Author`s personal copy - Laboratoire Rhéologie et Procédés
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Author`s personal copy - Laboratoire Rhéologie et Procédés
HDR Frédéric BOSSARD UNIVERSITE DE GRENOBLE 4 Laboratoire Rhéologie et Procédés UMR 5520, Université Joseph Fourier, Grenoble I Contribution à la rhéo-physique et la mise en forme de polymères Mémoire présenté et soutenu publiquement le 30 novembre 2011 Pour l'obtention de l' Habilitation à Diriger des Recherches de Grenoble Université (Spécialité mécanique) Par Frédéric Bossard Composition du jury Rapporteurs Examinateurs Pr. Christian BAILLY Pr. Christophe CHASSENIEUX D.R. Patrick NAVARD D.R. Nadia EL KISSI Pr. Denis FAVIER Pr. Patrick PIERSON Pr. Guy SCHLATTER IMCN – Université Catholique de Louvain LPCI, Université du Maine CEMEF – Mines ParisTech – Sophia Antipolis Laboratoire Rhéologie et Procédés, UJF Laboratoire 3SR, UJF LTHE, UJF LIPHT, ECPM Université de Strasbourg HDR Frédéric BOSSARD A mon épouse Nathalie, A mes enfants, Audrey, Yohann et Elouan, A tous ceux qui m'ont permis d'apprendre et de comprendre 6 Sommaire Chapitre 1 Curriculum Vitae détaillé 1. Etat civil, Parcours professionnel, formation ........................................................ 4 1.1. 1.2. 1.3. 2. Publications et communications orales ................................................................. 6 2.1. 2.2. 2.3. 2.4. 2.5. 3. Collaborations nationales ...................................................................................................... 11 Collaborations internationales ............................................................................................... 11 Collaborations industrielles ................................................................................................... 12 Encadrement d’étudiants et jeunes chercheurs .................................................... 13 5.1. 5.2. 5.3. 5.4. 6. Responsabilités au sein du Laboratoire ................................................................................. 10 Animation de la recherche ..................................................................................................... 10 Participation à des comités de lecture de revues internationales ........................................... 10 Collaborations et rayonnement hors laboratoire ................................................. 11 4.1. 4.2. 4.3. 5. Revues internationales avec comité de lecture ........................................................................ 7 Chapitre d'ouvrage................................................................................................................... 8 Communications orales dans des congrès internationaux ....................................................... 8 Communications orales dans des congrès internationaux sans comité de lecture ................... 9 Communications orales dans des congrès nationaux à comité de lecture ............................. 10 Animation et management de la recherche ......................................................... 10 3.1. 3.2. 3.3. 4. Etat civil .................................................................................................................................. 4 Parcours professionnel ............................................................................................................ 5 Formation ................................................................................................................................ 5 Masters .................................................................................................................................. 13 Projets de fin d'année............................................................................................................. 13 Thèses .................................................................................................................................... 14 Post-doctorat.......................................................................................................................... 14 Activités et responsabilités pédagogiques ............................................................ 14 6.1. 6.2. 6.3. 6.4. En I.U.T. ................................................................................................................................ 14 En Master professionnel ........................................................................................................ 16 En formation continue ........................................................................................................... 16 A l'international ..................................................................................................................... 16 Chapitre 2 Activités de recherche 1. Résumé des activités de recherche ....................................................................... 18 2. Synthèse des principaux résultats ........................................................................ 23 2.1. Rhéo-physique de polymères associatifs ...................................................................... 23 2.2. Mise en forme et caractérisation de composites .......................................................... 40 Chapitre 3 Perspectives Annexes ..................................................................................................................... 57 HDR Frédéric BOSSARD Remerciements Ce manuscrit retrace mon activité de recherche réalisée depuis ma thèse, soutenue en 2001. Ce travail n'aurait pu être mené sans une collaboration étroite avec plusieurs personnes que je souhaite remercier. Je souhaite tout d'abord exprimer ma profonde gratitude aux professeurs Thierry AUBRY et Michel MOAN de l'équipe rhéologie du laboratoire d'ingénierie des matériaux de Bretagne (LIMATB), de Brest. Ils ont su me transmettre leur passion pour la recherche, ils m'ont accordé leur confiance et m'ont donné de précieux conseils. Je garde en mémoire leurs soucis constants de rigueur et d’exactitude et je leur dois ce que je suis professionnellement. Je remercie chaleureusement Dr. Spyros YANNOPOULOS, Pr. Georgios STAIKOS et Pr. Constantinos TSITSILIANIS de l'Institute of Chemical Engineering (ICE-HT/FORTH) de Patras, Grèce, avec qui j'ai collaboré pendant mon post-doctorat. Ils ont fait preuve d’une hospitalité que je n’oublierai pas et m’ont permis de travailler dans d'excellentes conditions. A Albert MAGNIN, directeur du Laboratoire Rhéologie et Procédés de l’Université Joseph Fourier qui m’a accueilli comme jeune maître de conférences. Je tiens à le remercier pour la politique de recherche qu'il a mené au laboratoire, visant à faciliter l'intégration et le travail des jeunes chercheurs du laboratoire. A mon arrivée au Laboratoire de Rhéologie, j’ai intégré l’équipe Polymères et Mise en Œuvre, dirigée par Nadia EL KISSI. Je tiens à lui exprimer toute ma reconnaissance pour la confiance qu'elle m'a accordée, son écoute et sa disponibilité. Mon activité de recherche expérimentale a été rendu possible par l'appui technique du Laboratoire Rhéologie et Procédés par l'intermédiaire d'Hélène GAILLARD, Didier BLESES, Frédéric HUGENELL, Mohammed KARROUCH et Eric FAIVRE sans oublier le travail du secrétariat mené par François BERGEROT, Claudine LY-LAP et Sylvie GAROFALO. Je remercie chaleureusement mes collègues et amis du Laboratoire Rhéologie et Procédés pour la qualité de l'ambiance de travail qu'ils ont su créer. Je remercie particulièrement JeanRobert CLERMONT pour les remarques et conseils qu’il m’a donnés dans le cadre de l’examen de ce mémoire. La plupart des travaux présentés ici n’auraient jamais été développés sans les doctorants que j’ai eu la chance de co-encadrer. Je remercie ainsi Alessendra D'APREA et Anica LANCUSKI ainsi que Bibekananda SUNDARY en post-doctorat au laboratoire. Je remercie enfin Messieurs Christian BAILLY, professeur à Institut de la Matière Condensée et des Nanosciences, Université Catholique de Louvain, Christophe CHASSENIEUX, professeur au Laboratoire Polymères, Colloïdes, Interfaces, Université du Maine, et Patrick NAVARD, Directeur de recherche CEMEF – MINES ParisTech, Sophia Antipolis, pour avoir accepté d’être rapporteurs de ce mémoire et membres du jury. Je remercie Nadia EL KISSI, directrice de recherche au Laboratoire Rhéologie et procédés, Denis FAVIER, Professeur au Laboratoire Sols, Solides, Structures et Risques, Université Joseph Fourier, Patrick PERSSON, Professeur au Laboratoire d'Etude des Transferts en Hydrologie et Environnement et Guy SCHLATTER, professeur au Laboratoire d’Ingénierie des Polymères pour les Hautes Technologies, ECPM Université de Strasbourg, qui ont accepté de participer à ce jury. 8 HDR Frédéric BOSSARD Chapitre 1 4 Curriculum Vitae détaillé 1. Etat civil, Parcours professionnel, formation 1.1. Etat civil Prénom Nom : Frédéric BOSSARD Date de naissance : Lieu de naissance : Situation familiale : 19 décembre 1970 Landivisiau (29), Finistère Marié, 3 enfants Adresse professionnelle : Laboratoire de Rhéologie 1301 rue de la Piscine Domaine Universitaire BP 53 - 38041 Grenoble cedex 9 Adresse personnelle : 748 Grande Rue 38660 Le Touvet [email protected] http://rheologie.ujf-grenoble.fr/ (33) 4 76 82 51 79 (33) 4 76 82 51 64 Adresse e-mail : Site internet: Téléphone professionnel : Fax : IUT 1 Grenoble, Département GMP 151, rue de la Papeterie BP 67 38402 Saint Martin D'Hères 5 Etat civil, Parcours professionnel, formation 1.2. Parcours professionnel Sept. 2006 Maître de conférences à l'I.U.T 1 de Grenoble, Département GMP; Laboratoire de rhéologie, UJF, UMR5520, Grenoble INP Janv. 2004 - Déc. 2005 Post-doctorat - Laboratoire Polymères, Propriétés aux Interfaces et Composites, (L2PIC) - Lorient Oct. 2002 - Oct. 2003 Post-doctorat - Institute of Chemical Engineering and High Temperature Chemical Processes, (ICE-HT/FORTH) - Patras, Grèce Sept. 2000 - Sept. 2002 Attaché temporaire d'enseignement et de recherche Université de Bretagne Occidentale (U.B.O.). 1.3. Formation 1998 – 2001 Doctorat en Physique – Université de Bretagne Occidentale (U.B.O.), Brest. Sujet de Thèse : "Etude rhéologique de suspensions aqueuses diluées et concentrées de plaquettes d'argile colloïdales. Effets de l'adsorption de polymères associatifs." Mention très honorable Directeur de Thèse : Michel Moan. Jury : M. Tassin (Université du Maine) M. Van Damme (ESPCI) M. Aubry, (U.B.O.) Mme Audibert-Hayet (Institut Français du Pétrole) M. Moan (U.B.O.) 1994 – 1997 Elève Officier Pilote de l'Aéronautique Navale. 1993 – 1994 D.E.A. de Physique, option matière condensée et matériaux Université de Rennes I. Mémoire : "Propriétés rhéologiques de suspensions d'argile synthétique" 1992 – 1993 Maîtrise de Physique - Université de Rennes I. 1991 – 1992 Licence de Physique - Université de Rennes I 1989 – 1991 D.E.U.G. A, mathématiques, physique et informatique - U.B.O. HDR Frédéric BOSSARD 6 2. Publications et communications orales La diffusion de mon travail de recherche s'est traduite par la rédaction de 17 articles dans des revues à comité de lecture, 1 chapitre d'ouvrage, 17 communications orales dans des congrès internationaux, 3 communications orales dans des congrès nationaux à comité de lecture. Type de publications Articles dans des revues internationales Chapitre d'ouvrage Titre de la revue Journal of Rheology 4 Langmuir 2 Macromolecules 2 Rheologica Acta Soft Matter Polymer Polymer Engineering & Science Polymeric Materials: Science and Engineering Physical Review Letters SPE journal Electrochimica Acta Cellulose Hydrogen-Bonded Interpolymer Complexes: Formation, Structure and Applications 1 1 1 1 1 1 1 1 1 Année 2003 2003 2004 2007 2002 2007 2004 2005 2010 2006 2002 2008 2004 2004 2003 2010 2011 1 2009 Annual European Rheology Congress 4 2011 2010 2006 2002 International Congress on Rheology 2 2008 1 1 1 1 2009 2001 2004 2001 1 2005 1 1 1 2005 2005 2000 1 2002 1 1 2004 2003 2003 2010 2007 de Gennes discussion Conference International Meeting of the Hellenic Society of Rheology Annual Congress of the Hellenic Society of Rheology Pacific Rim Conference on Rheology Congrès internationaux International Symposium on Nanostructured and Functional Polymer-based Materials and Composites European Polymer Congress ACS Colloid and Surface Science Symposium Canadian Chemical Engineering Conference Society of Petroleum Engineers Annual Technical Conference and Exhibition American Chemical Society National Meeting Workshop Congrès nationaux Nbre Congrès annuel du Groupe Français de Rhéologie 2 Congrès Français de Mécanique 1 7 Publications et communications orales Une présentation chronologique et détaillée des publications est proposée ci-dessous: 2.1. Revues internationales avec comité de lecture [1] Alloin F. , A. D’Aprea, A. Dufresne, N. El Kissi, F. Bossard, "Poly(oxyethylene) and ramie whiskers based nanocomposites. Influence of processing: extrusion and casting/evaporation", Cellulose, 18, 957 – 973, 2011. Taux de citation: 0 [2] Alloin F. , A. D’Aprea, A. Dufresne, N. El Kissi, F. Bossard, " Nanocomposite polymer electrolyte based on whisker or microfibrils polyoxyethylene nanocomposites", Electrochimica Acta, 55, 5186–5194, 2010. Taux de citation: 0 [3] Bossard, F., N. El Kissi, A. D'Aprea, F. Alloin, J-Y Sanchez and A. Dufresne, " Influence of dispersion procedure on rheological properties of aqueous solutions of high molecular weight PEO", Rheologica Acta. 49, 529–540, 2010. Taux de citation: 4 [4] Bossard, F., I. Pillin, T. Aubry and Y. Grohens, "Rheological Characterization of Starch Derivatives/Polycaprolactone Blends Processed by Reactive Extrusion", Polym. Eng. Sci, 48, 1862-1870, 2008. Taux de citation: 1 [5] Sotiropoulou, M, F. Bossard, E. Balnois, J. Oberdisse and G. Staikos, "Characterization of the Core-Shell Nanoparticles Formed as Soluble at low pH Hydrogen bonding Interpolymer Complexes", Langmuir, 23, 11252 –11258, 2007. Taux de citation: 4 [6] Bossard, F., M. Moan, T. Aubry, "Linear and non-linear Viscoelastic Behavior of Very Concentrated Kaolinite Suspensions", J. Rheol. 51, 1253-1270, 2007. Taux de citation: 7 [7] Bossard, F., T. Aubry, G. Gotzamanis, C. Tsitsilianis, "pH-tunable Rheological Properties of a Telechelic Cationic Polyelectrolyte Reversible Hydrogel" Soft Matter, 2, 510-516, 2006. Taux de citation: 32 [8] Bossard, F., V. Sfika, C. Tsitsilianis and S. Yannopoulos, "A Novel Thermothickening Phenomenon Exhibited by a Triblock Polyampholyte in Aqueous Salt-Free Solutions", Macromolecules, 38, 2883-2888, 2005. Taux de citation: 15 [9] Bossard, F., M. Sotiropoulou and G. Staikos, "Thickening effect in Soluble Hydrogenbonding Interpolymer complexes. Influence of molecular composition and pH" J. Rheol., 48(4), 927-926, 2004. Taux de citation: 11 [10] Tsitsilianis, C., F. Bossard , V. Sfika, N. Stavrouli, A. Kiriy, G. Gorodyska, M. Stamm, and S. Minko, "Multifunctional Double Hydrophilic Triblock Copolymer in Solution and on Surface." Polym. Mater. Sci .& Engineering, 90, 368-369, 2004. Taux de citation: 0 [11] Scopigno T., R. DiLeonardo, G. Ruocco, A.Q.R. Baron, S. Tsutsui, F. Bossard, S.N. Yannopoulos, "High frequency dynamics in a monatomic glass", Phys. Rev. Lett, 92(2), 025503, 2004. Taux de citation: 26 [12] Bossard, F., V. Sfika, C. Tsitsilianis "Rheological Properties of Physical Gel formed by Triblock Polyampholyte in Salt-Free Aqueous Solutions", Macromolecules, 37, 3899-3904, 2004. Taux de citation: 29 HDR Frédéric BOSSARD [13] Herzhaft, B., L. Rousseau, L. Neau, M. Moan and F. Bossard, "Influence of temperature and clays/emulsion microstructure on oil-based mud low shear rate rheology", SPE Journal, 8 (3): 211-217, 2003. Taux de citation: 5 [14] Moan, M., T. Aubry, F. Bossard, "Nonlinear Behavior of Very Concentrated Suspensions of Plat-like Kaolin Particles in Shear Flow" J. Rheol., 47(6); 1493-1504, 2003. Taux de citation: 18 [15] Aubry, T., F. Bossard, G. Staikos, G. Bokias, "Rheological study of semi-dilute aqueous solutions of a thermoassociative copolymer", J. Rheol., 47(2); 577-587, 2003. Taux de citation: 10 [16] Aubry, T., F. Bossard and M. Moan, "Rheological Study of Compositional Heterogeneity in an Associative Commercial Polymer Solution", Polymer, 43; 3375-3380, 2002. Taux de citation: 5 [17] Aubry, T., F. Bossard and M. Moan, "Laponite Dispersions in the Presence of an Associative Polymer.", Langmuir, 18(1); 155-159, 2002. Taux de citation: 23 2.2. Chapitre d'ouvrage [1] Staikos G., M. Sotiropoulou, G. Bokias, F. Bossard, J. Oberdisse, E. Balnois, Chapitre 2, "Hydrogen-Bonded Interpolymer Complexes Soluble at Low pH" publié dans " HydrogenBonded Interpolymer Complexes: Formation, Structure and Applications", editeur: World Scientific Publishing Co., mars 2009., ISBN 978-981-270-785-7 2.3. Communications orales dans des congrès internationaux [1] [2] [3] [4] [5] [6] Bossard F., Sundaray, B., Lancuski, A. and Pétrier, C. "Influence of elongational properties of polymer solutions on nanofibre properties processed by electrospinning", 6th Annual European Rheology Conference, Suzdal, Russie, 2011. Bossard F., El Kissi N, D'Aprea A, Alloin F, Sanchez J-Y and Dufresne A "Rheological investigation of polymer scission and aggregation induced by the dispersion in high molecular weight PEO solutions", 6th Annual European Rheology Conference, Göteborg, Suède, 2010. Bossard F., El Kissi N, D'Aprea A, Alloin F, Sanchez J-Y and Dufresne A, "Influence of turbulent flow on rheological properties of aqueous solutions of high molecular weight PEO", de Gennes Discussion Conference, Chamonix, France, 2009. El Kissi N, F. Alloin, A. Dufresne, F. Bossard and A. D'Aprea, "Influence of cellulose nanofillers on the rheological properties of polymer electrolytes", 15th International Congress on Rheology/80th Annual Meeting of the Society-of-Rheology, Monterey, CA., American Institute of Physics Conference Proceedings, 1027, 87-89, 2008. Bossard F., M. Moan and T. Aubry, "Very concentrated plate-like kaolin suspensions under large amplitude oscillatory shear: A microstructural approach", 15th International Congress on Rheology/80th Annual Meeting of the Society-of-Rheology, Monterey, CA., American Institute of Physics Conference Proceedings, 1027, 695-697, 2008. Aubry T., F. Bossard, G. Gotzamanis and C. Tsitsilianis, "Rheological Properties of Cationic Telechelic Polyelectrolyte", 3rd Annual European Rheology Conference, Hersonisos, Grèce, 2006. 8 9 Publications et communications orales [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] Tsitsilianis, C., I. Katsampas, F. Bossard., V. Sfika, A. Kiriy, G. Gorodyska, M. Stamm, S. Minko "Responsive triblock copolymers with amphoteric blocks: from ordered to aperiodic nanostructures", 1st International Symposium on Nanostructured and Functional Polymerbased Materials and Composites, Dresden, Allemagne, 2005. Gotzamanis, G, F. Bossard, R. Lupytsky, T. Aubry, S. Minko, C. Tsitsilianis, "Physical gelation and rheological properties of cationic telechelic polyelectrolytes", 79th ACS Colloid and surface Science symposium, Potsdam, NY, 2005. Sotiropoulou M., F. Bossard, Bokias G., Oberdisse J., Staikos G., "Soluble Hydrogenbonding Interpolymer Complexes and their pH controlled Gel-like behaviour in Water", European Polymer Congress, Moscou, Russie, 2005. Tsitsilianis C., F. Bossard, Stavrouli N. and Sfika V.,"The Rheology of a Physical Gel Formed by Double Hydrophilic Triblock Copolymers", Annual Congress of the Hellenic Society of Rheology, Athens, Greece, 2004. Tsitsilianis, C., F. Bossard, V. Sfika, N. Stavrouli, A. Kiriy, G. Gorodyska, M. Stamm and S. Minko, “Multifunctional Double Hydrophilic Triblock Copolymer in Solution and on Surface”, 227th American Chemical Society National Meeting, Anaheim, Californie, 2004. Sotiropoulou, M., F. Bossard, C. Cincu, G. Bokias and G. Staikos, "Water-soluble polyelectrolyte and hydrogen-bonding interpolymer complexes for nanoparticles formation", EPF, Nanostructured Polymer Materials, Gargnano, Italy, 2003. Aubry, T., F. Bossard, M. Moan, "Rheological Properties of a Thermoassociative polymer in Aqueous Solutions.”, 6th European Congress on Rheology, Erlangen, Allemagne, 2002. Herzhaft, B., L. Rousseau, L Neau, M. Moan, F. Bossard, "Influence of temperature and clays/emulsion microstructure on oil based muds low shear rate rheology." Society of Petroleum Engineers Annual Technical Conference and Exhibition, San Antonio, USA, 2002. Aubry, T., F. Bossard, M. Moan, "Influence of macromolecular associations on the dilute properties of a clay suspension.", 3rd International Meeting of the Hellenic Society of Rheology, Patras, Grèce, 2001. Moan, M., T. Aubry, F. Bossard, "Nonlinear behavior of concentrated suspensions of platelike kaolinite particles in shear flow", 3rd Pacific Rim Conference on Rheology, Vancouver, B.C., Canada, 2001. Moan, M., T. Aubry, F. Bossard, "Etude de quelques propriétés non-linéaires de suspensions concentrées de kaolin.", 50th Canadian Chemical Engineering Conference, Montreal, Canada, 2000. 2.4. Communications orales dans des congrès internationaux sans comité de lecture [1] [2] [3] [4] Bossard F., El Kissi N, D'Aprea A, Alloin F, Sanchez J-Y and Dufresne A, "The unsuspected brittleness of high molecular weight PEO in solution: influence of the dispersion procedure", Rheology Alpine Meeting, Tignes, 2011. Bossard F, "A review on polymer nanofibers processed by electrospinning", Rheology Alpine Meeting, Les Saisies, 2010. Bossard F, Aubry T., M. Moan "Rheological behaviour of very concentrated suspensions of plate-like clay particles", Rheology Alpine Meeting, Chatel, 2008. Bossard F. Tsitsilianis, C. "Influence of concentration and temperature on rheological properties of a novel water-soluble polyampholyte", Rheology Alpine Meeting, Samoëns, 2007. HDR Frédéric BOSSARD 2.5. Communications orales dans des congrès nationaux à comité de lecture Bossard F., El Kissi N, D'Aprea A, Alloin F, Sanchez J-Y and Dufresne A, "Elaboration et mise en forme de polymères nano-composites pour batteries au lithium", 45ème congrès annuel du Groupe Français de Rhéologie, Lyon, France, 2010. Bossard F., M. Moan et T. Aubry, "Comportement viscoélastique linéaire et faiblement non-linéaire de suspensions concentrées de plaquettes d'argile colloïdales" 18ème congrès Français de Mécanique, Grenoble, France, 2007. Bossard, F., C. Tsitsilianis et S. Yannopoulos, "Etude rhéologique de solutions d'un polyampholyte tribloc: effet du précisaillement et de la température", 38ème congrès annuel du Groupe Français de Rhéologie, Brest, France, 2003. [1] [2] [3] 3. Animation et management de la recherche 3.1. Responsabilités au sein du Laboratoire - Représentant élu du personnel de catégorie B (chargé de recherche et maître de conférences) Responsable de l'organisation du congrès international "Annual Alpine Rheology Meeting" depuis 2011. Responsable de la Formation Continue 3.2. Animation de la recherche - - - - Responsable du projet Nano4neuro du pôle SMingue de l'UJF (2010 – 2011) "Mise en forme d'une structure de nanofibres biopolymère par electrospinning dédiée aux neurosciences" Partenaire : F. Mc Cluskey, LEGI, C. Petrier, LEPMI Financement: 30 000 Euros Partenaire dans le Bonus Qualité Recherche de Grenoble INP "Nouvelles batteries lithium mettant en jeu des matériaux d’électrode et séparateur organiques innovants." Responsable: Jean-Claude Leprêtre, LEPMI Financement: 1 an de post-doctorat et 10 000 Euros Membre élu du conseil du Groupe Français de Rhéologie (GFR) depuis novembre 2009. Responsable du site du GFR Chairman du 6ème congrès annuel européen de rhéologie, cession "melt polymers and solutions", 8 avril 2010, Gôteborg, Suède. Rapporteur de la thèse de Mr. Shri. K P Rajesh; "Studies of Ion Conducting Properties of Electrospun Polymer Fibers", Department of Physics, Indian Institute of Technology Madras, Inde. Membre de 2 comités de sélection (postes 62/60McF1131 en 2010 et 60McF0419 en 2011) 3.3. Participation à des comités de lecture de revues internationales Octobre Février Juillet 2006 2007 2007 Soft Matter Physical Chemistry Chemical Physics Mechanics of Materials, 10 11 Collaborations et rayonnement hors laboratoire Septembre Janvier Decembre Juin Novembre Mars Mars 2007 2008 2008 2009 2009 2010 2011 Journal of Chemical Physics, Polymer Engineering and Science, Polymer Engineering and Science, Colloids and Surfaces A: Physicochemical and Engineering Aspects, Colloids and Surfaces A: Physicochemical and Engineering Aspects Polymer Engineering and Science Rheologica Acta 4. Collaborations et rayonnement hors laboratoire 4.1. Collaborations nationales Mon parcours professionnel m'a permis de nouer des collaborations à l'échelle nationale avec différents laboratoires et organismes de recherche. - Entre le Laboratoire des Polymères, Propriétés aux Interfaces et Composites, L2PIC, Lorient et le laboratoire de Rhéologie de Brest, dans le cadre de mon post-doctorat Thématique: Mise en forme et caractérisation de bio-composites de type PCL chargé en amidon. - Entre le Laboratoire de Rhéologie de Grenoble et: o Le Laboratoire d'Electrochimie et de Physicochimie des Matériaux et des Interfaces, LEPMI et le Laboratoire Génie des Procédés Papetiers, LGP2 dans le cadre de la thèse d'Alessandra D'Apréa et le post-doctorat de Bibekananda Sundaray. Thématique: Mise en forme et caractérisation de membranes polymère pour piles Lithium o Le Centre de Recherche sur les Macromolécules Végétales, CERMAV et l'équipe Régénération et Croissance de l'Axone du Laboratoire Physiopathologie des Maladies du Système nerveux Central, INSERM UMRS-952, CNRS UMR 7224, Université Pierre et Marie Curie, Paris VI, dans le cadre de la Thèse d'Anica Lancuski Thématique : Elaboration et caractérisation de nanofibres de bio-polymères fonctionnalisés pour des applications en neurosciences o L'équipe Mécanique et Couplages Multiphysiques des Milieux Hétérogènes (CoMHet) du Laboratoire Sols Solides Structures Risques, 3S-R pour la caractérisation mécanique et tomographie X des structures de fibres de polymères obtenues par electrospinning 4.2. Collaborations internationales J'ai eu la volonté, dès la fin de ma thèse, de développer des collaborations internationales. - Entre l'Institute of Chemical Engineering de Patras, ICE-HT/FORTH et le Department of Chemical Engineering de l'université de Patras en Grèce pendant mon poste doctorat en 2002 – 2003. Ce poste m'a permis de collaborer avec des spécialistes de la synthèse des polymères en la personne de Georgios Staikos et Constantinos Tsitsilianis sur des systèmes de type polyampholyte, téléchélique et des mélanges de polymères complexant. - Entre la fin juin et la fin aout 2009, j'ai été invité par le professeur Pierre Carreau, directeur du Centre de Recherche en Plasturgie et Composite, (CREPEC) et professeur à l'Ecole Polytechnique de Montréal. A cette occasion, j'ai débuté des travaux portant sur le développement de polymères biodégradables à base de nanocristaux de cellulose. J'ai, par HDR Frédéric BOSSARD ailleurs suivi les travaux de thèses de trois étudiants du laboratoire, l'un portant sur des résines chargées en nanotubes de carbone, le second sur des mousses de thermoplastiques et le troisième sur la mise en forme de nanofibres par electrospinning. - Je participe depuis 2009 à la construction d'un réseau d'expertise et de formation en rhéologie élongationnelle. Ce réseau regroupe les membres du conseil de l'European Society of Rheology, ESR, avec Mats Stading (The Swedish Institute for Food and Biotechnology, Suède et porteur du projet), Mike Webster (The Institute of Non-Newtonian Fluid Mechanics, Swansea University, Grande-Bretagne), Igor Emri (université de Ljubliana, Slovénie), Críspulo Gallegos (université d’Huelva, Espagne), Joao Maia (Case Western Reserve University, USA). Cette collaboration s’est traduite par la rédaction de projets de recherche européens FP7-PEOPLE-ITN en 2008 intitulé "Rheoextens", 2010 "Rheocompetence" et 2011 "Rheotraining" dont j'étais le coordinateur local pour le laboratoire de Rhéologie. Ces projets de recherche ont pour but d'établir un réseau d'excellence entre ces différents instituts et des industriels autour de la rhéologie élongationnelle, proposant aux jeunes chercheurs européens des cours de rhéologie, des séminaires, des conférences et d'effectuer une partie de leurs travaux dans un laboratoire membre du réseau. 4.3. Collaborations industrielles 2007-2008 : Contrat avec la société Maurel & Prom (contrat n° 522070026 INPG entreprise SA, montant 76000 Euro). Cette société française spécialisée dans la récupération assistée du pétrole nous a contactés, par l'intermédiaire de Mr. Philippe Royer, ingénieur réservoir, pour répondre aux problèmes suivants: caractériser les propriétés rhéologiques de leurs bruts paraffiniques additivés en fonction de la température et concevoir et réaliser un rhéomètre destiné aux lieus de production. L'enjeu industriel pour la société Maurel & Prom était : - de sélectionner un additif permettant d'abaisser la température d'écoulement du pétrole - de dimensionner leurs installations de pompage (puissance des pompes et nombre de réchauffeurs) en déterminant les contraintes de redémarrage des installations et en étudiant l'influence des cycles thermiques sur les propriétés rhéologiques des bruts. - de pouvoir caractériser et ajuster rapidement la viscosité de leurs bruts. J'ai participé à l'élaboration du devis lors du montage du projet. En collaboration avec Laurent Jossic du Laboratoire de Rhéologie de Grenoble, nous étions en charge de la caractérisation rhéologique des fluides. Ce projet a fait l'objet de trois présentations scientifiques auprès d'industriels (Total, Scomi Anticor, Arkema, Roemex). 2009-2010 : Collaboration avec la société CHIMEC S.p.A. Cette multinationale italienne est spécialisée dans la formulation d'additifs dédiés à l'exploitation pétrolière et l'industrie de raffinage pour résoudre les problèmes liés à la corrosion, aux dépôts et aux phénomènes d'émulsion inverse. J'ai été invité au siège de la société CHIMEC à Santa Paloma en octobre 2009 par Mr. Marco Romagnoli et Mr. Marcello Della Corte, responsable production Afrique pour définir des possibilités de collaborations scientifiques. Dans un premier temps, nous avons convenu de former aux techniques rhéométriques pendant 15 jours des ingénieurs de recherche de la société. Cette formation est programmée en fin d'année 2011. Par ailleurs CHIMEC souhaite étendre les collaborations dans le cadre de stages d'étudiants grenoblois au Laboratoire de Rhéologie et dans leur centre de R&D. 12 13 Encadrement d’étudiants et jeunes chercheurs 5. Encadrement d’étudiants et jeunes chercheurs 5.1. Masters Mai - Juillet 2011 Mai - Juillet 2011 Février - Juin 2011 Avril - Juillet 2009 Mars - juillet 2009 Avril - Juillet 2008 Mars - Juin 2007 Michaël Chiarappa, 4ème année Polytech'Annecy, spécialité Matériaux composites. Sujet: Etude du phénomène de contraction de nanofibres de PVdF mises en forme par electrospinning Taux d'encadrement : 100% Sébastien Dagaz, 4ème année Polytech'Annecy, spécialité Matériaux composites. Sujet: Elaboration et caractérisation de nanofibres de polystyrènes: condition d'obtention de fibres non poreuses. Taux d'encadrement : 100% Jeferson de Olivera, Master en Mechanical Engineering, Federal University of Minas Gerais, Bresil Sujet: Design and development of a rotative collector for electrospinning Taux d'encadrement : 100% Meriem Abdelkhalek, Master en Gestion des Systèmes Industriels, spécialité Formulation, Analyse et Contrôle. Sujet: Caractérisation rhéologique de solutions de polymères associatifs hydrophobes: Influence du pH et de la concentration Taux d'encadrement : 100% Taghrid Mhalla, Master en Gestion des Systèmes Industriels, spécialité Formulation, Analyse et Contrôle, étudiante Syrienne. Sujet: Dynamique moléculaire des systèmes auto associatifs Taux d'encadrement : 50% (co-encadrement avec Yahia Rharbi, Chargé de Recherche CNRS, Laboratoire de Rhéologie) Nicolas Manu, Master en Gestion des Systèmes Industriels, spécialité Formulation, Analyse et Contrôle Sujet: Dynamique moléculaire de l'échelle micrométrique à l'échelle macroscopique de solutions de polymères associatifs: Les HASE Taux d'encadrement : 50% (co-encadrement avec Yahia Rharbi, Chargé de Recherche CNRS, Laboratoire de Rhéologie) Moulay Abdelkarim Elmoussaoui, Master à UFR de Mécanique de Grenoble Sujet: Elaboration et mise en forme de polymères nanocomposites Taux d'encadrement : 50% (co-encadrement avec Nadia El Kissi, Chargé de Recherche CNRS, Laboratoire de Rhéologie) 5.2. Projets de fin d'année Février-Juillet 2007 Olivier Pras, Ecole Nationale Supérieure d'Hydraulique et de Mécanique de Grenoble Sujet: Caractérisation rhéologique d'un pétrole brut paraffinique Contrat industriel avec la société Maurel & Prom (montant de 76 000 €) Taux d'encadrement : 50% (co-encadrement avec Laurent Jossic, Maître de conférences, Laboratoire de Rhéologie) HDR Frédéric BOSSARD 5.3. Thèses Sept 2010 - Anica Lancuski (nationalité serbe) Sujet: Mise en forme de nanofibres de bio-polymères fonctionnels par electrospinning pour des applications en neurosciences Taux d'encadrement : 50% (co-encadrement avec Sébastien Fort, Chargé de Recherche CNRS, CERMAV) 1 présentation orale au 7th Annual European Rheology Conference, Suzdal, Russie 2011. Sept 2005- Juin 2009 Alessandra D’Aprea, (nationalité italienne) Sujet: Etude rhéologique et physico-chimique de membranes nanocomposites PEO/cellulose pour batterie au Lithium. Influence du procédé d'élaboration et de la nature des nanoparticules de cellulose Taux d'encadrement : 33% (co-encadrement avec Nadia El Kissi, Directeur de recherche CNRS, Laboratoire de Rhéologie; Fannie Alloin, Directeur de recherche CNRS, Laboratoire d'Electrochimie et de Physicochimie des Matériaux et des Interfaces, LEPMI) 3 articles publiés Devenir du docteur : Post-doctorat au CEA de Grenoble 5.4. Post-doctorat Octobre 2010 Bibekananda Sundaray (nationalité indienne) Sujet: Nouvelles batteries lithium mettant en jeu des matériaux d’électrode et séparateur organiques innovants Taux d'encadrement : 100% 6. Activités et responsabilités pédagogiques L'enseignement et les responsabilités administratives nécessaires au bon fonctionnement des composantes pédagogiques représentent une part importante de l'activité d'un enseignant chercheur. Je retrace dans ce chapitre mes principales implications dans ces domaines. 6.1. En I.U.T. J'ai été nommé maître de conférences en 2006 au département Génie Mécanique et Productique, (GMP) de l'IUT 1 de Grenoble. Les besoins en termes d'enseignement et d'encadrement sont forts dans les IUT. Afin de faciliter le bon fonctionnement du département GMP et mon intégration au sein de l'équipe pédagogique, j'ai décliné la possibilité de décharge d'enseignement accordée par l'Université Joseph Fourier à tout maître de conférences nouvellement nommé. Je suis responsable de l'enseignement de la mécanique en 1ère année: je coordonne les enseignants intervenant dans les différents modules de la mécanique, le contenu pédagogique et d'évaluation des connaissances. Je suis également responsable du laboratoire COMETHE (COnception, MEcanique et THErmique) depuis ma nomination: ce laboratoire est destiné principalement aux travaux pratiques des étudiants du département GMP. J'ai renouvelé et augmenté l'éventail des TP de mécanique et de dimensionnement des structures (DDS) pour un budget total de 23 500 euros. 14 15 Activités et responsabilités pédagogiques Mes enseignements dans cette discipline se déclinent comme suit: Modules Statique – F113 Cinématique – F 214 Cinétique – F215 Dynamique – F313 Energétique – F 314 DDS – F 312 Total Heures de cours -10 8 Heures de TD Heures de TP 18 40 32 ---- -- -- 18 18 90 6 24 Tableau 1 : Répartition des enseignements en mécanique J'interviens également en mathématiques en 1ère et 2ème année comme suit: Modules Dérivée, différentielles – F111 Calcul intégral – F 115 Fonction à plusieurs variables – F212 Calcul matriciel – F311 Courbes – F 411 Total Heures de cours --9 (Depuis 2009) --9 Heures de TD 18 10 32 18 (sauf en 2009) 10 88 Tableau 2 : Répartition des enseignements en mathématiques Entre 2008 et 2010, j'ai accepté la responsabilité des projets de 1ère année au département GMP de l’IUT1. Par binômes, les étudiants choisissent un mécanisme simple qu'ils étudient tout au long de l'année. Au premier semestre, une étude cinématique et une description des solutions technologiques retenues pour la réalisation des mécanismes leur sont demandées. Au second semestre, une étude plus approfondie est réalisée, comprenant le cahier des charges fonctionnel, les modes d'obtention des pièces, une analyse expérimentale des matériaux utilisés. Ces projets font l'objet de présentations orales en français et en anglais et de rédaction d'un rapport technique. Outre leur importance pédagogique, ces projets représentent pour chaque semestre une unité d'enseignement dont l'évaluation s'avère décisif pour le passage en 2ème année. En tant que responsable de ces projets, j'avais un travail d'information, de communication et d'écoute auprès des étudiants, d'organisation des suivis de projets avec les collègues enseignants en construction, fabrication, sciences des matériaux, anglais et de l'évaluation. Depuis 2010, je suis responsable de la poursuite d'études des étudiants de 2 ème année du département GMP. Bien que la vocation première des IUT est de former en deux ans des techniciens supérieurs, près de 90% de nos étudiants poursuivent leur formation en France ou à l'étranger. J'organise un jury de poursuite d'étude en fin de semestre 3 au cours duquel un avis de poursuite d'étude est notifié à chaque étudiant. Je reçois en entretien individuel les étudiants de 2ème année pour définir leur projet de poursuite d'étude et les conseiller. Je veille à la préparation de chaque dossier (près de 350 dossiers par an) en collaboration avec Mme Ardid de l'administration centrale de l'IUT 1 de Grenoble. HDR Frédéric BOSSARD J'ai été élu au conseil de département pour représenter les enseignants du supérieur au sein du département GMP. La formation en IUT accorde une place importante aux stages en entreprise. J'encadre chaque année entre 4 à 6 étudiants de 2ème année de GMP et un étudiant de licence professionnelle en alternance. 6.2. En Master professionnel Depuis septembre 2007, j'assure la formation en rhéologie des fluides complexes en Master 1, Chimie et Procédés Majeurs, Génie des Systèmes Industriels, option Formulation, Analyse, Contrôle à l'UFR de chimie de l'université Joseph Fourier. Cette formation comprend 33 heures de cours/TD. Enfin, depuis la rentrée 2011, je suis responsable de l’Unité d'Enseignement "Matière divisée et suspension" en Master 1, Génie des systèmes Industriels. Cette UE regroupe, outre la rhéologie, un module de physicochimie et interfaces et un module d'agitation et mélange. 6.3. En formation continue Dans le cadre de la formation continue de Grenoble Institut National Polytechnique (Grenoble INP), je participe à la formation d'industriels en rhéologie. Avril 2008: Société ABB spécialisée dans la conception et la réalisation d'installation de formulation de peinture Publique: 12 ingénieurs Durée: 14 heures soit 2 jours sur les 3 journées de formation Juin 2008: Formation intra-Grenoble INPG Publique: 4 ingénieurs (1 de Nestlé Bauvais, 2 de MicroChemical en Suisse, et 1 de AXENS usine de Salindres) Durée: 10 heures soit 1 jour et demi sur les 3 journées de formation Juin 2009: Société Bayer CropScience leader dans le marché de la protection des cultures Publique: 5 ingénieurs Durée: 14 heures sur 2 jours Décembre 2010: Société Théramex SAM, filiale du groupe pharmaceutique Merck spécialisée dans la pharmacologie gynécologique Publique : 15 ingénieurs (galénistes, pharmaciens, formulateurs) Durée: 14 heures sur 2 jours 6.4. A l'international Dans le cadre du programme européen ERASMUS et sur le principe d’un accord bilatéral entre l'IUT 1 de Grenoble et le Cork Institute of Technology (CIT), j'ai participé à une mission "Teaching Staff" au cours de l'année universitaire 2008-2009. Au travers de TD et de cours, j'ai pu découvrir de nouvelles méthodologies d'apprentissage. Par ailleurs, j'ai pu présenter les enseignements proposés au département GMP de l'IUT1 et plus généralement les possibilités d'accueil d'élèves issus du département Mechanical Engineering du CIT sur le site Grenoblois dans le cadre de stages. 16 Synthèse du Curriculum Vitae 1998 Postes et Laboratoires Thématiques de recherche 1999 2000 Doctorant -Laboratoire de Rhéologie - UBO Suspensions d'argile Polymère associatif 2001 2003 2002 Post-doctorat ICE-HT FORTH ATER -Laboratoire de Rhéologie - UBO Polyampholytes Polymère thermoassociatif Emulsion Mélanges 2004 2005 2006 2007 2008 2009 2011 2010 Maître de conférences Laboratoire Rhéologie et Procédés Post-doctorat L2PIC Thermoplastique biodégradable Renfort de membranes pour piles Electrospinning J. Rheol. Publications Enseignements Responsabilités pédagogiques Langmuir 2 J. Rheol. Polymer SPE journal Mécanique Mécanique des fluides IUT GMP Brest Macromol. Poly. Mat. Sci. Eng. PRL. Macromol. Soft Matter. J. Rheol Rheol Acta Chap.3 Langmuir Poly. Eng. Sci Electrochim Acta Cellulose Mécanique – Mathématiques - IUT GMP Grenoble Rhéologie M1 GSI Mécanique GMP 1ère année Projet GMP 1ère année UE GSI Poursuites d'études GMP 2 Chapitre 2 Activités de recherche Contribution à la rhéophysique et la mise en forme de polymères 1. Résumé des activités de recherche Mon activité de recherche depuis ma thèse est orientée, de façon générale, vers la rhéophysique expérimentale des fluides complexes. Ces fluides se structurent spontanément au repos sur des distances caractéristiques supérieures à l'échelle de taille des constituants. Ces structures complexes sont sensibles à l'écoulement et dépendent à la fois de la nature des interactions entre constituants (électrostatique, stérique, Van der Waals, hydrophobe, liaison hydrogène, …) et de leur intensité. Cette structuration modulable est à l'origine de comportements mécaniques non linéaires originaux. Mon travail de recherche a pour but de comprendre et de contrôler les propriétés rhéophysiques de fluides complexes par une approche microstructurale. Je m'intéresse tout particulièrement à la relation entre le comportement rhéologique macroscopique de fluides, leurs microstructures et les interactions physico-chimiques mises en jeu à l'échelle des constituants. Les méthodes de caractérisation rhéologique employées couvrent l'ensemble des essais rhéométriques standards (écoulement permanent, oscillatoire, fluage, relaxation de contrainte). Les résultats rhéologiques sont couplés à des analyses microstructurales à différentes échelles du matériau par des moyens de microscopie optique, électronique à balayage, à force atomique, mesures de diffusion dynamique et statique de la lumière, diffusion de neutrons aux petits angles. Bien que mes différentes expériences professionnelles d'ATER, de post-doctorat et maintenant de maître de conférences m'ont conduit à étudier des fluides aussi divers que des suspensions d'argiles, des vases, des émulsions d'huile à base d'eau, des bruts lourds, j'ai développé deux thématiques de recherche principales basées sur l'étude de deux classes de matériaux polymères que je détaille dans ce manuscrit. Ces matériaux interviennent classiquement dans la formulation de produits pharmaceutiques, cosmétiques, des peintures (polymères associatifs) ou ils appartiennent au domaine des matériaux composites (thermoplastiques chargés à base de matériaux biosourcés). Première thématique de recherche : Rhéo-physique de polymères associatifs [5], [7], [8], [9], [12], [15] L'étude des polymères associatifs constitue un champ de recherches très important en raison de l’étendue des applications de ces systèmes complexes. Ces matériaux polymères sont principalement utilisés pour leur caractère épaississant dans l’élaboration de produits formulés dans l’industrie des cosmétiques, dans l’industrie pharmaceutique, l'industrie des peintures ou en papeterie par exemple. Plus généralement, ils sont utilisés comme agents de régulation des propriétés rhéologiques de produits. Le caractère épaississant particulièrement prononcé de ces polymères est lié à l'auto agrégation spontanée et réversible des chaînes de polymères en milieu sélectif, résultant d'interactions attractives inter-chaînes entre groupes fonctionnels. Ces interactions de faible énergie peuvent être brisées par un apport d'énergie de quelques k BT (kB, la constante Boltzmann et T est la température absolue). Cette faible énergie d'interaction explique le temps de vie court des jonctions associatives, variant de la microseconde à la milliseconde. Les 19 Résumé des activités de recherche polymères associatifs peuvent former alors un réseau transitoire ou gel physique dont la signature rhéologique est étroitement liée à la topologie du réseau. La diversité de ces systèmes associatifs, en terme de composition chimique et d'architecture des chaînes moléculaires, conduit à des structurations et donc des comportements rhéologiques très variés. On peut toutefois classer ces matériaux en deux grandes catégories en fonction de l'architecture des chaînes de polymère : a) Les polymères hydrophiles neutres portant des groupes fonctionnels associatifs. Ces polymères associatifs représentent la très grande majorité des systèmes étudiés jusqu'à présent. Les groupes fonctionnels sont généralement des chaînons hydrophobes qui peuvent être distribués le long des chaînes moléculaires ou localisés à leurs extrémités. Ces derniers, appelés téléchéliques, ont fait l'objet de nombreuses études expérimentales1,2, théoriques3,4 et de simulations .5,6 La structuration des chaînes en micelles de type fleur percolante, introduite par Winnik et al7. (Fig. 1), serait responsable du comportement rhéo-épaississant observé pour des contraintes intermédiaires (Fig. 2). Ce comportement est attribué : - A la densification du réseau - A l'étirement non-gaussien des chaînes Fig. 1: Mécanisme d'auto-association de polymères téléchéliques Fig. 2: Comportement de solutions de polymères téléchéliques sous cisaillement (Tam et al.8) Pour les polymères associatifs en peigne, les groupes hydrophobes sont répartis le long de la chaîne hydrophile. Ces polymères présentent une richesse de comportements rhéologiques dépendant du taux de substitution de groupes hydrophobes, de leur distribution (blocs, statistique, alterné, …), qui les distingue notablement des polymères téléchéliques. Ces deux types de polymères (téléchélique et polymères associatif en peigne) représentent la majorité des polymères associatifs étudiés jusqu'à présent. T. Annable, R. Buscall, R. Ettelaie and D. Whittlestone, J. Rheol., 1993, 37, 695. J.-F. Berret, Y. Sérero, B. Winkelman, D. Calvet, A. Collet and V. Viguier, J. Rheol., 2001, 45, 477. 3 F. Tanaka and S.F. Edwards, J. Non-Newtonian Fluids Mech., 1992, 43, 247, 273, 289. 4 A. Vaccaro and G. Marruci, J. Non-Newtonian Fluid Mech., 2000, 92, 261. 5 J. Huh, A.O. Balazs, J. Chem. Phys., 2000, 113, 2025. 6 T. Koga and F. Tanaka, Eur. Phys. J. E, 2005, 17, 115. 7 M. A. Winnik et al., Langmuir, 1993, 9, 881. 8 K.C. Tam K. C., Jenkins R. D., Winnik M. A., Bassett D. R., Macromolecules, 1998, 31, 4149. 