Auto Painting - Skills Ontario
Transcription
Auto Painting - Skills Ontario
27th ONTARIO TECHNOLOGICAL SKILLS COMPETITION 27es OLYMPIADES ONTARIENNES DES COMPÉTENCES TECHNOLOGIQUES Auto Painting / Peinture automobile Post Secondary – post-secondaire Contest Date / Date de la compétition: Monday May 2 & Tuesday, May 3, 2016 / Lundi 2 mai & Mardi 3 mai 2016 *This is a 2 day event TECHNICAL CO-CHAIRS / COPRÉSIDENTS DU COMITÉ TECHNIQUE: Chair/Président : Daniel Chudy, Centennial College, [email protected] Co-Chair/Coprésident : Jesse Kennelly, Legendary Motor Car, [email protected] Last Updated: March 2016/Plus récente mise à jour: Mars 2016 Page 1 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques MORE INFORMATION / RENSEIGNEMENTS ADDITIONNELS: To ensure that competitors have a positve Afin de s’assurer que l’expérience des participants experience at the Ontario Technological Skills aux Olympiades ontariennes des compétences Competition (OTSC), a competitor and their technologiques (OOCT) soit positive, le participant educator should review the scope document well et son enseignant doivent prendre le temps de lire in advance, as well as check back to the website la fiche descriptive avant la compétition, et for updated versions of the scope up until the consulter régulièrement le site Web pour se event. renseigner au sujet des changements apportés à la fiche, et ce, jusqu’à la tenue de l’activité. For questions about the registration process and eligibility please refer to the Competition Pour toute question concernant l’admissibilité des Information Package www.skillsontario.com participants et le processus d’inscription, veuillez consulter la trousse d’information au sujet des compétitions disponible en ligne à For technical questions that are contest specific, www.skillsontario.com . please contact the technical chairs at the email above or the Skills Ontario Competition Pour des renseignements d’ordre technique au Department at [email protected]. sujet d’une compétition en particulier, veuillez communiquer avec les présidents du comité technique à l’adresse courriel mentionnée cidessus ou avec le service des compétitions de Compétences Ontario à [email protected] CONTEST STATUS / DÉTAILS DE LA COMPÉTITION: This contest is offered as an official contest This contest is offered at the Skills Canada National Competition (SCNC) 2016 is a qualifying year for WorldSkills* *To be eligible to advance to the WorldSkills Competition you must NOT be older than 22 years in the year of the competition (2017) and successfully complete a World Skills Trial. LOCATION / ENDROIT All contests at the 2016 OTSC are hosted onsite at RIM Park and Manulife Financial Sportsplex, Waterloo Ontario Il s’agit d’une compétition officielle Cette compétition est organisée dans le cadre des Olympiades canadiennes des métiers et des technologies 2016 est une année de qualification pour le Mondial des métiers *Pour être admissible au Mondial des métiers, vous devrez être âgé(e) de moins de 22 ans au cours de l'année de compétition (2017) et compléter avec succès les essais du Mondial des métiers. Toutes les compétitions des OOCT 2016 ont lieu au RIM Park and Manulife Financial Sportsplex à Waterloo (Ontario) Page 2 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques PURPOSE OF THE CONTEST / BUT DE LA COMPÉTITION: To provide competitors with the opportunity Dans le cadre d’épreuves pratiques et to demonstrate, through practical and théoriques, fournir aux participants l’occasion de theoretical application, their skills and task faire valoir leurs compétences et connaissances knowledge in the industry relevant to: propres à l’industrie en ce qui a trait: Basic skills relevant to surface preparation, aux compétences de base applicables à la colour matching, painting and polishing. préparation de la surface, reproduction des couleurs, peinture et polissage. Knowledge of and application of applicable à la connaissance et la mise en health and safety regulations. application des règlements pertinents en Adjusting and checking of safety/operating matière de santé et sécurité. equipment. à l’ajustement et la vérification de Problem solving in relation to painting. l’équipement de sécurité/d’exploitation. à la résolution de problème ayant trait à la peinture. SKILLS AND KNOWLEDGE TO BE TESTED / COMPÉTENCES ET CONNAISSANCES ÉVALUÉES: PRACTICAL / PRATIQUE 95 % JOB INTERVIEW / ENTREVUE D’EMPLOI 5 % To demonstrate skills of safe working Démontrer des pratiques de travail sécuritaire practices of automotive refinishing en ce qui a trait aux activités de remise en état operations. d’automobiles. Travailler de façon sécuritaire et efficiente. Work safely and efficiently. Méthodologie adéquate en ce qui a trait à Proper sequence for repair, surface la réparation, la préparation de surface, et preparation and refinish les procedures. procédures de remise en état. Knowledge of colour matching and repairing paint defects. Connaissance des techniques de reproduction des couleurs et de correction Perform proper gun set-up handling des défauts de peinture. technique. Utiliser la bonne technique d’installation du Job interview and résumé pistolet. Entrevue d’emploi et curriculum vitae EQUIPMENT AND MATERIALS / ÉQUIPEMENT ET MATÉRIEL: Supplied by Skills Ontario Technical Committee: Fournis par le comité technique de Compétences Canada – Ontario : Water supply, air supply and electrical Approvisionnement en eau, power alimentation en air et énergie Polishing equipment and supplies (electric Page 3 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques polishers and 3M polishing system) Water bucket and sandpaper All refinishing/preparation supplies and equipment Spray booth and associated ventilation Fresh air supplied respirator paint suit (Sata PPG) Paint mixing and colour matching tools from PPG Envirobase. Please Note: Tools and materials may change based on availability. Supplied by Competitor: Competitors must bring their own tool boxes, containing the following tools at a minimum: Respirator for sanding Safety glasses Work coveralls Résumé Please note: Competitors are not to bring their own power tools to the OTSC unless specified in the scope. Please note: Competitors are not to bring their own computer to the OTSC Books, notes, materials and assisting devices are not permitted unless listed above. Media devices, such as cell phones, smart phones, mp3 players or PDAs are not permitted on the contest site. Prior to attending the OTSC, students should be familiar and competent in the use of the tools and equipment listed above as well as what safety precautions will be observed during the OTSC. électrique Équipement et matériel nécessaires au polissage (polisseuse électrique et système de polissage 3M) Seau d’eau et papier abrasif Tout le matériel et l’équipement nécessaires à la remise en état/préparation Cabine de pulvérisation et ventilation connexe Système de protection respiratoire à adduction d'air (Sata PPG) Outils pour mélanger la peinture et reproduire les couleurs, fournis par PPG Envirobase. Remarque: Les outils et le matériel peuvent varier en fonction de la disponibilité. Fournis par le participant: Les participants doivent apporter leur coffre à outils qui doit contenir, à tout le moins, les outils suivants: Masque de protection pour le ponçage Lunettes de sécurité Combinaison Curriculum vitae Remarque : Les participants ne doivent pas apporter leurs outils électriques aux OOCT à moins d’indication contraire à cet effet dans la fiche descriptive. Remarque : Les participants ne doivent pas apporter leur ordinateur aux OOCT. Livres, notes, matériel et dispositifs d’assistance ne sont pas permis à moins qu’ils ne fassent partie de la liste ci-dessus. Les appareils multimédias, comme les cellulaires, les téléphones intelligents, les lecteurs mp3 ou les Page 4 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques ANP ne sont pas permis sur les lieux de la compétition. Avant de participer aux OOCT, les élèves doivent connaître et savoir utiliser les outils et l’équipement énumérés ci-dessus et bien connaître les mesures de sécurité à observer. SAFETY / SÉCURITÉ: Safety is a priority at the Ontario Technological Skills Competition. At the discretion of the judges and technical chairs, any competitor can be removed from the competition site for not having the proper safety equipment and/or not acting in a safe manner. 