Automatic welding and cutting

Transcription

Automatic welding and cutting
Equipment, processes and solutions
to maximize your productivity
www.airliquidewelding.com
With this new edition of the Automatic Welding
and Cutting catalogue, Air Liquide Welding
offers a range of equipment for a wide variety
of applications of cutting, welding and robotic
installations.
Our most recent innovations concerning
processes and their implementation, and also
new equipment for welding and cutting,
are presented through these pages.
You will discover the benefits of our new cutting
machines, the automated process
of PRESTOJET 4 on an automatic cutting
machine, the TOPTIG welding process without
spatter, the MEGATRAC 5 carriage, the new
3A WELDING SYSTEM to manage and control
automatic welding installations, the robotic
TOPWAVE process, coupling the performance
of the DIGI@WAVE and CITOWAVE power
sources to OTC robotics and using the TEACH
remote control to combine welding and robot
adjustment programs.
Improve your productivity and the quality of your welding and cutting applications with the automatic
solutions that Air Liquide Welding group can offer you. Whatever the welding process
(Submerged Arc, MIG/MAG, TIG, Plasma...) or the cutting process (Oxyflame, Plasma),
our experience is at your service. You will find in the present catalogue not only equipments for your
applications but solutions that provide a better quality and productivity enhancement.
Summary
Automatic cutting
1275-059
2001-254
Portable carriages (TAGLIATUBI, PRATIC, PYROTOME SE) . . . . . . . . . . . . . . . . . . . . .
Cantilever machines: NOVITOME - MULTITOME - OXYTOME C. . . . . . . . . . . . . . . . . .
Gantry machines: OXYTOME - OXYTOME HPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plasma machines: OPTITOME - PLASMATOME - ALPHATOME . . . . . . . . . . . . . . . . .
Heavy duty custom machines:
OXYTOME, PLASMATOME RS & TWIN RS - CYBERTOME . . . . . . . . . . . . . . . . . . . .
Additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AZURMATIC fume extraction and water tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Numerical controllers: D - HPC DIGITAL PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cutting softwares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power sources and torches for the NERTAJET plasma cutting . . . . . . . . . . . . . . . . . .
Machine oxycutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12
13
14
15
16
22
Automatic welding
1311-012
2001-115
3435-032
2
3
4
6
8
ALW submerged arc solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Submerged arc welding heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MIG/MAG and submerged arc tractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARMATIC power sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Submerged arc flux installations and guide systems . . . . . . . . . . . . . . . . . . . . . . . . . .
3A WELDING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALW MIG/MAG solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIGI@WAVE and DIGI@PULS solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Double wire process: TOPMAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Column and Booms : CB-MATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seamer : SEAM-MATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beam welding machine: BEAM-MATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GYRMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROTAMATIC rotators and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioners: POSIMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn-table: TURNMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headstock: HEADMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mecanization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical TIG-plasma solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIG and plasma installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In line pipe welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIG and plasma welding processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Robotic solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Robotic cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOPTIG: TIG welding for automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOPWAVE, digital high precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Robotic plasma cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electron beam welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDMILLS: the welding global solution of ALW . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Submerged arc specific applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
28
30
31
32
34
36
38
44
46
48
50
52
53
54
59
60
61
62
64
66
70
72
73
74
76
79
80
81
82
83
Portable carriages
Portable carriages: three practical and functional carriages for ancillary cutting jobs in the
2188-004
2188-006
2188-005
workshop and on site.
TAGLIATUBI 397
PRATIC
PYROTOME SE
• Oxycutting of tubes
For ancillary cutting work on site
Oxycutting, plasma cutting,
with outside diameter varying
and in the workshop,
welding, tempering and
from 150 mm (6")
oxycutting. Reversible, regulated
mechanisation for the craft
to 1 200 mm (48").
speed, includes a clutch with
and manufacturing industries.
the controls grouped together
Reversible, electronic speed
below the handle. Straight,
regulation, includes a clutch
curved, circular and parallel,
and an optional remote control
square and bevelled cuts.
of speed, direction and torch
A light and highly
height, cutting and welding
manœuvrable tool.
oxygen (subject to availability
• Straight and bevel cutting
± 45° with a torch.
• X or Y bevel cutting ± 30°
with two torches (option).
of connections).
A versatile and powerful tool.
Cat. no.
Speed
Cutting thickness
Basic
composition
W 000 209 422 + W 000 259 004
manual
5 to 50 mm
• 1 basic carriage with gas distributor
• 1 rack bar
• 1 mobile torch holder
• 1 torch and hoses
• Chain of 8 elements
Add-ons
• Cutting tip with G1 cone
• Set of 3 Y connectors needed
for torch’s feed
• Complementary torch
• Set of three hoses to feed
the second torch
• Pack of reamers
• Gas ignitor
• Hoses for gas
W 000 209 421 + W 000 259 004
up to 100 cm/min
8 to 150 mm
• 1 basic carriage
• 1 G1N short torch with hoses
and connectors
• 1 mobile torch support
• 1 rack
• 1 counterweight with compass point
• 1 heat screen
• 1 supply cable 220 V with plug
• 1 transformer 220 V/42 V with cable
• 1 kit of tools
• Support with torch and hoses
• Y connectors with 2 torches
• Rack
• Rack joint
• Cutting device for 45/85 mm Ø
• Heat screen
• Pack of 4 reamers
• Gas ignitor
• Hoses for gas
• Pack of 4 reamers
• Gas ignitor
• Hoses for gas
W 000 138 864 + 1 torch to add
up to 125 cm/min
3 to 250 mm
• 1 automotorised carriage
• 1 torch support equipment
• 1 gas unit
• 1 heat screen
• 1 transformer
230/400/24 V - 160 VA-50 Hz
• Add one torch to OXYCUT:
G1 torch: W 000 164 839
MACH AC torch: W 000 209 446
MACH GPL torch: W 000 209 449
• 2 m track
• Compass
• Turret
• 2nd torch system
• Heat screen
• Roller system
• Lateral guide
• Cutting gas solenoid valve
3
0950-031
Cantilever type machines
NOVITOME C, MULTITOME C and OXYTOME 5 C: a wide range of
machines which responds to the needs of both industry and
craftsmen. Choice of control mode: opto-electronic reader only, or
combined with numerical control. Choice of process: oxyflame or
plasma arc cutting.
NOVITOME C
NOVITOME C
For easy and economic cutting by using a simple opto-electronic reader.
OXYFLAME AND PLASMA
Cat. no.
Cutting process
OUTLINE SPECIFICATION
Dimensions in mm
Rate of advance (cm/min.)
A = Reading width
B=
• cutting width with one torch
• cutting width with two torches
C = max. parallel cutting width
D = min. parallel cutting width
Usable length of cut (basic version)
Maximum number of torches
W 000 325 284
W 000 325 587
oxy/plasma
oxy/plasma
300
300
1 250
1 250
1 250
1 250
2 x 750
2 x 750
1 500
1 500
95
95
1 900
1 900
4
4
Gas feed ( hose Ø x N)
9x3
9x3
Electrical power supply
220 V 50 - 60 Hz
220 V 50 - 60 Hz
3 280 x 3 100
3 280 x 3 100
3 000 x 1 550 x 550
3 000 x 1 550 x 550
Floor area (L x W)
Package dimensions (wooden crate)
Net weight (kg)
300
310
Traceur XY opto-electronic reader
(T. 1030)
(T. 1030)
(D 2.5+)
Numerical control
COMPOSITION - EQUIPMENT
included in basic version
optional
Gas manifolds with oxygen solenoid valves
Heating system with solenoid valves
-
-
Uprated heating system with solenoid valves
-
-
Motorised tool holder
-
-
Electric start
-
-
Capacative sensor (oxygas torch)
-
-
Track - Long. 4 000
-
-
Soft start
Plasma power source interface
Manual tool-holder
Motorised tool holder collar
Arc voltage sensor (plasma cutting)
Track - Long. 3 000
Track - Long. 2 000
-
-
Mobile template table
(fixed)
(fixed)
Rail with hose carriages
NERTAJET 50 plasma power source
4
0950-033
0950-032
OXYTOME 5 C
MULTITOME C
OXYTOME 5 C
Performing and economical machines
with a cutting width up to 2 metres.
Economical and high capacity
machines: cutting width up to
3 metres and up to 6 torches,
modular, open-ended design
for increased productivity.
OXYFLAME AND PLASMA
OXYFLAME AND PLASMA
W 000 325 335
W 000 325 336
W 000 325 264
oxy/plasma
oxy/plasma
oxy/plasma
300
300
300
1 550
1 550
2 500
1 550
1 550
2 500
2 x 1 025
2 x 1 025
2 x 1 250
2 350
2 350
3 000
95
95
95
2 200
2 200
3 000
4
4
6
9x3
9x3
12 x 3
220 V 50 - 60 Hz
220 V 50 - 60 Hz
220 V 50 - 60 Hz
4 450 x 3 000
4 450 x 3 000
6 200 x 4 300
3 800 x 1 200 x 700
3 800 x 1 200 x 700
6 500 x 1 200 x 1 550
310
385
795
(T. 1503)
(T. 1503)
(T. 1520)
(D 2.5+)
(D 2.5+)
2001-254
MULTITOME C
-
-
x1
-
-
-
xN
-
xN
x1
xN
xN
-
x1
x1
1275-059
-
5
Gantry machines
OXYTOME, OXYTOME HPC: a range of machines destined for
oxycutting and plasma cutting piloted by numerically controlled
machines with the possibility of computer assistance to improve
B/C
700
544
550
flexibility.
A
OXYTOME
40
OXYTOME 20 OXYTOME 25 OXYTOME 30 OXYTOME
(double drive)
Cat. no. without NC/ single motor/ 1 oxy torch
W 000 325 377
W 000 325 378
W 000 325 379
W 000 325 381
Process maxi 6 oxy torches and/ or 1 plasma
oxy/plasma
oxy/plasma
oxy/plasma
oxy/plasma
15/04/10
15/04/10
15/-/10
Dimensions in mm.
Speed (m/min.) fast/ single motor work/ double motor work 15/04/10
• cutting width with 1 torch without additional torch
2 400
2 900
3 400
4 400
• cutting width with 1 torch with 5 parked torches
1 625
2 125
2 625
3 625
B = Max. parallel cutting width
2 400
2 900
3 400
4 400
C = Min. parallel cutting width(1)
155
155
155
155
Usable cutting length (basic version)
3 000
3 000
3 000
3 000
Gas feed (hose Ø x N)
12 x 3
12 x 3
12 x 3
12 x 3
Electrical power supply (single-phase)
230 V 50 - 60 Hz 230 V 50 - 60 Hz 230 V 50 - 60 Hz 230 V 50 - 60 Hz
A=
Maximum number of oxy torches
Double driven
Cutting solenoid valves on oxy torch
Piloted gas panel
Automatic gas control
D 2.5+, D 510, D 610 numerical control optional or HPC
Gas manifold, cut oxygen valves
Heating kit with solenoid valves, without pilot gas
Uprated heating system with solenoid valves, without pilot gas
optional
Soft start without pilot gas
Plasma interface
Marking torch gas circuit*
if piloted gas
if piloted gas
if piloted gas
if piloted gas
xN
xN
xN
xN
Motorised oxygas toolholder
Electric ignition
Mechanical capacitive sensor (oxygas torch)
-
-
-
-
Automatic indexation(3)
-
-
-
-
-
-
-
-
(2)
4 axis for 2 motorized carriage
th
nd
(4)
Marker HF*
Pneumatic marker*
Additional track of 3 m
xN
xN
xN
xN
Additional track of 1.5 m
x1
x1
x1
x1
xN
Hose support system feed
xN
xN
NERTAJET 50/HP 125/300/420/600/720 plasma power source
Extraction table
6
*others markers on demand
( 1)
( 2)
Minimum 80 with option torch support parallel cut.
Either sensor or capacitive sensor.
(3)
(4)
Need sensor and electric ignition.
Either indexing or 4th axis not together.
xN
2005-783
0255-043
OXYTOME
OXYTOME HPC
OXYTOME HPC
OXYTOME 35
HPC
OXYTOME 40
HPC
(double drive)
(double drive)
W 000 260 754
W 000 260 755
W 000 260 756
oxy/plasma
oxy/plasma
oxy/plasma
oxy/plasma
15/04/10
15/04/10
15/-/10
15/-/10
2 400
2 900
3 400
3 900
4 400
1 625
2 125
2 625
3 125
3 625
1 900
2 400
2 900
3 400
3 900
4 400
155
155
155
155
155
155
3 000
3 000
3 000
3 000
3 000
3 000
12 x 3
12 x 3
12 x 3
12 x 3
12 x 3
12 x 3
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
230 V 50 - 60 Hz
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
OXYTOME 15
HPC
OXYTOME 20
HPC
OXYTOME 25
HPC
OXYTOME 30
HPC
W 000 263 035
W 000 260 752
W 000 260 753
oxy/plasma
oxy/plasma
15/04/10
15/04/10
1 900
1 125
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
xN
x1
x1
x1
x1
x1
x1
xN
xN
xN
xN
xN
xN
x1
x1
x1
x1
x1
x1
xN
xN
xN
xN
xN
xN
7
Gantry machines dedicated to
Powerful CNC (computer numerical control) machines specially designed for high productivity
plasma cutting. With these dedicated machines you obtain all the benefits of plasma cutting:
quality, speed, accuracy, repetition and flexibility of production.
Their common features: high speed, Air Liquide Welding NERTAJET plasma torch and power
source with integral automatic cycle control, motorised torch-holder with electronic height
sensor (no contact with the workpiece). Complete ready use installations.
OPTITOME 15
The OPTITOME 15 is a portal plasma cutting machine (in option single torch
oxy-gas cutting) designed for the cutting applications in the thin sheets
industries, in the ventilation, stove setting and air-conditioning industries.
The design of the installation, the possibilities of equipment, the multi-use
and the cutting capacities on non-alloyed steels, stainless steels and light
alloys make the OPTITOME 15 the ideal tool for small and medium
fabrication series.
OPTITOME 15
NERTAJET 50
NEW
Dimensions in mm
PRESTOJET 4
NERTAJET HP 125
Cat. no. without NC
W 000 325 312
W 000 325 312
W 000 132 865
Cutting width with 1 torch
1 500 mm
1 500 mm
1 500 mm
Cutting
thickness
• plasma
1 to 8 mm
1 to 40 mm
0.4 to 30 mm
• oxy-cutting (option)
3 to 50 mm
3 to 50 mm
3 to 50 mm
Advance
rate
• cutting
1 000 cm/min
1 000 cm/min
1 000 cm/min
• fast
1 500 cm/min
1 500 cm/min
1 500 cm/min
1 500/3 000 mm
1 500/3 000 mm
3 000 mm
Max. number of plasma torches
1
1
1
Maximum number of open ended
plasma bevelling torches
-
-
-
Cutting gas
Compressed air
Compressed air/N2/Ar+H2
O2/Ar+H2/N2+(1)
Pilot gas
Compressed air
Compressed air/N2/Ar+H2
Ar
Electrical power supply (single phase)
230 V - 50/60 Hz
230 V - 50/60 Hz
230 V - 50/60 Hz
Numerical control
D 2.5+, D 510 or D 610
D 2.5+, D 510 or D 610
HPC DIGITAL PROCESS
Motorised torch holder
POC 75
POC 75
POC 100
Electronic sensor
optional
Detector with auto. cycling
Automatic indexing device
-
-
-
4th axis for 2nd motorized carriage(4)
-
-
-
Twin motor drive
-
-
-
Additional track
-
-
-
Hose support system
-
-
-
Smoke extractor
on cutting table
on cutting table
on cutting table
Cutting table
fume extracting
fume extracting
fume extracting
NERTAJET 50
NERTAJET HP 125
Extraction unit
Marker H.F.*
Integrated marker with cutting torch
-
PRESTOJET 4
Plasma power source
Isolating box
Cutting torch
OCP 100
CPM 15
OCP 150
Plasma bevelling torch
-
-
-
1 torch maximum
Oxy-gas cutting
8
( 1)
( 2)
1 torch maximum
With NERTAJET HP 125 you can choose every process except Water vortex.
1 torch maximum
(3)
(4)
0031-045
2004-594
2000-194
plasma cutting process
OPTITOME 15
ALPHATOME
PLASMATOME
PLASMATOME 20, 25, 30, 40
ALPHATOME 20/25/30/35/40
Single or twin torch for high quality plasma cutting
High accuracy installation for plasma cutting. High quality cuts for
for all metals with a thickness range from 0.4 to
130 mm according to the processes chosen and
with a choice of different markers according to
your application.
metallic plates with thicknesses from 0.4 to 70 mm.
PLASMATOME
25
30
20
40
Single or bi-torch this machine is an alternative solution to laser
cutting with lower investment cost. Positioning accuracy ± 0.1 mm.
