Valorization of the pulp of Argania spinosa L. Processing and
Transcription
Valorization of the pulp of Argania spinosa L. Processing and
215 Valorization of the pulp of Argania spinosa L. Processing and products Towards an optimized valorization of the Argan fruit Pioch D1., Buland F-N1., Pingret de Sousa D1., Palu S1., Benismail MC²., Mohktari M²., Larroque M3., Bastianelli D4., and Charrouf Z5. 1- CIRAD - UR 40 Génie des procédés - Bioraffinerie, TA-B40/16, 34398 Montpellier Cedex 5, France. Email : [email protected] 2- IAV- Centre de recherché d’Agadir, Maroc ; 3- UMR QUALISUD, Faculté de Pharmacie, Université de Montpellier 1, 15 Av. Charles Flahault 34000 Montpellier, France ; 4- CIRAD - UMR SELMET, Montpellier, France ; 5- Laboratoire de Chimie des Plantes et de Synthèse Organique et Bioorganique, Faculté des Sciences, Université Mohammed V-Agdal, Rabat, Maroc. Résumé Ce travail est axé sur la pulpe du fruit de l’arganier : technologie et produits potentiellement utiles. Un protocole a été développé afin de récolter des échantillons de fruits d’arbres sélectionnés, d’enregistrer les données biométriques et d’effectuer des analyses sur la pulpe. L’étude montre l’effet de la forme des fruits (fusiforme, apiculé, rond …) et de la maturation sur la composition chimique de la pulpe. Des essais pilotes ont montré que les étapes clés (séchage, dépulpage mécanique, fractionnement-extraction) peuvent être réalisées avec des équipements existants, malgré la variabilité de taille des fruits, dans le but de préserver les composants naturels. Cette étude exploratoire, financée par l’ADS (RARGA2) Maroc, laisse entrevoir plusieurs possibilités de valorisation de la pulpe : adaptation de la filière de production, sélection variétale, stabilisation par séchage solaire, exploitation des produits nouveaux à haute valeur ajoutée. Ces résultats montrent une voie pour le traitement et la valorisation optimisés de la totalité du fruit de l’arganier parallèle à l’exploitation de l’huile et d’aliments pour bétail. Mots clefs : mésocarpe argan, formes fruit, extraction, latex, huile pulpe, composition. Abstract This report focuses on Argan pulp: technical aspects and potentially useful products. A new protocol was developed, to collect either all ripe fruits of a given tree under similar conditions in spite of ripening lasting for weeks, or non-ripe fruits at different stages of maturity, recording biometric data, chemical analysis. This study points out the effect of fruit shape (fusiform, pointed, round….) and of ripening on the chemical composition of the pulp. Pilot trials showed that key steps (drying, mechanical depulping, and fractionation-extraction) can be carried out efficiently with readily available equipment, this in spite of large fruit variability, with the aim of preserving natural compounds. This exploratory study, funded by ADS (RARGA2) Morocco, shows an alternative for adding value to pulp: adapted organization of production chain, interest of varietal selection, stabilization by mild drying in a solar oven, and new high value products in addition to usual kernel oil and fodder; thus opening the way towards an optimized processing and valorization of the whole Argan fruit. Key words : Argan mesocarp, fruit shape, extraction, latex, pulp oil, chemical composition. Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 216 Introduction The Argan tree is important from the environment standpoint. Its current decline, caused by climate change, demography and overexploitation is expected to have drastic consequences on ecological, economical and human sides. This is why it should be protected and even planted again1. Nowadays, the Argan oil has become the principal product from economical point of view. The production chain is based on a single market which is driven, by changing customer habits in industrialized countries (cosmetics, health food). Thus, under present situation, in addition to improving the current production chain centered on kernel oil and fodder, it makes sense to expand our knowledge towards an alternative integrated valorization of all products of the Argan tree. Here reported results deal with the pulp, owing to its diversified chemical composition, although being much less investigated than Argan oil, [Charrouf 19902, 1991a3, 1991 b4, 20025, 20076 ; Chernane 19997; Fellat–ZarrouK 19878; Sandret 19579; Tahrouch 199810]; The susceptibility of the pulp to degradation by biological and chemical agents (water, air, Ceratite flies…) leds to pay attention to the whole production chain, from ripening and harvest. Thus preserving the natural compounds during the production chain with the aim of accessing to quality products has become a new challenge. The study focus (i) on technological aspects: key steps of harvest, depulping (pericarp / mesocarp separation), fractionation, extraction, and (ii) on potentially interesting products. It was necessary to improve our knowledge about the chemical composition of the pulp ie its evolution with ripening and the influence of fruit shape. 