Stronger,with Castolin Eutectic Welding Equipment Catalogue

Transcription

Castolin Eutectic
Welding Equipment
Joining Solutions…
Stronger, with
Castolin Eutectic
Catalogue
Welcome
contents
CASTOLIN Eutectic
MIG/MAG Welding Process
History of Castolin Eutectic
4
Metal Inert Gas/Metal Active Gas Welding 27
R&D / Technical Support 5
XuperMIG 2500 28
Welding Consumables Production
6
Accessories XuperMIG 2500 28
Training 7
CastoMIG 160C 29
Accessories for CastoMIG 160C and 250C 29
CastoMIG 250 C and 350 C / 350DS 29
CastoMIG 400C / 400DS and 500C / 500DS 31
2 rolls system 32
Local Support 8-9
Professional Installation Products 10
Technical Data
Welding Processes Selection 11
MMA Welding Process
4 rolls system / 2 rolls system 32
Accessories for CastoMIG 350C and DS 33
Accessories for CastoMIG 400/500 C and DS 33
Manual Metal Arc Welding 13
Total Arc 3000 (compact) (liftarc) 34
UltraMax inverter (liftarc) 14
Total Arc 4000 (separate wire feeder)(liftarc) 35
PowerMax inverter (liftarc) 14
Total Arc 5000 (separate wire feeder)(liftarc) 36
XuperMax inverter (liftarc) 15
Accessories for Total Arc 3000 / 4000 and 5000 36
CastoMatec 305 (liftarc) 16
Torches for MIG/MAG welding 37
CastoMatec Xuper 455 16
MIG/MAG torches selection 37
CastoMatec Xuper 655 17
Accessories CastoMatec 17
2
2
TIG Welding Process
2
2
2
2
PTA Process
Plasma Transferred Arc Process 39
Multi Plasma Module 40
Tungsten Inert Gas Welding 19
EuTronic GAP 2001 DC basic 40
CastoTIG 1501 DC 20
EuTronic GAP 2001 DC touch screen 41
CastoTIG 1701 DC 20
EuTronic GAP 3001 DC 41
CastoTIG 2201 DC and CastoTIG 3011/12 AC/DC
21
EuTronic GAP 3002 AC/DC 42
CastoTIG 1702 AC/DC and 2202 AC/DC 22
EuTronic GAP Automated Unit 42
Electronic Wire Feeder 22
Accessories for GAP Accessories for CastoTIG 1701/2 2201/2 23
GAP torches TIG torches selection 43-44
45
23 - 24
Special Products
Plasma Cutting Process
IDweld 2501 46
25
GoodAire 1202 46
AirJet 65 26
TeroMatec Wire Feeder 400 46
AirJet 105 26
Addresses of Castolin Eutectic Companies in Europe 50
Plasma Arc Cutting symbols used
EutecTrode
CastoTig
EnDOtec
CastoMag
Three phase
Single phase
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Castolin
Eutectic
history of castolin eutectic
1906 Foundation of Castolin in Lausanne,
Switzerland by Jean-Pierre Wasserman. His
stroke of genius : to discover a way of welding
cast iron at low temperature. In the following
years, this innovation was further developed
for all industrial metals including aluminium
alloys.
1940 Foundation of Eutectic Welding Alloys Corporation in New York .
1952 Foundation of Castolin France.
1959 Foundation of Eutectic Japan Ltd.
1962 Foundation of Eutectic India Ltd.
1960’sInternational consolidation under Castolin
Eutectic.
1970’sCreation of training centers for Maintenance
& Repair technologies.
1978 Establishment of World Head Quarters in StSulpice, Switzerland.
2000 Merger with Messer Cutting & Welding and
creation of the MEC Group - Messer Eutectic
Castolin.
2005 Part of the Messer World.
2006 100 years.
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Castolin
Eutectic
r&d / technical support
Castolin Eutectic employs many engineers and
technicians solely focused on solving the technical
problems of our customers. The main Castolin
Eutectic research and development centre for
welding products is in Dublin. This R&D centre
is one of the most advanced welding technology
laboratory in Europe.
This facility is equipped for in-depth studies of
all types of industrial welding applications and
problem solving solutions. Castolin Eutectic not
only has G65, ICP or XRF units, automated MicroHardness machine, but also employs well trained
and customer oriented technical team.
Our team has examined over 3500 metallurgical
samples in the last 15 years, identifying the root
causes of problems as well as recommending the
required solutions.
As a Castolin Eutectic customer, you will receive the
absolute best care and service to ensure the quality
and efficiency of your production operations.
Ceil is certified to ISO 9001 : 2000 and has a
TÜV approval for several electrodes and flux
cored wires.
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Castolin
Eutectic
welding consumables production
Although, many companies have outsourced their
production or are simply reselling electrodes and
wires, Castolin Eutectic is dedicated to keeping
the production in-house and in Europe. We are
producing our welding consumables with new
high-technology production equipment.
By developing and producing our own products,
we are able to control the quality of every step in
the production process. Anyway this is not enough
for us; we are also strictly controlling and testing
each batch. Castolin Eutectic uses only high quality
raw materials, with high-technology equipment
controlled by experts of the welding consumables
production.
By having a wide range of products made in-house,
Castolin Eutectic is able to offer excellent service,
technical support and also to adapt the products to
the needs of its customers.
As our production plant is located in Europe, we
are able to deliver the products to any address in
Europe within 24 hours if needed.
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Castolin
Eutectic
training
At Castolin Eutectic, we offer a wide range of
welding, brazing, and thermal spray training
courses. These courses can be designed according
to the needs of each customer. There are training
sessions for managers, engineers and technicians.
Each course is composed of both theoretical as well
as practical training. Castolin Eutectic can offer
these courses in almost every European country.
The courses are carried out in our own in-house
training facilities, with qualified instructors or with
our trainers at your location.
For more information about training, please
contact your local Castolin Eutectic company.
Contact information can be found in our Website :
www.castolin.com.
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Castolin
Eutectic
local support
Castolin Eutectic has a presence in almost all
European countries. With over 350 sales engineers
travelling around Europe everyday, we are able to
provide unbeatable service to our customers. We
can literally be at 90 % of customers in Europe
within 2 hours, this allows us to give unsurpassed
service and support.
We supply all technical documentation and
material safety data sheets in local languages. Our
salesmen all live in their territories and speak local
dialects and understand local cultures. We manage
warehouses and keep stocks adapted to local
requirements in every European country (including
the new countries).
TeroLink
Castolin Eutectic employs over 2000 people
worldwide. Our engineers are solving maintenance,
repair and joining problems everyday. In order
to transfer these solutions from one country
to another, Castolin Eutectic has developed an
application / solution database called TeroLink.
This tool currently contains more than 8000
applications / solutions which allows us to
demonstrate and offer tested and proven solutions
to our customers.
Our 350 sales engineers are supported by over
50 process and application experts. These experts
are multi-lingual and communicate daily with our
4 production centers and research laboratories.
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Castolin
Eutectic
professional installation products
Castolin Eutectic takes great care in complying with
following standards and recommendations for key
organisations like TÜV, DVGW, EDF, GDF and others.
Castolin Eutectic supports thousands of distributors
and resellers by offering the full range of certified
installation products and training.
