INSTALLATION NOTES Refrigerated Drinking Trough CWU

348
348
348
150
348
150
348
100
60
INSTALLATION NOTES
CHILLER UNIT SPECIFICATIONS
310 mm348
470 mm
180 mm
330 mm
16 Kg
22 Kg
Hermetically sealed with
automatic over load
Recommended
760
Kpa (Not Supplied)
Plumbing
Hermetically Pressure
sealedLimiting
with
Valve
over load
10A GPO
Fan assisted
Strainer
Fan assisted
Capillary controlled factory
pre-set thermostat
Stop Valve
Capillary controlled factory
pre-set thermostat
445
Mounting Centres
1350
10 amp power cable and plug
1 / 6 HP
1 / 4 HP
Power
165 Watts
2 – 30 Degrees Celsius
Minimum Working Pressure
200 Kpa
200 Kpa
Maximum Working Pressure
700 Kpa
700 Kpa
10 mm PE Push in Fitting
10 mm PE Push in Fitting
500
2 – 30 Degrees Celsius
Water Outlet
348
Offset Fixing bracket
348
348
348
180
205
10 mm PE Push in Fitting
10 mm PE Push in Fitting
2
4
Optimum Quantity of Serviced Taps /
Bubblers
2000
1800
410 Watts
2000
PLAN
348
Optimum Ambient Operating
Temperature
Water Inlet
SECTION
3 Degrees Celsius (+2)
10 amp power cable and plug
Capacity
Rear mounting holes
10mm John Guest inlet and
automatic
outlet
3 Degrees Celsius (+2)
Power Supply
205
Refrigeration unit
Supplied with 1.5 metre 10 amp
3 pin plug
150
Thermostat Pre-Set
180
100
Temperature Control
2000
Pressure
Relief Valve
Refrigeration unit
Supplied with 1.5 metre 10 amp
3 pin plug
320
Condenser
760 Kpa
320
Compressor
Waste outlet always supplied at
opposite end to disabled access
132
4.5 Litre
Relief Valve
Water Tank Safety Pressure Relief Valve
328
500
2.6 LitrePressure
40
150
Water Tank Capacity
500 mm
695 - 700
To comply with AS 1428.2
Dry Weight
Offset Fixing bracket
315 mm348
1350
500
60
Width
348
150
Length
348
60
348
Rear mounting holes
10mm John Guest inlet
and outlet
Mounting Centres
150
Height
Refrigeration unit
Supplied with 1.5 metre
10 amp 3 pin plug
WA education design. Refrigerated with push button bubblers and disabled445
access.
CWU - 4
2000
1800
Refrigerated Drinking Trough
100
CWU - 2
TP6-R
320
4.16
695 - 700
All Britex chiller units are bench tested by qualified trades people.
Energy efficient.
Easily installed by qualified personnel.
695 - 700
To comply with AS 1428.2
•
•
•
To comply with AS 1428.2
BRITEX CWU-2 & CWU-4 CHILLER UNITS
10mm John Guest inlet and
outlet
Recommended
Plumbing (Not Supplied)
Pressure Limiting
Valve
10A GPO
Rear mounting holes
Strainer
Stop Valve
445
Mounting Centres
1350
FRONT ELEVATION
General Information
An Isolating Valve, Inline Water Filter and 700 kPa Pressure
Reducing Valve must be fitted to the water supply branch
arm directly prior to entering the chiller unit.
1. Ensure supply lines are flushed to remove any
foreign matter before connecting to chiller unit.
2. CLEANING: The coil at the front of the unit and the
vents on the side, must be kept clean from dust and
lint. Regular checks of the unit should be conducted
on a weekly basis and cleaning carried out as
necessary by dusting with a soft brush and / or
vacuuming. A damp cloth can be used to wipe the
exterior cover down. Excessive build up of foreign
material will result in poor ventilation, causing
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the compressor to overheat and drinking water to
increase in temperature. High pressure hoses and
water jets should never be used to clean chiller units.
3. TRANSPORT AND STORAGE: Immediately upon
receipt of the chiller unit, carefully inspect the unit for
any damage that may have occurred in transit. Any
such damage must be noted on the carrier’s delivery
documents.
4. Any hidden damage should be reported to The Britex
Group as soon as possible. The unit should be delivered
upright and the packaging intact.
5. If the unit is to be stored before installation then care
must be taken to ensure no foreign matter can get
into the water pipes. If the storage is for a prolonged
period, it is recommended that the water circuit be
charged with nitrogen and sealed.
