OFFER No. 1103029 SPECIAL SALE One Complete

Transcription

O F F E R No. 1103029
Hamburg, 19 August 2011
M A N S A B
since 1969
SPECIAL SALE
for prompt descision
M. Schnittka e.K.
Wir bieten Ihnen – vorbehaltlich endgültiger
Bestätigung wie folgt an:
We offer you - subject to our final confirmation the
following:
Germanenweg
D-22455
20
Hamburg
Telefon (0049-40) 551 53 65
Telefax (0049-40) 555 42 86
@mail: [email protected]
@mail: [email protected]
--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
One Complete Margarine Processing Plant
for producing soft table margarine so as shortening
Capacity:
Up to:
3.000 kg/hour of soft table margarine. 80% fat.
4.000 kg/hour of Shortening
The capacity is variable from 1500-4000 kg/hour
The actual supply of both new and second hand equipment and parts are clearly stated and specified in the quotation.
N = New of factory
SH = Second hand
All second hand pieces of equipment will be fully refurbished and carefully mechanically tested before shipment.
We grant one year of warranty on all equipment quoted.
The stated capacities always depend on melting points, raw materials and recipes, and only stated before any packing or
filling systems.
The margarine plant will be automatically operated.
SECTION 100 – OIL IN-TAKE.
Also to be discussed is the possibility of a fat melting system, where
fat/butter blocks are melted in a stainless steel tank. In case, this quality is wanted
SECTION 200 – EMULSIFIER PREPARATION.
1 pc. 1500 litre vertical stainless steel processing tank for
emulsifier preparation.
Manufacturer:
INT
The tank is manufactured in stainless steel, AISI 304.
Plate type:
2B. (for food stuff products.)
Tank finish, inside:
All weldings polished, corn 180.
Tank finish outside:
All weldings brushed.
Design of tank:
-
N
50 mm Insulation at shell and bottom.
Heating jacket at bottom and 50% of shell.
Stainless steel cover with inspection man way
Flat slanting bottom.
3 pcs. stainless steel legs with adjustable feets.
1 pc . ø51,0 mm outlet in bottom. Incl. air operated butterfly valve.
1 pc . ø38,0 mm inlet in top.
Es gelten ausschließlich unsere Allgemeinen Geschäftsbedingungen (AGB) siehe Homepage www.mansab.eu.
Gerichtsstand und Erfüllungsort gilt für alle Beteiligten Hamburg als vereinbart.
Unsere Angebote verstehen sich freibleibend; vorbehaltlich einer endgültigen Bestätigung.
Geschäftsführer: Manfred Schnittka - Amtsgericht Reg.Nr. HR HH A 84036 - USt-IdNr.DE206941374
Bankverbindung: Commerzbank AG Hamburg KtoNr. 9 389 854 00 (BLZ 200 800 00)
-
1 pc. Level switch, incl. socket.
1 pc. PT-100 transmitter incl. socket.
1 pc. FH Scandinox agitator. Fixed speed. Mounted on foundation in top
1 set automatic regulating control equipment for the process tank.
Each set consists of:
- 1 pc. DN40 main stop ball valve. Manually operated.
- 1 pc. DN40 stop ball valve. Automatic operated.
N
1 pc. centrifugal pump. Equipped with heating jacket.
For transfer of emulsifier to the premix tank.
N
1 pc. of single filter. Equipped with heating jacket.
Manufacturer:
INT.
Strainer:
ø1,0 mm perforation.
N
1 set process valves for the emulsifier section.
SH
SECTION 300 – POWDER MIXER UNIT.
1 pc.
Type:
Powder Mixer with 80 ltr. funnel
SCPM –17/80:
The Powder Mixer is consisting of:
1 pc.
Self-priming centrifugal pump, FZM 17 D, 3 kW, 3 x 400 V, 50 Hz
Inlet 51 mm, outlet 51 mm, (DS or DIN standard)
1 pc.
Funnel, 80 ltr.
1 pc.
Butterfly valve, ø63 manually operated, type Alfa Laval
1 pc.
Butterfly valve, ø51 manually operated, type Alfa Laval
The mixer is built on a stainless steel frame standing on four sanitary
machine shoes. All parts in contact with the product are made of
stainless steel, AISI 316.
1 pc.
Bag Supporting Table
Type:
SC-SP
The table is designed as a plate with fittings permitting easy connection
to the funnel at 360° and 2 pcs. legs at the opposite end –
with adjustable machine shoes.
SECTION 400 – WATER PHASE PREPARATION.
1 set equipment for process water intake, consisting of:
SH
1 pc. manually operated ball valve for water.