1 2 HDR Frédéric BOSSARD Dans cette catégorie de polymères associatifs, je me suis intéressé à un nouveau polymère thermoassociatif en peigne constitué d'une chaîne centrale de carboxyméthylcellulose (CMC), le long de laquelle ont été greffés des groupes poly(N-isopropylacrylamide), (PNIPAM). Ces groupes thermosensibles, synthétisés par voie radicalaire par l'équipe du Pr. Staikos du département of Chemical Engineering de Patras, Grèce, ont la particularité de s'agréger spontanément et de façon réversible au-dessus d'une température critique de 33°C. La formation du réseau transitoire est basée sur la séparation de phase à l'échelle microscopique des chaînons de PNIPAM au-dessus de cette température critique. J'ai caractérisé en particulier le comportement viscoélastique en régime linéaire et non-linéaire de ce polymère à différentes concentrations et températures. Des mesures en écoulement permanent, en écoulement oscillatoire et en relaxation de contrainte ont permis de mettre en évidence une transition de type gel faible/gel fort au-dessus d'une température légèrement supérieur à la température d'agrégation des chaînons de PNIPAM. Cette température de transition diminue avec l'augmentation de la concentration en polymère. L'intérêt de ce type de polymère réside à la fois dans le caractère biocompatible de la chaîne de CMC et des chaînons PNIPAM ainsi que le caractère associatif du PNIPAM observé sur une large gamme de pH. Cette transition réversible au voisinage de la température corporelle fait de ce polymère un excellent candidat pour la vectorisation de principes actifs. En effet, les microgels de PNIPAM permettraient l'encapsulation et la libération prolongée de principes actifs dans des environnements à pH variable (par voie orale ou sous forme de pansements). b) Les polymères hydrophiles à caractère ionique portant des groupes associatifs chargés ou neutres forment une classe de polymères associatifs plus "confidentiels". Ces matériaux polymères ont des propriétés spécifiques dues à leur caractère polyélectrolyte et/ou polyampholyte, que l’on retrouve dans un grand nombre de macromolécules biologiques telles que les protéines. Ces matériaux sont très fortement stimulidépendants et offrent, de ce fait, un intérêt majeur sur le plan fondamental. En fonction de leur constitution chimique, leurs propriétés rhéologiques dépendent fortement de paramètres environnementaux comme le pH, la force ionique, la température, … Dans cette catégorie de polymères, je me suis intéressé aux polyélectrolytes associatifs en étudiant l'influence de la nature des interactions associatives. - Considérons dans un premier temps le cas des polyélectrolytes téléchéliques qui se distinguent très nettement des polymères téléchéliques classiques (chaîne hydrophile non ionique) par une rigidité locale de la chaîne centrale sensible aux stimuli externes tels que le pH et la force ionique. Pour cette étude, le copolymère à blocs est constitué d'une chaîne polyélectrolyte principale de poly(dimethyl amino ethyl methacrylate), PDMAEMA, aux extrémités de laquelle sont greffés des groupes poly(methyl methacrylate), PMMA hydrophobes. Ce polymère associatif a été synthétisé par polymérisation "vivante" par l'équipe du Pr. Tsitsilianis du Department of Chemical Engineering de Patras, Grèce. Au-delà d'une concentration critique et pour un pH ~ 4, un réseau physique transitoire se forme par association des groupes hydrophobes, conduisant à un comportement de type gel. Les interactions coulombiennes contrôlant à la fois la rigidité moléculaire des chaînes et les interactions inter-chaînes via le pH, sont responsables des propriétés rhéologiques spécifiques très originales de ce matériau (seuil apparent d'écoulement, pseudo plateau Newtonien pour des contraintes intermédiaires, deux dynamiques de relaxation très distinctes, …). Les caractérisations viscoélastiques ont permis de mettre en évidence les mécanismes de relaxation aux temps courts attribuées à la durée de vie des jonctions associatives et les mécanismes de relaxation aux temps long correspondant à la reptation des chaînes, freinée par enchevêtrements électrostatiques. 20 21 Résumé des activités de recherche - En conservant la même structure à blocs mais en substituant les groupes hydrophobes par des groupes chargés négativement sur une chaîne centrale portant des charges positives, nous obtenons un nouveau polymère associatif de type polyampholyte. La rigidité locale de la chaîne est alors conservée mais ce type de polymère se distingue des polyélectrolytes téléchéliques par la nature des interactions associatives de type électrostatique. Le copolymère à blocs de cette étude, noté PAA135-P2VP628-PAA135 est constitué d'une longue chaîne centrale de poly(2-vinyl pyridine), (P2VP), aux extrémités de laquelle sont greffés deux chaînons d'acide polyacrylique (PAA). A pH ~ 4, un réseau transitoire se forme par interactions électrostatiques entre les groupes terminaux chargés négativement et la chaîne centrale portant des charges positives. Le réseau ainsi formé présente des effets de structuration sous cisaillement très prononcés, attribués à la densification des interactions électrostatiques. Contre toute attente, un comportement thermoassociatif réversible a également été mis en évidence. L'étude rhéologique de ce phénomène, couplée à des mesures de diffusion dynamique de la lumière ont permis d'attribuer cet effet au gonflement des chaînes avec l'augmentation de la température sous l'effet de l'amélioration de la solubilité du polymère. Cette étude montre pour la première fois qu'un polymère peut présenter un comportement thermoassociatif sans pour autant comporter des groupes fonctionnels à LCST (lower critical solution temperature), seule raison connue à ce jour pour induire l'effet thermoassociatif. L'effet épaississant de ces polymères n'est observé que sur une gamme étroite de pH proche de 4. Dans le cadre du développement de vecteurs de principes actifs destinés à l'administration de médicaments par voie orale, le mécanisme d'encapsulation doit être optimum dans les conditions de pH très acide rencontrées dans le système digestif. L'utilisation de polymères associatifs conventionnels doit donc être substituée au profit de matériaux procurant cet effet épaississant sur une gamme de pH plus acide, proche de 2. Une alternative possible à l'utilisation de polymères associatifs réside à utiliser des mélanges de polymères complexant par liaisons hydrogènes. Ces systèmes sont à la marge des polymères dits "auto" associatifs pour lesquels l'association s'effectue entre chaînes de même nature car dans ce cas le complexe apparaît par interaction entre chaînes de nature différente. Dans ce cadre, j'ai étudié la formation de complexes entre des chaînes de poly(acrylic acid-co-2-acrylamido-2-methylpropane sulfonic acid)-graft-poly(N,N-dimethylacrylamide), (P(AA-co-AMPSA)-g-PDMAM) et des chaînes d'acide polyacrylique PAA. En régime dilué, les mesures de diffusion dynamique de la lumière et de diffusion de neutrons ont montré la formation de nanoparticules constituées d'un cœur insoluble de complexe PAA/PDMAM, entouré d'une couronne anionique de P(AA-co-AMPSA). En régime semi dilué, des mesures de viscosité et de viscoélasticité linéaire ont mis en évidence une transition sol/gel à pH < 3.75. Cette transition est d'autant plus prononcée que la masse moléculaire du PAA est élevée et que le taux de greffage en PDMAM est important. J'ai mené cette recherche pluridisciplinaire dans le cadre de mon post d'ATER à l'université de Bretagne Occidentale et au cours de mon post-doctorat à l'Institute of Chemical Engineering and High Temperature Chemical Processes (ICE/TH-FORTH) de Patras en collaborations avec et le Department of Chemical engineering de l'Université de Patras. Deuxième thématique de recherche : Mise en forme et caractérisation de composites [1], [2], [3], [4] L'émergence des polymères composites est née de la nécessité d'optimiser les propriétés d'usage des matières thermoplastiques (renfort mécanique, effet barrière, réduction de masse, …). Les composites sont constitués d'une matrice polymère dans laquelle est dispersée une phase non HDR Frédéric BOSSARD miscible. L'obtention de polymères composites peut se faire selon deux stratégies: par la dispersion d'un ou plusieurs polymères ou par l'apport de charges solides dans la matrice. Dans le cas de mélange de polymères, l'obtention de bonnes propriétés d'usage nécessite de fragmenter très finement la phase dispersée pour former des inclusions de taille généralement comprises entre 1 et 10 m et d'abaisser l'énergie interfaciale entre la matrice et la phase dispersée par l'ajout de compatibilisant. Au cours de l'élaboration du mélange et de sa mise en forme, la microstructure du composite dépend de l'équilibre entre le mécanisme de coalescence des inclusions freiné par la présence du compatibilisant et le mécanisme de rupture des inclusions induit par le taux de cisaillement8. Dans le cas d'incorporation de charges solides, l'objectif principal est d'augmenter les propriétés mécaniques des thermoplastiques à l'état solide. L'intérêt des charges solide et de pouvoir atteindre des tailles de charge bien plus petites que dans le cas des mélanges de thermoplastiques. Depuis l'émergence des nanomatériaux dans les années 1990, marquée par l'arrivée des nanotubes de carbone, des nanofibres, la modification d'argile lamellaire, … de nombreuses études ont été menées sur l'utilisation nanocharges comme renfort des thermoplastiques. Elles ont permis de mettre en évidence le rôle crucial du rapport de forme des charges9, de leur nature qui condition les interactions entre la charge et la matrice, leur concentration ainsi que les conditions de mise en forme10. Les polymères composites sont omniprésents dans les produits de la vie quotidienne et ils sont devenus de ce fait indispensable. A l'heure actuelle, leur production repose à 99,5% sur l'utilisation de polymères issus de la pétrochimie. La production de ces polymères représente à l'échelle mondiale pas moins de 265 millions de tonnes en 2010 et adsorbe près de 4% de la consommation de pétrole mondiale (source PlasticsEurope Market Research Group – PEMRG). La mise en place récente d'initiatives environnementales visant à réduire les émissions de CO 2, couplée à l'augmentation du prix du pétrole, a incité fortement l'utilisation de matériaux biosourcés (matériaux issus de ressources renouvelables) dans la formulation des composites. Ma thématique de recherche sur les composites s'inscrit pleinement dans cette démarche, avec deux axes distincts: - L'élaboration de bioplastiques à base d'amidon par extrusion réactive - Le renfort de membranes PEO par des charges cellulosiques a) Elaboration de bioplastiques à base d'amidon par extrusion réactive Cet axe de recherche a permis de démontrer la possibilité de mettre en œuvre un bioplastique à base de poly(-caprolactone), PCL chargé en amidon aux propriétés rhéologiques très proches de produits commerciaux naturels. Le caractère innovant réside ici dans l'élaboration de ces matériaux en une passe par extrusion dite "réactive", combinant la dénaturation par attaque acide des grains d'amidon et formation de formiate d'amidon, la compatibilisation du formiate avec la matrice de PCL et le mélangeage. Les caractérisations des propriétés visqueuses et viscoélastiques des mélanges, couplées à des observations en microscopie électronique à balayage, ont permis d'optimiser les paramètres de formulation du mélange par l'amélioration sensible de la compatibilisation de l'amidon dénaturé. L'influence du taux d'acide formique ainsi que la nature et la masse moléculaire de l'oligomère utilisé comme plastifiant ont ainsi été mis en évidence. Huitric, J., Moan, M., Carreau, P.J. and Dufaure N., J. Non-Newtonian Fluid Mech., 2007, 145, 139. Martone, A., Faiella, G., Antonucci, V., Giordano, M. and Zarrelli, M., Composites Science and Technology, 2011, 71, 1117. 10 Meier, J.G., Crespo, C., Pelegay, J.L., Castell,P., Sainz, R., Maser, W.K and Benito A.M., Polymer, 2011, 52, 1788. 8 9 22 23 Synthèse des principaux résultats b) Renfort de membranes PEO par des charges cellulosiques Cet axe de recherche s'inscrit dans le cadre du développement de batteries lithiumpolymère de très hautes performances nécessitant l'élaboration de nouvelles membranes électrolytes polymères. L'objectif est d'optimiser les propriétés mécaniques de membranes à base de poly(oxyde d'éthylène), PEO, de haute masse moléculaire, par ajout de charges naturelles tout en conservant les propriétés de conduction ionique. Le choix des renforts naturels s'est porté sur des celluloses de nature diverse, de type Coton, Ramie et Sisal et de morphologie différente avec des microfibrilles, longues fibres flexibles et des whiskers, bâtonnets courts et rigides. L'influence du procédé de mise en forme de ces membranes a également été étudié en comparent les membranes obtenues par coulée/évaporation, procédé dit de laboratoire, et celles obtenues par extrusion classiquement utilisée en industrie. Les caractérisations rhéologiques et mécaniques des membranes obtenues par coulée/évaporation ont mis en évidence un renfort mécanique très marqué pour de très faibles taux de renfort. Dans le cas des membranes contenant des whiskers, ce renfort associé à la formation d'un réseau percolant, est d'autant plus prononcé que le rapport de forme des nanoparticules cellulosiques est élevé. En présence de microfibrilles, cet effet de renfort mécanique, lié à la formation d'un réseau d'enchevêtrement des charges, est moins prononcé. Pour les membranes extrudées, des observations en microscopie électronique à balayage ont montré un effet de dégradation mécanique des charges et leur agrégation dans la matrice. Contrairement aux films contenant des whiskers, une anisotropie des propriétés mécaniques des films extrudés contenant des microfibrilles a démontré l'effet d'orientation des charges longues induite par l'extrusion. Les propriétés rhéologiques de la matrice de PEO sont également fortement affectées par la mise en forme et l'histoire mécanique du polymère. Un mécanisme de scission des chaînes de PEO sous l'effet de l'écoulement élongationnel mis en évidence par des mesures rhéométriques. En présence de sel de Lithium, de type LiTFSI, le taux de cristallinité du PEO diminue, ce qui affaiblit les propriétés mécaniques des films. Une légère diminution de la conductivité des films renforcés et chargés en LiTFSI a été observée, très largement compensée par le considérable renfort mécanique des membranes. Cette diminution des propriétés d'usage est liée conjointement à la réduction de mobilité des chaînes de la matrice à l'interface PEO/cellulose, et aux interactions entre le sel de lithium et le renfort cellulosique. J'ai développé cette thématique au cours de mon second post-doctorat en collaboration entre le Laboratoire de Rhéologie de l'Université de Bretagne Occidentale et le Laboratoire Polymères, Propriétés aux Interfaces et Composites (L2PIC) de Lorient et plus récemment au sein du Laboratoire Rhéologie et Procédés de Grenoble en tant que maître de conférences, en collaboration avec le Laboratoire d'Electrochimie et de Physicochimie des Matériaux et des Interfaces (LEPMI) et le Laboratoire Génie des Procédés Papetiers (LGP2). Cette dernière collaboration m'a permis de co-encadrer la thèse d'Alessandra D'Aprea et le stage de master en mécanique de Moulay Abdelkarim Elmoussaoui. 2. Synthèse des principaux résultats 2.1. Rhéo-physique de polymères associatifs Les études que j'ai menées sur des polymères associatifs ont été guidées par une stratégie de recherche peu courante, développée au Department of Chemical Engineering de l'Université de Patras. Elle consiste à concevoir et synthétiser des structures moléculaires originales intégrant des HDR Frédéric BOSSARD fonctions interactives, stimulables, autorisant le contrôle du processus associatif en vue de doter les polymères synthétisés de propriétés rhéologiques spécifiques. Ces fonctions peuvent être activées par une variation de la température (cas des polymères thermoassociatifs) ou par modification du pH des solutions (cas des polyélectrolytes associatifs). Les variations de température et de pH sont importantes dans le corps humain et ces types de polymères peuvent être utiles dans la formulation de nouveaux médicaments. 2.1.1. Propriétés thermo-associatives de copolymères en peigne 2.1.1.1. Introduction Dans leur grande majorité, les polymères sont utilisés dans l'industrie comme additif épaississant permettant de contrôler efficacement la rhéologie des produits. Ces polymères en solution voient généralement leur viscosité décroitre selon une loi de type Arrhenius lorsque la température augmente. Cette perte d'efficacité de l'effet épaississant en température conduit à une perte du contrôle du procédé industriel dans beaucoup d'applications pour lesquels les fluides sont soumis à des températures élevées (forage profond, couchage, production de produits alimentaires, …). L'utilisation de polymères dont le caractère associatif est stimulé par l'augmentation de température, appelés encore polymères thermoassociatifs, permet de pallier cet inconvénient majeur. Le concept de polymères thermoassociatifs, introduit par Hourdet et al.11, 12 au début des années 1990, est basé sur les propriétés réversibles de polymères présentant une température critique minimum de solubilisation (Lower Critical Solution Temperature ou LCST). Au-dessus d'une température d'association Tassoc.= 32°C, ces polymères ne sont plus solubles et s'agrègent, conduisant à une séparation de phase macroscopique. Les polymères thermoassociatifs sont obtenus en introduisant dans, ou le long d'une chaîne fortement hydrophile, des groupes de polymères à LCST. La séparation de phase se limite alors à des micro-domaines servant de points de réticulation réversibles des chaînes hydrophiles. Un grand nombre d'études a porté sur l'utilisation de poly(N-isopropylacrylamide), (PNIPAM) comme groupe thermosensible. En effet, ce polymère biocompatible, non-toxique et dont la température d'agrégation est proche de la température physiologique est utilisé dans le domaine médical comme délivrance de médicaments pour le traitement de tumeurs solides, couche de protection pour les médicaments, micelles pour une délivrance contrôlée de médicaments et en ingénierie tissulaire pour produire des surfaces d’attachement/détachement de cellules13. En revanche, peu de polymères d'origine naturelle ont été modifiés par greffage de chaînes PNIPAM pour leur conférer un caractère thermoassociatif. L'étude porte ici sur les propriétés visqueuses et viscoélastiques d'un CMC-g-PNIPAM constitué de carboxyméthylcellulose, CMC, le long duquel sont greffés des chaînes latérales de PNIPAM. Le choix du CMC est justifié par son utilisation commune comme excipient en galénique. 2.1.1.2. Transition gel faible/gel fort des solutions de polymères thermoassociatifs A la concentration de 6% en masse, les mesures de viscosité en cisaillement permanent, représentées par les symboles pleins sur la figure 3, montrent très clairement une transition de type fluide visqueux/fluide à seuil entre 37,5°C et 40°C. Cette transition se caractérisant par une Hourdet, D., L'Alloret, F. and Audebert, R. Polym. Prepr, 1993, 34, 972. Hourdet, D., L'Alloret, F. and Audebert, R. Polymer, 1994, 35, 2624. 13 Vihola, H., Laukkanen, A., Valtola, L., Tenhu, H. and Hirvonen, J., Biomaterials, 2004, 26, 3055. 11 12 24 25 Synthèse des principaux résultats divergence asymptotique de la viscosité au voisinage de la contrainte seuil. Ces mesures ont été complétées par des mesures de fluage permettant d'accéder à la viscosité des solutions à très faible taux de cisaillement en considérant la pente de l'évolution temporelle de la déformation du fluide dans sa partie linéaire. Ces mesures montrent en fait qu'il s'agit d'une contrainte seuil apparente, un plateau Newtonien étant observé aux faibles taux de cisaillement. Notons qu'un comportement de type fluide à seuil pour des polymères en solution est rarement observé. Ce comportement, également observé pour des HASE14, des chitosans15 et des gommes guar16 modifiés hydrophobiquement ainsi que pour des mélanges de HASE/tensio-actifs17, semble être lié à la présence de micro-agrégats en suspension dans la solution de polymère. Fig. 3: Viscosité d'une solution de CMC-g-PNIPAM à C=6% en masse pour différentes températures. Fig. 4: Viscosité Newtonienne pour des solutions de CMC-g-PNIPAM à différentes concentrations en fonction de la température. La température de transition, notée T', est clairement mise en évidence en reportant les valeurs des viscosités newtoniennes 0 en fonction de la température. Nous remarquons en effet sur la figure 4 deux régimes de températures dont T' marque la limite: - Le régime de températures T < T', la viscosité newtonienne augmente exponentiellement ( ) . Ce régime de température correspond à un avec la température selon la loi régime de ségrégation faible pour lequel les interactions hydrophobes sont faibles, conduisant à la formation d'agrégats lâches interconnectés. Dans ce régime de température, une augmentation de concentration ou de température renforce très efficacement le réseau transitoire. Pour le régime de températures T > T', la loi de croissance de 0 avec la température est ( ) ( ) , avec un paramètre qui décroit lorsque la concentration augmente. Autrement-dit, l'augmentation de l'effet thermoassociatif marque une certaine saturation d'autant plus marquée que la concentration augmente. Dans ce régime de températures élevées, les interactions hydrophobes sont fortes et le renfort du réseau transitoire lié à l'augmentation de concentration ou de température est amoindri. Nous constatons également que la température de transition T' diminue significativement lorsque la concentration augmente. - English, R.J., Raghavan, S.R., Jenkins, R.D. and Khan, S. A., J. Rheol, 1999, 43, 1175. Esquenet, C. , Terech, P., Boué, B, and Buhler, E, Langmuir, 2004, 20, 3592. 16 Aubry, T. and Moan, M., J. Rheol. 1994, 38, 1681. 17 Tirtaatmadja, V., Tam, K. C. and Jenkins R. D., AIChE Journal, 1998, 44, 2756. 14 15 HDR Frédéric BOSSARD Cette transition apparaît également de façon très nette dans le comportement viscoélastique. En cisaillement oscillatoire, la réponse rhéologique à un balayage en amplitude de déformation est très classique dans le régime de température T < T': au-delà de la zone linéaire, les modules G' et G" diminuent. En revanche, dans le régime de température T > T', la zone linéaire se termine pour le module G" par un pic (Fig. 5) alors que le comportement du module G' reste inchangé et décroit de façon continu avec l'amplitude de déformation. L'amplitude du pic augmente avec la température. Bien que cette réponse se trouve hors du domaine linéaire, les contributions des harmoniques restent faibles et un tel pic doit être considéré comme une réponse du matériau. En effet, le rapport entre la contribution de Fig. 5: Module de perte en fonction de l'amplitude la réponse du signal fondamental à ère de déformation à C=6% en masse l'harmonique d'ordre 3 (1 harmonique) est inférieure à 1% au maximum du pic. Comme nous le verrons dans la suite du manuscrit, un tel effet extra-dissipatif n'est pas rare pour les polymères associatifs et n'est pas exclusif à ce type de matériau. J'ai pu en effet l'étudier en détail dans le cas de suspensions concentrées de kaolin18. Bien qu'une interprétation commune soit difficile, voire impossible à établir, des similitudes dans cette réponse viscoélastique apparaissent entre ces systèmes. L'intensité de ce pic du module G" augmente lorsque l'intensité des interactions entre constituants s'intensifie. Ceci s'observe lorsque la concentration augmente pour les deux systèmes et lorsque la température augmente dans le cas du polymère associatif ou lorsque la force ionique diminue (augmentation des répulsions électrostatiques inter particulaires) pour la suspension de kaolin. La signature du pic du module G" se retrouve dans les mesures de relaxation des contraintes de la figure 6 à T = 45°C. Soumis à une déformation dans le régime faiblement linéaire du pic du module G", la relaxation des contraintes s'effectue en deux étapes: Dans une première phase aux temps courts, les contraintes ne relaxent pas. Il faut attendre un temps critique, dont la valeur dépend de l'amplitude de déformation imposée, pour qu'un mécanisme de relaxation comparable à celui observé en régime linéaire se mette en place. Notons que ce temps critique évolue avec l'amplitude de déformation de façon tout à fait similaire à celle de l'intensité du pic du module G". Comme l'a proposé Tirtaatmadja et al.14 Pour des HASE, l'étirement des chaînes de polymères pourrait à la fois expliquer le pic du module G" l'absence de relaxation des Fig. 6: Relaxation des contraintes en fonction du temps contraintes au temps court dans le régime pour une solution à 6% en masse à T = 45°C faiblement non-linéaire. 18 Bossard, F., Moan, M. and Aubry, T., J. Rheol. 2007, 51, 1253. 26 27 Synthèse des principaux résultats 2.1.2. Rhéo-physique de polyélectrolytes téléchéliques 2.1.2.1. Introduction Les polymères téléchéliques traditionnels, généralement constitués d'une chaîne centrale de PEO aux extrémités de laquelle sont greffés des groupes hydrophobes de type alkyle ont fait l'objet d'un nombre important d'études rhéologiques. Le schéma d'auto organisation de ces polymères en boucle s'associant pour former des micelles de type fleur qui s'interconnectent pour former un réseau tridimensionnel lorsque la concentration augmente est couramment admis. Je me suis intéressé à une nouvelle classe de polymères téléchéliques pour lesquels la chaîne centrale est un polyélectrolyte, en l'occurrence un poly(dimethyl amino ethyl methacrylate), PDMAEMA. A pH acide, le caractère cationique du PDMAEMA confère à la chaîne une certaine rigidité qui modifie la structure du réseau transitoire et sa dynamique moléculaire. En effet, comme le montre les observations en microscopie à force atomique de la figure 7, les répulsions électrostatiques interagissant le long de la chaîne hydrophile relativement courte (degré de polymérisation de 224 contre 32 pour les groupes hydrophobes) évitent la formation d'association intramoléculaire en régime dilué, contrairement aux polymères téléchéliques standards. Fig. 7: Représentation schématique du mécanisme d'association du polyélectrolyte téléchélique issue d'observations AFM pour des concentrations croissantes. De même, lorsque la concentration augmente, les chaînes ne s'associent pas en fleurs mais forment des micelles en étoile qui s'interconnectent en régime concentré. Ces différences majeures dans la structuration du réseau transitoire, associées à la présence d'interactions de Coulomb entre chaînes chargées, confèrent au réseau ainsi formé une signature rhéologique radicalement différente des polymères téléchéliques habituels. Enfin, la conformation de la chaîne centrale dépend de son degré de neutralisation. L'intérêt de ce type de polymère réside donc dans la possibilité de modifier la conformation de cette chaîne centrale en modifiant le pH et la force ionique du milieu dispersant. L'étude rhéologique du réseau transitoire obtenu en régime concentré a permis de mettre en évidence l'influence du pH et de proposer une interprétation à l'échelle moléculaire des propriétés rhéologiques observées. 2.1.2.2. Caractérisation des gels de polyélectrolytes téléchéliques à pH ~ 4 Les courbes d'écoulement des gels obtenus en régime concentré pour des pH ~ 4 ont des comportements non-linéaires complexes, caractérisés par 4 zones d'écoulement (Fig. 8). La zone I marquant la frontière entre deux zones de comportement Newtonien, en 0 et II, se traduit par une chute brutale de viscosité de près de 4 décades. Cette discontinuité est, là encore, assimilable à un comportement de type fluide à seuil apparent. Cette courbe d'écoulement se termine par un comportement rhéofluidifiant classique aux fortes contraintes. HDR Frédéric BOSSARD γ̇ max Fig. 8: Viscosité et premières différences des contraintes normales d'une solution à pH 3,5 et à la concentration de 1% en masse La zone I est associée à la rupture des jonctions associatives. Nous avons observé une fluctuation de la première différence des contraintes normales au cours du temps pour les 3 premières zones d'écoulement. Cette dépendance temporelle de N1 est également observée pour les systèmes polymères à cristaux liquide et a été attribuée à l'oscillation des cristaux liquides autour d'une position d'équilibre. Dans notre cas, ces fluctuations sont compatibles avec l'oscillation de l'orientation moyenne des chaînes rigides autour d'une orientation privilégiée. La zone III, marquant une stabilisation de N1 au temps long, correspond à l'alignement progressif des chaînes dans la direction du champ d'écoulement. Les mesures de viscoélasticité sous balayage en déformation montrent un pic du module G" en fin de zone linéaire tout à fait similaire à celui observé dans le cas du polymère thermo-associatif précédant (Fig. 9). Il est très intéressant de constater que la valeur du taux de cisaillement correspondant au maximum du pic du module G", noté ̇ , de -3 -1 l'ordre de 3.10 s , correspond aux taux de cisaillement marquant de début de la discontinuité de viscosité de la Fig. 8. Outre ce comportement non-linéaire original, ces deux systèmes ont également en commun un comportement de type fluide à seuil apparent. Fig 9: Module viscoélastique d'une solution à 1% en masse à pH 3,5 en fonction de l'amplitude de déformation Fig 10: Relaxation de contraintes d'une solution à C = 1% en masse pour différentes amplitudes de déformation. Les mesures de relaxation des contraintes de la Fig. 10 font apparaître deux modes de relaxation bien distincts, très bien décrits par une fonction mono-exponentielle pour la relaxation 28 29 Synthèse des principaux résultats aux temps courts et une fonction exponentielle étirée pour le mode de relaxation aux temps longs. Les deux temps de relaxation associés à ces modes sont respectivement de l'ordre de 0,1s et 100s. Un tel mécanisme de relaxation avec deux modes a été observé pour des polymères téléchéliques classiques mais seulement pour des amplitudes de déformation > 200% bien audelà de la zone de linéarité. Dans le cas des polyélectrolytes téléchéliques, ce comportement apparaît dès le régime faiblement non-linéaire ( > 0,7%). Ces deux familles de polymères téléchéliques se distinguent également par la dépendance des deux temps de relaxation avec l'amplitude de déformation. Lorsque l'amplitude de déformation augmente, les deux temps de relaxation diminuent pour les polymères téléchéliques classiques, alors qu'ils évoluent de façon opposée pour le polyélectrolyte téléchélique: le temps de relaxation court diminue contrairement au temps de relaxation long qui augmente. D'un point de vue moléculaire, le mode de relaxation aux temps courts a la même origine pour les deux polymères téléchéliques, à savoir le désengagement de groupes hydrophobes dans les jonctions associatives. Quant au mode de relaxation aux temps longs, il est attribué au mécanisme de relaxation des chaînes freinées par les interactions électrostatiques des chaînes voisines. Ces interactions électrostatiques sont de type répulsif entre les monomères mais également de type dipôle attractif lié à la condensation des contres-ions sur les chaînes de polyélectrolyte. 2.1.2.3. Effet du pH sur les propriétés rhéologiques du polyélectrolyte téléchélique. La figure 11 illustre l'influence du pH sur les propriétés rhéologiques du polyélectrolyte téléchélique. La viscosité passe par un maximum au voisinage de pH 4. Dans cette gamme de pH, le degré d'ionisation des chaînes de PDMAEMA est de l'ordre de 90%. Elles adoptent alors une conformation étirée sous l'effet des répulsions électrostatiques ce qui peut produire deux effets antagonistes sur le mode de relaxation court lié à la dynamique de désengagement des groupes hydrophobes d'une jonction associative: La conformation étirée des chaînes contribue à diminuer le temps de relaxation mais en contrepartie le temps de vie des jonctions associatif augment car il est alors plus difficile pour un groupe hydrophobe désengagé d'une jonction associative de s'impliquer dans une nouvelle jonction associative. Au-delà de pH 4, les chaînes se déprotonisent et perdent graduellement leur rigidité alors que pour des pH < 4, les interactions électrostatiques sont écrantées par l'augmentation de la force ionique des solutions. Fig. 11: Viscosité newtonienne en fonction du pH pour une solution à C = 1% en masse Fig. 12: Module élastique (symboles pleins) et modules de perte (symboles vides) d'une solution à C = 1% en masse à pH 3,5 (carrés); pH 5,5 (ronds) et pH 7,5 (triangles) HDR Frédéric BOSSARD Les mesures de viscoélasticité linéaire (Fig. 12) montrent que les deux modes de relaxation sont dépendants du pH. Le mode de relaxation aux temps courts est mis en évidence par l'augmentation des modules G" aux hautes fréquences et le mode de relaxation lent correspond au maximum de la courbe Cole-Cole (G"=f(G')) dans sa partie semi-circulaire. Cette réponse aux temps longs, proche d'un comportement de type Maxwell, est très polydisperse, contrairement. Les deux temps de relaxation augmentent lorsque le pH diminue entre 7,5 et 5,5. Cet effet est lié conjointement à: - l'augmentation de la rigidité des chaînes qui augmente le temps de vie des jonctions associatives. - la condensation de contres-ions qui favorise les attractions entre chaînes et freine la dynamique de relaxation au temps longs. Cette étude montre l'intérêt que peut avoir ce type de polymères biocompatibles aux propriétés dépendantes du pH dans le développement de médicaments. Sur le plan académique, les résultats pourront être utilisés pour valider les modèles de réseaux transitoires des polymères associatifs chargés. 2.1.3. Mécanismes d'association des polyampholytes 2.1.3.1. Introduction Les polyampholytes sont des polymères de la catégorie des polyélectrolytes, ayant pour particularité de porter des groupes cationiques et anioniques au sein d'une même chaîne. A ce titre, ils forment une catégorie particulière de matériaux de la classe des polymères associatifs. En effet, alors que le caractère associatif des polymères associatifs est dû à l'auto-agrégation de groupes fonctionnels, généralement de type hydrophobe, il est lié à l'interaction électrostatique entre groupes de charges différentes dans le cas des polyampholytes. Je me suis intéressé à un polymère à blocs, noté PAA135-P2VP628-PAA135, constitué d'une longue chaîne centrale de poly(2-vinyl pyridine), (P2VP) aux extrémités de laquelle sont greffés des chaînons d'acide polyacrylique (PAA). Les indices représentent le degré de polymérisation de chaque bloc. Ce polymère présente un diagramme de phase complexe en fonction du pH. A pH basique, les chaînes forment des nanoparticules constituées d'un cœur hydrophobe de P2VP entouré de chaînes de PAA chargées négativement. La gamme de pH compris entre 4 et 6,5 correspond au point isoélectrique du polymère, les nanoparticules précipitent. Pour des pH inférieurs à 4, la chaîne centrale est protonée et le polymère se comporte comme un polyampholyte. 120nm Fig. 13: Viscosité spécifique en fonction du pH des solutions à la concentration de 3% en masse. Les images AFM montrent la formation de particules à pH 7 et les chaînes en conformation semi-étirée à pH 2 30 31 Synthèse des principaux résultats Mon intérêt s'est porté sur le comportement du polymère à pH 3,5 pour lequel l'intensité des interactions intermoléculaires est maximum, comme en témoigne la figure 13 avec un maximum de la viscosité spécifique. A pH 3,5, les groupes PAA et P2VP sont partiellement chargés et des interactions de type liaisons hydrogènes renforcent les interactions de Coulomb. 2.1.3.2. Effet de structuration sous cisaillement des solutions de polyampholyte Plusieurs comportements originaux ont été observés aussi bien en cisaillement permanent qu'en cisaillement oscillatoire et suggérant un effet de structuration des chaînes de polymères induite par l'écoulement. Trois régimes de concentrations sont clairement identifiables en fonction du comportement des solutions en cisaillement permanent (figure 14). En régime dilué, les solutions ont un comportement newtonien. En régime semi-dilué, pour des contraintes croissantes (symboles pleins), le comportement est successivement newtonien, rhéo-épaississant puis rhéofluidifiant et pour des contraintes décroissantes (symboles vides), la viscosité augmente jusqu'à dépasser la valeur initiale aux faibles contraintes. En régime concentré, Fig. 14: Courbes d'écoulement à différentes concentrations le comportement rhéo-fluidifiant est plus marqué et la viscosité en fin de cycle de contraintes est comparable aux valeurs initiales. L'histoire mécanique imposée au système est primordiale dans le comportement des solutions. En effet, l'augmentation de viscosité en régime semi-dilué n'apparaît que si le cycle de contraints a dépassé le régime linéaire comme le montre la figure 15. Pour comprendre l'augmentation de viscosité observée en fin de boucle de contrainte en régime semi-dilué, une seconde boucle de contrainte, représentée sur la figure 16 par les symboles carrés, a été appliquée après la 1ère boucle (symboles ronds). Pour des contraintes à nouveau croissantes, les solutions n'ont plus de comportement rhéo-épaississant et la viscosité en fin de second cycle de contraintes atteint une valeur comparable à celle en début de cycle. Fig. 15: Viscosité en fonction de la contrainte pour une solution à 4% en masse soumis à un cycle de contrainte a) dans le régime linéaire et b) jusqu'au régime rhéoépaississant Fig. 16: Viscosité en fonction de la contrainte pour une solution à 4% en masse. Les symboles ronds et carré représentent respectivement les résultats du 1er et 2ème cycle de contraintes. HDR Frédéric BOSSARD 32 En cisaillement oscillatoire, nous retrouvons à nouveau un pic du module G" en régime faiblement non-linéaire mais ce pic se retrouve également pour le module G'. Pour ce dernier, l'intensité du pic diminue avec l'augmentation de concentration. A notre connaissance, seuls les polymères associatifs de type HASE présentent une telle dépendance des modules viscoélastiques avec l'amplitude de déformation. Fig. 17: Modules viscoélastiques des solutions à 4% et 6% en masse en fonction de l'amplitude de déformation. Fig. 18: Module élastique réduit en fonction de l'amplitude de déformation aux concentrations de 3,5%(), 4%(), 4,5%(), 5%() et 5,5%() en masse L'interprétation des propriétés rhéologiques des solutions de polyampholytes à l'échelle moléculaire repose sur une structuration particulière des chaînes de polymères au repos. Les chaînes de polymères s'associent par interactions électrostatiques entre les groupes de PAA chargés négativement et les chaînes centrales de P2VP chargées positivement pour former des agrégats lâches en régime dilué, comme le montre le schéma de la figure 19 a. En régime semi-dilué, un mécanisme de percolation des chaînes par associations électrostatiques conduit probablement à former un réseau lâche de chaînes mécaniquement actifs (Fig 19 b). Contrairement aux polyélectrolytes téléchéliques à la conformation de chaînes étirée, la gamme d'amplitude de déformation du régime linéaire est ici très étendue (Fig. 17) suggérant que les chaînes de polymères sont modérément étirées. Cette analyse est confirmée par les clichés d'AFM de la figure 13. En effet, contrairement aux polymères téléchéliques, les bouts de chaîne de PAA sont hydrosolubles et peuvent être stabilisées dans le milieu dispersant par répulsion électrostatiques par les groupes de PAA voisins, formant de ce fait des branches pendantes et mécaniquement inactives du réseau. Fig. 19: Représentation schématique de l'organisation microstructurale des chaînes en régime a) dilué, b) semidilué et c) concentré. 33 Synthèse des principaux résultats En cisaillement oscillatoire, une amplitude de déformation croissante peut conjointement favoriser ces branches pendantes à joindre le réseau mécanique et étirer les chaînes du réseau. Le module élastique, dépendant à la fois de la densité de chaînes actives du réseau et de leur élasticité, se trouve ainsi augmenté jusqu'à la rupture du réseau, ce qui peut expliquer le pic du module G'. En cisaillement permanent, les contraintes de cisaillement correspondant au comportement rhéo-épaississant ont le même effet structurant, incitant des interactions intramoléculaires et les bouts de chaînes pendantes à former de nouveaux liens mécaniquement actifs du réseau transitoire. Après déstructuration du réseau sous cisaillement élevé, les associations intermoléculaires se reforment progressivement lorsque les contraintes de cisaillement diminuent, aboutissant à la formation d'un nouveau réseau ayant une densité de chaînes mécaniques plus élevée qu'à l'état initiale. La viscosité des solutions est alors plus élevée. Soumis à un nouveau cycle de contraintes, seule s'établit la compétition entre l'association et le désengagement des jonctions associatives. L'absence de densification du réseau sous cisaillement peut alors expliquer l'absence de comportement rhéo-épaississant dans le second cycle. En régime concentré, le confinement des chaînes réduit la densité de branches pendantes: l'intensité du pic du module G' ainsi que l'intensité de l'effet rhéo-épaissiassant diminuent. Enfin, la viscosité en début et fin de cycle de contraintes sont comparables. 2.1.3.3. Etude du comportement thermo-épaississant Nous avons découvert de façon fortuite que ce polymère présente un comportement fortement thermo-épaississant et réversible. Comme l'illustre la figure 20, ce comportement se manifeste entre autres par une variation de plus d'une décade des modules viscoélastiques entre T = 10°C et T = 50°C. Un tel comportement est d'autant plus surprenant que ni la chaîne centrale de P2VP, ni les chaînons de PAA ne présentent une température critique minimum de solubilisation (LCST) comme les polymères thermo-associatifs classiques. Fig. 20: Modules G' et G" en fonction de la température pour une solution de polymère soumise à un cycle d'augmentation (symboles pleins) puis de diminution (symboles vides) de la température. L'augmentation de température modifie également le comportement viscoélastique des solutions. Lors d'un balayage en amplitude de déformation, l'amplitude du pic du module G' HDR Frédéric BOSSARD augmente entre 20°C et 30°C puis diminue (figure 21). En revanche l'intensité du pic du module G" ne fait qu'augmenter avec la température. Fig. 21: Module élastique réduit G'/G'0 et Module de perte réduit G"/G"0 pour une solution à 4% en masse en fonction de l'amplitude de déformation à T = 18 (), 22 (), 27.5 (), 30 (), 35 (), 45 (), and 50 °C () A la température de 12°C, le comportement viscoélastique linéaire en balayage en fréquence des solutions à 4% en masse est typique d'un milieu dense de macromolécules. Il se caractérise par une zone terminale aux basses fréquences et un croisement des modules viscoélastiques aux fréquences élevées. Lorsque la température augmente, les modules augmentent globalement et la réponse viscoélastique est qualitativement très proche de celle observée en Fig. 12 pour le polyélectrolyte téléchélique. Fig. 22: Modules élastiques (symboles vides) et modules de perte (symboles pleins) d'une solution à 4 % en masse en fonction de la fréquence à 12.5 (, ), 25 (,), et 50 °C (,). Fig. 23: Temps caractéristique 𝜏𝑐 𝜋 𝜔𝑐 de la solution à C = 4% en masse en fonction de la température. Le point de croisement des modules viscoélastiques apparaît à une fréquence c associée à un temps caractéristique . Ce temps court, de l'ordre de la seconde aux basses températures, est compatible avec la durée de vie des jonctions associatives. Il augmente brutalement au passage d'une température de 20°C pour atteindre plus de 100 secondes, puis 34 35 Synthèse des principaux résultats augmente de façon plus modérée jusqu'à 30°C, température au-delà de laquelle ce temps caractéristique diminue. La discontinuité de la figure 23 au voisinage de T = 20°C marque la transition sol/gel de la solution. Les mesures de diffusion dynamique de la lumière, réalisées en régime dilué, ont permis de déterminer le coefficient de diffusion D des chaînes et d'en déduire leur rayon hydrodynamique par la relation de StockesEinstein (Fig. 24). Ces mesures ont montré que le rayon hydrodynamique des chaînes augmente entre T = 10°C et 30°C. Cette expansion des chaînes est vraisemblablement due à une meilleure solubilité des chaînons de PAA qui présente une température critique supérieure de solution (Upper Critical Solution Temperature ou UCST). A faibles températures (T < 15°C) les groupes de PAA sont proches d'une Fig. 24: Rayon hydrodynamique des chaînes de polymères condition en solvant thêta et la possibilité à C = 0,5 % en masse en fonction de la température. de former un réseau associatif est alors faible. Lorsque la température augmente, ces groupes s'étirent. Au voisinage de T = 20°C, un réseau de percolation se forme. Lorsque la température augmente jusqu'à 30°C, les branches pendantes du réseau peuvent alors progressivement intégrer le réseau de chaînes mécaniquement actives et ce réseau se rigidifie, ce qui explique l'augmentation de l'intensité du pic module G'. Quant au module G", il reflète généralement le volume occupé par le réseau. L'augmentation continue de l'intensité du pic du module G" avec la température est en accord avec l'expansion continue des chaînes. Cette expansion des chaînes est en compétition avec l'agitation thermique croissante. Au-delà de 30°C les effets de l'agitation thermique prédominent: le coefficient de diffusion des chaines augmente ce qui se traduit par une diminution artificielle de RH, une décroissance de la viscosité des solutions selon la loi d'Arrhenius, et une fragilisation du réseau élastique qui explique la diminution de l'amplitude du pic du module G'. L'originalité de la réponse thermique du polymère réside dans l'absence de groupe à LCST, qui était jusqu'à présent la seule origine connue du comportement thermo épaississant de certaines solutions de polymères associatifs. L'expansion des chaînes, induite ici par l'augmentation de température, est un paramètre clés souvent négligé dans l'étude des polymères associatifs. 2.1.4. Rhéologie de mélanges de polymères complexant par liaison hydrogène 2.1.4.1. Introduction Comme nous l'avons vu précédemment, le caractère épaississant des polymères associatifs provient généralement de l'interaction entre groupements hydrophobes de chaînes voisines ou d'interactions électrostatiques de type Coulomb entre charges opposées. Les liaisons hydrogènes, ou interactions d'origine électrostatique entre dipôles, peuvent également être à l'origine du caractère épaississant de certains polymères. C'est le cas des mélanges de polymères complémentaires comportant un polymère donneur de protons (acides carboxyliques faibles par HDR Frédéric BOSSARD exemple) et un polymère accepteur de protons (poly bases non ioniques). Cependant, leur utilisation est fortement limitée par la gamme réduite de pH dans laquelle ils sont solubles. En effet, à pH > 4 - 5, l'augmentation de la densité de sites ionisés chez le donneur de protons provoque une diminution de densité des liaisons hydrogènes: les complexes ne se forment pas. En revanche, pour des pH inférieurs à 3 - 3,5, la fraction d'anions carboxylate responsable de la solubilité du complexe diminue, conduisant à une précipitation du complexe. Une extension de la solubilité de tels complexes jusqu'à pH = 2 ouvre des perspectives d'applications nouvelles pour lesquelles un effet épaississant est requis à pH très acide. Une telle extension de la solubilité du complexe de polymère a été obtenue en synthétisant un copolymère anionique greffé P(AA-coAMPSA)-g-PDMAM (Fig. 25), mélangé avec un PAA dans un rapport 1:1. La présence de groupes anioniques AMPSA fortement chargés dans le copolymère greffé permet d'augmenter de façon significative la solubilité de la chaîne principale et d'empêcher la précipitation du complexe à pH inférieur à 3,5. Les chaînes pendantes de PDMAM hydrosolubles ont d'importantes propriétés de donneur de protons Fig. 25: Structure du copolymère P(AA-co-AMPSA)et s'associent avec les chaînes de PAA par g-PDMAM liaison hydrogène. 2.1.4.2. Transition sol/gel en régime semi-dilué A la concentration totale de 6% en masse (régime semi-dilué), l'étude a porté sur l'influence du pH, du taux de greffage en PDMAM en % de la masse de P(AA-co-AMPSA) et de la masse moléculaire du PAA sur les propriétés rhéologiques des mélanges P(AA-co-AMPSA)-gPDMAM et PAA. L'étude de l'effet du pH a porté sur le mélange du P(AA-co-AMPSA)-g-PDMAM avec un taux de PDMAM de 60% et un PAA de masse moléculaire g/mol. A pH = 3,8, la figure 26 montre que le mélange se comporte comme un fluide viscoélastique avec une zone terminale qui s'étend sur une gamme de fréquences élevées. Lorsque le pH diminue, les liaisons hydrogènes entre PAA et PDMAM sont progressivement renforcées ce qui augmente les modules viscoélastiques. A pH = 3,4, le point de croisement des modules viscoélastiques est atteint à la pulsation de 10 rad/s et il se trouve décalé vers les faibles pulsations à pH = 2. Ce décalage progressif du point de croisement des modules vers les faibles pulsations résulte du ralentissement de la dynamique moléculaire induite par le complexe PAA/PDMAM. A pH = 2, le mélange se comporte alors comme un gel avec G' > G" et les deux modules faiblement dépendants de la pulsation. Un réseau transitoire est alors formé, combinant un complexe insoluble PAA/PDMAM obtenu par liaison hydrogène et agissant comme point de contact entre les chaines principales P(AA-co-AMPSA) anioniques et hydrosolubles. 