-road operation
OPERATING DIAGRAM (on drawbars)
Connecting rod of the
tracking drawbar
Articulation axle
(1)
Inductive
sensors
Ram fitting
PTO shaft
42°
Articulation axle
(2)
Tractor
side
Inductive sensors
for reset
Hitching bar
4
42°
Drawbar
Safety pin (G) imperatively
used for on-road operation
OPERATING DIAGRAM (on hitch pin)
TRACKING DRAWBAR for units MAXXOR
Maxxor chassis
Cylinder
30°
Tractor
side
Drawbar
Articulation axle
170
Control arm for
drawbar reset
Connecting rod of
the tracking drawbar
to be attached to the
tractor by means of
2 brackets
2 inductive
sensors
30°
Safety pin (G)
imperatively used
for on-road operation
G
2 inductive sensors
for drawbar reset
RECOMMENDATIONS FOR USING THE
TRACKING DRAWBAR DURING FIELD
- Do not use the tracking drawbar function with the boom closed.
- Before activating the tracking drawbar axle function, remove the safety pin (G).
- When the tracking drawbar function is activated :
. do not bank more than 12%.
. do not reduce track width to less than 1800 mm.
. avoid jerking in curves.
5
HITCHING OF THE TRACKING DRAWBAR ON THE TRACTOR
on hitch pin - for units RACER CLASSIC and MAJOR
Note: The tracking drawbar has been pre-set in the factory, however adjustment specific to your tractor
is required for optimum operation.
- Hitch the sprayer to the tractor, and align them.
1 - SENSOR R.A.Z. (sensor reset).
Sensor/cam distance: 2 mm.
Adjust the sensors to their detection limit, (LED
off) (the sensors are located underneath the unit,
near the articulation axle).
sensor
sensor
1
2
articulation
axle
2 mm
2 - TRACK FOLLOWING
Place the connecting rod's mounting pin at 170
mm from and slightly below the tractor's hitch
pin.
m
0m
17
170 mm
Pintle eye
170 mm
Brackets
0 to 5 mm
0 to 5 mm
Connecting
rod axis
Hitch pin axle
- Once the connecting rod is secured,
- remove the cap,
- adjust the two sensors (follower side) to 5 mm maximum from the ends of the rod support
(tractor and sprayer must be aligned).
sensors
3
2 mm
- Open both of the cylinder's flow limiters 2 turns.
4
5 mm
5 mm
Connecting rod
support
Connecting rod
6
on drawbars - for units RACER CLASSIC and MAJOR
- Hitch the sprayer to the tractor, and align them.
Sensor/cam distance: 2 mm.
near the articulation axle).
sensor
sensor
1
2
articulation
axle
2 mm
2 - TRACK FOLLOWING
(sensors setting)
- Remove the cap.
- Adjust the two sensors (tractor side) to 5 mm maximum from the ends of the rod support (tractor
and sprayer must be aligned).
4
3
sensors
5 mm
2 mm
Connecting
rod
5 mm
Connecting rod support
7
on hitch pin - for units MAXXOR
- Hitch the sprayer to the tractor and align them up.
2
- Adjust the height of the drawbar (2) (2 positions)
using the bolt (1).
Sensor/tube distance: 2 mm.
on the rear left-hand side of the drawbar).
2
1
2 mm
G
sensors
1
articulation
axles
2 - TRACK FOLLOWING
Place the connecting rod's mounting pin at 170 mm from and slightly below the tractor's hitch pin.
40°
170 mm
40°
m
0m
17
Pintle eye
170 mm
Brackets
0 to 5 mm
0 to 5 mm
Connecting rod
axis
Hitch pin axle
- Once the connecting rod is secured,
- remove the cap,
- adjust the two sensors (follower side) to 5 mm maximum from the ends of the rod support
(tractor and sprayer must be aligned).
sensors
3
2 mm
4
5 mm
5 mm
Connecting rod support
Connecting rod
8
HYDRAULIC SYSTEM – ALL TRACTOR TYPES
Open or closed circuit at constant pressure
(John Deere, etc.)
