Committed to Sustainable Development

Committed to Sustainable Development
Floors to match your imagination
Committed to Sustainable
Introduction from the President
As a group built on pioneering brands and companies, Gerflex, Taraflex and Mipolam, Gerflor
recognizes the importance of being proactive and creating new ways to achieve sustainable
development.
Gerflor ranks among the world's leaders in PVC flooring and for over a decade has invested heavily
to ensure continued growth and environmental sustainability.
Through our innovative and creative approach, we have worked hard to develop more and more
environmentally friendly PVC floor coverings.
Our forward thinking board of directors are deeply involved and committed to producing
environmentally sustainable products. Some twenty years ago they made a strategic decision which has
been marked by the following achievements:
ISO 14001 certification of our industrial sites
The eradication of all heavy metals from our manufacturing processes
The increasing use of recycled raw materials
Recycling of our post manufacturing waste
Founding member of the AgpR
Member of the US Green Building Council
Founding member of the HQE® approach (High Quality Environment) in France
Active involvement in Vinyl 2010
Gerflor floor coverings are nearly 100% recyclable at the end of their life cycle, which may earn
credits towards green buildings certification from internationally recognized environmental
programs
We are working together in partnership with many key players within the industry including our
customers to continuously improve our sustainable processes and are pleased to offer you a
detailed overview of the activities we have undertaken to promote this approach.
Bertrand Chammas
Chairman and CEO
Tarare manufacturing plant
AgPR
Development
Life Cycle Analysis
An assessment methodology designed to measure the environmental
impact of all building materials throughout the full life of the product
All the key life cycle stages are measured and assessed
to provide a complete picture
Raw materials
Production
End of life
Life Cycle Analysis
Transport
Use
Installation
Life cycle analysis can provide an accurate picture of the environmental impact of floor coverings expressed in
terms of the use of energy resources and assessed environmental impacts in accordance with the ISO 14040
standard which allow like for like assessment of varying materials.
With a view to sharing these results, Gerflor is working with other European manufacturers, and is actively
involved with ERFMI (European Resilient Flooring Manufacturer Institute) in preparing LCA data sheets.
Démarche
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Gerflor PVC Floors: proven technical
resources for
Economy and easy maintenance
In keeping with our environmental approach and
reducing the use of chemical cleaning agents, our R&D
laboratory has consistently worked towards improving
the cleanability of our products by developing specialist
surface treatments.
All our products are now factory treated with
polyurethane (PU, PUR, PUR Protect®, Sparclean®,
Protecsol®) and offer:
• Reduced use of strippers and polish treatments
(NB: Protecsol® and PUR Protect® offer a no polish
for life solution for the full life of the product)
kg
1.2
Average amount of Chemical Cleaning Agents
used per annum per sqm
1.1 kg
0.8
0.4
0.2 kg
0
Non treated product
Gerflor Protecsol
treated product
• Reduced use of detergents
• Reduced water and energy consumption
ecsol® the first UV
Gerflor Initiative: Prot
rface treatment
cured polyurethane su
for polish/wax
- eliminates the need
e of the product
throughout the lifetim
age.
- reduces chemical us
Sustainable installation
Gerflor floors are environmentally friendly to install.
• All recommended acrylic adhesives are solvent free
• Site waste and all used materials are fully recyclable
stainable
concepts promoting su
t
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pr
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In
Gerflor
:
development, such as
moval,
- Attraction™:
sy installation, clean re
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• no adhesives re
easy to recycle
or covering
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llation over existing flo
sta
in
sy
ea
d,
ire
qu
re
• no adhesives
performance - conserving precious
a sustainable future
Hygienic floors
Gerflor floors are easy to maintain and offer a fully hygienic solution for all areas:
• Inhibits the growth of mould and mildew
• Water proof
• Non-porous
Seams can be welded and coved to form an integral skirting to ensure easy,
hygienic maintenance.
®
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Safety
Fire behaviour
PVC floorings are inherrently fire safe because:
• PVC does not readily burn
• PVC floors are self extinguishing: they cease to burn once the source of combustion is removed
Acoustic and comfort performance
In order to provide underfoot and acoustic comfort for users, Gerflor offers a comprehensive range of acoustic flooring to
ensure:
• underfoot comfort: provides anti-fatigue, muscle support and energy return ideal for areas where users stand for long
periods
• acoustic comfort from 17-18dB sound insulation. Tests have shown that Gerflor's unique VHD (Very High Density)
foam backing reduces impact noise transmission by up to 10 times when compared to solid floors.
Slip resistance
In keeping with all local and international standards, Gerflor has
a full range of slip resistant floorcoverings designed to minimise
the chance of slip accidents and litigation. All comply with the
DIN 51130 standard and pendulum test results. For areas
where high levels of contamination are likely to be present e.g.
an industrial kitchen, Gerflor also has a range of R11 rated
safety floors.