1. 2. 3. 4. 5. It is mandatory for all competitors to wear CSA approved eyewear (including side shields for prescription eyewear).* It is mandatory for all competitors to wear CSA approved footwear.* Jewellery such as rings, bracelets and necklaces or any items deemed unsafe by competition judges shall be removed.* Proper shop attire is to be worn (no loose straps, baggy sleeves). Any attire that is deemed unsafe by competition judges will not be permitted.* Appropriate dust masks (preferably organic) must be brought and worn by competitors.* La sécurité est une priorité dans le cadre des Olympiades ontariennes des compétences technologiques. Les juges et les organisateurs se réservent le droit d’empêcher un participant de prendre part à la compétition s’il ne respecte pas les règles de sécurité. 1. Tous les participants doivent porter des lunettes (y compris des écrans latéraux de protection pour les verres correcteurs) homologuées CSA.* 2. Tous les participants doivent porter des chaussures de sécurité homologuées CSA.* 3. Les bijoux (bagues, bracelets, colliers, etc.) jugés dangereux par les juges de la compétition devront être enlevés.* 4. Des vêtements adéquats doivent être portés pour la compétition (bretelles ajustées, aucune manche ample). Tout vêtement ou accessoire jugé inapproprié par les juges ne sera pas permis.* 5. Un masque antipoussières (organique de préférence) doit être fourni et porté par les participants.* *Competitors will not be permitted to compete until they have the needed safety equipment. *Les participants ne pourront participer à la Competition judges will have final authority on compétition tant et aussi longtemps qu’ils n’auront matters of safety. pas l’équipement de sécurité nécessaire. La décision des juges en matière de sécurité sera sans Competitors must show competence in the appel. use of tools and/or equipment outlined in this scope and can be removed at the discretion of Les participants doivent faire valoir leurs the judges and technical chairs if he/she does compétences quant à l’utilisation des outils et de Page 5 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques not display tool and/or equipment competency. l’équipement dont il est fait mention dans cette fiche descriptive. Les juges et le président du comité technique se réservent le droit de demander à un participant de quitter les lieux de la compétition si celui-ci ne démontre pas les compétences nécessaires pour utiliser les outils et l’équipement. RULES, REGULATIONS AND ELIGIBILITY / RÈGLES, RÈGLEMENTS ET ADMISSIBILITÉ: Please be sure to review all eligibility criteria in Veuillez prendre connaissance de tous les critères the complete Competitor Information Package, d’admissibilité dans la trousse d’information au available online at www.skillsontario.com . sujet des compétitions, disponible en ligne à www.skillsontario.com . Eligibility Criteria: Critères d’admissibilité : Post Secondary students must: Les élèves au niveau postsecondaire doivent : Be no older than 29 years of age in the year être âgés de 29 ans ou moins durant l’année of the competition (2016). de la compétition (2016). NOT be a certified journey-person. NE PAS être un compagnon. Possess a Canadian citizenship or landed être citoyens canadiens ou avoir le statut immigrant status and be a resident of Ontario. d’immigrant reçu et être résidents de l’Ontario. Other Rules and Regulations all competitors need to be aware of prior to attending the OTSC: Autres règles et règlements que tous les participants doivent connaître avant de participer Translators or other assistants (e.g. hearing aux OOCT : impaired) are permitted in the contest site Les traducteurs et autres assistants (pour les only if this request was made during the registration process and approved in personnes malentendantes par exemple) advance by the Skills Ontario office. seront admis sur les lieux de la compétition uniquement si une demande en a été faite During the contest, no one will have access to durant le processus d’inscription et the contest site except the Technical approuvée par Compétences Ontario. Committee Members, Judges, Skills Ontario staff and Competitors. Spectators, including Durant la compétition, personne n’aura accès teacher/advisors, will be provided a viewing aux lieux de la compétition, sauf les membres area if possible. du comité technique, les juges, le personnel de Compétences Ontario et les participants. If there is any discrepancy between the Les spectateurs, y compris les English and French information in the scope, enseignants/conseillers, auront accès à une the English portion will be taken as the aire réservée pour eux si l’espace le permet. correct information. En cas de divergence entre la version anglaise Immediate disqualification may occur at the et la version française des renseignements discretion of the technical chair if a competitor contenus dans cette fiche descriptive, la displays any one of the following: Page 6 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques Acts inappropriately Shows disregard for the safety of themselves or those around them Breaks the established rules and regulations including: o Uses equipment or material that is not permitted o Dishonest conduct (cheating, plagiarism) o Speaks with those outside the contest area o Arrives to the contest site late Sign-in for all contests will happen on the contest site the morning of the competition. Registration must take place prior to the deadline of March 25, 2016. JOB INTERVIEW / ENTREVUE D’EMPLOI: To assist competitors in preparing for their eventual job searches there is a “job interview” incorporated into this contest. It is expected that the competitors will arrive WITH A RÉSUMÉ and be prepared for interview questions and discussion. Performance in the interview accounts for 5% of the individual’s/team’s overall mark. Sample interview questions and a scoring breakdown are available at www.skillsontario.com/hr. Please note there are no facilities on site for printing. version anglaise sera considérée comme la bonne. À la discrétion du président du comité technique, tout participant qui affiche l’un ou l’autre des comportements suivants sera immédiatement disqualifié de la compétition : Agit de façon inappropriée Néglige sa sécurité ou celle des autres Ne respecte pas les règles et règlements établis, y compris : o utiliser de l’équipement ou du matériel qui n’est pas permis o conduite malhonnête (tricherie) o parler avec des personnes à l’extérieur de l’aire de compétition o arriver en retard pour la compétition L’enregistrement pour toutes les compétitions se déroulera sur les lieux de la compétition le matin même. L’inscription doit se faire avant la date limite du 25 mars 2016. Dans le but d’aider les participants à se préparer à leur éventuelle recherche d’emploi, une « entrevue d’emploi » est incorporée à la compétition. Les participants doivent avoir en main leur CURRICULUM VITAE et pouvoir répondre aux questions d’une entrevue. La performance du participant durant son entrevue compte pour 5 % de sa note finale ou de celle de l’équipe. Pour des exemples de questions d’entrevue et la grille de pointage, cliquez sur www.skillsontario.com/hr Veuillez noter qu’il sera impossible de faire des copies sur les lieux de la compétition. Page 7 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques JUDGING CRITERIA / CRITÈRES D’ÉVALUATION: Repairing paint defects / Corrections des défauts de peinture Removal of paint defects: De-nib and remove runs, dust, orange peel and sand to uniform flat texture. / Élimination des défauts de peinture: ponçage fin et élimination des coulures, de la poussière, de la peau d’orange et ponçage afin d’obtenir une texture uniforme et lisse. Compounding and polishing: Compound out sanding scratches and machine glaze to a fine finish. /Uniformisation et polissage: enrayer les marques de ponçage et polir afin d’obtenir un poli de qualité. 