When first starting your sprayer:
Check whether your tractor's hydraulic system is either
"open circuit" or "closed circuit". Then, set the
electrical switch (1) as stipulated below (The switch
is located underneath the solenoid valve block at the
rear of the unit).
1
OPEN CIRCUIT: Place switch (1) in position (0).
CLOSED CIRCUIT: Place switch (1) in position (1).
In the case of a closed circuit, you must also block
the valve set point (2) of the by-pass (3) which is
located on the solenoid valve block at the rear of the
unit, and the valve of the drawbar solenoid block
by-pass (item 3, page 10) (tighten thoroughly).
2
3
START-UP
During operation, if the speed of the cylinder is too fast or too slow, first adjust the flow divider (1) (shown
page 10), then on the flow valves mounted on the cylinder.
(For the adjustment of the divider and the flow valves, as well as the use of the tracking drawbar, the
hydraulic fluid must be at operating temperature)
Limiter 1
Cylinder
Left turn, adjust limiter (2).
Right turn, adjust limiter (1).
B
Limiter 2
A
IN TRACKING DRAWBAR POSITION:
If, during straight row operation, the sprayer tends to go from the right to the left, increase the calibration
of the sensors initially set at 5 mm.
9
HYDRAULIC UNITS FOR BOOM AND TRACTOR
The hydraulic unit is mounted on the drawbar on the right-hand side of the unit.
Open centre block for boom
with solenoid valves (ED).
Tractor hydraulic circuit with open center.
Centre block open for S.E.H. boom (selector).
Tractor hydraulic circuit with open center.
3
3
1
1
2
2
Closed centre block for ramp
with solenoid valves (ED).
Tractor hydraulic circuit with closed center
(John Deere) or all types.
Closed centre block for S.E.H. boom (selector).
Tractor hydraulic circuit with closed center
(John Deere) or all types.
3
3
1
1
2
2
- To adjust the divider (1):
- remove the cap (2),
- loosen the lock nut,
- adjust using a 13 mm wrench and an Allen wrench.
- The unit does not follow the tracks:
- Oil flow insufficient, (tighten the screw on the flow divider (1) 1/8 to 1/4 turn).
- The unit moves with jerks:
- Excessive oil flow, (loosen the screw on the flow divider (1) 1/8 to 1/4 turn).
10
MAINTENANCE
RACER CLASSIC and MAJOR units
- Do not lubricate the grey wear plates.
- Monitor their maximum wear (3 mm) beyond which
other parts may be damaged.
- Grease the bearings (2 grease nipples).
- Lubricate the transmission (differential grease
nipples and tube nipple). Grease daily.
Two grease nipples
sensor
sensor
Sectional view of grey wear plate
3 mm
articulation axle
We recommend:
LICAL EP2 - TOTAL FINA ELF grease.
MAXXOR units
- Grease the drawbar’s hinge pins (2 grease nipples (G)).
- Lubricate the transmission (differential grease nipples and tube
nipple, move the central protection of the transmission and locate
the grease fitting).
- Grease daily.
- Also grease the 2 ball joints of the cylinde (every 50 hours).
G
We recommend:
LICAL EP2 - TOTAL FINA ELF grease.
11
CONTROL BOX FOR "ED" BOOM
IMPORTANT: For on-road operation, blocking of the follower is mandatory (Pin G,
page 4 or 5).
For field-work, remove the safety pin (G).
POWER UP THE CONTROL BOX: Raise switch (1), the red lamp (a) lights.
TRACKING DRAWBAR OPTION: (2 switches + 1 push-button)
ROAD POSITION:
- Lower switch (7), the tracking effect is not in service,
the green indicator light (d) goes out.
- Press and hold push-button (6) until the red
indicator light (c) comes on; the drawbar is aligned.
FIELD POSITION (Tracking effect)
- Raise switch (7), the green indicator light (d) comes
on; the tracking drawbar is ready for field operation.
- When you are not in tracking position, you may
use switch (5) to move the drawbar to the right or
left. Reset the function by pressing push button (6).
5
c
1
6
a
d
7
CONTROL BOX FOR "S.E.H." BOOM
IMPORTANT: For on-road operation, blocking of the follower is mandatory (Pin G,
page 4 or 5).