36 37 Synthèse des principaux résultats Fig. 26: Modules viscoélastiques en fonction de la pulsation pour des mélanges 1:1 de P(AA-co-AMPSA)-g-PDMAM et PAA à C = 6% à pH 3,8; 3,4 et 2 et un schéma des structure correspondantes de part et d'autre de pH = 3,75 ding structure Pour étudier l'influence du taux de greffage en PDMAM, le pH est fixé à 2 avec le PPA à la masse moléculaire de g/mol. Trois copolymères anioniques avec des taux de greffage en PDMAM de 22%, 42% et 60% en masse ont été synthétisés. L'augmentation du taux de greffage provoque l'augmentation de la viscosité des mélanges et un renforcement de l'effet rhéofluidifiant. Pour le taux de greffage maximum de 60%, le profil des courbes d'écoulement est comparable à celui observé en Fig. 14 pour les polyampholytes. Il se caractérise par un comportement rhéo-épaississant pour des contraintes intermédiaires, une chute de viscosité de 4 décades au-delà d'une contrainte critique et une boucle d'hystérésis lorsque la contrainte diminue. Comme dans le cas des polyampholytes à blocs, les chaînes de P(AA-co-AMPSA) ont une configuration étirée et sont en répulsion mutuelle liée à la présence des groupes AMPSA. Cette similitude suggère une structuration comparable du réseau de chaînes de polymères. Fig. 27: Viscosité en fonction de la contrainte pour des mélanges 1:1 de P(AA-co-AMPSA)-g-PDMAM et PAA à C = 6% à pH = 2 pour des taux de PDMAM de 22% (,), 42% (,) et 50% (, ). Les symboles pleins et vides correspondent respectivement à l'application de contraintes croissantes et décroissantes. Fig. 28: Viscosité en fonction de la contrainte pour des mélanges 1:1 de P(AA-co-AMPSA)-gPDMAM/ PAA90 (,) et P(AA-co-AMPSA)-gPDMAM/PAA450 (, ) à C = 6% à pH = 2. Les symboles pleins et vides correspondent respectivement à l'application de contraintes croissantes et décroissantes. HDR Frédéric BOSSARD L'influence de la masse moléculaire des PAA a été mise en évidence à pH = 2, pour un taux de greffage de 42% en masse. Deux PAA de masse moléculaire et g/mol ont été utilisés. L'augmentation de viscosité avec l'augmentation de la masse moléculaire du PAA, observé en figure 28, reflète la possibilité pour les chaînes de PAA plus longues de connecter plus de chaînons de PDMAM. A notre connaissance, ce système est le premier exemple de polymères formant un réseau transitoire via uniquement des liaisons hydrogènes dont les propriétés rhéologiques sont contrôlées par le pH et les paramètres moléculaires des différents polymères. 2.1.4.3. Formation de nanoparticules en régime dilué En régime dilué, nous nous sommes intéressé au complexe formé par le mélange du copolymère P(AA-co-AMPSA)-g-PDMAM avec un taux de greffage en PDMAM est de 48% et du PAA de petite masse moléculaire ( g/mol) avec des rapports molaires [PAA90] / [PDMAM] compris entre 0,25 et 1,5. Dans ces conditions de concentrations et de paramètres moléculaires, les complexes forment des nanoparticules dont la structure a été étudiée par diffusion de neutrons aux petits angles, diffusion statique et dynamique de la lumière et microscopie à force atomique. Les mesures de diffusion de neutrons aux petits angles dans le régime de Guinier qRg << 1, suggèrent la formation d'agrégats de taille finie (Fig. 29). Pour des vecteurs d'onde intermédiaires, 0,01 < q < 0,1 Å-1, l'intensité diffusée diminue suivant une loi de la forme I ~ q- d. La valeur de l'exposant d, comprise entre 3,5 et 4, suggère la présence d'objets tridimensionnels à la surface fractale attribués aux complexes insolubles PDMAM/PAA. Aux valeurs de q > 0.1 Å-1, la diffusion est vraisemblablement liée aux chaînes anioniques hydrosolubles, constituant une coque autour du cœur. Une vue schématique du complexe est proposée en figure 29. L'intensité diffusée est maximale pour un rapport r = 1,1, correspondant aux conditions stœchiométriques des mélanges [PAA90] / [PDMAM]. Fig. 29: Intensité des neutrons diffusés en fonction du vecteur d'onde q pour un mélange à la concentration de 6,3.10-3g/cm3. Le schéma de droite représente l'organisation des chaînes de polymères dans la l'agrégat. 38 39 Synthèse des principaux résultats La décroissance de l'intensité des neutrons diffusés dans le régime de Guinier dépend du rayon Rc du cœur hydrophobe selon la loi exponentielle suivante: ( ) L'ajustement des courbes expérimentales montre que le rayon du cœur est de l'ordre de 17 nm. Les observations par microscopie à force atomique de la Fig. 30 confirment la présence d'agrégats compacts de chaînes. En corrigeant de la taille de la pointe du cantilever, l'AFM permet d'observer le cœur hydrophobe dont le rayon, de l'ordre de 22 nm, est en très bon accord avec les mesures de diffusion de neutrons. Fig. 30: Observation AFM d'un mélange P(AA-co-AMPSA)-g-PDMAM /PAA déposé sur un support de mica. Ces mesures ont été complétées par de la diffusion dynamique de la lumière, permettant d'estimer le rayon hydrodynamique de la particule en prenant en compte la coque des chaînes P(AA-co-AMPSA). L'extrapolation à concentration nulle du coefficient de diffusion a donné une valeur D0 correspondant à un rayon hydrodynamique de 105 nm pour une particule isolée. De telles mélanges de polymères interagissant par liaisons hydrogènes et formant des nano-particules aux pH basiques sont des systèmes prometteurs pour modéliser des principes actifs encapsulés, utilisés comme vecteurs pharmaceutiques. 2.1.5. Conclusion de l'étude de polymères associatifs Les polymères associatifs constituent une catégorie de polymères hydrosolubles aux comportements rhéologiques riches et variés. Outre les polymères associatifs hydrophobes traditionnels, l'étude menée ici a montré l'intérêt des interactions électrostatiques (interaction de Coulomb ou liaison hydrogène) intervenant à la fois comme jonctions associatives et contrôlant la conformation des chaînes de polymères. Ces nouveaux polymères associatifs présentent une réponse rhéologique modulable par des paramètres habituels que sont la concentration ou la température mais également par la force ionique et le pH. Ces derniers paramètres permettent de modifier simultanément l'intensité des interactions associatives et la rigidité des chaînes. Lorsque les conditions d'interactions associatives sont optimales, le comportement rhéologique de ces polymères se caractérise par une discontinuité dans les courbes d'écoulement, traduisant un comportement de type fluide à seuil apparent. Ce comportement s'accompagne également d'un pic du module G" dans les courbes de balayage en amplitude de déformation. Le taux de cisaillement correspondant au maximum du pic du module G" semble coïncider avec celui associé au début de la discontinuité de la courbe d'écoulement. Une question reste posée: le pic du module G" est-il une marque du comportement de fluides à seuil apparent? Des réorganisations locales du réseau, responsables de l'effet extra-dissipatif, pourraient avoir lieu juste avant sa rupture. HDR Frédéric BOSSARD 2.2. Mise en forme et caractérisation de composites Ma seconde activité de recherche, initiée depuis mon post-doctorat au L2PIC, concerne le développement de composites biosourcés. Cette activité est centrée sur l'utilisation de charges d'origine naturelle comme renfort de matrices polymères. Mon intérêt s'est porté sur l'influence du procédé de mise en forme et sur les paramètres de formulation des composites (nature, concentration des constituants) sur leurs propriétés d'usage. Je me suis intéressé tout particulièrement à l'utilisation d'amidon dénaturé comme renfort de matrice de polycaprolactone, PCL dans l'objectif de proposer un matériau de substitution aux matériaux de type Mater-Bi. J'ai également étudié l'utilisation de fibres cellulosiques comme renfort de membranes de poly(oxyde d'éthylène), PEO, dédiées aux piles Lithium. 2.2.1. Elaboration de bioplastiques à base d'amidon par extrusion réactive 2.2.1.1. Introduction Les matériaux thermoplastiques d'origine fossile offrent de nombreuses propriétés (résistance mécanique, déformabilité, faible densité, matériau hydrofuge, …) qui en font des matériaux incontournables dans notre vie quotidienne. Nous les trouvons abondamment dans le domaine de l'emballage, le textile, le bâtiment, le transport, des équipements électriques et électroniques, … Néanmoins, avec une durée de vie de l'ordre de 200 ans pour la plupart des thermoplastiques dérivés du pétrole, leur utilisation intensive pour des usages courants est à l'origine d'une pollution des sols, des cours d'eau et des océans. Depuis le début des années 1970, des travaux ont été menés pour développer des matériaux polymères combinant les caractéristiques techniques des thermoplastiques de la pétrochimie et le caractère biodégradable. Ceci peut être obtenu à partir de polymères biodégradables de synthèse de type aliphatiques tels que le polycaprolactone, PCL. L'incorporation de matériaux d'origine naturelle tels que l'amidon, bon marché (0,5 à 1 €/kg) et abondant (production annuelle européenne de l'ordre de 6 millions de tonnes), permet de réduire le coût de production de ces matériaux. Leur utilisation doit cependant être raisonnée, les terres agricoles devant servir en priorité les besoins alimentaires. Cependant, l'affinité très élevée de l'amidon pour l'eau rend très difficile l'élaboration de matériaux composites à base d'amidon. Il est possible de limiter l'hydrophilie de l'amidon et d'augmenter son caractère thermoplastique tout en préservant sa biodégradabilité en substituant ses groupements hydroxyles par des groupements ayant moins d'affinité pour l'eau. Récemment, une telle modification chimique de l'amidon natif par formiatation ou modification chimique de l'amidon en formiate d'amidon par attaque à l'acide formique a été brevetée par le L2PIC. Cependant, l'élaboration d'un composite en deux étapes (dénaturation de l'amidon en formiate d'amidon par voie liquide et extrusion du composite PCL/formiate d'amidon) n'est pas viable à l'échelle industrielle. Dans le cadre du programme de recherche inter régional Amidon AMIDODER, mon Compatibilisant projet de recherche a PCL consisté à étudier la Extrusion modification chimique en masse de l'amidon et sa compatibilisation avec la Acide formique Dégazage matrice de PCL par un Eau procédé d'extrusion réactive décrit en Fig 31. Fig. 31: Déroulement schématique du procédé d'extrusion réactif 40 41 Synthèse des principaux résultats En optimisant le procédé d'extrusion, l'objectif était de proposer un nouveau composite aux propriétés mécaniques proches des produits actuellement commercialisés, tel que la gamme Mater-Bi proposée par la société Novamont, et pouvant être produits en grande quantité par des moyens industriels classiques et à un prix compétitif. Tous les mélanges réalisés contiennent 40% en masse d'amidon, 30% en masse de PCL et 40% en masse de compatibilisant de type oligomère. L'étude des composites à base de formiate d'amidon a porté sur l'influence du rapport acide formique/amidon, la masse moléculaire du compatibilisant, un 1,6-hexane-dioladipate et phtalates et sa nature chimique en substituant l'oligomère précédant par un PCL de petite masse portant des groupes hydroxyles. 2.2.1.2. Caractérisation rhéologique et microstructurale des composites Etude d'un matériau commercial: Le matériau Mater-Bi ZF03UA, commercialisé par la société Novamont et largement utilisé dans l'industrie des emballages, a été choisi comme produit de référence pour ce projet. Ce matériau est principalement constitué d'une matrice PCL et d'amidon dénaturé. Le cliché en microscopie électronique à balayage en la Fig. 32 d'une surface de cryofracture montrent une phase co-continue du composite sans présence visible d'inclusion d'amidon à l'échelle microscopique. La courbe d'écoulement de la Fig. 33, obtenue en superposant des mesures de fluage pour les bas gradients, de cisaillement permanent (symboles vides) et des mesures en cisaillement oscillatoire à 95°C pour les gradients plus élevés, est bien décrite par la somme de deux modèles de Cross: ( ̇) ( ̇) ( ̇) La contribution ( ̇ ) aux faibles taux de cisaillement est associée au plateau de viscosité 01, de l'ordre de 108 Pa.s, et à une chute de viscosité dont la dépendance avec le taux de cisaillement est proche de ̇ . Ce comportement aux faibles taux de cisaillement, témoignant d'un comportement de type fluide à seuil apparent, peut être associé à la contribution visqueuse d'un réseau percolé d'amidon finement déstructuré. La contribution ( ̇ ), observée pour des taux de cisaillement élevés, se caractérise par un plateau de viscosité 02 de l'ordre de 5. 104 Pa.s et correspond à la réponse rhéologique de la matrice de PCL. Fig. 32: Observation MEB d'une cryofracture de ZF03UA Fig. 33: Viscosité en cisaillement permanent (symboles vides) et viscosité complexe (symboles pleins) en fonction du taux de cisaillement et de la pulsation. HDR Frédéric BOSSARD 42 Etude des mélanges formiate d'amidon/PCL: L'étude de l'influence du rapport acide formique/amidon a été réalisée en utilisant le 1,6-hexane-dioladipate et phtalates de masse 2700g/mol comme plastifiant. Les clichés MEB de la figure 34 montrent les surfaces de cryofracture des composites (a) sans acide formique et avec un rapport acide formique/amidon de (b) 30% et (c) 60%. Pour tous ces composites, l'amidon se trouve sous la forme de nodules de taille microscopique. L'énergie mécanique de 300 kJ/kg imposée pendant l'extrusion n'est pas suffisante pour déstructurer l'amidon comme c'est le cas pour le composite du commerce. L'acide formique ne modifie pas sensiblement la taille des nodules d'amidon mais semble augmenter l'affinité des grains d'amidon pour la matrice et simultanément attaquer chimiquement la matrice de PCL. (a) (b) (c) Fig. 34: Clichés MEB de cryofractures de composites PCL/amidon (a) sans acide formique, (b) avec 30% et (c) 60% d'acide formique Cette observation se confirme sur les courbes d'écoulement de la figure 35, proches qualitativement de celle du matériau de référence. Le plateau de viscosité aux faibles taux de cisaillement 01 passe par un maximum pour un taux d'acide formique de 15%. En revanche, le second plateau de viscosité, aux taux de cisaillement élevés, décroît lorsque le taux d'acide formique augment. Cet effet s'explique par l'action combiné de l'acide: - sur l'amidon, qui déstructure partiellement la surface des grains d'amidon et renforce de ce fait les interactions entre les groupes ester et hydroxyle de l'oligomère et les groupes hydroxyle et formiate de l'amidon modifié, - sur la matrice; les chaînes de PCL étant sensibles à l'attaque chimique de l'acide. Fig. 34: Viscosité des composites sans acide formique (B1-0) et avec 15% (B1-15), 30% (B1-30), et 60% (B1-60) d'acide formique. Pour ce composite, le taux de 15% en acide formique semble être le taux optimal entre une augmentation de la compatibilisation et l'affaiblissement de la matrice. 43 Synthèse des principaux résultats Pour les clichés de la figure 35 (a) et (b) des composites contenant respectivement 30% et 60% d'acide formique, l'oligomère utilisé est de plus grand masse, passant de 2700g/mol à 7400g/mol. La déstructuration de l'amidon et sa compatibilisation avec la matrice est alors plus notable, aboutissant à la formation d'une phase pratiquement co-continue pour un taux d'acide de 60%. Cette augmentation de la compatibilisation se traduit sur la figure 36 par un maximum des deux plateaux newtoniens, la contribution 01 des nodules et 02 de la matrice, pour un taux d'acide formique de 30%. En effet, l'oligomère de plus grande masse se localise: - à l'interface format/PCL et favorise les interactions entre nodules - dans la matrice de PCL augmentant ainsi sa viscosité. (a) (b) Fig. 35: Clichés MEB de cryofractures de composites PCL/amidon avec l'oligomère de forte masse pour (a) 30% et (b) 60% d'acide formique Fig. 36: Viscosité des composites sans acide formique (B2-0) et avec 15% (B2-15), 30% (B2-30), et 60% (B2-60) d'acide formique. Comme nous pouvons le constater, le compatibilisant joue un rôle déterminant dans la morphologie et le comportement rhéologique du composite. L'effet compatibilisant a pu être optimisé en choisissant un oligomère de PCL portant des groupes hydroxyle. Le renforcement de la compatibilisation est dû aux interactions par liaison hydrogène entre l'oligomère modifié et le formiate. En présence de 15% d'acide, la figure 37 montre que l'amidon est profondément dénaturé; aucun grain n'est perceptible à l'échelle de quelques microns. Aux faibles taux de cisaillement, la courbe de viscosité du mélange atteint alors un maximum proche de celle mesurée pour le matériau de référence. Cette étude a démontré la possibilité de produire un composite à base d'amidon à l'échelle pilote, aux propriétés rhéologiques proches du matériau commercial de référence à l'état fondu. La réaction de formiatation partielle de l'amidon a été réalisée en cours d'extrusion. Les sociétés HDR Frédéric BOSSARD Europlastiques et Linpac ont proposé de continuer des essais à partir de ces nouveaux matériaux. Fig. 37: Clichés MEB de cryofractures de composites PCL/amidon avec l'oligomère de PCL portant des groupes hydroxyles et avec 15% d'acide formique 2.2.2. Fig. 38: Viscosité des composites avec l'oligomère de type PCL modifié, sans acide formique (B3-0) et avec 15% (B3-15) et 60% (B2-60) d'acide formique. Renfort de membranes PEO par des charges cellulosiques 2.2.2.1. Introduction Dans le cadre de la Thèse d'Alessendra D'Aprea, en collaboration avec le LEPMI, (Laboratoire d’Électrochimie et de Physico-chimie des Matériaux et des Interfaces) et le LGP2 (Laboratoire Génie des Procédés Papetiers) nous avons étudié l'effet de renfort de fibres de cellulose au service d'une technologie en développement: les batteries Lithium - polymère. Le stockage d'énergie destiné aux applications nomades (téléphonie mobile, ordinateurs portables, jeux, …) utilise très largement la technologie Lithium-ion. Un sel de Lithium dissout dans un solvant organique permet le transfert des ions Li+ entre l'anode en graphite et la cathode, un oxyde métallique. Ces batteries présentent une bonne conductivité, de l'ordre de 1 mS/cm à la température ambiante, et permettent un fonctionnement entre -20°C et 60°C mais elles sont instables dans certaines conditions d'utilisation. Elles peuvent effectivement s’enflammer facilement en cas de choc, de surcharge électrique ou lors d’un assemblage défaillant. Ainsi, Dell, Sony en 2005 et HP en 2011 ont rappelé un nombre important de batteries défectueuses. La technologie dite Lithium-polymères, Li-Po, est peut-être en voie de supplanter les batteries à lithium liquide. En effet, dans le cas des batteries Lithium-polymère, l'électrolyte liquide est remplacé par une membrane polymère imbibée de sel de Lithium. Ceci offre deux avantages principaux: L'utilisation de boitiers rigides et étanches pour contenir l'électrolyte n'est plus nécessaire. Les batteries Li-Po peuvent être fabriquées avec des enveloppes plastiques plus légères, de formes plus complexes et plus fines permettant une meilleure miniaturisation de la batterie. Ceci explique qu'elle équipe actuellement les oreillettes Bluetooth par exemple. 44 45 Synthèse des principaux résultats Les membranes polymères ont moins de composants volatils et inflammables que les électrolytes liquides. Enfin, le déplacement d'éventuelles impuretés métalliques responsables de court-circuit est évité. Ces batteries sont donc plus sûres. En contrepartie, les batteries Li-Po ont une faible densité énergétique. Une voie de développement de cette technologie passe par l'optimisation de l'électrolyte polymère. Les polyéthers possédant une bonne stabilité électrochimique, de bonnes propriétés de conduction ionique et une bonne tenue mécanique sont des matériaux de prédilection pour cette application. Le poly(oxyde d'éthylène), PEO, de haute masse molaire est un polymère très utilisé comme séparateur du fait de sa capacité de solvatation du cation lithium. Cependant, la température de fonctionnement des batteries est proche de la température de fusion du PEO (vers 60°C) et la membrane perd ses propriétés mécaniques. Pour remédier à ce problème, nous avons considéré l'utilisation de charges cellulosiques comme renfort mécanique des membranes. Le choix de ce type de charges se justifie par leur faible densité, leur caractère renouvelable et leur disponibilité à travers le monde sous formes variés, en quantité abondante et à des coûts de production faibles. Enfin, l'utilisation de ces fibres permet aux composites d'être recyclés, contrairement aux composites à base de fibres de verre, de kevlar et plus récemment de nanotubes de carbone. Les objectifs de ces travaux visaient à formuler des électrolytes polymères nanocomposites innovants présentant une bonne tenue thermomécanique et des bonnes propriétés de conduction. Pour cela, la morphologie des charges (charges courtes ou whiskers, charges longues ou microfibrilles), leur nature (sisal, coton, ramie) et le procédé de mise en forme (coulée/évaporation ou extrusion) ont été considérés. 2.2.2.2. Influence de l'histoire mécanique sur la matrice de PEO Le choix de la matrice s'est porté sur un PEO de forte masse moléculaire (5.10 6g/mol), permettant d'assurer des propriétés mécaniques élevées en l'absence de charges. Deux procédés de mise en forme ont été utilisés: un procédé par coulée/évaporation permettant de fabriquer les membranes de façon contrôlée à l'échelle laboratoire et le procédé d'extrusion, privilégié pour une production à l'échelle industrielle. Dans le cas des membranes obtenues par coulée/évaporation, l'étape préliminaire consiste à solubiliser le polymère dans un solvant, ici l'eau distillée. Or, à concentration égale, l'étude bibliographique montre des disparités dans la viscosité des solutions en fonction du mode de solubilisation du polymère; disparités que nous avons constatées en comparant la rhéologie de solutions dispersées par agitation au barreau magnétique (stirred solutions) ou secouées par une table vibrante (shaken solutions). Cette comparaison permet de mettre en évidence l'influence de l'histoire mécanique imposée lors du procédé de dispersion des solutions sur leur comportement rhéologique. Le contrôle et la compréhension des phénomènes responsables des écarts de viscosité des solutions de PEO ont été un objectif préalable à l'élaboration de membranes chargées. Pour des solutions de PEO de masse moléculaire moyenne de 5.106g/mol, cette disparité de comportement rhéologique entre solutions agitées ou secouées se traduit sur la figure 39 par une baisse de la viscosité newtonienne des solutions agitées, quelle que soit le régime de concentration et un régime linéaire plus étendu (insert de la figure 39). Ces résultats montrent la présence d'objets moléculaires de plus petite taille dans les solutions agitées au barreau magnétique. Afin de déterminer la nature de ces objets, leur masse moléculaire moyenne a pu être mesurée via la viscosité intrinsèque en utilisant l'équation d'Houwink-Mark-Sakurada (HMS) suivante KM . La masse moléculaire moyenne Mw=107g/mol des objets présents dans les HDR Frédéric BOSSARD 46 solutions secouées correspond à la formation d'agrégats de chaînes. En revanche, les solutions agitées contiennent des objets de masse moyenne Mw=1,7.106g/mol, plus faible que la valeur théorique. Ces objets sont donc vraisemblablement des chaînes de polymères rompues sous l'effet de l'élongation imposée par l'agitation, voire des agrégats de chaînes rompues. Les liaisons rompues dans les groupes d'éthylène donnent naissance à des radicaux libres qui peuvent aboutir à la formation de groupes - OH ; - CH3 ;-CH = CH2 ou – CH2 = CH3, selon le point de rupture dans la chaîne. Ces trois derniers groupes ont un caractère hydrophobe qui favorise les interactions associatives entre les chaînes rompues. Ces interactions hydrophobes expliquent la valeur élevée des interactions de paire mesurées pour les solutions agitées et peuvent favoriser la formation d'agrégats. C = 1.5 wt% 2 Pa.s 10 1 10 0 10 Shaked solution Stirred solution -4 10 -3 10 -2 10 -1 10 0 10 / s1 1 10 2 10 3 10 Fig. 39: viscosité newtonienne des solutions agitées () et secouées () en fonction de la concentration. Insert: comportement visqueux à la concentration de 1,5% en masse Fig. 40: viscosité réduite et viscosité inhérentes des solutions agitées (, ) et secouées (, ) en fonction de la concentration. La dynamique moléculaire du système a été étudiée par des mesures de viscoélasticité linéaire. L'ajustement des mesures par un modèle de Maxwell Généralisé a permis de suivre la dynamique de relaxation des plus gros objets moléculaires, associée au temps de relaxation le plus long. Dans le cas des solutions secouées, ce temps de relaxation est long et il augmente avec la concentration en polymère. (Fig. 41) Il reflète la dynamique des agrégats freinée par la présence de chaînes non dégradées. En revanche, pour les solutions agitées, ce temps de relaxation augmente en régime semi dilué puis diminue en régime concentré. L'agitation induit par le barreau magnétique a deux effets antagonistes: - il favorise la formation de chaînes courtes ayant un caractère hydrophobe qui contribuent à leur agrégation, - les agrégats sont sensibles au cisaillement et peuvent alors se rompre lorsque leur taille augmente. Fig. 41: Temps de relaxation des objets les plus gros présents dans les solutions agitées () et secouées () en fonction de la concentration 47 Synthèse des principaux résultats Le phénomène d'agrégation de chaînes courtes semble être dominant dans le régime semidilué alors que la rupture des agrégats l'emporte sous l'effet de forces hydrodynamiques croissantes en régime concentré. Cette influence de l'histoire mécanique des solutions sur leurs propriétés rhéologiques est fortement dépendante de la masse moléculaire du polymère. Ainsi, pour une masse moléculaire plus faible (106g/mol), seule la rhéologie des solutions en régime concentré est sensible à l'histoire mécanique et cette influence n'est plus visible pour des masses moléculaires inférieures à 3.105g/mol. Les objets moléculaires présents en régime dilué ont alors une masse très proche de la masse théorique d'une chaîne de polymère. En effet, le taux d'élongation nécessaire pour rompre une chaîne de PEO est proportionnel à M-2,25.19 Pour ces Fig. 42: viscosité newtonienne des solutions agitées polymères de faibles masses (symboles pleins) et secouées (symboles vides) en fonction moléculaires, les contraintes de la concentration pour des polymères de masse élongationelles renforcées par des moléculaire 106 g/mol () et 3.10 5 g/mol () en contraintes locales des chaînes voisines solution aqueuse. ne sont pas suffisantes pour rompre les chaînes en régime concentré. Les résultats de cette étude montrant la fragilité du polymère sont d'une grande importance pour les applications industrielles impliquant des écoulements turbulents. L'histoire mécanique est capable de modifier les structures en solution (longueur des chaînes, taille des agrégats) et par conséquent, les propriétés rhéologiques des solutions. Pour l'élaboration des membranes, le procédé d'obtention par coulée/évaporation reste le procédé le moins perturbant pour la structure des chaînes. Le procédé d'extrusion impose des cisaillements et élongations de fortes intensités capables de rompre plus efficacement les chaînes. 2.2.2.3. Propriété de renfort de la matrice par des charges cellulosiques Pour l'étude des composites, notre choix pour la matrice s'est porté sur le PEO de haute masse moléculaire (5.106g/mol), conférant a priori aux composites les propriétés mécaniques les plus élevées. L'étude des composites a porté principalement sur deux points: 19 - L'utilisation de deux procédés de mise en forme, par coulée/évaporation et par extrusion, pour des composites à base de fibres courtes et rigides ou whiskers de ramie à différents taux de charge. - L'utilisation de charges de morphologie et de nature différentes, avec d'une part des whiskers de sisal, coton ou ramie et d'autre part des charges longues et flexibles ou microfibriles de sisal. Islam MT, Vanapalli SA, Solomon MJ, Macromolecules, 2004, 37, 1023. HDR Frédéric BOSSARD Nous avons considéré l'influence du procédé et du type de charge sur la morphologie, les propriétés rhéologiques, thermiques et mécaniques des membranes. 2.2.2.3.1. Influence du taux de charge et du procédé de mise en forme Les films obtenus par coulée/évaporation ont servi de matériaux de référence pour cette étude. Le taux de charge est un paramètre important dans l'élaboration d'un composite. Pour une température supérieure à 70°C, au-delà de la température de fusion de la matrice Tm = 57°C, le module élastique des composites se stabilise sur une large gamme de températures, et ceci dès les plus faibles taux de charge (Fig. 43). La valeur de stabilisation du module élastique augmente avec le taux de charge. Cette évolution du module avec le taux de charge au-delà de la température de fusion est très bien décrite par l'association, en parallèle d'un réseau percolant de module E'R et le milieu dispersant constitué de la matrice et des whiskers non percolés. Le module élastique théorique et alors décrit par la relation suivante: Fig. 43: Module élastique E' normalisé en fonction de la température pour la matrice seule () et pour un taux de charge de 3% () , 6% () 10%(), 20% () et 30% () en masse. , avec lorsque la fraction volumique des fibres est inférieure à la fraction volumique de percolation ( ) au-delà du seuil de percolation L'effet de renfort des composites résulte donc de la formation d'un réseau de percolation de whiskers en interaction par liaison hydrogène. Cette interprétation est en accord avec l'étude de la microstructure, menée par observation MEB de surfaces de cryofractures, montrant une distribution homogène des charges dans la matrice. Un équilibre délicat doit être trouvé entre un taux de charge élevé, procurant un effet de renfort important et le taux de charge le plus faible, garantissant une bonne conductivité de la membrane. Notre choix s'est donc porté sur un taux de charge de 6% en masse correspondant à la fraction volumique 4, 86%, au-dessus du seuil de percolation. Le procédé de mise en forme par coulée/évaporation permet d'obtenir des membranes offrant de bonnes propriétés mécaniques jusqu'à des températures de l'ordre de 100°C. Cependant, ce procédé nécessite la solubilisation du polymère, le séchage très long des solutions qui empêchent son exploitation à l'échelle industrielle. Nous avons donc comparé les propriétés d'usage des membranes obtenues par coulée/évaporation avec des membranes obtenues par extrusion, un procédé industriel standard. 48 49 Synthèse des principaux résultats Nous avons vu précédemment comment le procédé de solubilisation de la matrice, pourtant considéré comme faiblement perturbateur pour le polymère, pouvait cependant agir sur la microstructure et le comportement rhéologique de la matrice. L'utilisation d'un procédé plus intrusif, tel que l'extrusion, agit bien évidemment sur la matrice mais également sur les charges et leur organisation dans le composite. Ainsi, les clichés MEB de cryofractures des composites obtenus par extrusion montrent une agrégation des charges. Par ailleurs, les charges elles-mêmes voient leur taille moyenne (longueur et diamètre) fortement Fig. 44: distribution de la longueur des whiskers de ramie diminuer après extrusion, (Fig. 44) sans avant et après extrusion. changement perceptible de leur rapport de forme, de l'ordre de 25. Les mesures viscoélastiques linéaires à T = 90°C de la Fig. 45, et les mesures de DMA de la Fig. 46 menées sur des membranes obtenues par coulée/évaporation ou par extrusion montrent l'effet perturbateur de l'extrusion sur la matrice et le composite. Pour la matrice, les modules viscoélastiques des membranes extrudées sont plus faibles. Avec une masse moléculaire moyenne de 8,7.105 g/mol pour la matrice extrudée et 1,7.106 g/mol pour la matrice coulée/évaporée, la matrice après extrusion est plus fortement dégradée que la matrice coulée/évaporée. De plus, les mesures de DMA montrent une chute plus importante du module élastique pour la matrice extrudée au voisinage de la température de transition vitreuse Tg=-55°C. L'extrusion diminue donc le taux de cristallinité de la matrice. Films évaporés Films extrudés Fig. 45: Modules viscoélastiques du composite (symboles carrés) et de sa matrice (symboles ronds) obtenus a) par coulée/évaporation b) par extrusion. Fig. 46: Module élastique E' normalisé pour a) la matrice coulée/évaporée () extrudée () ou et b) le composite extrudé () et coulé/évaporé (). HDR Frédéric BOSSARD En ce qui concerne les composites, le comportement viscoélastique des films obtenus par coulée/évaporation est typique d'un solide élastique avec des modules peu dépendant de la fréquence et le module G' bien supérieur au module G", confirmant ainsi la présence du réseau de fibres (Fig 45 a). En revanche, pour le composite extrudé, le comportement viscoélastique est proche de celui de la matrice. Le procédé d'extrusion ne favorise pas la formation du réseau de whiskers pour ce taux de charge. L'agrégation des charges augment artificiellement le taux de charge nécessaire pour créer un réseau percolant. Outre l'effet d'agrégation, l'extrusion du composite est susceptible d'orienter les fibres courtes. Pour s'en assurer, des mesures de DMA ont été réalisées selon deux directions dans le composite: dans la direction de l'extrusion (Fig. 46 b, ) et perpendiculairement à l'extrusion (Fig. 46 b, ). Les modules élastiques mesurés dans ces deux directions se superposent: les propriétés mécaniques des composites extrudés sont isotropes. L'extrusion n'oriente donc pas les whiskers. Au-delà de la température de fusion, les modules du composite extrudé marquent un pseudo-palier à un niveau plus faible que pour le composite obtenu par coulée/évaporation et le module élastique décroit faiblement avec la température. En effet, la viscosité élevée de la matrice, la cinétique rapide du procédé d'extrusion et les contraintes mécaniques élevées réduisent la densité de liaison hydrogène entre whiskers et conduit à la formation d'un réseau faible. Il apparaît clairement que le procédé d'extrusion dégrade la matrice, coupe et agrège les charges de cellulose en évitant la formation d'un réseau dense de whiskers. Ce procédé, bien qu'adapté à l'industrialisation, ne permet pas un renfort comparable à celui observé avec les membranes obtenues par coulée/évaporation. 2.2.2.3.2. Influence de la morphologie et de la nature des charges Comme nous avons pu le voir, le procédé d'extrusion ne permet pas d'optimiser le renfort mécanique à haute température. L'étude de l'influence des charges s'est donc portée sur les membranes obtenues par coulée/évaporation. L'utilisation de whiskers de ramie, sisal et coton a permis d'étudier l'effet de la nature des charges et la comparaison entre whiskers et microfibrilles de sisal a permis de considérer l'effet de la morphologie des charges. Le taux de charge est de 6% en masse pour toutes les charges utilisées. Comme le montre le tableau ci-dessous, ces charges se distinguent par leurs rapports de forme, leurs surfaces spécifiques et leurs densités de charges de surfaces. Longueur L (nm) Diamètre d (nm) Rapport de forme L/d Surface spécifique (m2/g) Densité de charges de surface (e/nm2) Module élastique (GPa) Wiskers de sisal Wiskers de ramie Wiskers de coton Microfibrilles de sisal Tableau 1: Dimensions et charges de surfaces des whiskers de sisal, ramie, coton et microfibrilles de sisal. Dans le souci d'optimiser également les propriétés d'usage des membranes, leurs caractérisations ont également été menées en présence de sel de Lithium, LiTFSI. La quantité de sel dans la membrane est donnée par le rapport molaire oxyde d'éthylène/Lithium, noté O/Li. 50 51 Synthèse des principaux résultats En l'absence de sel, le renfort des composites est maximal avec les whiskers de sisal (Fig. 47). Le module élastique à hautes températures atteint alors une valeur de 12 MPa. Ce niveau de renfort, bien supérieur en présence de whiskers de ramie, est confirmé par le modèle de percolation décrit en page 49. En présence de microfibrilles de sisal, le module élastique à haute température est significativement plus faible. Le renfort ne dépend donc pas d'interactions spécifiques entre la charge et la matrice mais essentiellement du rapport de forme et du module élastique des whiskers. + - PEO PEO + sisal PEO + ramie PEO + coton PEO + MF Fig. 47: Module élastique réduit E' en fonction de la température pour le PEO et les composites. En présence du sel de Lithium, le module élastique de la matrice diminue fortement au passage de la température de transition vitreuse (Fig. 48). Le sel de Lithium diminue le taux de cristallinité du PEO. En concentration élevée en sel, O/Li = 12, le module de la matrice diminue à la température de fusion mais il reste constant à une valeur de 2 MPa jusqu'à une température de 145°C. Cette stabilisation au module élastique est liée à la formation d'interactions entre les ions Lithium et le PEO, agissant comme des points de réticulation pour le système. C'est encore avec les whiskers de sisal qu'un renfort important est observé à haute température. Ce résultat indique que la présence de sel n'affecte pas la cohésion du réseau de fibres. + PEO PEO-O/Li 12 PEO-O/Li 20 PEO-O/Li 12, WS 6% PEO -O/Li 12, MF 6% Fig. 48: Module élastique réduit E' en fonction de la température pour le PEO avec et sans sel et les composites chargés à 6% en masse de cellulose et un rapport O/Li =12. HDR Frédéric BOSSARD L'évolution de la conductivité ionique de l'électrolyte polymère et des composites polymères chargés en whiskers et microfibrilles est reportée en figure 49. Pour les composites, la conductivité la plus élevées est atteinte en présence de whiskers de sisal, avec une valeur de 3,1.10 -4 S/cm à 60°C. A haute température, la diminution de la conductivité des composites par rapport à la matrice seule est liée à la restriction de mobilité de l'électrolyte à l'interface whiskers/électrolyte et non dans la matrice, la Tg de la matrice restant inchangée en présence de cellulose. En présence de microfibrilles, les longues fibrilles enchevêtrées réduisent plus fortement la mobilité des chaînes de PEO. Lorsque la température Fig. 49: Conductivité ionique de l'électrolyte PEO-LiTFSI avec baisse, la diminution de la O/Li = 20 () et pour les composites avec 6% en masse de whiskers conductivité est due à la de sisal (), ramie () et coton (+) et de microfibrilles de sisal (). croissance de la phase cristalline. Parmi les charges considérées, les whiskers de sisal offrent d'excellentes propriétés de renfort mécanique sans baisser significativement la conductivité du polymère. L'utilisation d'un procédé par coulée/évaporation réduit cependant l'intérêt d'un tel composite pour l'application aux piles Lithium-polymère. 52 53 Synthèse des principaux résultats Chapitre 3 Perspectives L'activité de recherche que j'ai initiée il y a un an, et que je souhaite poursuivre dans les années à venir, regroupe les deux thématiques précédemment décrites; à savoir la rhéologie des polymères en solution et la mise en forme de polymères. Cette thématique, centrée sur le procédé d'electrospinning ou filage de polymères sous champs électriques intenses, a pour but de former des nanofibres de polymères fonctionnels à partir des polymères en solution. Cette nouvelle thématique de recherche au laboratoire a reçu en 2010 le support financier du pôle Sciences de la Matière, INGénierie, Univers et Environnement, SMINGUE ainsi que de Grenoble Institut National Polytechnique dans le cadre du programme Bonus Qualité Recherche, BQR. Dans le cadre des travaux déjà engagés et en collaboration avec l'équipe Chimie et biotechnologie des oligosaccharides du CERMAV, je co-encadre la thèse de Mlle Lancuski, débutée en septembre 2010 et portant sur l'élaboration de matériaux nanostructurés pour l'ingénierie tissulaire. Je travaille également avec Mr Sundaray, en post-doctorat depuis octobre 2010, en collaboration avec l'équipe ELSA du LEPMI, en continuité des travaux de thèse de Mlle D'Aprea sur l'élaboration de membranes pour piles Lithium. L'objectif est d'utiliser un réseau de fibres de PVDF "electrospinnées" comme renfort de membranes. Les travaux réalisés jusqu'à présent ont permis d'optimiser le procédé d'electrospinning par la conception et la réalisation d'un ensemble expérimental performant et d'étudier la morphologie des fibres et quelques propriétés mécaniques de polymères mis en forme par electrospinning. Mes perspectives de recherche pour les années à venir visent à développer cette dernière thématique autour de trois axes: - Le développement du procédé d'electrospinning, - L'étude de la structuration des polymères au cours du procédé d'electrospinning, - Le développement d'applications pour l'ingénierie tissulaire 3.1 Développement du procédé d'electrospinning La morphologie du réseau de fibres dépend en grande partie de la conception du collecteur. En collaboration avec le Laboratoire des Ecoulements Géophysiques et Industriels, LEGI, nous allons concevoir des collecteurs permettant de contrôler la morphologie des réseaux et en particulier l'alignement plus précis des fibres. Ces travaux devront aboutir à moyen terme au dépôt de brevets avec le support de la société Floralis, filiale de l'UJF. Par ailleurs, les paramètres pertinents pour l'electrospinning restent encore méconnus; en particulier les propriétés rhéologiques nécessaires pour l'electrospinning de polymères en solution. La viscosité à taux de cisaillement nul est classiquement prise en compte pour définir la capacité d'une solution à être "electrospinnée" alors même que le fluide n'est soumis à aucun cisaillement mais une élongation intense. Il est donc indispensable de mesurer les propriétés du HDR Frédéric BOSSARD jet de polymère en élongation. Mon objectif à court terme est donc de développer une instrumentation permettant d'accéder à la fois au taux d'élongation et aux contraintes élongationnelles. La taille du jet, la faible consistance du fluide (concentration légèrement supérieure à la concentration d'enchevêtrement) et la rapidité du procédé (vitesse d'émission du jet >10 m.s-1) rendent impossible l'utilisation de capteurs de forces. Dans le cadre de ce projet, j'ai d'ores et déjà développé l'instrumentation pour la mesure du taux d'élongation par suivi de particules. La détermination des contraintes élongationnelles sera développée par le suivi d'une perturbation sous la forme d'une impulsion latérale de type acoustique ou mécanique le long du jet. L'élargissement temporel de cette impulsion est directement relié aux contraintes élongationelles dans le jet. Ce travail expérimental se fera en collaboration avec nos collègues spécialistes des ultrasons qui nous ont rejoints récemment au sein du Laboratoire Rhéologie et Procédés. 3.2 Structuration des polymères au cours du procédé d'electrospinning Les conditions d'enchevêtrement des chaînes de polymère sont nécessaires pour obtenir des nanofibres de polymère. Sous élongation intense, l'orientation des chaînes est fortement suspectée mais la communauté scientifique ignore encore comment se structure le polymère pendant ce procédé. Mon objectif est de caractériser l'organisation microstructurale des chaînes de polymère (orientation, confinement, cristallisation, relaxation, …) induit par le procédé. Dans un premier temps, cette caractérisation sera menée sur des nanofibres préalablement déposées sur le collecteur. Cette étude se fera par diffusion de neutrons en collaboration avec ILL et le LLB. A plus long terme, je souhaite mener cette caractérisation directement dans le jet de polymère, pendant le procédé. Cette caractérisation, plus délicate, pourra se faire par diffusion de rayons X sur la ligne ID 13 possédant une taille de faisceau de l'ordre du micron. Une collaboration avec le Department of Mechanical Engineering Technion de l'Israel Institute of Technology, Haifa, sur des aspects simulation numérique est en préparation. 3.3 Développement d'application pour l'ingénierie tissulaire Je souhaite développer des applications du procédé d'electrospinning vers l'ingénierie tissulaire. Dans ce cadre, je souhaite étudier la mise au point de matrices 3D poreuses à base de fibres biocompatibles et biorésorbables afin de les utiliser dans le domaine de la médecine régénératrice, comme support de croissance de cellules spécifiques. La thèse de Mlle Lancuski, débutée en septembre 2010 et destinée à la production d'implants de biopolymères pour la régénérescence neuronale, s'inscrit très clairement dans cet axe de recherche. Accroître la vitesse de croissance des axones de façon unidirectionnelle (donc stimuler leur régénération et favoriser leur guidage) représente un espoir réaliste de guérison de certaines neuropathologies. Une voie prometteuse pour atteindre cet objectif consiste à mettre en œuvre par electrospinning une structure "support" poreuse de nanofibres de polymères fortement alignées, servant de guide pour une croissance optimisée des axons. La maîtrise de la morphologie du réseau de fibres et le suivi de la croissance des neurones dans le réseau sont des points déterminants dans le succès de ce projet. Des observations de la croissance des neurones sur le réseau de fibres par tomographie X sur la ligne ID 22 et par spectrométrie de corrélation de fluorescence en association avec de la microscopie confocale seront programmées. Une stratégie pour faciliter la croissance des neurones consiste à préparer une matrice biocompatible incorporant des ligands capables de promouvoir l’adhésion et la croissance des neurones. Les oligosaccharides tels que le HNK1 font partie de ces ligands potentiels. Ce projet à long terme est mené en collaborations avec Sébastien Fort et Bernard Priem de l'équipe Glycochimie du CERMAV, UPR 5301, pour l'aspect fonctionnalisation du réseau et Fatia Nothias et Sylvia Soares de l'équipe Régénération et Croissance de l'Axone du Laboratoire Physiopathologie des Maladies du Système nerveux Central, INSERM UMRS-952, CNRS UMR 7224, Université Pierre et Marie Curie, Paris VI, pour le volet croissance cellulaire. 54 55 Un second domaine d'application serait l'élaboration d'artères de petits diamètres (< 6 mm) pour permettre la croissance de cellules endothéliales de la paroi interne du vaisseau sanguin. Les substituts synthétiques, utilisant notamment du textile, sont performants pour le remplacement d’artères de moyens et gros diamètres, mais sont peu satisfaisants lorsqu’il s’agit d’artères de petits diamètres. Le procédé d'élaboration par electrospinning peut être une alternative aux techniques existantes telle que le tissage. Un tel projet pourra être développé dans le cadre du Carnot PolyNat dans lequel le laboratoire Rhéologie et Procédés émarge. Enfin la troisième application visée est la réparation tissulaire de peau pour grands brûlés. Plusieurs produits issus de travaux de recherche ont déjà été expérimentés mais sans réelle commercialisation en France. Nous envisageons l'utilisation de polymères de type collagène ou chitosan pour produire des "peaux artificielles". Ces applications nécessitent de nouer des collaborations vers la recherche clinique. Dans ce domaine, l'environnement grenoblois est particulièrement riche avec, entre autres, les équipes Dynamiques Cellulaire / Tissulaire et Microscopie Fonctionnelle (DyCTiM) et Gestes MédicoChirurgicaux Assistés par Ordinateur (GMCAO) du laboratoire TIMC, l'Institut des neurosciences de Grenoble et le centre de recherche biomédical CLINATEC® expert en neurochirurgie. A l'échelle régionale, j'envisage également de collaborer avec le Laboratoire des Substituts Cutanés - Banque de cornées -Banque de tissus et de cellules du Groupement Hospitalier Edouard Herriot de Lyon. Le transfert technologique pourrait se faire avec l'aide de l'Institut Français de l'habillement et du textile (IFTH), et des PME comme ABISS spécialisée dans la conception et la fabrication d'implants chirurgicaux pour les tissus mous et Texinov, spécialiste du textile technologique. La croissance cellulaire, point commun à toutes ces applications, est optimisée lorsque la structure support est en tension. La caractérisation mécanique de ces supports s'avère donc nécessaire pour mener à bien ces projets. Ces tests de résistance mécanique seront menées en collaboration avec l'équipe Mécanique et Couplages Multiphysiques des Milieux Hétérogènes, (CoMHet), du laboratoire Sols, Solides, Structures - Risques (3SR). Un couplage entre les propriétés mécaniques et la microstructure mentionnée précédemment sera particulièrement pertinent. HDR Frédéric BOSSARD Synthèse Expériences professionnelles Maître de conférences (laboratoire de rhéologie et IUT) 2 post-doctorats 2 postes d'ATER Publications 17 articles internationaux de rang A 1 chapitre d'ouvrage 17 conférences internationales 3 congrès nationaux Encadrements 1 Post-doctorat 2 Thèses 1 PFE 7 Masters Responsabilités collectives 10 revues d'articles pour des journaux internationaux Membre élu au conseil du GFR Représentant élu du personnel au laboratoire de rhéologie, Grenoble Membre élu au conseil du département GMP de l'IUT Membre de 2 comités de sélection de maîtres de conférences Co-organisateur du congrès international "Annual Alpine Rheology Meeting" Responsable du site du GFR Responsable des poursuites d'études à l'IUT, département GMP Enseignements IUT 1 Grenoble, département Génie Mécanique et Productique Mécanique, mathématiques UFR de chimie, Génie des systèmes industriels Rhéologie Volume horaire: ~260h eq. TD annuel Thèmes de Recherche Rhéologie des polymères associatifs Mise en forme de polymères Projet: Mise en forme de nanofibres par electrospinning Développement du procédé d'electrospinning Structuration des polymères au cours du procédé d'electrospinning Développement d'applications pour l'ingénierie tissulaire 56 57 Annexes Aubry, T., F. Bossard, G. Staikos, G. Bokias, "Rheological study of semi-dilute aqueous solutions of a thermoassociative copolymer", J. Rheol., 47(2); 577-587, 2003. Bossard, F., V. Sfika, C. Tsitsilianis "Rheological Properties of Physical Gel formed by Triblock Polyampholyte in Salt-Free Aqueous Solutions", Macromolecules, 37, 3899-3904, 2004. Bossard, F., M. Sotiropoulou and G. Staikos, "Thickening effect in Soluble Hydrogen-bonding Interpolymer complexes. Influence of molecular composition and pH" J. Rheol., 48(4), 927-926, 2004. Bossard, F., V. Sfika, C. Tsitsilianis and S. Yannopoulos, "A Novel Thermothickening Phenomenon Exhibited by a Triblock Polyampholyte in Aqueous Salt-Free Solutions", Macromolecules, 38, 2883-2888, 2005. Bossard, F., T. Aubry, G. Gotzamanis, C. Tsitsilianis, "pH-tunable Rheological Properties of a Telechelic Cationic Polyelectrolyte Reversible Hydrogel" Soft Matter, 2, 510-516, 2006. Sotiropoulou, M, F. Bossard, E. Balnois, J. Oberdisse and G. Staikos, "Characterization of the Core-Shell Nanoparticles Formed as Soluble at low pH Hydrogen bonding Interpolymer Complexes", Langmuir, 23, 11252 –11258, 2007. Bossard, F., M. Moan, T. Aubry, "Linear and non-linear Viscoelastic Behavior of Very Concentrated Kaolinite Suspensions", J. Rheol. 