For more information on how to become a
distributor, or on the Castolin Eutectic products,
please contact your local Castolin Eutectic company
(see page 50)
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Technical
Data
welding processes selection
U ltra Ma x 2
Pow erMa x
230
150
I nve r te r
M MA
380
250
I nve r te r
M MA
380
300
T hy ris to r
CastoMa te c Xup er 455
M MA
380
450
T hy ris to r
CastoMa te c Xup er 655
M MA
380
650
T hy ris to r
CastoTIG 1501 DC
TI G
230
150
I nve r te r
CastoTIG 1701 DC
TI G
230
170
I nve r te r
CastoTIG 1702 AC/ D C
TI G
230
170
D ig ital inve r t e r
CastoTIG 2201 DC
TI G
230
220
CastoTIG 2202 AC/ D C
Xup erMa x
TI G
230
220
CastoTIG 3011/12 AC/ D C TI G
380
300
I nve r te r
Ai rJet 65
P las ma Cut t i ng
380
65
I nve r t e r
Ai rJet 105
P las ma Cut t i ng
380
105
I nve r te r
Xup erMIG 2500
M IG
400
150
S te p s w it c h
CastoMIG 160C
M IG
230
160
S t e p s w it c h
CastoMIG 250 C
M IG
380
240
S te p s w it c h
CastoMIG 350 C, D S
M IG
380
300
S t e p s w it c h
CastoMIG 400 C, D S
M IG
380
370
S te p s w it c h
CastoMIG 500 C, D S
M IG
380
500
S t e p s w it c h
TotalArc 2 3000
M IG p uls e
380
270
I nve r te r
Tot alArc 2 4000
M IG p uls e
380
400
I nve r te r
TotalArc 2 5000
M IG p uls e
380
500
I nve r t e r
Recommended va ri ant
Base Metal
E utec Trode
Po s s ib l e va ria nt
EutecTrode
E nDOtec
M MA
CastoMa te c 305
2
Cas toM ag
I nve r te r
Alumi ni um
140
Stai nles s
s teel
230
Steel
M MA
Process
Tec hnology
Current (A)
Produc ts
Voltage (V )
CastoTig
n o t re co m m e n de d va ria nt
CastoMag
EnDOtec
CastoTig
Carbon / alloy steels
S tainless ste els
Alum inium / alloy s
Ti t a nium / alloys
Cast irons
Cop p er / alloys
Ma g nesium / alloy s
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MMA
Welding Process
manual metal arc welding
When an arc is struck between the flux coated
electrode and the workpiece, both the core wire and
the workpiece surface melt to form a weld pool.
Simultaneous melting of the flux coating on the
rod will form gas and slag which protects the weld
pool from the surrounding atmosphere. The slag
will solidify and cool and must be chipped off the
weld bead once the weld run is complete (or before
the next weld pass is deposited).
Castolin Eutectic has developed the special
EutecTrode alloy ranges of low heat input electrodes
for industrial wearfacing, repair and joining
applications.
1) Consumable electrode - 2) Flux covering - 3) Core wire
4) Arc - 5) Evolved gas shield - 6) Weld pool - 7) Slag
8) Weld metal - 9) Parent metal
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MMA Weld i ng
UltraMax2 inverter (liftarc)
Technical data
Welding amperage range
35% Duty cycle amperage
Open circuit voltage
Power supply
Power at primary (100%)
Fuse rating
Protection index
Dimensions L x W x H (mm)
Weight
5 A - 140 A
140 A
100 A (at 40 °C)
54 V
230 V 50/60 Hz
4.6 kVA
16 A
IP 23
310 x 120 x 215
4.3 Kg
UltraMax2
305650
305730
301054
Earth cable, 3m, 16mm2
Welding cable, 4m, 16mm2
Options
Welding cable XuperFlex with ergonomic electrode holder
Conversion cable for TIG-Torch
Gas regulator
304335
300826
301669
TIG torches and wear parts see page 24
• For MMA and TIG welding with liftarc
• Hot start, arc force control and anti stick function for perfect MMA welding
• TIG welding with constant and pulsed current
• Light, compact and robust
• Voltage compensator
• Spike protector
• Fully portable
PowerMax inverter (liftarc)
Technical data
100%Duty cycle amperage
Power supply
Fuse rating
Protection index
Weight
10 A - 150 A
140 A
80 A (at 40 °C)
92 V
230 V 50/60 Hz
3.6 kVA
16 A
IP 23
315 x 110 x 200
4.7 Kg
PowerMax
304300
Includes
Welding cable, 4m, 16mm2
300789
301094
Options
Welding cable XuperFlex with ergonomic
electrode holder
Conversion Cable for TIG-Torch
Gas regulator
304335
300826
301669
• Advanced inverter technology
• Possiblity to weld cellulosic electrodes
• Power generator compatible
• TIG DC welding with liftarc
• Variable characteristics allow welding of every kind of electrodes
• Fully portable
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MMA Weld i ng
XuperMax2 inverter (liftarc)
Technical data
Power supply
Fuse rating
Protection index
Weight
10 A - 250 A
250 A
160 A (at 40°C)
76 V
3 x 400 V 50/60 Hz
12.1 kVA
20 A
IP 23
460 x 230 x 325
16 Kg
XuperMax2
305900
Includes
Earth cable with plug and workpiece clamp (4m, 35mm2)
Welding cable wih plug and electrode holder (4m, 35mm2)
303180
303181
Accessories
Remote control RCT DC
Remote control cable (0.75m)
Remote control cable (5m)
Argon gas regulator
300843
302240
302241
302242
302243
301669
Options
Earth cable with plug and workpiece clamp (6m, 50mm2)
Welding cable wih plug and electrode holder (6m, 50mm2)
XuperFlex welding cable (yellow, 4m, 35mm2)
with plug and ECO electrode holder
XuperFlex welding cable (red, 6m, 50mm2)
with plug and ECO electrode holder
303197
303119
303184
303192
• Suitable for 4mm electrodes
• Remote current control available
• TIG welding with liftarc ignition and constant or pulsed current
• Light, compact and robust design for industrial use
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MMA Weld i ng
CastoMatec 305 (liftarc)
Technical data
Voltage at striking
Power supply
Fuse rating
Protection index
Weight
5 A - 300 A
300 A
230 A
180 A
75 V
55 V
3 x 230V /400V 50/60 Hz
8.9 kVA
35A/230V - 20A/400V
IP 23
675 x 500 x 450
95 Kg
CastoMatec 305
303115
With 3m main cable and CEE 32A plug
Accessories
Gasregulator
301633
Options
Digital ammeter
Single lug lifting bar
303076
303080
• 300 amps @ 35% duty cycle
• Thyristor controlled DC transformer rectifier unit
• Trolley mounted
• Robust design for heavy industrial use
• Remote control unit FR3-1 optional
• Welding cables extra
• TIG welding with liftarc possible
CastoMatec Xuper 455
Technical data
Power supply
Fuse rating
Protection index
Weight
5 A - 450 A
450 A
340 A
260A
75 V
3 x 230V / 400V / 500 V / 50/60 Hz
18.5 kVA
80A/230V -50A/400V
IP 23
950 x 740 x 670
240 Kg
302790
Options
Digital ammeter
Accessories for air-carbon arc gouging
• Trolley mounted
• Suitable for welding and gouging applications
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302792
303149
MMA Weld i ng
Technical data
Power supply
Fuse rating
Protection index
Weight
5 A - 650 A
650 A
490 A
380 A
75 V
3 x 230V /400V / 500 V / 50/60 Hz
26 kVA
100A/230V -63A/400V
IP 23
950 x 740 x 670
284 Kg
303170
Options
Digital ammeter
Accessories for air-carbon arc gouging
302792
303149
• Trolley mounted
• Suitable for welding and gouging applications
Accessories CastoMatec
Options
Welding cable XuperFlex with with plug and Eco electrode holder (red, 4 m, 50 mm2)
Welding cable, 6 m, 50 mm2, with plug and electrode holder 400 A
303192
303119
Earth cable, 6 m, 50 mm2, with plug and 400 A electrode holder
Earth cable, 6 m, 50 mm2, with plug 400 A workpiece clamp
303197
303118
Remote control unit FR 3-1 for current setting
Remote control cable for Remote control unit FR 3-1 (10 m)
Remote control cable for Remote control unit FR 3-1 (20m)
Remote control cable for Remote control unit FR 3-1 (30m)
303075
303077
303078
303079
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TIG
Welding Process
tungsten inert gas welding
In the TIG process the arc is formed between a
tungsten electrode and the workpiece in an inert
atmosphere of argon or helium. The small intense
arc provided by the electrode is ideal for high quality
and precision welding.