For field-work, remove the safety pin (G).
POWER UP THE CONTROL BOX: Raise switch (1), the green lamp (a) lights.
TRACKING DRAWBAR OPTION: (3 switches + 1 push-button)
ROAD POSITION:
- Lower switch (6), the tracking effect is not in service,
the green indicator light (c) goes out.
- Press and hold push-button (5) until the red indicator
light (b) comes on; the drawbar is aligned.
FIELD POSITION (Tracking effect)
- Raise switch (6), the green indicator light (c) comes
on; the tracking drawbar is ready for field operation.
- When you are not in tracking position, you may
use switch (4) to move the drawbar to the right or
left. Reset the function by pressing push button (5).
- Switch (3) is used to raise and lower the boom.
In road position,
set the selector switch (2) to (0).
12
3
4
b
2
5
1
c
a
6
For further information concerning the control
unit, refer to the sprayer’s operating manual.
13
Ø 18 x 150
Supply
Ø 24 x 150
Return
Length 3 m
T
Length 3 m
Return from the
solenoid valve block
Limiter
Cylinder
A
B
P
Supply to the solenoid valve block
C
Closed centre
circuit
(John Deere)
Open centre
circuit
HYDRAULIC SYSTEM DIAGRAM FOR THE TRACKING DRAWBAR WITH SOLENOID VALVE UNIT (ED)
14
Ø 18 x 150
Supply
Ø 24 x 150
Return
Length 3 m
Limiter
Cylinder
Length 3 m
P
A
B
T1
B2
A2 Cap
B2
A2 Cap
Raising of the
pantograph
Closed centre
circuit
(John Deere)
Raising of the
pantograph
Open centre
circuit
HYDRAULIC SYSTEM DIAGRAM FOR THE TRACKING DRAWBAR WITH S.E.H. UNIT
15
573088-D
Flèche
Gauche
B1
24
ELECTRO FLECHE
22
24
22
A1
G
N
N
10
FLECHE
G
E1
BLEU
1
BLEU
2
NOIR
E2
11
0
10
0
9
17
7
BRUN
BLEU
8
18
BRUN
BLEU
46
47
bleu
rouge
1
12
13
14
15
16
17
18
1
Timon Suiveur / Flèche
BLEU
BLEU
4
19
20
Descente G
N
2
3
4
2
9
3
4
Marche Suiveur
7
10
2
5
5
5
RAZ Timon
6
6
21
22
6
Voyant timon
3
4
5
7
17
6
7
23
8
8
24
57
58
60
61
62
63
64
18
47
48
bleu
rouge
3
4
1
B2
4
3
A2
UNIQUEMENT CAS
TIMON SUIVEUR SEH
1
ELECTRO
HAUTEUR RAMPE
Barrette de connexion
Timon Suiveur ELECTROS
Wiring diagram
for SEH tracking drawbar (open circuit),
or ELECTROS tracking drawbar (open circuit)
9
OU
Boîtier de
connexion
8
25
Barette de connexion
Timon Suiveur SEH
NOIR
BRUN
FLECHE
BRUN
3
NOIR
BRUN
TIMON
NOIR
BRUN
HAUTEUR
9
brun
bleu
bleu
brun
10
brun
bleu
bleu
brun
4
RAMPE
montée
10
17
7
8
18
2
38
40
82
83
84
5
6
G
2
N
R
16
573089-D
Flèche
Gauche
17
7
22
38
39
B1
2
bleu
rouge
24
A1
G
N
boitier de
connexion
timon suiveur
N
1
I R
U
E2
11
0
10
0
9
BRUN
BLEU
BRUN
BLEU
1
12
1
13
14
15
16
17
Timon suiveur / Flèche
N
I R
N
19
2
3
4
14
2
5
6
Marche suiveur