8.6 points 10.4 points /19 Colour matching/ Reproduction des couleurs Colour matching project: Match colour chips to panel and choose correct colour alternate. Produce spray out card. / Projet de reproduction des couleurs: assortir les échantillons de couleur au panneau et choisir le substitut de couleur approprié. Paint mixing project: Mix paint colour accurately and correct amount. /Projet de mélange de peinture: mélanger avec précision la couleur de la peinture et obtenir la quantité adéquate. 9.2 points 8.8 points /18 Finishing / Remise en état Prep & Sealing: Prepare plastic substrate. Mix and apply value matched sealer and apply colour coat/ Préparation et scellement: préparer le substrat de plastique brut. Mélanger et appliquer le scellant agencé et appliquer la couche de couleur. Colour & Clear coating : Mix and apply water based colour and clear coat. Spray gun cleaning and maintenance. /Revêtement de couleur et transparent: mélanger et appliquer la peinture à base d’eau et le revêtement transparent. Nettoyage et entretien du pistolet de pulvérisation. 16.4 points 15.6 points /32 Refinishing Blending/ Repair scratch & blend/ Clear coat & Spray gun setup and cleaning 14.8 points 11.2 points /26 Job interview/ Entrevue d’emploi Interview and résumé : Face to face interview using competitor supplied résumé/ Entrevue et curriculum vitae: entrevue en personne avec le curriculum vitae du participant. 5 points /5 Mark out of 100 / /100 Note sur Page 8 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques As the rules state, there are no ties. If the score is tied after the contest, the polishing time will be used as the tie breaker/ Tel que mentionné dans les règlements, la compétition ne se terminera pas par une égalité. Si le pointage est égal après la compétition, le temps requis pour la r polissage en état sera utilisé pour briser l’égalité. CLOTHING REQUIREMENTS / TENUE VESTIMENTAIRE: Competitors are to be dressed in a clean and Les participants doivent être vêtus proprement et appropriate manner. Competitors are not convenablement. Les vêtements portés ne permitted to wear clothing with logos or printing. doivent pas comporter de logo ou d’imprimé à The exception to this rule is the logo of the school, l’exception d’un logo de l’école, du conseil school board, college or MTCU District that the scolaire, du collège ou du district du MFCU que le competitor is representing. ONLY the logo of the participant représente. SEUL le logo de institution under which the space is registered can l’institution par le biais de laquelle le participant be visible. Corporate logos or names are not est inscrit peut être visible. Le logo ou le nom permitted on a competitor’s clothing. d’une compagnie ne peut apparaître sur les vêtements du participant. MEALS / REPAS: Skills Ontario will provide a basic lunch and a beverage for competitors. Lunch will be confirmed closer to the competition; no alternative meals will be provided. If the competitor has specific dietary needs, specific tastes or feels that they may require additional sustenance, it is recommended they bring the necessary food with them. If the competitor is part of a contest of a physical nature, it is highly recommended they bring additional snacks. ANY FOOD BROUGHT TO THE VENUE MUST BE NUT FREE. ANY NUT PRODUCTS FOUND ON SITE WILL BE REMOVED. Compétences Canada-Ontario servira un repas et un breuvage aux participants. On confirmera le repas servi avant la compétition – aucun substitut au repas ne sera proposé. Les participants qui doivent suivre un régime alimentaire précis, qui ont des goûts particuliers ou qui croient que le repas fourni ne sera pas suffisant doivent apporter de la nourriture. Si l’élève participe à une épreuve physique, il est recommandé qu’il s’apporte des collations. TOUTE NOURRITURE APPORTÉE SUR LES LIEUX DE LA COMPÉTITION DOIT ÊTRE SANS NOIX. TOUT ALIMENT CONTENANT DES NOIX SERA CONFISQUÉ. Page 9 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques OTSC AGENDA / HORAIRE DES OOCT: May 2, 2016 / Le 2 mai 2016 *Please note this is a 2 day event Ontario Technological Skills Competition / Olympiades ontariennes des compétences technologiques 7:00am – 7:30am Sign-in at each contest site / Enregistrement à l’endroit prévu pour la compétition 7:30am – 8:30am Orientationˆ / Séance d’informationˆ 8:30am – 12:00pm Contest* / Compétition 12:00pm – 12:30pm Lunch 12:30pm – 5:00pm Contest* / Compétition *Job interviews will be conducted throughout the competition/ *Les entrevues se dérouleront tout au long de la compétition ˆCompetitors must be on time for their contest and may be disqualified if they do not sign-in at their contest site prior to the start of orientation. At the discretion of the technical committee chair, the competitor may be permitted to compete but would not receive any additional time. / Les participants doivent se présenter à l’heure prévue pour leur compétition et pourraient être disqualifiés s’ils ne s’enregistrent pas sur les lieux de la compétition avant le début de la séance d’information. À la discrétion du président du comité technique, le participant pourrait être autorisé à participer à la compétition mais il n’aurait pas droit à plus de temps. May 3, 2016 / Le 3 mai 2016 *Please note this is a 2 day event Ontario Technological Skills Competition / Olympiades ontariennes des compétences technologiques 7:30am – 8:00am Sign-in at each contest site and orientation / Enregistrement à l’endroit prévu pour la compétition et Séance d’informationˆ 8:00am – 12:00pm Contest* / Compétition 12:00pm – 12:30pm Lunch 12:30pm – 5:00pm Contest* / Compétition *Job interviews will be conducted throughout the competition/ *Les entrevues se dérouleront tout au long de la compétition ˆCompetitors must be on time for their contest and may be disqualified if they do not sign-in at their contest site prior to the start of orientation. At the discretion of the technical committee chair, the competitor may be permitted to compete but would not receive any additional time. / Les participants doivent se présenter à l’heure prévue pour leur compétition et pourraient être disqualifiés s’ils ne s’enregistrent pas sur les lieux de la compétition avant le début de la séance d’information. À la discrétion du président du comité technique, le participant pourrait être autorisé à participer à la compétition mais il n’aurait pas droit à plus de temps. 9:00am – 11:30am 12:00pm – 1:00pm May 4, 2016 / Le 4 mai 2016 Closing Ceremony / Cérémonie de clôture Closing Ceremony / Cérémonie de clôture Team Ontario Meeting / Rencontre de l’Équipe Ontario Page 10 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques A minimum score of 60% will be required to receive any medal or to be eligible to advance to the Skills Canada National Competition. / Un pointage minimum de 60 % est requis pour recevoir une médaille ou pour être admissible aux Olympiades canadiennes des métiers et des technologies. Contest Location: RIM Park and Manulife Financial Sportsplex, 2001 University Avenue East Waterloo. Compétition: RIM Park and Manulife Financial Sportsplex, 2001 avenue University Est Waterloo. Closing Ceremony Location: Waterloo Memorial Recreation Complex, 101 Father David Bauer Drive, Waterloo. o Each competitor will receive one wristband at the contest orientation. This wristband identifies competitors as such and will also be used as the competitor’s closing ceremony ticket on May 4. Competitors must ensure that the wristband remains on his/her wrist from the beginning of the competition until after the closing ceremony. Cérémonie de clôture: Waterloo Memorial Recreation Complex, 101 promenade Father David Bauer, Waterloo. o Lors de la séance d’information, chaque participant recevra un bracelet. Ce bracelet permet d’identifier les participants à la compétition et servira de billet d’entrée à la cérémonie de clôture qui aura lieu le 4 mai. On s’attend donc à ce que les participants portent leur bracelet pendant toute la durée des Olympiades. TEAM