1- Materials and methods -2.1 Sample collection and preparation: To achieve our goals, a procedure was set and applied, allowing the collection of fruits at the same ripening stage for a given tree, in spite of the production period being spread over several weeks. In fact fruits were considered ripe when falling on the ground and were collected daily for 2-3 weeks on a polyethylene film placed under the tree in order to avoid contact with soil and limit degradation by insects or micro-organisms. Daily harvested fresh fruits were then counted, and size and pulp / nut ratio after manual depulping were measured on a representative sample. The pulp fraction was then dried or frozen and stored until chemical analysis. This protocol was applied to trees selected on the basis of fruit shape. For accessing to lots of fruits at various stages of maturity, all fruits of a given tree were collected on the same day, either on the ground or in the tree, considering the following groups: almost ripe, intermediate and unripe, as being respectively those close to falling but not yet fallen (based on color), turning color green-yellow, still green. Above procedure was applied for analytical purpose; for testing alternatives to current production chain which is based on sun drying prior to manual depulping, and to allow fractionation of pulp as a fresh product, daily harvested lots of whole fruits were stored at 4°C either as fresh fruits, or after stabilization. This last was achieved under mild conditions through drying in a solar tunnel ventilated with a fan, and made of PE film to avoid direct contact with sun light and subsequent degradation. Several tens of kilos were collected this way for further technological investigation (influence of storage conditions, of drying stage, mechanical depulping and fractionation). Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 217 A total of 14 trees of the experimental conservatoire field at IAV Research Center in Agadir, free of non statistical collection of fruits by goats and sheep, nor by harvesters, were selected, localized with GPS and classified according to fruit shape. In all, this sample collection organized in late spring gave access to a large number of typed samples, from 1kg for analytical purpose, up to 10kg for technological trials, as summarized in table 1. Table 1: Typed lots of Argan fruits obtained for analysis and technical trials Processing trials Ripening Parameters investigated Oil extraction depulping Chemical composition Type of samples collected Ripe fruits Fresh half dried dried Ripe almost ripe medium unripe Fruit shape Pulp contamination Preservation Chemical composition Environment Storage conditions spherical pointed elongated Harvest from tree or ground Ceratite infested Goat-free field close sheepfold Fresh 4°C Fresh -18°C Half dried 4°C Dried 4°C 2.2 Analytical procedures: The water and volatile matter content were estimated by addition of different losses: exuded liquid during travel, weight loss by stabilisation and determination of residual water and volatiles matters content. The stabilization was made by drying with U.T.A. dryer at 40°C. The residual water content was measured in accordance with ISO 665: 1997 Norm. 5 g of stabilized sample were grinded and put in steam room at 103°C. The extraction of volatile compounds was performed in HeadSpace (SPME): in Glass bottle corked by aluminum foil, with a fiber of Polydimethylsiloxane / Divinylbenzene (PDMS/ DVB) conditioned 30 min at 260°C before first use. 3 g of green, yellow or brown fruits’ pulp were taken. The pulp was cut into small pieces. Several tests were conducted to optimize the protocol. Increasing temperature of 70 to 90°C improves results, giving greater sensitivities. Finally, the extraction of volatile compounds was made by heating samples at 90°C for one hour. It is important to note that the temperature of the head space was 49°C and within the solid (pulp) was 57°C. In the end of volatile compound’s adsorption on the