olmo paper

www.mondipackaging.com
OLMO
PAPER®
We look forward to your visit at www.mondipackaging.com
[email protected] Tel: +43 (1) 795 23 4981 Fax: +43 (1) 795 23 945
Quality Leader
Editor Mondi Packaging Coating, Kelsenstrasse 7, 1032 Vienna, Austria
Concept and Design www.studiob.at, Karin Beinsteiner, Vienna Text Austria Sprachendienst International Vienna
Photography Thomas Schauer, Vienna – New York Picture Editing Steve Wyckoff Print Grasl Druck & Neue Medien, Bad Vöslau
01
Mondi Packaging Coating is a
leading international producer
of extrusion coated and laminated
products for Industrial Applications, providing innovative
concepts for the Polyurethane
Industry.
Mondi Packaging Coating develops state-of-the-art solutions
for Slabstock Production having
developed the most efficient
process liner, OLMO Paper®,
contributing to enormous cost
savings, a cleaner production
process and environmental
benefits.
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03
OLMO paper
Impressive Foam Performance
OLMO paper
Kraft paper
PE film
There are many methods of processing flexible
polyurethane foam and we believe that you will be
using one of the following systems:
Foam
PE film
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OLMO Paper® - the processing
paper of our time
OLMO Paper , a technology
jointly developed by OLMO
Company and Mondi Packaging
Coating, plays a vital role in
today’s foam manufacturing.
®
The OLMO Paper® is a unique product that combines
kraftpaper and a very thin peelable polyethylene film.
This exciting new material solves various production
problems associated with conventional processing
paper or standard polyethylene films.
Kraft paper
Conventional Inclined Conveyor Machine
Conventional fitted with Draka Square Block System
Conventional fitted with Hennecke-Planiblock Flat Top system
Maxfoam with and without Pintosystem
Others
In all the above machines, you use paper and/or plastic
to provide the enclosure for the expanding foam.
This means that when the liquid raw materials come
into contact with the paper, the paper absorbs them.
Furthermore at the end of the machine, when you
remove the paper or film from the block, you also
take away a layer of foam. This increases foam waste
and makes disposal of the paper and film difficult.
OLMO Paper® technology can prevent all these
problems and will dramatically reduce your costs.
This technology can be successfully applied for the
production of several Polyurethane foam types.
The OLMO Paper® already used worldwide by the
major foam producers is designed to run on all
machine types like Beamech, Cannon Viking,
Hennecke and Laader Berg.
Designed to Run...
04
05
Tremendous Cost Savings
3. Cleaner and more efficient work environment
Paper debris and foam waste tends to accumulate
and impede efficiency in ordinary plants where
polyurethane foam is manufactured. But when the
OLMO Paper® is used, waste is remarkably reduced
and the plant floor is kept clean and neat to promote
greater efficiency.
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4. Improved foam properties
Atmospheric humidity has a big effect upon foam
characteristics
● When the thin polyethylene film covers a foam bun
the peak temperature it reaches during the curing
period is lower in comparison to a block left exposed.
Atmospheric humidity is prevented from coming
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OLMO Paper® technology offers 5 major advantages:
1. Tremendous reduction in material loss
When polyurethane slabstock buns are produced by
the conventional method, the foam material often
sticks to the paper causing considerable material
loss. Even the use of standard polyethylene films
does not prevent material loss to occur during the
rewinding operation. OLMO Paper® eliminates this
problem by rewinding only the kraft paper and leaving
the thin polyethylene film on the bun surface. At the
end of the foaming process the foam bun will present
a smooth surface without any skin loss. Benefits are
remarkable not only in conventional foam grades, but
also in Polyester, High Resilience, TDI and liquid CO2
blown foam. Compared to conventional systems
OLMO Paper® provides a superior foam yield.
5. Kraft Paper is reusable even greater savings
When OLMO Paper® is used, the Kraft paper never
directly contact the polyurethane. The Kraft paper is
not damaged in any way and can be used again in
any number of valuable ways, such as wrapping
paper, storage or transportation. Yet another way that
OLMO Paper® saves you money!