1 pc. pressure gauge.
1 pc. filter.
1 pc. plate heat exchanger. Stainless steel frame.
No. of sec. 1.
For temperature treatment of the water for the water phase.
1 pc. manually operated ball valve.
1 pc. automatically operated ball valve.
2 pcs. vertical stainless steel processing tanks for
water phase preparation.
Capacity: 1500 & 2000 litre (approx)
Plate type:
SH
All weldings brushed in belts.
Design of tanks:
50 mm Insulation at shell.
Stainless steel cover.
Conical top.
1 pc. ø51,0 mm outlet in bottom. Incl. air operated butterfly valve.
2 pcs. ø38,0 mm inlets in top.
1 pc. manway in top.
1 pc. air venting branch with cap in top.
1 pc. CIP-cleaning turbine.
1 pc. Level switch, incl. socket.
1 set stainless steel weighing cells.
(Only to be installed on one water phase tank.)
1 pc. agitator. Fixed speed.
Mounted on foundation in top.
1 pc. centrifugal pump.
For transfer of water phase blend to the premix tank.
SH
1 pc. single filter.
Manufacturer:
Strainer:
N
INT.
1 set process valves for the water phase section.
N
SECTION 500 – PREMIX / BUFFER AND PASTERUZATION.
1 pc. 4000 litre vertical stainless steel processing tank
for emulsification of W/O emulsions.
Plate type:
All weldings polished.
N
Design of tanks:
Heating jacket at bottom and shell.
Flat slanting bottom or conical bottom.
Conical top.
1 pc . ø51,0 mm outlet in bottom. Incl. butterfly valve.
1 pc . manway in top.
1 pc . air venting branch with cap in top.
1 pc . CIP-cleaning turbine.
2 pcs. Level switch, incl. socket.
1 pc . PT-100 transmitter incl. socket.
1 pc . energy ball valve. Manually operated.
1 pc . Special designed agitator for margarine emulsions. 2-speeds.
1 set stainless steel weighing cells.
1 pc. separate frequency inverter built into a panel.
For transfer of emulsion from the premix tank to the buffer tank.
SH
1 set valves for the premix section.
N
1 pc . 4.000 litre vertical stainless steel processing tank for
emulsion buffer.
Plate type:
All weldings polished.
N
Design of tanks:
Heating jacket at bottom and shell.
Flat slanting bottom or conical bottom
Conical top..
1 pc . ø51,0 mm outlet in bottom. Incl. butterfly valve.
1 pc . manway in top.
1 pc . air venting branch with cap in top.
1 pc . CIP-cleaning turbine.
1 pc . Level transmitter.
1 pc . PT-100 transmitter incl. socket.
1 pc . energy ball valve. Manually operated.
1 pc . special designed agitator for margarine emulsions. 2-speed.
1 pc . separate frequency inverter built into a panel.
For transfer of emulsion through the pasteurizer.
SH
1 pc. single filter. Equipped with heating jacket.
Manufacturer:
FH S
Strainer:
N
1 set process valves for the buffer section.
1 pc. complete pasteurising unit plant .
Capacity: 4.000 kg/hour.
N
N+SH
The plant will be designed for pasteurising of margarine emulsions.
The unit will be built on a stainless steel bottom frame,
50x50x3,0 mm stainless steel profile pipe.
All necessary processing equipment, i.e. pumps, valves,
pipes and fittings will be pre-fabricated, and also electrical pre-wired.
The following main equipment is included in the pasteursing unit plant:
·
1 pcs. of pasteurizer. 100 % stainless steel.
- Manufacturer:
GEA/Alfa Laval/APV.
- Capacity:
4000 kg/hour.
- Temperature program:
Inlet temperature
+50 degr.
Past. temperature:
+82 degr.
Outlet temperature:
+45 degr.
Heating media:
Steam.
Cooling media:
+30 degr. cooling tower water.
Number of sections:
3.
Plate material:
AISI 316.
Rubber material:
NBR.
Connections:
2” mm dairy couplings.
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
·
1 pc. brazed heat exchanger for hot water.
2 pcs.stainless steel centrifugal pumps.
1 pc. GRUNDFOS water circulation pump.
1 pc. steam regulating valve.
1 pc. manometer.
1 pc. steam filter.
1 pc. water discharger.
1 pc. regulating valve for cooling water.
2 pcs. pneumatically operated ball valves.
5 pcs. manually operated ball valves.
1 pc. manual operated butterfly valve.
1 pc. pneumatically operated flow diversion valve.
