Triad AFD
Transcription
Triad AFD
Triad AFD Air Filtration Device Operating Instructions (ENG) MODELS: 1.007-902.0 From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer 86402200-B 02/29/16 Machine Data Label Overview The Triad AFD (Air Filtration Device) improves healthful air quality, removing particulates including mold and spores. Warranty Registration Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://www.prochem.com/WarrantyRegistration.aspx For customer assistance: 1-800-444-7654 2 86402200 Operators Manual - Triad AFD ProChem Table of Contents Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4 Safety HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 5 Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 7 Operations Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 8 Installing AFD on the Triad Thruster Fan . . . . . . . . 10 Back Draft Prevention . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 11 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . . . 13 86402200 Operators Manual - Triad AFD ProChem 3 How To Use This Manual This manual contains the following sections: • • • • • How to Use This Manual Safety Operations Maintenance Suggested Spare Parts The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. Model: Date of Purchase: The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: • • Filter Replacement Cleaning NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower right corner of the front cover. Serial Number: Dealer: Address: Phone Number: The following symbols are used throughout this guide as indicated in their descriptions: Sales Representative: The model and serial number of your machine is located on the back of the machine. 4 86402200 Operators Manual - Triad AFD ProChem Safety HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. 86402200 Operators Manual - Triad AFD ProChem 5 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques –AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort. ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une détérioration du produit ou des biens immobiliers. POUR VOTRE SÉCURITÉ: ce signe permet d’identifier les mesures de précaution à prendre pour assurer un bon fonctionnement du matériel. Rendre compte immédiatement d’une défaillance ou d’une détérioration de la machine. Ne pas utiliser la machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant certains dangers potentiels pour l’opérateur de la machine. L’opérateur doit être absolument au courant de ces dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les mesures nécessaires pour former le personnel opérateur. POUR VOTRE SÉCURITÉ: NE PAS MANOEUVRER LA MACHINE: Lorsqu’on n’est pas expérimenté ou qualifié. Lorsque le guide d’utilisation n’est pas été lu ou compris. Dans des zones inflammables ou explosives. Dans des zones où des objets peuvent tomber. LORS DE L’ENTRETIEN DE LA MACHINE: Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées fabrique homologuées. 6 86402200 Operators Manual - Triad AFD ProChem Safety Safety Label Locations NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid Label, Warning AFD 8.633-799.0 86402200 Operators Manual - Triad AFD ProChem 7 Operations Technical Specifications ITEM SPECIFICATION Weight Length Width Height Construction Duct Inlet Connection 25.0 lbs. 25.25” 20.25” 12” Durable Rotomold Body 12” Diameter Flex Duct 1st Stage - 1” Pleated 2nd Stage - 1” Pleated Filters 2nd Optional Stage - 1” Activated Carbon 3rd Stage - 2” HEPA Triad Air Flow Rate 450 CFM with filters at 1.48 amps Height Width 8 Length 86402200 Operators Manual - Triad AFD ProChem Notes 86402200 Operators Manual - Triad AFD ProChem 9 Operations Installing AFD on the Triad Thruster Fan Back Draft Prevention 1. Remove all cords and ducting from fan's top intake nozzle. 2. Check all seals and gaskets for any damage. If required, only replace with Prochem factory parts. 3. Lift the AFD over the Triad fan. 4. Catch the fan's top intake flange with the AFD's 2 housing retention tabs, and let it rest on top of the fan. 5. Tighten the AFD's securing knob until the knob's ball is tightly under the fan's intake flange. NOTE: Attaching duct to the AFD intake is the same as attaching it to the Triad's intake. NOTE: Cords can be stored around the intake nozzle of the AFD, like the Triad. Leave enough slack so the upper housing can be removed easily to change the filters. Exhausting too much air from a space with Open Combustion Devices ( e.g. furnace, fireplace or water heater) can cause those devices to back draft. This can contaminate the space with potentially fatal gases. Évacuer trop d'air d'un espace avec des appareils à combustion ouverte ( p ex., fournaise, foyer ou chauffe-eau) peut entraîner un refoulement de ces appareils. Cela peut contaminer l'espace avec des gaz potentiellement mortels. Use the fan as a filtering unit only. Exhausting no air from the space and thus causing no negative pressure or back drafting. 