51, 1253-1270, 2007. Bossard, F., I. Pillin, T. Aubry and Y. Grohens, "Rheological Characterization of Starch Derivatives/Polycaprolactone Blends Processed by Reactive Extrusion", Polym. Eng. Sci, 48, 1862-1870, 2008. Bossard, F., N. El Kissi, A. D'Aprea, F. Alloin, J-Y Sanchez and A. Dufresne, " Influence of dispersion procedure on rheological properties of aqueous solutions of high molecular weight PEO", Rheologica Acta. 49, 529–540, 2010. Alloin F. , A. D’Aprea, A. Dufresne, N. El Kissi, F. Bossard, " Nanocomposite polymer electrolyte based on whisker or microfibrils polyoxyethylene nanocomposites", Electrochimica Acta, 55, 5186–5194, 2010. Alloin F. , A. D’Aprea, A. Dufresne, N. El Kissi, F. Bossard, "Poly(oxyethylene) and ramie whiskers based nanocomposites. Influence of processing: extrusion and casting/evaporation", Cellulose, 2011. Rheological study of semidilute aqueous solutions of a thermoassociative copolymer Thierry Aubrya) and Frédéric Bossard Laboratoire de Rhéologie, Université de Bretagne Occidentale, 6 avenue Victor Le Gorgeu, 29285 Brest Cedex, France G. Staikos and G. Bokias Department of Chemical Engineering, University of Patras and Institute of Chemical Engineering and High Temperature Processes, ICE/HT-FORTH, P.O. Box 1414, 26504 Patras, Greece (Received 15 October 2002; final revision received 11 December 2002) Synopsis In this paper, the linear and nonlinear rheological behavior of semidilute aqueous solutions of a recently synthesized thermoassociative graft copolymer was investigated, as a function of temperature and polymer concentration. The polymer, namely CMC–g–PNIPAM, is based on a carboxymethylcellulose 共CMC兲 backbone bearing thermosensitive poly共N-isopropylacrylamide兲 共PNIPAM兲 sidechains. The samples have been submitted to steady shear, oscillatory shear, and step-strain experiments, mainly at temperatures above the threshold temperature T assoc to observe thermothickening. The linear and nonlinear rheological data clearly show the existence of two temperature regimes, separated by a transition temperature T ⬘ ⬎ T assoc . At temperatures below T ⬘ , the solutions behave like a soft critical gel, corresponding to weak PNIPAM segregation. At temperatures above T ⬘ , the solutions behave like a stiff critical gel, corresponding to strong PNIPAM segregation. © 2003 The Society of Rheology. 关DOI: 10.1122/1.1545077兴 I. INTRODUCTION Nowadays water-soluble associating polymers are extensively used as rheology modifiers, mainly as thickeners, in numerous industrial applications 关Glass 共1989兲; Shalaby et al. 共1991兲; Aubry and Moan 共1997兲兴. These complex fluids, like most polymer solutions and simple fluids, exhibit a thermothinning behavior, characterized by a decrease of the viscosity when temperature is increased, usually described by the Arrhenius law. Thermothickening polymeric systems constitute a relatively new class of water-soluble associative polymers which exhibit an increase of the viscous properties as the temperature is increased. This peculiar thermal behavior is due to the presence of reversible intermolecular associations that are favored on warming 关Sarrazin-Cartalas et al. 共1994兲; Loyen et al. 共1995兲; Bokias et al. 共1997兲兴; they are of great potential interest in the formulation of fluids submitted to heat. Among these materials, water-soluble thermoresponsive graft copolymers, obtained by grafting polymer chains, with a lower critical solution temperature 共LCST兲 in water, onto a hydrophilic backbone, have been shown to a兲 Author to whom all correspondence should be addressed; electronic mail: [email protected] © 2003 by The Society of Rheology, Inc. J. Rheol. 47共2兲, 577-587 March/April 共2003兲 0148-6055/2003/47共2兲/577/11/$25.00 577 578 AUBRY ET AL. form a particularly promising class 关Hourdet et al. 共1997, 1998兲; Durand and Hourdet 共1999, 2000兲兴. The design of these thermoassociative polymeric systems is based on the limitation to a microscopic level of the phase separation of the LCST grafts above a critical temperature T assoc . T assoc is the threshold temperature to form a reversible associative network of physically crosslinked hydrophilic backbones connected via hydrophobic graft aggregates 关Hourdet et al. 共1998兲兴. The value of T assoc is usually equal to the LCST of the graft 关Hourdet et al. 共1998兲兴, still it may be slightly different in the case where the hydrophilic backbones are stiff chains, which induce topological constraints on grafts and perturb their phase separation 关Bokias et al. 共2001兲兴. Contrary to thermothinning associative polymers which have been widely and thoroughly studied from a rheological point of view over the last decade 关Annable et al. 共1993兲; Aubry and Moan 共1994兲; Plazek and Frund 共2000兲; Berret et al. 共2001兲兴, thermoassociative polymers have not received much attention from rheologists. Indeed most rheological data reported in the literature only concern the linear and nonlinear viscous properties of thermothickening polymeric solutions. In the present work, we report on a more complete rheological characterization of a thermoassociative water-soluble polymer, drawing more specific attention to the linear and nonlinear viscoelastic properties of the reversible thermoassociative network formed above the threshold temperature T assoc . The rheological investigation has been performed with aqueous solutions of a recently synthesized thermoassociative graft copolymer, CMC–g–PNIPAM, based on a carboxymethylcellulose 共CMC兲 backbone bearing thermosensitive poly共Nisopropylacrylamide兲 共PNIPAM兲 sidechains. This thermothickening polymeric material is attractive because of the high biodegradability of the CMC backbone and also because its thermothickening properties have been shown to be effective over a very large pH region 关Bokias et al. 共2001兲兴. II. EXPERIMENT Sodium CMC used in this work has a weight average molecular weight of 8.2 ⫻104 g/mol and an intrinsic viscosity of about 165 ml/g. Amino-terminated PNIPAM chains, prepared by radical polymerization, with an average molecular weight of 4.3 ⫻104 g/mol and an intrinsic viscosity of 32 ml/g, were grafted onto the CMC backbone in water, to get the CMC–g–PNIPAM copolymer 关Bokias et al. 共2001兲兴. The thermoassociative character of this polymer is due to the high thermal sensitivity of the PNIPAM chains. Indeed turbidity measurements clearly proved that PNIPAM phase separates from aqueous solution at a temperature of 33 °C 关Bokias et al. 共2001兲兴. The sample synthesized for the study is estimated to contain one PNIPAM chain per one copolymer chain, in average. However, the actual distribution of the sidechains on the CMC backbones remains unknown and there is certainly some amount of CMC chains bearing more than one PNIPAM chain. The results reported in this paper concern CMC–g–PNIPAM solutions in pure water (pH ⬃ 8). Under these conditions, the polymer chains are considerably expanded due to electrostatic repulsions between the carboxylate groups of the CMC chain. All polymer solutions were prepared by dissolving the appropriate amount of polymer in pure water under gently stirring for 24 h. All the solutions prepared remained clear on the whole range of temperatures imposed, showing that no macroscopic phase separation ever occured. Four concentrations have been studied: 3%, 4%, 5%, and 6% w/w polymer solutions. Actually the relevant concentration to be considered in this work is the relative concentration of the CMC backbones, to be compared with the overlap concentration c * and the SOLUTIONS OF A THERMOASSOCIATIVE COPOLYMER 579 FIG. 1. Apparent viscosity as a function of shear stress, for a 6% w/w polymer solution at various temperatures. Open symbols correspond to creep measurements and full symbols to steady shear measurements. entanglement concentration c e of CMC backbones in water. In our study, the relative concentration of the CMC backbones lies between 2% and 4% w/w, which is higher than c * ⬃ 0.5% w/w and higher than c e ⬃ 1% w/w, so that CMC backbones were assumed to be in a semidilute entangled regime. Besides, the threshold temperature T assoc of these semidilute CMC–g–PNIPAM solutions has been shown to be 35 °C, that is slightly higher than the LCST of the PNIPAM chains in pure water 关Bokias et al. 共2001兲兴. The linear and nonlinear rheological properties of the polymer solutions were studied using two rheometers: 共i兲 a Rheometric Scientific ARES, equipped with either a cone and plate geometry (radius ⫽ 25 mm, cone angle ⫽ 2.3°) or a Couette geometry (gap ⫽ 1 mm) and 共ii兲 a Carri-Med CSL50 constant stress rheometer, equipped with a cone and plate geometry (radius ⫽ 30 mm, cone angle ⫽ 2°). The imposed temperature ranges from 30 °C up to 55 °C. To prevent dehydration from the solution, a thin layer of low-viscosity silicone oil was put on the air/sample interface. III. RESULTS A. Flow curves Figure 1 shows the flow curve of a 6% w/w CMC–g–PNIPAM solution in water at various temperatures. These results are quite representative of those obtained for any solutions tested. All samples exhibit a low-shear Newtonian plateau, determined by creep tests performed on the constant stress rheometer, whose viscosity level strongly increases with temperature. The thermothickening effect is very pronounced: for a 6% polymer solution it is characterized by a nearly 6 decades increase of viscosity when temperature is increased from 30 to 55 °C. Figure 2 shows the variation of the zero-shear viscosity as a function of temperature for the four CMC–g–PNIPAM solutions studied. This result shows that thermothickening properties are significantly enhanced by increasing polymer concentration. Moreover, the thermothickening regime can be divided into two temperature regimes. 580 AUBRY ET AL. FIG. 2. Zero-shear viscosity as a function of temperature, for 3%, 4%, 5%, and 6% w/w CMC–g–PNIPAM solutions. 共1兲 A ‘‘low’’ temperature regime, where the Newtonian viscosity 0 increases exponentially with temperature T according to the law: 0 ⫽ K(c)e T , where K(c) is a parameter depending on the polymer concentration c. 共2兲 A high temperature regime, where the Newtonian viscosity 0 increases exponentially with temperature T according to the law: 0 ⫽ K ⬘ (c)e ␣ (c)T , where K ⬘ (c) and ␣ (c) ⬍ 1 are parameters depending on the polymer concentration c. ␣ decreases with increasing polymer concentration: ␣ ⫽ 0.65 at c ⫽ 3%; ␣ ⫽ 0.25 at c ⫽ 4%; ␣ ⫽ 0.15 at c ⫽ 5%; ␣ ⫽ 0.1 at c ⫽ 6%. The transition temperature T ⬘ , marking the passage from one regime to the other, is higher than T assoc and slightly decreases as the polymer concentration increases: T ⬘ ⬃ 45 °C at c ⫽ 3%; T ⬘ ⬃ 43 °C at c ⫽ 4%; T ⬘ ⬃ 41 °C at c ⫽ 5%; T ⬘ ⬃ 40 °C at c ⫽ 6%. As far as the non-Newtonian behavior is concerned, it has to be noticed first that, as the solution viscosity increases upon heating, the onset of nonlinear behavior appears at lower and lower stresses, as shown in Fig. 1. Significant nonlinear response, namely shear-thinning behavior, appears at temperatures above T assoc . In the ‘‘high’’ temperature regime, that is above T ⬘ , the Newtonian plateau is followed by a weak shear-thickening behavior, followed by a drastic shear-thinning region. The dramatic decrease of viscosity above a certain shear stress may even be seen as the signature of an apparent yield stress 关Barnes 共1998兲兴. B. Oscillatory shear The storage modulus G ⬘ and loss modulus G ⬙ are plotted in Figs. 3 and 4, respectively, as a function of the shear strain at a frequency of 1 Hz, for a 6% w/w CMC–g– PNIPAM solution. These results are quite representative of those obtained for any solutions tested. From the results shown it occurs that both viscoelastic moduli are significantly enhanced on heating, and that the sample response is more elastic than viscous, at least at SOLUTIONS OF A THERMOASSOCIATIVE COPOLYMER 581 FIG. 3. Storage modulus G ⬘ as a function of shear strain, at a frequency of 1 Hz, for a 6% w/w polymer solution. the frequency of 1 Hz. Besides, the extent of the linear viscoelastic regime decreases as the temperature increases. Let us now look first at the linear viscoelastic response to oscillatory shear. Figures 5 and 6 show the plateau storage modulus and the plateau loss modulus, respectively, as a function of temperature, at the frequency of 1 Hz, for the four polymer concentrations tested. Let us stress that the term ‘‘plateau’’ is used in this paper to qualify the strain independent 共i.e., linear兲 viscoelastic moduli determined at a fixed frequency. These plots show that the linear viscoelastic characteristics are enhanced by polymer addition. Moreover, the two temperature regimes defined earlier from the zero-shear viscosity measurements, are also observed in the linear viscoelastic data: the zero-shear Newtonian viscosity and the linear viscoelastic moduli are material properties which exhibit the same FIG. 4. Loss modulus G ⬙ , at a frequency of 1 Hz, as a function of shear strain, for a 6% w/w polymer solution. 582 AUBRY ET AL. FIG. 5. Plateau storage modulus G 0⬘ , at a frequency of 1 Hz, as a function of temperature, for 3%, 4%, 5%, and 6% w/w CMC–g–PNIPAM solutions. qualitative dependence as a function of temperature. The same quantitative temperature dependence is even observed below T ⬘ for these three material properties: 0 ,G ⬘0 ,G ⬙0 ⬇ e T . Above T ⬘ the temperature dependence is described by the function e ␣ (c)T , ␣ (c) decreases when the polymer concentration is increased: 共i兲 for G ⬘0 : ␣ ⫽ 0.13 at c ⫽ 3%; ␣ ⫽ 0.1 at c ⫽ 4%; ␣ ⫽ 0.09 at c ⫽ 5%; ␣ ⫽ 0.07 at c ⫽ 6% and 共ii兲 for G 0⬙ : ␣ ⫽ 0.08 at c ⫽ 3%; ␣ ⫽ 0.06 at c ⫽ 4%; ␣ ⫽ 0.04 at c ⫽ 5%; ␣ ⫽ 0.03 at c ⫽ 6%. As far as the nonlinear viscoelastic response to oscillatory shear is concerned, Fig. 4 shows that, above the transition temperature T ⬘ , the sample exhibits an extra viscous FIG. 6. Plateau loss modulus G ⬙0 , at a frequency of 1 Hz, as a function of temperature, for 3%, 4%, 5%, and 6% w/w CMC–g–PNIPAM solutions. SOLUTIONS OF A THERMOASSOCIATIVE COPOLYMER 583 FIG. 7. Stress relaxation function vs time, for a 4% w/w CMC–g–PNIPAM solution at 37 °C. dissipation, characterized by a hump in the G ⬙ curve. The G ⬙ hump lies in the weakly nonlinear regime and appears at temperatures above T ⬘ , and it is all the more marked as the temperature is higher. From a phenomenological point of view, this behavior has some similarity with the shear-thickening behavior observed in the weakly nonlinear part of the flow curve, at temperatures above T ⬘ . C. Stress relaxation All samples have been submitted to step-strain experiments, yielding the stress relaxation function, in order to study the time-dependent viscoelastic behavior. The results are plotted in Fig. 7 for a 4% w/w CMC–g–PNIPAM solution at 37 °C, and in Fig. 8 for a FIG. 8. Stress relaxation function vs time, for a 6% w/w CMC–g–PNIPAM solution at 45 °C. 584 AUBRY ET AL. 6% w/w CMC–g–PNIPAM solution, at 45 °C. Figures 7 and 8 are quite illustrative of what is obtained with all solutions tested at temperatures below T ⬘ and above T ⬘ , respectively. 1. At temperatures below T ⬘ In the linear and nonlinear viscoelastic regime, the decay of the stress relaxation function G(t) can be adequately fitted by a power-law function of time G(t) ⬇ t ⫺⌬ , with a characteristic exponent ⌬ of about 0.7, on the whole range of polymer concentration explored. 2. At temperatures above T ⬘ The linear viscoelastic response has a different temperature dependence, compared to the nonlinear one. In the linear viscoelastic regime, the decay of the stress relaxation function G(t) can be adequately fitted by a power-law function of time, with a characteristic exponent ⌬ of about 0.2, on the whole range of polymer concentration explored. At higher strains, in the weakly nonlinear viscoelastic regime, precisely where the G ⬙ hump is observed, the nonlinear stress relaxation function exhibits a two-step response: at short times the relaxation modulus is constant, then the system relaxes according to a power-law decay, with the same exponent as that of the linear stress relaxation function. At still higher shear strains, the decay of the relaxation function can be fitted by a power-law, with nearly the same exponent as that of the linear relaxation function. IV. DISCUSSION A. Linear behavior At temperatures above the association temperature T assoc , PNIPAM sidechains selfaggregate, forming hydrophobic microdomains which connect CMC chains into a physical three dimensional transient network 关Hourdet et al. 共1998兲; Durand and Hourdet 共1999兲兴. A rheological signature of the network formation is the shear-thinning behavior observed at T ⬎ T assoc , whereas the behavior is essentially Newtonian at T ⬍ T assoc . From a phenomenological point of view, and following the classical theory of transient networks 关Green and Tobolsky 共1946兲兴, the increase of the number and/or ‘‘strength’’ 共characteristic time scale兲 of the intermolecular physical crosslinks could explain the increase of the zero-shear viscosity 0 共idem for the plateau modulus G 0⬘ and loss modulus G ⬙0 ) as the temperature and/or polymer concentration increases. From a molecular point of view, an increase of the number and/or strength of crosslinks is due to an increase of the number of PNIPAM participating to hydrophobic clusters and/or an increase of the PNIPAM concentration within the micelles 关Hourdet et al. 共1998兲兴. At last it should be stressed that the role played by the copolymer chains bearing more than one PNIPAM sidechain in the formation of the transient network is paramount: they are the elastically active chains of the network. The enhancement of the thermothickening material properties of the CMC–g– PNIPAM solutions, as temperature and/or polymer concentration is increased, depends on the temperature range: it is marked in the ‘‘low’’ temperature regime, and less pronounced in the ‘‘high’’ temperature regime, where it even seems to level off as polymer concentration increases. We think that the existence of the two temperature regimes, separated by T ⬘ ⬎ T assoc , expresses the existence of two segregation regimes, as proposed by Hourdet and co-workers from thermodynamic considerations 关Hourdet et al. 共1998兲兴. SOLUTIONS OF A THERMOASSOCIATIVE COPOLYMER 585 • The low temperature regime would correspond to a weak segregation regime, characterized by weak hydrophobic interactions, leading to the formation of loose PNIPAM aggregates which can be reinforced continuously as temperature and/or polymer concentration increases. • The high temperature regime would correspond to a strong segregation regime, where hydrophobic interactions and PNIPAM aggregates are strong. In this regime, increasing temperature and/or polymer concentration is less effective than in the previous regime: increasing the number and/or strength of strong crosslinks in a strong network is less effective than increasing the number and/or strength of loose crosslinks in a weak network. This schematic picture is confirmed by the linear shear relaxation data, showing that the system relaxes according to a power-law function of time G(t) ⬇ t ⫺⌬ , whose decay is more rapid in the low temperature regime than in the high temperature one. Indeed such relaxation patterns indicate that the thermoassociative polymer solutions behave like soft critical gels, characterized by a high network specific exponent ⌬, below T ⬘ ; whereas they behave like stiff critical gels, characterized by a low network specific exponent ⌬, above this transition temperature 关Winter and Mours 共1997兲兴. B. Nonlinear behavior The qualitative features of the nonlinear part of the flow curves resemble those obtained with hydrophobically associating polymeric systems 关Aubry and Moan 共1994兲; Volpert et al. 共1996兲兴. This rheological similarity is quite expected as both thermoassociative and classical hydrophobically associative polymer solutions are composed of a transient physical network, through weak reversible associations, at least in the semidilute regime. In the weakly nonlinear regime, the shear-thickening behavior in the flow curve and the strain hardening behavior, associated with the G ⬙ hump in the viscoelastic response has been observed with other associating systems 关Annable et al. 共1993兲; Vermant et al. 共2000兲兴. Though the physical origin of these nonlinear behaviors is still a matter of debate, we think that they may be due to the stretching of the PNIPAM chains, following recently published interpretations of the rheology of associative polymeric systems 关Tirtaatmadja et al. 共1997兲兴. The stretch of the PNIPAM chains could also explain the constant short time response of the stress relaxation function in the weakly nonlinear regime. Strong enough junctions are needed to allow PNIPAM chains to stretch without breaking the network, so that these weakly nonlinear phenomena appear in the high temperature regime, where segregation is strong. The strong nonlinear behavior, as exhibited by the drastic shear-thinning in the flow curve and the rapid decrease of the viscoelastic moduli at high strains, is certainly the result of the destruction of the associative network at shear rates higher than the disengagement rate from a hydrophobic junction 关Aubry and Moan 共1994兲兴. V. CONCLUDING REMARKS The aim of the present paper was to study the temperature and polymer concentration effects on the linear and nonlinear rheological properties of semidilute aqueous solutions of a thermoassociative graft copolymer. From a phenomenological point of view, the whole set of rheological data led us to determine a transition temperature T ⬘ , higher than the threshold temperature T assoc to observe thermothickening, which defines the existence of two temperature regimes. At 586 AUBRY ET AL. temperatures below T ⬘ , the solutions behave like a soft critical gel, whereas they behave like a stiff critical gel at temperatures above T ⬘ . From a more microscopic point of view, these results have been interpreted in terms of connectivity of the transient associative network 共1兲 Below T ⬘ , the network junctions are weak because PNIPAM chains phase separate in a weak segregation regime; and 共2兲 above T ⬘ , the network junctions are strong because PNIPAM chains phase separate in a strong segregation regime. Of course, we are quite aware that this rheological study gives only slight physical insight into the microstructure of this complex polymeric system. Indeed we would like to stress that our approach is essentially phenomenological in nature, so that interpretation at the molecular level is actually somewhat speculative. Additional physical insight would be gained by the study of the influence of changes of molecular parameters 共e.g., graft length and number, molecular weight...兲 on the rheological properties of the polymer solutions. Moreover other physical investigation techniques, e.g., neutron scattering techniques, would certainly be useful in order to confirm or qualify our molecular interpretations, which have been derived from a macroscopic approach. Indeed some important questions remain open: 共1兲 What is the average number and concentration of PNIPAM chains in a micellar junction, at different temperatures and concentrations? 共2兲 Which are the effects of entanglements in the dynamics of these solutions? References Annable, T., R. Buscall, R. Ettelaie, and D. Whittlestone, ‘‘The rheology of solutions of associating polymers: Comparison of experimental behavior with transient network theory,’’ J. Rheol. 37, 695–726 共1993兲. Aubry, T., and M. Moan, ‘‘Hydrophobically associating polymers as rheology modifiers,’’ Rev. Inst. Fr. Pet. 52, 129–132 共1997兲. Aubry, T., and M. Moan, ‘‘Rheological behavior of a hydrophobically associating water soluble polymer,’’ J. Rheol. 38, 1681–1692 共1994兲. Barnes, H. A., The myth of yield stress fluids, in Progress and Trends in Rheology, edited by I. Emri 共Steinkopff, Darmstadt, 1998兲, pp. 201–202. Berret, J. F., Y. Séréro, B. Winkelman, D. Calvet, A. Collet, and M. Viguier, ‘‘Nonlinear rheology of telechelic polymer networks,’’ J. Rheol. 45, 477– 492 共2001兲. Bokias, G., D. Hourdet, I. Iliopoulos, G. Staikos, and R. Audebert, ‘‘Hydrophobic interactions of poly共Nisopropylacrylamide兲 with hydrophobically modified poly共sodium acrylate兲 in aqueous solution,’’ Macromolecules 30, 8293– 8297 共1997兲. Bokias, G., Y. Mylonas, G. Staikos, G. G. Bumbu, and C. Vasile, ‘‘Synthesis and aqueous solution properties of novel thermoresponsive graft copolymers based on a carboxymethylcellulose backbone,’’ Macromolecules 34, 4958 – 4964 共2001兲. Durand, A., and D. Hourdet, ‘‘Synthesis and thermoassociative properties in aqueous solution of graft copolymers containing poly共N-isopropylacrylamide兲 side chains,’’ Polymer 40, 4941– 4951 共1999兲. Durand, A., and D. Hourdet, ‘‘Thermoassociative graft copolymers based on poly共N-isopropylacrylamide兲: Effect of added co-solutes on the rheological behaviour,’’ Polymer 41, 545–557 共2000兲. Glass, J. E., Polymers in aqueous media: Performance through associations, in Advances in Chemistry, Series 223, 共American Chemical Society, Washington DC, 1989兲. Green, M. S., and A. V. Tobolsky, ‘‘A new approach to the theory of relaxing polymeric media,’’ J. Chem. Phys. 14, 80– 89 共1946兲. Hourdet, D., F. L’Alloret, and R. Audebert, ‘‘Synthesis of thermoassociative copolymers,’’ Polymer 38, 2535– 2547 共1997兲. Hourdet, D., F. L’Alloret, A. Durand, F. Lafuma, R. Audebert, and J. P. Cotton, ‘‘Small-angle neutron scattering study of microphase separation in thermoassociative copolymers,’’ Macromolecules 31, 5323–5335 共1998兲. SOLUTIONS OF A THERMOASSOCIATIVE COPOLYMER 587 Loyen, K., I. Iliopoulos, R. Audebert, and U. Olsson, ‘‘Reversible gelation in polymer/surfactant systems. Control of the gelation temperature,’’ Langmuir 11, 1053–1056 共1995兲. Plazek, D. J., and Z. N. Frund, ‘‘Recoverable creep compliance properties of associative model polymer and polyoxyethylene solutions,’’ J. Rheol. 44, 929–946 共2000兲. Sarrazin-Cartalas, A., I. Iliopoulos, R. Audebert, and U. Olsson, ‘‘Association and thermal gelation in mixtures of hydrophobically modified polyelectrolytes and nonionic surfactants,’’ Langmuir 10, 1421–1426 共1994兲. Shalaby, S. W., C. L. McCormick, and G. B. Buttler, Water soluble polymers. Synthesis, solution properties and applications, ACS Symposium Series 467 共American Chemical Society, Washington, DC, 1991兲. Tirtaatmadja, V., K. C. Tam, and R. D. Jenkins, ‘‘Superposition of oscillations on steady shear flow as a technique for investigating the structure of associative polymers,’’ Macromolecules 30, 1426 –1433 共1997兲. Vermant, J., B. Kaffashi, and J. Mewis, ‘‘Superposition rheometry of associative polymer solutions,’’ Proceedings of the XIIIth International Congress on Rheology, Cambridge, 2000, Vol. 1, pp. 378 –380. Volpert, E., J. Selb, and F. Candau, ‘‘Influence of the hydrophobe structure on composition, microstructure, and rheology in associating polyacrylamides prepared by micellar copolymerization,’’ Macromolecules 29, 1452–1464 共1996兲. Winter, H. H., and M. Mours, ‘‘Rheology of polymers near their liquid-solid transitions,’’ Adv. Polym. Sci. 134, 165–234 共1997兲. Macromolecules 2004, 37, 3899-3904 3899 Rheological Properties of Physical Gel Formed by Triblock Polyampholyte in Salt-Free Aqueous Solutions Frédéric Bossard,‡ Vasiliki Sfika,† and Constantinos Tsitsilianis*,†,‡ Department of Chemical Engineering, University of Patras, 26500 Patras, Greece, and Institute of Chemical Engineering and High-Temperature Chemical Processes, ICE/HT-FORTH, P.O. Box 1414, 26504 Patras, Greece Received September 17, 2003; Revised Manuscript Received March 18, 2004 ABSTRACT: Linear and nonlinear viscoelastic properties of an asymmetric triblock copolymer poly(acrylic acid)-poly(2-vinylpyridine)-poly(acrylic acid) (PAA-P2VP-PAA) in salt-free aqueous solutions have been investigated. At pH 3.4, long-range electrostatic interactions prevail, due to protonated P2VP units and negative PAA end groups. Above a critical Cg ) 2.5% w/w, a transient network is formed through intermolecular electrostatic interactions between negatively charged groups located at the end PAA blocks and positively charged protonated pyridine groups located at the middle long P2VP block. The so-formed network exhibits some atypical rheological behavior characterized by a strain hardening of storage modulus in intermediate strain amplitudes and a pronounced shear thickening in moderated shear stresses. The shear-induced changes in the structure of the network have been attributed to enhancement of the number of elastically active bridges through association of free dangling ends and a transition from intra- to intermolecular association. Introduction Associative water-soluble polymers are polymers that self-assemble through temporary junctions of functional groups. Through this generic description, different varieties of associative thickeners can be distinguished. Traditional associative polymers consist of neutral polymers containing hydrophobic associative groups. In this category, telechelic polymers (chains end-capped by hydrophobic groups) are often considered as a model of hydrophobic associative polymers. Extensive investigations of telechelic solutions (mostly PEO polymer derivatives) using light scattering and rheometric techniques have been carried on during this past decade. Above a critical association concentration, polymer chains self-associate in flowerlike micelles constituted by a hydrophobic core, surrounded by a corona of hydrophilic polymer loops.1 With increasing concentration, a second association process occurs between flower micelles, corresponding to the formation of bridges.2-4 The interconnections of flowerlike micelles leads generally to a sol-gel transition which produces a sharp increase of the viscosity. The nonlinear behavior of telechelic associative polymers exhibits a local shear thickening proceeding a pronounce shear thinning. In the linear viscoelastic range a Maxwell model, corresponding to a single relaxation time and an elastic plateau modulus, generally describes dynamic moduli. Charged polymers display also an associative character and can be classified in two typical groups according to their architecture: hydrophobically associative polyelectrolytes and polyampholytes. In the former group, telechelic polyelectrolyte like its neutral parents is end-capped by hydrophobic groups, but the ionic character of the main backbone induces additional interactions such as Coulomb repulsive forces between † University of Patras. ICE/HT-FORTH. * Corresponding author: Fax +30 2610 997 266; e-mail [email protected]. ‡ monomers (intramolecular) and also between chains (intermolecular) and interactions with counterions. In dilute solution, polymer chains can be aggregated in finite size clusters, resulting from equilibrium between the energy of attraction of hydrophobic stickers and the contribution of the additional electrostatic forces.5,6 A direct consequence of the intramolecular repulsions is an expected stretched conformation of the polyelectrolyte into the cluster. Above a percolation concentration, clusters are connected by stretched polymer chains in a transient three-dimensional network. Such particular microstructure is responsible for the unusual rheological behavior characterized by an apparent yield stress, low gelation concentration, short linear viscoelastic range close to 1%, and high plateau modulus.7,8 Instead of being localized at the ends, hydrophobic groups can be distributed along the backbone. Hydrophobically modified alkali-swellable emulsion polymers (HASE) can be classified in this group. While the polymers are in the emulsion state at low pH, they become water-soluble above pH 7 by ionization of polymer chains. Above a critical concentration, a transient network is formed through intermolecular association of the hydrophobic groups. The rheological behavior of HASE physical gel is somehow comparable to that of nonionic telechelic polymers, showing a more or less pronounced shear thickening at moderate shear rate and a sharp increase of the Newtonian viscosity and the plateau storage modulus with increasing concentration. However, HASE systems present an unusual viscoelastic behavior characterized by a local increase of both G′ and G′′ moduli at intermediate strain amplitudes.10-13 Such a strain dependence of G′ and G′′ moduli seems to be typical of HASE systems. Polyampholytes are another category of charged water-soluble associative polymers in which opposite charges coexist along the macromolecular chain. In this case electrostatic interactions between oppositely charged units are responsible for their behavior in aqueous media.14,15 Recently, a rich phase behavior was observed 10.1021/ma0353890 CCC: $27.50 © 2004 American Chemical Society Published on Web 04/22/2004 3900 Bossard et al. by a weak polyampholyte of a block copolymer architecture, i.e., poly(acrylic acid)-b-poly(vinylpyridine)-bpoly(acrylic acid) (PAA134-P2VP628-PAA134).16 Depending on pH of the solution three distinct regions can be distinguished. In the high-pH region compact micelles with P2VP hydrophobic cores and PAA charged chains in the corona were formed. In the intermediate-pH region and around the isoelectric point the polymer precipitates. Finally, in the low-pH region and low concentrations the polymer is molecularly dissolved. The net charge of the polyampholyte is positive since the majority of the P2VP units are protonated, exhibiting a polyelectrolyte character. A novel behavior was observed at pH 3.4 (close to the phase separation limit) and at elevated concentrations. Despite the lack of hydrophobic blocks (which play the role of stickers in physical gelation phenomena), this polymer is self-assembled to a three-dimensional transient network through electrostatic interactions. In the present article the rheological properties of this novel physical gel will be demonstrated and compared with those of other hydrophobically associated water-soluble polymers. It should be mentioned here that although much work has been reported concerning polyampholyte chemical gels,17 this is the first work dealing with a polyampholyte physical gel. Macromolecules, Vol. 37, No. 10, 2004 Figure 1. Apparent viscosity as a function of shear stress for 2.5, 3, 3.5, 4, 4.5, and 6 wt % polymer solution in water. Full symbols correspond to data obtained by increasing stress and open symbols to that obtained by decreasing stress. Experimental Section Material and Solution Preparation. The polymer studied is a poly(2-vinylpyridine), P2VP, end-capped by two poly(acrylic acid), PAA, chains. The desired PAA-P2VP-PAA has been obtained by acid-catalyzed hydrolysis of poly(tert-butyl acrylate)-poly(2-vinylpyridine)-poly(tert-butyl acrylate), PtBAP2VP-PtBA, in dioxane.16 The Mw of the copolymer is 8.5 × 104 g/mol, corresponding to a degree of polymerization of 628 for the central P2VP block and 135 for each PAA end-blocks. These ionizable blocks are respectively weak acid and weak basic moieties. The copolymer is water-soluble, and its aqueous solutions give a pH close to 3.5 All polymer solutions were obtained by dissolving the appropriate amount of polymer in pure water. Shaking ensured the homogenization of the solutions. For the more concentrated solutions, this shake was assured by a series of brief centrifugations of the samples. Between each centrifugation, the position of the samples rotates. The measurements were performed at least 24 h after preparation. During this lap of time, the samples were let at rest at room temperature. All the prepared polymer solutions were clear, showing that no macroscopic aggregation was present in the solutions. Rheometry. The linear and nonlinear rheological properties of the polymer solutions were studied using a stresscontrolled Rheometric Scientific SR 200, equipped with either a cone and plate geometry (diameter ) 25 mm, cone angle ) 5.7°, truncation ) 56 µm) or a Couette geometry (gap ) 1.1 mm) depending on the viscosity of the solutions. After loading, each sample is let at rest for 5 min before measurements to remove the mechanical history. Viscosity measurements were taken in an “equilibrium” state of the samples under shear, based on the condition that the time evolution of the shear rate was smaller than 1%/s. If this condition was not respected, a limited time of 100 s was chosen to avoid too long measurement. The temperature is fixed at 25 ( 0.1 °C, and the samples were enclosed in a small volume to prevent them from prospective water evaporation. Results Nonlinear Behavior. Viscosity measurements have been carried out in a concentration range from 0.16 to 6 wt %. Figure 1 shows the apparent viscosity vs shear stress for some polymer solutions studied in this con- Figure 2. Zero-shear viscosity as a function of polymer concentration. centration range. For each concentration, a cycle of increasing shear stress (full symbols) and decreasing shear stress (open symbols) has been applied. Three concentration regimes can be defined according to viscous behavior observed. Below a concentration Cg of 2.5 wt %, corresponding to the semidilute regime, polymer solutions exhibit a Newtonian response in the shear stress range studied. Above Cg, the steady shear viscosity profile depends on the way the shear stress is applied and also on the concentration range. With an increasing shear stress, first a Newtonian plateau is observed, followed by a shear thickening effect, and then the viscosity decreases at elevated shear stress. The shear thinning effect is very pronounced above C′ ) 4.5 wt %. This concentration C′ marks the beginning of a third concentration regime. The change in the flow behavior around C′ is more obvious when the applied shear stress decreases. In fact, the viscosity increases continuously for a concentration below this critical concentration and overtakes the initial value at low shear stress while the viscosity reaches the initial Newtonian value at low shear stress for concentrations above C′. Newtonian viscosities obtained from Figure 1 by increasing the shear stress are plotted in Figure 2 as a function of polymer concentration. The three concentration regimes discussed previously are clearly identifiable in this representation. A semidilute regime, an intermediate regime, and a more concentrated regime are described by a power law dependence of the Newtonian Macromolecules, Vol. 37, No. 10, 2004 Figure 3. Viscosity as a function of shear stress for a 4 wt % polymer solution. Cycle of increasing and decreasing shear stress in the Newtonian region (a) and up to the shear thickenig region (b). The cycle has been described using the notation of Figure 1. Figure 4. Thixotropic flow curve of 4 wt % polymer solution. Square symbols and circle symbols correspond respectively to the first and the second flow cycle. The cycle has been described using the notation of Figure 1. viscosity with an exponent of about 0.58, 19, and 5.4, respectively. Only the exponent of 0.58, observed in the semidilute regime, is in good agreement with the scaling theory of semidilute unentangled polyelectrolyte solutions.18 However, from a qualitative point of view, a similar dependence of Newtonian viscosity with concentration has been observed for hydrophobically associative polymer solutions forming micellar gel.19-21 To have some physical insight into the microstructure in the intermediate regime, a complementary study has been carried out at Cp ) 4 wt %. Figure 3 shows an increasing/decreasing stress sweep test in the linear regime (a) corresponding to the Newtonian behavior and up to the shear thickening regime (b). This figure clearly shows that the enhancement of viscosity with decreasing stress is only in the nonlinear regime. Two consecutive cycles of increasing and decreasing shear stress have been applied in an extended shear stress range. Figure 4 shows the viscosity of the solution as a function of the shear stress. After the first cycle, the viscosity at low stress is 3 times higher than that at the initial state. Preshearing has modified irreversibly the initial structure. In the second cycle, the shear thickening effect has been vanished, and the viscosity profile obtained by increasing the shear stress is simply characterized by an expanded Newtonian plateau followed by a shearthinning effect. When the applied shear stress de- Rheological Properties of Physical Gel 3901 Figure 5. Storage modulus G′ and loss modulus G′′ as a function of shear strain for 4 and 6 wt % polymer solutions. creases, the flow curve is similar to that observed during the first cycle. These original results show that the thickening effect depends on the mechanical history imposed on the structure. Linear Behavior. The strain dependence of the storage modulus and the loss modulus has been first measured in order to determine the linear viscoelastic regime. Figure 5 represents the storage modulus and the loss modulus as a function of strain for 4 and 6 wt % polymer solutions measured at the frequency of 0.5 Hz. As the strain increases, both moduli exhibit a plateau value G′0 and G′′0 until a critical strain γc of about 50%, above of which moduli increase, reach a maximum value, and decrease. It has to be noted that the strain hardening of the storage modulus appears at a lower strain than that of the loss modulus. While such a peak in the loss modulus profile has been observed for associative polymer solutions,8,9 a peak in the storage modulus is in great contrast to those generally observed, characterized by a pronounced decrease of G′ with increasing strain beyond the linear viscoelastic regime. According to our knowledge, only HASE solutions present a similar strain dependence of G′ and G′′ moduli, which however do not exhibit a shear thickening effect in the shear viscosity profile.10-13 For these systems, the strain hardening increases with increasing the length of the hydrophobic groups, i.e., the strength of the associative junction. Moreover, these peaks are only observed at high frequency for which the polymer network does not have sufficient time to relax within the time of one oscillation cycle. Dynamic measurements have been extended in the concentration range from 3.5 to 6 wt %. Our interest focuses on the unusual strain dependence of the G′ modulus. Figure 6 represents the storage modulus as a function of strain at different polymer concentrations. All the polymer solutions studied in this concentration range exhibit a peak in the storage modulus. Let us try to compare the shear thickening effect (shear-induced viscosity enhancement) and the strain hardening of the G′ modulus. At a concentration of 4 wt %, the shear thickening effect arises at a shear rate of about 0.2 s-1. In dynamic measurements, the product γc f is the shear rate reached at the critical shear strain amplitude, with f the frequency. This shear rate, of about 0.25 s-1, is in the same order of magnitude than that obtained in steady shear flow. So, from a phenomenological point of view, the peak in the storage modulus has some similarity with the shear-thickening behavior 3902 Bossard et al. Figure 6. Storage modulus G′ as a function of shear strain for 3.5, 4, 4.5, 5, 5.5, and 6 wt % polymer solutions. Macromolecules, Vol. 37, No. 10, 2004 Figure 8. Reduced storage modulus G′/G′0 as a function of shear strain for 3.5 (b), 4 (0), 4.5 (1), 5 (]), 5.5 (9), and 6 (4) wt % polymer solutions. Inset: intensity of the reduced storage modulus G′max/G′0 as a function of polymer concentration. Figure 7. Plateau values of the storage modulus G′0 as a function of polymer concentration. observed in the weakly nonlinear part of the flow curve. Besides, it occurs that both viscoelastic moduli are significantly enhanced by polymer addition. This concentration dependence is illustrated in Figure 7, showing the plateau storage modulus as a function of polymer concentration. It is noted that the term “plateau” is used in this work to qualify the linear viscoelastic modulus obtained at a fixed frequency (0.5 Hz). The concentration dependence of the plateau storage modulus has been described using a power law with an exponent of 9.3 below C′ and 4.6 above C′. The Newtonian viscosity and the storage moduli are material properties, which exhibit the same qualitative dependence as a function of concentration. In the third regime, these material properties increase more slowly than in the intermediate regime. It should be noted that the exponents of the power laws in both material properties beyond the percolation threshold are much higher than those observed in other water-soluble polymeric thickeners, approaching the theoretical predictions of Semenov et al.20 Let us now look at the qualitative behavior of the storage modulus. Figure 8 shows the reduced storage modulus as a function of shear strain for concentration between 3.5 and 6 wt %. The arising of the strain hardening appears at the strain amplitude of about 50% for the storage modulus and does not depend on polymer concentration. This figure points out a significative dependence of the peak intensity of the reduced storage modulus, noted G′max/G′0, with polymer concentration. The inset shows the peak intensity of the reduced storage modulus as a function of polymer concentration. Figure 9. Storage modulus G′ and loss modulus G′′ as a function of frequency for 3.5, 4.5, and 6 wt % polymer solutions. The peak intensity of the storage modulus decreases significantly with increasing concentration up to about 5 wt % and then levels off. The variation of dynamic moduli with frequency has been measured in the linear viscoelastic range. Figure 9 shows the dynamic moduli as a function of frequency for 3.5, 4.5, and 6 wt % polymer concentrations. Two viscoelastic behaviors can be distinguished in accordance with concentration regimes: in the intermediate regime both modules depend on frequency, showing that the solutions behave like a viscoelastic liquid. On the contrary, in the third regime dynamic moduli are practically independent of frequency, at least in the range of frequency studied, showing that concentrated solutions behave like an elastic gel. In all concentrations studied it was not possible to observe the terminal zone of the relaxation spectrum. Therefore, we were not able to apply any model to determine the relaxation behavior of the system. However, a rough estimation of the longest relaxation time, τ, could be given by the intersection of the storage and loss modulus curves. In the third concentration regime τ is of the order of 300 s, and it seems to be independent of polymer concentration. Discussion In the dilute regime (C < Cg ) 2.5 wt %), the polyampholyte is expected to form aggregates due to the electrostatic interactions between oppositely charged Macromolecules, Vol. 37, No. 10, 2004 blocks. The elucidation of the microstructure of the associated macromolecules below Cg will be the subject of a forthcoming publication. Although the structure of these aggregates has not been yet investigated, we could assume two possible mode of association. Negatively charged PAA units at both ends of the polymer form polyelectrolyte complexes with the neighboring positively charged P2VP units within a single copolymer molecule. Because of the hydrophobic nature of these polyelectrolyte complexes, the polymer is transformed to a hydrophobically end-capped polyelectrolyte, which could form “flowerlike” micelles with loops of extra P2VP charged chains in the corona. By increasing concentration, a network of bridging micelles should be formed.22 This scenario requires the existence of high negative charge density in the PAA end-blocks, which it is not favored at pH 3.4. Moreover, the rheological behavior of such a system should resemble to that of telechelic polyelectrolytes,7,8 whereas it differs in many respects. Another more plausible association mechanism could be suggested. Some negative charges on PAA blocks interact with the positive charges located along the major P2VP protonated middle chain imposing intra and/or intermolecular associations (Figure 10a). This leads to the formation of open loose aggregates without discernible hydrophobic domains since the polyelectrolyte complexes are