2. Greater safety from Isocyanate contact
When the kraft paper is peeled away the thin polyethylene film encloses the foam bun and serves as
an important safety feature:
a) It reduces human contact with Isocyanate
vapours
b) The level of Isocyanate fumes in the working
area has been subject to legislation for many
years, and OLMO Paper® is dramatically reducing this level
Kraft paper is reuseable for
instance as wrapping paper
into contact with the reacting Isocyanate, therefore
it helps to reduce scorching and in extreme cases,
risk of fire
As a result of lower humidity penetration into the
foam bun a better top to bottom hardness distribution is normally obtained
The Polyethylene film will not allow moisture to
penetrate and destroy the Isocyanate, improving
the hardness value. This will dramatically reduce
the need of increasing Isocyanate index in the
humid season
Thanks to the impermeable nature of the polyethylene film the foam bun will not yellow as a
consequence of UV light exposure
06
07
Innovative Thinking
Mondi Packaging launched the Strategic Innovation Program (SIP)
to foster a culture of innovation within the group and to generate
breakthrough ideas that point the way towards profitable new areas
of business. A structured process to gather ideas was implemented,
including a procedure for submitting ideas, dedicated innovation
managers at every plant and an Internet based Innovation Zone,
where ideas can be discussed with experts and colleagues.
The program includes a Customer Zone, where all stakeholders –
from customers and suppliers to individual innovators – pursuing
the common goal of more innovative and efficient solutions are
invited to submit suggestions and ideas.
Regular competitions are also organised for
researchers and students at major European universities, on the subject of new business ideas for the
paper and packaging industry.
Mondi Packaging Coating is committed to finding the
most innovative and effective product solutions
through ongoing increases in efficiency and deep
customer understanding.
Be sure to visit our Customer Zone at
www.mondiinnovation.com
Our Research & Development department and
dedicated application engineers work hand in hand
with our customers to provide optimal individual
solutions.
At Mondi Packaging Coating, close cooperation with
customers in the development of new innovative
solutions has always been a top priority. For
instance, our long term partnership with DuPont in
the protective clothing industry has not only developed into a multimillion m2 business, it has also led to
new extrusion coating applications for the building
industry.
Let it be said…
It´s your idea that counts!
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Full Range Supplier
Mondi Packaging Coating is a
leading international producer
of extrusion coated and laminated protective materials for the
consumer goods, pharmaceutical,
paper, transport packaging,
automotive, imaging, foaming,
building materials and industrial
bag industries. Also we supply
the self-adhesive market with
high quality release liners and
siliconised films.
Consumer Packaging
Main Applications
Portion packs, dry foods dehydrated foods,
frozen foods, fresh foods, pet food,
pharmaceutical products, medical packaging,
cosmetics and detergents. Lidding on glass
and plastic containers.
Each of these industries has its own unique requirements which we are committed to understand in
order to provide tailored solutions that enable our
customers to become more successful.
Mondi Packaging Coating’s high quality combinations provide reliable barriers against moisture,
light, oxygen, grease, odours, aroma and gas
diffusion. Furthermore, extensive internal printing
expertise with both rotogravure and flexo printing
machines assures optimal realisation of individual
customer wishes.
Thanks to our status as a full range supplier, we
can take advantage of packaging technology cross
leverage between various industries in order to
always offer better performing and cost effective
solutions.
Key Products / Solutions
Extrusion coated and laminated
paper/board/aluminium/film
Industrial Wrapping
Main Applications
Reel wrapping for the paper industry and
other reel wrapping applications
Ream wrapping for cut-size copy paper
and folio wrapping
Key Products / Solutions
Extrusion coated or laminated kraft paper and
liners (printed or unprinted)
Barrier coated or laminated paper and film
(printed in up to 8 colours, flexo or rotogravure)
Transport Packaging
Main Applications
Corrugated boxes, solidboard boxes and
fibre drums for transport packaging
Key Products / Solutions
Extrusion coated or laminated paper,
liners and other substrates.
Industrial Products (focus on materials for non-packaging applications)
Main Applications
Key Products / Solutions
Inkjet photo base paper
Ima-base®
PET based image finishing films
Ima-shape®
Lighttight multilayer packaging laminates
Ima-pack®
for the photographic industry
Fibre reinforced films for car ceiling and
Pro-therm®
motor insulation constructions. Multilayer
combinations for headliners and hoodliners.