6. Switch Triad air mover to the 'on' position. OR 7. Remove the 'Containment Plug' from the inlet of the AFD. Exhaust a very limited amount of air, which does not cause back drafting. 8. Adjust the 'Restrictor Plate Assembly' if operating the AFD in a negative air ducting situation. If operating in an open room or if controlling airflow is not desired remove the 'Restrictor Plate Assembly'. The intake of the AFD has a rotating air flow limiting device. 9. Prior to moving or transporting the AFD the containment plug should be re-installed. To do this, while the air mover is still operating install plug into inlet neck of the AFD. The suction of the air mover will pull the plug into the neck. This will seal the collected contaminants within the AFD during transit or relocation. OR Direct one or more outlet ducts from the fan to the room with combustion devices. This will positively pressurize the room, thus preventing back drafting. When exhausting air from a space, always check Combustion Devices with the fan running to guarantee that back draft prevention measures are working. En évacuant l'air d'un espace, toujours vérifier que le ventilateur des appareils à combustion ouverte est en marche pour garantir l'efficacité des mesures de prévention antirefoulement 10 86402200 Operators Manual - Triad AFD ProChem Maintenance Filter Replacement 1. Remove any cords wrapped around neck of AFD 7. Replace the clogged filter(s) with new filter(s) with the air flow directional arrows on the filters pointing down. NOTE: When conditions necessitate the use of activated charcoal, the Charcoal Filter should be installed directly downstream of the stage #1 filter. The filters will have captured potentially dangerous mold spores that may have been in the air in the disaster restoration and remediation environment. Follow all standards and recommendations found in IICRC S500 and IICRC S520. Les filtres auront capturé les spores de moisissures potentiellement dangereuses qui pourraient être en suspension dans l'air dans l'environnement de remise en état après un désastre et de restauration. Suivre toutes les normes et recommandations trouvées dans IICRC S500 et IICRC S520. 2. Unlatch and remove the upper housing. 3. Flip the upper housing over. 4. Rotate the 4 filter retention tabs to clear the filters. 5. Remove the stage 2 filter, then the stage 1 filter. 6. Wipe out upper housing with disinfectant. 8. Rotate the 4 filter retention tabs to hold the filters in place. NOTE: The AFD is designed to make the expensive HEPA filter last as long as possible by running the air through the pre-filters first. The upper housing’s prefilters will be replaced more frequently than the HEPA filter. 9. Rotate the 8 filter retention tabs on the lower housing to clear the full HEPA filter. 10. Remove the full HEPA filter from the lower housing. 11. Wipe out the lower housing and the seal with disinfectant. 12. Insert a new HEPA filter into the lower housing with the air flow directional arrows on the filter pointing down. 13. Rotate the 8 filter retention tabs on the lower housing to hold the HEPA filter in place. 14. Place the upper housing on top of the lower housing and latch in place. 86402200 Operators Manual - Triad AFD ProChem 11 Maintenance Cleaning Perform after each job. 1. Dispose of all filters properly as per IICRC S520. 2. Disassemble the AFD and clean thoroughly as per IICRC S520. NOTE: The rotomold halves of the AFD can be sprayed with water since the AFD contains no electronics or other components that can not be wet. 3. Towel dry parts or allow parts to air dry. 4. Install new filters. 5. Re-assemble AFD. 6. Place clean AFD into a bag and close bag until next use. 12 86402200 Operators Manual - Triad AFD ProChem Maintenance Cleaning Perform after each job. 1. Dispose of all filters properly as per IICRC S520. 2. Disassemble the AFD and clean thoroughly as per IICRC S520. NOTE: The rotomold halves of the AFD can be sprayed with water since the AFD contains no electronics or other components that can not be wet. 3. Towel dry parts or allow parts to air dry. 4. Install new filters. 5. Re-assemble AFD. 6. Place clean AFD into a bag and close bag until next use. 12 86402200 Operators Manual - Triad AFD ProChem Suggested Spare Parts PART NO. DESCRIPTION 98409300 SET, 10 HEPA FILTER 98409550 SET, 12 STAGE 1 FILTER 98409540 SET, 12 STAGE 2 FILTER 86341690 86161800 86338000 86336580 86336590 FILTER, CARBON ACTIVE, 16 X 16 X 1 LATCH, CONCEALED KEEPER PLUG, CONTAINMENT SEAL, UPPER SEAL, LOWER SERIAL NO. FROM 86402200 Operators Manual - Triad AFD ProChem NOTES SOLD IN SETS (10) SOLD IN SETS (12) SOLD IN SETS (12) OPTIONAL 13