Gerflor: investing in new raw materials
building a sustainable
Our global approach spans the entire business, from top management, through
to marketing, R&D, production, quality control, customer services and sales has
resulted in Gerflor attaining ISO 14001 certification for our industrial sites.
Environmentally friendly raw materials
Elimination of heavy metals
Aware of the effects on the environment, Gerflor has
excluded the use of all heavy metals for over a
decade including:
- Lead
- Cadmium
- Tin
These metals were replaced by calcium and zinc
based stabilisers, which have a limited impact on
the environment.
Reduction of VOCs
Gerflor is actively participating in European efforts to
implement standards on “air quality inside buildings”,
and offers products that comply with the most
stringent requirements.
The results obtained are below the threshold
requirements of the pr EN 15052 standard.
VOC emissions - St Paul manufacturing plant Production site Nr1 within Gerflor
in tonnes
Withdrawal of solvent based inks
When solvents evaporate into the atmosphere,
they trigger chemical reactions that reduce the ozone
layer essential for filtering the sun's rays and a major
contributor to climate change.
Given this major environmental hazard, Gerflor uses
water-based inks in its designs.
Phthalates
Gerflor only uses EU approved plasticisers and has
excluded all BBP and DEHP phthalates from its production processes due to concerns raised over their
long term safety.
Gerflor PVC floors are inert and have no impact on
health and the environment.
1400
Phtalates usage - Gerflor group
in tonnes
1200
12000
10000
8000
6000
4000
2000
0
1000
800
600
400
200
DEHP
2002
2003
0
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
Environmentally friendly production processes
Preservation of water resources
The implementation of a closed-loop cooling system has
substantially reduced our water consumption.
Water consumption - Tarare manufacturing plant
Water 40
consumption
(in m3)
30
per tonne
produced
20
10
0
1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Air protection
Our production lines are
equipped to treat all
emissions prior to being
released.
2004
2005
BBP
2006
and production processes,
future
Industrial waste management
Reduction of energy consumption
Industrial waste management is an integral part of our
daily environmental action plan.
We collect all our waste (ultimate waste,
chemical products, paper, carton, metal
scrap, etc.) and ensure that it is clearly
identified and sorted for either re-use or
disposal.
We also recycle nearly 100% of our post
manufacturing waste in new production runs.
Gerflor's manufacturing processes are designed to
optimise energy usage and have resulted in continuous year on year reductions in energy consumption.
Energy consumption - Tarare manufacturing plant
KwHr/tonne produced
1000
900
Post manufacturing waste recycled
800
100%
95%
700
90%
85%
80%
75%
600
2000
2001
2002
2003
2004
2000
2005
Transport
Unlike many other floor coverings, PVC floors are light,
and consume less energy during transportation.
Moreover, Gerflor prefers to use local raw material and
logistics suppliers to help reduce tranport costs and
minimise the impact upon the environment.
In addition, Gerflor has installed videoconference
facilities in all its major subsidiaries and uses the
technology to help minimise environmentally costly air
travel between sites and offices.
2001
2002
2003
2004
2005
Selection of our packaging
We use only the minimum amount of packaging to
protect our products during transport to reduce the
amount of costly, installation site waste. We also:
• maximise the use of recycled material in all our
packaging
• use only materials that can be, in their turn,
recycled
Furthermore, the cylinder capacity has been limited on
all company vehicles within the Gerflor fleet to reduce
the emission of pollutants on the road.
Recycling
One of the main advantages of our PVC floors is that they can be fully recycled: at the production or end of life
stage, they can be recovered, and used to produce new floor coverings.
Gerflor’s commitments
1
First commitment:
In 1988, Gerflor was the one of the founding members
of the first PVC floor covering recycling workshop -
AgpR.
Based in Troisdorf, Germany, and near our Mipolam
industrial site, the AgpR plant recovers and recycles
installation waste and end of life floors. Gerflor has
been using AgpR recycled products for over a decade.
2
Second commitment:
Gerflor recycles nearly 100% of its post manufacturing
waste.
3
Third commitment:
Gerflor is involved in Vinyl 2010 within the
EPFLOOR organisation.
Vinyl 2010 is a voluntary commitment of the
European PVC industry.
One of the main aims of the approach is to increase
the recycling of end of life PVC products. The target
for 2020 is 10,000 tonnes per annum - currently the
industry is well on the way to achieving that goal.
Vinyl 2010 publishes its progress report every year.
For more information: www.vinyl2010.com
Questions
& ANSWERS
What is PVC made of?
Does PVC affect air quality?
PVC is a harmless and safe material made of 57% salt
and 43% oil. By comparison to all other plastics, PVC
requires the least oil and consumes the least energy
during production.
All materials emit volatile substances called VOC (Volatile
Organic Compounds) during their lifetime. Some
products release excessive amounts, resulting in air
pollution inside buildings.
Is PVC toxic?
No. PVC is a harmless and safe material both for users
and the environment. It is a material used on a daily
basis by each of us at home and at work.