20
ALPHATOME
30
25
W 000 325 390 W 000 325 391 W 000 325 393 W 000 325 394 W 000 236 057 W 000 236 058 W 000 236 059
2 400 mm
2 900 mm
3 400 mm
4 400 mm
2 000 mm
2 500 mm
3 000 mm
0.4 to 130 mmm
0.4 to 70 mmm
-
-
1 000 cm/min
1 000 cm/min
1 500 cm/min
2 200 cm/min
3 000 mm (base)
500 mm (base)
2
2
-
1
Multi-gas (02 / N2 / N2 + H2O / Ar + H2)
Multi-gas
Argon
Argon
230 V - 50/60 Hz
230 V - 50/60 Hz
D 2.5+, D 510, D 610 or HPC DIGITAL PROCESS
HPC DIGITAL PROCESS
PO 251/ POC 250 (course 250 mm)
POC 150 (course 150 mm)
x 1 (HPC only)
x 1 (HPC only)
per 1.5 or 3 m
per 2 or 3 m
35
40
On request
On request
3 500 mm
4 400 mm
NERTAJET 50 / HP 125/300/420/600/720
NERTAJET HP 125 / 300 / 420
CPM 15/OCP 150/CPM 300/CPM 360/CPM 720
OCP 150 / CPM 360
-
9
Heavy duty custom machines
OXYTOME/PLASMATOME RS & TWIN RS - CYBERTOME open the way
to all oxycutting and plasma arc cutting operations that require the use
of machines capable of cutting very wide plates and implementing
B/C
700
544
550
more complex options.
A
Reinforced structure for Oxytome / Plasmatome (RS
For plates wider than 4 m or for certain equipment, a reinforced structure is used to e
movement stability and precision.
optional
Dimensions in mm
35
10
Cat. No. without NC / double motor / 1 oxy torch
Process maxi 8 oxy torches
Process maxi 6 oxy torches and/or 2 plasma
Process maxi 12 oxy torches and/or 2 plasma
Speed (m/min.) fast/double motor work
• cutting width with 1 torch without additional torch
A = • cutting width with 1 torch with 7 parked torches
• cutting width with 1 torch with 1 parked torch
B = Max. parallel cutting width
C = Min. parallel cutting width(1)
Maximum number of oxy torches
Maximum number of plasma torches
Maximum number of plasma bevelling open ended
Gas feed (hose Ø x N)
Electrical power supply (single-phase)
3-gases electronic valves module on oxy torch
Automatic gas control
D 2.5+, D 510, D 610 numerical control optional or HPC
Gas manifold, cut oxygen valves
Heating kit with solenoid valves
Uprated heating system with solenoid valves
Soft start
Plasma interface
Marking torch gas circuit
Motorised oxygas toolholder
Electric ignition
Mechanical capacitive sensor (oxygas torch)(2)
Automatic indexing(3)
4th axis for 2nd motorized carriage(4)
Marker HF*
Pneumatic marker*
Drilling unit(5)
Bevel system VXK oxy HPC endless rotation
Additional track of 1.5 m
Track height
Hose support system feed
Nertajet 50/HP125/HP300/HP420/
HP600/HP720 plasma power source
Extraction table
**other sizes or capacitive sensor.
(1)
(2)
OXYTOME RS HPC 30-65**
50
W 000 265 064
3
2
3
3
900
815
745
900
Minimum 80 with option torch support parallel cut.
W 000 263 036
Oxycutting
Oxy/Plasma
15/10
5 400
4 315
5 245
5 400
155
3 000
W 000 263 037
6
5
6
6
(4)
W 000 263 038
W
Plasma
15/10
400
315
245
400
(size 45 maxi)
12 x 3
230 V - 50/60 Hz
(3)
PLASMATOME R
50
60
5 400
5 245
5 400
155
3 000
(size 45 maxi)
230 V - 50/60 Hz
-
HPC
xN
xN
xN
xN
HPC
-
xN
xN
-
x1
x1
xN
x1
550
xN
xN
x1
550
xN
(5)
On request.
230
2003-342
2007-361
2006-298
OXYTOME RS
S)
ensure
RS HPC**
60
W 000 263 039
6 400
6 245
6 400
155
3 000
-
(size 45 maxi)
0 V - 50/60 Hz
HPC
-
PLASMATOME TWIN RS
CYBERTOME
TWIN RS structure for Oxytome / Plasmatome
CYBERTOME
The TWIN RS structure is designed as a double transversal beam
equiped with liner guides and bearing, located in a safety position
far from heat radiations. This machine is specially suitable for
bevelling head applications requiring transversal cutting stroke
over 4 m or tool holder of 800 mm. Last point, the accuracy of
that machine is particulary interesting for HP plasma applications.
Designed as a "machine tool" concept, stated in terms of
accuracy and repeatability according to current standards. This
design is able to change in relation to special requirements of the
customers, and allows sheet metal cutting of 8 m width and more.
OXYTOME HPC TWIN RS
35 – 65 **
PLASMATOME HPC TWIN RS
35 – 65 **
CYBERTOME
up to 90 **
CYBERTOME HPC
up to 90 **
ON REQUEST
Oxycutting
Oxy/Plasma
15/10
3000
ON REQUEST
Plasma
15/10
3000
-
ON REQUEST
Oxy/Plasma
15/10 or 30/10
-
ON REQUEST
Oxy/Plasma
15/10 or 30/10
-
12 x 3
230 V - 50/60 Hz
230 V - 50/60 Hz
-
16 x 3
230 V - 50/60 Hz
-
16 x 3
230 V - 50/60 Hz
HPC
xN
xN
xN
xN
HPC
xN
xN
xN
xN
x
x
x
x
N
N
N
N
HPC
xN
xN
xN
xN
-
xN
xN
-
xN
xN
xN
xN
x1
x1
x1
x1
x1
xN
x1
550
xN
xN
x1
550
xN
xN
x1
550
xN
xN
xN
xN
150
xN
xN
xN
xN
150
xN
11
A
B
C
D
1922-038
Additional equipment
E
These other devices are used according
to the versions of the machine types,
0031-062
1115-001
1275-049
0255-044
OXYTOME, PLASMATOME, RS, TWIN RS
and CYBERTOME.
Marking, tracing and tacking
A Powder marking
Deposits grey zinc powder
using an oxy/gas flame
(for use only with the gas
control panel)
B HF marker pen
This pneumatic vibrator
engraves sheet metal by
slightly scoring the surface
finish. Recommended for
use on thin plates.
C Felt-tip marking
Gravity-operated felt tip for
marking stainless steels
and light alloys.
It operates by gravity and
does not alter the surface
finish of the material.
D Pneumatic marking
For punching or engraving
plates.
The depth of marking is
controlled by varying the
compressed air pressure
and the speed.
Recommended for use on
plates thicker than 5 mm.
E Plasma arc marking
Low-power plasma arc for
engraving or tracing on all
materials. The depth of
marking is controlled by
the plasma arc power.
The height is
servo-controlled
by the arc voltage.
Other marking possibilities on request (micro marker, inkjet, etc...)
1065-001
2007-487
Plasma bevelling head
System rotation and tilting
are entirely servo-controlled
by the HPC digital process
controller which makes it
possible to program a
bevel angle change during
a run. This light but rugged
system guarantees
excellent cutting results.
V X K Straight line
bevelling unit
For bevelling along the
machine axes with
mechanical sensing.
V X K endless rotation
bevelling unit
Can be fitted on
Cybertome Numerical
control programs the
blowtorches positions.
It can work V, X, or K type
bevels from 0 to 45° for
plates up to 60mm thick
(other possibilities on
request).
Automatic indexing
The arrival of automatic
indexing has encouraged
an upward trend in multitorch applications. This
option uses the HPC
digital process control to
adjust the spacing
between torches.
This means that the
machine can be
programmed to cut
identical parts or one-off
parts without the need for
operator intervention. This
option also allows entirely
automatic use of a
machine equipped with 2
identical or 2 different
accessories.
Home positioning
(not shown) Used
as a reference point
from which all programs
are started.
Emergency stop cable
Can be used to trigger an
emergency stop from any
point within the operating
area of the machine.
There is a cable at the
front and at the rear of the
machine.
Wide bevelling system
Narrow strip cutting
system
Capable of cutting strips
from 80 to 155 mm wide,
using independent
blowtorches to give a
better quality cut.on
request).
Tool holder PO 150 HPC
with capacitive sensor
2007-720
1507-001
2005-785
Plasma straight
This system is used to
work bevels along the
axes using a plasma torch.
For further details on this
option, please contact us.
2004-071
Plasma longitudinal
This system allows the
operator to manually tilt
the torch in order to work
plasma bevels along the
longitudinal axis.
1507-002
12
0031-028
0031-055
2008-470
Bevelling system
0255-011
1806-064
2002-506
AZURMATIC tables
3 models of table adapted to the process of cutting
Extraction table for dry
cutting
length of the table (500 and 750 mm
• standard lengths of 3 to 12 m,
sections on demand for intensive use),
• standard widths: 1.5 - 2 - 2.5
The AZURMATIC table with air extraction
• removable slag boxes,
offers unrivalled efficiency in terms of
• removable workpiece supporting
and 3 m,
fume extraction thanks to its unique
frame with flat irons
system of transverse extraction ducts.
(section 100 x 6 mm) and wire mesh
Robustly designed in one-piece or
grid (50 x 50 x 5 mm),
modular form, the table is divided over
• maximum capacity:
sheet thickness 50 mm.
Variable water level tables
• maximum capacity:
Variable water level tables are specifically
sheet up to 300 mm thick.
its length into 1 metre sections,
• height: 700, 800 or 920 mm
intended for immersed plasma cutting.
extraction taking place across the full
This procedure limits pollution by solid or
operation only. Mechanical grills
Constant water level
extraction table
actuated by the displacement of the
Various processes, especially plasma
against audible and visual stress.
machine provide suction under the sheet
cutting with non-immersed water vortex,
It improves accuracy of cutting while
at the place of cutting only.
require a cutting table with water
limiting distortions caused
This principle of operation guarantees
recovery and fume extraction.
by heating of the workpiece.
optimum extraction, irrespective
This table provides both possibilities.
Technical characteristics:
of the size of the sheet being cut,
This process (which is patented) avoids
• modular construction in lengths
while maintaining a modest extraction
the need for filtering equipment
air-flow rate.
upstream of fume extraction.
• widths to demand,
• pivoting workpiece support frame
• transverse duct extraction system,
• one-piece design divided
width of the table on the module in
• division into 1 metre sections over the
gaseous matter and gives protection
of 1.5, 1.75 and 2 m,
for easier, faster cleaning.
into 630 mm sections,
Tables height 700 mm for OXYTOME, OXYTOME HPC
and PLASMATOME (1 000 mm sections)*
Tables height 920 mm for ALPHATOME (500 mm sections)*
Cat. no.
Width
Length*
Cat. no.
Width
Length*
W 000 325 233
1 500
3 000
W 000 242 111
2 000
3 000
W 000 325 234
1 500
6 000
W 000 242 112
2 000
6 000
W 000 325 235
2 000
3 000
W 000 242 114
2 000
9 000
W 000 325 236
2 000
4 000
-
2 000
4 000
W 000 325 237
2 000
6 000
W 000 242 115
2 000
12 000
W 000 325 238
2 000
9 000
W 000 242 116
2 500
3 000
W 000 325 239
2 500
3 000
W 000 242 117
2 500
6 000
W 000 325 240
2 500
6 000
W 000 242 118
2 500
8 000
W 000 325 241
2 500
9 000
W 000 242 120
2 500
12 000
W 000 325 242
3 000
3 000
W 000 242 121
3 000
6 000
W 000 325 243
3 000
6 000
W 000 242 123
3 000
12 000
W 000 325 244
3 000
9 000
-
-
-
* Other lengths and sections on request, consult Air Liquide Welding.
13
Numerical controllers
Perfectly integrated into Air Liquide Welding machines, the D 2.5+, 510, 610 or HPC
DIGITAL PROCESS offers you even better accuracy, productivity and return on
investment. The diversity of the offer covers all user expectations. Interactive
D 2.5+
D 610
Contains 50 standard shapes and
This numerical controller developed
can be connected to a programming
under Windows 2000 integrates
software via a serial link.
a sophisticated path algorithm
that ensures dynamic, real-time
trajectory and I/O control.
The high-performance, user-friendly,
man-machine interface integrates a
high-quality, touch-sensitive screen
giving access to the main control
2002-102
functions of the numerically
controlled cutting machines.
Management of the 50 standard
shapes library, and in particular
D 510
the innovative and diversified I/O
Numerical controller based on an
management system enhances its
open architecture PC with Windows
performances. The D 610
NT-based movement control software
is also one of the key functions in
for improved performance and in
thermal cutting processes.
particular very high performance in
The D 610 comes with
multitasking operations. A touch-
a high-performance graphics screen.
sensitive 15" colour screen provides
access to a user-friendly manmachine interface and the entire
controller is built around a 266 MHz
Pentium processor. Using 50 standard
shapes and the most modern modes
of ommunication, the D 510 is a
numerical controller perfectly suited to
automatic cutting applications.
14
2003-211
2003-638
0255-063
2002-105
operation via menus and messages provides continuously operator guidance.
HPC DIGITAL PROCESS
This new control concept for cutting
machines has been specially created
for easier workshop integration of
modern, state-of-the-art machines
implementing the latest features
in flame cutting and/or plasma cutting
and/or plasma marking processes.
HPC DIGITAL PROCESS operates
under WINDOWS 2000 installed on
an industrial computer. The system
features: numeric control, process
control, a Human Machine Interface,
a touch screen, a control console for
all start-up and emergency stop
operations.
Easier workshop integration means:
benefiting from a tool adapted
to your various cutting jobs, specially
designed as a utilization support for
the operator, simple implementation
of the flame and/or plasma cutting
machine, benefiting from a modern,
innovative and user-friendly design.
Cutting softwares
3638-14
A well adapted computerized help increases the automation and the
return on investment of machines fitted with the CNC. Air Liquide
Welding can supply software specially designed for thermal cutting
CAD, pressure vessel shapes developed flat, interleaving, plate stock
control, communication, translation of external files and files produced
by other CAD systems (DXF, DWG...).
1
MAGICNEST Software range:
Four products that run with the latest Windows
operating systems to enable to prepare and control thermal cutting production.
The software is designed to be intuitive, simple and user-friendly, while offering powerful and
effective functions.
1
2
2
3
4
5
MAGICNEST JUNIOR
Principally designed for small or medium sized cutting machines, MAGICNEST JUNIOR is an
intuitive and easy-to-use CAD software that integrates 2D designing tools. Its cutting
technology, simulation, quote and simplified manual nesting modules complement the
product for the fuss-free control of the machine. It can also read and modify all types of
drawing - DXF, DWG, DSTV etc. The serial transmission module WINRS supplements the
functionalities of the product.
Cat. no.: W 000 325 351
MAGICNEST 01
MAGICNEST 01 includes MAGICNEST
JUNIOR and a nesting module that
allows to manage quotes, orders, sheet
stock and piece nesting.
Its database makes it possible to obtain
accurate quotes in a very short time,
offer the best cutting strategy, save
know-how and generate machine
programs.
Its many tools – common cutting,
multiple-torch cutting, junctions, bridges,
scrap recovery – will enable you to fully
control production and retain simplicity
and intuitiveness of use.
Cat. no.: W 000 325 349
2
MAGICNEST 10
This is the top end version of
MAGICNEST 01 for automating the
following operations:
- nesting pieces using the best strategy
for maximising material savings.
- IT application of the cutting technology
– cutting entry/exit, bridges, microjunctions etc.
- tool path and machine program
Cat. no.: W 000 325 348
Optional MAGICNEST
BEVEL
3
Optional MAGICNEST BEVEL
This product is used to supplement the
functions of MAGICNEST 10 and control
open-ended bevelling units that use
plasma technology.
It may be used for all types of bevel - V,
Y, X and K - in multiple pass processes.
It can handle micro-junctions on bevels
and makes it possible to obtain quotes
for bevelled pieces.
Cat. no.: on request
Optional MAGICNEST
table converter ESSI / ISO
(for HPC-D610)
4
LOGITRACE
Boiler-making module
Fully compatible with and
complementary to MAGICNEST.
Software for making calculations for
boiler works. Trunk cones, intersections,
cylindrical, cylinders, etc. Complements
MAGICNEST for all your development
needs.
Cat. no.: W 000 325 350
5
CAMDUCT
For HVAC applications
Powerful software meeting the needs of
ventilation, air conditioning and space
heating industries. Calculating
developments, nesting and remote
loading of machines.
15
NERTAJET HP plasma cutting
The performances of this process are mainly determinated by the power that is used in the torch and
the choice of the gas or gas mixture. With the NERTAJET HP installations these performances are
optimized:
• the control by microprocessor of all parameters,
• the diversity of applications of each installation,
• Air Liquide Welding’s complete mastery of all aspects of the equipment (machine, plasma installation,
torch).