fiber, desorption is thermally made (2 min at 260°C) in the injector of GC coupled to a mass spectrometer. Four types of solvents were used for extraction: - Water: Aqueous extract was obtained in ebb at 90°C. It was used for sugar’s measurement and identification. The separation and determination were performed by HPLC with Au electrochemical detector. - Hexane, dichloromethane and methanol: Extraction made in series by ebb solvent to the previous extraction’s remnant (hexane, then dichloromethane, then methanol) with soxhlet’s equipment. The samples were introduced in an extraction cartouche of cellulose and put into the soxhlet. The solvent in the system was heated from the balloon and the vapor condensated by distillation, dropping into the soxhlet and once the liquid reached the overflow level, a siphon aspirated and unloaded it back to the distillation flask, carrying the extracted analytes into the bulk liquid. This operation was repeated until complete extraction was achieved. - Hexanic extract: The lipidic and polyisoropenic fractions (apolar fraction) were obtained by precipitation with methanol. 2 ml of hexanic extract were filtered and 0,2 ml of methanol KOH 2M were added for precipitation. The mixture was put in a vortex and filtered. The identification was performed on 2 µl of extract by GC-MS. Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 218 - The dichloromethanic extract was diluted in 50 ml of dichloromethane and 2 µl were used for GC-MS analysis. Non-extractibles matters measured were ash, cellulose and lignocellulose content of pulp. Figure 1 gives the laboratory protocol for pulp fractionation. Figure 1: Laboratory protocol for pulp fractionation Results 3.1- Influence of fruit shape and ripening: This study shows the effect of fruit shape (fusiform, pointed, round….), and of the degree of ripening on the chemical composition of the pulp. The daily collection of fruits on the polyethylene film was strongly dependent of the date (because of variation of weather conditions) as shown in Figure 2. In fact the average fruit weight and the number of fruits fallen during one day, may vary similarly or not depending also on the considered group (fruit shape). Regarding biometric data, the fruit shape parameter -ratio length/diameter- 2.12 and 1.8 respectively for pointed and round shapes was very close to those found by [Chernane et al. 2000; Zahidi 2004; Maallah 199211]. The standard deviation of diameter and length over the collection time within fruits collected on a given is in the range of 1,8 mm for diameter and 2,8 mm for length. Regarding the composition, the percent of pulp in fruit (dry pulp weight) varies according to the shape: pointed (apiculé) 23.8%; elongated (fusiforme) 18.8%; round 16.7% with a relative variation within groups of trees producing fruits of same shape in the range of 20%, but only 10% of relative variation during harvest period for a given tree (Fig. 3) Figure 2 : Nbre of fallen fruits daily and average individual fruit weight for 3 selected trees Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 219 Figure 3: Progress of pulp’s percentage in tree 04’s fruit Several fractions were extracted from above pulp samples using a panel of methods and of solvents according to procedure detailed in figure 1. The volatile fraction obtained by SPE showed lactones (decanolactone), decenal, unsaturated hydrocarbons, all known as components of aromas. Next fraction is the sugars in aqueous extract; during the ripening period total sugars vary from 3.0 to 16.7% for round fruits, while it may account for up to 23.8% vs fruit shape. Thus sugars content could be taken as markers of ripening stage to determine harvesting date. Then the non polar extract obtained with hexane (Table 2) makes up to 12% dry weight (dw), as does Argan oil in the seed. Here this extract contains polyisoprene but also lipids. These lipids account for 4.8 to 5.7% depending on fruit shape and may vary of 10-20% during ripening. The study also confirmed the peculiar fatty acid composition of this pulp oil, being almost independent of fruit shape (Table 3). The second fraction of the hexane extract, polyisoprene, also mentioned in literature [Battino 192912; Fellat Zarrouck 198713], increases from 2 to 3.6% vs ripening, the maximum being measured just before falling, but also strongly influenced by fruit shape (0.8 – 2.7%) maximum for round fruit. Table 2: Hexane fraction vs ripening and fruit shape Pointed ripe Fusiform ripe Round ripe Round almost ripe Round medium