ONTARIO / ÉQUIPE ONTARIO: The Gold-medal winning competitor(s) in this contest may be eligible to advance to the Skills Canada National Competition (SCNC), hosted June 5-8, 2016 in Moncton, New Brunswick. For a student to represent Ontario at the SCNC they (or someone representing them) MUST be present at the Team Ontario meeting (taking place immediately following the OTSC Closing Ceremony) and must be ready to commit to attending the SCNC at that time. Le(s) participant(s) qui se mérite(nt) la médaille d’or dans le cadre de la compétition pourra/pourront participer aux Olympiades canadiennes des métiers et des technologies (OCMT) qui auront lieu du 5 au 8 juin 2016 à Moncton en Nouveau-Brunswick. Pour qu’un élève puisse représenter l’Ontario dans le cadre des OCMT, il (ou une personne en son nom) DOIT participer à la rencontre de l’équipe Ontario (qui aura lieu immédiatement après la cérémonie de clôture des OOCT) et s’engager, durant la rencontre, à participer aux OCMT. SKILLS CANADA NATIONAL COMPETITION (SCNC)/ OLYMPIADES CANADIENNES DES MÉTIERS ET DES TECHNOLOGIES (OCMT): The SCNC will be hosted, June 5-8, 2016 in Les OCMT auront lieu du 5 au 8 juin 2016 à Moncton, New Brunswick. Competitors should Moncton en Nouveau-Brunswick. Avant leur consider preparing for this event prior to attending participation aux OOCT, les participants doivent the OTSC by reviewing the national scope as well. préparer leur participation à cette compétition en Page 11 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Auto Painting / Peinture automobile 2016 Ontario Technological Skills Competition Olympiades Ontariennes Des Compétences Technologiques The national scope is available online at http://skillscompetencescanada.com/en/programs/ski lls-canada-national-competition/ consultant la fiche nationale. La fiche nationale est disponible en ligne au lien suivant http://skillscompetencescanada.com/fr/programmes/ ocmt/ ADDITIONAL INFORMATION / RENSEIGNEMENTS SUPPLÉMENTAIRES: The Competition Information Package can be La trousse d’information au sujet des found at www.skillsontario.com . compétitions est affichée sur le site Web www.skillsontario.com . Results for the OTSC will be posted online Les résultats des OOCT seront affichés sur le site starting Friday, May 13, 2016, at www.skillsontario.com. Web www.skillsontario.com dès le 13 mai 2016. Information on the Conflict Resolution Procedure Des renseignements au sujet du procédé de can be found on our website in the Competition règlement des conflits sont disponibles sur Information Package at www.skillsontario.com . notre site Web dans la trousse d’information des compétitions. If you have any questions regarding the OTSC or this contest, please contact Skills Ontario or the Si vous avez des questions au sujet des OOCT ou technical chair prior to April 22, 2016, as all staff de cette compétition, veuillez communiquer will be onsite setting up the following week. avec Compétences Canada – Ontario ou le président du comité technique d’ici le 22 avril ENVIROBASE information found at end of this 2016 puisque tout le personnel sera sur le site document (English only) des compétitions la semaine suivante. Les informations de Envirobase trouvé à la fin de ce document (en anglais seulement ) SPECTATORS/SPECTATEURS Competitors are encouraged to invite spectators to attend. It is free of charge to attend the OTSC, but there is a $10 fee for attending the Closing Ceremony. Les participants sont encouragés à inviter des spectateurs. Il n’y a aucuns frais pour assister aux OOCT. Toutefois, des frais de 10 $ sont applicables pour assister à la cérémonie de clôture. Page 12 of 12 This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques. Product Information ENVIROBASE® High Performance Waterborne Basecoat Product Description Envirobase High Performance is a premium waterborne color system for use in repair and repainting of motor vehicles. Industry leading color capability is easily achieved when applied as part of a two or three-stage basecoat/ clearcoat paint process. Mixed Envirobase High Performance color reproduces the original OEM solid, metallic, mica, or XIRALLIC® paint finish of virtually all OEM manufacture's worldwide. Envirobase High Performance products are engineered to reduce volatile organic compounds (VOC) and will exceed all of today’s legislative VOC restrictions throughout the United States and Canada. Envirobase High Performance waterborne color system is also capable of producing internal color as well as interior color. For additional information, see Envirobase product bulletins EB145 for interior color and EB510 for internal color. Preparation of Substrate Apply over original baked finishes or over recommended undercoats. In all cases, wash all surfaces to be painted with soap and water. Final clean with an appropriate waterborne cleaner. Ensure that the substrate is thoroughly cleaned and dried before starting repair. Apply Envirobase High Performance after sanding with European P800-P1200 / US 500-600 grade paper or dry sand with European P600-800 / US 500-600 grade paper. Wash off residue and dry thoroughly before re-cleaning with appropriate waterborne substrate cleaner. The use of a tack rag is recommended. • Before mixing, gently hand shake bottles of the Envirobase High Performance toners for a few seconds before use. Do not place toners or mixed color on shaker or mechanically agitate. • Mixed Envirobase High Performance color should be thoroughly hand-stirred before application. If not used immediately it should be hand-stirred again before use. • Use nylon 125 micron paint filters specially designed for use with waterborne paint materials. © 2016 PPG Industries EB-143 01/16 APPLICATION GUIDE: Mixing Ratio: Envirobase High Performance Color T494/T595** 1 Part 10% by volume for solid color 20% by volume for metallic / pearl color 30% by volume for tinted mid-coat color OR Envirobase High Performance Color T492 Adjuster* 1 Part 10% by volume for solid color Envirobase High Performance Metallic / Pearl Color T492 Adjuster* T494/T595** Thinner 1 Part 10% by volume for metallic / pearl color +10% by volume for metallic / pearl color Envirobase High Performance Tinted Mid Coat Color T492 Adjuster* T494/T595** Thinner 1 Part 10% by volume for tinted mid-coat color +20% by volume for tinted mid-coat color *T492 Adjuster has been specifically developed as an enhancement to the Envirobase High Performance basecoat system. Leading edge parts such as bumpers and fascia’s or low profile front ends that may be prone to stone chipping or when driving in extreme conditions such as abrasive gravel roads or when subjected to high powered pressure washing, the addition of T492 adjuster will improve the basecoat film properties. Note: Application, flash off and drying is the same as with the standard process. If additional reduction is required for viscosity adjustment, DO NOT add additional T492, use T494/T595 only. ** T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information. Pot Life Un-activated, 90 days stored in sealed plastic containers. If activated, pot life is 2 hours. Hand stir well before using. Do Not mechanically shake. Additives T581 (optional activator) - 10% by volume after reducing. After activation, additional thinner may be required to bring the color into the 23-28 second sprayable viscosity range. Spraygun set up Fluid Tip: Spray Viscosity: 1.2 - 1.4 mm or equivalent 23 - 28 seconds, DIN4 @70°F (21°C) HVLP at the air cap Compliant at the spray gun Color Coat * * Spray Pressure Control Coat * * *Spray gun pressure will vary by manufacturer. See spray gun setup chart DOX440 on ppgrefinish.com Envirobase / Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information. Number of Coats All repairs: 2-3 coats to coverage plus control coat* Horizontal surfaces may require two control coats where vertical surfaces will generaly only require one control coat. *Note: A control coat is not required for solid colors. Flash Off 70°F (21°C) Between Coats: 1-2 minutes or until dried to a matt finish Final Flash-off: When application is complete, apply the control coat and allow it to dry naturally. Force drying of the control coat is not necessary. Note: Do not use the spray gun as an air drier. Use air drying equipment. © 2016 PPG Industries 2 EB-143 01/16 APPLICATION GUIDE (cont’d): Drying Times Dust-Free 70°F (21°C) Each coat approximately 2-4 minutes Dry to Handle 70°F (21°C) Approximately 15-20 minutes Dry to De-Nib: 70°F (21°C) Approximately 15-20 minutes Tape Time 70°F (21°C) 5 minutes Dry to Clear 70°F (21°C) 15 minutes minimum Note: Because of the intensity of IR curing, if the clearcoat is to be cured using IR the basecoat will first need to be cured with IR to remove the residual moisture from the basecoat film. Overcoat/Recoat Overcoat with any compatible clear Flash off until the entire surface is touch-dry and has a uniform matt appearance, or for 15 minutes.