short due to the limiting number of negative charges in the PAA blocks. Above Cg, a percolation process due to electrostatic associations between oppositely charged groups leads to the formation of a loose network (Figure 10b). Beyond Cg, the rheological properties of this network are highly enhanced by polymer addition while they increase to a lesser extend above C′. Let us discuss now the nature of this network. The value of γc, close to 50%, is rather important in comparison to that measured for telechelic polyelectrolyte solutions (γc ∼ 1%).8 The short value of the linear viscoelastic range has been attributed to a stretched conformation of the polyelectrolyte arising from intramolecular electrostatic repulsions. The high value of γc obtained with PAA135-P2VP628-PAA135 tends to prove that the polyampholyte is not fully stretched. This result is in good agreement with recent AFM observations of P2VP polymer at pH 3.4.23 A second point to be mentioned is some similarities observed in the rheological behavior of HASE, i.e., strain hardening at the upper limit of the linear viscoelastic range, local shear thickening followed by a shear thinning beyond a critical shear stress, and a sharp concentration dependence of the Newtonian viscosity. We present a possible microstructural interpretation of the rheological behavior. The character of the polymer under investigation is hydrophilic (lack of hydrophobic stickers), and this is a fundamental difference from the amphiphilic character of the associative polymers studied so far. The transient network is mainly composed of elastically active chains arisen from intermolecular electrostatic interactions between negatively charged groups located in the end PAA blocks and positively charged protonated pyridine groups located in the middle long P2VP block.16 Intramolecular associations are likely to occur since at pH 3.4 the long P2VP chains do not adopt exclusively a stretched conformation as we mentioned above. Moreover, a number of PAA block ends may stay unassociated (dangling ends) as they are water-soluble, contrary to what occurs in hydrophobi- Rheological Properties of Physical Gel 3903 Figure 10. Schematic representation of the possible molecular microstructure at rest in (a) the dilute regime, (b) the intermediate regime, and (c) the more concentrated regime. cally associative polymers. The last two cases lead to a number of elastically inactive chains (dead branches for the network) that nevertheless can be considered as potentially active in the rheological behavior of the solutions (Figure 10b). It is admitted that the storage modulus reflects the number density of the elastically active chains. As the strain amplitude increases beyond γc, the dangling ends are forced to form new electrostatic junctions. Moreover, competition between dissociations and associations promotes extra intermolecular associations due to an intra- to intermolecular transition. Both processes lead to an increase of G′ modulus and shear viscosity. The proposed microstructural analysis is corroborated by the concentration dependence of the peak intensity of the reduced dynamic moduli: by increasing polymer concentration, the decrease of the peak intensity of the storage modulus may be attributed to the progressive reduction of the number of extra intramolecular associations. Finally, as the strain am- 3904 Bossard et al. plitude increases further, the dissociation rate is more important than the association rate; the network collapses leading to a drop in the dynamic moduli. Using the microstructural organization proposed here, the influence of the mechanical history on the viscous behavior could be interpreted as follows: At the intermediate shear stress corresponding to the shearthickening effect, the shear flow forces both intramolecular associated and “dangling” ends to form new elastically active intermolecular bridges which harden the transient network. At high shear stress, the gradually fragmentation of the network leads to a decrease of the viscosity. As the shear stress decreases from high stresses, intermolecular junctions are gradually created leading, at low stress, to a new transient network characterized by a higher number of bridges than in the initial structure. The relaxation time, i.e., the time needed to achieve this more structured organization, of about 300 s, is rather long in comparison to the experiment time and could explain the lower viscosity observed in this rebuilding procedure. When this new structure is submitted to an increasing stress, there is only a competition between association and dissociation of efficient associative junctions from the network. The shear flow does not increase the number of elastically active bridges, and therefore no shear-thickening effect is observed. In summary, the rheological results suggest that below C′ a loose network is formed, allowing pronounced thickening effects by concentration enhancement and/ or shearing, while above C′, a complete 3-dimensional network almost free from “dangling ends” is achieved as is illustrated in Figure 10. Concluding Remarks The rheological properties of a physical gel formed by an asymmetric triblock polyampholyte of the type PAA135-P2VP628-PAA135 in salt-free aqueous solutions have been presented. To the best of our knowledge, it is shown for the first time that a weak polyampholyte with asymmetric triblock copolymer architecture can form an infinite three-dimensional reversible network in a certain pH. It is also the first example of a double hydrophilic block copolymer (lack of hydrophobic stickers) that behaves as a strong thickener (6 orders of magnitude higher viscosity at 4 wt % polymer concentration). Particular attention has been paid to the association mechanism and the structure of the transient network formed above Cg ) 2.5 wt %. The molecular dynamics of the network exhibits some particular behavior that differs from other associative polymer solutions (peak in both G′ and G′′ moduli in intermediate strain amplitude, prolonged shear thickening in moderated shear stress). The whole set of rheological data support the coexistence in the network of elastically active and inactive polymer chains named “dead branches” attributed to dangling ends and intramolecular association. Shear induces structural rearrangements by promoting the intra- to intermolecular associations and forcing the dangling ends to join the mechanically active network. The rheological properties of the system are strongly concentration dependent. Two concentration Macromolecules, Vol. 37, No. 10, 2004 regimes can be identified above the percolation concentration Cg with characteristic flow behavior. The transition concentration C′ between these regimes has been interpreted in term of mechanically efficient connectivity of the network. (i) For concentrations below C′, the network contains many dangling ends and intramolecular associations (elastically inactive branches). The rheological properties are strongly improved by polymer addition, which enhances the network connectivity. The exponents of η0 and G0 power laws are the highest ever observed in associative polymers. (ii) Above C′, a complete 3-dimensional network is achieved for which polymer addition improves to a lesser extent its rheological properties. Acknowledgment. This work has been performed with the financial support of the European Community through Contract HPMD-CT2000-00054-02. The contribution of Vasiliki Sfika was performed in the framework of the Operational Program for Education and Initial Vocational Training on Polymer Science and Technology of the University of Patras, through the Ministry of Education and Religious Affairs in Greece. References and Notes (1) Wang, Y.; Winnik, M. A. Langmuir 1990, 6, 1437. (2) Annable, T.; Buscall, R.; Ettelaier, R.; Whittlestone, D. J. Rheol. 1993, 37, 695. (3) Alami, E.; Almgren, M.; Brown, W.; François, J. Macromolecules 1996, 29, 2229. (4) Chassenieux, C.; Nicolai, T.; Durand, D. Macromolecules 1997, 30, 4952. (5) Potemkin, I. I.; Vasilevskaya, V. V.; Khokhlov, A. R. J. Chem. Phys. 1999, 111, 2809. (6) Potemkin, I. I.; Andreenko, S. A.; Khokhlov, A. R. J. Chem. Phys. 2001, 115, 4862. (7) Tsitsilianis, C.; Iliopoulos, I.; Ducouret, G. Macromolecules 2000, 33, 2936. (8) Tsitsilianis, C.; Iliopoulos, I. Macromolecules 2002, 35, 3662. (9) Aubry, T.; Bossard, F.; Staikos, G.; Bokias, G. J. Rheol. 2003, 47, 577. (10) Tirtaatmadja, V.; Tam, K. C.; Jenkins, R. D. Macromolecules 1997, 30, 3271. (11) English, R.; Gulati, H. S.; Jenkins, R. D.; Khan, S. A. J. Rheol. 1997, 42, 427. (12) Tam, K. C.; Farmer, M. L.; Jenkins, R. D.; Bassett, D. R. J. Polym. Sci., Part B 1998, 36, 2275. (13) Mewis, J.; Kaffashi, B.; Vermant, J.; Butera, R. J. Macromolecules 2001, 34, 1376. (14) Kudaibergenov, S. E. Adv. Polym. Sci. 1999, 144, 115. (15) Lowe, A. B.; McCormick, C. L. I. Chem. Rev. 2002, 102, 4177. (16) Sfika, V.; Tsitsilianis, C. Macromolecules 2003, 36, 4983. (17) Nisato, G.; Candau, S. J. In Polymer Gels and Networks; Osada, Y., Khokhlov, A. R., Eds.; Marcel Dekker: New York, 2002; p 131. (18) Dobrynin, A. V.; Colby, R. C.; Rubinstein, M. Macromolecules 1995, 28, 1859. (19) François, J.; Maitre, S.; Rawiso, M.; Sarazin, D.; Beinert, G.; Isel, F. Colloids Surf. A 1996, 112, 251. (20) Semenov, A. N.; Joanny, J.-F.; Khokhlov, A. R. Macromolecules 1995, 28, 1066. (21) Rubinstein, M.; Semenov, A. N. Macromolecules 1998, 31, 1386. (22) Winnik, M. A.; Yekta, A. Curr. Opin. Colloid Interface Sci. 1997, 2, 424. (23) Minko, S.; Kiriy, A.; Gorodyska, G.; Stamm, M. J. Am. Chem. Soc. 2002, 124, 3218. MA0353890 Thickening effect in soluble hydrogen-bonding interpolymer complexes. Influence of pH and molecular parameters F. Bossarda) Institute of Chemical Engineering and High Temperature Chemical Processes, ICE/HT-FORTH, P.O. Box 1414, 26504 Patras, Greece M. Sotiropoulou and G. Staikos Department of Chemical Engineering, University of Patras, 26500 Patras, Greece (Received 14 November 2003; final revision received 7 April 2004) Synopsis Linear and nonlinear viscoelastic properties of poly共acrylic acid兲 共PAA兲 and poly共acrylic acid-co-2-acrylamido-2-methylpropane sulfonic acid兲-graft-poly共N,N-dimethylacrylamide兲 共P共AA-co-AMPSA兲-g-PDMAM兲 mixtures have been investigated as a function of pH, the PDMAM content of the graft copolymer and the molecular weight of PAA. At pH ⬍ 3.75, strong hydrogen-bonding interpolymer complexation between PAA and PDMAM side chains in semidilute solution leads to the formation of a transient network, as the considerable increase in viscosity indicates. The sol/gel transition observed at pH ⫽ 2.0 by increasing the graft copolymer composition in PDMAM is explained by a substantial increase in the number of the junctions 共stickers兲 resulting from the PDMAAM/PAA hydrogen bonding complexation. Moreover, the thickening effect observed is further strengthened by increasing the molecular weight of PAA, due to the interconnection of more copolymer chains. © 2004 The Society of Rheology. 关DOI: 10.1122/1.1763941兴 I. INTRODUCTION The thickening property of water-soluble polymer solutions is required in many industrial applications, for example in pharmaceutics, coatings industry, food, and oil recovery 关Glass 共1989, 1991兲; Shalaby et al. 共1991兲; Goddard and Gruber 共1999兲兴. A pronounced thickening effect occurs when polymer chains self-associate in a transient network through temporary junctions between functional groups. Traditionally, these functional groups are long hydrocarbon or fluorocarbon alkyl chains 关Schulz et al. 共1987兲; McCormick et al. 共1988兲; Wang et al. 共1988兲; Hill et al. 共1993兲; Petit et al. 共1996兲; Volpert et al. 共1998兲; Ma and Cooper 共2001兲; Tsitsilianis and Iliopoulos 共2002兲兴 or thermo-sensitive chains, such as poly共ethylene oxide-co-propylene oxide兲 关Vos et al. 共1994兲兴, poly共ethylene oxide兲 关Hourdet et al. 共1994兲兴 or poly共N-isopropylacrylamide兲 共PNIPAM兲 关Bokias et al. 共1997兲; Durand and Hourdet 共1999兲; Bokias et al. 共2001兲兴. The rheological properties of such associative polymers have been thoroughly studied during a兲 Author to whom correspondence should be addressed; electronic mail: [email protected] © 2004 by The Society of Rheology, Inc. J. Rheol. 48共4兲, 927-936 July/August 共2004兲 0148-6055/2004/48共4兲/927/10/$25.00 927 928 BOSSARD, SOTIROPOULOU, AND STAIKOS the past few years 关Wang et al. 共1991兲; English et al. 共1997, 1999兲; Regalado et al. 共1999兲; Aubry et al. 共2002, 2003兲兴. Hydrophobically modified copolymers 共mostly acrylic acid based兲 have been studied and it has been shown that pH plays an important role in the viscosity enhancement of these systems, even if the hydrophobic effect is the driving force for the formation of hydrophobic domains cross-linking the different polymer chains 关Smith and McCormick 共2001兲; Li and Kwak 共2002兲兴. A pronounced pH-dependent thickening effect has been recently observed for a tri-block copolymer composed of a central block of poly共2vinylpyridine兲 end-capped by two polyacrylic acid 共PAA兲 blocks 关Sfika and Tsitsilianis 共2003兲兴. However, a thickening effect induced by pure hydrogen-bonding interactions has been observed only in mixtures of high molecular weight neutral polybases, such as poly共ethylene oxide兲 or polyvinylpyrrolidone, with charged copolymers of acrylic acid 共AA兲 关Iliopoulos and Audebert 共1985兲; Iliopoulos et al. 共1988兲; Iliopoulos and Audebert 共1991兲兴. If these copolymers are just of partially neutralized PAA the enhancement of viscosity appears in a narrow pH range, as at pH higher than 4 –5 hydrogen bonding complexation is not possible, while at pH lower than 3–3.5 compact hydrogen bonding interpolymer complexes precipitate 关Ikawa et al. 共1975兲; Eustace et al. 共1988兲; Usaitis et al. 共1997兲兴. In the case of AA copolymers with strongly ionized monomers, such as 2-acrylamido-2-methylpropane sulfonic acid 共AMPSA兲, the copolymerization degree must be high enough to avoid precipitation at low pH but not too high to prevent complexation 关Iliopoulos and Audebert 共1991兲兴. In these systems a delicate compromise has to be achieved between the necessary complexable carboxylic units and the adequate anionic hydrophilic groups on the same chain, so that adequate complexation and swelling would simultaneously occur leading to gel formation. Recently, we have reported on the thickening behavior of a polymer mixture of the graft copolymer P共AA-co-AMPSA兲g-PDMAM with PAA in semidilute aqueous solution, which showed a considerable thickening effect by decreasing pH, due to the formation of a stable transient network through hydrogen bonding complexation 关Sotiropoulou et al. 共2003兲兴. In this system, the poly共N,N-dimethylacrylamide兲 共PDMAM兲 side chains and the PAA homopolymer constitute the hydrogen bonding complexable agents 关Wang and Morawetz 共1989兲兴, while the negatively charged AMPSA units, present along the graft copolymer backbone, provide a sufficient hydrophilicity, so that precipitation of the interpolymer complexes formed at low pH is avoided 关Sotiropoulou et al. 共2003兲兴. 共The low percentage of AA units have been introduced in the graft copolymer backbone just to provide the necessary functional carboxylic groups for grafting of the PDMAM side chains.兲 In this work, the pH dependency of the viscoelastic behavior of this novel interpolymer complex is thoroughly studied. Moreover, the influence of the graft copolymer composition in PDMAM side chains and the molecular weight of PAA on the rheological properties of this system have also been investigated. II. MATERIALS AND EXPERIMENTS A. Materials The two samples of PAA used, PAA90 共Aldrich兲 and PAA450 共Polysciences兲, with an average molecular weight of 9.0⫻105 g/mol and 4.5⫻105 g/mol, respectively, were purified with a Pellicon tangential flow filtration system 共Millipore兲 equipped with an ultrafiltration membrane 共Millipore, cutoff 100.000 g/mol兲 and freeze-dried. The monomers AA, AMPSA and N,N-dimethylacrylamide 共DMAM兲 were purchased from Aldrich. Ammonium persulfate 共APS, Serva兲, potassium metabisulphite 共KBS, Al- HYDROGEN-BONDING INTERPOLYMER COMPLEXES 929 drich兲, 2-aminoethanethiol hydrochloride 共AET, Aldrich兲 and 1-共3共dimethylamino兲propyl兲-3-ethyl-carbodiimide hydrochloride 共EDC, Aldrich兲 were used for the synthesis of the graft copolymers. For the preparation of the buffer solutions citric acid 共CA兲 and Na2 HPO4 from Merck were used. Water was purified using a Seralpur Pro 90C 共Germany兲 apparatus combined with a USF Elga laboratory unit. B. Polymer synthesis and characterization Amine-terminated PDMAM was synthesized by free radical polymerization of DMAM in water at 30 °C for 6 h using the redox couple APS and AET as initiator and chain transfer agent, respectively. The polymer was purified by dialysis against water through a membrane with a molecular weight cutoff 12.000 g/mol 共Sigma兲 and finally obtained by freeze-drying. Its number average molecular weight was determined by end group titration with NaOH after neutralization with an excess of HCl, using a Metrohm automatic titrator, model 751 GPD Titrino, and found equal to 17.000 g/mol. A copolymer of AA and AMPSA, P共AA-co-AMPSA兲 was prepared by free radical copolymerization of the two monomers in water, after partial neutralization 共90% mole兲 with NaOH at pH ⬃ 6 – 7, at 30 °C for 6 h using the redox couple APS/KBS. The product obtained was then fully neutralized (pH ⫽ 11) with an excess of NaOH, purified by ultrafiltration with the above Pellicon system and received in its sodium salt form after freeze-drying. Its composition, determined by elemental analysis 共Carlo-Erba CHNS-O elemental analyzer EA 1108兲, was found 20% in AA units. Its weight average molecular weight, M w ⫽ 1.5⫻105 , was determined by static light scattering in 0.1 M NaCl with a spectrogoniometer, model SEM RD 共Sematech, France兲 equipped with a He–Ne laser 共633 nm兲. The required refractive index increment, dn/dc ⫽ 0.153, was determined by a Chromatix KMX-16 He–Ne laser differential refractometer. The graft copolymers, P共AA-co-AMPSA兲-g-PDMAM22, P共AA-co-AMPSA兲-gPDMAM42, and P共AA-co-AMPSA兲-g-PDMAM60 were synthesized by a coupling reaction between P共AA-co-AMPSA兲 and amine-terminated PDMAM. The two polymers were dissolved in water in a 5% solution. Then, a fivefold excess of the coupling agent, EDC, was added and the solution was stirred for 6 h at room temperature. Addition of EDC was repeated for a second time. The products were purified with the Pellicon system as above and freeze dried. Their percentage weight composition in PDMAM was determined by means of carbon, nitrogen, and sulfur elemental analysis and on the basis of the chemical type of the different repeating units, and it is expressed by the number at the end of their name, with an error estimated at ⫾2. A schematic description of the graft copolymers and the chemical structure of their monomers are proposed in Fig. 1. C. Solutions preparation PAA and P共AA-co-AMPSA兲-g-PDMAMx 共x is the percentage weight composition in PDMAM of the graft copolymer兲 6 wt% solutions were initially prepared in 0.15 M citric acid/phosphate buffers. Then, they were mixed at a 1:1 ratio. Total polymer concentration, 6 wt%, was much higher than the overlap concentration of the anionic backbone of the graft copolymers, estimated at 0.9 wt% from its intrinsic viscosity, 关 兴 ⫽ 115 cm3 /g, in a 0.15 M citric acid solution. The mixtures were stirred for 24 h, before rheological measurements. Their pH was measured with a Metrohm model 713 pH Meter equipped with a Metrohm combined pH glass needle electrode. 930 BOSSARD, SOTIROPOULOU, AND STAIKOS FIG. 1. Schematic picture of the P共AA-co-AMPSA兲-g-PDMAM graft copolymer and the chemical structure of its monomers. D. Rheometry The linear and nonlinear rheological measurements were carried out using a Rheometrics SR 200 controlled-stress rheometer, equipped with a cone and plate geometry (diameter ⫽ 25 mm, cone angle ⫽ 5.7°, truncation ⫽ 56 m). After loading, each sample was kept at rest for 5 min before measurement to remove the mechanical history. Viscosity measurements were taken in steady shear flow state, based on the condition that the time evolution of the shear rate was smaller than 1%/s. If this condition was not respected, a limited time of 100 s was chosen to avoid too long measurements. The temperature was fixed at 25⫾0.1 °C and the samples were enclosed in a small volume to prevent solvent evaporation. III. RESULTS AND DISCUSSION The pH dependence, the influence of the graft copolymer weight composition in PDMAM, and the influence of the PAA molecular weight on the rheological behavior of the mixtures of the graft copolymers P(AA-co-AMPSA)-g-PDMAMx with PAA in semidilute solutions have been studied. A. p H dependence Viscoelastic measurements, carried out for the P共AA-co-AMPSA兲-g-PDMAM60/ PAA450 polymer mixture at pH values 2.0, 3.4, and 3.8, are shown in Fig. 2, presenting typical frequency sweeps and revealing the strongly pH-dependent thickening behavior of the polymer mixture studied. At pH 3.8 the mixture behaves like a viscoelastic liquid, as the pulsation dependencies of G⬘ and G⬙ at low frequencies are proportional to 2 and 1 , respectively. For dense molecular systems, long time dynamics is governed by reptation 关De Gennes 共1979兲兴. The reptation time, roughly corresponding to the G⬘ -G⬙ crossover, is lower than 0.06 s. At pH 3.4, the viscoelastic behavior of the mixture is similar to that at pH 3.8 but G⬘ and G⬙ moduli are greatly enhanced and the reptation HYDROGEN-BONDING INTERPOLYMER COMPLEXES 931 FIG. 2. Linear viscoelastic behavior of P共AA-co-AMPSA兲-g-PDMAM60/PAA 450 mixtures in buffer solutions of pH 2.0, 3.4, and 3.8. The total polymer concentration is 6% w/w and the weight ratio of the two polymers in the mixture is 1:1, the same as for all polymer mixtures studied in this work. Storage modulus, G⬘ , 䊏; loss modulus, G⬙ , 䊐. time attains 0.6 s, showing a pronounced slowing down of the molecular dynamic. At pH 2.0 the mixture behaves like a gel, as G⬘ modulus is higher than G⬙ modulus and both are practically pulsation independent. This sol/gel transition ensues from the graft copolymer architecture, combining the proton acceptor ability of the PDMAM side chains, which form strong hydrogen-bonding interpolymer complexes with PAA 关Wang and Morawetz 共1989兲; Shibanuma et al. 共2000兲兴, and the highly hydrophilic character of the copolymer backbone, resulting from its high percentage composition 共80%兲 in the strongly anionic AMPSA units. Here 3.75 is a critical pH value because hydrogen bonding interpolymer complexation between PAA and PDMAM is prevented at pH ⬎ 3.75 关Sotiropoulou et al. 共2003兲兴. By decreasing pH, hydrogen-bonding complexation between PAA and the PDMAM side chains is progressively strengthened, resulting in the formation of stickers along the graft copolymer anionic backbone, which hinder the molecular dynamic and enhance the viscoelastic properties 关Rubinstein and Semenov 共2001兲; Semenov and Rubinstein 共2002兲兴. At pH ⫽ 2.0, the PDMAM/PAA junctions are much more strengthened, due to the strong hydrogen bonding complexation, leading to precipitation in the case of the two pure homopolymers 关Sotiropoulou et al. 共2003兲兴. Nevertheless, our interpolymer complex remains soluble, due to the negatively charged AMPSA units that are the major constituents of the graft copolymer backbone. Consequently, a very interesting complex system is formed, comprised by insoluble hydrogen-bonding interpolymer complexes of PAA with the PDMAM side chains of the graft copolymer, functioning as stickers and binding the hydrophilic, well-extended negatively charged graft copolymer backbones, resulting in a gel-like behavior. B. Influence of the graft copolymer weight composition in PDMAM Figure 3 shows the steady-state viscosity versus shear stress of the P共AA-co-AMPSA兲-g-PDMAM22/PAA450, P共AA-co-AMPSA兲-g-PDMAM42/PAA450, and P共AA-co-AMPSA兲-g-PDMAM60/PAA450 polymer mixtures at pH ⫽ 2.0. For each solution, a cycle of increasing 共full symbols兲 and decreasing shear stress 共open symbols兲 has been applied. The viscous profiles observed for the 932 BOSSARD, SOTIROPOULOU, AND STAIKOS FIG. 3. Viscosity versus shear stress for the P共AA-co-AMPSA兲-g-PDMAM22/PAA 450 共䊉, 䊊兲; P共AA-coAMPSA兲-g-PDMAM42/PAA 450 共䉱, 䉭兲 and P共AA-co-AMPSA兲-g-PDMAM60/PAA 450 共䊏, 䊐兲 mixtures at pH 2.0. Full symbols correspond to data obtained by increasing stress and open symbols to that obtained by decreasing stress. P(AA-co-AMPSA)-g-PDMAM60 based mixture form a hysteresis loop, characteristic of thixotropic materials. When the shear stress increases, the polymer solution presents a high Newtonian viscosity, followed by a discontinuous shear thinning. In the decreasing stress mode, viscosity increases again, but with values considerably lower than those in the increasing stress run, a behavior representative of structured systems. On the contrary, the viscous behavior of the polymer mixtures of P(AA-co-AMPSA)-g-PDMAM22 and P(AA-co-AMPSA)-g-PDMAM42 with PAA450 exhibits a well-defined Newtonian plateau at low shear stress, followed by a smooth shear thinning with no hysteresis loop. Such a rheological behavior is observed for polymer solutions with weak intermolecular interactions, as for neutral polymer solutions in the semi-dilute regime, where entanglements occur, or in weakly associative polymer solutions 关Aubry and Moan 共1996兲兴. These results reveal that the mixture of the P(AA-co-AMPSA)-g-PDMAM60 graft copolymer with PAA450 at pH ⫽ 2.0 is structured, while the corresponding mixtures of P(AA-co-AMPSA)-g-PDMAM22 and P(AA-co-AMPSA)-g-PDMAM42 appear simply as dense macromolecular systems. The dynamics of the same systems have been also investigated by linear viscoelastic measurements. Figure 4 shows their storage, G⬘ , and loss modulus, G⬙ , at pH ⫽ 2.0 as a function of pulsation. As the weight composition of the graft copolymer in PDMAM increases, the rheological behavior changes drastically from a viscous liquid (G⬘ ⬍ G⬙ and G⬘ ⬃ 2 and G⬙ ⬃ 1 ) to a weak elastic solid (G⬘ ⬎ G⬙ and nearly independent of pulsation in the window studied兲, accompanied by a pronounced increase in the values of the moduli. The increase of the graft copolymer composition in PMDMAM corresponds to an increase of the number of PDMAM side chains grafted onto the anionic graft copolymer backbone. Therefore, the sol/gel transition, observed with increasing the weight composition of the graft copolymer in PDMAM, results from an increase of the number of stickers formed between the P(AA-co-AMPSA)-g-PDMAMx chains and the PAA chains. It is obvious that a critical number of stickers is needed for the formation of a transient network. HYDROGEN-BONDING INTERPOLYMER COMPLEXES 933 FIG. 4. Linear viscoelastic behavior of the P共AA-co-AMPSA兲-g-PDMAM22/PAA 450 共䊉, 䊊兲; P共AA-coAMPSA兲-g-PDMAM42/PAA 450 共䉱, 䉭兲 and P共AA-co-AMPSA兲-g-PDMAM60/PAA 450 共䊏, 䊐兲 mixtures at pH 2.0. Full symbols correspond to the storage modulus, G⬘ , and open symbols to the loss modulus, G⬙ . C. Influence of the molecular weight of PAA The influence of the molecular weight of PAA on the rheological properties of the mixtures has been investigated in the linear and nonlinear regime. Figure 5 shows the steady shear viscosity as a function of the shear stress for two solutions obtained by mixing the P(AA-co-AMPSA)-g-PDMAM42 graft copolymer with PAA90 and PAA450 respectively, at pH 2.0. Beyond a linear response, both solutions present a shear-thinning effect. The increase in Newtonian viscosity with increasing the PAA molecular weight reflects the ability of the longer PAA chains to connect more PDMAM side chains and as a result to interconnect more graft copolymer chains. This is confirmed by the linear viscoelastic behavior of these two mixtures, plotted in Fig. 6. The dynamic moduli are not significantly increased with increasing the molecular weight of PAA, FIG. 5. Viscosity of the P共AA-co-AMPSA兲-g-PDMAM42/PAA90 共䊉, 䊊兲 and P共AA-co-AMPSA兲-gPDMAM42/PAA 450 共䊏, 䊐兲 mixtures as a function of shear stress at pH 2.0. The cycle of increasing and decreasing shear stress has been described using the notation of Fig. 2. 934 BOSSARD, SOTIROPOULOU, AND STAIKOS FIG. 6. Linear viscoelastic behavior of P共AA-co-AMPSA兲-g-PDMAM42/PAA 90 共䊉, 䊊兲 and P共AA-coAMPSA兲-g-PDMAM42/PAA 450 共䊏, 䊐兲 at pH 2.0. however the molecular dynamics is substantially decreased, with a reptation time passing from 0.7 s with PAA90 to 40 s with PAA 450. The density of stickers should be the same, but a larger number of the graft copolymer chains is interconnected by means of the higher molecular weight PAA, not favoring the reptation dynamics. An overview is presented in Fig. 7, where the Newtonian viscosity of the graft copolymer mixtures with PAA90 and PAA450 is plotted as a function of the graft copolymer weight composition in PDMAM. The Newtonian viscosity increases with increasing the graft copolymer weight composition in PDMAM, at almost the same rate for the mixtures with PAA90 and PAA450. IV. CONCLUDING REMARKS The rheological behavior of mixtures of the P(AA-co-AMPSA)-g-PDMAM graft copolymer with PAA in semidilute aqueous solution at different pH values, as a function FIG. 7. Newtonian viscosity of P(AA-co-AMPSA)-g-PDMAMx/PAA 90 共䊉兲 and P(AA-co-AMPSA)-g-PDMAMx/PAA 450 共䊏兲 mixtures as a function of the graft copolymer weight composition in PDMAM at pH 2.0. HYDROGEN-BONDING INTERPOLYMER COMPLEXES 935 of the graft copolymer composition in PDMAM and at various PAA molecular weights, has been investigated. A pronounced thickening effect is exhibited: 共a兲 共b兲 共c兲 by decreasing pH, which favors the hydrogen-bonding complexation between the PDMAM side chains of the graft copolymer and PAA, by increasing the PDMAM composition of the graft copolymer, which induces an increase in the number of stickers along the graft copolymer backbone, and by increasing the molecular weight of PAA, which permits each PAA chain to interconnect more copolymer chains. Moreover, a clear transition from a dense liquid to a gel-like solid has been observed either by decreasing pH in a high PDMAM graft copolymer composition mixture or by increasing the PDMAM graft copolymer composition at low pH. To the best of our knowledge, this is the first example of a polymeric system forming a transient network through pure hydrogen bonding interactions, which are responsible for a thickening effect, controlled by pH and the molecular parameters of the component polymers. 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Yannopoulos,† Georgios Petekidis,§ and Vasiliki Sfika†,‡ Institute of Chemical Engineering and High-Temperature Chemical ProcessessFoundation for Research and Technology (ICE/HT-FORTH), P.O. Box 1414, 26504 Patras, Greece; Department of Chemical Engineering, University of Patras, 26504 Patras, Greece; and Institute of Electronic Structure and Laser, GR-71110 Heraklion, Crete, Greece Received December 2, 2004; Revised Manuscript Received February 2, 2005 ABSTRACT: A novel thermothickening phenomenon exhibited by a water-soluble triblock copolymer in salt-free aqueous solutions has been investigated through rheological measurements and supported by dynamic light scattering. The copolymer is constituted of a long central poly(2-vinylpyridine) block endcapped by two shorter poly(acrylic acid) blocks, (PAA135-P2VP628-PAA135). At pH 3.4 of interest, the copolymer behaves as polyampholyte, bearing positively charged protonated 2VP and negatively charged AA moieties. In aqueous solutions where a physical gel is formed, rheological investigation showed a pronounced thermothickening behavior upon heating to 35 °C, followed by a weak zero-shear viscosity decrease. This unexpected temperature dependence has been interpreted by considering a competition between two antagonistic effects: (i) a remarkable swelling of the macromolecular chain upon heating, mainly due to the excluded-volume effect of the outer PAA blocks, that favors intermolecular interactions between oppositely charged blocks responsible for physical gelation and (ii) the thermal motion of molecules which speeds up the molecular dynamics and tends to weaken the rheological properties. The effect of the macromolecular swelling prevails at low temperatures while the influence of the thermal motion increases continually and predominates at high temperatures. Introduction Associative polymers, generally used as rheology modifiers for their thickening properties, are of prime interest in numerous industrial applications.1,2 Thermoassociative polymers represent a particular class of self-associating materials since their thickening properties are promoted upon heating. Indeed, such polymers contain functional groups as poly(ethylene oxide-copropylene oxide),3 poly(ethylene oxide),4 or poly(Nisopropylacrylamide) (PNIPAM)5-8 characterized by a lower critical solution temperature (LCST). From a phenomenological point of view, the specific thermal behavior arises from the progressive formation of a transient network constituted by hydrophilic backbone physically cross-linked via hydrophobic interactions of the thermoresponsive groups at temperatures above their LCST.5,9,10 Some multiarm star polymers (or colloidal stars) exhibit thermothickening behavior which differs from that mentioned above.11-13 These soft materials, bridging the gap between polymer solutions and colloidal suspensions, display a counterintuitive reversible gelation upon heating. This thermothickening behavior, which corresponds to a jamming transition, is attributed to the swelling of dangling polymeric arms when temperature is increased, leading to the gradual interpenetration of the soft spheres. It has been shown experimentally that significant swelling results from the enhancement of the solvent quality passing from θ solvent toward good solvent with increasing tempera† ICE/HT-FORTH. University of Patras. § Institute of Electronic Structure and Laser. * Corresponding author: Fax +30 2610 997 266; e-mail [email protected]. ‡ ture. The solvent quality can also be improved by choosing the appropriate solvent for the polymeric arms. Recently, some of us14a have demonstrated for the first time that a double hydrophilic water-soluble polymer, i.e., a triblock copolymer of poly(acrylic acid)-poly(vinylpyridine)-poly(acrylic acid) (PAA-P2VP-PAA), may be self-organized reversibly into two distinct and completely different structures (i.e., from a transient three-dimensional network to compact micelles) by switching the pH of the aqueous media. This interesting and novel behavior was attributed to the nature and the specific architecture of the polymer named asymmetric triblock polyampholyte.14a In the present work, an unexpected and rather complex reversible thermothickening phenomenon exhibited by the same polymeric material is presented. At pH 3.4 of interest in this study, the water-soluble PAAP2VP-PAA copolymer exhibits a polyampholyte character since the central P2VP block is partially protonated and therefore bears positive charges while a limiting number of negative charges exist in the PAA blocks due to the acrylic acid dissociation. At T ) 25 °C and above a critical concentration, a previous work has shown that this copolymer forms a transient network through electrostatic interactions between oppositely charged blocks of different chains14b which probably is stabilized by hydrogen bonding between the uncharged moieties. Some “topological defects” in the mechanically active network, consisting of nonassociated “dangling ends” and polymeric chains involved in intramolecular associations, have been considered to account for a pronounced shear thickening effect. It has been shown that these “defects” depend on the mechanical history of the material. For example, a sufficient high shear stress induces an intra- to interassociation transition and forces the “dangling ends” to join the mechanically 10.1021/ma047520p CCC: $30.25 © 2005 American Chemical Society Published on Web 03/03/2005 2884 Bossard et al. Macromolecules, Vol. 38, No. 7, 2005 active network, leading to a significant zero-shear viscosity enhancement after a preshearing. On the basis of this molecular approach, we have extended the previous study by a thorough investigation of the temperature dependence of polyampholyte’s rheological behavior in salt-free water. The unexpected thermoresponsiveness of this polymeric material is compared with that observed in other systems mentioned above and discussed in terms of microstructure by using dynamic light scattering. Experimental Section Materials. The PAA-P2VP-PAA triblock copolymer was synthesized by anionic polymerization. Details of the synthesis are given elsewere.14a The degree of polymerization is 628 for the central P2VP block and 135 for each PAA end-block, having total weight-average molecular weight Mw 8.5 × 104 g/mol and molecular polydispersity Mw/Mn ) 1.11. The copolymer is water-soluble, and its aqueous solutions give a pH close to 3.4. The net charge of the polyampholyte is positive (the isoelectric point was found at pH 5.5) due to the asymmetric architecture of the macromolecule. Polymer solutions were obtained by dissolving the proper amount of polymer in distilled water, and a resting time of 24 h at room temperature was applied before measurements. All the prepared polymer solutions were clear, showing that no macroscopic phase separation was present in the solutions. Rheometry. Rheological measurements were carried out using a controlled stress Rheometric Scientific SR 200, equipped with a cone and plate geometry (diameter ) 25 mm, cone angle ) 5.7°, truncation ) 56 µm). The temperature was controlled between 10 and 50 °C with an accuracy of (0.1 °C by a water bath circulator. All rheological measurements were performed with a 4 wt % polymer solution (c/c* of about 1.6), for which a physical gel is formed at 25 °C.14b After loading, each sample was kept at rest for 5 min before measurements to remove the mechanical history. Viscosity measurements were taken in a steady-state condition. For this purpose, shear stress sweep tests were carried out with an equilibration time of 100 s and a time evolution of the shear rate smaller than 1% per second. To prevent water evaporation, samples were enclosed in a small solvent trap. Dynamic Light Scattering. Characterization of the polymeric solution as a function of temperature in the dilute regime (c ) 0.5 wt %) was achieved via dynamic light scattering. The normalized intensity time correlation function g(2)(q,t) ) 〈I(q,t)I(q,0)〉/〈I(q)〉2 was measured at various scattering angles and temperatures spanning a time scale from 10-7 to 103 s. The measurements were performed with a Nd:YAG laser (ADLAS) operating at 532 nm with a stabilized power of 100 mW in an ALV goniometer setup. The polarization conditions of the incident and scattered radiation were controlled by utilizing a set of a Glan and Glan-Thomson polarizers (Halle, Berlin) with an extinction coefficient better than 10-7. The scattered light was analyzed with a full multiple-τ fast digital correlator (ALV-5000/E) with 280 channels. The relaxation of concentration fluctuations in the polymer solution due to the Brownian motion of the polymer was detected at different scattering wave vectors q ) (4πn/λ) sin(θ/2), where n is the refractive index of the solvent and θ the scattering angle. The intermediate scattering function, C(q,t), was deduced from g(2)(q,t) by the Siegert relation15 g(2)(q,t) ) 1 + f *|C(q,t)|2 (1) where f* is an instrumental factor related to the coherence area. C(q,t) was analyzed as a weighted sum of independent contributions C(q,t) ) ∫L(ln τ) exp(-t/τ) d ln τ (2) The distribution of relaxation times L(ln τ) was obtained by the inverse Laplace transformation (ILT) of C(q,t) using the Figure 1. Dynamic temperature ramp for a 4 wt % solution monitored at 1 rad/s with a temperature rate of 0.5 °C/min. Full symbols correspond to data obtained by increasing temperature and open symbols to that obtained by decreasing temperature. CONTIN algorithm.16 The apparent hydrodynamic radii of macromolecules were determined using the Stokes-Einstein relation RH ) kBT 6πηD (3) where kB is the Boltzmann constant, η is the viscosity of the solvent, and D is the diffusion coefficient. The latter was determined by D ) Γ/q2 at the limit q ) 0, where Γ is the decay rate of C(q,t). Results and Discussion Rheology. a. Oscillatory Shear Measurements. Figure 1 depicts the linear viscoelastic response of the 4 wt % polymer solution subjected to an increasing temperature ramp (full symbols) followed by a decreasing temperature ramp (open symbols). Measurements were conducted at a frequency ω ) 1 rad/s in a temperature range from 10 to 50 °C with a temperature rate of 0.5 °C/min. It is evident that the polymer solution exhibits a pronounced reversible thermothickening effect. However, both moduli G′ and G′′ undergo a hysteresis effect over a complete cycle of temperature change. This leads to a partial recovery of their values at the end of the heating/cooling sweep test. This peculiar temperature dependence observed for a nonthermoassociative polymer could be due to a specific thermodynamic process characterized by an intrinsic hysteresis and/or a slow kinetic behavior, at least slower than the experimental time scale. Further experiments were performed to characterize thoroughly this unusual thermoresponsive effect. We first focus our attention on the behavior of G′ and G′′ moduli as a function of shear strain. The shear strain dependence of storage modulus G′ and loss modulus G′′ normalized by their plateau values G′0 and G′′0 are shown in Figures 2 and 3, respectively, for different temperatures ranging from 18 to 50 °C. Let us stress that the term “plateau values” is used in this paper to qualify the strain-independent (i.e., linear) viscoelastic moduli determined at a fixed frequency. For all temperatures considered, the solution exhibits a linear viscoelastic response below a critical shear strain γc ∼ 0.3, where both G′ and G′′ moduli are independent of shear strain. A further increase in the amplitude of the oscillatory shear strain leads to strain hardening characterized by a pronounced increase in G′ followed by an appreciable drop at even higher strains. Macromolecules, Vol. 38, No. 7, 2005 Triblock Polyampholyte in Aqueous Solutions 2885 Figure 2. Reduced storage modulus G′/G′0 of the 4 wt % solution as a function of shear strain γ at T ) 18 (9), 22 (O), 27.5 (2), 30 (]), 35 (1), 45 (tilted 4), and 50 °C (tilted 2) and ω ) 3 rad/s. Inset: (a) Reduced storage modulus G′/G′0 as a function of shear strain γ. (b) Peak intensity of the reduce storage modulus G′max/G′0 as a function of temperature. The full line in inset (a) shows a fit of a second-order power series in γ2. Figure 3. Reduced loss modulus G′′/G′′0 of the 4 wt % solution as a function of shear strain γ at T ) 18 (9), 22 (O), 27.5 (2), 30 (]), 35 (1), 45 (tilted 4), and 50 °C (tilted 2) and ω ) 3 rad/s. From a molecular point of view, the origin of the strain hardening evidenced in G′ modulus might be twofold. As proposed in our previous work,14b the shear strain at moderated deformations increases the number of intermolecular interactions between adjacent chains, which become part of the stress-conducting network, leading to an enhancement of the storage modulus. This effect results from a modification of the molecular conformation which may induce a second effect. The polymer backbone, adopting a wormlike conformation at rest, can be stretched under large strains, increasing its rigidity, and as a result the solution becomes increasingly stiffer. On the basis of this assumption, Gisler et al.17 have proposed a model to describe the nonlinear feature of G′ as a function of shear strain for colloidal gels which yields ∞ G′(γ) ∝ 1 I4n+5I2n+2 ∑ n)0(2n + 1)! ( ) Aγ 2 2n (4) k where Ik ) ∫2π 0 sin θ dθ and A ) (1 + db)/(db - 1), db being the connectivity or chemical dimension, which characterizes the scaling of the contour length within the cluster. This relation has been tested in Figure 2, inset (a), where all reduced storage moduli G′/G′0 obtained at different temperatures have been plotted as a function of shear strain. A second-order power Figure 4. Storage modulus (full symbol) and loss modulus (open symbol) of the 4 wt % solution as a function of frequency at 12.5 (9, 0), 25 (b, O), and 50 °C (2, 4). series of eq 4, i.e., n ) 0, 1, 2 with db ≈ 2.5, matches remarkably well the shear strain dependence of the G′ modulus up to γ ∼ 1.5, i.e., well above the linear viscoelastic range. This result suggests that the connectivity of the network is self-similar in this lowest range of strain amplitude for all tested temperatures. Moreover, it has to be noted that the strain hardening strength, denoted as G′max/G′0 and plotted in inset (b) as a function of temperature, increases up to T ∼ 30 °C where it starts to decrease gradually with increasing temperature. According to the molecular approach of the strain hardening, the increase of G′max/G′0 upon heating until T ∼ 30 °C suggests (i) an increase of intermolecular interactions, which leads to an increase of the number of the elastically active chains, and/or (ii) the existence of a more stretched conformation of the polymer backbone. Above T ∼ 30 °C, the shear strain amplitude denoted as γmax, associated with the maximum in G′, decreases sharply upon heating, reflecting a rupture of the transient network at weaker deformations when the temperature is increased. A direct consequence of this effect is the progressive decrease of the strength of the strain hardening of G′ above T ∼ 30 °C. The selfsimilarity of the network structure observed at low strain amplitude could reflect the predominance of the stretching effect while intermolecular associations may be favored at higher strain amplitudes, leading to a more structured network. As far as the loss modulus G′′ is concerned, its strain hardening strength increases continuously with increasing temperature. On a molecular level, the loss modulus reflects generally the effective volume occupied by the transient network. Consequently, the strain hardening of the loss modulus may originate from the extension (stretching) of the polymer coil that results in an increase of the volume occupied by the network. The above arguments might suggest that the length of the polymer coil increases continuously with increasing temperature. Figure 4 shows the linear viscoelastic behavior of the solution as a function of frequency at T ) 12.5, 25, and 50 °C. At T ) 12.5 °C, G′ and G′′ moduli are respectively proportional to ω2 and ω1 at low frequencies, corresponding to the classical terminal zone. At T ) 25 °C, the G′ modulus is significantly higher than the G′′ modulus, and both moduli increase in parallel slowly at high frequencies. Such a behavior is characteristic of fractal gel structures, in agreement with the discussion following eq 4. At 50 °C, the linear viscoelastic behavior of the solution is qualitatively similar to that 2886 Bossard et al. Figure 5. Characteristic time τc, corresponding to the inverse of the frequency associated with the G′-G′′ crossover, as a function of temperature. Figure 6. Apparent viscosity of the 4 wt % solution as a function of shear stress at T ) 12.5 (2), 18 (9), 22 (b), 35 (1), and 50 °C (tilted 2). obtained at 25 °C, but both moduli are globally enhanced by increasing temperature. Moreover, the G′G′′ intersection is observed at a higher characteristic frequency, ωc, than at 25 °C. In Figure 5 the characteristic time τc ) 2π/ωc determined at the G′-G′′ intersection is plotted as a function of temperature. For T < 20 °C, the order of magnitude of the characteristic time of about 2 s is in good agreement with that classically encountered for associative polymers for which association/dissociation processes dominate.18,19 A sudden increase of the characteristic time appears clearly at T ∼ 20 °C. Such a jump, similar to a characteristic time divergence, resembles a sol/gel transition. Above 30 °C, the characteristic time decreases continuously with increasing temperature. This result shows that the molecular dynamics become faster by increasing temperature above T ∼ 30 °C, which could be partly attributed to the enhancement of the thermal motion of polymeric molecules. However, the latter cannot justify solely the magnitude of the observed τc decrease, and probably other changes of the interactions sensitive to temperature may occur. b. Steady Shear Measurements. Figure 6 shows the apparent viscosity of the polymer solution as a function of shear stress for temperatures between 12 and 50 °C. Three different temperature regimes can be identified from this figure. Below T ∼ 20 °C, the flow curves exhibit a Newtonian plateau η0 at low shear stress followed by a shear thinning above a critical shear stress. In this temperature regime, an increase in temperature induces an increase of the Newtonian viscosity associated with a sharp decrease of the critical shear stress value. This behavior reveals a gradual Macromolecules, Vol. 38, No. 7, 2005 Figure 7. Newtonian viscosity η0 and intensity of the shear thickening effect (ηmax - η0)/η0 expressed in