Round almost ripe Lipids (%p/dry pulp) 5,6 4,8 5,7 8,3 6,7 8,0 Polyisoprene (%p /dry pulp) 0,81 0,66 2,7 3,6 2,0 2,6 Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 220 Table 3: Fatty acid composition of pulp lipids 4 shapes Bibliography Lauric C12 :0 0 – 1.6 - Argan oil (this work) - Palmitic C16 :0 23.7-25.7 18-31 10-15 Palmitoleic C16 :1 2.5- 3.4 1-3 - Dioctyladipate 0.93 - - 15-méthyl hexadecanoic 0 – 2.7 - - 4.2 – 5.6 2-7 - Oleic C18 :1 13.1-15 3-42 43-50 Linoleic C18 :2 28.4 - 31.9 3-23 28-36 Linolénic C18 :3 12.5-12.8 0,4-5 - Arachidic C20 :0 1.2 – 1.9 1 - 13-Docosenoic C22 :1 0 – 1.0 - - 2.4 - 3.3 - - StearicC18 :0 Lignoceric C23 :0 Last, the CH2Cl2 extract of pulp defatted with hexane contains bioactive compounds like amyrin, lupenylacetate, pyrocatechol; 35 compounds were identified by GC-MS (6 previously reported) and evolution vs ripening was noted, thus exemplifying the possibility of adapting the harvest time depending on the goal. Finally the cake after having extracted above fractions, still contains proteins (as N total), up to 10%, 25% variation vs ripening or shape and fibers with no influence of shape, but suffering 30% variation during ripening, all these components giving a value to the solid as animal feed influenced, by ripening and shape. This should lead to select varieties based on morphological and chemical characters. Pilot trials at 5 kg scale, showed that key steps -drying, mechanical depulping and fractionationextraction- can be carried out efficiently. These steps can afford the large biometric variability of fruits, even without sophisticated equipments, while preserving product quality. It should be noted that this new use of the pulp would require an adapted organization of the production chain, from harvest, and would need appropriate varietal selection. 3.2 Processing trials at 10kg pilot scale The use of a simple device comprising an horizontal cylinder serving as a mesh sized to retain depulped nuts fitted with a rotating knifes at variable speed allowed a low ratio of broken nuts as low as 0.2 and 0.7% fresh weight respectively with fresh and dried fruits (Table 3). This leaves open both the options of processing fresh fruits or stabilized fruits that could afford a longer storage time compared to the first option. This very low ratio of broken nuts should lead to high quality Argan oil after subsequent breaking of separated nuts prior to extraction in screw press as currently done, Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 221 although this was not tested because out of the scope of this explorative work. The yield of depulped fruits in the range of 70% is only indicative here, because of the high dead volume of the equipment in comparison to the relatively small size of fruits available for each trial; this yield could be augmented by adjusting residence time of fruits and/or recycling of fruits if necessary. The water content of fruits was found a key parameter, to be optimized in conjunction with stabilisation option: partial drying in sun tunnel, complete drying in an electrical loop or fresh fruits stored at 4°C. Worth noting that mechanical depulping did work in spite of fruit heterogeneity as mentioned in the biometry section, although these few trials did not allow testing a very large panel of fruits, including variable mechanical resistance of nuts known to be a key parameter when processing palm kernels for example. Based on our expertise in this last field, it is reasonable to expect mechanical processing of nuts be possible, although requiring a large, fully dedicated multidisciplinary study. Table 3: Pilot trials for mechanical depulping at 10kg scale vs type of stored fruits Type of fruit Water content (%) Fresh 75 Partly dried 66 Dry 16 Depulped (%) 70.5 71.3 69.2 Broken nuts (%) 0.2 3.7 0.7 Not depulped (%) (to be recycled) 29 25 30 Conclusions The peculiarity of Argan tree-sessile fruits and harvest period spread over several weeks- led to set an adapted method, for collecting all fruits of a given tree at same ripening stage, while preventing extensive degradation of pulp. This procedure for collecting representative samples is now available for performing extensive research work, with the aim of characterizing the diversity of trees and fruits. This study confirms the effect of fruit shape and degree of maturity on the chemical composition of pulp, parameters rarely considered to date, although of prime importance in view of an improved valorization of the whole fruit. This will lead to selecting