* Dry Sand Use European P1500 / US 800 grit Recoat After 24 hours, 1 coat of Envirobase High Performance must be applied prior to the clearcoat application. The maximum recoat time is 48 hours. *Temperature, humidity, air movement and film build affect dry times. The best results are achieved with increased temperature and air movement with minimal film builds. BLENDING / WET BED Mixing Ratio: T490 Tinted Clear Additive T494 / T595* Thinner 4 Parts 1 Part For use as a blending additive: Add up to 1 equal par t of the T490 mixtur e to 1 par t of r eady to spr ay color and fade into the prepared blend panel. or For use as a wet bed: Apply 1 medium light coat of the T490 mixtur e to the blend panel and or the entire repair panel and allow to dry. It will be milky blue when wet but will dry translucent. Once dry, apply color. Be sure that whatever the wet bed material has been applied, it is completely covered with earlier basecoat or clearcoat. *T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information. 3 STAGE PEARL PROCESS Mixing Ratio: Ground Coat Color T492/T494/T595* Thinner Pearl Coat 1 part 10%** Color T492/T494/T595* Thinner 1 part 20%** **Note: Percentage by volume. If using T492 Adjuster, see page 2 for proper use. * T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information. © 2016 PPG Industries 3 EB-143 01/16 3 STAGE PEARL PROCESS (cont’d): Viscosity: Viscosity & Pot Life: Pot Life: 23-28 seconds DIN4 at 70°F (21°C) 90 days stored in sealed plastic containers. Always strain before use (nylon 125 micron is recommended). Spray Gun & Air Pressure Fluid Tip: 1.2 - 1.4 mm HVLP Compliant Color Coat * * Control Coat * * *Spray gun pressure will vary by manufacturer. See spray gun set up chart DOX440 on ppgrefinish.com Envirobase High Performance / Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information. Application: Ground Coat • • • • • Pearl Coat Apply single coats until opacity is achieved. Flash off thoroughly between coats. Avoid heavy application and excessive film builds. Use air movement equipment to accelerate drying as necessary. Choice of drying methods will depend upon the type and size or the repair. A control coat is not required for solid color basecoats. • • • • Horizontal and vertical surfaces Apply single light coats based on color check panels. Flash off thoroughly between coats. Apply the control coat and allow it to dry naturally. Force drying of the control coat is not necessary. The pearl color layer is not designed to give opacity. Flash Off: Flash off until uniformly matt in appearance. Dry Time: Wait until ground coat is uniformly dry before applying pearl coat 3 STAGE TINTED MID COAT PROCESS Mixing Ratio: Ground Coat Color T492/T494/T595* Thinner Wait until pearl coat is uniformly dry before applying clearcoat, approximately 15 minutes. Tinted Mid Coat 1 part 20% ** Color T492/T494/T595 Thinner 1 part 30%** ** Note: Percentage by volume. If using T492 Adjuster, see page 2 for proper use. * T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information. Viscosity & Pot Life Viscosity: 23-28 seconds DIN4 at 70°F (21°C) Pot Life: 90 days stored in sealed plastic containers Always strain before use (nylon 125 micron is recommended) Spray Gun & Air Pressure Fluid Tip: 1.2 - 1.4 mm* HVLP Compliant Color Coat * * Control Coat * * *Spray gun pressure will vary by manufacturer. See spray gun set up chart DOX440 on ppgrefinish.com Envirobase High Performance / Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information. © 2016 PPG Industries 4 EB-143 01/16 3 STAGE TINTED MID COAT PROCESS (cont’d): Application: Ground Coat • • • Tinted Mid Coat Apply single coats until opacity is achieved. Flash off thoroughly between coats. Apply the control coat onto dry film for even metallic appearance. • • • • • Apply single light coats based on color check panels. Flash off thoroughly between coats. The mid coat layer is not designed to give opacity. Flash off the mid coat until it is uniformly dry before applying clearcoat, approximately 15 minutes. A control coat is not required for the tinted midcoat layer. Minor Repair Guidelines Dirt nibs or other defects in the Envirobase High Performance paint film may be repaired as follows: 1. 2. 3. 4. 5. Allow the surface to completely flash-off. Dry sand the defect with P1500/US 800 grade paper or finer or with a fine abrasive pad or in combination with a small amount of SXA330 Wax and Grease Remover as a sanding lubricant. Remove sanding dust from the surface by strong air blowing with a clean air supply Tack off surface with SX1070 tack rag. Re-coat the surface with Envirobase High Performance as normal. Compatibility Low VOC Markets National Rule Markets Envirobase High Performance ECP1x A-Chromatic Surfacer** ECS2x A-Chromatic LV Sealer EC530 En.V™ Performance Clearcoat EC700 Series Clearcoats EC800 Series Clearcoats EPW115 Waterborne Speed Prime Envirobase High Performance ECP1x A-Chromatic Surfacer** ECS2x A-Chromatic LV Sealer ECS6x A-Chromatic Sealer EC530 En.V Performance Clearcoat EC700 Series Clearcoats EC800 Series Clearcoats EPW115 Waterborne Speed Prime ONECHOICE® SXA1031 Aerosol Etch* (cut throughs only) SXA1050 Plastic Adhesion Primer** SX1071 Etch Prime** SX1005 Low VOC wax and Grease Remover SWX350 H2O-SO-CLEAN™ Plastic Prep System*** (SU4901, SUA4903) SU470LV 1K Compliant Adhesion Promoter OneChoice SXA1031 Aerosol Etch* (cut throughs only) SXA1050 Plastic Adhesion Primer** SX1057 Flexible 2K Surfacer SX1060 Rollable 2K Primer Surfacer Plastic Prep System*** (SU4901, SU4902, SU4903, SUA4903) SX1005 Low VOC wax and Grease Remover SWX350 H2O-So-Clean SU470LV 1K Compliant Adhesion Promoter GLOBAL REFINISH SYSTEM™ D8188 D8126 Global Refinish System D820*** D800x* D8099** D8101 D8102 D8115 D8117 D8150 DELTRON® DPLV305x DPLV Epoxy NCP280* DCU2010 DC3010 DC4010 DC4125 Deltron DPS305x* DPLVEpoxy K36 DCU2021 DCU2042 DCU2060 DC2000 DC2000 DC3000 DC4000 DC4125 DX179x*** DPX801*** DPLF* D8126 D8152 D893 D894 * For optimum performance a 2K primer or sealer may be used. ** For optimum performance a 2K sealer may be used. *** Must be primed or sealed. © 2016 PPG Industries 5 EB-143 01/16 Envirobase High Performance Waterborne Thinner Selection Guide Note: Using T595 water bor ne thinner with humidity levels above 30% can cause extr emely slow flash and overall drying of the basecoat. Do not blend waterborne thinners as this will affect overall basecoat performance. Use either T494 or T595 depending on humidity. Health and Safety See Safety Data Sheet and Labels for additional safety information and handling instructions. • • • • • • • • The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and SDS of all the components, since the mixture will have the hazards of all its parts. Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire. Provide adequate ventilation for health and fire hazard control. Follow company policy, product SDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements. Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on SDS. Always observe all applicable precautions and follow good safety and hygiene practices. Equipment Clean all mixing equipment immediately after use, preferably using a dedicated waterborne equipment cleaning machine with a final rinse using waterborne thinner. Ensure all equipment is completely dry before storage or use. Cleaning Storage & Handling of Envirobase High Performance • Envirobase High Performance tinters, Envirobase High Performance mixed color & waterborne thinner should be stored in a cool, • • • • © 2016 PPG Industries dry place away from sources of heat. During storage and transportation, temperature must be maintained at a minimum of 41°F or +5°C or and a maximum of 120°F or 49°C. Avoid exposure to frost or freezing conditions. Envirobase High Performance should be mixed in clean, dry plastic containers and equipment. Do not use mixing vessels or spray equipment that contains solvent residues. Mixing vessels should ideally be plastic - if metal the container should be stainless steel or have an internal anticorrosion coating. Store waterborne & solvent borne wastes separately. A competent agent with appropriate certification must handle all waterborne wastes. Waste must be disposed of in accordance with all Federal, State, Provincial and local laws and regulations. Blended to spray basecoat color with T581 activator has a flash point above 200°F and may be disposed in the waterborne waste stream intended for basecoat color (without activator). The waste disposal facility should be informed that the waste stream contains isocyanates. T581 activator handled alone should be disposed in the solvent borne waste stream. The Envirobase High performance waterborne paint residues should be segregated from all other wastes and kept in a separate closed lined container. The Envirobase High Performance waterborne paint residues must be disposed or in accordance with all Federal, State, Provincial and local laws and regulations. 6 EB-143 01/16 TECHNICAL DATA Theoretical coverage (RTS), giving 12.7µm (0.5 mils) dry film thickness, 274-640 sq. ft. per US gallon. Percent solids by volume RTS 8.5 - 20.0% RTS Combinations Color Color : T494/T595 Color : T494/T595 Color : T494/T595 Color Coating Color Coating Color Coating Color Coating Ratio Packaged 1 : 10% 1 : 20% 1 : 30% Density (g/L) 991-1204 992-1186 992-1171 992-1156 Density (lbs./US gal.) 8.27-10.05 8.28-9.90 8.28-9.77 8.28-9.65 47-120 44-111 43-103 41-97 VOC Actual (lbs./ US gal.) 0.39-1.00 0.37-0.93 0.36-0.86 0.34-0.81 VOC Regulatory (g/L) 207-395 213-401 219-407 225-419 VOC Regulatory (lbs./US gal.) 1.73-3.30 1.78-3.35 1.83-3.40 1.88-3.50 Volatiles wt. % 60.42-84.97 63.42-86.29 66.01-87.44 68.26-88.40 Water wt. % 51.37-74.99 54.94-77.09 58.00-78.85 60.05-80.33 Exempt wt. % 0.0 0.0 0.0 0.0 Water vol. % 61.98-77.47 65.29-79.41 68.03-80.96 70.26-82.22 0.0 0.0 0.0 0.0 Color : T494/T595 : T581 Color : T494/T595 : T581 Color : T494/T595 : T581 T490 : T494/T595 Color Coating Color Coating Color Coating Uniform Finish Coating 1 : 10% : 10% 1 : 20% : 10% 1 : 30% : 10% 4:1 Density (g/L) 998-1170 999-1158 998-1146 992 Density (lbs./US gal.) 8.33-9.76 8.34-9.66 8.33-9.56 8.28 70-119 67-112 63-105 91 VOC Actual (lbs./ US gal.) 0.58-0.99 0.56-0.94 0.53-0.88 0.76 VOC Regulatory (g/L) 252-359 256-370 261-373 380 VOC Regulatory (lbs./US gal.) 2.1-3.0 2.14-3.09 2.18-3.11 3.17 Volatiles wt. % 61.4-80.5 64.0-82.0 66.2-83.3 85.7 Water wt. % 51.2-70.0 54.3-72.1 57.0-74.0 76.6 Exempt wt. % 0.0 0.0 0.0 0.0 Water vol. % 60.0-72.1 63.0-74.1 65.5-75.8 76.1 0.0 0.0 0.0 0.0 Applicable Use Category VOC Actual (g/L) Exempt vol. % RTS Combinations Applicable Use Category Ratio VOC Actual (g/L) Exempt vol. % © 2016 PPG Industries 7 EB-143 01/16 RTS Combinations Color : T492 Color : T492 : T494/T595 Color : T492 : T494/T595 Applicable Use Category Color Coating Color Coating Color Coating Ratio 100 : 10% 100 : 10% : +10% 100 : 10% : +20% Density (g/L) 995-1056 996-1050 996-1045 Density (lbs./US gal.) 8.30-8.81 8.31-8.76 8.31-8.72 55-102 52-95 48-87 VOC Actual (lbs./ US gal.) 0.46-0.84 0.43-0.79 0.40-0.73 VOC Regulatory (g/L) 216-403 219-405 223-407 VOC Regulatory (lbs./US gal.) 1.80-3.36 1.83-3.38 1.86-3.40 Volatiles wt. % 75.9-86.3 77.9-87.5 79.9-88.7 Water wt. % 70.8-80.1 73.0-81.6 75.2-83.1 Exempt wt. % 0.0 0.0 0.0 Water vol. % 72.1-80.3 74.2-81.7 76.3-83.1 0.0 0.0 0.0 VOC Actual (g/L) Exempt vol. % Emergency Medical or Spill Control Information: (412) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning systems listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, result, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. PPG Automotive Refinish 19699 Progress Drive Strongsville, OH 44149 800.647.6050 PPG Canada Inc. 2301 Royal Windsor Drive, Unit #6 Mississauga, Ontario L5J 1K5 888.310.4762 Follow us online: www.ppgrefinish.com The PPG Logo, Bringing innovation to the surface, Envirobase, OneChoice, Deltron, Global Refinish System, En.V, and H2O-So-Clean are trademarks of PPG Industries Ohio, Inc. Xirallic is a registered trademark of Merck Kgaa. © 2016 PPG Industries 8 EB-143 01/16 Product Information EC800 Ultra Fast 2.1 Clearcoat Product Description ENVIROBASE® High Performance EC800 is an ultra fast, high gloss 2.1 VOC highly productive clearcoat designed specifically for use with Envirobase High Performance basecoats. This clearcoat, with its no bake requirement and zero flash between coats, dramatically reduces cycle times while maintaining the quality and appearance required by high production shops. From an environmental standpoint, the low 2.1 VOC of EC800 Clearcoat along with the high solids resin also decreases clearcoat material usage and therefore greatly reduces the overall VOC emissions. Preparation of Substrate • • • © 2015 PPG Industries In all cases, wash all surfaces to be painted with soap and water, then apply the appropriate GLOBAL REFINISH SYSTEM™ or ONECHOICE® cleaner. Ensure that the substrate is thoroughly cleaned and dried both before and after application work. Wet sand with US 500-600 / European P800-P1200 grade paper or dry sanding with US 400-500 / European P600-P800 grade paper. Wash off residue and dry thoroughly before re-cleaning with appropriate Global Refinish System or OneChoice substrate cleaner. The use of a tack rag is recommended. EB-800 09/15 APPLICATION GUIDE: Mixing Ratio for EC800 EC800: ECH8075/ECH8095: ECA83/D87xx/DT18xx/SLV898: 4 vols 1 vol 1 vol Refer to PAINTMANAGER® formula software for exact mix by weight volumes. with ECA83 Reducers with D87xx/DT18xx/SLV898 Reducers: Pot Life at 70°F (21°C): Hardener: ECH8075 Clearcoat Hardener ECH8095 Clearcoat Hardener - Slow Accelerated Reducer: ECA83 Normal 70-85°F (21-29°C) 1-1.5 hours 2 hours Thinner: D8764 Fast Compliant Thinner 60-70°F (16-21°C) D8774 Medium Compliant Thinner 70-77°F (21-25°C) D8767 Slow Compliant Thinner 77-95°F (25-35°C) DT1845 Compliant Reducer Normal 60-70°F (21-25°C) DT1850 Compliant Reducer Medium 70-77°F (21-25°C) DT1855 Compliant Reducer Slow 77-95°F (25-35°C) SLV898 Low VOC Retarder* * Thinner selection may be dependent on temperature and or size of repair. For use in extreme temperatures +95°F/+35°C, SLV898 may be used as a replacement up to one full part for D8767 or DT1855 thinners. For VOC data and additional information, see OneChoice product bulletin OC-17. Optional Additives: add 10% to RTS volume add 1 oz. to RTS quart SLV814 Universal Flexibilizer: SLV73 Fisheye Eliminator: When used on plastic parts, EC800 does not require the use of SLV814 Universal Flexibilizer. However, for very flexible or leading edge parts such as bumper covers and fascias, the addition of SLV814 will improve overall flexibility. Note: For flattening r ecommendations, see OneChoice bulleting OC-7. Spraygun Set-up and Pressure: HVLP: Fluid Tip: Spray Viscosity: 10 maximum psi at the cap 1.3-1.5 mm 12-14 seconds DIN 4 at 70°F (21°C) Note: For best over all r esults, r efer to the spr ay gun manufactur er ’s r ecommendations for optimum inlet air pressures. Application: Apply: 2 medium wet coats. Minimum Dry: Maximum Dry: Recommended film build per coat wet: Recommended film build per coat dry: 2.0 mils 3.0 mils 2.0-2.5 mils 1.0-1.5 mils Film Build: Flash Off at 70°F (21°C): No flash required Drying Times: Dust-free: 10-15 minutes at 70°F (21°C) Air Dry to Re-assemble: 1 hour at 70°F (21°C) Force