percentage of the Newtonian viscosity of the 4 wt % solution as a function of temperature. structure formation in the solution upon heating. The viscous behavior changes above the temperature T ∼ 20 °C that corresponds to the abrupt τc enhancement evidenced from viscoelastic measurements. In particular, a shear thickening effect appears just after the linear regime, followed by an abrupt shear thinning. Such discontinuity in the flow curve is generally observed in the viscous response of a physical gel, for which the intermolecular dissociation process prevails beyond the critical shear stress, in the dissociation/ association competition. However, this high-temperature regime (T > 20 °C) can be divided in two subregimes. Between T ∼ 20 and 35 °C, the Newtonian viscosity and the critical shear stress still increase with temperature while they both decrease gradually above T ∼ 35 °C. The temperature dependence of the Newtonian viscosity η0 and the strength of the shear thickening effect quantified by (ηmax - η0)/η0, where ηmax is the maximum value of the viscosity, are depicted in Figure 7. The Newtonian viscosity profile points out three temperature regimes similar to those observed previously. The temperature at T ∼ 20 °C marks both a significant reduction of the rate of increase of the Newtonian viscosity upon heating and a sudden increase of the shear-thickening effect. On the contrary, above T ∼ 35 °C the Newtonian viscosity decreases according to an Arrhenius law η0 ∼ exp(Ea/RT) (5) where the activation energy Ea ∼ 46 kJ/mol can be considered as the potential barrier to disengage a chain from a junction point. The value of Ea is in the same order of magnitude but slightly lower than that determined for hydrophobically associated HEUR telechelic polymer with similar weight-average molecular weight end-capped by C16H33O hydrophobic groups.20,21 The thermothinning behavior observed above 35 °C, a classical behavior for complex and/or simple fluids, like most polymer solutions, is due to the gradual increase of the macromolecular thermal motion with increasing temperature which has been previously observed in Figure 5. The increase of the thermal motion might also be probably responsible for the progressive vanishing of the shear-thickening effect. Dynamic Light Scattering. Figure 8 illustrates representative experimental data, i.e., correlation functions C(q,t) ) x(g(2)(q,t)-1)/f* at a scattering angle θ ) 90° (q ) 0.022 nm-1) for a dilute, 0.5 wt %, polymer Macromolecules, Vol. 38, No. 7, 2005 Triblock Polyampholyte in Aqueous Solutions 2887 Figure 9. Temperature dependence of the hydrodynamic radii, RH, of the slowest relaxation modes exhibited in the intensity autocorrelation function of the 0.5 wt % polymer solution. Figure 8. Representative autocorrelation functions, C(q,t), of the 0.5 wt % polymer solution at θ ) 90 °C (q ) 0.022 nm-1) and three temperatures, T ) 10, 25, and 40 °C. Open symbols stand for the experimental data. Solid lines through the data points represent the best fit results using eq 2. Dashed lines correspond to the distribution of relaxation time, L(ln τ), obtained from inverse Laplace transformation. Inset: q dependence of the diffusion coefficient D ) Γ/q2 ) 1/q2τ for the three relaxation modes. solution (c/c* ) 0.2) at three temperatures, as well as the corresponding distributions of relaxation times obtained with the aid of the inverse Laplace transform (ILT) technique (cf. eq 2). The solid line through the experimental points (open symbols) is the best fit curve using eq 2. At first sight, the correlation functions seem to exhibit a two-step relaxation pattern with well-separated fast and slow modes. Analyzing the experimental data with a double stretched exponential formalism, we found that the fast mode is purely exponential while the slow process is stretched with stretching exponent of about 0.5. This appreciable stretching implies either polydispersity or the existence of species with different sizes. Indeed, the ILT distributions revealed the existence of two kinds of particles whose hydrodynamic radii, as calculated by means of eq 3, correspond to aggregates. All these three modes are found to exhibit diffusive character as evidenced from the q independence of the diffusion coefficient D ) Γ/q2 shown in the inset of Figure 8. The decay rates Γ were calculated from the maxima of the ILT distributions. The fast mode corresponding to a “particle” size of about 1 nm should be associated with ion diffusion observed in pure P2VP at the same conditions.22 The other two modes correspond to sizes of about 26 and 170 nm, respectively. The temperature dependence of the hydrodynamic radii of the two slow modes is shown in Figure 9. Since the radius of gyration, Rg, of single chains in salt-free solution is estimated to be 11 nm,22 the two slow modes reflect the presence of small associates (with 2-3 associated chains) and large clusters, respectively. Direct observation by atomic force microscopy confirms that in this concentration regime the majority of single chains are participating in small assemblies and larger loose clusters.23 The temperature dependence of the hydrodynamic radii exhibits an interesting behavior. With increasing temperature in the range 10-25 °C the hydrodynamic radii of the two slow modes, small associates and clusters, grow from 23.3 to 30 nm for the former and from 166 to 178 nm for the latter. This effect is consistent with the viscosity data which show also a drastic increase in the same temperature range. Increasing further the temperature to 40 °C, we observe a modest speed-up of the diffusion associated with these two modes or equivalently a decrease in the related hydrodynamic radii; this fact again reflects viscosity changes above 25 °C. It is obvious that both of the apparent hydrodynamic radii increase with temperature and reach a maximum value at T ) 25 °C. At low temperatures (T < 15 °C), the PAA outer blocks adopt a compact coil conformation since they are close to theta conditions (UCST).24 On the other hand, the main P2VP central block is partially protonated and therefore exhibits a more stretched conformation.25 In such a situation, intermolecular association through electrostatic interactions and/or hydrogen bonding are prevented, and the viscosity of the system is low. The swelling of the polymer chain observed upon heating should be mainly attributed to the expansion of the PAA coils (excluded-volume effect) at both ends of the macromolecule giving rise to the development of the intermolecular interactions and thus to an increase of the elastically active chains which contributes to the storage modulus enhancement. It is worth mentioning that molecular dynamics simulations have predicted a reversible swelling of neutral random polyampholyte backbone characterized by a hysteresis when the longrange Coulomb force and short-range attraction force cooperate.26,27 Such specific predisposition for polyampholytes could explain the hysteresis observed in dynamic moduli of solutions subjected to a temperature cycle. Dynamic light scattering results support the analysis obtained from the rheological results, which suggests a more effective intermolecular association of the polymer upon heating. The molecular swelling of the PAA outer blocks favors intermolecular interactions mainly between the oppositely charged blocks,14 leading to the formation of a physical gel. However, most of the PAA units and about 70% of P2VP units (pH 3.4) are uncharged, and hydrogen bonding between the different moieties should exist which stabilize the association.28 Simultaneously, the thermal motion increases and its 2888 Bossard et al. effect becomes predominant above T ∼ 35 °C, for which the molecular expansion reaches a certain limit. The thermal motion prevalence at high temperature is related with the significant decrease of the characteristic time determined by dynamic rheology and the weakening of the shear-thickening and the strainhardening effects. However, the magnitude of this decrease cannot be ascribed only to thermal motion, suggesting a weak alteration of the structure which is evident by light scattering. The observed decrease of the size of the clusters could be attributed to the weakening of the hydrogen-bonding contribution on the intermolecular association since the H-bonds are not favored upon heating.29 Concluding Remarks In this study, a rich and rather unexpected thermosensitivity of an asymmetric triblock polyampholyte of the type PAA135-P2VP628-PAA135 in salt-free aqueous solutions has been presented through rheological measurements and supported by dynamic light scattering. With increasing temperature, the whole set of rheological data demonstrate a sol/gel like transition, 2 orders of magnitude viscosity enhancement, while the rheological properties of the gel above T ∼ 35 °C exhibit Arrhenius behavior. This peculiar thermal response results from the competition between the significant swelling of the PAA outer blocks, which favors intermolecular interactions responsible for the pronounced thermothickening behavior and the thermal motion, which weaken the rheological properties of the polymer solution by speeding up the molecular dynamics. The partial expansion of the polymer chains upon heating is a consequence of the enhancement of the solvent quality. The results reported in this study emphasize the serious impact of the solvent quality in the rheological behavior of soluble polymers, which is frequently overlooked or taken into account less seriously. The novelty of this thermoresponsive behavior arises from the fact that none of the polymeric components of the copolymer exhibit LCST, which was the only reason known so far to induce the thermothickening effect in associative polymers. On the contrary, the outer PAA blocks exhibit UCST. In such a case, coil expansion occurs upon heating, allowing the intermolecular interactions mainly among oppositely charged moieties to develop, leading eventually to the formation of an infinite transient network. Acknowledgment. We thank Prof. Dimitris Vlassopoulos, Prof. Thierry Aubry, and Prof. G. Staikos for fruitful discussions and comments about this work, which has been performed with the financial support of the European Community under Grant HPMDCT2000-00054-02. Macromolecules, Vol. 38, No. 7, 2005 References and Notes (1) Glass, J. E. Polymers in Aqueous Media: Performance through Associations; Advances in Chemistry Series 223; American Chemical Society: Washington, DC, 1989. (2) Shalaby, S. W.; McCormick, C. L.; Buttler, G. B. Water Soluble Polymers. Synthesis, Solution Properties and Applications; ACS Symposium Series 467; American Chemical Society: Washington, DC, 1991. (3) Vos, S.; Möller, M.; Visccher, K.; Mijnlieff, P. F. Polymer 1994, 35, 2644. (4) Hourdet, D.; L’Alloret, F.; Audebert, R. Polymer 1994, 35, 2624. (b) Hourdet, D.; L’Alloret, F.; Durand, A.; Lafuma, F.; Audebert, R.; Cotton, J.-P. Macromolecules 1998, 31, 5323. (5) Bokias, G.; Hourdet, D.; Iliopoulos, I.; Staikos, G.; Audebert, R. Macromolecules 1997, 30, 8293. (6) Durand, A.; Hourdet, D. Polymer 1999, 40, 4941. (7) Bokias, G.; Mylonas, Y.; Staikos, G.; Bumbu, G. G.; Vasile, C. Macromolecules 2001, 34, 4958. (8) Aubry, T.; Bossard, F.; Staikos, G.; Bokias, G. J. Rheol. 2003, 47, 577. (9) Sarrazin-Cartalas, A.; Iliopoulos, I.; Audebert, R.; Olsson, U. Langmuir 1994, 10, 1421. (10) Loyen, K.; Iliopoulos, I.; Audebert, R.; Olsson, U. Langmuir 1995, 11, 1053. (11) Kapnistos, M.; Vlassopoulos, D.; Fytas, G.; Mortensen, K.; Fleischer, G.; Roovers, J. Phys. Rev. Lett. 2000, 85, 4072. (12) Stiakakis, E.; Vlassopoulos, D.; Loppinet, B.; Roovers, J.; Meier, G. Phys. Rev. E 2002, 66, 051804. (13) Stiakakis, E.; Vlassopoulos, D.; Roovers, J. Langmuir 2003, 19, 6645. (14) Sfika, V.; Tsitsilianis, C. Macromolecules 2003, 36, 4983. (b) Bossard, F.; Sfika, V.; Tsitsilianis, C. Macromolecules 2004, 37, 3899. (15) Berne, B. J.; Pecora, R. Dynamic Light Scattering with Application to Chemistry, Biology, and Physics; Wiley Nescience: New York, 1976. (b) Schulz-DuBoir, E. O. In Photon Correlation Techniques in Fluid Mechanics; Schulz-DuBoir, E. O., Ed.; Springer-Verlag: Berlin, 1983; p 15. (16) Provencer, S. W. Comput. Phys. Commun. 1982, 27, 213. (17) Gisler, T.; Ball, R. C.; Weitz, D. A. Phys. Rev. Lett. 1999, 82, 1064. (18) Aubry, T.; Moan, M. J. Rheol. 1994, 38, 1681. (19) Leibler, L.; Rubinstein, M.; Colby, R. H. Macromolecules 1991, 24, 4701. (20) Annable, T.; Buscall, R.; Ettelai, R.; Whittlestone, D. J. Rheol. 1993, 37, 695. (21) Tam, K. C.; Jenkins, R. D.; Winnik, M. A.; Bassett, D. R. Macromolecules 1998, 31, 4149. (22) Beer, M.; Schmidt, M.; Muthukumar, M. Macromolecules 1997, 30, 8375. (23) Tsitsilianis, C.; Stavrouli, N.; Gorodyska, A.; Kiriy, A.; Minko, S.; Stamm, M., to be published. (24) Silberberg, A.; Eliassaf, J.; Katsalski, A. J. Polym. Sci. 1957, 23, 259. (25) Minko, S.; Kiriy, A.; Gorodyska, G.; Stamm, M. J. Am. Chem. Soc. 2002, 124, 3218. (b) Gorodyska, A.; Kiriy, A.; Minko, S.; Tsitsilianis, C.; Stamm, M. Nano Lett. 2003, 3, 365-368. (26) Tanaka, M.; Grosberg, A. Yu; Pende, V. S.; Tanaka, T. Phys. Rev. E 1997, 56, 5798. (27) Tanaka, M.; Grosberg, A. Yu; Tanaka, T. Langmuir 1999, 15, 4052. (28) Giebeler, E.; Stadler, R. Macromol. Chem. Phys. 1997, 198, 3815. (29) Aoki, T.; Kawashima, M.; Katono, H.; Sanui, K.; Ogata, N.; Okano, T.; Sakurai, Y. Macromolecules 1994, 27, 947. MA047520P PAPER www.rsc.org/softmatter | Soft Matter pH-Tunable rheological properties of a telechelic cationic polyelectrolyte reversible hydrogel Frédéric Bossard,a Thierry Aubry,a Georgios Gotzamanisb and Constantinos Tsitsilianis*b Received 31st January 2006, Accepted 18th April 2006 First published as an Advance Article on the web 3rd May 2006 DOI: 10.1039/b601435f Steady shear properties and linear and nonlinear viscoelastic behaviors of a poly(methyl methacrylate)–poly(dimethyl amino ethyl methacrylate)–poly(methyl methacrylate) polymer, (PMMA–PDMAEMA–PMMA), telechelic polymers in salt-free aqueous solution have been investigated as a function of concentration and pH. Above a critical concentration, a transient physical network is formed through an association mechanism between hydrophobic end groups, leading to a gel-like behavior. The gel-like polymer solutions were shown to exhibit a peculiar flow behavior, associated with time fluctuation of the transient first normal stress difference, attributed to orientation effects of the stiff charged polymer chains. The viscoelastic behavior was shown to be governed by two pH dependent time scales: a short time scale controlled by the lifetime of the hydrophobic associative junctions and a long time scale corresponding to the network relaxation time. All rheological results show strong evidence that Coulomb interactions, which control both macromolecular chain rigidity and inter-chain interactions, lead to specific pH-tunable properties of great potential interest. I. Introduction Traditional hydrophobically modified water-soluble polymers are hydrophilic neutral macromolecules bearing short hydrophobic groups that self-associate in water, leading to the formation of a physical transient network above a threshold concentration.1 The location of the hydrophobic groups is known to play an important role on the rheological and structural properties of associative polymers. They can be either distributed along the hydrophilic backbone or located at both ends; in the latter case they are named telechelic polymers. Rheological and structural properties of traditional neutral telechelic associative polymers have been explored in experimental,2,3 theoretical4,5 and computational6,7 studies. At a critical micelle concentration, hydrophobic end groups self-associate in a compact core surrounded by hydrophilic central polymeric chains adopting loop conformations in flower-like micelles.8,9 On increasing polymer concentration, some hydrophobic chain ends can disengage from micelles leading to the formation of bridges between neighboring micelles, and eventually to the formation of a threedimensional physical transient network in which flower-like micelles act as nodes. The flow behavior of this network is characterized by a Newtonian viscosity at low shear rates, shear-thickening behavior at intermediate shear rates, followed by shear-thinning behavior at higher shear rates. The molecular interpretation of these non-linear regimes is still a matter of debate. For example, the shear-thickening behavior a Laboratoire de Rhéologie, 6 avenue Le Gorgeu - CS93837, 29238 Brest Cedex 3, France b Department of Chemical Engineering, University of Patras 26504, Patras Greece and Institute of Chemical Engineering and High Temperature Chemical Processes, FORTH/ICE-HT. E-mail: [email protected]; Fax: +30 2610 997 266 510 | Soft Matter, 2006, 2, 510–516 has been attributed either to a shear-induced increase of the density of elastically active chains10,11 or to the non-linear stretching behavior of the connecting polymeric chains, or to incomplete relaxation of dangling chains.5,12 As far as the linear viscoelastic behavior is concerned, the response is welldescribed by a single time Maxwell model. The Maxwellian behavior shows that the dynamics of telechelic polymers is governed by a single relaxation time, which is related to the average lifetime of an associative junction.2 In the past few years, a new class of telechelic polymers has been designed in which the central backbone has a polyelectrolyte character.13–17 The main feature that makes telechelic polyelectrolytes distinct from conventional telechelics (non-ionic hydrophylic part) is that the chain conformation of the bridging chains of the resulting transient network depends on its degree of neutralization and can be tuned by external stimuli such as pH and ionic strength. At a certain pH (depending on the polyelectrolyte nature) and at free salt conditions the central chain adopts a stretched conformation, which has fundamental consequences on the association mechanism and the rheological properties. For example, the sol–gel transition appears at a lower concentration, compared to that for neutral telechelic polymers and the flow curve exhibits an unusual complex viscosity profile characterized by a yield stress and several shear-thinning regimes.13–15 Recently, the yield stress was shown to be apparent, as a Newtonian plateau, was finally determined at very low shear stresses using creep measurements.16 Very recently a novel type of telechelic polyelectrolyte composed of a long PDMAEMA end-capped by short PMMA blocks was designed and its self assembly capability was explored in aqueous media.17 The MMA32–DMAEMA224– MMA32 copolymer self-associates into micelles through hydrophobic interactions of the PMMA end-blocks. On a This journal is ß The Royal Society of Chemistry 2006 second level of hierarchy, a three dimensional transient network (Fig. 1) forms, leading eventually to a stiff physical gel in salt-free aqueous solutions, above 1 wt% polymer concentration. The novel character of the self-assemblies is that the main PDMAEMA hydrophilic part of the copolymer adopts a stretched conformation due to protonation of its monomer-repeating units. Therefore, as can be seen in Fig. 1, the repulsive electrostatic interactions along the hydrophilic chains together with their relative short length, i.e. small number of Kuhn segments, prevent the formation of loops, which gives specific features to the topology of the network and of the micelles, which adopt a star-like shape.17 In this work, we present the rheological properties of the MMA32–DMAEMA224–MMA32 cationic telechelic polyelectrolyte, in salt-free aqueous media. The concentration and pH dependence of the linear and non-linear rheological properties was thoroughly studied. Particular attention was paid to pH dependence in order to offer a physical insight into the various effects of Coulomb interactions on the rheological properties of telechelic polyelectrolyte associative polymers. The results were discussed in terms of microstructures and compared mainly with those of traditional neutral telechelic associative polymers. The remarkable specific rheological properties of the cationic telechelic polyelectrolyte physical gels found herein, combined with the relative good biocompatibility (cell viability 50–60%) and capability of the protonated PDMAEMA cationic major component of the polymer to be complexed with DNA, could make this polymer a good candidate for research towards biological applications.18 II. Experimental than 4 and decreases sharply as pH increases, being negligible at pH > 9. The so-synthesized MMA32–DMAEMA224– MMA32 copolymer is water-soluble in a wide range of pH but precipitates at pH higher than 10.86. Polymer solutions were obtained by dissolving the proper amount of polymer in distilled water, and pH adjustment was achieved by adding a negligible amount of 1 N hydrochloric acid. Rheological characterizations have been carried out 24 h after the sample preparation. (b) Rheometry The linear and nonlinear rheological measurements were carried out using two rotational rheometers: a strain controlled Rheometric Scientific ARES rheometer, equipped either with a cone and plate geometry (diameter = 50 mm, cone angle = 2.3u, truncation = 48 mm) and striated parallel-plate geometry (diameter 20 mm, gap 2 mm) to eliminate any wall slip effects for highly viscous solutions, and a stress controlled Rheometric Scientific SR 200 rheometer, equipped with a cone and plate geometry (diameter = 25 mm, cone angle = 5.7u, truncation = 56 mm). The apparent viscosity versus time was measured at each stress and the steady-state viscosity value was determined as the limit, on long time scales, of the transient viscosity, following the criterion: time evolution of the transient viscosity lower than 1% during 1 min. A thin layer of low viscosity silicone oil was put on the air–sample interface in order to minimize solvent evaporation. After each sample loading, normal stress was monitored and was shown to relax within 5 min. Consequently, a delay of 5 min was applied prior to any measurement, in order to erase the mechanical history. The temperature, fixed at 25 ¡ 0.1 uC was controlled by a water bath circulator. (a) Material The polymer used in this study is a triblock copolymer composed of a long central poly(dimethyl amino ethyl methacrylate) (PDMAEMA) chain end-capped by short poly(methyl methacrylate) (PMMA) blocks. This telechelic copolymer was synthesized by a ‘‘living’’ polymerization method called group transfer polymerization, GTP. Details of the synthesis were previously reported.17 The degree of polymerization is 224 for the central PDMAEMA block and 32 for the hydrophobic PMMA blocks, corresponding to a molecular weight Mn = 4.2 6 104 g mol21 and a molecular polydispersity Mw/Mn = 1.26, as determined by GPC analysis. The ionization degree of the central DMAEMA224, measured by hydrogen ion titration, reaches more than 90% at pH lower Fig. 1 Schematic representation of the association mechanism of MMA32–DMAEMA224–MMA32 cationic telechelic polyelectrolyte in salt-free aqueous media as deduced from direct AFM observation (ref. 16). The concentration increases from the left to the right. This journal is ß The Royal Society of Chemistry 2006 III. Results and discussion The linear and non-linear rheological behavior of the MMA32–DMAEMA224–MMA32 cationic telechelic polyelectrolyte solutions has been studied as a function of polymer concentration and pH. (a) Rheological properties as a function of polymer concentration The dependence of rheological properties on polymer concentration, c, was investigated at pH 3, at which central PDMAEMA blocks are significantly protonated. Fig. 2 shows the apparent viscosity as a function of shear stress for 0.06, 0.3, 0.7, 1, 1.4 and 1.8 wt% polymer solutions. For all polymer solutions, we ensured systematically that no wall slip effects occurred, by comparing rheological data obtained using a striated parallel-plate geometry with various gaps. All polymer solutions exhibit a linear behavior at low shear stresses, characterized by a Newtonian viscosity g0. The concentration dependence of both Newtonian viscosity and specific viscosity gsp, plotted in Fig. 3, clearly shows three concentration regimes, characterized by power law functions with distinct exponents. For c , 0.1 wt%, the power law exponent is found to be equal to 0.5 for g0 , respectively 2.5 for gsp; in this concentration regime, macromolecules have already selfassembled into micelles.17 In the intermediate concentration Soft Matter, 2006, 2, 510–516 | 511 Fig. 2 Apparent viscosity versus shear stress for 0.06, 0.3, 0.7, 1, 1.4 and 1.8 wt% polymer solutions at pH 3. Fig. 3 Newtonian viscosity ($) and specific viscosity (&) of polymer solutions at pH 3 as a function of concentration. regime, 0.1 wt% , c , 1 wt%, g0 and gsp increase sharply, with a power law exponent equal to 8 for both g0 and gsp; such a high exponent suggests that, in this concentration regime, a three dimensional transient network is built through extensive association of the PMMA dangling hydrophobes.19 In the upper concentrated regime, where the network is fully developed, the viscosity turns concentration independent. The description of three concentration regimes is also relevant regarding the flow behavior. The lower concentration regime is characterized by a Newtonian behavior over the whole range of shear stress investigated, whereas strong nonlinear behaviors appear for polymer concentrations c > 0.1 wt%. In the intermediate concentration regime, the nonlinear behavior is characterized by a shear-thinning behavior, which is more marked as polymer concentration increases. In the upper concentration regime, polymer solutions exhibit a peculiar complex nonlinear behavior. Fig. 4 shows the apparent viscosity and the first normal stress difference N1 as a function of shear stress for a 1 wt% polymer solution. All viscosity values have been determined as steady state limits of the transient response. The flow curve clearly exhibits four 512 | Soft Matter, 2006, 2, 510–516 Fig. 4 Apparent viscosity and first normal stress difference N1 of a 1 wt% polymer solution at pH 3.5 as a function of shear stress. Inset: time dependence of the first normal stress difference at shear stress of 20 Pa and 60 Pa. distinct regions: a zero-shear Newtonian region (0), a Newtonian region (II) at intermediate shear stresses, which separates two shear-thinning regions (I) and (III) at low and high shear stresses respectively. The shear-thinning region (I) corresponds to a sharp four decades decrease of viscosity level, usually attributed to an apparent yield stress, whereas a smoother shear-thinning behavior is observed in the high shear stress Region (III). The transient first normal stress difference presented in inset of Fig. 4 exhibits time fluctuations in regions (0), (I) and (II), where no steady-state value can ever be measured, whereas a steady state regime is finally achieved after a chaotic transient regime in region (III). To our knowledge, time fluctuations of N1 have never been observed for associative polymeric systems; we suggest attributing these oscillations to the stiffness of the macromolecular backbone, due to the electrostatic intra-molecular repulsive interactions. Indeed this peculiar time dependence of N1 is reminiscent of a time-periodic fluctuation of the direction of average molecular orientation of stiff molecules between two limiting angles in a shearing flow.20 Region (II) then appears as an intermediate region between region (I) characterized by the time-periodic fluctuation of the direction of average molecular orientation, and region (III), corresponding to a progressive shear-induced alignment of the direction of the average molecular orientation. In Region III, the first normal stress difference increases slightly with increasing shear rate according to a power law with an exponent 0.5, that is much lower than the exponent 2, generally obtained for polymer solutions at low shear rates. In order to complete the rheological characterization, the viscoelastic behavior of a 1 wt% polymer solution was investigated. Fig. 5 shows the storage modulus G9 and the loss modulus G0, at a pulsation v = 1 rad s21, as a function of the amplitude of shear strain c0, at pH 3.5. The polymer solution exhibits a linear viscoelastic response below a critical shear strain cc y 0.7%, where G9 > G0. Above this narrow linear viscoelastic regime, G9 decreases as shear strain increases whereas G0 increases, reaches a maximum for c0 y 3%, and This journal is ß The Royal Society of Chemistry 2006 decay and a stretched exponential function that depicts long time relaxation. n t t Gðt,cÞ~G0,f ðcÞ exp { zG0,s ðcÞ exp { (1) tf (c) ts ðcÞ Fig. 5 Storage modulus and loss modulus of a 1 wt% polymer solution at pH 3.5 as a function of shear strain. Fig. 6 Stress relaxation modulus of a 1 wt% polymer solution at pH 3.5 for strain amplitudes c ranging from 0.4% to 20%. The continuous lines through data represent the best-fitting calculation curves obtained from eqn (1). then decreases. Such a G0 feature at intermediate strain amplitudes was observed with other telechelic polyelectrolytes15 and was ascribed to the strain induced imbalance between junction destruction rate and junction creation rate within the network.21 The 1 wt% polymer solution at pH 3.5 was submitted to stress relaxation measurements in the linear (c = 0.4%) and non-linear (c = 1.5%, 2%, 2.5%, 10% and 20%) viscoelastic regime. Stress relaxation functions are plotted in Fig. 6. The relaxation functions G(t) exhibit a two-step relaxation pattern, proving the existence of a fast and a slow relaxation mode. Experimental data are properly fitted by eqn (1), a sum of a mono-exponential function that describes the fast initial where G0 is the instantaneous modulus and t a characteristic relaxation time; the indices f and s referring to ‘‘fast’’ and ‘‘slow’’ relaxation modes respectively. The exponent 0 , n , 1 is the stretched exponent that quantifies the departure from the mono-exponential function; it measures the broadness of the time relaxation distribution, the smaller n values corresponding to the broader distributions. It has to be noticed first that the weak short time exponential relaxation at low strains makes the fast mode quite difficult to observe in the linear viscoelastic regime. The best fit is obtained for a value of tf y 0.5 s in the linear viscoelastic regime, which decreases as strain increases, reaching 0.12 s at c = 20%. On the contrary, the long relaxation time ts is about 90 s in the linear viscoelastic regime and increases with strain, reaching 186 s at c = 20%. Additionally, the stretched exponent has a value of y 0.7 in the linear viscoelastic regime, and decreases with increasing strain, reaching y 0.4 at c = 20%, showing a significant broadening of the relaxation time distribution with increasing deformations. Table 1 presents the rheological parameters corresponding to the best fit of experimental results using eqn (1). A two-step relaxation mechanism was observed and discussed by Séréro et al. for neutral telechelic associating polymers in the nonlinear regime.22 They attributed the twostep relaxation to the existence of two populations of elastically active chains: highly stretched chains and weakly stretched chains. There are still two major differences in relaxation response between the system studied by Séréro et al. and that studied in the present paper, which can be attributed to the different nature (ionic/neutral) of the bridging hydrophilic chains. The first difference is that the two relaxation processes appear only at very large strains c > 200%, well above the linear viscoelastic range in the case of neutral telechelic polymers, whereas they appear at very low strains, that is just above cc y 0.7%, in the case of charged telechelic polymers. The second significant difference appears in the strain dependence of the two characteristic relaxation times. Indeed both relaxation times decrease with increasing strain in the case of neutral telechelic polymers, whereas the relaxation times have opposite strain dependence in the case of charged telechelic polymers: the short relaxation time decreases and the long relaxation time increases with increasing strains. From a molecular point of view, the fast relaxation mechanism may be attributed to polymer chains that relax Table 1 Rheological parameters G0,f, G0,s, G0,s/G0,f, tf, ts and n obtained from the fit of stress relaxation modulus of a 1 wt% polymer solution at pH 3.5 using eqn (1) Strain (%) G0,f/Pa 0.4 2 2.5 10 20 150.1 105.9 114.1 102.2 69.1 ¡ ¡ ¡ ¡ ¡ G0,s/Pa 1.5 1.2 1.6 1.9 1.1 120.3 75.5 61.7 17.8 10.0 ¡ ¡ ¡ ¡ ¡ 0.4 0.4 0.2 0.2 0.1 This journal is ß The Royal Society of Chemistry 2006 G0,s/G0,f tf/s ts/s 0.80 0.71 0.54 0.17 0.14 0.52 ¡ 0.08 0.41 ¡ 0.05 0.30 ¡ 0.03 0.1 ¡ 0.06 0.12 ¡ 0.07 90.4 102.2 126.4 151.6 186.1 n ¡ ¡ ¡ ¡ ¡ 1.1 2.1 1.3 2.5 2.1 0.7 ¡ 0.1 0.6 ¡ 0.06 0.63 ¡ 0.01 0.51 ¡ 0.10 0.4 ¡ 0.05 Soft Matter, 2006, 2, 510–516 | 513 following a process controlled by the disengagement of the hydrophobic blocks from associative junctions. Thus this mechanism is essentially comparable to that governing the fast relaxation in neutral telechelic polymers, as suggested by the similarity of the strain dependence of the short relaxation time for both systems. However some differences between charged and neutral telechelics in the molecular dynamics of the fast relaxation process are expected. Indeed intra-chain electrostatic repulsive interactions increase chain stiffness, which may induce two different coupled opposite effects: a decrease of the short relaxation time with increasingly stretched conformation, coupled with an increase of the short relaxation time due to an increase of the effective association lifetime. The latter effect proposed by Rubinstein and Semenov,19 is due to the difficulty for a given hydrophobic end group, which disengage from an associative junction, to find a new available partner; this effect could also be the result of the inter-chain repulsions. The slow relaxation mechanism may be attributed to polymer chains, which are elastically active in the network and cannot relax on short times because of electrostatic interactions with neighboring chains. We suggest that these interactions are either electrostatic repulsions between positively charged central blocks, or dipole attractions arising from counterion condensation on the polyelectrolyte chains.23 Such electrostatic interactions act as ‘‘electrostatic entanglements’’, which tends to slow down the chain relaxation. The increase of the long relaxation time with increasing strain is attributed to the strain-induced reinforcement of the number and/or the intensity of these interactions. Thus the presence of two distinct relaxation time scales is attributed to a network structure, with a non homogeneous complex topology, composed of two polymer chain populations: chains whose relaxation is governed by the effective lifetime of an associative junction (fast relaxation), and chains whose relaxation is hindered by electrostatic inter-chain interactions (slow relaxation). The number density of the two populations within the network is a function of strain, as shown by the strain dependence of the ratio of the two instantaneous relaxation moduli G0,s over G0,f, in Table 1. More precisely, the decrease of the slow relaxation contribution to the total instantaneous relaxation modulus with increasing strain suggests that the strain induces an increase of the number density of the elastically inactive polymer chains that relax according to the fast relaxation mechanism. (b) Influence of pH In this section, pH-dependent properties of the cationic telechelic polyelectrolytes have been investigated performing steady shear and dynamic oscillatory measurements. In Fig. 7 (a) the zero-shear viscosity of a 1 wt% polymer solution has been plotted as a function of pH. The viscosity passes through a maximum, of about 50000 Pa, in the vicinity of pH 4. Close to pH 4, the degree of ionization of the PDMAEMA chains is about 90 %, which results in stretched macromolecular conformation.17 At pH > 4, increasing pH leads to a gradual deprotonation of the monomeric units, which lowers the degree of ionization and increases chain 514 | Soft Matter, 2006, 2, 510–516 Fig. 7 (a) pH dependence of zero shear viscosity of a 1 wt% polymer solution. A stiff gel is formed at pH 4 (middle digital photograph). (b) Viscosity profile of a 1 wt% polymer solution at pH 1(&), 4($) and 7(m). flexibility, favoring bridge to loop transitions and hence viscosity decrease. On the other hand, at pH , 4, the ionic strength of the solution increases upon lowering pH, leading to electrostatic screening effects that result in viscosity decrease. Moreover, the apparent yield stress, that is the stress at which viscosity departs from the low shear Newtonian plateau, has also a maximum value, about 30 Pa, in the vicinity of pH 4, as shown in Fig. 7 (b). At last, it has to be noticed that regions I and II of the flow curves, plotted in Fig. 7 (b), are more marked at pH 4. All these linear and non-linear rheological properties, studied as a function of pH, suggest a soft–stiff–soft gel smooth transition around pH 4. The storage and loss moduli of the 1 wt% polymer solution at pH 3.5, 5.5 and 7.5 are plotted in Fig. 8, in order to study the effect of pH on the two previously defined characteristic time scales governing the linear viscoelastic response. First of all, Fig. 8 shows that all polymer solutions exhibit a similar linear viscoelastic behavior in the range of pH explored. However, the Cole–Cole plots, inserted in Fig. 8, show that the two relaxation time scales, previously observed in stress relaxation experiments, are clearly pH dependent. The slow relaxation mode, corresponding to the first maximum of the This journal is ß The Royal Society of Chemistry 2006 Fig. 8 Storage modulus (full symbols) and loss modulus (open symbols) of a 1 wt% polymer solution at pH 3.5 (&, %), pH 5.5 ($, #) and pH 7.5 (m, n). Inset: Cole–Cole plot at pH 3.5 (%), pH 5.5 (#) and pH 7.5 (n). The dash line represents the Cole–Cole curve of a single Maxwell element. curve, is characterized by a wide spectrum of relaxation times, as ascertained by the significant departure of the Cole–Cole plots from the semicircle. The fast relaxation mode is not so well defined in the Cole–Cole plots; it is simply suggested by the significant upturn in G9 and G0 moduli at high frequencies. From Fig. 8, it is clear that decreasing pH from 7.5 to 5.5 results in increasing both relaxation times. This effect can be attributed to an increase of the charge density (degree of ionization) of central PDMAEMA blocks as pH decreases. Indeed, increasing charge is expected to have two effects: - it increases chain stiffness and therefore the effective association lifetime controlling the fast relaxation mode, as discussed previously. - it favors counterion condensation, which enhances the electrostatic inter-chain attractions between central blocks of elastically active chains, therefore increasing the slow relaxation time. IV. Conclusion In this paper, the influence of polymer concentration and pH on the rheological behavior of a cationic PMMA– PDMAEMA–PMMA telechelic polymer was thoroughly investigated. Above a critical concentration, which depends on pH, polymer chain-ends interact via hydrophobic interactions and form a transient physical network exhibiting peculiar linear and non-linear rheological behaviors. The specificity of the rheological properties, compared to those of neutral telechelic polymer solutions, is due to intra- and inter-chain Coulombic repulsive and/or attractive interactions. In steady shear flow, the flow curves are quite similar to those obtained with telechelic polymers, but the non-linear elastic properties exhibit a quite peculiar feature, a time fluctuation of the transient first normal stress difference, which was attributed to orientation effects of the stiff charged polymer chains. This journal is ß The Royal Society of Chemistry 2006 As far as the viscoelastic behavior is concerned, telechelic polyelectrolyte solutions exhibit a linear response governed by two distinct characteristic relaxation time scales, corresponding to two chain populations. The short relaxation time scale is that of polymer chains whose relaxation is controlled by the effective disengagement time of a hydrophobic group from an association. The long relaxation time scale is that of elastically active polymer chains of the network, interacting with neighboring chains via repulsive and/or attractive electrostatic interactions. Both relaxation time scales were pH dependent and oppositely dependent on strain in contrast with the behavior of non-ionic associative telechelics. Finally a maximum in some relevant rheological material functions were observed at pH 4. To our knowledge, this is the first paper presenting a thorough experimental investigation of the influence of pH driven electrostatic interactions on the rheological properties of positively charged cationic telechelic polymer networks. Such a novel biocompatible and pH responsive polymeric system offers many potential applications in pharmaceutic and cosmetic industries. 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This journal is ß The Royal Society of Chemistry 2006 11252 Langmuir 2007, 23, 11252-11258 Characterization of the Core-Shell Nanoparticles Formed as Soluble Hydrogen-Bonding Interpolymer Complexes at Low pH Maria Sotiropoulou,† Frederic Bossard,‡,# Eric Balnois,§ Julian Oberdisse,|,⊥ and Georgios Staikos*,† Department of Chemical Engineering, UniVersity of Patras, GR-26504 Patras, Greece, Institute of Chemical Engineering and High Temperature Chemical Processes, FORTH/ICE-HT, P.O. Box 1414, 26504 Patras, Greece, Laboratoire Polymères, Propriétés aux Interfaces et Composites (L2PIC), UniVersité de Bretagne Sud, Rue de Saint Maudé, BP 92116, 56321 Lorient, France, Laboratoire des Colloı̈des, Verres et Nanomatériaux, UMR CNRS/UM2, UniVersité Montpellier II, F-34095 Montpellier, France, and Laboratoire Léon Brillouin CEA/CNRS, CEA Saclay, 91191 Gif sur YVette, France ReceiVed May 28, 2007. In Final Form: July 23, 2007 The formation of soluble hydrogen-bonding interpolymer complexes between poly(acrylic acid) (PAA) and poly(acrylic acid-co-2-acrylamido-2-methyl-1-propane sulfonic acid)-graft-poly(N,N-dimethylacrylamide) (P(AA-coAMPSA)-g-PDMAM) at pH ) 2.0 was studied. A viscometric study showed that in semidilute solution a physical gel is formed due to the interconnection of the anionic P(AA-co-AMPSA) backbone of the graft copolymer, in a transient network, by means of the complexes formed between the PDMAM side chains of the graft copolymer and PAA. Dynamic and static light scattering measurements, in conjunction with small-angle neutron scattering measurements, suggest the formation of core-shell colloidal nanoparticles in dilute solution, comprised by an insoluble PAA/ PDMAM core surrounded by an anionic P(AA-co-AMPSA) corona. Even if larger clusters are formed in semidilute solution, the size of the insoluble core remains practically stable. Atomic force microscopy performed under ambient conditions reveal that the particles collapse and flatten upon deposition on a substrate, with dimensions close to the ones of the dry hydrophobic core. Introduction When weak polyacids such as poly(acrylic acid) (PAA) or poly(methacrylic acid) (PMAA), and proton acceptor polymers, such as polyethyleneoxide (PEO), or polyacrylamides, are mixed in solution at pH lower than 3-4, an associative phase separation takes place,1-7 as a result of the formation of hydrogen-bonding interpolymer complexes (IPCs). A considerable amount of work on such hydrogen-bonding IPCs has been presented in two reviews.8,9 The potential applications of these IPCs to various fields, such as drug delivery formulations,10-12 biomaterials,13 * To whom correspondence should be addressed. E-mail: staikos@ chemeng.upatras.gr. † University of Patras. ‡ FORTH/ICE-HT. § Université de Bretagne Sud. | Université Montpellier II. ⊥ CEA Saclay. # Present address: Laboratoire de Rheologie, UMR 5520, Université Joseph Fournier, 1301, rue de la piscine, BP 53, 38041 Grenoble Cedex 9, France. (1) Bailey, F. E.; Lundberg, Jr., R. D.; Callard, R. W. J. Polym. Sci., Part A: Polym. Chem. 1964, 2, 845-851. (2) Ikawa, T.; Abe, K.; Honda, K.; Tsuchida, E. J. Polym. Sci., Polym. Chem. Ed. 1975, 13, 1505-1514. (3) Klenina, O. V.; Fain, E. G. Polym. Sci. U.S.S.R. 1981, 23, 1439-1446. (4) Eustace, D. J.; Siano, D. B.; Drake, E. N. J. Appl. Polym. Sci. 1988, 35, 707-716. (5) Khutoryanskiy, V. V.; Dubolazov, A. V.; Nurkeeva, Z. S.; Mun, G. A. Langmuir 2004, 20, 3785-3790. (6) Aoki, T.; Kawashima, M.; Katono, H.; Sanui, K.; Ogata, N.; Okano, T.; Sakurai, Y. Macromolecules 1994, 27, 947-952. (7) Mun, G. A.; Nurkeeva, Z. S.; Khutoryanskiy, V. V.; Sarybayeva, G. S.; Dubolazov, A. V. Eur. Polym. J. 2003, 39, 1687-1691. (8) Bekturov, E. A.; Bimendina, L. A. AdV. Polym. Sci. 1981, 41, 99-147. (9) Tsuchida, E.; Abe, K. AdV. Polym. Sci. 1982, 45, 1-119. (10) Ozeki, T.; Yuasa, H.; Kanaya, Y. J. Controlled Release 2000, 63, 287295. (11) Lele, B. S.; Hoffman, A. S. J. Controlled Release 2000, 69, 237-248. (12) Carelli, V.; Di, Colo, G.; Nannipieri, E.; Poli, B.; Serafini, M. F. Int. J. Pharm. 2000, 202, 103-112. emulsifiers,14 and membrane and separation technology,15,16 has further stimulated the research interest in this field. To extend the solubility of the hydrogen-bonding IPCs in the low pH region, some efforts have recently been undertaken.17,18 In one of them, an anionically charged graft copolymer, poly(acrylic acid-co-2-acrylamido-2-methyl-1-propane sulfonic acid)g-poly(N,N-dimethylacrylamide) (P(AA-co-AMPSA)-g-PDMAM), has been synthesized by grafting poly(N,Ndimethylacrylamide) (PDMAM) chains onto an acrylic acidco-2-acrylamido-2-methy-1-propane sulfonic acid copolymer (P(AA-co-AMPSA)) backbone. PDMAM is a water-soluble polymer with important proton acceptor properties, forming hydrogen-bonding IPCs with PAA,19,20 which precipitate out from water even at pH values as high as 3.75.17 When these graft copolymers are mixed with PAA in a low pH (pH < 3.75) aqueous solution, hydrogen-bonding IPCs between the PDMAM side chains and PAA are formed. Nevertheless, the presence of the negatively charged AMPSA units in the graft copolymer backbone prevents their precipitation.17 Moreover, rheological measurements in a semidilute solution have shown a gel-like behavior in this low pH region.21 This behavior has been attributed to the interconnection of the negatively charged backbone chains of the graft copolymer by means of the hydrogen-bonding inter(13) Chun, M.-K.; Cho, C.-S.; Choi, H.-K. J. Controlled Release 2002, 81, 327-334. (14) Mathur, A. M.; Drescher, B.; Scranton, A. B.; Klier, J. Nature 1998, 392, 367-370. (15) Umana, E.; Ougizawa, T.; Inoue, T. J. Membr. Sci. 1999, 157, 85-96. (16) Bell, C. L.; Peppas, N. A. AdV. Polym. Sci. 1995, 122, 125-175. (17) Sotiropoulou, M.; Bokias, G.; Staikos, G. Macromolecules 2003, 36, 1349-1354. (18) Ivopoulos, P.; Sotiropoulou, M.; Bokias, G.; Staikos, G. Langmuir 2006, 22, 9181-9186. (19) Wang, Y.; Morawetz, H. Macromolecules 1989, 22, 164-167. (20) Shibanuma, T.; Aoki, T.; Sanui, K.; Ogata, N.; Kikuchi, A.; Sakurai, Y.; Okano, T. Macromolecules 2000, 33, 444-450. (21) Bossard, F.; Sotiropoulou, M.; Staikos, G. J. Rheol. 2004, 48, 927-936. 