NERTAJET HP 125 - OCP 150
Thickness in mm
0.4
0.5
0.6
0.8
1
1.5
2
2.5
3
5
4
Carbon steels
6
8
9
10
12
15
16
18
20
22
25
30
35
40
50
60
70
O2
N2 - N2 DUALGAZ
N2 - A r H2 DUALGAZ
A r H2 - N2 DUALGAZ
Stainless steels
A r H2
N2
N2 water vortex
N2 - N2 DUALGAZ
N2 - A r H2 DUALGAZ
Aluminium
and aluminium
alloys
A r H2 - N2 DUALGAZ
A r H2
N2 water vortex
0.4
0.6
0.5
1
0.8
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
60
50
70
NERTAJET HP 300-CPM 360
Thickness in mm
0.6
0.8
1
1.5
2
2.5
3
4
5
6
8
9
10
12
Carbon steels
15
16
18
20
22
25
30
35
40
45
50
60
70
80
O2 - Air
N2 - N2
Stainless steels
N2 - A r H2
Aluminium
and aluminium
alloys
N2 - N2
N2 - A r H2
0.6
1
0.8
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
50
45
70
60
80
NERTAJET HP 420-CPM 360
Thickness in mm
0.6
0.8
1
1.5
2
2.5
3
4
5
6
8
9
10
12
Carbon steels
16
18
20
22
25
30
35
40
45
50
60
70
80
O2 - Air
N2 - N2
Stainless steels
N2 - A r H2
Aluminium
and aluminium
alloys
N2 - N2
N2 - A r H2
0.6
1
0.8
16
15
2
1.5
3
2.5
5
4
8
6
10
9
15
12
18
16
22
20
30
25
40
35
50
45
70
60
80
0823-003
2002-439
3357-006
NERTAJET HP 300 - CPM 300 and NERTAJET HP 300E - CPM 720
Thickness in mm
0.8
1
1.5
2
2.5
3
4
6
5
8
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
O2
Carbon steels
Air
N2 Water vortex
A r H2
Stainless steels
N2
N2 Water vortex
A r H2
Aluminium
and aluminium
alloys
N2 / Air
O2
N2 Water vortex
0.8
1
1.5
2
2.5
3
4
6
5
8
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
NERTAJET HP 600 - CPM 720
Thickness in mm
0.8
1
1.5
2
2.5
3
4
6
5
8
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
O2
Carbon
steels
Air
N2 Water vortex
A r H2
Stainless
steels
N2
N2 or N2 H2 Water vortex
A r H2
Aluminium
and aluminium
alloys
N2 / Air
O2
N2 Water vortex
0.8
1
1.5
2
2.5
3
4
5
6
8
10
12
15
20
22
25
30
35
40
50
60
70
80
90
100
110
120
130
150
Key:
O2
N2
Air
A r H2
=
=
=
=
oxygen
nitrogen
dry and oil free industrial air
argon - hydrogen
HP cut*
Quality cut
Limit of mid-plate
piercing
Industrial cut
Separation cut
Water vortex
* HP cut: range 3 or 4 ISO 9013 (depend on the material).
17
PRESTOJET 4 and NERTAJET
non-meltable
electrode
central plasma generating
gas flow
nozzle
This cutting process uses a refractory electrode in which a gas plasma
generated by the electrical arc is constricted through a cooled nozzle.
This process is used for thermal cutting of all electrically conductive metals
melt
plasma jet
molten metal
including mild and low-alloyed steel, stainless steel, aluminium and light alloys,
copper alloys etc...
Air compressed
mechanised manual
installation
Mechanised manual
installation for
multigas plasma
cutting.
Automatic, autonomous and evolved
installations for plasma cutting with torches
High plasma.
Since the birth of our NERTAJET plasma cutting
range in 1960, our materials always have been in
constant evolution,
PRESTOJET 4
Designed for thin
materials.
NERTAJET 50
Designed for small
and medium scale
fabrication.
NERTAJET HP 125
Adapted for thin and medium thicknesses.
PRESTOJET 4
POC 75
OCP 100
1 to 8 mm
400 V 50/60 Hz
23 kVA
NERTAJET 50
According machine type
CPM 15
0.5 to 40 mm
0.8 to 15 mm
0.5 to 15 mm
6 to 50 mm
6 to 30 mm
230/400/415/440 V - 50 or 60 Hz
43 kVA
Cutting intensity
30/50/70/100 A
20/40/60/100/150 A
15/30/40/60/90/120 A
100%
100%
100%
OPTITOME
NOVITOME / MULTITOME /
OXYTOME 5 C OPTITOME/
OXYTOME / PLASMATOME
CYBERTOME
Thickness* according
to plasma
generating gas
Principal specifications:
With tool-holder
With automatic torch
O2
O2 (Air)
Air
N2
N2 (N2)
N2 (ArH2)
ArH2 (N2)
ArH2
water vortex
Electrical power supply
Absorbed power
Duty cycle
Recommended machines
18
2006-772
2007-281
2007-114R
NEW
Key
= oxygen
O2
Air = dry and oil free industrial air
HP 125
POC 50
HP 125 with HPC HP 125 with HPC
POC 101
POC 250
OCP 150
0.4 to 25 mm
0.6 to 20 mm
0.5 to 4 mm
3 to 20 mm
5 to 30 mm
8 to 35 mm
0.5 to 15 mm
230/400/440 V - 50 and 60 Hz
36.6 kVA
Special ROBOT
N2
= nitrogen
Ar H2 = argon - hydrogen
* Industrial thicknesses and separation thicknesses.
These information are given for all kinds of metals.
Soft start of pilot arc without H.F.
OPTITOME
OXYTOME /
PLASMATOME/
ALPHATOME /
CYBERTOME
0823-003
plasma installations
2006-777
2006-777
2006-772
and, We take great care to propose you the product best adapted to your production needs.
These plasma cutting installations can equip other types of machines:
do not hesitate to consult Air Liquide Welding.
2006-777
NERTAJET HP 300
NERTAJET HP 420
NERTAJET HP 600
Adapted to work on medium and heavy thickness
NERTAJET HP 300
parallel connected to
NERTAJET HP 125
Two parallel connected NERTAJET HP 300
HP 300 with HPC
POC 250
CPM 360
2 to 35 mm
2 to 20 mm
5 to 50 mm
-
HP 300
CPM 300
1 to 40 mm
1 to 25
1 to 20
8 to 90
1 to 50
85 kVA
80/100/120/140/
200/260/280 A
HP 300 E
HP 420
POC 250
CPM 720
CPM 360
1 to 40 mm
2 to 45 mm
mm
mm
2 to 20 mm
5 to 70 mm
mm
mm
230/400/440 V - 50 and 60 Hz
122 kVA
PO 251
30/60/90/120/180/240/300 A
80/100/120/140/200/260/280/
360/400 A
power sources
HP 600
PO 251
CPM 720
1 to 40 mm
1 to 25 mm
1 to 20 mm
8 to 150 mm
1 to 80 mm
170 kVA
30/60/90/120/180/240/300/420/510/600 A
100%
OXYTOME/PLASMATOME
ALPHATOME/CYBERTOME
OXYTOME/PLASMATOME
CYBERTOME
19
0823-60
0823-060
2004-522
F
D CPM 360
E CPM 300
F CPM 720
2.5 m
-
-
-
W 000 234 543
-
-
4m
-
-
W 000 325 145
-
W 000 325 088
W 000 325 095
7m
-
W 000 325 066
W 000 325 144
W 000 234 542
W 000 325 089
W 000 325 096
15 m
W 000 257 452
W 000 325 071
-
-
-
-
-
-
W 000 325 127
-
W 000 325 114
W 000 325 114
PRESTOJET 4
NERTAJET 50
HP 125
HP 300 / HP 420
HP 300
HP 300 E
HP 600
O2
-
-
W 000 138 371
-
W 000 325 075
W 000 325 075
W 000 325 075
Air
-
W 000 325 062
-
-
W 000 325 075
W 000 325 075
W 000 325 075
ArH2
-
W 000 325 062
W 000 325 132
-
W 000 325 081
W 000 325 081
W 000 325 085
N2
-
W 000 325 062
W 000 325 132
-
W 000 325 074 W 000 325 074
W 000 325 074
N2
-
-
W 000 325 123
-
W 000 325 082
W 000 325 082
W 000 325 086
N2 + ArH2
-
-
W 000 138 435
W 000 238 022
-
-
-
O2 + Air
-
-
-
W 000 236 951
-
-
-
-
Integrated
FRIOJET 30
FRIOJET 70
FRIOJET 70
Air = dry and oil free
industrial air
FRIOJET 10/30 FRIOJET 30/70
N2 = Nitrogen
ArH2 = Argon - Hydrogen
FRIOJET 10-30-70
OCP 150
Thanks to a soft start
of the pilot arc without
high frequency
(patent),
the installation can go on the
environments
possessing electronic
and informatic material
without interference.
Thanks to a removable
body structure
(patent)
replacing consumable parts
or changing the process
is a simple and quick action.
Power supply: 230 V single phase
FRIOJET 10
(freezing power 1 000 W):
• 50 Hz: Cat. no. Z0409-1175.
FRIOJET 30
• 50 Hz: Cat. no. W 000 264 716.
FRIOJET 70
• 50 Hz: Cat. no. W 000 264 387.
Cooling liquid for FRIOJET:
can of 20 l
Cat. no. W 000 010 168
20
E
C OCP 150
Torch cooling
Key
O2 = Oxygen
D
2002-402
Installation
with
DUALGAZ
C
B CPM 15
Use with NERTAJET inst.
Installation
with
water vortex
B
A OCP 100
Tool-kit
Installation
with
dry gas
2002-290
A
Torches
Length
of torch
harnesses
0823-057
2007-898
0823-007
NERTAJET plasma torches
Necessary quantity
FRIOJET 10
1 can
FRIOJET 30
1 can
FRIOJET 70
4 cans
Cutting stainless steels
With the NERTAJET HP DUALGAZ plasma process, Air Liquide Welding brings you a high quality solution for
cutting mild steel and stainless steels in thicknesses from 0.8 to 50* mm. DUALGAZ is a new technology
successfully developed by Air Liquide Welding engineers, bringing to bear their profound knowledge of every
aspect (the electronics, mechanics, gaseous physics and chemistry, metallurgy, etc.) of the plasma procedure.
This innovation combines the characteristics of arc control provided by NERTAJET HP technology with the
advantages offered by special gas mixtures. By introducing special constituents into the gas mixtures, it is possible
to act upon the physical and chemical aspects of the procedure. As a function of the grade and thickness of the
stainless steel to be cut, the type and proportion of the different constituents is adjusted in order to attain the highest
possible quality of cut. In this way, every individual case is defined to furnish a personalized solution for the work of each customer.
GAZ
DUALcess
pro
Advantages to customers
• Flexibility: DUALGAZ is suitable for all grades of stainless steel, including titanium
stabilized grades.
• Quality: no flashes, even in zones where the machine slows down (angles, etc.)
Cut parts can be used directly without any retouching.
• Quality: low surface roughness (less than that obtained by Laser cutting).
• Quality: light colour of cut surfaces.
• Quality: very good control of relief.
• Reproducibility: excellent consistency of cut throughout the life of wearing
components (nozzles and electrodes).
• Ease of use: can be employed on all common digitally controlled gantry machines.
Its use on high precision equipment such as ALPHATOME, displays the potential
of the procedure to the full (high quality geometry of parts).
gas 1
O2 or
O2 N2 or
Ar/H2
Double flux Dualgaz
gas 2
N2 O2 or
N2 or
Ar/H2
Air
Air
Oxygen gives good quality cuts with excellent weldability of cut edges.
The air must be dry and oil-free.
Argon/hydrogen mixtures give cuts of good bright appearance, especially in stainless steel.
Nitrogen is mainly used for small thicknesses and stainless steels.
The use of a water vortex enables cutting under water which strongly attenuates noise,
radiation and fumes.
The use of an annular gas (nitrogen) enables quality improvement of stainless steel plates cutting.
1266-51
1266-52
Examples of NERTAJET toolcases corresponding to different mountings.
1909-28
NERTAJET tool-kit
NERTAJET
case for OCP
NERTAJET
case for CPM
* 40 mm for carbon steel.
21
Machine oxycutting
Oxycutting of non or low-alloyed steels from 3 mm up to 300 mm, used with OXYCUT G1, IC or MACH
cutting torches, with semi automatic (Cantilever machines) or full automatic machines
(portal machine type OXYTOME HPC). According to your needs, you will choose, mixing nozzles with
the OXYCUT G1 or IC cutting torch, premix nozzles with high speed and high quality with OXYCUT
MACH torch. With the OXYCUT G2 you will be able to cut thicknesses from 200 mm up to 900 mm.
OXYCUT G2
OXYCUT G1
Use G2 cutting tips.
Use G1 cutting tips.
Propane,
Natural gas,
Tetrene
Acetylene,
Crylene
Heating gas
0264-054
1160-002
Oxycutting
is a thermal process
which enables
the cutting
of non-alloyed
and low-alloyed steels.
0876-023
Torches and cutting tips with gas mixing in the tip
Propane,
Natural gas,
Tetrene
Acetylene,
Crylene
OXYCUT MACH
To be used with:
MACH OXY cutting tips,
Acetylene,
Crylene
Propane,
Natural gas,
Tetrene
W 000 209 446
W 000 209 449
W 000 139 651
W 000 164 839
200 to 900
3 to 300
6 to 300
-
350
350
Torch length (mm)
720
580
580
Barrel diameter (mm)
45
32
32
OX cutting
M20 x 150 RH / 14
3/8 G RH / 10
3/8 G right / 10
OX heating
3/8 RH / 10
3/8 G RH / 10
3/8 G right / 10
AD heating
3/8 LH / 10
3/8 G LH / 10
3/8 G left / 10
water cooling
M16 x 150 LH / 10
-
-
OX cutting
-
0712-1637
-
OX heating
W 000 290 700
W 000 290 912
W 000 290 912
AD heating
W 000 290 701
W 000 290 913
W 000 290 913
W 000 290 901
W 000 290 901
W 000 325 285
7609-0042
W 000 139 652
-
Screw for cutting tips
-
-
W 000 139 623
Cleaning product for MACH OXY
-
-
W 000 325 555
Cat. no.
Cutting capacity (mm)
Rack rail track (mm)
Inlet couplings/
Internal hose
diameter (mm)
Options:
Flash back
arrestors
Cleaning kit for cutting tips
Spare parts:
Nut for cutting tips
22
1922-029
OXYCUT cutting tips
OXYCUT
Acetylene
7020-0101
7020-0102
7020-0103
7020-0104
7020-0105
Gauge
7/10
10/10
12/10
16/10
20/10
25/10
30/10
35/10
40/10
45/10
55/10
G2
Propane
7020-0221
7020-0222
7020-0223
7020-0224
7020-0225
MACH OXY cutting tips
Gas
MACH OXY
6-10
W 000 208 508 + W 000 208 517
10-25
W 000 208 509 + W 000 208 517
25-50
W 000 208 510 + W 000 208 517
50-80
80-120
Acetylene
W 000 208 513 + W 000 208 518
W 000 208 514 + W 000 208 518
250-300
W 000 208 515 + W 000 208 518
6-10
W 000 208 485 + W 000 208 494
10-25
W 000 208 486 + W 000 208 494
25-50
W 000 208 487 + W 000 208 494
80-120
W 000 208 489 + W 000 208 494
W 000 208 490 + W 000 208 495
200-250
W 000 208 491 + W 000 208 495
250-300
W 000 208 492 + W 000 208 495
6-10
W 000 208 497 + W 000 208 506
10-25
W 000 208 498 + W 000 208 506
25-50
W 000 208 499 + W 000 208 506
50-80
Tetrene
Chemical cleaning kit for MACH.
W 000 208 488 + W 000 208 494
120-200
80-120
Accumulates the savings:
• best cutting quality,
• very little gas consumption,
• high cutting speed,
• possibility of working far from the plate, possibility of mounting
on different torches (adapter).
W 000 208 512 + W 000 208 517
200-250
Propane
and
Natural gas
Propane natural gas
W 000 325 548
W 000 325 549
W 000 325 550
W 000 325 551
W 000 325 552
W 000 325 553
W 000 325 554
-
W 000 208 511 + W 000 208 517
120-200
50-80
W
W
W
W
W
W
W
OXYCUT G1
Tetrene
000 325 580
000 325 542
000 325 543
000 325 544
000 325 545
000 325 546
000 325 547
-
2006-527
Thickness
Acetylene
W 000 325 007
W 000 325 536
W 000 325 537
W 000 325 538
W 000 325 539
W 000 325 540
W 000 325 541
-
2002-021
Thickness
(mm)
3-10
10-25
25-50
50-80
80-120
120-200
200-300
300-400
400-550
550-700
700-900
Adapters for using MACH OXY cutting tips
with following machine torches:
W 000 208 500 + W 000 208 506
W 000 208 501 + W 000 208 506
120-200
W 000 208 502 + W 000 208 507
200-250
W 000 208 503 + W 000 208 507
250-300
W 000 208 504 + W 000 208 507
Acetylene
Tetrene Propane
Natural gas
adapter
+ screw
W 000 139 627
W 000 139 640
Torch
OXYCUT G1
OXYCUT IC
screw
W 000 139 623
W 000 139 623
adapter
+ screw
W 000 139 023
W 000 139 623
screw
W 000 139 630
W 000 139 623
23
2356-001
Automatic Welding Global Propos
Thanks to our wealth of experience, Air Liquide Welding is able to offer
more than just a bundle of machinery. We offer a complete range of
solutions to improve your performance. By providing the complete
package, we can cover all your production-related problems
Not just the hardware: the complete package
1 - Processes
2 - Equipment
3 - Consumables
Here at Air Liquide Welding,
All our equipment is factory
The mechanical strength of any
we offer you our knowledge
assembled and tested before
weld depends strictly on the
of processes gained over many
delivery, thus ensuring total quality
wire/flux or wire/gas combination.
years of experience.
management. User-friendly
Air Liquide Welding provides you
We offer “Process support”
commands allow operators
with the best combinations
as an additional guarantee
to adapt to the equipment quickly.
for optimal result.
of long-term production line
Robust designs, high-performance
quality.
and equipment reliability guarantee
1647-004
non-stop production.
2007-474
4 mm
2006-176
0109-032
Welding speed: 2.8 m/min
24
al
and associated issues, whilst providing an effective solution that is also easy to operate.
The global offer is based on five major areas above and beyond the simple provision
of equipment. We also provide quality management solutions for any problems you may come
across.