Dry: 10 minutes at 120°F (49°C) (add 3-5 minutes for ECH8095) Tape Time: 1 hour at 70°F (21°C) IR (Infrared): N/A All force dry times are quoted for surface temperature. Additional time must be allowed during force dry to allow surface to reach recommended temperature. © 2015 PPG Industries 2 EB-800 09/15 Overcoat / Recoat / Polishing: Overcoat/Recoat Time: Grade wet: Grade dry: 2-3 hours at 70°F (21°C) air dry or after force dry for 10 minutes at 120°F (49°C) metal temperature and cool down for one hour. EC80 must be sanded before recoating with primer, color or clear. US 500-600 / European P800-P1200 US 400-500 / European P600-P800 Overcoat with: Envirobase High Performance Basecoat, primer, color or clear Polishing: 30-45 minutes. Polishing is not normally required. If, however, polishing is required to remove minor dirt nibs, wet sand with P1500 wet and follow normal polishing procedures. Performance Guidelines: • Allow basecoat to flash off for 15 minutes (but no longer than 24 hours) before applying EC800, If the basecoat dries longer than 24 hours, additional basecoat must be applied before clearcoating. The timing will depend on thickness and temperature. Fading Out EC800 After spot repairing. Use OneChoice SXA840 blending solvent and apply starting from the outside of the repair moving towards the center of the repaired are to lose the clearcoat blend edge. Technical Data: EC800 : ECH80xx : ECA83 EC800 : ECH80xx : D87xx / DT18xx Clear Coating Clear Coating Clear Coating (Flexed) Clear Coating (Flexed) 4:1:1 4:1:1 4 : 1 : 1 +10% 4 : 1 : 1 +10% VOC Actual (g/L) 118 101-105 111 96-101 VOC Actual (lbs./ US gal.) 0.99 0.84-0.88 0.93 0.80-0.84 VOC Regulatory (less water, less exempt (g/L) 230-249 210-228 223-240 203-219 VOC Regulatory (less water, less exempt (lbs./ US gal.) 1.92-2.08 1.75-1.90 1.86-2.00 1.69-1.83 Density (g/L) 1073-1093 1059-1119 1087-1105 1075-1129 Density (lbs./ US gal) 8.95-9.12 8.84-9.34 9.07-9.22 8.97-9.42 Volatiles wt.% 61.5-65.2 62.3-66.1 62.8-66.1 63.6-66.9 0.1 0.1 0.1 0.1 Exempt wt.% 50.4-54.4 52.7-56.8 52.4-56.0 54.6-58.1 Water vol.% 0.1 0.1 0.1 0.1 Exempt vol.% 48.6-52.9 50.0-54.4 50.0-53.9 51.3-55.3 RTS Solids vol.% 33.6-37.5 33.5-37.4 33.4-36.9 33.3-36.9 Sq. Ft. Coverage at 1 mil. at 100% transfer efficiency 539-602 538-600 535-592 534-592 RTS Combinations Applicable Use Category Weight Ratio: Water wt.% © 2015 PPG Industries 3 EC800 : EC800 : ECH80xx : ECA83 ECH80xx : D87xx/ +SLV814 DT18xx + SLV814 EB-800 09/15 HEALTH AND SAFETY See Material Safety Data Sheet and Labels for additional safety information and handling instructions. • • • • • • • • The contents of this package may have to be blended with other components before the product can be used. Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the components, since the mixture will have the hazards of all its parts. Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury. Follow spray equipment manufacturer’s instructions to prevent personal injury or fire. Provide adequate ventilation for health and fire hazard control. Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements. Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS. Store waterborne and solvent borne waste separately. A competent agent with appropriate certification must handle all waterborne wastes. Wastes must be disposed in accordance with all Federal, State, Provincial and local laws and regulations. Always observe all applicable precautions and follow good safety and hygiene practices. Emergency Medical or Spill Control Information: (412) 434-4515; In Canada (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning systems listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, result, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. PPG Automotive Refinish 19699 Progress Drive Strongsville, OH 44149 800.647.6050 PPG Canada Inc. 2301 Royal Windsor Drive, Unit #6 Mississauga, Ontario L5J 1K5 888.310.4762 Follow us online: www.ppgrefinish.com The PPG Logo, Bringing innovation to the surface, One Visit, Envirobase, PaintManager, OneChoice, and Global Refinish System are trademarks of PPG Industries Ohio, Inc. © 2015 PPG Industries 4 EB-800 09/15 EPW115 ENVIROBASE® Waterborne Speed Prime Gray Frequently Asked Questions Question: What is the recommended use of EPW115? Answer: EPW115 is a waterborne primer-surfacer recommended for small to medium size spot repairs. Question: Can EPW115 be used direct-to-metal? Answer: Yes. EPW115 applied over properly prepared metal will provide an optimal level of adhesion and corrosion resistance. Proper film build of EPW115 is critical when applying direct-to-metal, therefore a minimum of 2.5 mils is required after sanding and prior to top coat. Question: How can waterborne primer be used over bare steel without causing rust? Answer: EPW115 contains a flash rust inhibitor and can be applied directly over properly cleaned and sanded steel. Question: Can EPW115 be used direct-to-plastic? Answer: Unprimed Plastic: An appropriate PPG adhesion promoter is required for application of EPW115 to unprimed plastic substrates. Note: When using the ONECHOICE® Plastic Prep System, do not use SU4902 Adhesion Wipe prior to applying SU4903 or SUA4903 Advance Plastic Bond. Primed Plastic: EPW115 can be applied directly to properly cleaned and sanded, primed plastic substrates. Question: What is the recommended spray gun* setup for EPW115? Answer: Fluid Tip Size: Air Pressure: 1.6 – 1.9 mm. HVLP: 10 PSI at the cap Compliant: 25 – 35 PSI at the gun *Note: EPW115 must be applied using a spray gun designed for use with waterborne products. Question: What is the reduction of EPW115? Answer: EPW115 is reduced with T494 Thinner at 10% by weight or 13% by volume. Reduction accuracy is important, therefore it is recommended to reduce by weight using a mixing scale. Reducing by weight is NOT the same as reducing by volume! T492 Adjuster is not recommended for use with EPW115. Note: for proper agitation, thoroughly hand shake EPW115 prior to reduction. EPW115 can be mechanically agitated. Question: How is EPW115 applied? Answer: EPW115 is applied similar to a urethane primer-surfacer, with 3 - 5 wet coats, achieving a dry-film of 0.8 – 1.0 mil per coat. EPW115 must be blown dry to a matte finish between coats similar to how waterborne basecoat is dried using auxiliary air amplifiers. Note: Applying “heavy” coats will slow the process by increasing the flash between coats and final dry time. EPW115 optimal speed performance is best achieved through the application of medium coats. Question: Can EPW115 be applied by rolling? Answer: Yes, EPW115 may be applied by rolling. Reverse priming with a foam roller is suggested for the smoothest application. Adjusting thinner levels may be required. EPW115 must be blown dry between coats the same as spray application. Note: rolling application can achieve different film builds than spray application. Be certain to check final film build when rolling or spraying in order to achieve optimal performance of EPW115. Question: What is the recommended dry time before sanding? Answer: After the final coat of EPW115 has completely flashed to a matte finish, air dry for 30 minutes before sanding. Note: high humidity and low temperature will adversely affect dry times. Question: Can EPW115 be force dried with heat? Answer: Yes, but due to the quick air-dry characteristics of EPW115 force drying with heat is not necessary. Question: Can a guide coat be used on EPW115? Answer: Yes. It is recommended to use the dry powder type guide coats. Using 1K lacquer or enamel guide coats will negatively affect sanding characteristics. Question: What grit sandpaper is recommended? Answer: Finer grit sandpapers are recommended, starting with 180 grit or finer sandpaper. Sanding cut-through areas can easily be addressed by re-applying EPW115 and re-sanding. EPW115 eliminates the need for aerosol cutthrough primers. Question: Can EPW115 be wet sanded? Answer: Yes. Once completely dried after 30 minutes, EPW115 can be wet sanded. Water will not soften or remove dried EPW115. Question: What cleaners are recommended for