ID1101L Dual Channel Linear Encoder Kit Product data
Transcription
ID1101L Dual Channel Linear Encoder Kit Product data
ID1101L Dual Channel Linear Encoder Kit Product data Features • • • • • • Highly miniaturized linear encoder Differential inductive sensing principle Insensitive to magnetic interference fields Robust against oil, water, dust, particles Ultra-thin encoder and scale (total < 2 mm) Optional with cable, connector and holder Applications • • • • • • Linear actuators Industrial / laboratory / office automation X-Y stages Pick & Place assembly equipment High-speed motion control Mechatronics applications Encoder holders Different encoder holder options are available and can be selected in Table 5. The encoder holder type A0 (Fig. 5) may be mounted on any substrate using 4 screw-holes. It has a strain relief for the cable. Key Specifications Output format ....................A and B in quadrature Resolution .........................down to 0.3 um Maximum speed ...............up to 40 m/s Airgap ...............................up to 0.7 mm Supply ...............................5 V, 12 mA Temperature .....................0 – 100°C Encoder Cable Encoder-holder type A0 Metallic or non-metallic substrate The encoder holder type B0 (Fig. 3) may be mounted on any substrate. Use half-holes on encoder PCB housing and alignment pins for accurate positioning. Description The ID1101L incremental encoder kit consists of an encoder and a linear scale (Fig. 1). The encoder is an integrated circuit in a PCB housing. It provides incremental A and B output signals in quadrature (Fig. 2). The linear scale is a PCB with passive copper strips. Table 1 allows to configure two possible orientations of encoder vs. scale. Resolution, maximum speed and airgap The resolution and the maximum speed of the encoder are programmed ex-factory. The resolution depends on a filter setting that limits the maximum speed of the encoder vs. the scale. The resolution also depends on the maximum distance between the encoder and the scale. Tables 2 and 3 allow the configuration of resolution and maximum speed for a certain maximum air-gap. Scales Scales with different dimensions and period lengths are available (Fig. 4) and are selected in Table 4. The scale may be mounted on any substrate, using an edge for accurate positioning in front of the encoder. Alignment edge Scale Encoder Encoder-Holder type B0 Cable Metallic or non-metallic substrate The encoder without holder may be mounted on nonmetallic substrates. Use half-holes on encoder housing and alignment pins for accurate positioning. Encoder Cable Non-metallic substrate Encoder cable and connector The encoder is supplied with a flat cable of pitch 1.27 mm and a connector (Fig. 6). The cable length and the connector type are selected in Tables 5 and 6. 3D models of encoder, holders and scales STEP and IGES 3D models available on www.posic.com. Metallic or non-metallic substrate ID1101L-DS-V3B Page 1 of 4 www.posic.com ID1101L Specifications Recommended Operating Conditions Parameter Min Typ Max Unit VDD 4.5 5.0 5.5 V Operating Temperature TA 0 100 °C Operating frequency F 200 kHz Airgap Z Supply voltage Lateral tolerance scale Airgap tolerance Symbol ∆Y Remark A/B output signals 0.2 mm Scale width 3.7 mm 0.2 mm Scale width 4.4 mm 0.5 mm 0.1 mm ∆Z Electrical Characteristics Electrical characteristics over recommended operating conditions, typical values at VDD = 5.0 V, TA = 25°C. Parameter Symbol Remark Min Typ Max Unit Supply current IDD No load 8 12 20 mA High level output voltage* VOH IL = 2 mA Low level output voltage* VOL IL = 2 mA 0.5 V VDD–0.5 V Rise time tr CL = 47 pF 20 ns Fall time tf CL = 47 pF 20 ns * Pull-up resistors with a value of 5 kΩ or higher are recommended. Do not connect pull-down resistors to the A and B outputs. Encoding Characteristics Encoding characteristics over recommended operating conditions, typical values at VDD = 5.0 V, TA = 25°C, airgap = 0.2 mm, speed = max speed/10. Parameter Symbol Remark Min Typ Max Unit Pulse width error ∆P Nominal value 180°e 10 50 °e State width error ∆S Nominal value 90°e 10 60 °e Phase shift error ∆Φ Nominal value 90°e 10 45 °e LookUp Table For high-resolution high-precision applications, it is possible to linearize the encoder by means of a LookUp Table (LUT) that is located inside the encoder. The LUT can be programmed in volatile or in non-volatile memory by means of the Programming Tool, detailed info can be downloaded from www.posic.com. The ordering options for the LUT are given in Table 3. Ф = Phase P = Pulse width A S1 S2 S3 S4 S = State width B C = Cycle = 360°e Fig. 1 Coordinate system XYZ, orientation of the encoder (0° or 90°) and direction of scale-movement DIR with rising edge of A prior to B. ID1101L-DS-V3B Page 2 of 4 Fig. 2 Encoder output signals A and B in quadrature. www.posic.com ID1101L Technical drawings Fig. 3 Dimensions of ID1101 encoder on encoder-holder