PVC is used extensively in hygienic,
clinical areas and for tools and storage
vessels which come into close and
intimate contact with humans and
animals, e.g.: blood storage bags,
catheters, dialysis tubes etc …
Are PVC floorcoverings
environmentally friendly?
This is not the case with Gerflor floors. Our products
have been assessed in accordance with the proposed
European standard (pr EN15052) at both 3 and 28
days and are proven to emit VOC’s well below the
agreed acceptable standard.
Gerflor only recommends the use of solvent free acrylic
adhesives for installation.
Can PVC be recycled?
Gerflor floorcoverings can be fully recycled and are
therefore often described as a sustainable product. Gerflor
recycles nearly 100% of its post manufacturing waste.
We also buy in further recycled PVC material thereby
actively reducing the amount of used PVC sent to landfill.
- April 2006
Yes. Gerflor's decision to exclude heavy metals, to meet
and exceed all local and international safety standards and
to continually strive to improve its sustainable processes,
has proven its commitment to deliver environmentally
friendly PVC floor coverings.
ASIA: Gerflor South East Asia - Tel.: (603) 7954 1131 - Fax: (603) 7954 1334 - e-mail: [email protected] - AUSTRALIA/NEW ZEALAND - Gerflor Australasia Pty Ltd - Tel.: 1800 060
785 - e-mail: [email protected] - AUSTRIA/SWISS: Gerflor GmbH - Tel.: (43) 07229/70800-0 - Fax.: (43) 07229/70800-218 - e-mail : [email protected] - [email protected] BENELUX/BELGIQUE/LUXEMBOURG: Gerflor Belgium - Tel.: (32) 03 766 42 82 - Fax: (32) 03 766 29 14 - e-mail: [email protected] - CANADA: Gerflor International - Tel.: (1) 450
538 9828 - Fax: (1) 450 538 9827 - e-mail: [email protected] - CHINA: Gerflor (China) Ltd - Tel.: (852) 2142 3728 - Fax: (852) 2834 4795 - e-mail: [email protected] ESPAÑA: Gerflor Iberia SA - Tel.: (34) 91 653 5011 - Fax: (34) 91 653 9525 - e-mail: [email protected] - PORTUGAL: Gerflor Iberia SA - Tel.: (351) 21 843 95 49 - Fax: (351) 21
846 55 44 - e-mail: [email protected] - AMERICA LATINA : Gerflor América Latina Pisos E Revest. Ltda - Tel.: (55) 11 30 55 2020 - Fax: (55) 11 30 55 2023 - e-mail:
[email protected] - FRANCE: Gerflor International : Tél. : (33) 04 74 05 40 00 - Fax : (33) 04 74 05 03 13 - e-mail : [email protected] - GERMANY: Gerflor Mipolam
GmbH - Tel.: (49) 0 22 41-25 30-0 - e-mail : [email protected] / Muster- und Kundenservice Tel.: (49) 0 22 41-25 30 131 Fax: (49) 02241-25 30100 - e-mail : [email protected]
/ Service Anwendungstechnik Tel.: (49) 0 22 41-25 30 555 - Fax: (49) 02241-25 30550 - e-mail : [email protected] - IRELAND: Gerflor Ltd - Sample service - Tel.: (44) (0)870 264 7581 Office - Tel.: (353) 42 9661431 - Fax: (353) 42 9661759 - e-mail: [email protected] - ITALIA: Gerflor S.p.A - Tel.: (39) 02 90 78 60 12 r.a. - Fax: (39) 02 90 42 74 84 - e-mail:
[email protected] - MIDDLE EAST: Gerflor Middle East - Tel.: (966) 3 847 1779 - Fax: (966) 3 847 1781 - e-mail: [email protected] - NETHERLANDS: Gerflor BV - Tel.: (31) 0418
65 29 65 - Fax: (31) 0418 65 17 96 - e-mail: [email protected] - POLSKA: Gerflor Polska Sp z o.o - Tel.: (48) 61 823 34 01 - Fax: (48) 61 823 34 33 - e-mail: [email protected] - RUSSIA:
Gerflor Moscow Office - Tel.: (7) 095 432-86-03 - Fax: (7) 095 430-85-46 - e-mail: [email protected] - SCANDINAVIA: Boide Gerflor Scandinavia a.s. - Tel.: (47) 64 95 60 70 - Fax:
(47) 64 95 60 80 - e-mail: [email protected] - UNITED KINGDOM: Gerflor Ltd - Sample service Tel.: (44) (0)870 264 7581- Office Tel.: (44) (0)1926 401 500 - Fax: (44) (0)1926 401
647 - e-mail: [email protected] - USA: Architectural Floor Systems, Inc- Tel.: (1) 847 394 3944 - Toll free: 8 003 236 792 - Fax: (1) 847 394 3753 - e-mail: [email protected]
For more information, please contact us at : [email protected]
You can also visit our web site on : www.gerflor.com
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