The tungsten electrode is not consumed during
welding. The heat of the arc melts the base metal
and a separate filler rod can be added into the weld
pool if required.
Castolin Eutectic has developed the special CastoTig
alloy range for industrial wearfacing, repair and
joining applications.
1) Gas nozzle - 2) Gas shielding - 3) Filler rod - 4) Weld pool 5) Weld bead - 6) Parent metal
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TI G Weldi n g DC
CastoTIG 1501 DC
Technical data
Power supply
Fuse rating
Protection index
Weight
5 A - 150 A (TIG) –140 A (MMA)
150 A
100 A
54 V
230 V single-phase 50/60 Hz
5.9 kVA
16 A
IP 23
360 x 120 x 215
5.7 Kg
CastoTIG 1501 DC
305300
Options
Welding cable, 4m
Earth Cable, 3m
Gas regulator
301094
300789
301669
• Single phase 230 volts TIG & MMA inverter
• DC TIG with HF or liftarc
• Microprocessor controlled welding cycle
• 150 amps DC output
• DC- TIG Pulse mode
CastoTIG 1701 DC
Technical data
Power supply
Fuse rating
Protection index
Weight
3 - 170 A (TIG) - 140 A (MMA)
170 A
110 A
92 V
230 V single-phase 50/60Hz
3.3 kVA
16 A
IP 23
485 x 175 x 345
10 Kg
CastoTIG 1701 DC
304400
Options
Welding cable, 4m
Gas regulator
303181
303180
301669
• Single phase 230 volts TIG & MMA Digital inverter
• DC TIG with HF or liftarc
• 170 amps DC output
• Remote control optional
• Separate pulse unit available
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TI G Weldi n g DC
CastoTIG 2201 DC
Technical data
Welding amperage range (TIG)
Electrode
Welding amperage
35% Duty cycle
60% Duty cycle
100% Duty cycle
Power supply
Fuse rating
Protection index
Weight
3 A-220 A
10 A-180 A
CastoTIG 2201 DC
304901
220 A
170 A
140 A
84 V
1 x 230 V / 50/60 Hz
2.7 kVA
16 A
IP 23
500 x 175 x 410
16.8 kg
Options
Watercooling 2200
304960
• DC TIG with HF or Liftarc
• 220 amp DC output
• DC - pulse mode
CastoTIG 3011 DC / 3012 AC/DC
Technical data
Duty cycle 45%
Duty cycle 100%
Power supply
Fuse rating
Protection index
Dimensions L x l x H (mm)
Weight CastoTIG 3011 DC
Weight CastoTIG 3012 AC/DC
3 - 300 A (TIG) 10 - 300 A (MMA)
300 A
230 A
85 V
3 X 400 V +/- 15%
6.1 kVA
16 A
IP 23
590 x 245 x 450
23 kg
27 kg
CastoTIG 3011 DC
CastoTIG 3012 AC/DC
307500
307600
Options
Remote control RC2
Trolley
cooling 3011/3012
300255
307615
307580
• Powerful 300 Amps TIG equipment for only 23 et 27 kg
• New technology with highest precision and efficiency
• Friendly user
• Fully digitally controlled
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TI G Weldi n g AC /DC
CastoTIG 1702 AC/DC and 2202 AC/DC
Technical data
1702 AC/DC
2202 AC/DC
Welding amperage range (TIG)
Electrode
Welding amperage
30% Duty cycle
60% Duty cycle
100% Duty cycle
Power supply
Fuse rating
Protection index
Weight
3 A - 170 A
10 A-140 A
3 A-220A
10 A-180
170 A
120 A
90 A
90 V
1 x 230 V / 50/60 Hz
3.0 kVA
16 A
IP 23
500 x 175 x 410
15 kg
220 A
160 A
130 A
93 V
1 x 230 V / 50/60 Hz
3.0 kVA
16 A
IP 23
500 x 175 x 410
17.3 kg
304900
304902
CastoTIG 1702 AC/DC
and 2202 AC/DC
Options
Watercooling 2200
304960
• AC/DC TIG with HF or Liftarc
• 170/220 amp AC/DC output
• Pulse mode
Electronic Wire Feeder
Power supply
Max. power consumption
Max.wire speed
Suitable wire diameters
Weight
230VAC
370VA
10m/min
0.8 – 3.2 mm
30 Kg
• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder
for 16 Kg wire coils.
• Special designed pressure arms care for a smooth and reproducible pressure
of the wire onto the feeder rolls within the drive.
• Electonically motor controller for the four roll wire feeder. Functions:
forward/backward movement, wire inching, wire feedback, pulse functions,
control signals for fault indication.
• Buttons for: wire inching, forward/backward movement, speed and pulse
adjustment.
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TI G Weldi n g A ccessor ie s a n d To rc h e s
Accessories for CastoTIG 1701/2 2201/2
Options
Earth cable (4m, 35mm2)
Remote control RCT DC
Remote control RCT AC
Remote control RCT P
Remote control unit RCT F
Cooling
Trolley with gas cylinder
1701DC
1702AC/DC
2201DC
2202AC/DC
303180
300843
300845
300846
303180
300255
300256
304973
303180
300255
304973
303180
300255
300256
304973
-
-
304960
304960
304440
304440
304440
304440
TIG torches selection
Gas cooled Torches with manuel gas valve
G 140 RA
G 220 RA
4 m Article
8 m Article
110 A = / 95 A ~ at 60% Duty cycle
220 A = / 200 A ~ at 40% Duty cycle
301715
301238
301719
301241
90 A = / 50 A ~ at 35% Duty cycle
160 A = / 140 A ~ at 40% Duty cycle
220 A = / 200 A ~ at 40% Duty cycle
200 A = / 180 A ~ at 35% Duty cycle
301279
304120
301153
305000
301282
304121
301156
305001
220 A = / 200 A ~ at 100% Duty cycle
400 A = / 360 A ~ at 60% Duty cycle
304986
500264
304990
500265
Gas cooled Torches
G 90 UD/D
G 160
G 220 UD/D
G221 U/ D
Water cooled Torches
W 201 UD/D
W 400 B1/UD
G 140 RA
G 220 UD/D
G 221 UD/D
W 400 B1/UD
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TI G Weldi n g t orch es
TIG torches selection
ESC
Cas toTIG
2201 DC
2202 AC/DC
Cas toTIG
1701 DC
1702 AC/DC
Cas toTIG
1501 DC
TotalArc 2
Cas toM atec
305
XuperM ax 2
PowerM ax
UltraM ax 2
TIG welding torches
Equipment
4m
8m
G9 0 U D/D
301279
301282
G1 40 RA
301715
301719
G1 60
304120
304121
G2 20 RA
301238
301241
G2 20 U D/D
301238
301156
G2 21 U D/D
305000
305001
W201 U D/D
305000
304990
Co o l in g 2 2 0 0 Co o l ing 2 2 0 0
W400 B1/U D
500264
500265
Co o l in g 2 2 0 0 Co o l in g 2 2 0 0
Recommended va ri ant
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N o t re co m m e n de d va ria nt
Plasma
Cutting Process
plasma arc cutting
Plasma arc cutting has always been seen as an
alternative to the oxy-fuel process. However, the
important difference between the two processes
is that while the oxygen-fuel process oxidises the
metal and the heat from the exothermic reaction
melts the metal, the plasma process operates by
using the heat from the arc to melt the metal.
