- Rima

CONSULTING
CONVEYING
TRIMMING
STACKING
LOG STACKING
PALETTIZING
JOB OPTIMIZER
SERVICE
Stacking and palletizing behind coldset press
32p @ 35.000 cph
RIMA
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
Web Press
DGM Coldset ppress upp to 35.000 rph
p
Product Mix
Newspapers & Inserts for retailers
Post Press Configuration
The installation consists of :
• Flat belt delivery conveyors
• 2 x RS 36S compensating stackers with high infeed for coldset production equipped with
• Divert gate, stream aligner and squeeze
• Laser counter
• Upper bin with lift technology, servodrive
• Turntable with stack compression and synchronized servo pusher
• 400mm high bundles - compensated, compressed and counted
• Mosca strapping unit for single strapping
• RS 400 palletizing robot for two lines
Responsible Project Center
RIMA-SYSTEM Europe, Düsseldorf
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
DGM press 16-32p Tab, 35.000 rph
• Two deliveries for magazine
g
and tabloid sizes
• Short runs with changing formats, newspapers & retail products
• Conveyor line with floor conveying
• 2 x RS 36S Compensating Stacker with coldset option
• RS 400 palletizing robot for two lines
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
A bumpturn-flowturn combination redirects all products spine-leading to the RS 36S compensating stackers.
SYSTEM
RIMA
SYSTEM
Newspaper stacking and palletizing behind DGM press
The RS 36S stackers are equipped with
special non-marking belts and a special
gapper construction to avoid smearing of the
coldset products.
From the
F
th upper bi
bin, iindexing
d i fforks
k ttransportt
the wide and flimsy products safely to the
turntable. Equipped with a servo-turntable and
a servo-pusher the stacker can handle fast
press speeds and low stack heights equally
well.
well
RIMA
Newspaper stacking and palletizing behind DGM press
The loose bundles can optionally get a single strap before going to the palletizing robot.
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
Both stacking lines run into a single robot cell which then palletizes from two pick-up stations onto the pallets.
Equipped with multi-pickup
multi pickup stations for A3 and A4 the robot can receive stacks in all formats with the spine to the
side – the safest way to transport bundles. No turning of the bundle is necessary.
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
Working
W
ki simultaneously
i lt
l on the
th ttwo lilines ((even with
ith different
diff
t fformats
t on eachh liline)) th
the robot
b t iis also
l equipped
i d with
ith a slip-sheet
li h t feeder.
f d
Via the operator interface the printers can choose on which layers they want to have slip-sheets including bottom- and top-sheets.
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
The printers set up the palletizing jobs using PALETTI, the operator interface of the palletizing robot. In addition PALETTI
displays all the necessary information about product format, pallet setup and state of current job in realtime. It also collects
and evaluates all error messages to help improve the production process.
SYSTEM
RIMA
Newspaper stacking and palletizing behind DGM press
Total view of the robot cell with automatic pallet conveying system and pallet dispenser. A major challenge was to place the
complete equipment into the limited space available and leave the existing corridor for transport free.
free
SYSTEM
RIMA
RIMA
SYSTEM
rima-system.com
SYSTEM