Related Services
Air Liquide Welding offer you a wide range
4 - Quality standards
Just like us, one of your
requirements is customer
of services to support production
in order to ensure that your automated
welding equipment meets your future
requirements.
Air Liquide Welding is committed
to satisfying ISO quality
Feasibility studies
and testing
management standards.
Air Liquide Welding can provide you with
To improve your performance
specialist engineers and equipment
levels, we provide you with high
resources.
quality products and equipment.
We can work out your machinery
All of our manufacturing units are
ISO certified.
2356-006
satisfaction. To ensure this,
requirements together if you need
to find the best welding process
for a given application, build a prototype
or pre-production model or specify
a weld type.
By means of our range of services,
Air Liquide Welding is able to work
2356-005
Support
with you to support production.
For instance, our solutions:
• provide you with on-site support
during the equipment’s production
launch phase,
• allow you to certify your welding
• Process-related manufacturing
process (WPS, PQR, weld parameters
support.
and physical requirements),
• Equipment-related maintenance
• allow you to optimise your
and servicing support.
productivity (raising weld speeds
Our worldwide sales network
and improving quality standards),
provides a rapid response, whilst
their proximity ensures short
call-out times. We also provide
commissioning and user training
facilities so that you can make
the most of your first-class
production levels.
• allow you to train your welders,
2356-002
5 - Service levels
operators and maintenance staff
in the use of the equipment,
• allow you to contract out
maintenance tasks.
25
1806-110
1806-106
2008-311
ALW submerged arc solutions
Internal butt welding applications
2008-414
1806-107
1806-109
Internal and external welding for circular
and longitudinal parts
26
2000-007
PRS System for restructured beams.
0109-022
3100-003
2008-455
2008-465
1202-021
LPG bottles
Heavy duty
(up to 70 mm wall thickness)
2008-457
2008-458
2356-068
2008-456
Strip cladding
Single and tandem narrow gap
up to 250 mm wall thickness
27
SUBARC standard welding heads
Welding and hard surfacing of low-alloyed carbon steel, stainless steel
or refractory steel. Thicknesss of 1.8 up to 16 mm butt joint welding.
Thicknesses greater than 16 mm require special preparation and weld
Welding heads: a complete range of
high-performance equipment using
microprocessor technology to combine
performance, flexibility of use and guaranteed
high reliability in welding cycle management.
2000-150
1881-064
head.
Single
With SUBARC 2:
DC
The SUBARC 2 installation is designed to allow
quick and economic integration of direct current MIG
and submerged arc welding depending of the
horizontal power source characteristics.
Direct current DC single.
2004-926
Single
DC AC
With SUBARC 5:
For the most demanding applications, SUBARC 5 is
a compact welding and hard surfacing installation.
Twin
It allows accurate pre-setting and pre-selection of
the actual welding current and voltage parameters
for excellent arc striking every time.
• submerged arc welding:
- direct current: flat or drooping power source
2008-466
SUBARC 5 carries out:
DC AC
characteristics.
- alternating current: drooping power source
Tandem
characteristic.
• MIG/MAG (spray-arc transfer).
• Single, twin and tandem options with flux recycling
2004-928
system.
28
DC AC
2008-459
Submerged Arc
special welding heads
Single or tandem narrow-gap torch.
2356-014
• Narrow-gap torch/holding device up to 250 mm
wall thicknesses.
• Changeable head (standard heads up to 180 mm available).
• Thermal and nuclear applications.
• Self-centring head on floating bearing.
• Ceramic coating.
Single or twin heavy duty torch.
•
•
•
•
•
Big thicknesses up to 70 mm.
Kit to retrofit on SUBARC installations.
Adjustable nozzle.
2.4-3.0-5.0-6.0 mm single wire diameter.
2 x 1.6-2 x 2.0 mm twin wire diameter.
2008-456
2356-015
NEW
1202-023
Strip cladding weld head.
1 - Process used to deposit a fine layer of a material that
is generally costly and has highly specific properties
(corrosion resistance, high hardness, etc) onto a
non-alloyed or low-alloy base material of relatively low cost.
2 - Manufacturing of large components (heat exchangers,
Chemical storage tanks, etc…) for use in a difficult
environment at lower cost than
replacing them (cladding
continuous casting rollers).
3 - Strip cladding, using an
agglomerated flux, leads
to very high productivity.
4 - Fully automated and wide
strip is used which reduces
the number of weld passes.
5 - The ability to use strips
with widths in the range
29
30-80 mm and 0.5 mm thick.
MIG/MAG
and submerged arc tractors
The submerged arc and MIG MAG processes are used for automatic and semiautomatic welding
of large work pieces. These self-propelled tractors carry the welding equipments and offer
practical, efficient and not expensive solutions
NEW
Angle, butt and vertical welding
with guidance by crabbing arm.
Outline specifications
MIG / MAG
Welding process
15 to 140 or 5 to 70 cm/min
Speed
Dimensions
250 x 300 x 260 mm
(l x h x w)
10 kg (12 for the SP)
Net weight
Cat. no.
30
Oscillation unit
NV:
W 000 315 589
S NV: W 000 315 588
SP NV: W 000 315 587
W 000 315 474
2008-337
2043-008
WELDYCAR NV
Autonomous carriage with
rechargeable battery. MIG/MAG
welding with manual equipment.
All positions (permanent magnet).
Exists in three models:
• WELDYCAR NV:
speed 5 to 70 cm/min
• WELDYCAR S NV:
• WELDYCAR SP NV:
with programmation
(continuous welding or not).
In option:
pendular oscillation unit
Applications
Submerged arc tractors
2007-693
MIG-MAG tractor
MEGATRAC 5
• Modular carriage which can be
adapted to numerous
applications.
• Flat and angle assembly
of plates in all grades.
• Wire feeding speed 0.2
up to 2.2 m/min.
• Adjustable height of cross
beam = 100 mm.
• Adjustable range of tractor head
= 100 x 100 x 70 mm.
(vertically, horizontally,
forward and backward).
• Rotatable angle of cross
beam = 90º.
• Flux container volume = 6 l.
• Wire spool capacity = 25 kg.
• Wire diameters =
3.2 - 4.0 - 5.0 mm
• Simultaneous drive of front
and rear wheels.
• SUBARC 2 + MECACYCLE S
control box.
• Laser spot included.
• Flux reclycling system option.
MEGATRAC 6 SUBARC 3C
• Modular S.A. carriage which can
be adapted to numerous
applications.
• Flat and angle assembly of plates
in all grades and thicknesses.
• Wheels diameter: 150 mm.
Flat and angle welding assembly
of plate in all grades and with
medium thicknesses.
Site and shop work.
Flat and angle assembly
of plate in all grades
and thicknesses.
Site and shop work.
SUBMERGED ARC
0.2 to 2.2 m/min.
SUBMERGED ARC
0.1 to 2 m/min.
1 020 x 480 x 740 mm
1 000 x 900 x 650 mm
54 kg
100 kg
W 000 315 720
-
Single-wire:W 000 315 718
Twin-wire: W 000 315 719
-
2000-357
2006-781
2006-780
3670-003
STARMATIC power sources
2356-028
• Rugged, reliable, suitable for aggressive industrial surroundings.
• Fan-cooled, fitted with thermal cut-out, easy to move using crane or forklift.
• Quick connection to the core of the installation by simple and accessible connectors.
• Remote control system.
• Function type:
1 - SAW direct current (DC).
2 - SAW alternative current (AC).
3 - SAW gouging arc.
STARMATIC 650 DC
STARMATIC 1003 DC
STARMATIC 1303 DC
STARMATIC 1003 AC/DC
Cat. no.
W 000 315 877
W 000 315 019
W 000 315 021
W 000 315 677
Duty cycle at 100%
650 A - 44 V
1 000 A - 44 V
1 300 A - 44 V
1 000 A - 44 V
Welding range
1
2
2
1 AC - 1 DC
Primary power supply
240/400-440 V 50/60 Hz*
three-phase
400-440 V 50/60 Hz*
three-phase
400-440 V 50/60 Hz*
three-phase
380/400/415 V 50/60 Hz*
three-phase
Technology
Thyristors
Thyristors
Thyristors
Thyristors
Primary current
at 100% duty cycle
72 A
95 A
143 A
137 A
Power at 100% duty cycle
34.5 kVA
65.8 kVA
99 kVA
64.6 kVA
External-static characteristics
- flat
- drooping
AC
Protection
IP 21
IP 23
IP 23
IP 21
Insulation
H
H
H
H
Cooling
AF
AF
AF
AF
Net weight
247 kg
394 kg
483 kg
540 kg
Designation
DC
2006-780
1266-060
* For other primary power supply three-phase, consult Air Liquide Welding.
For Arc Gouging applic.:
Amphenol 14 pins plug
Cat. no.: W 000 315 878
For 230V Version:
ST. 1003 DC-230/400/440V
Cat. no.: W 000 315 020
31
Submerged arc flux installations
Our big range of complements and accessories for Submerged arc welding installations like the
different options to centralized the flux recovery or the different possibilities to guide the joints,
are doing our Submerged arc global solutions the most advanced and competitive one in the
2356-031
actual local and international markets.
Flux recovery system
Cat. no.: W 000 315 097
Flux suction system designed to efficiently reduce
the manual operations for filling the flux supply tank,
with a Venturi device with a 5 to 7 bar compressed air
supply. System supplied with a 2 m suction pipe
and a flat suction sensor.
2356-029
Standard flux
recovery system
Cat. no.: W 000 315 097
Angle
suction
device
Cat. no.:
W 000 315 879
Flux supply system
2356-032
Low level detector
32
The option contains a level
detector and a luminous signal.
It requires a 24V 50 Hz power
supply.
Cat. no.: W 000 315 689
2356-030
Centralized flux recovery system
2008-460
Version for installation without recovery:
• a pressurised tank assembly
• a small buffer tank
• a set of pneumatic and air-flux connections
for distributing flux and pressurising the main tank.
Cat. no.: W 000 315 690
Air supply for
SUBARC 5
Cat. no.:
W 000 315 066
2007-731
Version for installation with recovery:
• a pressurised tank assembly
• a 10-litre buffer tank with recovery above the torch.
• a set of pneumatic and air-flux connections
for distributing flux and pressurising the main tank
Cat. no.: W 000 315 691
2356-033
The welding flux supply system is designed to provide
the flux required during the welding process, if the
environment does not allow for a standard flux tank.
Submerged arc guide systems
• Submerged arc video system
• Sensortrack system
2007-495
• Submerged arc spot laser
S.A. video sytem kit
(viso pro monitor + VP2)
NEW
• Video Kit to follow submerged arc
welding joints.
• A spotlight provided with the kit, gives
illumination over viewed area,
indispensable for welding inside a tube
for example.
• The video kit is associated with a
colour LCD industrial screen 15 inches,
high definition with a protection box.
Cat. no.: W 000 315 880
Screen video Cat. no.: W 000 315 704
Camera video Cat. no.: W 000 315
Commercial
documentation:
W 000 268 282
S.A. spot laser
1806-105
Single version
Cat. no.: W 000 315 883
The function of the laser spot guiding system is to mark out the
location of the wire point of impact in relation to the joint to be
welded, as the joint is hidden by the flux during submerged arc
welding. The spot projects an illuminated point in front of the
electrode wire for guiding.
The support is designed to be fitted on the wire feeds of the
automatic welding heads. The spot is fixed on a ball that makes
it possible to direct the assembly quickly and easily.
The combination of two spots and the use of the supplied
fasteners also make it possible to monitor the distance between
the nozzle and the workpiece. Constant height can be
maintained by adding an electrical slide fitted on the welding
head.
2356-037
The proportional probe is a positioning
tool used to follow up joints.
It is mounted on a (submerged arc) or
MIG welding head.
Probing is mono-directional when the
finger is connected to one unit and
becomes bi-directional with two units.
Double version
2356-041
2005-820
Sensortrack system
33
NEW
Designed by Air Liquide Welding, the 3A welding system is a
major innovation in automatic welding. Based on digital
technology, the 3A welding system modular concept gives
modern industry the quality, the productivity and the
flexibility essential to remain competitive.
Mobile console: browsing on the screens
with a graphic representation of the machine.
dvanced
utomatic
rchitecture
Advanced mobile console
• Centralized console
• Mobile plug & play system
• User friendly-interface
Automatic machine
management
• Process management
• Machine cycle control
• Integrated peripherals
Architecture based
on new concept
• Modular and flexible solutions
• Full digital control
• Ready for networking
and communication
34
The plug & play Mobile Console gives the operator complete mobility and permits the
management of both machine and process. This new generation user-friendly interface is easy
to use and operators are rapidly able to program the machine efficiently. The multipurpose 3A
welding system concept is designed for all arc welding processes, and the equipment remains
upgradable with the open architecture.
3A welding system is particulary suited to the Submerged Arc Welding
industrial applications.
Single and tandem wire
for vessel welding
Single wire and twin arc
applications
Hard-surfacing of mill rolls
with strip cladding
Single wire for structural welding
Single-wire welding for shipbuilding
With the 3A welding system, Air Liquide Welding brings its customers all the
benefits of its expertise in automatic welding. Submerged Arc Welding process
is proposed on column and boom configurations, on seamer solutions, on
mechanized machines and on autonomous tractors.
A complete range of STARMATIC
power sources supplies the DC or
AC current for the various SAW
applications.
SAW heads configurations for 3A welding system
Single wire
1 300 A* 100% DC
Twin arc
1 300 A* 100% DC
Tandem arcs
1 300 A* 100% DC
1 000 A 100% AC
* Maximum current with single power source, possibility to connect power sources in parallel
Strip cladding
1 300 A* 100% DC
35
Longitudinal Aluminium welds
for automotive and railway
industries.
2008-471
2006-178
2006-178
ALW MIG-MAG solutions
2000-069R
Fire extinguishers and LPG Gas Bottles.
2006-169
1806-114
MIG PRS
Circular welding for standard
and specials vessels
36
1311-018
2003-173
2228-010
Stiffeners welding installations
Helicoïdal welding
2001-330
2008-461
TOPMAG circular welding
Longitudinal welding
37
DIGI@WAVE and DIGI@PULS solut
Provided with the latest digital technology, the DIGI@WAVE and DIGI@PULS power
sources offer new welding methods that respond perfectly to the technical
developments taking place in industry. These innovative processes guarantee the
quality and productivity levels demanded by modern welding applications.
Short Arc
The Short Arc has a low spatter rate with good wetting and is suited to welding thin steel plate, working in
position and penetration passes This regime is characterized by alternating short circuits and light arc.
Speed Short Arc™ (SSA™)
The Speed Short Arc allows a high travel
speed due to a rigid arc and
a cold regime. It is very effective for
welding thin steel plates, working in position and
in closed angle and filling bevels. The SSA™
is used for short circuit
welding though the normal globular
regime travel speed domain.
NEW
Main applications of SSA™:
Earth Moving Plant
Infrastructure
Agricultural machines, Trailers
SSA™ advantages
•
•
•
•
Increase in travel speed
Reduced distortion (thin steel sheets)
Suited to welding in position
Tolerance and usability
Pulsed
The pulsed system is recommended for welding stainless steel and aluminium. It guarantees the mechanical
characteristics of the joint and limits spatter. The pulsed regime is a waveform which forces the drops of metal
to become detached, the hot period projects the drop and the cold period allows the weld pool to cool.
Soft Silence Pulse™ (SSP™)*
The Soft Silence Pulse is a quieter pulsed mode
mainly intended for stainless steel welding
applications. The SSP™ produces a softer but very
stable arc with good wetting of the weld bead.
This waveform significantly reduces spatter
and gives a very fine appearance to the weld bead.
NEW
SSP™ advantages
•
•
•
•
Reduction of noise
Good wetting of the weld bead
Reduction of spatter
Good weld bead appearance
38
* Soft Silence Pulse™ and Spray-MODAL™ are only available on DIGI@WAVE
Main applications of SSP™:
Tanks, containers
Boiler making
Foodstuff and chemical equipment
2006-037
2006-034
2006-032
ions
Soft Silence Pulse™
Cold Double Pulse™
Cold Double Pulse™ (CDP™)
Cold Double Pulse produces very high quality welds on
thin material while avoiding distortion. CDP™ gives a
TIG appearance to the weld and is very effective on
very thin aluminium or stainless steel sheet (< 2mm).
The operating technique is made easier due to good
control of the weld pool even on badly-prepared
sheets. This sequencer mode automatically chains
hot arc and cold arc regimes together.
Spray-MODAL™
Main applications of CDP™:
Naval
Rail
Fine metalwork
CDP™ advantages
•
•
•
•
Effective on thin sheets
Reduces distortion
Easy operating technique
TIG appearance weld bead
NEW
MIG Brazing
MIG Brazing is extremely effective on thin sheets and
accepts large joint tolerances.
This process is widely used in the automobile industry
as it gives good mechanical characteristics
and conserves the coating of galvanized sheets.
It is an advantageous replacement for flame brazing
processes with the productivity of semi-automatic
welding.
Main applications of MB:
Automobile, heavy vehicles
Metal furniture.
Air conditioning
MIG Brazing advantages
•
•
•
•
Effective on thin coated sheets
Reduces distortion
Large joint tolerance
Good mechanical characteristics
Spray-MODAL™ (SM™)*
Spray-MODAL™ is a process that strongly reduces micro
porosity and increases penetration.
