DATA BOOK - Volkswagen Technical Site

VOLKSWAGEN
Corrado G60 CAT
1989 to 1993
Engine &
Cooling
Fuel
Ignition
Electrical
Running
gear
Torque
settings
Notes &
Illustrations
Capacities
VOLP4001805
Automotive
Technical
DATA
BOOK
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Engine and cooling system
Corrado G60 CAT
Type
Capacity (cm3) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance - exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure
bar
bar
ºC
mm
mm
ºC
bar
Fuel system
rpm
rpm
%
ppm
%
%
bar
bar
RON
Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static
º
V = Vacuum NV = No Vacuum
Total ignition advance
º
º
º
Centrifugal check.
º
º
º
Vacuum range check
Maximum vacuum advance
Spark plugs
Type
Electrode gap
ohms
ohms
V
mm
º (%)
µF
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
º Crankshaft
mm
Electrical system
Running gear
1
2
3
4
12 / 300 / 110
_
_
_
1989 to 1993
7.0 with backing
7.0 with backing
Size
Size
bar
bar
185/55x15: 195/50x15:205/50x15
_
2.7 / 2.41
_
mm [º]
[0±10’]
-40’±20’
+1°55’±30’ N/A
_
mm [º]
[+25’±15’] N/A2
-1°40’±20’ N/A3
1989 to 1993
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Corrado G60 CAT
40
60
+ 90°
+ 90°
30 + 180°
654
20
60 + 90° N
265
WSM
110
20
1989 to 1993
litres
litres
litres
litres
litres
litres
Corrado G60 CAT
4.0
2.0
3.0
AT: 0.75
5.5
55. 92 ©: 70
Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank
1989 to 1993
mm
mm
Torque wrench settings
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs
Corrado G60 CAT
1989 to 1993
Digifant
Bosch
0.5 to 0.8
_
_
Volkswagen
_
_
_
_
6±1 BTDC @ 2000 to 2500
_
_
_
_
Computer control
_
_
Computer control
_
Bosch/Champion
W6DPO / N7YCC
0.60 to 0.70
Corrado G60 CAT
Brakes Front (min. friction material thickness)
Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear - Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–)
Camber
1989 to 1993
800±50
_
0.7±0.4
≤1200
_
_
Volkswagen
Digifant + G-Lader
_
2.0
3.0
95[U]
Corrado G60 CAT
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage - locked
A/V
1989 to 1993
PG. 118kW
1781 / 4
8.0 / ≥6.0
[2.0]
80
0: Hyd.
0: Hyd.
1-3-4-2
TBE
85
1.2 to 1.5
Corrado G60 CAT
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating
HELP
Notes and Illustrations
195/50x15: 2.6 / 2.3. 205/50x15: 2.3 / 2.0
4.90 ©: [+20’±10’]
3
4.90 ©: -1°30’±10’
4
Replace with fully threaded shank bolts; 65 + 90°
1
2
1: Idle speed
1781 cm3, 8V
2: CO / Mixture
1781 cm3, 8V
Digifant, PG