1 pc. complete expansion set. Incl. automatic water top up.
(12 ltr. stainless steel vat.)
1 pc. stainless steel holding cell.
1 set necessary temperature and pressure transmitters.
1 set all necessary stainless steel pipes and fittings. Stainless steel AISI 304.
SECTION 600: CRYSTALIZATION SECTION
1 pc. high pressure piston pump
Manufacturer:
Gerstenberg & Agger or other
Type:
K2 or other
Capacity:
4000 kg/hour
Working pressure:
70 bar.
Power supply
9,0 kw.
N
1 pc. CIP-bypass pump. Incl. valve system.
N
1 pc. Crystallizer – SSHE
Manufacturer:
INT or Perfector
Type:;
4x105 or other
Capacity:
Up to 4.000 kg/hour of shortening
Up to 3.000 kg/hour of soft table margarine.
Working pressure:
Motor:
Valve types: Conical.
Droptank:
Water heater:
N
75 bar.
1 x 37,0 kw. (3x380 V)
Integrated in system.
New stainless steel water heater integrated in system.
Incl. new circulation pump, heating element and
PT-100 feeler. (Designed for heating up product when is
has been freezed, due to production stop for a certain
while, and also for heating up the knives, in order not to freeze to the rotor)
Cooling media:
Ammonia
No. of cooling syst.
One.
No. of cooling pipes
4 pcs.
Dim of cooling pipes:
Ø 105 mm
Requested cooling cap.: 95.000 Kcal per hour, by -20°C
CIP cleaning:
The perfector is prepared for CIP-cleaning.
1 pc. second hand Pinmixer (plasticator)
Manufacturer:
INT
Type:
Plasticator
Capacity:
14 litre.
Motor:
4,0 kw.
NEW
SECTION 700 – REMELT.
1 pc. 3.000 litre rectangular stainless steel processing tank
N
for re-melt
Plate type:
Stainless steel polished surface.
Design of tank:
Heating jacket.
Stainless steel melting grill.
1 pc. ø51,0 mm outlet in bottom.
1 pc. FH Scandinox agitator. Fixed speed. Large paddle.
1 set automatic regulating control equipment for the re-melt tank.
Consisting of:
- 1 pc. DN40 main stop ball valve. Manually operated.
- 1 pc. DN40 stop ball valve. Automatic operated.
N
For transfer of remelted product back to the buffer tank..
N
1 pc. single filter. Equipped with heating jacket.
Manufacturer:
FH S
Strainer:
1 set process valves for the remelt section.
N
N
SECTION 800 – UTILITIES.
1 pc. double hot water unit.
Manufacturer:
INT.
N
For making of hot water of 65 degr. for jacketed pipes and of 95 degr.
for jacketed tanks.
The water heater will be prefabricated and built as a skid mounted unit, comprising plate heat exchangers,
circulation pumps and control
equipment for making hot water.
The heater is steam heated, and designed as an open system.
The unit is built up on a common stainless steel frame and will appear
as a ready mounted unit which does not require any special foundation.
The unit consists of the following equipment:
2 pcs. plate heat exchangers.
2 pcs. circulation pumps.
2 pcs. complete expansion sets.
2 set complete steam control equipment
2 pcs. Thermo elements.
1 pc. Control panel.
SECTION 900 – CIP PLANT.
SH+N
ONE OFF COMPLETE PRE-FABRICATED SKID MOUNTED SEMI
AUTOMATIC CIP PLANT. BOTH NEW AND SECOND HAND EQUIPMENT.
THE PLANT WILL BE BUILT ON A STAINLESS STEEL BOTTOM FRAME, 100X50X3,0 MM STAINLESS STEEL
PROFILE PIPE. APPROXIMATELY UNIT SIZE: L 6500 MM – W 1800 MM – H 2250 MM
CIP capacity:
CIP lines: 1.
20.000 l/h.
The following main equipment is included in the price:
Ad 1:) CIP-TANKS.
4 pcs. of 750-1.000 litre vertical stainless steel CIP-tanks.
(Fresh water, Lye, acid, waste water.)
Plate material:
2B (used for the milk processing industry.)
Tank finish inside:
Weldings grinded to corn 180.
Design of tanks:
Inclining bottom
Stainless steel lid cover in top.
3 pcs. of stainless steel legs with adjustable feets.
1 pcs. of ø51,0 mm outlet in bottom.
1 pcs. of manway in lid cover.
2 pcs. of sockets for PH censor. (Only on two tanks.)
2 pcs. of socket for conductivity censor.
1 pcs. of socket for High Level.
1 pcs. of socket for Low Level.
