Nalgene Forced Extraction Study Reports

Reports
Forced Extraction Study
Baseline data to
support your validation
requirements
The qualification and validation of production, harvest and containment supplies is an integral part of any Biopharmaceutical
application process. Regulatory guidelines around the World recommend that the production, storage and packaging
components be assessed for extractables or leachables that may interact with or impact the product being manufactured.
To support you, Thermo Fisher Scientific™ now offers studies to identify and quantify the amount of compounds that may be extracted from key components under
extreme conditions. The studies will assist you in determining whether further leachable studies are warranted to meet any applicable regulatory requirements or
expectations.
Studies were conducted on four different Thermo Scientific™ Nalgene™
product systems:
•Nalgene PETG Square Media Bottles and Closures
(natural and white HDPE)
•Nalgene InVitro™ PC Biotainer™ Bottles and Closures
(silicone liner and PP closure)
•Nalgene PP Carboys and Closures
(TPE Gasket and PP white closure)
•Nalgene InVitro PETG Biotainer and Closures
(PP liner and HDPE closure)
Three extraction solvents and one acid (for metal detection) were used on each
unit for the forced extraction process:
•Water
•Ethanol
•Hexane
Each extracted solution was subsequently analyzed by:
•Gas Chromatography / Mass Spectrometry (GC/MS) for volatile and
semi-volatile organic compounds
•Liquid Chromatography / Mass Spectrometry (LC/MS) for non-volatile
organic compounds
•Inductively Coupled Plasma (ICP) for metals and elemental extractables
using an acid digested solution
These three techniques, combined with NIST98K, Wiley and other databases,
provide the information needed to profile and identify any major chemical
compounds that can potentially be extracted from each component tested.
The evaluation of extractables is based on the semi-quantitative estimation
of analytes obtained by these techniques.
An analysis protocol is available upon request (under confidential disclosure
agreement CDA) for review, defining the strategy utilized to perform the
extraction process.
• 10% Nitric Acid
In evaluating the results of this report, it is key to understand the
difference between extractables and leachables in the context of
the representative systems that were tested.
Extractables
– Chemical entities that migrate from any product contact material
when exposed to an appropriate solvent under exaggerated
conditions of time and temperature. The solvents and conditions
are meant to be extremely aggressive and designed to represent
“worse case” results.
For specific compliance needs, you may find the following
guides helpful:
FDA Guidance for Industry: Container Closure Systems
for Packaging of Human Drugs and Biologics – Chemistry,
Manufacturing and Controls Documentation, May, 1999
EMEA Guideline on Plastic Immediate Packaging Materials,
CPMP/QWP/4359/03 & EMEA/CVMP/205/04, European
Medicines Agency, May, 2005
Leachables
– Chemical compounds that are typically a subset of extractables
that can migrate from the contact material into stored solutions
under normal process conditions and or accelerated conditions.
Leachable studies are designed to produce results representative
to actual application and use of the products.
Ordering information
Cat. No.
Description
105-0001 105-0002
105-0003
105-0004
105-0005
105-0007
Forced Extraction Study - Thermo Scientific Nalgene PETG Bottles (System)
Forced Extraction Study - Thermo Scientific Nalgene InVitro PC Biotainers (Rochester, System)
Forced Extraction Study - Thermo Scientific Nalgene PP Carboys (System)
Forced Extraction Study - Thermo Scientific Nalgene InVitro PETG Biotainers (System)
Forced Extraction Study - Thermo Scientific Nalgene Invitro PC Biotainers (Newport, System)
Forced Extraction Study - Thermo Scientific Nalgene Sterile HDPE Carboy (System)
thermoscientific.com
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