It can be used in all positions and is particularly effective
on aluminium sheets greater than 3 mm. SprayMODAL™ uses a low-frequency modulated current which
has the effect of removing most hydrogen bubbles from
the weld pool before solidification.
Main applications of SM™:
Naval
Rail
Boiler making
Spray-MODAL™ advantages
•
•
•
•
Reduces porosity
Increases penetration
All-position welding
Higher travel speed
39
MIG-MAG power sources
DIGI@WAVE and DIGI@PULS machines are designed to perfectly answer most demanding
automatic applications.
The three different automatic levels A1, A2 and A3 allow the machine to communicate with a
Separate water cooling
2008-462
2006-110
2006-132R
A
40
Front panels
2006-011
DIGI@PULS 420
and CITOPULS 420
2004-946
DIGI@PULS and CITOPULS A1
with auto machine
• User-friendly and quick setting
• Main transfer modes
• Torch with potentiometers
• 10 programs with remote control
• A1 auto (standard)
• Innovative
and modern design
• Powerfull new inverter
• Full digital regulation
• New transfer modes
• High quality manufacturing
• Hot plug and play remote control
• Duty cycle at 40 °C at 100%:
- DIGI@PULS/CITOPULS 320 = 320 A
- DIGI@PULS/CITOPULS 420 = 420 A
Advantages:
• Standard manual generator
• Simple and no option interfacing
• Controlled or manual modes
Working modes:
• Manual setting on wire feeder
• Control of welding parameters
Installation:
• DIGI@PULS power source
• DV 400 CDR wire feeder A
• Auto torch
• Harness
2006-109
Separate air / water cooling
2006-110R
DIGI@PULS
and CITOPULS range
2006-132
DIGI@PULS 320
and CITOPULS 320
2000-390R
simple or more sophisticated machine equiped with controlled network.
1311-018
DIGI@WAVE 500
and CITOWAVE 500
Separate, water cooling
Front panels
2006-112
DIGI@WAVE and CITOWAVE A2
with auto machine
• Graphic screen with help key
• All transfer modes
• Level welding mode
• Torch with display
• 100 programs
• Saving on USB key
• A2 -A3 auto (options)
• Innovative and modern design
• Powerfull new inverter
• Full digital regulation
• High quality manufacturing
• Hot plug and play remote control
• Duty cycle at 40 °C at 100%:
- DIGI@WAVE/CITOWAVE 420 = 350 A
- DIGI@WAVE/CITOWAVE 500 = 440 A
Advantages:
• Options easily connectable
• 100 programs available
• Controlled or programs modes
Working modes:
• Control of welding parameters
• Calling on programs
• Chaining of programs
Installation:
• DIGI@WAVE power source
• DVR 500 B or DVR 600HD C
auto wire feeders
• Auto torch
• Harness
• Auto-Card
2000-068
Separate, water cooling
2006-113
DIGI@WAVE
and CITOWAVE range
2006-135
DIGI@WAVE 400
and CITOWAVE 400
2008-464
B
2006-134
2008-463
2006-113R
2006-135R
C
41
3670-003
0264-013
MIG-MAG
power sources and torches
A
B
STARMATIC range
STARMATIC
R and A 450*
Power source using
transistor chopper
technology
for welding steel and
light alloys.
• Synergic - Pulsed
• Built-in Hot-Start
• 50 storable programs
• Crater filler
• Burn back
• Display of welding
parameters
• Monitoring of welding
parameters
• Loading/unloading of
welding parameters
to/from PC.
Désignation
STARMATIC 650 DC
It has a full use range:
• solid wires
• flux-cored wires
dia. 0.8 to 1.6 mm,
• steel,
• stainless steel,
• light alloys up to dia.
2.4 mm.
Smooth welding
possible up to 650 A,
100% duty cycle.
A
3-phase primary
power supply
Welding voltage
No-load voltage
Duty cycle at 100%
Pulse frequency
Power technology
Max primary power
requirement
Protection index
Insulation class
Welding set cooling
Weight
Dimensions
(L x w x h)
Cat. no.
* Use R450 for robotic applications
and A450 for automated applications.
STARMATIC
A A 450*
R 450
230/400/415/440 V
+ 20% – 15%
50-60 Hz
14 at 44 V
70 V
450 A
10 to 500 Hz
Transistor
B
650 DC
230/400/440 V
50-60 Hz
18 at 44 V
72 V
650 A
Thyristor
24 kVA
50 kVA
IP 21
H
AF
230 kg
IP 21
H
AF
247 kg
914 x 565 x 692
mm
W 000 315 877
1010 x 625 x 1030 mm
W 000 315 014
W 000 315 015
Torches
TM 250
Performance
Cooling
Straight Cat. no.
42
0725-026
2003-085
0725-050
0725-033
0725-032
0725-034
Special torches for automatic welding MIG/MAG installations
TM 84R
TM 15
TR 400**
TR 600**
TM 700
250 A - 100%
300 A - 100%
320 A - 100%*
400 A - 100%
400 A - 100%
700 A - 100%
Air
Cooling liquide
Cooling liquide
Cooling liquide
Cooling liquide
Cooling liquide
W 000 315 884 W 000 315 885 W 000 315 886 W 000 315 887 W 000 315 889 W 000 315 892
22° curved Cat. no.
-
-
-
45° curved Cat. no.
-
-
-
W 000 315 888 W 000 315 890
-
W 000 315 891
-
* Capacity of TM 15 torch can be upgraded to 500 A (100%) when equipped with cooling nozzle option - Cat. no. 9150-3062.
** Available according to different harness lengths (0.5 m to 4.0 m).
Length of harness of TR 400 torches, standard = 2 m.
MIG-MAG wire feeders
• DVR 400
• DVR 500
• DVR 600 HD
• D7 auto
Advantages DVR 400
Advantages DVR 500
•
•
•
•
•
•
•
•
•
•
Advantages DVR 600 HD
Advantages D7 auto
•
•
•
•
•
•
Electrically insulated from the enclosure's exterior.
• Motor: 50 V DC, 4 000 rpm
• Feed speed: 0 to 20 m/min
• Solenoid valve: 24 V AC
• Dimensions (L x w x h): 240 x 145 x 300 mm
• Weight: 9.5 kg
2008-464
Quick mounting device
Peripheral sockets
Compatible with options
Heavy duty applications
With DIGI@PULS
Duty cycle: 450 A at 100% - 500 A at 60%
1806-099
2006-116
Quick mounting device
Peripheral sockets
Compatible with options
With DIGI@WAVE
2008-462
Compact wire feeder
Easy access to the unwinding device
Reversible mounting
With DIGI@PULS
43
2356-052
Double wire processes: TOPMAG
The TOPMAG offer in automatic and robotic double wire welding:
fast welding speed, two to three times standard single wire speeds,
high-quality bead, excellent penetration, easy to implement and versatile
(depending on your application, these facilities can be used in single wire
2231-044
mode).
Welding of aluminium silo panels.
TOPMAG TANDEM
Edge-to-edge assembly
For use with all types of steel and light alloys
The 2 electrode wires are
electrically isolated.
Independent welding
parameter setting
for each electrode wire.
on reinforcement flanges.
• Thickness: 8 mm.
• Solid wire diameter 1.2 mm.
1
• Double wire Tandem welding
2
speed (2 wires of 1.2 mm):
3
1
2
3
4
5
6
7
4
1.2 m/min.
5
STARMATIC R450
TOPMAG master
7
STARMATIC R450
TOPMAG slave
Double wire test conditions:
ARCAL 14 (M 14) gas - ER 70 S 3 solid wire, diameter 1.2 mm
A
B
Example
2 mm
flat lap joint
on support
Single wire welding speed
Double wire welding speed
1.1 m/min
3.2 m/min
electrode wire
gas nozzle
contact tubes
shielding gas
electric arc
molten pool
part to be welded
6
TOPMAG TANDEM - Spray arc + pulsed arc
Carbon steel
Thickness
Position
-
2 mm
4 mm
flat fillet weld
0.5 m/min
2.8 m/min (2.8 mm channel)
A
TOPMAG TANDEM - Pulsed arc + pulsed arc
Austenitic stainless steel
ARCAL 12 (M 12) gas - ER 308 L Si solid wire, diameter 1.2 mm
C
Example
D
Thickness
Position
4 mm
lap joint
4 mm
butt joint
0.9 m/min
0.7 m/min
2.4 m/min
4 mm
C
TOPMAG TANDEM - Pulsed arc + pulsed arc
Light alloys
ARCAL 1 (I 1) gas - ER 1100, ER 5183 or ER 5356 solid wire, diam. 1.2 mm
E
F
Example
44
Material
Thickness
Position
AG 3
1.5 mm
butt (special
profile)
0.85 m/min
1.7 m/min
AG 4
3 mm
1,5 mm
flat fillet weld
0.9 m/min
E
TOPMAG welding installations specifically for high productivity work:
high welding speed, high deposition rates. Equipment mainly composed
of two STARMATIC R450 power sources, two motorised reducers four
2001-330
roller feed and one double wire torch with coaxial harness to be used on
Double wire torch
TOPMAG Tandem TTA 900
0264-011
2001-034
Your application:
• fire extinguishers,
• small tanks,
• metal framework,
• automotive and railway
construction,
• construction vehicles,
• mechanically-welded casing,
• welded composite girders
and metal framework.
2000-011
a mechanization machine or on a robot and one TOPMAG control unit.
4 mm
0264-013
B
4 mm
TTA 900 (2 x 450 A at 100%)
D
STARMATIC R 450 TOPMAG
The STARMATIC 450 welding equipment
allows you to resolve all the applications
of modern MIG/MAG welding.
3 mm
2231-52
3356-17
Cat. no.: W 000 315 014
F
45
Construction of aluminium railway carriage roofs.
Positioning equipment
Since control over the welding process is the key to any system’s performance,
Air Liquide Welding offer procedural support in addition to their range of positioning equipment.
Air Liquide Welding’s range of positioning equipment includes:
2008-393
BEAM-MATIC
2008-402
CB-MATIC
2008-409
ROTAMATIC
2008-391
SEAM-MATIC
2008-412
2008-354
HEADMATIC
POSIMATIC
46
2008-401
MECHANIZATION
2007-311
TURNMATIC
Here, just a few of the most usual configurations available to suit your working and production
areas. We are always happy to develop a new solution to meet your requirements.
External welds - axial and circular
2356-055
2356-056
Welding from a moving carriage
Welding on a positioning table
2356-057
2356-058
Internal welds - axial and circular
Twin-head, longitudinal welding
Circular weld
on rotator
2356-060
2356-059
Twin-boom, multi-weld - axial weld on work stand,
Mechanization: circular welding
Circular and vertical down welding on turn table
2356-062
2356-061
47
Column & Booms: CB-MATIC
Air Liquide Welding column and booms are the professional answer to your needs. Ideal for pressure
vessels manufactured from stainless steel, mild steel and light alloy, they maximise your benefit from
automatic MIG, submerged arc, TIG, plasma and plasma + TIG welding processes. Developed by the
welding specialists, Air Liquide Welding's world-reknowned technology is at your service.
2008-394
2008-360
Standard Range:
5
4
6
2008-404
2
2008-402
3
2008-399
2008-403
1
In standard, all the column and boom are equipped with:
- control panels on both main cabinet and end of the arm,
- CE electrical cabinet,
- full stop on motorized carriage.
Manual range
Designation
48
Cat. no.
Displacement
Vertical travel
mm
Arm speed
cm/min
Horizontal travel
mm
Arm speed
cm/min
Carriage speed cm/min
Height
mm
Maximum load
kg
at end of arm
SF
SM
1
LF
15 x 10
Medium range
2
3
LM
15 x 10
25 x 23
SF
32 x 33
42 x 43
25 x 23
4 SM
32 x 33
42 x 43
W 000 315 225 W 000 315 422 W 000 315 227 W 000 315 229 W 000 315 231 W 000 315 226 W 000 315 228 W 000 315 230
1 500
manual
1 000
manual
2 595
1 500
manual
1 000
manual
57 to 570
2 660
2 500
10 to 100
2 300
12 to 200
4 240
3 200
10 to 100
3 300
12 to 200
4 940
4 200
10 to 100
4 300
12 to 200
5 940
2 500
10 to 100
2 300
12 to 200
10 to 480
4 250
3 200
10 to 100
3 300
12 to 200
10 to 480
4 950
4 200
10 to 100
4 300
70
70
200
175
150
200
175
150
= Boom on fixed base with circular rotary shaft
= Boom on powered carriage with circular rotary shaft
LF
LM
10 to 480
5 950
= Boom on fixed base with square rotary shaft
= Boom on powered carriage with square rotary shaft
Please contact our agents for any sizes or specific requirements not shown in the table.
Available standard options:
Customized CB-MATIC:
COLUMN AND BOOM BIG SIZE.
Specific size: Consult us
2008-396
Cable chain
on arm and shaft
(for LF and LM only)
2008-407
Bicephale equipment
(for LF and LM only)
2008-454
2008-395
PERIPHERICS INTEGRATION:
Seamer, positioning equipment...
Consult us
Different plateform
for power sources
Different possibilities
of control panel
position (on the side
of the electrical
cabinet or on a
movable foot)
2008-405
Railway 3 m or 6 m
SEAT OPERATOR
WITH CE CERTIFICATION:
Consult us
Heavy range
5
25 x 23
32 x 33
LF
42 x 43
W 000 315 244 W 000 315 245 W 000 315 246
52 x 43
62 x 43
25 x 23
32 x 33
6 LM
42 x 43
52 x 43
62 x 43
W 000 315 247 W 000 315 248 W 000 315 239 W 000 315 240 W 000 315 241 W 000 3152 42 W 000 315 243
2 200
27 to 110
2 300
5 to 480
4 850
3 200
2 to 110
3 300
5 to 480
5 550
4 200
27 to 110
4 300
5 to 480
6 550
5 200
27 to 110
4 300
5 to 480
7 550
6 200
27 to 110
4 300
5 to 480
8 550
2 500
27 to 110
2 300
5 to 480
5 to 480
4 850
3 200
27 to 110
3 300
5 to 480
5 to 480
5 550
4 200
27 to 110
4 300
5 to 480
5 to 480
6 550
5 200
27 to 110
4 300
5 to 480
5 to 480
7 550
6 200
27 to 110
4 300
5 to 480
5 to 480
8 550
520
460
400
400
400
520
460
400
400
400
49
Seamers: SEAM-MATIC
Air Liquide Welding offers a range of seamers specifically designed
for horizontal welding, supporting flat or cylindrical (round or square
section) workpieces with a wide range of dimensions.
5 types of seamers: PL: flat sheet, FIN: small thickness, EX: external
3
2
Customized solution:
OPERATOR PLATEFORM
For EX seamer: operator plateform
Consult us
2008-406
2008-397
2008-413
CABLE CHAIN
In standard configuration :
- FIN : cable chain normal
- IT and EXIT: cable chain head
to foot
- PL and EX : cable carrying
garland
Possibility to have cable chain
normal or head to foot in option
(requested for plasma or TIG)
CONTROL PANEL
For all seamers, possibility
to have control panel
on the welding head, or on
a movable foot.
2008-358
In standard solution:
2008-444
1
2008-405
2008-410
2008-359
1210-067
welding, IT: internal welding and EXIT: external/internal welding
SHEET SUPPORT
For IT seamer: sheet support
for in and out of the seamer
Consult us
2008-357
OPEN DEVICE
In standard, the open device is
manual. For the EX seamer, there
is the possibility to have
a pneumatic open device.
50
CONTROL PEDAL
Operating pedals used to
open or close the clamps.
Weldable length rules:
- For mono-cathode = no difference
- For bi-cathode plasma+TIG = only for welding direction 1
• Inter and Exinter: up to size 52 included = – 250 mm
over size 52 = – 200 mm
• No difference if added video or trailer bar
- consult us for:
• For the other welding direction
• Plasma+TIG in Exter seamer
Welding direction 1
P
2008-391
2008-361
T
4
Plan (PL)
1
Please contact our
agents for any sizes
or specific
requirements not
shown in the table.
5
Designation
PL
PL
PL
PL
PL
Cat. no.
W
W
W
W
W
22
32
42
52
62
000
000
000
000
000
315
315
315
315
315
132
133
134
135
136
Workpiece
Maximum
External
weldable length
welding (mm)*
(included run
on/off plates)
Ø mini Ø maxi
(mm)
2 250
3 250
4 250
5 250
6 250
-
specifications
Internal
welding
(mm)*
Thickness (mm)
Ø mini
-
without tacking with tacking
1 to 5
1 to 8
1 to 5
1 to 8
1 to 5
1 to 8
1 to 5
1 to 8
1 to 5
1 to 8
Finexter (FIN)
FIN 10 v 07
W 000 271 848
1 050
80
EX 06
EX 12
EX 17
EX 22
EX 22
EX 32
EX 32
EX 42
EX 42
IT 22
W
W
W
W
W
W
W
W
W
W
144
155
165
176
205
188
211
199
212
213
650
1 250
1 750
2 250
2 250
3 250
3 250
4 250
4 250
2 250
180
210
220
270
270
320
320
460
460
-
IT 32
W 000 315 214
3 250
IT 42
W 000 315 215
4 250
IT 52
W 000 315 216
IT 62
IT 72
EXIT 32
EXIT 42
EXIT 52
EXIT 62
700
-
0,6 to 3
0,6 to 3
000
000
000
000
500
000
500
000
500
-
1450
0.8 to 4
0.8 to 5
0.8 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
1 to 5
0.8 to 8
0.8 to 8
0.8 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 8
1 to 10
-
-
1450
1 to 5
1 to 10
-
-
1450
1 to 5
1 to 10
5 250
-
-
1500
1 to 5
1 to 10
W 000 315 217
6 250
-
-
1500
1 to 5
1 to 10
W
W
W
W
W
7
3
4
5
6
380
480
580
600
1450
1450
1500
1500
1600
1450
1450
1500
1500
1
1
1
1
1
1
1
1
1
1
2
Exter (EX)
3
Inter (IT)
4
Exinter (EXIT)
5
V
V
V
V
V
V
V
V
V
10
10
10
10
15
10
15
10
15
000
000
000
000
000
000
000
000
000
000
000
000
000
000
000
315
315
315
315
315
315
315
315
315
315
315
315
315
315
315
218
219
220
221
222
* For other size: consult us
250
250
250
250
250
1
1
1
1
1
1
1
1
1
to
to
to
to
to
5
5
5
5
5
to
to
to
to
to
10
10
10
10
10
51
1589-003
Beam welding machine:
BEAM-MATIC
The automation of long workpieces welding (beams, wagons, box
section constructions) requires sophisticated machines which move on
rails.