RAZ Timon
Voyant Timon
18
8
17
7
8
47
48
bleu
10
2
1
1
16
16
18
rouge
rouge 1,5 mm²
6
7
7
7
8
48
49
51
52
82
83
84
11
12
13
15
V/J
13
3
4
17
7
5
5
6
20
21
22
23
24
SEH suiveur 3 à 7 tronçons
E U
E U
BL
BR
U
BR
NO
U
BR
N
brun
bleu
bleu
brun
14 noi
r
16
ELECTRO FLECHE
18
8
Interrupteur
16
1
9
2
10
G
NO
2
I R
E U
BL
E U
BL
18
I R
U
9
4
montée N
rouge 1,5 mm²
24
22
10
3
4
5
6
N
FLECHE
E1
BL
1
FLECHE
NO
3
TIMON
4
NO
BR
brun
bleu
bleu
brun
Descente G
HAUTEUR DE
RAMPE
8
25
Interrupteur
Wiring diagram
for tracking drawbar, all tractor types –
S.E.H. booms
16
1
14
noir
86
V/
13
9
10
2
3
4
J
brun
5
30
N
85
87
87a
6
11
12
13
14
15
brun
BY-PASS
TIMON
57
58
60
61
62
63
64
11
bleu
7
bleu
12
13
14
1
15
V/J
ELECTRO
HAUTEUR RAMPE
B2
1
4
3
A2
2
G
N
R
17
573070-C
Flèche
Gauche
22
B1
17
7
24
74
75
bleu
rouge
A1
rouge 1,5 mm²
ELECTRO FLECHE
24
22
18
8
G
2
1
1
16
brun
N
Interrupteur
16
1
10
Timon suiveur / Flèche
2
4
BRUN
E1
0 BLEU
0 BLEU
BRUN
E2
1
1
2
2
3
4
5
Brun
Boitier de
connexion
timon suiveur
N
1
FLECHE
3
TIMON
5
6
3
4
Marche suiv e u r
2
5
6
7
RAZ Timon
3
4
Voyant timon
11
69
38
40
82
83
84
85
5
6
8
8
18
8
brun
6
7
17
7
7
bypass
bloc éléctros
FLECHE
G
BLE U
NO I R
BRUN
BLE U
NO I R
BR U N
BLE U
NO I R
BRUN
BLE U
NO I R
BR U N
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
noir
Wiring diagram
for tracking drawbar, all tractor types –
ED booms
11
1
16
Barrette de connexion électros
9
10
11
12
13
noir
9
10
14
86
15
12
13
brun
30
87a
V/J
14
15
87
brun
N
85
BYPASS
TIMON
V/J
7 bleu
bleu
1
4
3
2
R
18
585922-B
BLEU
BRUN
BRUN
BLEU
2
3
35
36
1
2
4
4
3
3
8
4
7
3
7 tronçons maxi
10 tronçons maxi
35
36
37
38
39
40
44
44
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
33
34
38
39
40
41
21
22
47
37
N
GN
19
BLEU
GN
20
G N
23
G
BLEU
BLEU
Descente rampe
Montée rampe
Bypass
Flèche G
Flèche D
Cde suiveur
RAZ Timon
Voyant RAZ Timon
V/J
N
DPA
TELEVOLUX
DPA / BERJUST
Prise
40 ou 72 broches
Wiring for SEH connection strip,
trailed tracing selector, 10 sections
24
25
26
27
28
29
30
31
32
CABLE 42 OU 61 CONDUCTEURS
48
49
ROUGE
46
BRUN
BLEU
BLEU
44
41
42
43
45
45
46
BRUN
BLEU
50
51
52
53
54
55
56
57
BLEU
5
ROUGE
BLANC
45
46
NOIR
BRUN
B.P.
BRUN
BLEU
BRUN
BLEU
BRUN
62
63
64
3 à 7 tronçons câble 42 x 1 mm² prise 40 broches
8 à 10 tronçons câble 61 x 1 mm² prise 72 broches
Les bornes 35 à 43 seront câblés uniquement en 8, 9 ou 10 tronçons
DPA / BERJUST
VANNE
REGULATRICE
6
MOTEUR
TELEVOLUX
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
BRUN
F.C. CRABOT
(DPA ou TELEVOLUX)
BLEU
CAPTEUR DE VITESSE
ALIM 12V
BLEU
B.E.