MELBOURNE
SYDNEY
Britex Place Mirra Crt
Bundoora VIC 3083
t (03) 9466 9000
f (03) 9466 9044
16 Northumberland Drv
Taren Point NSW 2229
t (02) 9531 2100
f (02) 9531 2800
PERTH
BRISBANE ADELAIDE
Unit 1/8 Principal Link
19 Manilla St
Malaga WA 6090 East Brisbane QLD 4169
t (08) 9249 5464
t (07) 3363 2400
f (08) 9248 6893
f (07) 3363 2444
The Britex Group
SA State Office
t 1300 764 744
f 1300 784 306
180
2. Trough heights are measured from the FFL (finished
floor level) to the top surface of the trough rim. Generally a height of 900mm from the FFL is acceptable
for adults and secondary schools. Primary Schools
have a height of 700mm and Pre-Schools 550mm.
If the drinking trough is required to be AS1428
Compliant, then a height of 700mm is required.
NOTE: Compliance to individual state bylaws and
the AS1428 standard should always be confirmed
prior to installation of the drinking troughs to ensure
the currency of regulations.
3. General services required to service the TP6-R
Drinking Trough
• Water Supply (700 kPa Max.) – Incorporating Isolator
Valve, Inline Filter and Pressure Reducing Valve,
(Not Supplied), Terminated with a M½” BSP to 10mm
PE (push-in) straight adaptor fitting (supplied).
• Branch Drain – Required to receive a discharge pipe from a 50mm waste outlet.
• Relief Valve Discharge – A pressure relief valve is
located on the refrigerated chiller unit that may
discharge a small volume of water, if excess pressure
is relieved. A connection to the branch drain with the use of a tundish can be provided to prevent any unwanted spillage.
• 220-240 V GPO – Required to receive a 10 amp male power cable plug from the refrigerated chiller unit.
205
1. Appropriate surface fixings required to secure the
BRITEX TP6-R Refrigerated Drinking Trough will
need to be purchased separately. 20 x 6mm
diameter surface fixing holes in total are supplied
and distributed over the drinking trough and chiller
unit components. The surface fixings and surface
should be capable of holding a distributed weight of
1000 Kg. All drinking trough component assembly
fixings are supplied.
500
Installation Notes
2000
Last Revised July 2013
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MELBOURNE
SYDNEY
Britex Place Mirra Crt
Bundoora VIC 3083
t (03) 9466 9000
f (03) 9466 9044
16 Northumberland Drv
Taren Point NSW 2229
t (02) 9531 2100
f (02) 9531 2800
PERTH
BRISBANE ADELAIDE
Unit 1/8 Principal Link
19 Manilla St
Malaga WA 6090 East Brisbane QLD 4169
t (08) 9249 5464
t (07) 3363 2400
f (08) 9248 6893
f (07) 3363 2444
The Britex Group
SA State Office
t 1300 764 744
f 1300 784 306
40
INSTALLATION INSTRUCTIONS
1.
2.
3.
4.
5.
6.
7.
front page diagram. Ensure there are no burrs to
the ends of the PE pipe. Connect one end of the
supplied 10mm PE pipe into the push in connection
of the straight adaptor. The opposite end of the 10mm
PE pipe should then be connected into the ‘Water In’
push-in connection located on the top panel of the
chiller unit. After inserting the PE pipe into the fittings,
pull backwards to ensure that the pipe has seated
properly.
1
JOGGLE STRIP
DRINKING TROUGH
LEFT HAND END PANEL
RIGHT HAND END PANEL
FRONT PANEL FRAME
REFRIGERATED CHILLER UNIT
REMOVABLE FRONT PANEL
2
4
6
7
3
2. Mark a horizontal line 145mm above the intended
height of the finished trough height and extend to
each side of the centre line using a spirit level. e.g.
If a finished height of 700mm is required, mark a
horizontal line 845mm above the FFL.
3. M
ark a centre line onto the angled edge of the joggle
strip (Part # 1) and position to the underside of the
horizontal line of the wall surface previously marked
within step 2. Ensure that the angled edge protrudes
away from the wall surface. Mark the locations of
the fixing points and then insert the appropriate wall
fixings to secure the joggle strip to the wall surface.
Check and ensure that the joggle strip has maintained
a level position prior to completing all fixing points.
4. R
aise the trough (Part # 2) and position the rear
splash back turn down lip over the joggle strip. Lower
the trough down allowing the joggle strip to take the
weight of the trough, suspending it against the wall
surface.
5. L
ocate the left and right hand end panels (Part # 3 &
4). Assemble the end panels to the underside of the
trough using the supplied fixing screws. Only hand
tighten the fixing screws at this stage and ensure that
the end panels rear fixing angle returns to face the
underside of the trough.
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10. The TP6-R drinking trough is supplied with a standard
50mm waste outlet. The waste outlet should be
connected to the drain network with the use of a
discharge pipe in accordance to the Plumbing and
Drainage regulations.