The BEAM-MATIC system is used to weld castellated welded beams of
constant or varying cross-section in widths between 220 and 2 000 mm.
For other dimensions, consult us.
BEAM-MATIC
2 types of Beam-matic are available:
- PRS cantilever: CT
- PRS on base column and boom: LM
The beam-matic allows to weld in MIG or SAW (single or twin wire). In standard, there is push flux and flux recovery.
Possibility to use wire spool or wire drum on the 2 Beam-matics.
The torch level is fix on the beam-matic CT and it’s possible to lift the torch level on the Beam-matic LM.
BEAM-MATIC CT
2008-393
BEAM-MATIC LM
CLAMPING BENCH:
2008-414
Clamping bench allows the positioning of H beam
on a mechanical structure.
STANDARD DIMENSIONS FOR CLAMPING BENCH
A
52
2008408R
C
B
* Other dimensions consult us.
Web thickness: 4 to 20 mm
Flanges thickness: 10 to 30 mm
A = 12000 to 24000 mm*
B = 220 to 2000 mm*
C = 120 to 500 mm*
3100-002
2000-050
GYRMATIC
The GYRMATIC 350 & 500 are modular systems designed to adapt easily and
quickly to all conditions for circular welding around a horizontal or vertical
axis or in intermediate positions set using a manual tilt device.
2000-017
2000-50/52
They are designed for manual or automatic MIG / MAG or TIG welding
of circular parts secured to the turntable or between tailstocks.
Example of GYRMATIC 350 assembly
Example of GYRMATIC 500 assembly
Pneumatic slide
Pneumatic
slide
Mandrel
Torch support
Mast
support
torch
Manual or
pneumatic tailstock
Mandrel
Base
Gyrmatic 350
Mast
support
torch
Base
Gyrmatic
500
Support
Gyrmatic
Support
tailstock
Piece X support
2008-446
2008-445
Pedal
Pneumatic
cabinet
Pedal
Not shown: pneumatic cabinet and electrical cabinet.
1
2
3
1
Automatic cycle start/stop.
Manual control to start up part rotation
Time-delays controlling overlap area and stop time
before reset.
4
with direction selector.
8
LED display of current cycle status.
Raise/lower torch (option).
9
Adjustment of workpiece rotation speed by potentiometer
4
Display of rotation speed (option).
5
Selection of part rotation direction in foot pedal
5
2
6
to guarantee constant, regular movement.
10
9
control mode.
6
7
1
3
Selection of automatic cycle mode:
with or without welding.
7
Selection of workpiece rotation direction
11
Selection of welding mode: continuous or intermittent
12
Selection of one or two lathes.
8
2000-240
in automatic mode.
10
12
11
Technical specifications:
Turntable
Cat. no.
Weld axis
Rotation speed
Number of earth clips
Back gas
Intermittent welding
Mechanical specifications
Machined turntable diameter
Max. rotation torque
Max. workpiece diameter with tailstock
Max. workpiece length with tailstock
Possible tilt
Dimensions / Power supply
Dimensions (L x H x D)
Power supply
Unloaded weight without welding equipment
Base GYRMATIC 350
W 000 315 895
W 000 315 276
Base GYRMATIC 500
W 000 315 265
W 000 315 269
0.9 to 18.5 tr/min
0.29 to 7.4 tr/min
0.25 to 4.5 tr/min
0.5 to 10 tr/min
One 250 A clip - capacity can be increased to 500 A as option
option
option
option
option
option
option
option
option
Ø 350 mm
1 m/daN
Ø 300 mm
300 mm
Ø 350 mm
Ø 490 mm
2 m/daN
5 m/daN
Ø 300 mm
Ø 500 mm
300 mm
800 mm
Manual from 0° to 90° with 7 set positions at 15° intervals
430 x 508 x 408 mm
230 V / 50-60 Hz
38 kg
Ø 490 mm
10 m/daN
Ø 500 mm
800 mm
430 x 508 x 408 mm 600 x 1150 x 750 mm 600 x 1150 x 750 mm
230 V / 50-60 Hz
230 V / 50-60 Hz
230 V / 50-60 Hz
38 kg
140 kg
140 kg
53
2662-031
ROTAMATIC: Single roller rotator
Easy-to use line of rotators covering a load carrying range from 2 tons
up to 200 tons (Drive unit + Idler unit).
Medium-duty rotator: 2 T to 30 T
➭ Single powered (one drive roller) for small
unbalance work piece.
➭ Double powered (two drive rollers) for work
pieces having significant unbalance.
➭ Roller-to-roller center distance adjusting by
screw (except for ST 2: by step).
➭ Remote pendant on all versions.
2008-409
➭ Possible options:
• kit auto
• kit display
• kit ± 1% speed regulation
• kit encoder 5000 pts
• lorry and railway
Designation
Cat. no.
MT
W 000 315 290
M
W 000 315 289
ST 2
ST 6
ST 15
W
W 000 315 288
F
W 000 315 291
M
W 000 315 297
W
W 000 315 296
F
W 000 315 298
M
W 000 315 304
W
W 000 315 303
F
W 000 315 305
W
W 000 315 309
F
W 000 315 310
ST 30
54
Load
capacity
(1 drive
+ 1 idler)
kg
Load
capacity
per section
kg
Shell
diameter
mm
Peripherical
speed
cm/min
Wheel
dimension
OD x width
2000
1000
30 to 2500
12 to 120
Ø 150 x 50
Polyuretane
Polyamide
6000
3000
300 to 3500
12 to 120
Ø 250 x 75
Polyuretane
15000
7500
300 to 4000
12 to 120
Ø 250 x 110
Polyuretane
30000
15000
350 to 4500
12 to 120
Ø 350 x 150
Polyuretane
Keys:
M = Single motorization
W = Double motorization
Wheel
material
F = Idler roll
MT = Single motorization with tube system
2041-004
2041-003
Heavy-duty rotator: 42 T to 200 T
➭ Special frame conception with built-in roll
supports reduces welding height from the
ground.
➭ Machined bed on the idler and drive roll for
perfect alignment.
➭ Remote pendant, kit auto and display
in standard on all versions.
• screw adjusting or step adjusting
2008-447
For a higher capacity rotators: consult us.
Designation
Load
capacity
(1 drive
+ 1 idler)
kg
Load
capacity per
section
kg
Shell
diameter
mm
Peripherical
speed
cm/min
Wheel
dimension
OD x width
Wheel
material
Steel
42000
21000
700 to 5000
10 to 100
or
9 to 180
Ø 400 x 200
LP42*
Ø 400 x 250
polyuretane
10 to 100
or
9 to 180
Ø 400 x 250
Steel
Ø 400 x 300
polyuretane
10 to 100
or
8 to 160
Ø 460 x 250
Steel
Ø 460 x 300
polyuretane
10 to 100
or
8 to 160
Ø 450 x 250
Steel
Ø 460 x 300
polyuretane
LP55*
LP70*
LP100*
55000
70000
100000
27500
35000
50000
700 to 5000
900 to 6000
900 to 6000
LP160*
160000
80000
1200 to 6000
10 to 100
or
9 to 160
Ø 450 x 300
Steel
LP200*
200000
100000
1200 to 6000
10 to 100
or
10 to 160
Ø 500 x 300
Steel
* Available in version W (Double motorization) or F (Idler roll)
55
ROTAMATIC: Fit-up rotator
The fit-up rotator allows to manipulate the vessels without any other
exterior elements (crank…).
Up to 200 tons, with 1 set of single roller rotators (idler + motorized) and
2570-009
2 fit-up rotators, the operators can easily adjust the vessels in order to
make a good adjustment of the shells.
Fit-up rotator: 30 T to 200 T
➭ In standard, the up and down movement is
made by a manual hydraulic pump.
2356-063
• automatic hydraulic pump (hydraulic central)
56
Designation
Load
capacity
(2 fit up)
kg
Lifting
capacity
per section
kg
Shell
diameter
mm
Wheel
dimension
OD x width
Wheel
material
Wheels
adjustment
TR30
TR42
TR55
TR70
TR100
TR160
TR200
30000
42000
55000
70000
100000
160000
200000
15000
21000
27500
35000
50000
80000
100000
700 to 4500
700 to 5000
700 to 5000
900 to 6000
900 to 6000
1200 to 6000
1200 to 6000
Ø 300 x 160
Ø 350 x 250
Ø 350 x 250
Ø 400 x 300
Ø 400 x 250
Ø 450 x 250
Ø 45 0 x 300
Polyuretane
Polyuretane
Polyuretane
Polyuretane
Steel
Steel
Steel
Screw
Screw
Screw
Screw
Step
Step
Step
1
5
2
6
3
7
4
Keys:
= Single roller rotator motorized
= Single roller rotator Idler
= Fit up rotator
1794-052
ROTAMATIC: Self-aligning rotator
The self-aligning rotator range, up to 250 tons (Drive unit + Idler
unit), allows the easy positioning of pieces.
The rollers tilting allows to align the piece with the rotator
without pre-adjusting of the rollers.
12 T to 250 T
➭ In standard: Remote pendant, kit auto
and display on all versions.
2008-356
Designation
Load
capacity
(1 drive
+ 1 idler)
kg
LP12-2R*
12000
6000
500
1500 to 4000
LP20-2R*
20000
10000
500
1500 to 4000
LP30-2R*
30000
15000
500
1500 to 4500
LP42-2R*
42000
21000
500
1500 to 5000
LP55-2R*
55000
27500
800
1800 to 5000
LP70-2R*
70000
35000
800
1800 to 6000
LP100-2R*
100000
50000
600
1500 to 6000
LP160-2R*
160000
80000
1000
1500 to 6000
LP200-2R*
200000
100000
1000
1500 to 7000
LP250-2R*
250000
Shell
Load
Mini Shell
diameter
for
capacity
diameter
maximum
per section for 1/2 load
load
kg
mm
mm
125000
1000
* Available in version W (Double motorization) or F (Idler roll)
1500 to 7000
Peripherical
speed
cm/min
10 to 100
or
10 to 200
10 to 100
or
10 to 200
10 to 100
or
8 to 160
10 to 100
or
9 to 180
10 to 100
or
9 to 180
10 to 100
or
9 to 180
10 to 100
or
8 to 160
10 to 100
or
8 to 160
10 to 100
or
7.5 to 150
10 to 100
or
7.5 to 150
Wheel
dimension
OD x width
Wheel
material
Ø 300 x 220
Rubber
Ø 350 x 300
Rubber
Ø 400 x 300
Rubber
Ø 400 x 400
Rubber
Ø 500 x 230
Rubber
Ø 500 x 400
Rubber
Ø 420 x 300
Polyuretane
Ø 460 x 300
Polyuretane
Ø 500 x 300
Steel
Ø 500 x 300
Polyuretane
Ø 500 x 300
Steel
Ø 550 x 400
Polyuretane
57
ROTAMATIC options
Options are available to make easy the manipulation of pieces
2356-064
with rotators.
2008-448
Lorry
The lorry allows to move the rotators with
or without the piece.
The idler lorry and the motorized lorry
can be mounted on same line.
For Rotators
Idler lorry
ST 6 / ST 15 / ST 30
LP12-2R / LP20-2R / LP30-2R / TR30
LP42 / LP55 / LP42-2R / LP55-2R / TR42 / TR55
LP70 / LP100 / LP70-2R / LP100-2R / TR70 / TR100
LP160 / LP200 / LP160-2R / LP200-2R / TR160 / TR200
LP250-2R
W 000 272 254
LFC 30
LFC 55
LFC 100
LFC 200
LFC 250
Motorized
lorry
LMC 55
LMC 100
LMC 200
LMC 250
Translation
speed m/min
1,5
1,4
1,2
1,2
Antidrift system
2356-065
The manual antidrift device allows the piece
to turn without twisting.
This system is fixed on the idler rotator.
For Rotators
LP12-2R / LP20-2R / LP30-2R / TR30
LP42 / LP55 / LP42-2R / LP55-2R /
TR42 / TR55
LP70 / LP100 / LP70-2R / LP100-2R /
TR70 / TR100
LP160 / LP200 / LP160-2R /
LP200-2R / TR160 / TR200
LP250-2R
Manual
Antidrift
Device
MAD 30
MAD 55
MAD 100
MAD 200
Motorized
rotator
Idler rotator
Fix antidrift
device
MAD 250
Special rotators
Possible to customize rotators
Here example:
2008-355
Small rotators: 6 tons, 100 to 600 mm diameter
58
2570-014
Positioners: POSIMATIC
Air Liquide Welding offers a range of positioners tables of
varying capacities. These devices therefore provide significant
improvements in productivity, operator ergonomics and quality
standards, both for manual work and for medium series
production.
2 types of positioners are available:
The
worktable
comes
with various
fixing slots
and holes
for mounting
various
workpieces.
CE standard
electrical
cabinet.
• conventional: from 100 kg to 30 T
• with lifting table: from 1500 kg to 10 T
For higher capacity or different rotation
speed range, please consult us.
2008-411
Swept
counterweight
system under
the worktable.
Turntable Remote
height control
mm
or pedal
25
2
0.2 to 5
385
Pedal
P2E
W 000 315 256
200
40
4
0.25 to 5
500
Pedal
3F
W 000 315 255
400
90
20
0.14 to 2.2
650
Pedal
W 000 315 257
650
175
75
0.076 to 1.53
896
RC
W 000 315 258
1600
400
150
0.074 to 1.48
30B
W 000 315 259
3000
840
250
0.06 to 1.18
975
to 1400
980
to 1380
TP4
Consult us
4000
1100
500
0.045 to 0.45
1110
RC
TP6
Consult us
6000
2500
720
0.03 to 0.3
1150
RC
TP8
Consult us
8000
3600
850
0.025 to 0.25
1000
RC
TP10
Consult us
10000
6750
1450
0.022 to 0.22
1190
RC
Consult us
15000
10300
2100
0.02 to 0.2
1275
RC
TP20
Consult us
20000
14200
2900
0.018 to 0.18
1340
RC
TP30
Consult us
30000
22500
4400
0.015 to 0.15
1450
RC
TPE 1.5
Consult us
1500
375
160
0.06 to 0.6
RC
TPE 2.5
Consult us
2500
600
200
0.06 to 0.6
TPE 4
Consult us
4000
1100
500
0.045 to 0.45
TPE 6
Consult us
6000
2500
720
0.035 to 0.35
TPE 8
Consult us
8000
3600
850
0.025 to 0.25
TPE 10
Consult us
10000
6750
1450
0.022 to 0.22
970
to 1700
1030
to 1850
1060
to 2010
1125
to 2125
1125
to 2125
1150
to 2350
7F
2
16B
3
TP15
4
1
2008-316
100
RC
2
RC
3
2008-320
W 000 315 254
P1E
Pictures
2008-412
Rotation
speed
tr/min
2008-398
1
Load all
Tilt
Rotation
positions torque torque
kg
m.kg
m.kg
4
RC
RC
2008-449
Cat. no.
RC
RC
59
RC
Turn-tables: TURNMATIC
Air Liquide Welding propose a range of turn-table up to 30 tons. A backing gas
device can complete a welding solution with column and boom and plasma
1467-003
welding.
Turntable 5 T to 30 T
2008-362
2007-311
A circular welding can be done by the movement of the turn table without moving the torch. In the standard
range, a turn table can make the rotation of shells up to 30 tons and up to 4500 mm diameter.
For other sizes, capacities or rotation speed range: consult us.
Load
capacity
kg
Mini Shell
diameter
mm
Maxi Shell
diameter
mm
Rotation
speed
tr/min
Turnmatic 5 T
5000
1200
4500
0,004 to 0,204
Turnmatic 10 T
10000
1000
4500
0,004 to 0,204
Turnmatic 20 T
20000
1000
4500
0,004 to 0,204
Turnmatic 30 T
30000
1000
4500
0,004 to 0,204
Designation
Backing gas device:
The backing gas device mounted on turn table,
complete the turn-key solution of plasma
welding column and boom.
60
2008-450
2008-451
A man hole in the turn table allows the operator
to adjust the backing gas device inside the shell.
For other sizes, capacities
or rotation speed range:
consult us.
2008-400
Headstock: HEADMATIC
A complete range of headstock allows the rotation piece
in horizontal position.
The headstock range allows to make rotations of
piece up to 3 tons.