use with EPW115 prior to top coating? Answer: EPW115 can be cleaned with DX330, SXA330 or SWX350. The use of DX394, glass cleaners and other ammonia-based cleaners are not recommended. Question: Can EPW115 be used as a sealer/spot sealer? Answer: No. EPW115 is a primer-surfacer and NOT a sealer. Question: Can basecoat be applied directly to sanded EPW115? Answer: Waterborne Basecoat: Yes. Waterborne basecoat can be applied directly to sanded EPW115. For optimal performance, an ECS A-Chromatic Sealer is recommended. Solventborne Basecoat: No. Sanded EPW115 must be sealed with an appropriate PPG branded, two-component sealer before applying Solventborne basecoat. Question: What is the pot life of EPW115? Answer: 24 hours when stored in sealed, plastic containers. EPW115 is a 1K primer and requires no activation. Question: Can I keep EPW115 in my spray gun overnight? Answer: No. While EPW115 has a 24 hour pot life when stored in sealed, plastic containers, it is not recommended that EPW115 remain in a spray gun overnight. For best practice, it is recommended that spray guns be cleaned after use with SWX100 waterborne gun cleaner. Refer to EPW115 Waterborne Speed Prime technical data sheet EB-115 for additional information. The PPG logo, Bringing innovation to the surface, Envirobase and OneChoice and are trademarks of PPG Industries of Ohio, Inc. . Revised 4/2013 A Universal Ancillary Brand OC-1 Plastic Prep System SU4901 Clean and Scuff Sponge SU4902 Plastic Adhesion Wipe SU4903 Advance Plastic Bond (Quart) SUA4903 Advance Plastic Bond (Aerosol) PPG One Choice brand Plastic Prep System is designed to simplify the plastic refinish prep process and deliver superior adhesion to all common automotive plastic substrates. Features ● Convenient ready-to-apply packaging ● Fast application and dry times Required Products ● SU4901 Clean and Scuff Sponge ● SU4902 Plastic Adhesion Wipe ● SU4903 Advance Plastic Bond ● SUA4903 Advance Plastic Bond (Aerosol)* Advantages ● Can be used on all common automotive plastic substrates ● Significantly reduces the potential for warranty repairs Benefits • Simple, easy-to-use-process • Shorter refinish cycle time • Superior adhesion Product Information Effective 8/11 Related Products ● SXA103 Multi-Prep (Aerosol) ● DX103 Multi-Prep Compatible Products The One Choice Plastic Prep System is for universal use with PPG Brand Topcoats and Undercoats. Note: When applying PPG topcoats and undercoats over plastic substrates, please refer to the products specific technical bulletin for proper application. Compatible Surfaces All common primed and unprimed automotive plastic substrates Application Data Process for Pre-Primed Plastic Substrates Step 1: Using the SU4901 Clean and Scuff Pad… Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the pre-saturated sponge, then rinse with water. Blow dry or wipe with a clean cloth. Make sure surface is thoroughly dry before proceeding. Step 2: Using 400 grit sandpaper (hand sand or D.A. machine sand), abrade the entire surface to be painted. Blow off and wipe dry or wipe with a clean cloth. Entire Surface must be totally de-glossed before moving to the next step. Step 3: Anti-static final clean, using SXA103/DX103 Multi-prep… Using a clean white cloth, wiping in one direction final clean the part with SXA103/DX103. Immeadiately wipe dry using a separate clean white cloth. Allow 3 -5 minutes to ensure proper flash before proceeding to the topcoat. Process for Unprimed Plastic Substrates (Patent Pending) Step 1: Using the SU4901 Clean and Scuff Pad… Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the pre-saturated sponge, then rinse with water. Blow dry or wipe with a clean cloth. Entire surface must be totally de-glossed. Make sure surface is thoroughly dry before proceeding. Step 2: Using the SU4902 Plastic Adhesion Prep… Tear open SU4902. This is an advanced film former that promotes excellent adhesion and removes static charge from unprimed plastic substrates. Apply a light even coat of the entire area, wiping in one direction to minimize product overlap. Allow 3 - 5 flash time. Step 3: Using the SU4903 or SUA4903 (Aerosol) Advance Plastic Bond… Apply a light coat of either SUA4903 (Aerosol) or SU4903 and allow 5 minutes dry time or until completely flashed to a matt finish, prior to topcoat or sealing. Aerosol Can Disposal: When material in can is spent, turn can upside down and depress the nozzle until all propellant is exhausted. Place empty can or cans that are no longer to be used into properly labeled metal containers. The waste containers should be managed as a hazardous waste pursuant to local, state and federal regulations. Page 2 OC-1 Application Chart NOTE: When SU4902 & SU4903 are used to refinish flexible plastic bumper covers they would fall under the category of Adhesion Promoter / Specialty Coatings, these products comply with regulations that allow a category limit of 7.0 lbs/gal (840 g/L). Thoroughly clean and scuff the substrate using the pre-saturated SU4901 Clean and Scuff Pad, then rinse thoroughly with water. Water should sheet (flat run off) from the surface, if not, repeat the process. Blow dry or wipe with a clean cloth. Entire surface must be totally de-glossed. Make sure surface is thoroughly dry before proceeding. New Panels Existing Panels Pre-Primed Plastic Substrates UnPrimed Plastic Substrates Minor Repair Heavily Damaged Repair (Tears, Punctures, Etc.) Using 400 grit sandpaper, hand sand or D.A. machine the entire surface to be painted. Blow off and wipe with a clean cloth. Entire surface must be totally deglossed before moving to next step. Using the SU4902 Plastic Adhesion Prep, apply a light even coat over the entire area, wiping in one direction to minimize product overlap. Allow a 3 – 5 minutes flash time. Apply SXA103/DX103 Multi-Prep as a final wipe and anti-static agent. Apply SXA103/DX103 Multi-Prep as a final wipe and anti-static agent. Flexible Repair Material or Plastic Weld as required. Apply SX1056 Flexible 2K Sealer (if required) Apply SXA103/DX103 Multi-Prep as a final wipe and anti-static agent. Apply SU4903 or SUA4903 (Aerosol) Advance Plastic Bond. Allow 5 minute flash. Apply SU4903 or SUA4903 (Aerosol) Advance Plastic Bond. Allow 5 minute flash. Apply SU4903 or SUA4903 (Aerosol) Advance Plastic Bond. Allow 5 minute flash. Repair with DS1002 or D8080 UV Cured Primer Surfacer or SX1057 Flexible 2K Surfacer Repair with DS1002 or D8080 UV Cured Primer Surfacer or SX1057 Flexible 2K Surfacer Apply SX1056 Flexible 2K Sealer (if required) Apply SX1056 Flexible 2K (Sealer if required) TOPCOAT WITH ANY FLEXIBILIZED DELTRON or GLOBAL TOPCOAT SYSTEM For additional information, refer to the appropriate topcoat systems product bulletin. Page 3 OC-1 Plastic Prep System Properties: Product SU4901 SUA4903 Packaged VOC Less Exempts (lbs./US Gal.) 0.05 5.95 SU4902 RTS Volume Ratio: As is Applicable Use Category Adhesion Promoter VOC Actual (g/L) 835 VOC Actual (lbs/gal) 6.97 VOC Regulatory (less water less exempt) (g/L) 835 VOC Regulatory (less water less exempt) (lbs/gal) 6.97 Density (g/L) 858 Density (lbs/gal) 7.16 Volatiles wt. % 97.4 Water wt. % 0.0 Exempt wt. % 0.0 Water vol. % 0.0 Exempt vol. % 0.0 Volume Solids (RTS) N/A N/A SQ. FT Coverage @ 1 mil (100% transfer efficiency) N/A N/A SU4903 RTS Volume Ratio: As is Applicable Use Category Adhesion Promoter VOC Actual (g/L) 834 VOC Actual (lbs/gal) 6.96 VOC Regulatory (less water less exempt) (g/L) 834 VOC Regulatory (less water less exempt) (lbs/gal) 6.96 Density (g/L) 875 Density (lbs/gal) 7.30 Volatiles wt. % 95.4 Water wt. % 0.0 Exempt wt. % 0.0 Water vol. % 0.0 Exempt vol. % 0.0 See material Safety Data Sheet and Labels for additional safety information and handling instructions. EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320 Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein. PPG Industries World Leaders in Automotive Finishes PPG Industries 19699 Progress Drive Strongsville, OH 44149 PPG Canada Inc. 2301 Royal Windsor Drive Unit #6 Mississauga, Ontario, Canada L5J 1K5 © 2011 PPG Industries www.ppgrefinish.com Part No. OC-1 8/11