11. A short length of PE pipe is connected to the chiller
pressure relief drain valve fitting. Outside drinking
troughs may have this short length of PE pipe
terminated to allow ground spillage if desired and
local state regulations permit. Alternatively the line
can be extended and connected to an appropriate
drainage point.
5
1. Establish the position of the drinking trough, ensuring
that the total width can be accommodated. Mark a
vertical centre line onto the wall surface where the
TP6-R is to be positioned.
9. All drinking bubblers on the TP6-R drinking trough
have been pre-plumbed and a coiled length of 10mm
PE pipe provided for the water supply from the refrigerated chiller unit. Uncoil the length of PE pipe from
the drinking trough and connect into the ‘Water Out’
connection located on the top panel of the chiller unit.
6. L
ocate the front panel and frame (Part # 5 & 7).
Separate the panel from the frame by removing
the screws from the two end returns of the panel.
Take the front panel frame (Part # 5) and assemble
between the two end panels under the trough using
the supplied fixing screws. Check and ensure that
all of the skirt panels are flush and square and then
tighten all fixing screws. Appropriate wall fixings
can now be inserted to secure the right and left
hand panels back to the wall surface.
7. T
he CWU-4 refrigerated chiller unit can now be
placed within the confines of the trough’s skirting
panels and mounted onto the wall surface using
the angle brackets supplied with the refrigeration
unit and appropriate wall fixings. Remove the
brackets from the chiller unit and fix onto the rear
wall surface. Ensure the brackets are mounted to
an external, horizontal dimension of 470mm with
at least 150mm clearance above the finished floor
level. Once the brackets have been secured, the
chiller unit can then be placed onto the brackets,
sliding it towards the rear until the fixing holes line
up into position, allowing the screws to be replaced
securing the refrigerated chiller to the brackets.
8. The TP6-R drinking trough is supplied with a M-½”
BSP – 10mm PE push in straight adaptor fitting.
Install the adaptor fitting onto the water supply line,
that should be located within the confines of the
drinking trough skirting panels as shown within the
12. Check all connections to ensure that no damage has
been caused during the installation process. When
satisfied, turn the water supply on and press one of
the remote bubbler buttons. This will allow air to bleed
out from the chiller water tank and internal piping.
Hold the bubbler open until a steady stream of water
is flowing through the bubbler. This process should be
repeated for each bubbler. Plug the power outlet from
the chiller unit into the GPO located within the confines of the drinking trough skirting panels. Switch the
GPO to the ‘ON’ position. The chiller unit will automatically start up. Check all connections a second time to
ensure that there are no water leaks. The chiller unit
will require 20-30 minutes to chill down the water to
the optimum temperature.
13. The TP6-R drinking trough is fitted with Galvin TD15P
Ezy-Drink remote drinking taps. Check the bubblers
to ensure a satisfactory water height is present. The
bubbler water height may need to be adjusted to
provide consistency to each of the bubblers and to
suit the available supply pressure.
To Adjust The Drinking Bubblers:
a. Remove the Blanking Screw. (Refer assembly
drawing)
b. Adjust the water height by turning the regulating
screw. Multiple taps may need to be operated
consecutively to enable a balanced flow to each
tap. Note: The full range from minimum to maximum
flow is only ¼ turn
c. Replace blanking screws.
ITEM
ITEM NO.
DESCRIPTION
QTY
1
807875
INLET SOCKET
1
2
801876
BLANKING SCREW
1
3
725443
O RING
1
4
801883
REGULATING SCREW
1
5
807721
REMOTE DRINK TAP BODY
1
6
703218
SCREW
2
7
807448
DRILL / TAPPED WASHER
1
8
706851
RUBBER WASHER
1
9
807434CP
CP FLANGE
1
10
809020
TOP ASSEMBLY
1
11
722951
O RING
1
12
807896CP
CP LOCK NUT
1
13
722349
GRUB SCREW
1
14
713200
BUTTON
1
15
802782CP
PUSH BUTTON HANDLE
1
16
723511
ALLEN KEY
1
17
WF8321
WATER HOSE
1
18
35188
MOUTH GUARD AND STEM
1
14. Place and secure the front panel (Part # 7) onto
the front frame of the drinking trough using the
supplied fixings.
15. Ensure that all of the plastic protective coating
has been removed from the drinking trough.
Wipe down the entire stainless steel surfaces with
a soft cloth and warm soapy water ensuring all
of the plastic protective coating adhesive residue
is removed. Detergents used on stainless steel
should have zero chloride content and should
never contain acidic or alkaline solutions.
The unit is now completed and ready
to use.
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