trees, including characters linked to harvest and processing aptitude of fruits, from chemical composition to mechanical properties, in addition to resistance to Ceratite fly for example. In view of achieving our goals, the processing trials have show the possibility of mechanizing several steps, although much more work would be necessary to set successfully a new production chain, achieving fractionation of pulp components while producing high quality Argan oil, as a important product, among others addressing a wider panel of markets. Complementing previous reports, a panel of potential derived products has been highlighted: flavour; bioactive molecules; pulp oil; latex; all suitable for industrial applications. It should be mentioned that these valuable extracts represent a portion at least equivalent to the kernel oil on a weight basis (Argan oil) which can be still extracted by the usual processes. Then, other components (cellulose, hemicellulose, sugars, proteins…), which make the main part of the pulp (on weight basis), would still remain available for feeding local goats and sheep, owing to their high nutritional value. Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011 222 Applying above concepts would lead to a “biorefinery” devoted Argan tree, definitely strengthening the production chain, which does not look to be sustainably implemented yet. A. spinosa makes a specific agro-sylvo-pastoral system in Morocco, from both environmental and social stand points. Domestication -adapted cropping system and production chain- would bring new opportunities of sustainable development, while contributing to the preservation of this species. Aknowledgement ADS–Morocco for funding in part of this research work (ARCADI project) under RARGA2, as well as CIRAD, Agropolis-International and IAV-Agadir. Dr Jean-Claude Dumas, UMR QUALISUD and Dr Frédéric Bonfils, UMR IATE both of CIRAD (Montpellier) and Dr Thierry Doco, INRA-Montpellier, respectively for their help in processing trial, plyisoprene and sugar analysis; Dr Hicham Harhar, Université Mohamed V, and Drs Miloudi Hilali and Badr, formerly students at IAV-Agadir for their help in daily harvesting of fruits References 1 Battino M.,1929, Recherches sur l’huile d’argan et sur quelques autres produits de l’arganier. Thèse de doctoract en Pharmacie, Paris, 1929. Librairie le Français (Paris), 132p. 2 Charrouf Z., Fkih-Tétouani S., Rouessac F.,1990, Occurrence of Erythrodiol in Argania spinosa , Al Biruniya, 6, (2), 135, 3 Charrouf Z., 1991,Valorisation d’Argania spinosa (L.) Sapotaceae : Etude de la composition chimique et de l’activité biologique du tourteau et de l’extrait lipidique de la pulpe., Thèse Sciences, Univ Mohammed V, Rabat , 4 Charrouf Z., Fkih-Tétouani S., Charrouf M., Mouchel B.,1991, Triterpènes et stérols extrait de la pulpe d’Argania spinosa (L.) Sapotaceae. Plantes médicinales et Phytothérapie, XXV, 2-3, 112117,. 5 Charrouf Z. and Guillaume D., 2002, Secondary metabolites from Argania spinosa (L.) Skeels. Phytochemistry Reviews,1: p. 345-354. 6 Charrouf, Z., Hilali M., Jauregui O., Soufiaoui M. and Guillaume D., 2007, Separation and characterization of phenolic compounds in argan fruit pulp using liquid chromatography–negative electrospray ionization tandem mass spectroscopy. Food Chemistry 2007. 100: p. 1398–1401. 7 Chernane, H., Hafidi A., El Hadrami I., Ajana H.,1999, Composition phénolique de la pulpe des fruits d’arganier (Argania spinosa L. Skeels) et relation avec leurs caractéristiques morphologiques. Agrochimica, 43: p. 137-150. 8 Fellat-Zarrouk K., Smoughen S. and Maurin R., 1987,Etude de la pulpe du fruit de l’arganier (Argania spinosa) du Maroc. Matière grasse et latex. Actes Inst. Agron.Vét.,7: p. 17-22. 9 Sandret F., 1957, La pulpe d’argane, composition chimique et valeur fourragère: variation en cours de la maturation. Annales de la Recherche Forestière ao MAroc, p. 152-177. 10 Tahrouch S., Rapior S., Bessière J.M. and Andary C.,1998, Les substances volatiles de Argania spinosa (Sapotaceae). Acta Bot. Gallica, 145: p. 259-263. 11 Projet UE/MEDA/ADS, 2009, appui à l’amélioration de la situation de l’emploi de la femme rurale et gestion durable de l’arganeraie dans le sud-ouest du Maroc contrat N° AR05A061P704, rapport final, 12 K. FELLAT-ZARROUCK,S.SMOUCHEN 2 MR.MAURIN, 1987, Etude de la pupe du fruit de l’arganier (Argania Spinosa) du Maroc Matière grasse et latex, Actes Inst. Agrom ? vet. Vol 7, 17-22, (314). Actes du Premier Congrès International de l’ Arganier, Agadir 15 - 17 Décembre 2011