Insulation panels facings for building industry
Insulaid®
Olmo Paper®
Main Applications
Processing paper for production of flexible
polyurethane foam blocks
Key Products / Solutions
Olmo Paper®
Coated Sack Kraft
Main Applications
Building materials, chemicals, food, animal feed
and pet food, and agricultural products
Key Products / Solutions
PE extrusion coated / aluminium laminated
sack kraft paper
Release Substrates
Main Applications
Graphic arts, reflective films (traffic signs), automotive, building, industrial adhesive tape, medical and healthcare, hygiene and personal care
Key Products / Solutions
Polyolefin / silicone coated release liners and
siliconised films used for products in the
adhesive market.
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11
Strong Network Worldwide
Productivity Leadership
Mondi Packaging Coating is committed to being
more than just a supplier! We are a reliable partner
who advises customers on full cost optimisation
– through efficient supply chain management,
choosing the right specifications and working with
us to develop cost effective solutions.
Our state of the art machinery and processes have
enabled us to achieve productivity leadership in
the industry.
We deliver consistent quality through the use of
selected raw materials and adherence to tested
production standards. Our main production units
comply with the strict ISO 9001 quality standard
and are certified to ISO 14001/EMA environmental standards. We can fully certify a clean production environment for the food and pharmaceutical
industries and strive to comply with all aspects of
HACCP, GMP and BRC/IoP requirements.
Volume per employee
Productivity Leadershipce:
Thanks to our strong group network,
we can offer high supply security
through raw material backward
integration, as well as better service
and faster delivery.
What’s more, our customers can take advantage of
the group’s printing capabilities, which include more
than 55 printing machines!
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Sales & Service Offices
Australia
Italy
Portugal
Poland
Russia
Singapore
Spain
The Netherlands
USA
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Plants
Austria
Belgium
Czech Republic
France
Germany
Sweden
From its well spread plant network of 7 production
sites located in 6 countries, Mondi Packaging Coating
guarantees an efficient supply chain with secured
backup. In order to fulfil our commitments of service
excellence even at the other end of the world, we strive to implement optimal individual logistic solutions for our top overseas customers.
Our B2B Integration Program, designed to facilitate
order management and enable us to offer vendor
managed inventory functionalities is another example
of our drive for efficiency and simplicity, in order to
further increase speed and decrease costs in the
supply chain.
2002
2003
2004
2005
Clean Production
Environment
12
Knowledge Sharing
At Mondi Packaging Coating, we believe that we all
have a lot to learn from each other – and we are
therefore willing to share our knowledge with our
customers. For this purpose, we organise tailormade seminars based on individual customers’
specific needs.
We also offer more general seminars through the
Mondi Academy, which not only provide continuing
staff training, but also foster close cooperation with
our customers and suppliers, who can take advantage
of this opportunity to learn more about our know-how.
We cooperate closely with numerous renowned universities and international research centres – such as
the University of Stockholm and the Fraunhofer
Institute for Process Engineering and Packaging – in
order to strengthen our R&D activities and keep our
knowledge at the cutting edge of the industry.
Dedicated Service
In an ongoing effort to offer you the right contact
partners, we have hired experienced and dedicated
Industry Group Managers, who can provide firstclass assistance in meeting needs dictated by
production processes and market conditions in
specific industries.
In addition, our International Key Account
Management (IKAM) program enables us to serve
international customers in an efficient and direct way
in order to fulfil the highest customer requirement.
Quality Leader
The OLMO paper®
process
Editor Mondi Packaging Coating, Kelsenstrasse 7, 1032 Vienna, Austria
Concept and Design www.studiob.at, Karin Beinsteiner, Vienna Text Austria Sprachendienst International Vienna
Photography Thomas Schauer, Vienna – New York Picture Editing Steve Wyckoff Print Grasl Druck & Neue Medien, Bad Vöslau
www.mondipackaging.com
OLMO
PAPER®
We look forward to your visit at www.mondipackaging.com
[email protected] Tel: +43 (1) 795 23 4981 Fax: +43 (1) 795 23 945