2
2 types of headstock:
• MINITOP, TOP and SUPERTOP to be integrated
on a mechanization
• H range for manual manipulation or integrated on
machine.
F1
2008-354
Headstock:
C1
C2
2008-400
1
Motorized
Cat. no.
Designation
Idler
Cat. no.
Flat Load
capacity
(F1) kg
Rotation
torque
(C1) m.kg
Tilting
torque
(C2) m.kg
Rotation
speed
tr/min
50
3.6
14
2.7 to 26.8
50
9.4
14
0.82 to 8.25
50
16
14
0.37 to 3.75
MINITOP 26.8 tr
W 000 315 429
MINITOP 8.25 tr
W 000 315 427
MINITOP 3.75 tr
W 000 315 425
TOP
W 000 315 371
W 000 315 367
300
15
90
0.05 to 4.5
W 000 315 397
W 000 315 402
1000
45
300
0.05 to 5
HM 0.7
HF 0.7
-
70
210
0.1 to 2
HM 1.5
HF 1.5
-
150
450
0.07 to 1.4
HM 3
HF 3
-
300
900
0.06 to 1.2
SUPERTOP
1
H 0.7 (700 kg)
H 1.5 (1500 kg)
H 3 (3000 kg)
2
W 000 315 426
61
Mechanization
Air Liquide welding proposes to design machines with modular elements in order to build the
machine around to piece to be welded or cut. The mechanization allows to safe time for your
project of machine.
Machine realization
2356-066
2008-401
Machine design
A large choice of mechanization parts
2008-452
Oscillation
mechanism…
2356-067
Beam,
carriage,
manual
or
motorized
slides…
2008-400
X rotators,
support
blocks,
command box
supports…
2008-400
Headstock,
tailstock,
rotation block,
mandrel…
62
1806-055
Mecacycle,
electrical
cabinet…
1202-055
Sensortrack
probe,
laserprobe,
mechanical
tracking…
2008-416
2008-453
Headstock mechanization
on CTP2 beam
2008-417
0200-029
SAW plateform
for school training
2008-415
Plasma mechanization HPW for pipes welding
Double MIG mechanization
for unless screw welding
MIG gantry
for aluminium
train welding
63
2003-670
Typical TIG-plasma solutions
2004-257
1210-064
1210-067
2228-005
Boilers maker solutions
64
1467-003
2000-160
2003-204
2000-343
TIG or plasma welded
pipework low diameter
Vertical solutions
2000-169
Light alloy vertical cylinder with AC TIG process
65
Stainless steel vertical cylinder with
Key hole plasma process
4775-008
2007-318
1415-014
TIG or plasma welded
pipework high diameter
2008-400
3638-008
Pipework solutions
2003-010
TIG and PLASMA installations
Multi-purpose welding installation to enable the following processes to be used in automatic applications:
• DC TIG with smooth or pulsed current
• AC TIG with variable polarity,
• DC plasma with smooth or pulsed current,
This equipment is offered in several versions.
Nertamatic 450 plasma or TIG
Process control
Equipment
• 50 welding programs
(voltage, current, wire speed, movement)
2002-469
• Clear text LCD screen display
• Parameter modification while welding
• Cycle start/stop, manual control of gas/wire, AVC
TIG/plasma direct current basis
• PC 104 central unit and interface
2002-468
• Pulser 450 A/100 %
• Control arc circuit 25 A/100 %
• Primary three-phase power supply
50/60 Hz - 230/400/415/440 V
MEC4
2002-023
1202-043
Optional alternating module
SP7
• Variable polarity TIG operation on aluminium
• Variable polarity current 450 A/100 %
• Variable polarity frequency from 50 to 200 Hz
Basic installation:
• NERTAMATIC 450 power source
TIG
plasma
• HF module + torch connection
• Remote control unit box, welding control
with 50 memorised programs
(display/control of current, voltage, wire speed)
• Diskette drive for uploading or downloading programs
• Parameter print-out
• Power controller module
• Harness length 10, 17 or 22 meters compatible
with cable hanger chain
NERTAMATIC 450 add-ons
• Wire, AVC, gas control box
Machine add-ons
• Movements, mecacycles, PLCs etc...
66
2006-534
This installation meets the highest quality standards for
welding and productivity for industries as diverse as
boiler-making using stainless steels, aeronautics using
noble metals, chemical engineering, energy production,
transformation and transport as well as prefabrication of gas
and petrol pipelines etc.
Nertamatic 450 HPW plasma or TIG
2343-003
The system is based on the same components of the
NERTAMATIC 450.
Only the control unit is changed by an industrial PC
allowing the complete management of the machine
starting from only one control panel, giving :
• Numerical management of the welding process, its associated
movements and drive units
• Traceability, a program integrates all the parameters allowing
the repetitivity of the welding
• Quality follow-up in option, record and storage of the essential
parameters of welding (current, voltage, wire feeding, movement)
• User friendly and intuitive interface allowing the programming,
controls and follow up
• Intuitive built up of cycle machine thanks to a graphic programming
• Touch screen facilitating the HPW use
2343-001
• Off line programming on PC, data exchange via USB key
• Optimisation of the machine integration
• Control via industrial PC
User friendly and intuitive interface allowing
the programming, controls and follow up
Configuration
Intuitive, interactive and user friendly, this HPW interface software
allows an easy navigation, facilitating the dialogue between the
machine and the operator, also the flexibility of the welding to your
production constraints.
Programming
HPW interface is divided according to the type
of work to carry out in four indexes :
• Configuration
• Programming
• Welding
Welding
• Quality (as an option)
For an easy navigation, management
and control of the machine,
the dialogue with HPW is done
starting from a touch screen,
industrial LCD of 15 inches.
Quality (as a option)
67
2001-438
TIG and PLASMA installations
This installation was developed and built for
large-capacity stainless steel boiler makers (basic
activity transport and storage of chemical products and
foodstuffs with series 300 stainless steels, thickness
from 1 to 8-10 mm).
Nertamatic 450 bicathode
plasma + TIG
This tool is ideal for assembling
panels for the prefabrication
of vessels longer than 4 meters
and carrying out circular welds
for diameters greater than 2 meters.
Equipment
It uses Air Liquide Welding's original plasma + TIG
process whereby the first "plasma" torch penetrates the
2002-468
2003-029
butt-jointed panels. The second "TIG" torch equipped with
metal filler, electromagnetic arc oscillation and a gas
MEC4
2002-023
1202-043
protection carriage produces a perfect surface finish which
can often be left without further treatment.
SP7
This process of using 2 torches in tandem gives a
productivity gain of 30-50 % over a single-torch plasma
installation.
0725-010
TIG
Speed : m/min.
Plasma
1,0
TIG
0,5
plasma + TIG
Welding equipment
The plasma + TIG installation is made up of two NERTAMATIC 450 installations:
• a plasma installation with SP7 torch and arc voltage regulation,
• a TIG installation with MEC4 torch, arc voltage regulation, wire feed,
arc oscillation and gas protection carriage.
2003-235
1
5
8
Thickness (mm)
Control device for the complete management of the
machine starting from only one control panel, allowing:
• Numerical management of the welding process, its
associated movements and drive units
• Traceability, a program integrates all the parameters allowing
the repetitivity of the welding
• Quality follow-up in option, record and storage of the
essential parameters of
welding (current, voltage,
wire feeding, movement)
• User friendly and intuitive
interface allowing the
programming, controls and
follow up
• Intuitive built up of cycle
machine thanks to a graphic
programming
• Touch screen facilitating the
HPW use
• Off line programming on PC,
data exchange via USB key
• Optimisation of the machine integration
• Control via industrial PC
2343-001
Plasma and TIG get its own control unit which stores
all the welding parameters. Then, a PLC unit drives
the complete P+T sequence in order to synchronise
welding torch starts and stops and to control the speed
and length of weld. This digital control memorises
and manages the movement parameters.
2003-462
plasma
HPW
Two welding controls are available,
the standard or the HPW
Standard
68
0,1
Additionaly to those TIG/plasma installations, optional functions can be added
as video system, arc oscillation, hot wire, automatic seam tracking
system...
Video system: VISIOARC
4810-001
The TIG/plasma video system can be easily integrated
Hot wire TIG and plasma
Productivity improvement by increasing
into Air Liquide Welding
the deposition rate
installations.
For filling bevels 40 mm deep, the use of hot filler wire
It uses a greatly enlarged image
provides a good solution and is particularly suited to
which enables the precise
applications where a high specification of the welded joint
position of the welding torch
is required. This special technique uses an auxiliary current
to be viewed thus making
to bring the end of the wire to nearly melting point.
the operator's work easier
Viable for plates of thickness 10 mm and above,
and improving the quality
the use of hot filler wire enables 2.5 to 3 kg of metal to be
of the welding operation.
deposited per hour for filling bevels using multiple passes
or for quality
hard-surfacing.
OSCILLARC 3
0704-065
2003-070
Deviation or electromagnetic oscillation of the TIG arc
Arc deviation
This technique is used to
which considerably increases
AVC (Arc Voltage Control)
and wire system autonomous units
the heat affected zone along the
These devices can be used to update older automatic
weld axis and increases speed
TIG and plasma welding installations, but also
electrically deflect the TIG arc
to create simplified installations for manual welding
This facility is particularly suited to the continuous welding of
stations.
resistance shielding etc. i.e. all mass-produced parts welded
1
2000-287
without filler metal.
3
5
2000-288
thin tubes formed from strip, cable conduit, electrical
2
Arc oscillation
3
1
AVC SYSTEM
2000-290
20 mm wide to fill bevels or reconstitute surface coating.
2000-291
arc oscillation is used to deposit metal over areas up to
4
1 - power control box
2 - harness
3 - remote control unit box
4 - torch location
5 - motorised sliders for voltage control
6 - filler wire feeder
2000-287
An extension of the arc deviation technique described above,
2000-289
by the order of 30 to 50% for thicknesses of less than 2 mm.
6
69
2
4
WIRE SYSTEM
2002-468
2008-467
2001-438
2662-031
In line pipe welding
N450
400i
In line pipe
Monocathode welding
Air Liquide Welding proposes solutions for in line pipe
Two installations based on N450 or 400i:
welding, process to be integrated into pipe mills
- Nertamatic 450 (450 A/100%)
• monocathode equipment in TIG or plasma
- Power cycle 400i (400 A/100%)
• tricathode torch with 3 x TIG or TIG + plasma + TIG
Typical performances
m/
min.
10
Basic system composition:
• 1 power source (N450 or 400i)
• HF starting unit
• control panel for N450 or remote control for 400i
• MEC4 TIG torch or SP7 plasma torch
• Cable set and pipe work for connecting the welding sets
(10 m)
TRICATHODE
Possible Recommended
TIG
Possible Recommended
5
Tube
thickness
0
1
2
3
4
5
6
7
8
E 16
E 25
Optional extras
• REFRIJET GR5 or FRIOJET 3B cooling unit,
• System primary power supply cabinet.
TIG + PLASMA + TIG torches assembly
Welding speeds are indicative and depend on
the material, quality required and pipe mill quality.
Welding heads
Tricathode Dualgas flux process
1202-043
TIG
SP7
PLASMA
MEC4: 450 A at 100%, typical application welding
thickness from 0.5 to 3 mm
SP7: 450 A at 100%, typical application welding
thickness from 2.5 to 8 mm
70
2002-023
MEC4
Tricathode welding
2008-468
2188-002
Tricathode 400i E16 or E25
Tricathode TPT N450
Combinaison of 3x TIG double flux arcs (E16 or E25)
Smooth current welding up to 3 x 400 A/100% (inverter).
• E25 torch (thicknesses from 1 to 3.5 mm).
• E16 torch (thicknesses from 0.5 to 1.5 mm).
Combinaison of TIG + plasma + TIG process
Smooth or pulsed current welding up to 3 x 450 A at 100%
(chopper technology)
• 3 x power cycle 400 i welding sets 400 A each 100%
(inverter),
• HF starting unit,
• Control panel with:
- current regulation, digital voltage & current displays
for each arc,
- adjustment and displays of gas flow settings,
- adjustment of electromagnetic arc (first electrode).
• Welding head mounting assembly,
• E25 or E16 welding torch,
• Cable set and pipework for connecting the welding
sets, head and control panel (15 m).
• 3 x NERTAMATIC 450 welding sets,
450 A at 100 % each,
• Control panel with:
- current regulation, digital voltage & current displays
for each arc,
- adjustment and displays of gas flow settings.
- adjustment of electromagnetic arc movement.
• Torch interface including HF source,
• Mechanical torch adjustment,
• Cable set and pipework for connecting the welding
sets, head and control panel (10 m).
Optional extras
• REFRIJET GR5 (x3) or FRIOJET 3B cooling unit,
Optional extras
• REFRIJET GR5 or FRIOJET 3B cooling unit,
Welding heads, tricathode dual flow TIG
Welding heads
0608-024
0608-025
2008-469
E16
E 25
E 16: Implements the dual flow tricathode process.
200 Amps per electrode (total 600 Amps).
Independent adjustment of each electrode to the shoe
(one piece design). Fit tungsten Ø 2.4 mm.
Typical application (wall thickness) 0.5 to 1.5 mm.
E 25: Implements the dual flow tricathode process.
400 Amps per electrode (total 1200 Amps).
Independent adjustment of each electrode to the shoe
(modular design). Fit tungsten Ø 3.2 and Ø 4.0 mm.
Typical application (wall thickness) 1 to 3.5 mm.
TPT head
TPT head: Two MEC4 TIG torches and one SP7 plasma
torch. ideal for thickness betnesses between 2.5 and 8 mm.
71
2002-023
2002-468
2008-467
1202-043
2002-027
TIG and plasma welding processes
A
B
C
D
E
Welding sets for automatic TIG or plasma welding processes
Power cycle 400 i
An inverter technology unit for plasma or TIG DC welding systems.
• Power supply: 400 V, 3-phase, 50-60 Hz
• Welding current: 400 A at 100%
NERTAMATIC 450
A transistorised chopper technology unit for DC TIG
or plasma welding systems (optional AC module for TIG AC).
• Power supply: 230/400/415/440 V, 3-phase, 50/60 Hz.
• Welding current: 450 A at 100%.
• Pulse frequency: 1 to 100 Hz in DC / (1 to 200 Hz in AC).
B
A
Water cooled welding torches
C TIG MEC 4
D SP 150
E PLASMA SP 7
straight
curved
straight
curved
straight
curved
W 000 315 606 W 000 315 607 W 000 315 609 W 000 315 614 W 000 315 615
Classic
W 000 315 611 W 000 315 612
W 000 315 613 W 000 315 626
Quick connectors**
S03710258*
S03710258*
Ø 1.6 mm
Thoriated
W 000 315 768
Ø 2.4 mm
tungsten
W 000 315 769
W 000 315 769
W 000 315 769
Ø
3.2
mm
electrodes
W 000 315 770
W 000 315 770
Ø 4 mm
3% (2%*)
W 000 315 771
W 000 315 771
Ø 4.8 mm
W 000 315 791
Ø 1.5 mm
W 000 315 780
Ø 2 mm CD
W 000 315 792
Ø 2.5 mm
Nozzles
W 000 315 793
Ø 3 mm
W 000 315 794
Ø 3 mm CD
W 000 315 795
Ø 4 mm
W 000 315 790
Constricting Ø 5 mm
nozzles
W 000 315 796
Ø 6 mm
Ø 11 mm = S92579701
water = S92579891
water = S93570025
Ø 13 mm = S92579698
air = S92579830
Nozzles
Ø 18 mm = S92579696
W 000 315 603
W 000 315 616
Trailing shield water
Torches
For TIG welding, twin HF ignition
for better arc striking.
• Current 500 A at 100%,
• Standard electrode length
150 mm, simple to replaced,
Optional extra:
• Gas trailer to protect welds
in sensitive metals
(eg, titanium) or improve the
quality of stainless steel welds,
• Magnetic arc oscillation
equipment may be used to fill
in large weld grooves.
72
For dual-flow TIG welding,
key hole plasma welding
(up to 4 mm edge to edge)
or soft (unconstricted) plasma
welding.
• Current:
- up to 150 A at 100% for
plasma,
- up to 200 A at 100%
for dual-flow TIG,
150 mm, simple to replace,
with automatic alignment.
** Quick interface torch, for quick connectors torch type: W 000 315 574.
For single or dual-flow TIG
welding and key hole plasma
welding.
• Current 450 A at 100%
150 mm, simple to replace.
Self-aligning.
Optional extra:
• Gas trailer to protect welds in
sensitive metals
(eg, titanium) or improve the
quality of stainless steel welds.
1509-001
Robotic solutions
The constant changes in the economic markets in which our
industrial customers operate lead them to a continual commitment
to a rapid response.
Robotisation of welding or cutting processes is one of the possible
option to optimise productivity and flexibility.
The Air Liquide Welding group offers a great number of applications in varied activity sectors:
automotive subcontracting, metal furniture manufacturing, agricultural pieces fabrication etc...
These solutions are often the outcome of a personalized approach leading to a unique proposal,
although some components can be made on our standard JUNIOR and SENIOR installations.
1275-012
0010-021
2002-235
0010-025
0010-023
1275-006
0010-028
1275-023
1275-001
1275-014
0010-022
0010-026
Somes examples of products that have been produced with Air Liquide Welding robotic installations
73
2356-069
Standard Robotic Cells
Turnkey fork-liftable robotic cell equipped with two workstations.
Easy to install and run, it is the perfect tool for fast welding of a large
variety of steel parts.