The ability to melt the metal without oxidation is
essential when cutting metals, such as stainless
steel, which form high temperature oxides.
Plasma is an effective means of cutting thin and
thick materials alike. Handheld torches can usually
cut up to 48 mm thick steel plate, and more powerful
computer-controlled torches can pierce and cut
steel up to 300 mm thickness.
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Plasma C u t t i ng
AirJet 65
Technical Data
Cutting thickness (mild steel) capacity
Repair
Severing
Amperage range
Power supply
Max. input power
Protection index
Compressed Air required
Max. air consumption
Weight
about 10 mm
15 mm
20 mm
20 - 65 A
540 V
3 x 400 V
9 kVA
IP 23
5 bar
130 l/min
18 Kg
586 x 215 x 385
AirJet 65
306600
• Precision cut 10mm
• Severance cut 20mm
• Cutting only with the T70 torch
• Torch standard cable length 6 meters (12 meter available on request)
• Air tunnel technology to protect electronic parts against dusty cooling air flows
• Portable 18 kg
AirJet 105
Technical Data
Cutting thickness (mild steel) capacity
Repair
Severing
Amperage range
Power supply
Max. input power
Protection index
Compressed Air required
Max. air consumption
Weight
about 20 mm
30 mm
40 mm
20 - 105 A
540 V
3 x 400 V
15 kVA
IP 23
5 bar
180 l/min
28 Kg
711 x 275 x 500
AirJet 105
306500
• Precision cut 20mm carbon steel
• Severance cut 40mm carbon steel
• Cutting and gouging with the T100 torch
• Torch standard cable length 6 meters (12 meters available on request)
• T100M torch for cutting machine mounting
• Air tunnel technology to protect electronic parts against dusty cooling air flows
• Portable 28 kg
26
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MIG/MAG
Welding Process
metal inert gas/metal active gas welding
MIG is similar to MMA in that heat is produced by
forming an arc between a metal electrode and the
workpiece; the electrode melts to form the bead.
The main differences are that the metal electrode
is a small diameter wire fed from a spool and an
externally supplied shielding gas is necessary. As
the wire is continuously fed, the process is often
referred to as semi-automatic welding.
The pulse mode was developed as a means of
stabilizing the open arc at low current values below
the threshold level, to avoid short-circuiting and
spatter. Metal transfer is achieved by applying
pulses of current, each pulse having sufficient force
to detach a droplet.
1) Gas nozzle - 2) Contact tube - 3) solid/cored wire
4) Gas shield - 5) Arc - 6) Weld pool - 7) Weld metal
8) Parent metal
Castolin Eutectic has developed the special EnDOtec
(cored wire) and CastoMag (solid wire) alloy ranges
for industrial wearfacing, repair and joining
applications.
27
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MI G /MAG Weld i ng
XuperMIG 2500
Technical Data
MIG/MAG duty cycle
MMA duty cycle
TIG duty cycle
Fuse rating
Power supply
Open circuit voltage (MIG/MAG, MMA, TIG)
Protection Index
Insulation class
Cooling
Weight
5 – 250 A
30%: 250 A / 26.5 V
100%: 140 A / 21 V
40%: 200 A / 28 V
100%: 130 A / 25.2 V
40%: 200 A / 18 V
100%: 130 A / 12.2 V
16 A
3 X 400 V + 15% 50-60 Hz
9 V / 76 V / 9 V
IP 23
H
AF
22 Kg
670 x 310 x 490 mm
MIG/MAG torches and wear parts see page 37
• MMA, TIG,MIG-MAG welding and MIG brazing
• User friendly
• Synergic programs for most important wires
• Portable multifunctional welding source
• Step less welding current control
• Step less adjustable choke
• Adjustable down slope and crater fill current
• Hot start, arc force control and anti-stick fundtion for perfect welding
Accessories for XuperMIG 2500
XuperMIG 25oo
CastoPlus Torch 250G/3m
CastoPlus Torch 250G/4m
Torch TIG WT26 4m XuperMIG
Torch TIG WT26 8m XuperMIG
Earth cable 3,5m 35mm2
307200
303802
303803
307151
307152
301061
• TIG torches will be changed due to the plug
28
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MI G /MAG Weld i ng
CastoMIG 160C
Technical data
Operating voltage
Number of arc voltage positions
Power supply
Fuse rating
Protection index
Weight
30 - 160 A
100 A
60 A
15.5 – 21.5 V
37 V
6
1 x 230 V ± 10% 50/60 H
2.7 kVA /100 %
16 A
IP 21
785 x 490 x 710
61 Kg
CastoMIG 160C
304033
Includes
with plug and workpiece clamp
Shielding gas hose, 1.5m
301061
300693
• Step-switched MIG/MAG machine
• Robust construction, with outstanding mobility and
stability ideal for workshop environments
• Compact design featuring a 2-roll type integrated
feeder, and a rear platform for gas cylinder
• Pull-off drawer for practical storage of small tooling
and wear parts for the torch
• Easy wire loading thanks to wide access to the mechanical compartment
Accessories for CastoMIG 160C and 250C
Conversion kit socket for gas preheater, 230V / 2A
Argon/CO2 gas regulator
Adaptor diam.185mm
303426
301669
300005
301061
Wire feeding rolls
Drive roll with trapezoidal groove for solid wires diam.0.8mm
Drive roll with trapezoidal groove for solid wires diam.1mm
303433
303434
Pressure rolls
Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.0.8mm
Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.0.8mm
303467
302762
Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm
Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm
303468
303763
303469
303755
29