DEVERS
CRABOT
58
59
60
61
Cde SUIVEUR
ou
RAZ FLECHE
92
BYPASS
93
94
95
96
2
Vert/Jaune TRESSE
NOIR
BLEU
97
98
BLANC
VERT
TRESSE
VERT
BLANC
BRUN
99
BRUN
CONVERTISSEUR
CAPTEUR DE
PRESSION
DEBITMETRE
CABLE BLINDE
100
3
BLEU
JAUNE
1
BLANC
BRUN
TRESSE
PRISE 4
BROCHES
TRESSE
VERT
DEBITMETRE
ou CAPTEUR DE PRESSION
ou CONVERTISEUR
BRUN
BLANC
R
KEY FOR WIRING DIAGRAMS
(pages 15 to 18)
Alim 12V
B.P.
B.E.
Barette de connexion Timon suiveur SEH
Berette de connexion Timon suiveur ELECTROS
Berette de connexion ELECTROS
Boîtier de connexion
Boîtier de connexion timon suiveur
By-pass timon
By-pass électros
Câble blindé
Câble 42 ou 61 conducteurs
Capteur de pression
Capteur de vitesse
Convertisseur
Commande suiveur ou RAZ flèche
Crabot
F.C. Crabot
Débitmètre
Descente
Decente rampe
Dévers
ELECTRO FLECHE
ELECTRO Hauteur rampe
Flèche gauche
Flèche droite
Hauteur rampe
Interrupteur
Montée
Montée rampe
Moteur Televolux
Marche timon suiveur
Prise 4 broches
Prise 40 ou 72 broches
RAZ timon suiveur
Timon suiveur
Tresse
Uniquement cas timon suiveur SEH
Vanne régulatrice
Voyant timon suiveur
Voyant RAZ timon
3 à 7 tronçons, câble 42 x 1mm2, prise 40 broches
8 à 10 tronçons, câble 61 x 1mm2, prise 72 broches
7 tronçons maxi.
Power supply 12V
Main arm
End arm
Connection strip, SEH tracking drawbar
Connection strip, ELECTROS tracking drawbar
ELECTROS connection strip
Terminal strip
Tracking drawbar terminal strip
Drawbar by-pass
Electros by-pass
Shielded cable
42 or 61 conductors cable
Pressure sensor
Speed sensor
Converter
Tracking control or angling drawbar reset
Clutch
Limit switch Clutch
Flowmeter
Lowering
Boom lowering
Angle corrector
DRAWBAR ELECTRO
Boom height ELECTRO
Left drawbar
Right drawbar
Boom height
Switch
Raising
Boom raising
Televolux motor
Tracking drawbar on
4-pin plug
40 or 72-pin plug
Tracking drawbar reset
SEH tracking, 3 to 7 sections
SEH tracking, 8 to 10 sections
Tracking drawbar
Braid
Only in the case of a SEH tracking drawbar
Regulating valve
Tracking drawbar indicator light
Drawbar reset indicator light
3 to 7 sections, 42 x 1mm2 cable, 40-pin connector
8 to 10 sections, 61 x 1mm2 cable, 72-pin connector
7 sections max
Les bornes 35 à 43 seront câblées uniquement en 8, 9 ou
10 tronçons
Terminals 35 to 43 are to be wired only for 8, 9 or 10 sections
Blanc
Bleu
Brun
Gris
Jaune
Jaune/Vert
Noir
Rose
Rouge
Vert
Violet
White
Blue
Brown
Grey
Yellow
Yellow/Green
Black
Pink
Red
Green
Purple
19
82444_C_GB.pmd 01/05
Because of our policy of constant product improvement,
we reserve the right to modify product specifications or design without prior notice.
BER
THOUD
BERTHOUD
agricole
1, rue de l'industrie - 69823 - BELLEVILLE CEDEX FRANCE
Tél. : (33)4.74.06.50.50 - Fax : (33)4.74.06.50.77
Internet : www.berthoud.com - E-mail : [email protected]

TRACKING DRAWBAR for units RACER CLASSIC, MAJOR and

Transcription

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