10.1021/la701561y CCC: $37.00 © 2007 American Chemical Society Published on Web 09/28/2007 Core-Shell Nanoparticles as Interpolymer Complexes polymer complexes formed between the PDMAM side chains of the graft copolymer and the PAA chains. Small-angle neutron scattering (SANS) measurements, already used to show the formation of dense hydrogen-bonding IPCs between PEO and partially neutralized (3-9%) PMAA,22 were also used to study the microstructure of the above-mentioned electrostatically stabilized colloidal system in D2O.23 Coreshell nanoparticles comprised by an insoluble hydrogen-bonding IPC core and a hydrophilic negatively charged corona surrounding it was supposed to be formed. The formation of similar colloidal complexes has also been observed as a result of the interaction of polyelectrolyte-neutral block copolymers or of comb-type polyelectrolytes with oppositely charged synthetic or biological macromolecules24-28 and surfactants.29-33 However, there is a major difference in our case. The colloidal nanoparticles formed are pH-sensitive as they are formed at low pH and dissociate at pH > 3.75.17 In this work we have proceeded to a thorough study of the interactions between a P(AA-co-AMPSA)-g-PDMAM graft copolymer, containing 48 wt % of PDMAM, shortly designated as G48, and PAA, at pH ) 2.0, in a broad concentration region, ranging in the dilute and the semidilute regime. In such a low pH insoluble IPCs are formed17 as a result of successive hydrogen bonds between the carboxylic groups of PAA and the amide groups of PDMAM.6,34 Nevertheless, the particles formed do not precipitate but remain in a colloidal form in the solution due to the anionic backbone of the graft copolymer. Rheology measurements were used for the determination of a critical concentration, c*, over which gel formation takes place. Dynamic light scattering (DLS) and SANS measurements indicated the formation of core-shell nanoparticles, transformed to bigger clusters as the concentration increased above c*, with their cores remaining unchanged. Static light scattering in dilute solution was used to determine the molecular weight of the isolated nanoparticles and atomic force microscopy (AFM) to estimate their size after evaporation of the solvent. Experimental Section Materials. A sample of PAA (Polysciences), with a nominal molecular weight of 9.0 × 104 Da, was dissolved in a 0.01 N HCl solution, dialyzed against water through a cellulose membrane with a molecular weight cutoff equal to 12 kDa (Sigma), and finally obtained by freeze-drying. The monomers, acrylic acid (AA), 2-acrylamido-2-methyl-1propane sulfonic acid (AMPSA) (Polysciences), and N,N-dimethylacrylamide (DMAM) (Aldrich), were used as received. Ammonium persulfate (APS, Serva), potassium metabisulfite (KBS, Aldrich), 2-aminoethanothiol hydrochloride (AET, Aldrich), and 1-(3-(dim(22) Zeghal, M.; Auvray, L. Europhys. Lett. 1999, 45, 482-487. (23) Sotiropoulou, M.; Oberdisse, J.; Staikos, G. Macromolecules 2006, 39, 3065-3070. (24) Bronich, T. K.; Popov, A. M.; Eisenberg, A.; Kabanov, V. A.; Kabanov, A. V. Langmuir 2000, 16, 481-489. (25) Harada, A.; Kataoka, K. Science 1999, 283, 65-67. (26) Maruyama, A.; Katoh, M.; Ishihara, T.; Akaike, T. Bioconjugate Chem. 1997, 8, 3-6. (27) van der Burgh, S.; de Kaizer, A.; Cohen Stuart, M. A. Langmuir 2004, 20, 1073-1084. (28) Voets, I. K.; de Kaizer, A.; Cohen, Stuart, M. A.; de Waard, P. Macromolecules 2006, 39, 5952-5955. (29) Hervé, P.; Destarac, M.; Berret, J.-F.; Lal, J.; Oberdisse, J.; Grillo, I. Europhys. Lett. 2002, 58, 912-918. (30) Berret, J.-F.; Vigolo, B.; Eng, R.; Hervé, P. Macromolecules 2004, 37, 4922-4930. (31) Nisha, C. K.; Basak, P.; Manorama, S. V.; Maiti, S.; Jayachandran, K. N. Langmuir 2003, 19, 2947-2955. (32) Balomenou, I.; Bokias, G. Langmuir 2005, 21, 9038-9043. (33) Tsolakis, P.; Bokias, G. Macromolecules 2006, 39, 393-398. (34) Staikos, G.; Karayanni, K.; Mylonas, Y. Macromol. Chem. Phys. 1997, 198, 2905-2915. Langmuir, Vol. 23, No. 22, 2007 11253 Scheme 1. Schematic Depiction of the Graft Copolymer P(AA-co-AMPSA)-g-PDMAM (G48) ethylamino)propyl)-3-ethyl-carbodiimide hydrochloride (EDC, Aldrich) were used for the synthesis of the graft copolymers. For the adjustment of the pH citric acid (CA) (Merck) was used. Water was purified by means of a Seralpur Pro 90C apparatus combined with a USF Elga laboratory unit. For the SANS experiments, deuterium oxide (Aldrich) was used. Polymer Synthesis and Characterization. Amine-terminated PDMAM was synthesized by free radical polymerization of DMAM in water at 30 °C for 6 h using the redox couple APS and AET as initiator and chain-transfer agent, respectively. The polymer was purified by dialysis against water through the same membrane above and finally obtained by freeze-drying. Its number-average molecular weight was determined by end group titration with NaOH after neutralization with an excess of HCl, using a Metrohm automatic titrator (model 751 GPD Titrino) and 17000 g/mol was obtained. A copolymer of AA and AMPSA, P(AA-co-AMPSA), was prepared by free radical copolymerization of the two monomers in water, after partial neutralization (90 mol %) with NaOH at pH ≈ 6-7, at 30 °C for 6 h, using the redox couple APS/KBS. The product obtained was then fully neutralized (pH ) 11) with an excess of NaOH, purified by dialysis against water, and received in its sodium salt form after freeze-drying. Its composition, determined by acidbase titration and elemental analysis, was 18% in AA units. Its apparent weight-average molecular weight, Mw ) 2.7 × 105 g/mol, was determined by static light scattering in 0.1 M NaCl. The graft copolymer, P(AA-co-AMPSA)-g-PDMAM, was synthesized by a coupling reaction between P(AA-co-AMPSA) and amine-terminated PDMAM. The two polymers were dissolved in water at a 1:1 weight ratio. Then, an excess of the coupling agent, EDC, was added and the solution was stirred for 6 h at room temperature. Addition of EDC was repeated a second time. The product was purified with a Pellicon system, equipped with a tangential flow filter membrane (Millipore, cutoff ) 100 kDa), and freeze-dried. Its composition in PDMAM side chains was found to be equal to 48 wt % (using elemental analysis), corresponding to about 14 chains per graft copolymer. A schematic depiction of the graft copolymer is presented in Scheme 1. Its apparent molecular weight, Mw ) 4.8 × 106 g/mol, was determined by static light scattering in 0.1 M NaCl. Rheology. Steady-state shear viscosity measurements of semidilute aqueous polymer mixtures were performed using a Rheometrics SR 200 controlled-stress rheometer, equipped with a cone and plate geometry (diameter ) 25 mm, angle ) 5.7°, truncation ) 56 µm). An Anton Paar AMVn automated microviscometer, equipped with a 1.8 mm diameter glass capillary and a 1.5 mm diameter steel ball, was used to measure the viscosity of the dilute solutions. The temperature was fixed at 25 ( 0.1 °C. Dynamic Light Scattering (DLS). The intensity time correlation functions g(2)(t) of the polarized light scattering were measured at θ ) 90° at 24 °C with a full multiple tau digital correlator (ALV5000/FAST) with 280 channels. The excitation light source was a He-Ne laser (Melles-Griot) operating at 632.8 nm, with a stabilized power of 17 mW. The incident beam was polarized vertically with respect to the scattering plane using a Glan polarizer. The scattered light from the sample was collected through a Glan-Thomson polarizer (Halle, Berlin) with an extinction coefficient better than 10-7. The samples used were dust-free and optically homogeneous. The intensity time correlation functions g(2)(t) were analyzed using the inverse Laplace transformation (ILT) method with the aid of the CONTIN code.35 From the relaxation times obtained by the ILT 11254 Langmuir, Vol. 23, No. 22, 2007 Sotiropoulou et al. analysis, the translational diffusion coefficient, DT, of the particles was determined by means of the equation DT ) (τq2)-1 (1) where τ is the relaxation time and q the wave vector given by q ) 2πn sin(θ/2)/λ, where n is the refractive index of the medium and λ the wavelength of the light beam. DT was related to the hydrodynamic radius, RH, of the particles through the Stokes-Einstein equation, RH ) KBT/6πη0D0 (2) where KB is the Boltzmann constant, T the absolute temperature, η0 the viscosity of the solvent, and D0 the translational diffusion coefficient at zero concentration. Static Light Scattering (SLS). SLS measurements were conducted by means of a Model MM1 SM 200 spectrometer (Amtec, France). An He-Ne 10 mW laser operating at 633 nm was used as a light source and a complete series of measurements at different angles and concentrations were conducted for molecular weight determination. The solutions used, dust-free and optically transparent, were centrifuged for 2 h at 15.000 turns/min. The refractive index increment, dn/dC, value was measured by means of a Chromatix KMX 16 differential refractometer operating also at 633 nm. The results obtained were subjected to a Zimm analysis, and the molecular weight of the complexes was determined as the average of the values found by extrapolation to zero angle and zero concentration. Small-Angle Neutron Scattering (SANS). SANS measurements were carried out at the Laboratoire Léon Brillouin (Saclay, France). The data were collected on beam line PACE at three configurations (6 Å, sample-to-detector distances 1 m; 7 and 18 Å, 4.55 m), covering a broad q range from 0.0023 to 0.32 Å-1. Five millimeter light path quartz cells were used. Empty cell scattering was subtracted and the detector was calibrated with 1 mm H2O scattering. All measurements were carried out at room temperature. Data were converted to absolute intensity through a direct beam measurement, and the incoherent background was determined with H2O/D2O mixtures. Atomic Force Microscopy (AFM). AFM images were collected under ambient conditions (23 °C, 50% RH) using tapping mode AFM (TM-AFM) on a NanoScope III multimode scanning probe microscope (Veeco, USA). Silicon tips with a spring constant of 42 N m-1 and a resonance frequency of approximately 320 kHz were used. In tapping mode,36 the cantilever oscillates at its resonance frequency (typically 200-400 Hz in air) so that the tip interacts very briefly with the surface during each oscillation cycle with a small amplitude (A ∼ 10 nm). The reduction of the cantilever oscillation from its set point value, due to interactions between the AFM tip and the sample during the scan, is used to determine the topography of the surface. To minimize the forces of interaction, the ratio of the set point value to the free amplitude of the cantilever was maintained at approximately 0.9 (“light tapping”) by adjusting the vertical position of the sample. Images were recorded with a resolution of 512 × 512 pixels and a scan rate of 0.5-0.8 Hz. Height and lateral dimensions of the particles were measured using the Nanoscope image analysis software (NanoScope V6.13). Samples were prepared by depositing a drop (5 µL) of polymer mixture solution (3.6 × 10-5 g‚cm-3) on freshly cleaved mica. The sample was then gently allowed to evaporate under ambient conditions in a Petri dish and observed after 20 min. Preparation of the Polymer Mixture Solutions. Stock solutions of the mixture G48/PAA were prepared by mixing a 5.50 × 10-2 g/cm3 G48 solution with a 2.10 × 10-2 g/cm3 PAA solution in D2O for the SANS measurements and a 5.2 × 10-2 g/ cm3 G48 solution with a 2.00 × 10-2 g/cm3 PAA solution in H2O for all the other measurements, at pH ) 2.0, adjusted with CA. The mixtures prepared were considered to contain PAA chains in equivalent quantities with (35) (a) Provencher S. W. Comput. Phys. Commun. 1982, 27, 213-227. (b) Provencher S. W. Comput. Phys. Commun. 1982, 27, 229-242. (36) Zhong, Q.; Innis, D.; Kjoller, K.; Elings, V. B. Surf. Sci. Lett. 1993, 290, 688-692. Figure 1. Viscosity, η, versus concentration, c, for the polymer mixture G48/PAA in aqueous solution at pH ) 2.0. the PDMAM side chains of the graft copolymer G48, that is, in a unit mole ratio PAA/PDMAM of 1.1/1, according to our previous study.23 At this point, we consider it useful to point out that a simple complex should be comprised by one G48 macromolecule and almost two PAA chains so that its molecular weight should be of the order of 7 × 105 g/mol. All dilutions were realized with 0.05 M CA (pH ) 2.0). The solutions after their preparation were agitated for 24 h at room temperature. Results and Discussion Rheology. Figure 1 shows the variation of the Newtonian viscosity, η, vs the concentration, c, for a G48/PAA mixture in an aqueous solution, at pH ) 2.0. We have chosen the stoichiometric composition, corresponding to a unit mole PAA/ PDMAM ratio of 1.1, as determined from SANS measurements at different polymer mixture ratios in a previous work.23 We see that a critical concentration c* ) 7.0 × 10-3 g/cm3 appears, separating the dilute from the semidilute concentration regions. In the semidilute concentration region η increases with c and follows a scaling law with an exponent equal to 7.5. This high value shows that a physical gel is formed, due to the interconnection of the anionic backbone chains of G48 in a transient network, through the hydrogen-bonding interpolymer complexes formed between its PDMAM side chains and PAA. DLS. Figure 2 shows the intensity time correlation functions, g(2)(t), and the ILT distributions for the same as above G48/PAA mixture in solution at pH ) 2.0 at six different concentrations, from 0.55 × 10-3 to 1.8 × 10-2 g/cm3. The time correlation functions curves obtained are generally indicative of a system comprised of colloidal particles. We observe that, at low concentrations, c ) 0.55 × 10-3, 1.10 × 10-3, and 1.7 × 10-3 g/cm3, Figures 2a, 2b, and 2c, respectively, single ILT distributions, around 1 × 10-3 s appear. At a higher concentration, c ) 6.8 × 10-3 g/cm3, Figure 2d, i.e., close to c*, a broadening of the distribution to higher times appears, indicating a slowing of the diffusion times, explained by an increase in the interactions between the particles. This behavior, which is in accordance with the viscosity behavior observed above, is even more accentuated as concentration increases further at c ) 9.0 × 10-3 g/cm3, Figure 2e, that is, higher than c*, where a second peak in the distribution curve appears at about 1 order of magnitude higher. Finally, at c ) 1.80 × 10-2 g/cm3, Figure 2f, a third peak appears at much higher time, while the correlation function curve is not anymore indicative of any independent particles in the system. A dramatic slowdown in motion occurs due to the formation of a transient network taking place in this highconcentration region. Core-Shell Nanoparticles as Interpolymer Complexes Langmuir, Vol. 23, No. 22, 2007 11255 Figure 2. Intensity time correlation functions, g(2)(t), and ILT distributions for the polymer mixture G48/PAA in aqueous solution at pH ) 2.0, at different concentrations: (a) c ) 0.55 × 10-3 g/cm3; (b) c ) 1.1 × 10-3 g/cm3; (c) c ) 2.2 × 10-3 g/cm3; (d) c ) 6.8 × 10-3 g/cm3; (e) c ) 9.0 × 10-3 g/cm3; (f) c ) 1.8 × 10-2 g/cm3. Figure 3 shows the concentration dependence of the diffusion coefficient, D, calculated by means of eq 1, for the three dilute solutions shown in Figures 2a, 2b, and 2c. The relaxation time for each solution was obtained by the peak of the corresponding ILT distribution curve. From the value obtained by extrapolation to zero concentration, D0 ) 2.33 × 10-8 cm2 s-1, and with use of eq 2, where we have put T ) 277 K as the room temperature and η0 ) 0.89 cp for the viscosity of water, a value equal to 105 nm was obtained for the hydrodynamic radius RH of the particles at infinite dilution. SLS. SLS measurements at different angles were performed with dilute solutions and by extrapolation to zero angle and zero concentration, according to a Zimm plot shown in Figure 4, the weight average molecular weight, Mw, and the radius of gyration, RG, of the colloidal nanoparticles were determined. A value of Mw ) 5.7 × 106 g/mol was obtained for the molecular weight, somewhat higher but comparable to the value M ) 4.5 × 106 g/mol, calculated after SANS measurements in the following. An aggregation number equal to 6-8 can be calculated on the basis of these molecular weight results, showing that each colloidal nanoparticle should be comprised of 6-8 graft copolymer chains and 12-16 PAA chains. Regarding the radius of gyration, the value RG ) 85 nm was obtained, which combined with the hydrodynamic radius, RH ) 105 nm, found above shows that the colloidal particles should be of a spherical form, as RG/RH is close to the square root of 3/5. SANS. Figure 5 shows the variation of the SANS intensity, I, versus the scattering wave vector, q, for the same G48/PAA90 mixture at six different concentrations in D2O, at pH ) 2. The scattered intensity can be discussed separately for three different q regions. At low q, roughly q < 0.01 Å-1, typical Guinier scattering is found at low concentration, indicative of the finite 11256 Langmuir, Vol. 23, No. 22, 2007 Sotiropoulou et al. q0 ) 0.0108 Å-1, and φ ) 1.85 × 10-2, calculated by taking into account only the compact complex particles formed between the PDMAM side chains of G48 and the PAA chains and their mass density, dc ) 1.28 g/cm3, determined elsewhere,23 Rdry becomes equal to 9.5 nm. The low q intensity region corresponds to a first approximation to the Guinier regime of the scattering of individual noninteracting, finite-sized objects;38 their radius leads to a characteristic decrease in I, whose magnitude is related to their mass. If the objects are spheres of radius Rc, I ) I0 exp(-Rc2q2/5) (4a) I0 ) φ∆F2V0 (4b) with Figure 3. Variation of the translational diffusion coefficient DT as a function of the concentration, c, in the low-concentration region, for the mixture G48/PAA at pH ) 2.0, and extrapolation to zero concentration. Figure 4. Zimm plot for the polymer mixture G48/PAA at pH ) 2.0. size of aggregates. At intermediate q, 0.01 < q < 0.1 Å-1, we observe that I decreases abruptly, following a scaling law of the form I ∼ q-d. As the values of the exponent d vary between 3.5 and 4.0, the presence of three-dimensional objects with smooth or fractal surfaces is indicated,37 which we attribute to the insoluble hydrogen-bonding interpolymer complexes formed between the PDMAM side chains of the graft copolymer and the PAA chains.17,23 At high q, q > 0.1 Å-1, finally, chain scattering is found, which should be attributed to the anionic backbone of the graft copolymer, comprising the hydrophilic shell of the colloidal particles formed. Furthermore, as the concentration becomes higher than c*, the critical overlapping concentration, the form of the intensity curves changes, with a tendency to shift to lower values at low q and to exhibit a structural peak, at around 0.01 Å-1, which becomes clear only in the most concentrated solution, Figure 3f, reflecting the interactions between the objects. By considering that it corresponds to the most probable distance between them, we can apply a cubic lattice model based on the mass conservation of the complex particles, with the distance between the particles given through D ) 2π/q0. Since the volume, V, of each particle can be estimated by V ) φD3, where φ is the volume fraction of the particles, their “dry” radius, Rdry, can be calculated by 3 Rdry ) x 6π2φ q03 (3) In the case of the most concentrated solution, Figure 5f, where (37) Higgins, J. S.; Benoı̂t H. C. In Polymers and Neutron Scattering; Oxford Science Publications: Clarendon Press: Oxford, 1994. where V0 denotes the dry volume of an individual object, φ the volume fraction of the objects, and ∆F the scattering contrast between the solvent and the dry polymer. Then from eq 4b, by taking ∆F ) 5.0 × 1010 cm-2,23 we obtain the value of 165 cm-1 for the intensity at zero q, I0. Using this value in the Guinier form expressed by eq 4a, we obtain a relatively good fit for the data of Figure 5f, if we use a value equal to 16 nm for the radius, Rc, of the compact particles. We also observe that we have relatively good Guinier fitting for all the concentrations measured by using as I0 the value occurring from the initially estimated quantity for the most concentrated solution, 165 cm-1, adjusted each time proportionally to the concentration. The value for the radius of the particles obtained is practically stable at 16-17 nm. It should also be considered as a “wet” radius representing about 80% hydrated particles. Moreover, it should be compared to the hydrodynamic radius of the particles, RH ) 105 nm, obtained from DLS measurements in dilute solution. It is noteworthy that this hydrodynamic radius includes not only the insoluble core of the compact hydrogen-bonding interpolymer complexes formed between PAA and the PDMAM side chains of the graft copolymer but also a hydrophilic shell comprised of its anionic backbone. A representative schematic depiction of the colloidal nanoparticles formed is presented by Scheme 2. The hydrophilic shell is comprised of loops and single strands of the anionic backbone, extended, due to their charge and the low ionic strength of the solution, while their length should be related to the distribution of the PDMAM side chains in the ionic backbone and its length estimated to be over the 330 nm based on its molecular weight. From the volume of the particle we can also obtain the molecular mass, Mc, of the dry complex particle Mc ) VdcNA (5) where NA is Avogadro’s number. Equation 5 gives Mc ) 2.8 × 106 Da, corresponding to a value equal to 4.5 × 106 Da for the whole particle. This core molecular weight value also implies that each particle contains about 90 PDMAM side chains involving more than six graft copolymer chains. This leads to the formation of a transient network, explaining the increase in viscosity observed in semidilute solution, Figure 1, and the gel formation already studied.17,21 AFM. Figure 6 represents an AFM image showing globular particles homogeneously distributed on the mica surface. The particles obtained are characterized by lateral dimensions of about (38) Lindner, P., Zemb, Th., Eds.; Neutrons, X-rays and Light: Scattering Methods Applied to Soft Matter; North-Holland, Delta Series; Elsevier: Amsterdam, 2002. Core-Shell Nanoparticles as Interpolymer Complexes Langmuir, Vol. 23, No. 22, 2007 11257 Figure 5. SANS intensity variation vs the wave vector q, for the G48/PAA polymer mixture in solution in D2O, at pH ) 2, at different concentrations: (a) c ) 1.6 × 10-3 g/cm3; (b) c ) 3.2 × 10-3 g/cm3; (c) c ) 6.3 × 10-3 g/cm3; (d) c ) 9.5 × 10-3 g/cm3; (e) c ) 1.9 × 10-2 g/cm3; (f) c ) 3.8 × 10-2 g/cm3. 60 nm, with a height of about 1.5-2 nm. It is well-established that lateral dimensions, determined by AFM, are overestimated due to the convolution effect of the AFM tip when scanning small objects.39 Assuming a tip radius of 10 nm (the actual size of commercial AFM tips is given between 5 and 15 nm), we can estimate a true lateral size around 22.5 nm. From these dimensions and with the assumption of spherical cap geometry, the particles volume deposited on the substrate is about 3200 nm3. It appears that this estimated volume is lower than the one of the insoluble core in solution, as determined by SANS (17150 nm3), but it is in a fairly good agreement with the dry volume of the core, as it has been estimated to be 80% hydrated. On the other hand, (39) Westra, K.L.; Mitchell, A.W.; Thomson, D.J. J. Appl. Phys. 1993, 74, 3608-3610. Scheme 2. Negatively Charged Colloidal Particles Formed through Hydrogen-Bonding Interpolymer Complexation of PAA with the PDMAM Side Chains of the Graft Copolymer P(AA-co-AMPSA)-g-PDMAM (G48), at Low pH 11258 Langmuir, Vol. 23, No. 22, 2007 Sotiropoulou et al. Figure 6. Tapping mode AFM picture of the G48/PAA polymer mixture deposited on mica and observed under ambient conditions. the drying procedure used in the preparation of the sample before AFM imaging, which is useful to immobilize the polymer on the mica substrate (both mica and the polymer are negatively charged), may induce a collapse of the colloidal nanoparticles due to a conformation change upon deposition on the mica and/or a possible dehydration of the polymer. As a consequence, the observed dimension and shape of the nanoparticles observed by AFM should look like the one of the dry core. This finding emphasizes the fact that it is a multiscale organized particle with a central hydrophobic core, hydrated up to 80%, comprised of the hydrogen-bonding IPC formed between PAA and the PDMAM side chains of G48, and a hydrophilic shell made of the P(AA-co-AMPSA) anionic backbone of the G48. Conclusions We have studied the hydrogen-bonding interpolymer complexation between PAA and PDMAM grafted onto a negatively charged backbone (P(AA-co-AMPSA)) by viscometry, dynamic and static light scattering, SANS, and AFM. The results obtained in aqueous solution at pH ) 2.0 revealed a structured system consisting of anionic colloidal nanoparticles. According to dynamic and static light scattering results, spherical particles are formed with a hydrodynamic radius of about 105 nm. They are comprised of a compact core of PAA/PDMAM hydrogen-bonding interpolymer complexes and a hydrophilic shell of anionic P(AAco-AMPSA) chains. SANS measurements showed that the hydrophobic core presents a radius of 16-17 nm and a molar mass of 2.8 × 106 Da. AFM revealed the formation of particles with a size approaching that of the hydrophobic core. Acknowledgment. This research project has been supported by the European Commission under the 6th Framework Programme through the Key Action: Strengthening the European Research Area, Research Infrastructures. Contract No. HII3CT-2003-505925. LA701561Y Linear and nonlinear viscoelastic behavior of very concentrated plate-like kaolin suspensions Frédéric Bossarda) Laboratoire de Rhéologie UMR 5520, BP 53, Université Joseph Fourier, 1301 rue de la Piscine, 38041 Grenoble Cedex 9, France Michel Moan and Thierry Aubry Laboratoire de Rhéologie, 6 avenue Le Gorgeu - CS93837, 29238 Brest Cedex 3, France (Received 8 December 2006; final revision received 1 August 2007兲 Synopsis The viscoelastic behavior of very concentrated and electrostatically stabilized suspensions of kaolinite particles has been investigated in the linear and nonlinear regime as a function of volume fraction, ionic strength and in the presence of polymer at various concentrations. Material properties such as linear viscoelastic moduli and cohesive energy density are extensively enhanced by either increasing volume fraction or decreasing ionic strength. Attention has been paid to the large amplitude oscillatory shear behavior of concentrated suspensions of plate-like particles, characterized by a hump in G⬙ curves. Rheological investigation shows the extreme sensitivity of the intensity of the strain hardening in G⬙ to excluded volume, electrostatic and steric interactions. A physical interpretation of this nonlinear behavior has been proposed. © 2007 The Society of Rheology. 关DOI: 10.1122/1.2790023兴 I. INTRODUCTION The anisometric character of kaolinite particles, combined with the electrostatic properties of their surface, gives these clay suspensions quite specific structural properties. Indeed, at volume fraction ⬎ * ⬃ 0.1 corresponding to the onset of excluded volume interactions, Jogun and Zukoski 共1996, 1999兲 suggest that plate-like kaolinite particles are aligned within domains. More recently, scanning electron cryomicroscopy observations have pointed out that very concentrated kaolinite suspensions are organized in quasi-continuous neighboring domains of aligned, close-packed particles exhibiting a nematic order over few micrometers 关Moan et al. 共2003兲兴. Such microstructural organization confers peculiar flow properties to kaolinite suspensions that have been thoroughly investigated. In the intermediate shear rate region, the presence of a “hesitation” point in the steady state flow curve, associated with a negative minimum of the first normal stress difference, was shown to be reminiscent of nematic liquid crystalline polymer behavior 关Moan et al. 共2003兲兴. The interpretation proposed by the authors suggests a competition between shear forces that tend to align domains and interactions between neighboring a兲 Author to whom correspondence should be addressed; electronic mail: [email protected] © 2007 by The Society of Rheology, Inc. J. Rheol. 51共6兲, 1253-1270 November/December 共2007兲 0148-6055/2007/51共6兲/1253/18/$27.00 1253 1254 BOSSARD, MOAN, AND AUBRY domains that oppose to their mutual alignment, leading to a progressive uniform alignment of the domains in the flow direction, as the shear forces increase. By considering each plate-like clay particle with its ionic double layer as a new effective particle, the decrease of the ionic strength is known to increase the effective particle size through the expansion of the ionic double layer. Concurrently, long-range electrostatic repulsions are gradually strengthened, favoring the edge/face perpendicular configuration by minimizing their mutual repulsions 关Mourchid et al. 共1995兲; Meyer et al. 共2001兲兴. Consequently, on decreasing the ionic strength, a competition between the tendency of plate-like particles to align and the tendency to an isotropic ordering has been shown 关Rowan and Hansen 共2002兲兴. For large plate-like particles, such as bentonite, the relative change in the aspect ratio is less sensitive to ionic strength variation. So that, isotropic structure is expected to be favored when decreasing the ionic strength. In the presence of polymers, three different mechanisms may occur: For nonadsorbing polymer chains at high concentrations, depletion flocculation takes place through phase separation 关Sperry et al. 共1981兲兴. For polymer chains that adsorb on clay surface, adsorbing macromolecules may bridge particles at concentrations below the saturation of accessible clay surface 关Lafuma et al. 共1991兲; Spalla and Cabane 共1993兲兴. They may form a polymeric layer around the particle at concentrations above the saturation of accessible clay surface, leading to the increase of steric interactions 关Napper 共1983兲; de Gennes 共1987兲兴. Yziquel et al. 共1999a, 1999c兲 have shown a great enhancement of rheological properties of kaolinite suspensions at = 0.34 by adding high-molecular-weight polymers, such as carboxymethyl cellulose 共CMC兲 or polyvinyl alcohol 共PVA兲. Flow curves express the rheological response at large deformations, whereas viscoelastic investigation techniques are measurements performed to provide material properties of structured systems at very low deformations. The usual test consists of measuring the frequency dependence of storage and loss moduli in the linear viscoelastic regime, i.e., in the low shear strain amplitude domain where the response is sinusoidal and both G⬘ and G⬙ moduli are independent of strain amplitude. This spectromechanical technique has mainly two advantages: it is very sensitive to the microstructure and it can be treated in a rigorous mathematical framework 关Macosko 共1994兲兴. Besides, some works focus on the rheological response of complex fluids in the nonlinear viscoelastic regime, where G⬘ and G⬙ moduli are dependent on both frequency and strain amplitude. Among these measurements, the large amplitude oscillatory shear test 共LAOS兲, which consists of measuring viscoelastic moduli as a function of shear strain amplitude from the linear up to the nonlinear regime at a fixed frequency, has been shown to be useful to investigate the microstructural state of various complex fluids 关Yosick and Giacomin 共1996兲; Yosick et al. 共1997兲; Hyun et al. 共2002, 2003, 2006兲; Sim et al. 共2003a, 2003b兲兴. However, LAOS measurements carried out using commercial rheometers must be considered with caution since G⬘ and G⬙ moduli lose their physical meaning beyond the linear viscoelastic regime. Indeed, the stress becomes no longer sinusoidal and contributions of higher harmonics to viscoelastic moduli may be non-negligible 关Dealy and Wissbrun 共1990兲兴. The harmonic contributions arising from nonlinear effects can be analyzed using Fourier transformation methods 关Wilhelm et al. 共1998, 1999, 2000, 2002兲; See 共2001兲; Karis et al. 共2002a, 2002b兲兴 or using graphical analysis by drawing a Lissajous curve 关Hyun et al. 共2003兲兴. Very recently, a descriptive approach of viscoelasticity, extended in the nonlinear regime, has been proposed to interpret LAOS data 关Cho et al. 共2005兲兴. Indeed LAOS measurements have been used to classify the viscoelastic behavior of complex fluids in four categories: type I, strain thinning 共G⬘ and G⬙ decrease兲; type II, strain hardening 共G⬘ and G⬙ increase兲; type III, weak strain overshoot 共G⬘ decrease and hump in G⬙ curve兲; type IV, strong strain overshoot 共hump in both G⬘ and G⬙ curves兲 关Hyun et al. 共2002兲; VERY CONCENTRATED KAOLIN SUSPENSIONS 1255 Sim et al. 共2003a兲兴. The LAOS behavior of concentrated kaolinite suspensions has shown to be classified in type III but the microscopic origin of G⬙ hump has been scarcely discussed up to now. Simulation analysis using a modified Jeffreys model with a single relaxation time and an energy dependent kinetic equation has shown to fit correctly the nonlinear behavior of kaolinite suspension 关Yziquel et al. 共1999a兲兴. This model assumes that the breakdown of the suspension microstructure is related to the rate of energy dissipated by oscillatory shear. Studies performed on fumed silica suspensions have shown that a particle network is required to develop the strain hardening in G⬙ 关Yziquel et al. 共1999b兲兴. According to the authors, the nonlinear viscoelastic behavior of concentrated suspensions is governed by microstructural changes, which result from the competition between the breakup of the network under flow and its buildup due to Brownian motion. The dissipative energy per unit volume has been shown to depend on particle size, nature of the surface and suspending medium, volume fraction and shear strain amplitude. Despite these studies, the physical mechanism of the strain hardening in G⬙ is still not fully understood. In this article, we have investigated the influence of volume fraction, ionic strength and polymer concentration separately, to discriminate the contribution of excluded volume, electrostatic and steric interactions, respectively, to the linear and nonlinear viscoelastic behavior. The main objective of the paper is to give some physical insight into the microstructural origin of the G⬙ hump. II. MATERIALS AND EXPERIMENTAL METHODS A. Kaolinite The clay particles used in this study are kaolinite particles, commercialized by Engelhard Corporation 共New Jersey兲 and referenced as Miragloss 91. Kaolinite particles consist of alumino silicate layers, responsible for their plate-shaped geometry. The average diameter of kaolinite particles d ⬃ 032 m, obtained from the particle size distribution determined with a particle size analyzer 共laser Malvern Mastersizer 2000兲, is consistent with the diameter value of 0.30 m given by the supplier; the aspect ratio d / h is about 10, h being the thickness of the plate. The charge on the faces of the kaolin particles is negative and pH independent, while the charge on the edges changes from positive to negative values with increasing pH, due to the coexistence of both positive and negative charges. Between pH 5 and 9, the edge surface is expected to be negatively charged 关Lee et al. 共1991兲兴. The kaolin powder was dispersed in an aqueous sodium phosphate buffer solution with an ionic strength I ⬃ 4 ⫻ 10−3 M. A washing process, consisting of a centrifugation and redispersion sequence, was repeated until the pH 共⬃7.3兲 and the ionic strength of the suspending medium were the same as the original buffer solution 关Jogun and Zukoski 共1996兲兴. As shown by Nicol and Hunter 共1970兲, phosphate ions preferentially condense on the edges, leading to the neutralization of possible positive charges. Under these pH and ionic strength conditions, the negative charge of both the basal planes and the edges of the particles gives rise to electrostatic repulsive interactions, minimizing particle aggregation. Measurements have been performed at ionic strength ranging from 3 ⫻ 10−3 M to 1.3⫻ 10−2 M and volume fraction from 0.33 to 0.55 in order to study the influence of electrostatic and steric interactions on viscoelastic behavior. All suspensions have a volume fraction much higher than the critical volume fraction * ⬃ 0.1, corresponding to the onset of excluded volume interactions. 1256 BOSSARD, MOAN, AND AUBRY B. Polymer The polymer used is a commercial 共hydroxypropyl兲 guar, 共HPG兲, synthesized by Fratelli Lamberti s.p.a. 共Albizzate, Italy兲. The weight average molecular weight is about 2 ⫻ 1016 corresponding to a degree of polymerization of about 3000, and the dispersity index is close to 1.5. This polysaccharide contains an average of one hydrophilic substituent 共hydroxypropyl or hydroxybutyl group兲 per monomer. The intrinsic viscosity of HPG macromolecules is ⬃1200 cm3 / g corresponding to a radius of gyration of about 90 mm. C. Adsorption measurements Kaolinite suspensions in the presence of polymer have been prepared by dispersing the proper amount of clay particles into polymer solutions at ionic strength I = 4 ⫻ 10−3 M. Suspensions are stirred 24 h at room temperature before measurements. Samples containing polymer were first centrifuged at 18,000 rpm at 25 ° C during 1 h in order to separate kaolinite particle covered by polymer chains, located at the bottom, from the nonadsorbed chains located in the supernatant. A direct concentration measurement by the total organic carbon technique was used to determine the equilibrium concentration of the free chain concentration Cequ in the supernatant. For this purpose, a small sample of supernatant was heated at 68 ° C in an O2 atmosphere, so that all carbon atoms are to be found in CO2, whose concentration was determined by spectrometry; the free polymer concentration was inferred from knowledge of the chemical structure of HPG. The polymer-adsorbed amount ⌫ was calculated from the difference between the initial polymer concentration and the equilibrium concentration. D. Rheometry Viscoelastic measurements were performed on a controlled strain rheometer 共ARES, Rheometric Scientific兲 equipped with either a cone-and-plate geometry 共diameter⫽ 50 mm, cone angle⫽0.04 rad兲 or a parallel-plate geometry 共diameter⫽25 mm, gap⫽ 2 mm兲. The absence of a significant slip at the wall was verified by varying the gap from 0.2 to 2 mm. Viscoelastic measurements are influenced by the stress history imposed on the material before experiment, for example, during the loading of the sample in the rheometer. So, a protocol was defined to assure the desired reproducibility: after loading in the rheometer, the sample is kept at rest for a fixed time before starting the rheological measurement. The resting time has been preliminary, determined from oscillatory measurements performed in the linear viscoelastic domain: immediately after loading the sample, the time evolution of the elastic modulus G⬘ at a frequency of 1 Hz is followed and the time needed to attain a G⬘ constant value is determined. This time, which is about 5 min, can be considered as the time needed to recover an equilibrium structure. Moreover, we have systematically verified that the nonzero normal force, which appears during the loading of the sample, has decayed to zero before starting a test. A thin layer of low viscosity silicone oil was spread over the air/suspension interphase in order to prevent solvent evaporation. The presence of edge instabilities, such as edge fracture 关Larson 共1992兲兴, has never been detected by visual observation of the air/suspension interface during measurement. Compared to other systems, such as polymer solutions or melts which have large normal stresses, the absence of visible edge instabilities is probably due to the low elasticity level of the suspensions studied. At all ionic strengths, volume fractions and polymer concentrations investigated, electrostatic repulsive interactions, combined with excluded volume interactions are strong enough to allow a good disper- VERY CONCENTRATED KAOLIN SUSPENSIONS 1257 FIG. 1. Storage modulus G⬘ and loss modulus G⬙, at frequency of 1 Hz, as a function of shear strain amplitude, = 0.55. sion and stability of the suspension over a long period of time 共a few days兲 and prevent the samples from sedimentation during rheological tests 关Bossard 共2001兲兴. All tests were performed at 25 ° C. III. RESULTS AND DISCUSSION A. Influence of volume fraction Figure 1 shows the shear strain amplitude dependence of the storage modulus and the loss modulus measured at the frequency of 1 Hz for a suspension at = 0.55. The viscoelastic behavior is representative of those obtained for any suspensions tested. As shear strain amplitude increases, both moduli exhibit a constant value G0⬘ and G0⬙, with G0⬘ ⬎ G0⬙, until a critical shear strain amplitude ␥c, which defines the extent of the linear viscoelastic regime. Above ␥c, G⬘ modulus decreases gradually with increasing shear strain amplitude while G⬙ modulus exhibits a strain hardening characterized by a hump with a maximum value, noted Gmax ⬙ , for a shear strain amplitude ␥max. Let us consider first the linear viscoelastic regime. Figures 2共a兲 and 2共b兲 show G0⬘ and G0⬙ moduli and critical shear strain amplitude ␥c as a function of volume fraction, respectively. In the narrow volume fraction range investigated, both moduli in the linear regime increase sharply with . The volume fraction dependence of G0⬘ and G0⬙ moduli is properly described by a power law, with an exponent of about 17 and 11, respectively. Similar volume fraction dependence of G0⬘, with an exponent lying from 10 to 20, has been mentioned for sterically interacting hard sphere suspensions 关Rabaioli et al. 共1993兲; Rao et al. 共2006兲兴. Due to the anisometric character of kaolinite particles, volume fraction effects will be discussed in terms of excluded volume interactions rather than steric interactions. Such volume fraction dependence of the material parameters G0⬘ and G0⬙ suggests that excluded volume interactions play an important role in the elasticity and viscosity enhancement of kaolinite suspensions. The linear viscoelastic behavior can be analyzed in terms of cohesive energy density Ec corresponding to the work needed to break the structure 1258 BOSSARD, MOAN, AND AUBRY FIG. 2. 共a兲 Storage modulus G⬘0 and loss modulus G⬙0 in the linear regime; 共b兲 critical shear strain amplitude ␥c and 共c兲 cohesive energy density Ec as a function of volume fraction, = 1 Hz. Ec = 冕 ␥c d␥ . 共1兲 0 Since the shear stress in the linear viscoelastic regime is given by = G0⬘␥ , the cohesive energy density is then 共2兲 VERY CONCENTRATED KAOLIN SUSPENSIONS 1259 FIG. 3. Reduced storage modulus G⬘ / G⬘0 as a function of reduced shear strain amplitude ␥0 / ␥c at volume fractions = 0.40 共〫兲, 0.45 共䊏兲, 0.50 共䉭兲, and 0.55 共쎲兲, = 1 Hz. Inset: reduced storage modulus G⬘ / G⬘0 of the suspension at = 0.55 as a function of reduced shear strain amplitude ␥0 / ␥c at different frequencies. 1 Ec = ␥2c G0⬘ . 2 共3兲 As depicted in Fig. 2共c兲, the cohesive energy density of kaolinite suspensions scales as 7. Such power law dependence of Ec has been observed for montmorillonite 关Sohm and Tadros 共1989兲; Aubry and Moan 共1997兲兴 and Laponite 关Ramsay 共1986兲兴 suspensions with smaller exponents, 3 and 1.8, respectively. From a phenomenological point of view, the increase of the cohesive energy density with increasing volume fraction is a direct consequence of the enhancement of excluded volume interactions between plate-like particles, due to the reduction of the average inter-particle distance. Let us consider now the nonlinear viscoelastic regime. In order to compare qualitative effects of volume fraction on viscoelastic behavior, G⬘ and G⬙ moduli have been normalized by their respective values in the linear regime G0⬘ and G0⬙. Figure 3 represents the reduced storage modulus G⬘ / G0⬘ as a function of reduced shear strain amplitude ␥0 / ␥c at various volume fractions. All reduced storage moduli can be plotted on a master curve. To have a rheo-physical insight into the viscoelastic behavior of concentrated suspensions, measurements have been carried out at various frequencies. As shown in the inset for a suspension at = 0.55, the elastic behavior is frequency independent. These results point out that the elastic response of kaolinite suspensions is not related to the time scale of the mechanical stress but depends mainly on the shear strain amplitude. Figure 4 shows the reduced loss modulus G⬙ / G0⬙ as a function of shear strain amplitude ␥0 at different volume fractions. At = 0.40, the loss modulus decreases with increasing shear strain amplitude whereas the strain hardening in G⬙ appears at intermediate shear strain amplitudes for ⬎ 0.40 and its intensity increases with , i.e., with decreasing interparticle distance. As observed for the storage modulus, the inset shows that the loss 1260 BOSSARD, MOAN, AND AUBRY FIG. 4. Reduced loss modulus G⬙ / G⬙0 as a function of shear strain amplitude ␥0 at volume fractions = 0.40 共〫兲, 0.45 共䊏兲, 0.50 共䉭兲, and 0.55 共쎲兲, = 1 Hz. Inset: reduced loss modulus G⬙ / G⬙0 of the suspension at = 0.55 as a function of reduced shear strain amplitude ␥0 / ␥c at different frequencies. modulus profile is frequency independent. It has to be noticed that such strain hardening in G⬙ has been already observed for kaolinite 关Jogun and Zukoski 共1999, 1996兲; Yziquel et al. 共1999a, 1999c兲兴, Laponite 关Avery and Ramsay 共1986兲兴 and montmorillonite suspensions 关Marchal et al. 共1996兲兴. However, this nonlinear G⬙ feature at intermediate shear strain amplitudes has been scarcely discussed and interpreted 关Avery and Ramsay 共1986兲兴. The strain hardening in G⬙ is expected to depend on inter-particle interactions, that is, on inter-particle distance. As volume fraction lies from 0.4 to 0.55, the interparticle distance, noted e and estimated from a packed organization of piled clay particles using Eq. 共4兲, ranges approximately from 50 to 20 nm, which is small compared to the average plate diameter d ⬃ 320 nm. e=h 冉 冊 1− . 共4兲 At such dense packing, an oscillatory shear induces complex relative motions of two very close neighboring particles. The relative displacement has been evaluated, considering the simple case of two parallel particles with an inter-particle distance e, oriented with an angle ␣ relative to the velocity field, as presented in Fig. 5. For this purpose, the displacement gradient tensor 共ⵜ兲 has been determined using Eq. 共5兲. Details are reported in the Appendix: 共ⵜ兲 = 冢 ␥0 sin 2␣ ␥0 cos2 ␣ 2 ␥0 ␥0 sin2 ␣ sin 2␣ 2 − 冣 . 共5兲 VERY CONCENTRATED KAOLIN SUSPENSIONS 1261 FIG. 5. Schematic illustration of two neighboring plate-like particles under oscillatory shear. Thus the relative displacements along directions parallel and orthogonal to the basal plane are given by the following relations: ⌬d e = ␥0 cos2 ␣ , d d 共6兲 ⌬e ␥0 = sin 2␣ . 2 e 共7兲 These equations show that kaolinite particles have a complex motion: the displacement, ⌬d, along the basal plane corresponds to a sliding motion and the displacement, ⌬e, along the orthogonal direction to the basal plane, corresponds to alternative pushing and pulling apart basal surfaces of neighboring particles. For ␣ = 0, the relative displacement is a slipping motion only and for ␣ = 45°, ⌬e is maximum. These two relative displacements have been estimated for clay suspensions at = 0.55 in the arbitrary case ␣ = 30° at shear strain amplitude ␥c = 2% and ␥max = 30%. At shear strain amplitude ␥c, ⌬d / d and ⌬e / e are small: ⬃0.1% and 0.6%, respectively. Therefore, under shear strain amplitude ␥0 艋 ␥c, the relative displacement of clay particles is too weak to disrupt the microstructure. As shear strain amplitude increases, relative displacements ⌬d / d and ⌬e / e increase and reach 1.6% and 9.6%, respectively, at shear strain amplitude ␥max = 30%. Thus, along the basal plane, displacement ⌬d of kaolinite plates is small compared to their average diameter but displacement ⌬e is nonnegligible compared to the inter-particle distance. To get a physical insight into the origin of the strain hardening in G⬙, let us consider the repulsive electrostatic interactions and excluded volume interactions. The fluctuation of the inter-particle distance induced by oscillatory shear measurement is responsible for the variation of both electro-viscous dissipation, through the deformation of the diffuse charge clouds surrounding particles, and steric interactions between neighboring particles. The two contributions are combined: excluded volume interactions force close-packed plate-like particles to align, which enhances electrostatic interactions. On increasing volume fraction, inter-particle distance decreases, leading to strengthen the electro-viscous dissipation and steric interactions. Consequently, the increase of the strain hardening intensity in G⬙ with increasing originates from the increase of both excluded volume and electrostatic interactions, governed by the fluctuation of the inter-particle distance during oscillatory shear measurement. This physical interpretation will be confirmed in the following section devoted to the influence of ionic strength. 1262 BOSSARD, MOAN, AND AUBRY FIG. 6. 共a兲 Storage modulus in the linear regime, 共b兲 critical shear strain amplitude ␥0 and 共c兲 cohesive energy density Ec as a function of ionic strength at volume fractions = 0.40 共〫兲, 0.45 共䊏兲, 0.50 共䉭兲, and 0.55 共쎲兲, = 1 Hz. B. Influence of ionic strength Figures 6共a兲 and 6共b兲 show the plateau storage modulus G0⬘ and the critical shear strain amplitude ␥c, respectively, measured at = 1 Hz, as a function of ionic strength, at volume fractions = 0.40, 0.45, 0.50, and 0.55. For all volume fractions investigated, the plateau storage modulus decreases and the critical shear strain amplitude increases with increasing ionic strength. The ionic strength dependence of G0⬘ and ␥c induces a decrease of the cohesive energy density with increasing ionic strength, as depicted by Fig. 6共c兲. It has to be noticed that the decay of Ec is more and more pronounced as volume fraction VERY CONCENTRATED KAOLIN SUSPENSIONS 1263 FIG. 7. 