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MI G /MAG Weld i ng
CastoMIG 250C and 350C / 350DS
CastoMIG 250C
CastoMIG 350C
CastoMIG 350DS
separate Wire Feeder
Technical data
250C
350C / 350DS
Operating voltage
Power supply
Fuse rating
Protection index
Weight
25 - 240 A
240 A
130 A
a15.8 - 26 V
37 V
10
3 x 400/3 x 230 V ± 15% 50/60 Hz
3.7 kVA /100 %
10 AT/400 V / 20 AT/230 V
IP 21
785 x 490 x 710
74 Kg
20 -340 A (350C) / 20 -300 A (350DS)
300A
210 A (240 A at 25 °C)
140 A
15 - 31 V
43 V
15
3 x 400/3 x 230 V ± 15% 50/60 Hz
4.1 kVA /100 % Duty cycle
20 AT/400 V / 25 AT /230 V
IP 21
785 x 490 x 810
101 Kg (350C) / 97 KG (350DS)
303400
-
-
303400 (350C) / 303404 (350DS)
-
303402 (350C) / 303405 (350DS)
CastoMIG
CastoMIG 250C with four roll drive,
earth cable and gas hose
CastoMIG 350C with two roll drive,
earth cable and gas hose:
CastoMIG 350C with four roll drive,
earth cable and gas hose
CastoMIG 350 DS
with earth cable and gas hose:
303403 (350DS)
Includes
301061
-
300693
303483
300693 (350C)
Options/Accessories for CastoMIG 350C/DS
Holder for DS I
Wirefeeder CastoMIG DS I 2-Roll
-
303436 (350DS)
303404 (350DS)
Conversion kit 4 rolls feeder for CastoMIG 350 C/DS more see page 32
• Compact MIG/MAG welding unit for gas-cooled torches
• Field-proven technology for excellent welding results
• 2-step and 4-step control cycle, spot and intermittent welding
• Excellent price-to-performance ratio
• CastoMIG 350 C/DS available with 2-rolls or 4-rolls feeder, with or without digital displays
30
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MI G/MAG Weld i n g
CastoMIG
400C / 400DS and 500C / 500DS
CastoMIG
400C
Compact
CastoMIG
400DS
CastoMIG
500DS
CastoMIG
500C
Compact
Technical data
400C / 400DS
500C / 500DS
Operating voltage
Power supply
Fuse rating
Protection index
Weight
30 - 370 A
370 A
280 A (300 A at 25°C)
220 A (235 A at 25°C)
15.5 - 32.5 V
43 V
21
3 x 400/ 3 x 230 V ± 15% 50/60 Hz
7.6 kVA / 100%
25 AT/ 400 V / 35 AT / 230 V
IP 23
950 x 465 x 895 (C) / 950 x 465 x 785 (DS)
137 Kg (400C) / 129 Kg (400DS)
35 - 500 A
500 A
360 A (410 A at 25°C)
280 A (315 A at 25°C)
15.8 - 39 V
54 V
28
3 x 400/ 3 x 230 V ± 15% 50/60 Hz
10.2 kVA / 100%
35 AT/ 400 V / 63 AT / 230 V
IP 23
950 x 465 x 895 (C) / 950 x 465 x 785 (DS)
156 Kg (500C) / 148 Kg (500DS)
CastoMig
303406 (400C) / 303408 (400DS)
303407 (400C) / 303409 (400DS)
303410 (500C) / 303412 (500DS)
303411 (500C) / 303413 (500DS)
303483
-
300693 (400C)
303484
300693 (500C)
With switch synergic program CMP 45
Includes
Options / Accessories
Cooling CMC 47, 230V / 50Hz
303415
• Powerful MIG/MAG welding plants for industrial use
• Field-proven technology for excellent welding results
• Extremely easy adjustment of parameters with the program unit CMP 45 (option)
• 2-step and 4-step control cycle, spot and intermittent welding
• For gas or water-cooled torches
31
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MI G /MAG Weld i ng
2 Rolls system
1) Drive roll with groove
2) Feedroll with groove
3) Pressure roll smooth
PCS
Drive roll
with
groove
Article
PCS
Feedroll
with
groove
Article
PCS
Pressure
roll
smooth
Article
Ø 0.8
Ø 1.0
Ø 1.2
Ø 1.6
1
1
1
1
303467
303468
303469
303470
1
1
1
1
302762
302763
302755
302764
-
-
Ø 0.8
Ø 1.0
Ø 1.2
Ø 1.6
1
1
1
1
303433 *
303434 *
302695
303435
-
-
1
1
1
1
302852 *
302852 *
302852 *
302852 *
Wire
Diameter
Semi circular groove smooth steel teeth
Aluminium + cored wire
Trapezoidal groove steel teeth
Fe + CrNi
* Rolls without teeth
4 Rolls system / 2 Rolls system
2) Feedroll with groove
3) Pressure roll smooth
4) Drive gear
PCS
Feedroll
with groove
Article
PCS
Pressure
roll
smooth
Article
Ø 0.8
Ø 1.0
Ø 1.2
Ø 1.6
42
42
42
42
302762
302763
302755
302764
-
-
Ø 0.8
Ø 1.0
Ø 1.2
Ø 1.6
21
21
21
21
302765
302766
302767
302768
21
21
21
21
302852 *
302852 *
302852 *
302852 *
Ø 1.2
Ø 1.6
Ø 2.0
Ø 2.4
Ø 2.8
42
42
42
42
42
302769
302770
302771
302772
302773
-
-
Wire
Diameter
Semi circular groove smooth steel teeth
Aluminium + cored wire
Trapezoidal groove steel teeth
Fe + CrNi
Semi circular groove knurled steel teeth
Cored wire
32
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PCS
Drive
gear
Article
1
1
1
1
302756
302756
302756
302756
1
302756
1
302756
1
302756
1
302756
* Rolls without teeth
1
1
1
1
1
302756
302756
302756
302756
302756
MI G /MAG Weld i ng
Accessories for CastoMIG 350C and DS
Conversion kit A/V - digital display
Conversion kit soft start speed for 350C
Conversion kit soft start speed for 350DS
303425
303426
303427
303428
Trolley for DSI and DSII
Holder for DSI
Connexion cable assembly for DSI, 5m/10m
303432
303436
30342(3/4)
Argon/CO2 pressure reducer
Adaptor diam.185mm
wih plug and workpiece clamp
301669
300005
Drive roll with trapezoidal groove for solid wires diam.1mm
303433
303434
302695
Press roll
302852
Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm
Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm
303467
302762
303468
303763
303469
303755
303470
303764
301483
Accessories for CastoMIG 400/500 C and DS
Cooling CMC 47, 230V / 50Hz
303415
Conversion kit 4-roll feeder
Feed roll, with trapezoidal groove for solid wire diam.1mm
Feed roll, with trapezoidal groove for solid wire diam.1.2mm
Pressure roll
303421
302766
302767
302852
Connection cable assembly for DSII, gas cooled, 5m/10m