type B0. The “Encoder center” must be centered with respect to the width of the linear scale (Fig. 4). A B C Description Dim Scale 1 Scale 2 Period length A 1.20 1.28 Scale width B 3.7 ± 0.1 4.4 ± 0.1 Thickness C 0.73 ± 0.1 0.92 ± 0.1 Fig. 4 Dimensions of the different types of linear scales (drawing not to scale). Fig. 5 Technical drawing of encoder-holder type A0. Cable length 300 mm 1 5 2 1 6 5 Connector pin Name Description 1 VDD 5V Supply 2 VSS Ground 3 A Output A 4 B Output B 5 I Output Index 6 NC Not Connected Fig. 6 Encoder with flat cable (pitch 1.27 mm) and 6-pin DIN41651 connector. ID1101L-DS-V3B Page 3 of 4 www.posic.com ID1101L Ordering information Ordering code: ID1101L-ABBCC-DDDD-EEEE-FF A Orientation Table 1 BB Maximum speed Table 2 CC Resolution Table 3 DDDD Linear scale Table 4 EEEE Encoder holder and cable Table 5 FF Connector Table 6 Table 1: Orientation (see Fig. 1) A Orientation Direction scale movement DIR 0 0° Rising edge A prior to B 1 90° Rising edge A prior to B Table 2: Maximum speed Max speed (m/s) Max value of CC BB Scale period allowed for this setting of max speed 1.20 1.28 00 0.012 0.013 12 01 0.024 0.025 12 02 0.047 0.050 12 03 0.094 0.10 11 04 0.19 0.20 10 05 0.38 0.40 10 06 0.75 0.80 08 07 1.5 1.6 08 08 3.0 3.2 08 09 6.0 6.4 07 10 12 13 06 11 24 26 05 12 40 43 04 Lower Max speed leads to a lower jitter of the A/B outputs. Table 3: CC 03 04 05 06 07 08 10 Scale period 2 4 8 16 32 64 256 1.20 um 150 75 37.5 18.75 9.38 4.69 1.17 Table 4: Linear scale DDDD Linear scale Period 1.20 mm, width 3.7 mm 0xxx Cut to length xxx mm (5 – 205 mm) Period 1.28 mm, width 4.4 mm 1xxx Cut to length xxx mm (5 – 550 mm) Table 5: EEEE 00xx A0xx B0xx Encoder holder and cable Encoder holder and cable No holder, xx cm flat cable Holder type A0 (Fig. 5) and xx cm flat cable Holder type B0 (Fig. 3) and xx cm flat cable Table 6: FF 01 02 03 04 Connector 1.28 um 160 80 40 20 10 5 1.25 Max allowed value of BB Maximum counting Airgap* (mm) 12 12 11 10 09 08 05 0.7 0.6 0.5 0.4 0.3 0.3 0.3 Connector 6-pin conn. AMP MicroMaTch 7-215083-6 6-pin connector DIN 41651 (Fig. 6) 14-pin connector DIN 41651 8-pin connector DIN 41651 Other scales, holders and connectors available on request. Definitions Airgap Resolution Resolution CPP 11 512 0.59 0.63 03 0.2 12 1024 0.29 0.31 02 0.2 Resolution and LUT not programmed**, CC: 03-08 0A Resolution and LUT not programmed**, CC: 10-12 0B * Encoder is calibrated at airgap = 0.2 mm, which is recommended as nominal value. Sequence of A and B transitions is correct up to Max counting Airgap, but encoding specifications may be out of range. ** Use POSIC Programming Tool to program resolution (range CC as indicated) and LUT (LookUp Table). Count Cycle CPP DIR °e Phase shift Φ Pulse width P State width S Distance between encoder and scale in Zdirection. See Fig. 1. See Cycle. One A quad B period, see Fig. 2. Cycles/Counts per scale-period. Direction of movement of the linear scale. Electrical degree (one Cycle is 360°e) Number of electrical degrees between the center of the high state of channel A and the center of the high state of channel B. Nominal values is 90°e. See Fig. 2. Number of electrical degrees that an output is high during one cycle. Nominal value is 180°e. See Fig. 2. Number of electrical degrees between two neighboring A and B transitions. Nominal value is 90°e. See Fig 2. © Copyright 2014 POSIC. All rights reserved. No part of this document may be reproduced without the prior written consent of POSIC. Products and companies mentioned in this document may be trademarks or registered trademarks of their respective owners. Information in this document is believed to be accurate and reliable and may be changed without notice. No responsibility is assumed by POSIC for its use, nor for infringements of patents or other rights of third parties which may result from its use. Some commercial or geographical restrictions may apply to the sale of this product. No license is granted by implication or otherwise under any patent or patent rights of POSIC. In no event shall POSIC, its employees, its contractors, or the authors of this document be liable for special, direct, indirect, or consequential damage, losses, costs, charges, claims, demands, claim for lost profits, fees, or expenses of any nature or kind. POSIC products are not designed, intended, authorized or warranted to be suitable for use in life-support applications, devices or systems or other critical care applications. Inclusion of POSIC products in such applications is understood to be undertaken solely at the customer’s own risk. Should a customer purchase or use POSIC products for any such unauthorized application, the customer shall indemnify and hold POSIC and its officers, employees, subsidiaries, affiliates, representatives and distributors harmless against all claims, costs, damages and attorney fees which could arise. ID1101L-DS-V3B Page 4 of 4 www.posic.com