Material dimensions:
Top:
Shell:
Bottom:
1,5 mm
1,5 mm
2,0 mm
Ad 2:) PUMPS, VALVES, OTHER CIP EQUIPMENT, ETC.
-
1 pcs. of plate heat exchanger.
2 pcs. of Conductivity censors.
1 pcs. of PH censor.
4 pcs. of Low levels censors. GEMS.
4 pcs. of High level censors. GEMS.
3 pcs. of PT-100 transmitters.
Ø12 mm.
2 pcs. of GRUNDFOS circulation pumps.
2 pcs. of dosing pumps. (acid + lye.)
2 pcs. of centrifugal pumps.
1 pcs. of steam regulating valve. 241-1.
DN20.
1 pcs. of PID regulator. 6493.
1 pcs. of steam reduction valve. 39-2.
DN20.
1 set. of steam trap, water discharger, etc.
DN20-DN32.
1 pcs. of automatically operated ball valve.
DN40.
3 pcs. of automatic 3-way seat valves. SRC.
Ø51,0 mm.
3 pcs. of automatic butterfly valves. LKB.
Ø63,5 mm.
4 pcs. of manual butterfly valves. LKB.
Ø38,0 mm.
1 pcs. of non return valve.
Ø38,0 mm.
5 pcs. of ball valves (service valves.)
DN32-40.
1 set. of All necessary pipes and fittings in order to pre-fabricate all
equipment in our workshop.
SECTION 1000-AMMONIA COMPRESSOR PLANT FOR KOMBINATOR
ONE COMPLETE SABRO REFRIGERATION PLANT.
SKID MOUNTED AS UNIT. (Or similar manufacturer)
TYPE:
SMC 108 S.
YEAR OF MAN.:
2010
CAPACITY:
110.000 KCAL/HOUR
N
EVAPORATING TEMP.: -20 DEGR.
CONDESING TEMP.:
+30 DEGR.
VOLTAGE:
3X380 V / 50 HZ.
THE PLANT EXSISTS OF THE FOLLOWING PARTS:
-
Piston compressor. (8 cylindres),
oil separator,
liquid separator
receiver
Control panel (new of factory)
Necessecary valves and pipes mounted internal on unit.
Internal electrical wireing on unit.
Incl. also automatic capacity regulating equipment.
ONE COMPLETE BALTIMORE COOLING TOWER.
Model:
VXC
Incl. Water circulation pump and pipes and fittings to be installed
from outside placed
cooling tower into inside placed compressor unit.
N
SECTION 1100 – PROCESS CONTROL SYSTEM.
- 1 pcs. off Control panel for the whole processing plant.
PLC model Siemens S7 315-dp
Built in one stainless steel cabinet.
N
Incl. 2 pcs. of weighing computers to be operated with the
water phase system and the pre-mix system.
Incl. recipe control system. For storage of 999 of different recipes.
The operating panel is a colour touch screen for easy operating
of system of the whole plant.
The whole plant is visual shown on the screen, and all process data
can be outputted.
Language: English
- 1 pcs. off Power section, incl. motor starters, frequency drivers.
N
NOT IN THE PRICE INCLUDED
SECTION 1200 – PACKING / FILLING…..OPTION ,
1 pcs. semi-automatic operated bulk filling machine.
(Bag in box filler)
Manufacturer:
FH S
Type:
Bulk filler.
Filling capacity:
1000-3000 kg/hour.
Filling stations:
1+1 (incl. two weigths)
Bulk size:
2-25 kg boxes. (can be adjusted.)
Weighing system.
Mettler Toledo ID3 system and
Incl.:
Stainless steel conveyers.
The bulk filling machine is designed to fill margarine in bulks
of shortening and table margarine.
When one box is going to be filled, you make the other box ready,
And when the amount has been reached, the valve automatically
close, and the automatic three-way valve switch to the other box,
which then will be filled, and so on ….
N
Total price section 1200
Preis auf Anfrage/ Price on request
SECTION 1300 – PIPES AND FITTINGS.
1 set stainless steel pipes and fittings and mounting parts
for the process.
N
Includes necessary parts for the installation of product pipes,
jacketed pipes and cable pipes
>From the cable tray to each machine belonging to the plant.
Cable trays are not included in this item.
All product contacting parts are manufactured in stainless steel
AISI 304 or AISI 316, and
Energy valves etc, are manufactured in brass, cast iron or steel.
All joints are welded where
Possible, and unions/couplings/flanges are used where it is necessary
for practical reasons.