Connection cable assembly for DSII, water cooled, 5m/10m
30341(7/8)
3034(19/20)
Conversion kit push/pull for torch MSG816
Conversion kit Lifting eyes
Conversion kit program unit CMP45
Conversion kit Control socket 9 poles
303429
303426
303431
303416
303549
Trolley for DSI and DSII
Holder for DSII
Cooling CMC 46, 230V, 50/60Hz, with rotating pump
303432
303422
303430
Adaptor diam.185mm
Earth cable, 4m, 50mm2 wih plug and workpiece clamp
301669
300005
301483
33
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MI G pu lse Weld i ng
Total Arc2 3000
(compact) (liftarc)
Technical data
Operating voltage
Power supply
Fuse rating
Protection index
Weight
3 - 270 A
270 A
210 A (270 A at 25°C)
170 A (210 A at 25°C)
14.2 - 27.5 V
50 V
3 x 400/ 50/60 Hz
4.5 kVA / 100%
16 AT/ 400 V
IP 23
940 x 580 x 900
71 Kg
Total Arc2 3000
303650
303651
Digital Dual voltage
Includes
Programs display chart
303713
300693
Options
Earth cable, 3 m, 35 mm2
• Digital controlled inverter
• Transistor controlled welding rectifier
• Programmed and manual MIG/MAG
• Standard & pulsed MIG/MAG welding
• 3 phase 400 volts input
• 270 amp output
• Integrated water cooler
• 73 welding programmes
• 50 job settings storable
• 2 step – 4 step special 4 step
• Up down control on torch during use
• Dual pulse programme available
• Remote controls available
• MMA & TIG available as standard
• 4 roll wire feed standard
34
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301061
303484
Total Arc2 4000
(separate wire feeder) (liftarc)
Technical data
Operating voltage
Power supply
Fuse rating
Protection index
Weight
3 - 400 A
400 A
365 A (400 A at 25°C)
320 A (365 A at 25°C)
14.2 - 34.0 V
70 V
3 x 400/ 50/60 Hz
12.7 kVA / 100%
35 AT/ 400 V
IP 23
910 x 580 x 900
75 Kg
Total Arc2 4000
303740
303741
Includes
Operating manual&spare parts list
Programs display chart
303741
303741
303741
Wire feeder DS3
303733
301061
303484
• 400 amp output
• 86 welding programmes
• Up down control on torch when using CastoPlus 500W UD
35
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Total Arc2 5000
(separate wire feeder) (liftarc)
Technical data
Operating voltage
Power supply
Fuse rating
Protection index
Weight
3 - 500 A
500 A
450 A (500 A at 25°C)
360 A (450 A at 25°C)
14.2 - 39.0 V
70 V
3 x 400/ 50/60 Hz
15.1 kVA / 100%
35 AT/ 400 V
IP 23
910 x 580 x 900
75 Kg
Total Arc2 5000
303750
303751
Holder for DS III
Wirefeeder CastoMIG DS III
Connection cable assembly, 5 m
Earthing cable, 6 m, 70 mm2
303734
303733
303736
303484
• 500 amp output
• 86 welding programs
• Up down control on torch when using CastoPlus 500W UD
Accessories for Total Arc2 3000 / 4000 and 500O
Remote control unit RC 2
Remote control unit RC4
Remote control cable, 0.75m/5m/10m/15m/20m
300255
300256
30224(1/2/3/4)
Trolley for DSIII
Holder for DSIII
301669
303432
303734
Interconnection cable assembly 1.5/5/10/15/20
3037 (35/36/37/38/39)
Torch balancing boom XUPERlight
Installation set for push/pull torch
Interface AUT 2 for automatised applications
External start button, with plug and 5m cable
Interface for connecting TotalArc with a personal computer
303742
303718
303744
302652
303767
36
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MI G pu lse Weld i n g
Torches for MIG/MAG welding
Gas cooled torches
CastoPlus 150 G
CastoPlus 250 G
CastoPlus 360 G
3m
4m
5m
150 A = at 60 % Duty cycle
30380 0
30380 2
30380 4
30380 1
30380 3
30380 5
30380 6
30380 7
30381 0
30381 3
30394 0
30380 8
30381 1
30381 4
30394 1
30380 9
30381 2
30381 5
30394 2
1.5 m
3m
5m
Water cooled torches
CastoPlus 300 W
CastoPlus 500 W
CastoPlus 500 W U/D
CastoPlus 601 W
Water cooled torches
for heavy duty EnDotec applications
MSG 400 FD
-
302474
-
Water cooled machine torches
MSG 350 MB
MSG 500 MB
302254
-
302282
302288
302439
302442
Water Cooled push pull torches
MSG 816(A)
-
MIG/MAG Torches Selection
CastoPlus 150G
303800/ 1
CastoPlus 250G
303802/ 3
CastoPlus 360G
303804/ 5/ 6
CastoPlus 300W
303807/ 8/ 9
CastoPlus 500W
303810/ 1/ 2
CastoPlus 500W U/ D
303813/ 4/ 5
CastoPlus 601W
303940/ 1/ 2
MSG 400 F D
302474
MSG 350MB 1, 5m
302254
MSG 500MB
302282/ 302288
MSG 816(A) 5m
302439/ 302442
Id -Weld torch ga s co o led
300587
Id -Weld torch wa t er co o led
300588
with push
pull card
TotalArc 2
3000/4000/5000
XuperMig 2500
CastoMIG
400/500 C/DS/ W
***
CastoMIG
400/500 C/DS
CastoMIG 350 C/
DS
3m/4m/5m
CastoMIG 250C
MIG/MAG
w elding torches
CastoMIG 160C
Equipment
with push
pu l l c a rd
* * * w ith wa te rco o li n g
Recom mended va ri ant
n o t re co m m e n de d va ria nt
37
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38
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PTA
Process
plasma transferred arc process
The Eutronic© GAP is the Castolin Eutectic Plasma
Transferred Arc (PTA) process. GAP is ideal for
coating and joining operations. In the PTA process,
the plasma is focused while forced through the heat
resistant anode, causing a considerable increase
of the arc density, energy and temperature. The
welding filler alloy, in micro-atomized powder or
cold wire form, is conveyed into the plasma arc
column where a shielding gas protects the wed pool
from the atmosphere.
Castolin Eutectic has developed special powders for
GAP applications.