Among our complete range of standard robotic cells you will surely find the
perfect solution for enhancing your performance through a simple and flexible
turnkey system.
Highly Productive
Equipped with two workstations thus the operator can
load and unload a work-piece on one side of the cell,
while the robot is welding on the other side. In addition,
our cells are pre-assembled and fork-liftable for reducing
2356-071
2356-070
installing and setup to a few hours.
Flexible
All equipped with two workstations our workcells are
successfully used for welding thousands of different
parts. With or without external axis, they are designed
for making it easy and fast to re-set the cell end resume
welding a different part.
Profitable
Simplicity and flexibility are keystone concepts for
securing your investment. Comparing to highly
complicated custom-tailored thus expensive solutions,
work-cells will boost the profitability of your project
2356-072
Easy to use
Robot programming through teaching, pre-settings for
welding process and finally station changeover through
a simple table rotation; it simply could not be easier and
74
faster to get a workcell to weld your parts.
Custom-made solutions
A large choice of kinematics components and manipulators are available to enhance robot reach
and weld-part positioning. We will match your specific needs and we will go beyond offering you
the best suiting solutions.
2-station Ferris Wheel
manipulator with tooling
Double headstock
manipulator
with special
tooling plus robot
on ground track
for plasma
cutting.
Turning overhead
robot working
on two stations
equipped with 2-axis
tilt & rotate
manipulators
2008-135
2008-225
2008-299
2008-198
2008-199
Overhead robot
with extra vertical axis
on ground track.
75
Overhead robot plus 2-station turning table
with headstock and tailstock manipulator on each side
TOPTIG: high productivity
TIG welding for automation
Advantages:
• A better accessibility
Charateristics:
2007-101
2005-894
TOPTIG process is a major innovation in the world of automatic or
robotized welding. Developed in the Air Liquide Welding resarch centre,
TOPTIG is a new process development from arc welding classical
solutions. This new process can be used effectively on carbon or stainless
steel plates up to 3 mm or on galvanized sheets with weld
brazing.
• A new wire feeding concept
for welding complex
allowing a new design of the
structures;
torch.
• Very good
performances
concerning speed,
tolerance and quality
2005-894
2008-132
2147-007
2004-287R
2386-003
(projections free).
Activities sectors:
• Subcontracting automation
• Fine boiler making
• “Noble” tack welding and metal
furniture
2356-073
• Aeronautics subcontracting
76
TOPTIG process innovation
????-???
2005-894
ality
u
q
G
TI
tter
a
p
s
no
teed
n
a
r
a
gu
The TOPTIG welding process offers:
• the TIG quality welding and guaranteed spatter free
• good global productivity
• excellent appearance of the weld bead
• torch accessibility
• flexible solution and reasonable cost
TOPTIG innovative process principle
Electrode
In TIG automatic welding mode, the filler wire is fed into
Filler
metal
the weld pool in front of the torch. A feature of the
TOPTIG process is that the melting of the filler wire is
equivalent to MIG.
Indeed, the support wire is fed throught the welding
Liquid
bridge transfer
Arc
nozzle into precisely that area of the arc where the
temperatures are the highest. The wire therefore melts
into small droplets exactly as in the MIG process.
Direction of torch travel
The use of a pulsed current synchronized with wire gives
a better control over the welding operation.
TOPTIG
CONCEPT
Comparison of the main welding processes
Feature
Processes
Speed
Quality
Spatter
PATENTED
Cost
TIG
MIG
LASER
TOPTIG
Good
Fair
Torch accessibility and
simplified robot trajectories
Filler
metal
fed
through
the nozzle
Nozzle
The TOPTIG torch compactness gives
accessibility and a good access angle.
Welding is multidirectional, so the
robot trajectories are simplified
Electrode
and the scope of robotization is
widened.
On classical robotic TIG torches,
the filler metal is brought by an
external cross and the wire is
oriented with an angle close to 90°
relative to the electrode. Moreover,
the cross can only be positioned ahead of the torch and these features bring
problems in terms of access, positioning and reliability.
D I X SA
S 25 0 0
D I X SA
2005-895
S 25 0 0
Excellent
Conventional TIG torch
TOPTIG torch
77
To optimise the TOPTIG process, the torch is interfaced to a push-push
high-quality wire feeder which guarantees the precision of the wire
feeding. In order to prevent damage in case of a trajectory error (for robot) the
torch is installed via an anti-collision device. Depending on the application and the
welding current, an air-cooled or water-cooled torch nozzle, the size of the
electrode and the appropriate wear parts can be chosen.
Robot example
Mechanisation example
D
TOPTIG Installation
A
B
C
D
E
F
C
B
TOPTIG torch
Torch support
Anti-collision device
Harness L 5 m
Wire feeder
with spool support
TOPTIG 220 DC
power source
Remote control
G
A
F
2005-892
TOPTIG 220 DC
power source
2005-695
2005-889
G
E
2008-138
2008-139
TOPTIG equipment
TOPTIG 220 DC supplies
220 A at 100% duty cycle
with flat or pulsed current. It
can drive a constant or
pulsed wire feeding which is
syncronized with the welding
current.
The RC-JOB permits a
complete welding cycle to be
programmed. Programs
selection and chaining is
done by analog signals.
TOPTIG push-push wire feeder
The complete push-push wire feeder system includes
the spool support with slave feeding equipment, the
electronic card driver, the 5 m harness,
the anti-collision device, the torch support and the
master head micro-motor.
Electrode changer (for robotic applications)
Especially designed for TOPTIG, the electrode changer
permits an improvement to the global productivity
of the installation. The electrode changing cycle lasts
20s, and this system avoids any manual intervention
during production, and allows the electrodes,
to be sharpened off-line.
2008-144
NERTAMATIC 450 supplies
450 A at 100% duty cycle
with flat or pulsed current.
It can drive a constant or
pulsed wire feeding which is
syncronized with the welding
current. The console permits
a complete welding cycle to
be programmed. Program
selection is done by binary
code, and program chaining
by pulse.
2147-009
78
D
E
T
N
E
T
A
P
2002-469R
2147-302
NERTAMATIC 450
power source
6 electrodes cylinder
for the electrode changer
2006-279
TOPWAVE, digital high precision
Provided with the latest digital technology, DIGI@WAVE
and CITOWAVE provide precision and simplicity even for the most
complex robotic applications.
All-in-one simpified programming with a smart teach pendent for
both power source and OTC robot.
MIG/MAG welding CITOWAVE
and DIGI@WAVE: total quality.
NEW
• Digital control MIG/MAG current sources fitted
with the latest generation inverter with synergic welding
parameter management.
• Several models with various power ranges
from 20 to 280 A at 100 % and up to 440 A at 100 %
• Graphic screen for easy and user-friendly adjustment.
• New arc transfer modes.
• New synergy laws (up to 152).
• Digitally adjusted wire feed for constant,
controlled output.
• Smooth or pulsed welding current
up to 500 Hz with reduced noise
and pollution (no projections).
2006-133
2007-097
2006-113
• Process control and traceability functions
Welding quality ensured by the high performance of the DIGI@WAVE
and CITOWAVE power sources.
Advanced and fast communication between OTC robot
and power source via digital bus.
79
Robotic plasma cutting
AIR LIQUIDE Welding has developed a specific NERTAJET plasma cutting pack for robotics.
Complete and easy-to-use, this system is suitable for plasma cutting of a large variety
of 3D work-parts.
Ideal for cutting 3D work-parts, our NERTAJET will perfectly match various
applications:
• Cutting of holes, slots and saddle-cuts on round and square section tubes of various lengths
• Prefabricated I and H-beams cutting.
• Cutting of slots on lampposts
• Cutting on machinery chassis
2356-074
• Boiler bodies and convex heads cut
NERTAJET HP125
Plasma Pack.
High-performance
plasma cutting
through:
• Different levels of current
intensity to find the best match
with the thickness of the
work-part to be cut.
• NERTAJET can be set either :
- conventionally, to get the
highest cutting speed.
- Or in High-Plasma mode
when looking for
ultimate quality cut
2356-075
Example of cutting system:
•
•
•
•
Robot on ground track
Plasma NERTAJET pack
Headstock and tailstock
Adjustable tooling
Suitable for cutting:
80
•
•
•
•
Square section tubes
Round section tubes
Channels
Boxes
Electron beam welding
Electron beam’s range of applications extends from thin thicknesses to workpieces over
100 mm thick welding.
This directional energy beam has high energy density. The high quality welded parts make them
immediately acceptable for the final assembly. These processes are recommended for large
batch series or for high value added components.
Take advantage of Air Liquide Welding’s
A new fashion to design your pieces
long experience over 25 years supplying “Electron beam”.
Since the energy density of the electron beam may be varied widely, it is
Nowadays, our electron beam power supplies are the most reliable on the
possible to readily obtain sound welds, presenting satisfactory mechanical
market.
characteristics and without almost deformation, on materials for which a
2008-475
2008-474
conventional welding process would be extremely complex to perform.
2008-477
Machine
for pinion welding.
The car and areonautics industry
are intensively using these processes
as well as small companies. Hundreds of
Air Liquide Welding electron beams machines
Machine
for tube welding
with gun inside
the chamber.
from 3 to 45 kW are in use every day.
Air Liquide Welding has also many more
references in electron beam welding in
2008-476
technological environment:
• Aeronautics
• Mechanic, hydraulic, pneumatic components
• Armement
• Motorcar automobile
• Nuclear
• Boiler construction.
Machine for gearshift fork welding.
81
2005-832
WINDMILLS:
the global solution of ALW
2041-004
2188-015
Since the beginning, Air Liquide Welding has been involved in most mobile and fixed platform constructions in the cold waters
of the North Sea and in the onshore wind-energy industry. Working closely with engineering departments and major
manufacturers in this sector, Air Liquide Welding is constantly working to develop processes, equipments and consumables
meeting the ever more demanding requirements of increasingly hostile environments. This constant innovation has resulted
in an unsurpassable range of equipment and consumable solutions specially designed for wind-power industries.
Dedicated solution using our wide range of column
and boom, and specially designed for heavy industrial
environment.
1881-064
Special head with automatic join tracking allow
longitudinal and circular welding with comfort and
reliability.
2356-078
2188-012
2356-077
2188-013
Full range of rotators specially dedicated for windmill
application.
2356-076
Mono, twin or tandem submerged arc welding
associated with our wide range of consumables
offers high quality and productivity.
2008-473
Controlled by our modern and friendly mobile control.
82
Submerged arc
specific applications
2356-044
2356-053
Submerged arc LAMP POST
2356-043
Welding processes:
• ASW single wire diameter from 1.6 to 5.0 mm
Machine cycle:
2356-045
• SIEMENS controller
• Overview and control in real time of the machine,
poles parameters recording, modem connection
A: 3 to 17 m
B: 60 mm mini - 600 mm maxi
C: 3 to 6 mm
Round conical, polygonal (32, 16 and 8 sides)
Conicity maxi: 50%
Performances / Outstanding points:
•
•
•
•
•
Joint tracking with camera and operator joystick
Only 1 operator
Machine availability: 95%
Fix machine / Movable piece
Speed range: 1 m /min. to 2.8 m/min.
2043-004
T-MASTER installations
Small size
Flange a ➱ min: 160 mm ➱ max: 700 mm
thickness: 8 ➱ 40 mm
Web b ➱ min: 200 mm ➱ max: 2300 mm (1500 mm maxi)
Length ➱ min: 6 m ➱ max: 16 m
Angle maxi: 30°
< 1200 kg/m
Big size
Flange a ➱ min: 200 mm ➱ max: 1300 mm
Web b ➱ min: 300 mm ➱ max: 3200 mm (3500 mm maxi)
Length ➱ min: 3 m ➱ max: 18 m
Angle maxi: 10°
≥ 1200 kg/m
Other solutions
and possibilities on request.
83
84
Contacts
ROMANIA
DUCTIL
Aleea Industriilor Nr 1 - 120224 BUZAU
Tel.: +40 238 722 058 - Fax: +40 238 716 861
CZECH REPUBLIC
AIR LIQUIDE WELDING CZ S.R.O.
Podnikatelská 565 - Areál SVUM
190 11 PRAHA 9 - Bûchovice
Tel.: +420 274 023 163 - Fax: +420 274 023 233
RUSSIA
AIR LIQUIDE WELDING
17 Vorontsovskaya Str. - 109147 MOSCOW
Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91
SCANDINAVIA
OERLIKON SKANDINAVIEN AB
Krossverksgatan 7 - 216 16 LIMHAMN
Tel.: +46 (0)40 670 15 00 - Fax: +46 (0)40 670 15 01
FRANCE
AIR LIQUIDE WELDING FRANCE
13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône
95315 CERGY PONTOISE Cedex
Tel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30
SLOVAKIA
AIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.
Prazska 35 - 94901 NITRA
Tel.: +421 37 69 24 601 - Fax: +421 37 65 19 919
GERMANY
OERLIKON SCHWEISSTECHNIK GmbH
Industriestrasse 12 - D-67304 EISENBERG/PFALZ
Tel.: +49 6351 4760 - Fax: +49 6351 476 335
SPAIN
OERLIKON SOLDADURA SA
Poligono Industrial la Noria Carretera de Castellon
Km-15,500 - 50730 El Burgo de Ebro - ZARAGOZA
Tel.: +34 976 10 47 00 - Fax: +34 976 10 42 67
SAF-OERLIKON AUTOMATION GmbH
Konstantinstrasse 1 - 41218 MÖNCHENGLADBACH
Tel.: +49 2166 98720 - Fax: +49 2166 82292
HUNGARY
AIR LIQUIDE WELDING HUNGARY - Kft
Krisztina krt. 39/b - H-1013 Budapest
Tel.: +36 1 339 8650 - Fax: +36 1 339 8649
SWITZERLAND
OERLIKON - SCHWEISSTECHNIK-AG
Mandachstrasse 54 - CH 8155 NIEDERHASLI
Tel: + 41 44 307 61 11 - Fax: + 41 44 307 61 12
ITALY
AIR LIQUIDE WELDING ITALY
Via Torricelli 15/A - 37135 VERONA
Tel.: +39 045 82 91 511 - Fax: +39 045 82 91 536
LUXEMBOURG
AIR LIQUIDE WELDING LUXEMBOURG S.A.
5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURG
Tel.: +352 48 54 56 - Fax: +352 48 54 57
MALAYSIA
SAF-OERLIKON MALAYSIA SDN BHD
No 10, Jalan TPP 5/1 - Taman Perindustrian Puchong
47100 PUCHONG, SELANGOR
Tel.: +603 8060 8638 - Fax: +603 8061 620
THAILAND
AIR LIQUIDE WELDING THAILAND Co Ltd
40 Moo 6 - Ramindra Road Km. 9.5
KHANNAYAO, BANGKOK 10230
Tel.: +66 2 9432250 - Fax: +66 2 9432256
U.A.E.
AIR LIQUIDE WELDING MIDDLE EAST FZE
Jebel Ali free zone warehouse No. FZS1AH05
P.O. BOX 18734 - Jebel Ali - DUBAI
Tel.: +971(0)48861606 - Fax: +971(0)48861608
NETHERLANDS
AIR LIQUIDE WELDING NETHERLANDS
Rudonk 6 B - NL 4824 AJ BREDA
Tel.: +31 76 541 00 80 - Fax: +31 76 541 58 96
U. K.
AIR LIQUIDE WELDING Ltd
Low March / London Road - DAVENTRY
Northants NN11 4SD
Tel.: +44 1 327 70 55 11 - Fax: +44 1 327 70 13 10
POLAND
AIR LIQUIDE WELDING POLSKA - SP. Z.o.o
UL. Porcelanowa 10 - 40-246 KATOWICE
Tel.: +48 32 609 04 50 - Fax: +48 32 609 04 60
UKRAINE
AIR LIQUIDE WELDING UKRAINE, Llc.
1 rue Proskura - bureau 106A - 61070 KHARKOV
Tel.: +380 577 546 867 - Fax: +380 577 546 867
Contacts for other countries
ALW Export Department Italy
Via Torricelli15/A
37135 Verona - Italy
Tel: +39 045 82 91 511
Fax: +39 045 82 91 536
Email: [email protected]
ALW Export Department France
13, rue d'Epluches
BP 70024 Saint Ouen l'Aumône
95315 Cergy-Pontoise Cedex - France
Tel: +33 1 34 21 33 33 - Fax: +33 1 30 37 19 73
Email: [email protected]
www.oerlikon-welding.com
www.airliquide.com
Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 75 countries and employs
a work force of 40,000. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday
products and in helping to preserve life.
© ALWF - W 000 120 681 - Compliant New Offer
QB: 2356 - 07 2008 - S 05 Ed. 2
Photos: François - JSR
CHINA
SAF SHANGHAI REP. OFF.
Rm. 722. Pine City Hotel
777 Zhao Jia Bang Lu - SHANGHAI 200032
Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97
Air Liquide Welding reserves the right to modify its equipment without prior notice. The illustrations descriptions and characteristics are
provided for information purposes only and are not binding on the manufacturer.
PORTUGAL
AIR LIQUIDE SOLDADURA LDA
Rua Dr. António Loureiro Borges, 4-2° Arquiparque
Miraflores - 1495-131 ALGÉS
Tel: +351 21 41 64 900 - Fax: +351 21 41 69 40
BELGIUM
AIR LIQUIDE WELDING BELGIUM SA
Z.I. West Grijpen - Grijpenlaan 5 - 3300 TIENEN
Tel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

Automatic welding and cutting

Transcription

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