In addition to pipes and fittings also necessary pipe holders,
fixing parts for floor and walls and similar pipe underpinnings are delivered.
All pipes and fittings etc. will be delivered in agreement with DS standard
for welding. Other standards on request.
The above does not include other parts than the parts already mentioned
and consequently not steel constructions like mezzanines, gangways,
platforms and the like.
We reserve the right to make any alterations necessary until final layout
has been established.
SECTION 1400 – FOB
Carefully packing and marking of all equipment. Incl. packing materials for
sea transportation. Packing of equipment in containers.
The price includes also free transport to any port in Germany
SECTION 1500 – INSTALLATION SERVICES…….Option , price is not included
One experienced supervisor for supervision of the installation..
Total number of weeks:
10,00
Working days per week:
6,00
Working hours per day:
10,00
The price includes travelling expences and daily allowances.
Accomodation will be paid local by the customer.
Three experienced Danish commissioning engineers for commissioning of
margarine processing plant. (Mechanically, PLC control system and
ammonia plant.)
Total number of weeks:
3,00
Working days per week:
6,00
Working hours per day:
12,00
The price includes all travelling expences and daily allowances.
Accomodation will be paid local by the customer.
Training of buyers operating personnel on Site.
Total number of days:
3,00
Price: included
SECTION 1600 – ENGINEERING.
Complete technical engineering support.
Building lay-out for placing of machinery.
Flowdiagrams
Drawings
Item lists
Spare part lists
Technical documentation. 2 sets to customer.
PRICEING
PROCESSING EQUIPMENT.
Section 100 Oil in-take
Section 200 Emulsifier preparation
Section 300 Powder mixing unit
Section 400 Water phase preparation
Section 500 Pre-mix / buffer & pasteurization
Section 600 Crystallization
Section 700 Re-melt
Section 800 Utilities
Section 900 CIP-plant
Section 1000 Ammonia compressor plant
Section 1100 Process control system
Section 1200 Filling / Packing system
Section 1300 Pipes and fittings
Not included
TOTAL PRICE SECTION 100-1300
ADDITIONAL SERVICES.
Section 1400
Section 1500
Section 1600
FOB
Installation services
Engineering
included
COMMERCIAL TERMS
Total project end price:
Terms of payment:
50% on signing the contract.
50% on Irrevocable letter of letter.
Terms of delivery:
FOB , Germany.
Time of delivery:
Approx. 14 weeks from confirmation of order, and receipt
Of down payment and L/C
Other terms:
General business conditions referred to 188A and addendum of 1987.
All second hand equipment will be totally overhauled and carefully
Tested before shipment.
All equipment remain our property until full payment has taken
place.
Hotel for field and commissioning engineers of good and
proper European standard for the whole installation and
commissioning period will be paid by the buyer
Breakfast and washing laundry included.
All travelling expenses by air-plane from Germany to final destination
And return for the supervisor and involved commissioning
Engineers are incl. in the total project price.
Daily allowances is included in the contract amount.
Site inspection will be made prior to start up the installation.
This is included in the price.
However factory lay-out has to be forwarded to our technical
department in order to issue machinery lay-out.
Subject to Force Majeure.
Subject to the goods being unsold or to changes in equipment
brands and manufactures.
Technical changing’s are allowed
Obligations of customer
The customer shall make sure that approved import licence of both new and
Second-hand margarine processing equipment has been settled.
The customer provide at its own expense all external media supplies such as:
cold and hot water, ice water, steam, compressed air, electricity, etc.
in order to get the plant running.
Generally the water supply shall be of a good quality. The End user will offer a water analysis for checking
The supervisor need clean area and free access to the rooms where the
equipment is going to be installed.
The customer will at his own expenses supply local workers for the process installation.
We suggest the following consumption of local workers:
6 pcs. welders. (Good qualified welders with TIG certificate)
6 pcs. fitters.
6 pcs. helpers.
The customer will at his own expenses supply and carry out all electrical
installations by local engineers and workers.
The customer will at his own expenses supply and carry out all service media installations by local engineers
and workers.
I.e. water, steam, air, ammonia, etc.
The customer shall at its own expense custom clear the supplies in any
country where the plant will be installed.
The customer shall at its own expense insure all the supplies
during transportation and the entire installation period.
The customer shall at its own expense deliver the following:
Buildings, steam boiler, air compressor, cooling plant for main water plant,
oil storage tanks
The customer will provide comprehensive protection and security during the entire installation period on
site.
Mit freundlichen Grüßen / With best regards
MANSAB
M.Schnittka

OFFER No. 1103029 SPECIAL SALE One Complete

Transcription

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