1) Cathode holding device - 2) Plasma gas - 3) Cathode
4) Cooling water - 5) Shielding gas - 6) Feeding gas and
powder - 7) Welding direction - 8) Ignition - 9) Double power
supply
39
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Plasma Tra n sfer red A rc & Po wd e r Co a t in g
Multi Plasma Module
Technical Data
Supply voltage
Max power consumption
Welding current TIG-inverter (60% ED)
Welding current TIG-inverter (100% ED)
Open-circuit voltage
Adjustment range pilot current
Protection type
Weight
230V +N 50/60Hz
0.9kVA
270A
220A
110 V DC
5 - 20A
IP 23
565 x 265 x 460
29 kg
Multi plasma module
1007495
Options
Interconnecting cable PMB/Z-2m for
CastoTig 1601DC / 1701DC / 1702AC/DC
2201 DC / 2202 AC/DC
Interconnecting cable PMB/Z-2m for 3002AC/DC
Al-Module for Multi Plasma Module
WPL manual torch E12N, 4m Water-cooled,
for plasma welding
Liner unit for WFE, 3m
• Extension for existing TIG sources
• All purpose plasma welding unit
• Extremely versatile due to light weight design
• Equipped for micro-plasma welding
• Works with WFE wire feeder
1002713
1002711
1004439
400900
260422
• Expandable modular design
• An affordable start in plasma welding
• Separate power source required,
see CastoTIG power source
EuTronic GAP 2001 DC basic
Technical data
Voltage supply
Power supply
Supply frequency
Welding current(100%ED)
Adjustment range
Open circuit V main inverter
Open circuit V pilot inverter
Pilot current(100%ED)
Protection index
Weight
3x400 + N ± 10%
5X16A CEE plug
50/60 Hz
160A
1.0 - 160A
16 KVA
90 V
110 V
20A
5 - 20A
IP 23
815x455x635
63 Kg
EuTronic GAP 2001 DC basic
260234
with powder and Cold Wire settings
260063
Accessories for GAP see page 42
• Plasma welding from 1A to 160A
• Manual settings
• Works with WF cold wire feeder
• Hand held torch or machine torches available
• 50 Job settings storable
• TIG welding & cold wire TIG welding
• Trolley mounting facility
40
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EuTronic GAP 2001 DC touch screen
Technical data
Voltage supply
Power supply
Supply frequency
Adjustment range
Pilot current (100%ED)
Protection index
Weight
3x400 + N ± 10%
5X16A CEE plug
50/60 Hz
160A
1.0 - 160A
16 KVA
90 V
100 V
10A
0.5 - 10A
IP 23
815x455x635
70 Kg
EuTronic GAP 2001 DC touch screen
260233
Option
Like basic with powder and Cold Wire settings
260062
• Plasma welding
• Micro plasma welding
• Touch screen setting technology
• Monitoring of external cooling units
• Works with WF cold wire feeder
• Hand held torch or machine torches available
• TIG welding & cold wire TIG welding
• Plasma powder welding
EuTronic GAP 3001 DC
Technical data
Voltage supply
Power supply
Supply frequency
Welding current (50%ED)
Welding current (100%ED)
Adjustment range
Protection index
Weight
3x400 + N ± 10%
5X16A CEE plug
50/60 Hz
350A
250A
6 - 350A
20 KVA
80 V
110 V
30A
3 - 60A
IP 23
815x445x635
77 Kg
EuTronic GAP 3001 DC
260065
• For full automation or manual operations
• Plasma welding
• Powerful PLC 72 pin harting plug
automated interfaces (on request)
• 100 memory cells for parameter storage
• Powder coating using powder feeder EP2
• Optional GAP control software package for enhanced
control and display of parameters
• Works with cold wire feeder WF
• Hand held and machine torches for both
welding and powder coatings
41
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EuTronic GAP 3002 AC/DC
Technical data
Voltage supply
Power supply
Supply frequency
Adjustment range
Protection index
Weight
3x400 + N ± 10%
5X32A CEE plug 6mm2
50/60 Hz
380A
280A
6 - 380A
20 KVA
80 V DC
110 V DC
30A
3 - 60A
IP 23
750X430X630
85 Kg
EuTronic GAP 3002 AC/DC
300995
• AC/DC plasma welding facilities
• AC ARC for aluminium plasma welding
• For full automation or manual operations
• Powerful PLC 72 pin harting plug automation interface (available on request)
• 100 memory cells for parameter storage
• Optional GAP control software package for enhanced control
and display of parameters
• Works with cold wire feeder WF
• Powder coating using Powder Feeder EP2
• Hand held and machine torches for both welding and powder coating
EuTronic GAP Automated Unit
Technical data
Gas supply
Water supply
Supply voltage
Welding current (100% duty cycle)
Welding current adjustment range
Pilot current at 100% duty
Pilot current adjustment range
Dimensions (LxWxH)
Weight
•
•
•
•
Ar + AR/H2, @ 30 psi
5 l/min
460V 3 phases 60 Hz
20 kva
220 amps
6-280 amps
80 volts
30 amps
3-60 amps
1795x750x2500mm
350kg
Provides repeatable precision for plasma joining, coating and brazing
Turn-key robotic cell to increase productivity
AC/DC version available for welding of Al, Mg and their alloys
Completely modular for immediate, tailor made configuration
and cost effective fitting of applications
• Wide range of options, accessories and welding consumables
• Alloy fexibility
42
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Accessories for GAP
The new EuTronic GAP range of power sources, due to their modular design, can be adapted to any application just by
choosing the appropriate accessories.
Powder Feeder EP2
Technical data
Suitable for GAP 2000/3000 MPM
Carrier gas
Carrier gas flow rate
Powder reservoir
Degree of protection
Weight (without powder)
Ar, Ar-H2
0 - 4 l/min
2 l capacity
IP 23
7.5 kg
200 x 170 x 470 mm
Powder Feeder EP2
260229
• Stepless feeding rate control via feeding wheel speed directly from
inverter PLC.
• Powder feed rate 3-120 g/min, depending on feeding wheel configuration,
torch, anode and powder density.
• Two EP2 units can be driven in parallel (only by power sources with the
optional second motor control card) for applications that require feeding
of different powders into the weld pool: i.e. matrix and carbides.
Cold Wire Feeder
For GAP 2001 series / 3001 and 3002
Weight
IP23
25 Kg
725 x 230 x 450
Cold Wire Feeder
260395
• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder for
16 Kg wire coils.
• Special designed pressure arms care for a smooth and reproducible pressure of
the wire onto the feeder rolls within the drive.
Cold Wire Feeder Electronic
For MPM / TIG series
Power supply
Max.wire speed
Suitable wire diameters
Weight
230VAC
370VA
10m/min
0.8 – 3.2 mm
30 Kg
Cold Wire Feeder Electronic
260425
• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder
for 16 Kg wire coils.
• Special designed pressure arms care for a smooth and reproducible pressure
of the wire onto the feeder rolls within the drive.
• Electonically motor controller for the four roll wire feeder. Functions:
forward/backward movement, wire inching, wire feedback, pulse functions,
control signals for fault indication.
• Buttons for: wire inching, forward/backward movement, speed and pulse
adjustment.
43
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Cooling GAP *
Technical data
Weight
Dimensions L x W x H (mm))
40 kg
900 x 445 x 360mm
Cooling GAP (*)
260058
Technical data
Weight
45 kg
900 x 445 x 360mm
Cooling GAP Twin
260059
(*) Use only Castolin Eutectic dedicated cooling liquid
• Single or twin circuit heat exchangers additional water-water heat
exchanger available.
Remote control units
RC-H manual remote control
260231
including 8 metres connecting cable
RC-F foot operated remote control (pedal)
260232
RC-H manual
RC-H auto remote control
RC-H auto
44
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260231
Trolley
Technical data
Weight
45 kg
1.190 x 740 x 1.415 mm
Trolley
260056
• Holds gas cylinders, powder feeder, power source and cooler.
• Wide range of additional trays and accessories for better configuration
and ease of use of the trolley.
Oscillating Unit
Electronic OU
260314
60 mm max
0,1 - 60 mm/s
0 - unlimited
5 Kg
Oscillation width
Oscillation speed
Dwell time
Max load
Electronic AVC
Max transverse path
Oscillation speed
Max load
260315
100 mm
0,1 - 20 mm/s
10 Kg
Electronic OU with AVC
260316
The system allows oscillation while keeping the distance
from the workpiece constant.
The max load
5kg
Control Box
Supply voltage
Weight
260519
230V AC 50/60Hz
IP 23
20 kg
564 x 264 x 440mm
The oscillator units are available in 3 different versions: basic OU, Oscillator
Unit, an Arc Voltage Control option, AVC, that keeps the distance between torch
and workpiece constant and a OU with AVC option (2 axis oscillator).
45
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P lasma Tra nsfer red A rc & Po wd e r Co a t in g
GAP torches
GAP E12N
GAP E15
Construction horizontal
Max current at 100%
Powder flow rate
Weight with hose pack
GAP E12N 400900 (4 m)
100A
N.A
1.9 kg (4m)
402420 (6 m)
402501 (8 m)
Max current at 100%
Powder flow rate
GAP E15 150A
N.A
ca. 2.5 kg (4m)
260581 (4 m)
260622 (8 m)
• liquid cooled manual torch,
available also with 70° and 180° neck
• Hose pack: 4-6-8 metres; longer hose packs on request
• Cold wire holder available
• liquid cooled manual torch,
available also with 70° and 180° neck
• Hose pack: 4-6-8 metres; longer hose packs on request
GAP E150
GAP E54 S-M-D-DL
Max current at 100%
Powder flow rate **
GAP E150 150A
5-20 g/min
2.0 kg (3m)
260434 (3 m) 260435 (4 m)
Max current at 100%
Powder flow rate **
200A
10 - 40 g/min
GAP E54 (length: 330 mm) 400861 (4 m) 400715 (10 m)
GAP E54 (length: 550 mm) 402272 (4 m) 402260 (10 m)
• 3m hose pack
• Liquid cooled
• Powder manual torch
• Powder machine torch for inner coatings
of parts with diameter > 80mm
• Available in four different lengths
(models): 330(S), 550(M), 920(D) and 1770(DL)mm.
• With various hose pack lengths
• Built on request, please ask for delivery time
GAP E52
GAP E42
Construction vertical
Max current at 100%
Powder flow rate **
GAP E52 400204 (4 m)
200A
3 - 80 g/min
4.8 kg (4m)
400878 (6 m)
260230 (8 m)
• Liquid cooled powder machine
torch for general applications
• Hose pack: 4-6-8 metres;
longer hose packs on request
• Wide range of anodes
and powder nozzles
Construction vertical
Max current at 100%
Powder flow rate **
GAP E42
400238 (4 m) 400240 (10 m)
• liquid cooled powder machine
torch for high duty applications
46
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200A
3 - 140 g/min
3.7 kg (4m)
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IDweld 2501
IDweld 2501 is a unit for welding, circular exteriors and interiors intended
mainly for coating of internal bores from Ø 30 mm.
A modular mechanical unit rotates, and depending on the application also
drives a MIG welding head. This head is fitted with a special compact torch,
which produces very high quality circumferential weld deposits, even in very
tight spaces.
The main fields of application are weld coating of internal bores, interior and
exterior circular butt weld joints, tube passage joint welds.
A large range of accessories extends the potential field of applications.
Technical Data
Vertical displacement
Rotational speed
Power supply
Weight
Torch
170 mm
0.3 to 12 RPM
1 x 230 V
19 Kg
41800 B
IDweld 2501
305339
• Internal & external bore welding machine
• Can be used with any conventional MIG/MAG machine
• Easy to set up
• For internal bores down to 30mm diameter
• Separate control box
• Self-indexing vertically
• Variable speed
• Water-cooled head available
• Torch extension kit supplied
GoodAire 1202
Consider consulting Castolin Eutectic for fume extraction torches, work benches
and arms for fixed installations.
Technical Data
Power supply
Effective flow rate
Noise level
Weight
230 V single-phase
1000 m3/h
60 dB(A) per DIN 45635
69 Kg
GoodAire 1202
1202
• Very high effective suction
• Cleanable filter
• Dust recovery
TeroMatec Wire Feeder 400
Technical data
Voltage supply
Power
Welding Current
Corrente nominal
Duty cycle
Wire speed
Wire diameter range
Weight
28 VDC max
98 W
100-400 A
400 A
80 V max
100%
12m/min
1.6/2.4/2.8
560 x 255 x 835
24 Kg
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47
Notes
48
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Notes
49
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ADDRESSES OF CASTOLIN EUTECTIC
COMPANIES IN EUROPE
Austria, Hungary,
South East Europe
Castolin GmbH
Brunner Strasse 69
1235 Wien
+43-(0)1-869 45 41-0
Netherlands
Lithuania
Castolin Benelux N.V.
Rotterdamseweg 406
2629 HH Delft
+31-(0)15-256 9203
Messer Eutectic Castolin
Sp.z.o.o.filialas
V. Nageviciaus 3-64
08237 Vilnius
+370 5 278 8448
Norway
Belgium
Messer Eutectic Castolin Benelux
222-228, Blvd de l’Humanité
1190 Bruxelles
+32 (0)2-370-1302
Czech Republic
Castolin Scandinavia
Teknologiparken, Akersvn. 24 C
0177 Oslo
+47-22-11 18 70
Poland
Messer Eutectic Castolin spol. s r.o.
Trojska 80/122
182 00 Praha 8
+42 (0)2-83-09-00-77
MESSER Eutectic Castolin
Sp.z.o.o.
P.O. Box 502, ul. Robotnicza 2
44-100 Gliwice
+48-(0)32-230 6736
France
Spain
MESSER Eutectic Castolin Sàrl
22, Av. du Québec BP 325
Z.A. Courtaboeuf 1- Villebon
91958 Courtaboeuf Cedex
+33-(0)1-69 82 69 82
Castolin Iberica S.A.
P. I. de Alcobendas
c/ San Rafael, 6
28108 Alcobendas (Madrid)
+34-914 900 300
Germany
Sweden, Denmark,
Finland
Castolin GmbH
Gutenbergstrasse 10
65830 Kriftel
+49-(0)6192-403-0
Castolin Scandinavia AB
Transportgatan 37
42204 Hisings-Backa
+46-(0)31-570 470
Portugal
Castolin Portugal
Rua Maestro Ferrer Trindade, 4B
2770-201 Paco de Arcos
+351 707 200 855
Switzerland
MESSER Eutectic Castolin
Switzerland SA
Swiss Market Centre
Ch. de la Venoge 7
1025 St. Sulpice
+41-(0)21 694 1111
Russia
Messer Cutting & Welding OOO
Ul. Bolschaja Tulskajya 10/9
Office 9506
115191 Moscow
Turkey
Castolin Kaynak Ltd.
Yukari Dudullu Mahallesi
Bostanci Yolu Sehit Sokak 53
34775 Istanbul
United Kingdom
& Ireland
Eutectic Company Ltd.
Merse Road
North Moons Moat
Redditch
Worcestershire B98 9NZ
UK
+44-(0)1527 58 2200
For all other countries or other information needed,
please visit our website www.castolin.com
Rég i s Col om b o, To m Co ak ley, a rch ives Ca st o lin E utec tic
P h i l G sc h w end , Tra f ikd esig n .
S t a t em ent of L i ab i l i t y: Du e t o va r ia t io n s in h erent in specific applications, the technical information contained herein, includ i ng
a ny i n for m a t i on a s t o su g g est p ro d u c t a p p lic a t io n s o r results, is presented w ithout representation or warranty, expressed or
imp l i ed . Wi t h ou t l i m i t a t io n , t h ere a re n o wa r ra nt ies o f merchantability or of fitness for a par ticular purpose . Each process a nd
a p p l i c at i on m ust b e fu lly evalu a t ed by t h e u ser in all respec ts, including suitability, compliance w ith applicable law and no nin f r i n g em ent of t h e rig ht s o f o t h er s, a n d M esser Ca st o lin Eutec tic and its affiliates shall have no liability in respec t there of.
PICTURES
GRAPHICS
50
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Stronger, with...
Castolin Eutectic
WEAR & FUSION TECHNOLOGY
Ask our
Application Specialists
for a demonstration
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Stronger,with Castolin Eutectic Welding Equipment Catalogue

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