共a兲 Reduced storage modulus G⬘ / G⬘0, 共b兲 reduced loss modulus G⬙ / G⬙0 as a function of reduced shear strain amplitude ␥0 / ␥c at ionic strengths I = 3 ⫻ 10−3 M 共䊏兲, 4 ⫻ 10−3 M 共䉭兲, 6.8⫻ 10−3 M 共쎲兲, 10−2 M 共〫兲 and 1.3⫻ 10−2 M 共䉲兲, = 0.55 and = 1 Hz. increases. At ionic strength I = 4 ⫻ 10−3 M, the Debye length −1 is close to 4 nm, that is ⬃20% of the inter-particle distance e at = 0.55. Consequently, basal surfaces bearing negative charges undergo strong repulsive interactions at low ionic strength. As ionic strength increases, repulsive interactions are gradually screened, leading to a decrease of the cohesive energy density. Such effect is enhanced when the inter-particle distance decreases, i.e.,when the volume fraction increases. The ionic strength also modifies qualitatively the viscoelastic behavior in the nonlinear regime. Figures 7共a兲 and 7共b兲 show the reduced storage modulus G⬘ / G0⬘ and the reduced loss modulus G⬙ / G0⬙ as a function of reduced shear strain amplitude ␥0 / ␥c, measured at = 1 Hz, for a suspension at = 0.55 at different ionic strengths, from I = 3 ⫻ 10−3 M to 1.3⫻ 10−2 M. The reduced storage modulus G⬘ / G0⬘ is well described by a master curve for all ionic strengths investigated, whereas the G⬙ / G0⬙ hump is progressively reduced as ionic strength is increased. As shown in Fig. 8, the decay of the intensity of strain hardening in G⬙ with increasing ionic strength comes out for all volume fractions inves- 1264 BOSSARD, MOAN, AND AUBRY FIG. 8. Reduced intensity of the G⬙ peak as a function of ionic strength, at volume fractions = 0.40 共〫兲, 0.45 共䊏兲, 0.50 共䉭兲, and 0.55 共쎲兲, = 1 Hz. tigated, and it is more pronounced as volume fraction increases. The ionic strength dependence of the intensity of the strain hardening in G⬙ is attributed to the decrease of the Debye length −1 that weakens electro-viscous effects. C. Influence of polymer concentration In this third section, HPG at various concentrations is added to concentrated suspensions at = 0.45 and I = 4 ⫻ 10−3 M in order to modify the nature of the inter-particle interactions that govern the rheological behavior. Preliminary adsorption measurements have been carried out to define the saturation concentration, corresponding to the total coverage of kaolinite particles by polymer chains. Measurements that request the centrifugation of suspensions cannot be performed at = 0.45 for which a sufficient volume of supernatant cannot be obtained. Consequently, adsorption measurements have been performed at solid/liquid ratios S / L ranging from 0.46% to 20%, corresponding to volume fractions from 0.0018 to 0.0714, respectively. Figure 9 shows the adsorption isotherm of HPG at various solid/liquid ratios. As equilibrium concentration increases, all adsorption isotherms are characterized by a sharp increase of the adsorbed amount, followed by an adsorption plateau marking the saturation of kaolinite surfaces. Adsorption isotherms can be correctly fitted to Langmuir equation K . Cequ ⌫ = , ⌫m 1 + K . Cequ 共8兲 where ⌫m is the saturated adsorption and K is the equilibrium constant, in the very dilute limit. This model has been applied successfully to describe the adsorption isotherm of HPG on Laponite particles 关Aubry et al. 共2002兲兴. Equation 共8兲 is used as a fit equation to determine the saturated adsorption at different S / L ratios. Adsorption at saturation ⌫m, reported as a function of S / L ratios in inset of Fig. 9, decreases upon increasing volume fraction. Such decay is due to the decrease of accessible particle surfaces for polymer chains as inter-particle distance decreases 关Lee et al. 共1991兲; Argillier et al. 共1996兲; Nabzar et al. 共1986兲兴. In the S / L ratio range investigated, the saturated adsorption decay VERY CONCENTRATED KAOLIN SUSPENSIONS 1265 FIG. 9. Adsorption isotherms of HPG on kaolinite particles at solid/liquid ratio S / L = 0.46% 共䉭兲, 1% 共쎲兲, 2% 共䊐兲, 4% 共䉱兲, 10% 共〫兲, and 20% 共䉲兲. Inset: adsorption at saturation, ⌫m, as a function of S / L. is correctly fitted by a power law. Assuming that the adsorption mechanism is not modified at high S / L ratios, the adsorption at saturation at S / L = 210% 共corresponding to = 0.45兲 can be estimated through data extrapolation. The extrapolated ⌫m value is about 1 mg/ g, which corresponds to a polymer concentration at saturation of about 2000 ppm. Figure 10 shows the shear strain amplitude dependence of storage and loss moduli of = 0.45 kaolinite suspensions 共i兲 without polymer 共ii兲 with 2000 ppm of HPG, corresponding to the estimated polymer concentration at saturations 共iii兲 with 6250 ppm of HPG, i.e., with polymer in excess. From a qualitative point of view, the shear strain amplitude dependence of viscoelastic moduli of suspensions in the presence of polymer is FIG. 10. Shear strain amplitude dependence of storage modulus 共open symbol兲 and loss modulus 共full symbol兲 of kaolinite suspensions at = 0.45 without polymer 共〫 , ⽧ 兲, with 2000 ppm 共䊐 , 䊏 兲 and 6250 ppm 共䊊 , 쎲 兲 of HPG. 1266 BOSSARD, MOAN, AND AUBRY FIG. 11. Storage modulus in the linear regime, loss modulus in the linear regime and critical shear strain amplitude ␥c of kaolinite suspensions at = 0.45 as a function of polymer concentration, = 1 Hz. similar to that observed without polymer. It is worth mentioning that shear strain amplitude ␥max increases drastically with increasing polymer concentration, especially above 2000 ppm. Linear viscoelastic parameters G0⬘, G0⬙ and ␥c are plotted as a function of polymer concentration in Fig. 11. As polymer concentration increases up to 2000 ppm, both G0⬘ and G0⬙ moduli increase sharply and the critical shear strain amplitude remains nearly constant. Above 2000 ppm, both G0⬘ and G0⬙ moduli decrease and ␥c increases drastically. The dependence of rheological parameters with polymer concentration in the linear viscoelastic domain is shown in Fig. 12. The cohesive energy density curve 关Fig. 12共a兲兴 displays an intermediate concentration regime, from 2000 to 4000 ppm, where it is constant, separating two regimes at low and high concentrations, characterized by a substantial increase of cohesion energy density with increasing polymer concentration. Therefore, the concentration of ⬃2000 ppm, corresponding to the polymer concentration at saturation, appears as a transition concentration in the rheological behavior of concentrated suspensions. The description in three concentration regimes is also relevant regarding the reduced intensity of the G⬙ peak, presented in Fig. 12共b兲. In the lowest concentration regime, that is up to 2000 ppm, the intensity of the strain hardening in G⬙ increases sharply upon increasing polymer concentration. The intermediate concentration regime is characterized by a significant reduction of the rate of increase of the Gmax ⬙ / G⬙ ratio, up to 4000 ppm. Above 4000 ppm, Gmax ⬙ / G⬙ decreases extensively, and finally tends to a nearly constant value at high polymer concentrations. From a molecular point of view, adsorbed polymer chains are known to form a polymer layer with a thickness close to the radius of gyration, Rg, of free chains 关Semenov et al. 共1996, 1997兲兴. Assuming that kaolinite particles are uniformly dispersed, the average inter-particle distance is about 40 nm at = 0.45, which is much smaller than 2Rg ⬃ 180 nm, meaning that adsorbed polymer chains are most likely confined within this narrow inter-particle region. As a consequence, in the low concentration regime, the contribution of polymer chains to the enhancement of both cohesive energy density and strain hardening in G⬙ can be attributed to both polymer bridges between clay particles and steric interactions of confined adsorbed polymer. However, at high polymer concentrations, above 4000 ppm, the enhancement of cohesive energy density is mostly due to steric interactions induced by free polymer chains, which make particle bridges less VERY CONCENTRATED KAOLIN SUSPENSIONS 1267 FIG. 12. 共a兲 Cohesive energy density Ec and 共b兲 reduced intensity of the G⬙ peak of kaolinite suspensions at = 0.45 versus polymer concentration, = 1 Hz. likely. The rate of increase of Ec, which is more important in the lower concentration regime than that in the higher one, suggests that the contribution of bridging polymer chains to cohesive energy density is more important than that induced by steric interactions between polymer chains, which makes sense. Concurrently, free chains induce lubrication effects between kaolinite particles covered by adsorbed polymer chains, which may be responsible for the sharp decay of the strain hardening in G⬙ above 4000 ppm, and could also explain the high value of the shear strain amplitude, ␥max, corresponding to the maximum of the strain hardening in G⬙. In the intermediate concentration regime, steric interactions between adsorbed polymer layers overcome contributions to cohesive energy density from particle bridging, finally leading to a leveling off of Ec. IV. CONCLUDING REMARKS Linear and nonlinear viscoelastic behaviors of concentrated suspensions of kaolinite plate-like particles have been investigated as a function of volume fraction, ionic strength, and polymer concentration. These three adjustable parameters have been used to tune the influence of inter-particle interactions: excluded volume interactions between clay particles, long range electrostatic repulsive interactions and steric interactions mediated by adsorbed polymer chains. 1268 BOSSARD, MOAN, AND AUBRY As repulsive interactions increase, by either increasing volume fraction or increasing polymer concentration or decreasing ionic strength, the cohesive energy density of concentrated suspensions increases. The nonlinear viscoelastic behavior has been thoroughly investigated. In particular, the G⬙ vs. strain amplitude curve exhibits a hump, characterized by a relative intensity which can be tuned by repulsive interactions. This strain hardening in G⬙ is mostly enhanced by increasing repulsive interactions, except at high polymer concentrations, due to lubrication effects mediated by free polymer chains. The whole set of rheological data suggests that the strain hardening in G⬙ originates from extra electro-viscous dissipation, due to the coupled increase of excluded volume and electrostatic interactions, which are both modulated by the fluctuation of the interparticle distance during oscillatory shear measurement. Appendix Under oscillatory shear, any vector du共dx0 , dy 0兲 is transformed into du⬘共dx0⬘ , dy 0⬘兲: 共du⬘兲 = 共F0兲共du兲 or 冉 冊冉 dx0⬘ dy 0⬘ = dx0 + ␥0 · dy 0 dy 0 冊 . In the coordinate system of the laboratory, 共x0 , y 0兲, the gradient tensor of the transformation is given by 1 ␥0 共F0兲 = 0 1 . In the coordinate system of the particle 共x , y兲, the gradient tensor of the transformation is given by 共F兲 = 共R共−1 ␣,z0兲兲共F0兲共R共␣,z0兲兲. With cos ␣ sin ␣ 共R共␣,z0兲兲 = , − sin ␣ cos ␣ consequently: 冉 冊 冉 共F兲 = 冢 1− ␥0 sin 2␣ 2 ␥0 sin ␣ 2 冊 ␥0 cos2 ␣ ␥0 1+ sin 2␣ 2 冣 = 共1d兲 + 共ⵜ兲, with 共Id兲 the identity matrix and 共ⵜ兲, the displacement gradient tensor 共ⵜ兲 = 冢 − ␥0 sin 2␣ ␥0 cos2␣ 2 ␥0 ␥0 sin2␣ sin 2␣ 2 冣 . References Argillier, J. F., A. Audibert, L. Lecourtier, M. Moan, and L. Rousseau, “Solution and adsorption of hydrophobically associative water soluble polyacrylamides,” Colloids Surf., A 113, 247–255 共1996兲. VERY CONCENTRATED KAOLIN SUSPENSIONS 1269 Aubry, T., and M. Moan, “The rheology of swelling clay dispersions,” Rev. Inst. Fr. Pet. 52, 246–247 共1997兲. Aubry, T., F. Bossard, and M. Moan, “Laponite dispersions in the presence of an associative polymer,” Langmuir 18, 155–159 共2002兲. Avery, R. G., and J. D. F. Ramsay, “Colloidal properties of synthetic hectorite clay dispersions. Part II Light and small angle neutron scattering,” J. Colloid Interface Sci. 109, 448–454 共1986兲. 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Rheological Characterization of Starch Derivatives/Polycaprolactone Blends Processed by Reactive Extrusion Frédéric Bossard,1 Isabelle Pillin,2 Thierry Aubry,3 Yves Grohens2 1 Laboratoire de Rhéologie, Grenoble Institut National Polytechnique, Université Joseph Fourier Grenoble I, UMR 5520, BP 53, 38041 Grenoble Cedex 9, France 2 Laboratoire Polymères, Propriétés aux Interfaces et Composites, Université de Bretagne Sud, Rue de Saint Maudé, BP92116, 56321 LORIENT CEDEX, France 3 Laboratoire de Rhéologie, Université de Bretagne Occidentale, 6 avenue Le Gorgeu, CS 93837, 29238 BREST CEDEX 3, France Linear viscoelastic, steady shear behaviors, and morphologies of starch formate/poly(e-caprolactone) (PCL) blends, compatibilized by oligomers and obtained by reactive extrusion, have been investigated as a function of formic acid (FA)/starch ratio, nature, and molecular weight of the oligomer. The rheological properties of these blends have been compared with those of a commercial starch-based thermoplastic, namely MaterBi1 ZF03UA. In presence of FA, starch is destructured to starch formate and oligomers are used as plasticizers. The linear viscoelastic response of blends is quite similar to that of nanocomposite materials: the low frequency behavior is attributed to a percolated network of destructured starch particles, and the high frequency behavior is that of the polymer matrix. The viscosity curve presents a profile characterized by two plateau regions, at low and high shear rates. The plateau region at low shear rates corresponds to the viscous response of the blend while that observed at high shear rates can be attributed to the PCL matrix. The compatibilization is enhanced in the presence of starch formate and increases with increasing the oligomer molecular weight. The use of PCL oligomer was shown to improve this compatibilization effect. POLYM. ENG. SCI., 48:1862–1870, 2008. ª 2008 Society of Plastics Engineers INTRODUCTION Replacement solutions of petroleum-derived plastics by biopolymers have focused increasing attention in the past Correspondence to: Frédéric Bossard; e-mail: [email protected] DOI 10.1002/pen.21160 Published online in Wiley InterScience (www.interscience.wiley.com). C 2008 Society of Plastics Engineers V few years, even if they raise new economical problems such as an increasing price of food breeds. Amongst such biomaterials, starch-based polymer blends have attracted much attention, mainly because starch is an inexpensive and abundant biopolymer derived from renewable resource. Studies focus mainly on the compounding processes [1], the influence of plasticizers [2], and their relation with rheological [3–6] and thermomechanical properties [7–9]. Native starch is constituted of linear amylose and branched amylopectin molecules with micrometric granular shape. The complex structure of granular starch results from the succession of amorphous and crystalline growth rings, which is related to the molecular organization of amylopectin. The branched glycan chains of the amylopectin form an amorphous phase at the root of each unit cluster while they are organized in double helical structures far from this root, responsible for the crystalline sections [10–12]. Native starch can be directly blended with polymer matrix but it is incompatible with most thermoplastics and remains generally in a micrometric granular form, leading to heterogeneous materials known to exhibit poor compressibility, flexibility, and elasticity properties [13–15]. The heterogeneous character of blends can be reduced by destructuring native starch using plasticizers such as water, glycerol, or sorbitol [16]. This modification, favored by heating, consists in a limited disbranching of amylopectin but also a destructuration of the crystalline network that leads to the swelling and gelatinization of starch. A large number of studies deals with association of native starch, or modified starch, with a biopolymer such as poly(e-caprolactone) (PCL), poly(lactic acid) (PLA), poly(hydroxyalcanoate) (PHA), poly(butylene adipate POLYMER ENGINEERING AND SCIENCE—-2008 terephthalate) (PBAT) [17–23]. An amount of starch, ranging from 40 to 60% is generally added to polymeric matrix, leading to the formation of starch composites called plastified starch materials. Novamont, S.p.A., Novara (Italy) commercializes various starch-based composites under the trademark Mater-Bi1. Their mechanical properties are similar to conventional synthetic thermoplastics, such as polypropylene [24], and they are generally resistant to oils and alcohols; however, their high production cost is a major drawback, which limits their use in industrial applications. Therefore, research works were carried out to provide new blends of starch/thermoplastic materials exhibiting high rheological properties. Following this objective, we have recently studied the use of synthetic biopolymers, such as PCL, and various polyester oligomers as compatibilizers and plasticizing agents of both starch and PCL [25, 26]. Indeed, the plasticizing effect of oligomers has been pointed out by the significant swelling of starch granules combined with a decrease of the Tg of PCL on adding low molecular weight oligomers. In this previous work, a new chemical process of destructuration of starch to starch formate with formic acid (FA) was proposed. The O-formylation reaction of starch is a reversible reaction leading to the rapid formation of monoformic ester, and the substitution rate, controlled by the FA/starch ratio, can reach 1.2 [27]. Starch granules can be fully destructured by concentrated FA solution in a batch reactor. FA destructuration of starch means destructuration of native starch granules but not depolymerization, which occurs during starch hydrolysis. Blends were obtained by mixing starch formate to PCL matrix, and the use of starch formate in the formulation of starch/PCL thermoplastic blends was shown to be of interest for applications. Moreover, in these previous studies, we have shown that PCL oligomer was the most efficient compatibilizer for this specific blend, because PCL oligomer has a good miscibility with PCL matrix and exhibits strong interactions with modified starch. However, this two-step process, i.e., (i) degradation of native starch into starch formate and (ii) extrusion of starch formate/PCL blends, is not a suitable process for industrial applications and needs to be adapted to standard processing equipments. That is the reason why, in the present article, the starch formylation was included in a one step reactive extrusion process. The ratio FA/starch and the nature of the oligomer have been chosen as parameters for the formulation. Linear and nonlinear viscoelastic investigation techniques, combined with scanning electron microscopy, have been used to study the relation between rheological properties and morphology of blends. Attention has been paid to the influence of FA/starch ratio and the nature of the oligomer on composite morphologies and their rheological properties. Results obtained with this new process are compared to those obtained with a Mater-Bi starch-based materials named ZF03UA and commercialized by Novamont S.p.A. DOI 10.1002/pen MATERIALS AND METHODS Materials A commercial starch-based composite, named MaterBi ZF03UA and supplied by Novamont S.p.A (Italia), has been used as a reference material in this study. ZF03UA grade contains about 40 wt% of destructured wheat starch, blended within a PCL matrix. Characterized by a melting temperature of 648C [28], a glass transition temperature of about 2608C, a strength at break of 31 MPa and an elongation at break of 886% [29], Mater-Bi Z grades are especially suitable for film blowing process. In this study, starch-based blends are composed on wheat starch (I59-113H10), purchased from ROQUETTE (France). The water content in native starch, measured by TGA, is about 13 wt%. FA solution at 99 wt% was purchased from Sigma Aldrich and PCL, referenced as CAPA 6800, was provided by SOLVAY. Its molecular weight is 80,000 g mol21, corresponding to a density of 1.11 g cm23. Three polyester oligomers, provided by DUREZ, were used as plasticizers: two 1,6-hexane-diol adipate and phthalates, referenced as 105-42 and 105-15 with different molecular weights, and a PCL bearing hydroxyl functions, referenced as 1063-35. The oligomers were selected because of their molecular structure and low molecular weight. The low molecular weight was chosen to decrease the entropic negative contribution of the mixing free energy. The polyester structure was chosen as close as possible to that of the PCL matrix, to get good compatibility. Main characteristics of the three oligomers are presented in Table 1. Three blends, named B1, B2, and B3, were studied; all composed of 40 wt% starch with a various FA ratio, 30 wt% PCL and 30 wt% oligomer. Formulations differ from the nature of the oligomer and the FA ratio: B1 and B2 contain the oligomer 105-42 and 105-15, respectively, while B3 is composed of PCL 1063-35. In the text, the blend name is followed by the FA/starch ratio, calculated with respect to the starch amount in the extruder. So that, the blend assigned as B1-30 is composed of phthalate 105-42 and contains 40% of starch and FA with FA/starch ratio of 30 wt%. Blend compositions are summarized in Table 2. Methods Sample Processing. The blends were extruded with a BC21 CLEXTRAL (Firminy, France) corotating twinscrew industrial scale extruder controlled by a Lab-station. The screw geometrical features were the following: 25-mm diameter, 900-mm length, 21-mm axial length. The screws configuration was: 0–100 mm: T2F (trapezoidal double thread); 100–625 mm: C1F (conjugated single thread); 625–850 mm: C2F (conjugated double thread); 850–862.5 mm: C1FC (conjugated single thread, with direction of threading contrary to the III configuration); POLYMER ENGINEERING AND SCIENCE—-2008 1863 TABLE 1. Main characteristics of DUREZ oligomers. Oligomer Nature Functionalization Mw (g mol21) 105-42 105-15 1063-35 1,6-hexane-diol adipate and phthalate 1,6-hexane-diol adipate and phthalate Poly(e-caprolactone) Hydroxyl Hydroxyl Hydroxyl 2700 7400 2000 862.5–875 mm: C1F (conjugated single thread); 875–900 mm: C2F (conjugated double thread). The extruder is composed of nine thermo-controlled elements with the following profile of temperature: 20-20-20-22-40-60-7090 and 1008C, and the screw rotation speed was fixed at 350 rpm. Starch-based thermoplastics were obtained by blending first starch granules with the PCL matrix in the hopper. Then, FA was injected in the third and fourth thermo-controlled elements, that is, at 20 and 228C, respectively. The oligomers were added between the fifth and the sixth element temperature that is at 40 and 608C, respectively. The mechanical work during extrusion is given by the specific mechanical energy (SME), calculated using Eq. 1 [30]: SME ðkJ=kgÞ ¼ 2pNT 1000m (1) where N is the screw rotation speed in revolution per second, T is the torque in Nm, and m is the mass flow rate in kg/s. The extruded blends were quenched in cold water. After being dried 12 h in deep vacuum to prevent water uptake, blends were compression-molded between 2-mm-thick sheets, using a press under 20 MPa at 1408C. Rheological Measurements. The linear and nonlinear rheological measurements were carried out using a stress controlled Malvern Instruments Gemini rheometer, equipped with a parallel-plate geometry (diameter ¼ 25 mm, gap ¼ 2 mm). Measurements were performed under continuous purge of dry nitrogen to avoid thermo-degradation and moisture adsorption and at a temperature of 958C, that is, 408C above the melting temperature of blends B1, B2, and B3 and 318C above the melting tem- perature of ZF03UA. For oscillatory shear measurements, a strain amplitude of 0.1% was applied, which is well below the linear viscoelastic limit for all samples. Creep measurements have been used to determine the flow curves at low shear rates. The linear time-dependence of strain has been verified over more than 1500 s, so that steady state was achieved for each creep measurement. The degradation state of native starch is monitored through reduced viscosity measurements of starch formate using a capillary Schott Gerate Ubbelohde tube driven by a SCHOTT GERATE AVS 310 controller. A starch solution at a concentration of 0.5 wt% is obtained by dispersing starch formate in dimethylformamide (DMF) with 5 wt% LiCl. The reduced viscosity of starch formate is deduced from the measurement of the flow time of the solution, t, and that of the pure solvent, t0, as follows: Zred ¼ Z Z0 t t0 ¼ CZ0 Ct0 (2) where C is the polymer concentration (g ml–1). Scanning Electron Microscopy. Morphological observations were performed using a JEOL JSM-6031F scanning electron microscope. Cryofractured sheets of 2-mmthick were vacuum-metalized before observation. RESULTS AND DISCUSSION Mater-Bi ZF03UA Figure 1 shows a scanning electron microscopy image of cryogenic fractures of ZF03UA. The commercial starch-based composite exhibits a continuous phase mor- TABLE 2. Composition of the blends as a function of starch, oligomers, PCL weight percentages and FA/starch ratio. Reference B1 B2 B3 0 15 30 60 0 15 30 60 0 15 60 FA/starch ratio% Oligomer Starch % PCL % Oligomer % 0 15 30 60 0 15 30 60 0 15 60 105-42 40 30 30 1864 POLYMER ENGINEERING AND SCIENCE—-2008 105-15 1063-35 DOI 10.1002/pen FIG. 1. SEM micrograph of cryo-fractured surface of ZF03UA MaterBi1: continuous phase of PCL with dispersion of starch. phology of PCL without visible starch nodules at a micrometric scale, which suggests a destructuration of starch at a sub-microscopic level, due to the gelatinization and complexation process. Figure 2 shows the storage and loss moduli versus frequency for ZF03UA samples. Both moduli are nearly constant at the lowest frequencies investigated, while they increase significantly with increasing frequency above x ¼ 1 rad s21. In the case of ZF03UA, amylopectin nanoparticles are chemically extracted from starch and then recombined with an amylose/surfactant complex to improve the compatibilization with the polyester matrix. The compatibilized blend of fully destructured starch particles and PCL confers to ZF03UA high viscoelastic moduli. A solid-like response at low frequencies is generally observed for starch-based thermoplastic and has been attributed to a reduction of the mobility of the amorphous phase induced by the presence of remaining semi-crystalline domains arising from the formation of amylose-lipid complexes [5]. However, the formation of a network of connected destructured starch could also explain such solid-like behavior. The viscoelastic behavior FIG. 3. Steady shear viscosity (open symbol) versus shear rate and complex viscosity (full symbol) versus frequency of Mater-Bi1 ZF03UA at 958C. The dash/dot lines represent fits of the two contributions g1 and g2 using Cross model and the solid line represents the sum of the fits. at high frequencies can be reasonably attributed to the viscoelastic response of the PCL matrix. Figure 3 presents the complex viscosity of ZF03UA as a function of frequency (full symbols), extended towards low shear rates by creep measurements (open symbols). Surprisingly, it has to be noticed that the empirical CoxMerz rule, which states that the complex viscosity as a function of frequency is equal to the apparent viscosity as a function of shear rate, is satisfied. Indeed, the Cox-Merx rule has shown to describe properly flow properties of melting polymers and polymer solutions but it is not generally suitable for charged polymer. The viscous profile of ZF03UA can be considered as the superposition of two _ and g2 ðcÞ, _ associated with a very high contributions, g1 ðcÞ plateau viscosity, g01, at low shear rates, and to a moderate plateau viscosity, g02, at high shear rates. The existence of a very high zero-shear viscosity, followed by drastic shear-thinning, characterized by a power law shear rate dependence of the apparent viscosity with an exponent close to 21, is indicative of an apparent yield stress behavior at intermediate shear rates. The plateau viscosities g01 and g02 have been obtained by fitting the experimental data, at low and high shear rates respectively, using the Cross model: ZðġÞ ¼ FIG. 2. Storage modulus G0 and loss modulus G00 of Mater-Bi1 ZF03UA at 958C. DOI 10.1002/pen Z0 Z1 þ Z1 1 þ ðKġÞn (3) in which Z‘, K and n are taken as adjustable parameters in this work. Let us stress that the sum of those two fits describes properly the whole profile of viscosity. The value of Z02 ¼ 5 104 Pa.s is consistent with the zeroshear viscosity of the PCL matrix having a molecular weight of about 1.2 105 [31]. This result points out that the flow curve at high shear rates is dominated by the viscous response of the PCL matrix, in agreement with linear viscoelastic data. The very high plateau viscosity at low POLYMER ENGINEERING AND SCIENCE—-2008 1865 FIG. 4. SEM micrographs of cryo-fractured surface of B1 blends (a) without formic acid (B1-0); (b) with a FA/starch ratio of 15% (B1-15); (c) 30% (B1-30), and (d) 60% (B1-60). shear rates, Z01 ¼ 8 107 Pa.s, associated with the existence of an apparent yield stress, could be attributed to the viscous contribution of the percolated network of destructured starch, as suggested by the previously-discussed linear viscoelastic response. Indeed, the presence of remaining semi-crystalline domains cannot explain the yield stress response of the blend. Starch Formate-Based Thermoplastics Influence of the FA/Starch Ratio. Figure 4a–d show scanning electron micrographs of blends B1-0, B1-15, B1-30, and B1-60, respectively. Contrary to the structure of the Mater-Bi ZF03UA, B1 blends contain micrometric starch particles. The presence of micrometric starch globules in B1 blends is due to softer processing conditions in terms of temperature and mechanical treatment, compare to those used to obtain ZF03UA. Indeed, with an SME of about 300 kJ/kg, the mechanical input is not strong enough to produce a destructuration of starch at the molecular scale and lead to granule fragmentation [32]. The processing conditions to obtain B1 differ also from that used in a batch reactor by the smaller amount of FA added and the fact that blends have been obtained by extrusion process. Consequently, some starch granules are expected to be unaffected by the FA treatment. However, it is difficult to assess the ratio of non-modified starch granules. Moreover, FA has an effect on PCL degradation too. Indeed, a decrease of PCL molecular weight due to 1866 POLYMER ENGINEERING AND SCIENCE—-2008 ester groups’ hydrolysis has been observed above 1008C under acidic conditions [33]. Without FA, starch particles appear to be well dispersed within the PCL matrix and not destructured by the thermomechanical treatment imposed during extrusion. In the presence of an increasing amount of FA, at least up to a FA ratio of 30%, starch nodules do not seem to be modified in shape and starch nodules of B1-60 blend appear to be connected. Reduced viscosity measurements of starch have been carried out to monitor the influence of FA on the destructuration state of starch. For this purpose, starch granules were extruded in the same conditions than the blends without and with 15 and 30% of FA/starch ratio and dispersed in DMF with 5% LiCl. Table 3 shows that the reduced viscosity of such starch dispersions is nearly unmodified when increasing FA/starch ratio, suggesting that FA does not modify significantly the molecular weight of amylose and amylopectin molecules. Still it has to be noticed that the gradual increase of FA/starch ratio induces small cracks in the matrix, which could be the mark of a chemical attack of PCL polymer. TABLE 3. Reduced viscosity of starch dispersed in 5% LiCl DMF at various FA/starch ratios. % Starch 100 85 70 % FA/starch Reduced viscosity (ml/g) 0 15 30 220 218 210 DOI 10.1002/pen FIG. 6. Flow curves of B1 blends without formic acid (B1-0) and with FA/starch ratios of 15% (B1-15), 30% (B1-30), and 60% (B1-60) at 958C. Open symbols represent creep measurements while full symbols represent dynamic measurements. FIG. 5. (a) Storage modulus G0 ; (b) loss modulus G00 of B1 blends without formic acid (B1-0) and with FA/starch ratios of 15% (B1-15), 30% (B1-30), and 60% (B1-60) and the matrix (solid line) as a function of frequency at 958C. Figure 5a and b show the frequency dependence of storage and loss moduli of blends B1, at various FA/ starch ratios at 958C. From a qualitative point of view, the G0 behavior of B1 blends is significantly influenced by FA concentration, contrary to G00 , whose qualitative behavior seems to be nearly insensitive to FA treatment. More precisely, for all FA/starch ratios considered in this work, G0 exhibits a trend to a plateau value at low frequencies and tends to the G0 of the matrix at high frequencies, as observed for Mater-Bi ZF03UA samples. Besides, for FA/starch ratios above 15%, the low frequency G0 plateau is all the less marked as FA/starch ratio is higher, suggesting that optimum structuration is achieved at FA/starch ratio 15%. Nevertheless, this structuration effect is certainly far less marked for B1 samples than for Mater-Bi ZF03UA samples, as evidenced by the fact that G0 and G00 values have much lower values than for Mater-Bi ZF03UA and no low frequency G00 plateau could ever be observed for any B1 samples. The high level of linear viscoelastic moduli of Mater-Bi ZF03UA compared to that of B1 samples is probably due to the total melting and destructuration of starch in the Mater-Bi ZF03UA samples compared to the crude dispersion of starch microparticles in the B1 samples, however an enhancement of starch/PCL compatibilization cannot be excluded. Figure 6 shows the viscosity as a function of shear rates as well as the complex viscosity as a function of DOI 10.1002/pen frequency for B1-0, B1-15, B1-30, and B1-60. All blends exhibit a flow curve similar to that obtained for Mater-Bi ZF03UA samples, still with a lower zero-shear viscosity g01 and a more marked second viscosity plateau g02. Concerning B1 blends, two distinct effects of FA are pointed out in Fig. 6: the zero-shear viscosity of the blend, g01, reaches a maximum for a FA/starch ratio 15% whereas the matrix viscosity, g02, decreases gradually with increasing FA/starch ratio. The above-described dependence of viscoelastic moduli and plateau viscosities as a function of FA/starch ratio can be interpreted as a combined effect of the FA on starch and on the matrix. First, FA induces a partial destructuration of starch particles, most probably at the starch granule surface, with the formation of starch formate. An increasing FA/starch ratio favors compatibilization of starch with PCL through an increase of the interactions between hydroxyl and ester functions of the oligomer and hydroxyl and formate functions of modified starch, leading to a reinforcement of the blend rheological properties, but a weakening of the matrix ones. A FA/ starch ratio of about 15% appears to be the optimum ratio, at least regarding the rheological response of this blend. Influence of Oligomer Molecular Weight. In this section, we have investigated B2 blends that differ from B1 grades in the molecular weight of the oligomer, passing from 2700 g/mol for B1 to 7400 g/mol for B2. Microstructures of B2 blends B2-0, B2-30, and B2-60 are shown in Fig. 7a–c, respectively. All blends exhibit a microstructure quite similar to that of B1 blends, suggesting a similar mechanical fragmentation of starch granules. However, upon increasing the amount of FA, the interface between starch nodules and PCL matrix is less regular and starch seems to be more connected than for B1 POLYMER ENGINEERING AND SCIENCE—-2008 1867 FIG. 7. SEM micrographs of cryo-fractured surface of (a) B2-0, (b) B2-30, (c) B2-60, and (d) B3-15. blends, leading to a nearly continuous phase structure for B2-30 and B2-60 blends. Figure 8a and b show storage and loss moduli as a function of frequency for B2 blends at various FA/starch ratios at 958C. With increasing FA/starch ratio, the tendency to form a G0 plateau at low frequencies is more pronounced than for B1 samples and is maximum for a FA/ starch ratio of about 30%, instead of 15% for B1 samples. This difference is most likely due to a more connected structure for B2 blends since starch destructuration, and consequently cristallinity of blends, is expected to be unchanged when oligomer molecular weight is changed. These differences between B1 and B2 samples are confirmed in Figure 9, showing the viscous behavior of B2 blends at various FA/starch ratios. Indeed both plateau viscosities, that is blend viscosity g01 and matrix viscosity g02, reach a maximum for a FA/starch ratio of about 30%, which again appears as the optimum ratio for B2 blend. The high value of zero shear viscosity observed for B2 blends could be attributed to the reduction of the solubility of oligomers in starch formate when increasing the oligomer molecular weight [34]. Indeed, the longer oligomer molecules are expected to be localized: at the formate/PCL interface, favoring interactions between starch nodules, and therefore enhancing connectivity between nodules, within the PCL matrix, thus contributing to the enhancement of viscosity of the matrix. 1868 POLYMER ENGINEERING AND SCIENCE—-2008 FIG. 8. (a) Storage modulus G0 ; (b) loss modulus G00 of the matrix (solid line), and of B2 blends without formic acid (B2-0), with a FA/ starch ratio of 15% (B2-15), 30% (B2-30), and 60% (B2-60), as a function of frequency at 958C. DOI 10.1002/pen FIG. 9. Flow curves of B2 blends without formic acid (B2-0) and with a FA/starch ratio of 15% (B2-15), 30% (B2-30), and 60% (B2-60) at 958C. Open symbols represent creep measurements while full symbols represent dynamic measurements. Influence of the Nature of the Oligomer. The key role played by the oligomer, acting as a compatibilizer in a batch reactor, has been shown in a previous paper [26]. In this reference, the comparison between relaxation times of starch formate/PCL and starch/PCL blends has been performed using solid-state NMR investigation techniques. The modification by FA has been shown to yield a decrease of the difference of the relaxation times between starch and PCL characteristic chemical groups, proving that the formylation of starch improved the miscibility of starch with PCL. In order to increase further the compatibilization, the 1,6-hexane-diol adipate and phthalate oligomer has been substituted in the B3 blends by PCL oligomers that have a better affinity with starch formate than with starch. Such enhanced compatibility is due to intermolecular hydrogen bonds between PCL oligomer and starch formate [26]. Moreover, obviously PCL oligomer has a natural compatibility with the PCL matrix. Figure 10a and b show the frequency dependence of G0 and G00 moduli of B3-0, B3-15, and B3-60. First, contrary to B1 and B2 blends containing the 1,6-hexane-diol adipate and phthalate oligomer, the tendency to form a G0 plateau at low frequencies for B3 blends is pronounced even without FA. This difference between B3 and both B1 and B2 blends is only ascribable to a better compatibilization of starch formate with the PCL matrix, induced by the improved affinity of the PCL oligomer with both elements. This interpretation is confirmed by SEM micrographs of B1-15 in Fig. 7d, in which no starch particles are perceptible, suggesting a pronounced compatibilization of starch with the matrix during the reactive extrusion. At low frequencies, linear viscoelastic moduli increase with increasing FA/starch ratio up to 15% and then strongly decrease with further addition of FA. At this optimum FA/starch ratio of 15%, G0 and G00 moduli reach a high value of about 104 Pa at low frequencies, that is, DOI 10.1002/pen FIG. 10. (a) Storage modulus G0 ; (b) loss modulus G00 of the matrix (solid line), and of B3 blends without formic acid (B3-0) and with a FA/ starch ratio of 15% (B3-15) and 60% (B3-60), as a function of frequency at 958C. much higher than those measured for B1 and B2 blends, and of the order of magnitude of that for Mater-Bi ZF03UA samples. This solid-like response at low frequency can be explained by the expected higher connected structure induced by the PCL oligomer, as depicted by SEM micrographs. This result is in accordance with flow curves of B3 blends, presented in Fig. 11. Indeed the FIG. 11. Flow curves of B3 blends without formic acid (B3-0) and with a FA/starch ratio of 15% (B3-15) and 60% (B3-60) at 958C Open symbols represent creep measurements while full symbols represent dynamic measurements. POLYMER ENGINEERING AND SCIENCE—-2008 1869 zero-shear viscosity of B3-15 far exceeds that of B3-60, and is not so far from that for Mater-Bi ZF03UA samples. CONCLUSION In the present article, linear viscoelastic and steady shear measurements performed on new biopolymer starchbased PCL blends have been presented and compared to the rheological properties of a commercial starch-based polymer, namely Mater-Bi ZF03UA. We have first demonstrated the ability to provide bioplastic starch-based PCL blends, exhibiting high zeroshear viscosity and linear viscoelastic moduli in the melt. Using FA, starch formate was formed through an O-formylation reaction, which was included in a one step reactive extrusion process. The whole set of rheological measurements has underlined the key role of the oligomer, acting as a compatibilizing agent between the starch formate and the PCL matrix. The addition of such oligomers leads to an optimum of the blend rheological properties for a FA/starch ratio ranging from 15 to 30%, depending on the oligomer molecular weight. 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DOI 10.1002/pen Rheol Acta (2010) 49:529–540 DOI 10.1007/s00397-009-0402-8 Author's personal copy ORIGINAL CONTRIBUTION Influence of dispersion procedure on rheological properties of aqueous solutions of high molecular weight PEO Frédéric Bossard · Nadia El Kissi · Alessandra D’Aprea · Fannie Alloin · Jean-Yves Sanchez · Alain Dufresne Received: 30 April 2009 / Accepted: 18 November 2009 / Published online: 11 December 2009 © Springer-Verlag 2009 Abstract The linear and nonlinear viscoelastic behaviors of poly(ethylene oxide) (PEO) in aqueous media have been investigated as a function of concentration and molecular weight. A particular interest has been paid to study the effect of turbulent flow under stirring, inducing both shear and elongational stresses, on the rheological behavior of the polymer solutions. The comparison of intrinsic viscosity and viscoelastic properties between shaken and stirred PEO solutions is discussed at the molecular scale in terms of chain scis- sion and aggregation. Results point out that the effect of the mechanical history on the rheological response of PEO solutions depends also on the concentration regime and molecular weight. Indeed, the influence of the dispersion procedure vanishes by decreasing both the concentration and the molecular weight. Keywords Poly(ethylene oxide) · Chain scission · Aggregation · Molecular weight · Linear viscoelasticity Introduction Paper presented at the de Gennes Discussion Conference held February 2–5, 2009 in Chamonix, France. F. Bossard (B) · N. El Kissi · A. D’Aprea Laboratoire de Rhéologie, Grenoble Institut National Polytechnique, Université Joseph Fourier Grenoble I, UMR 5520, BP 53, 38041 Grenoble, France e-mail: [email protected] F. Alloin · J.-Y. Sanchez LEPMI, Grenoble Institut National Polytechnique, Université Joseph Fourier Grenoble I, CNRS, UMR 5631, 1130 rue de la piscine, BP 75, 38402 Saint Martin d’Hères, France A. Dufresne Ecole Internationale du Papier, de la communication imprimée et des Biomatériaux, PAGORA- Grenoble Institut National Polytechnique, BP 65, 38041 Grenoble, France Present Address: A. Dufresne Departamento de Engenharia Metalurgica e de Materiais, Universidade Fédéral do Rio de Janeiro (UFRJ), Coppe, Rio de Janeiro, Brazil Poly(ethylene oxide) (PEO) has been extensively studied due to its unique behavior in aqueous media and its important industrial application. Its biocompatibility and protein adsorption inhibitor capacity make PEO a good candidate for the development of a new drug delivery medicine (Lee et al. 1995; Allen et al. 1999), and it can be used to substitute some biopolymers as implant for tissue replacement or augmentation (Villain et al. 1996). The specific chemical structure of PEO, HO − [(CH2 )n − O]x − H with n = 2, confers to this polymer very unusual interactions with water. Indeed, while poly(methylene oxide) with n = 1 and poly(butylenes oxide) with n = 3 are both hydrophobic and insoluble in water, PEO is known as the simplest hydrosoluble hydrocarbon polymer, regarding its chemical structure. Its solubility in water originates from the competition between PEO–water and water– water hydrogen bonding (Dormidontova 2002, 2004), delicately balanced by hydrophobic interactions induced by the ethylene components. The rupture of hydrogen bonds with increasing temperature is responsible for the decrease of its solubility upon heating, 530 Author's personal copy a lower critical solution temperature behavior. Near room temperature, the water solubility of PEO is found to depend also on the polymer concentration. Indeed, water is a good solvent at low concentration and high temperature while it becomes a bad solvent at intermediate concentration, close to the critical concentration (Daoust and St Cyr 1984). PEO is used for applications requiring high cation solvation and good electrochemical stability such as solid electrolyte used in lithium polymer cells (Gray and Armand 2000; Wright 1998), but surprisingly, it appears to be fragile and very sensitive to thermal (Vijayalakshmi et al. 2005), photochemical (Morlat and Gardette 2003; Hassouna et al. 2007), and ultrasound (Pritchard et al. 1966; Kanwal and Pethrick 2004) degradations in the bulk and in solution. For polymer solutions, thermal and photochemical degradations have been observed respectively for temperatures higher than 50◦ C and for samples exposed to irradiation corresponding to natural outdoor aging (λ > 300 nm). Both degradation processes induce the formation of formate and ester groups. The release of formic acid ions (HCOO− ) is responsible for a drastic decrease of the pH, leading to a random chain scission. In the case of ultrasound degradation, chain scission is due to intense shear stresses arising from the collapse of transient cavitation bubbles. Contrary to thermal and photochemical degradations, the resulting rupture of covalent bonds occurs preferentially in the middle of polymer chains (Madras and McCoy 2001) up to a lower limit of molecular weight of about 2 × 104 g/mol below which the polymer will not undergo scission. It has to be noticed that sonication produces heat, leading to some local increases of temperature and consequently associated thermodegradation, even if the temperature of the sample is externally controlled. Consequently, PEO in water requires controlled and precise conditions when handling, which make it a delicate polymer to work with. These difficulties are enhanced concerning high molecular weight PEO due to a more complex structural organization of the macromolecule. Indeed, contrary to low molecular weight PEO obtained from controlled polymerization techniques, high molecular weight PEO are obtained from condensation of low molecular weight PEO through multifunctional agent, leading to form both hydrophobic regions and branched structures. The apparent sensitivity of PEO aqueous solutions to degradation could be at the origin of some uncertainties that remains concerning the presence of aggregates and the stability of polymer chains as regard to shear. Let us focus first on the ability of PEO solution to form aggregates. Most works refer to the pres- Rheol Acta (2010) 49:529–540 ence of molecular clusters (or aggregates) in aqueous PEO solutions, and various interpretations concerning their origin have been proposed. The aggregation has been attributed to the presence of impurities in water (Devanand and Selser 1990), but aggregates have been shown to spontaneously reformed within 1 day after filtration of the solution (Polverari and van de Ven 1996; Ho et al. 2003). The role of hydrogen bonds has also been raised to explain the aggregation phenomena (Dormidontova 2002), but aggregates seem to be stable upon heating (Khan 2006; Duval and Sarazin 2003), a situation for which hydrogen bonds are gradually broken. Aggregation can be seen as a phase separation at a microscopic scale. The de Gennes (1991) model, based on static light scattering data from Polik and Burchard (1983), proposes that PEO solutions below 70◦ C are phase-separated systems in which aggregates form a concentrated phase that coexists with a dilute phase of swollen coils. Such phase separation has been ascribed to the upper critical solution temperature behavior of PEO solutions. However, a recent smallangle neutron scattering investigation of PEO aqueous solutions has contradicted this hypothesis (Hammouda et al. 2004). This study pointed out chain ends effects on the clustering in PEO solutions with a molecular weight of 4 × 104 g/mol. Despite the fact that end groups represent only one unit per 1,000 units, Hammouda et al. (2004) have shown that the ability of the PEO to aggregate is enhanced in the presence of nonpolar CH3 groups at both ends of the polymer chain while it is strongly reduced in the case of chains endcapped by polar OH groups. The contribution of hydrophobic interactions, initially proposed by Polik and Burchard (1983) and Duval (2000) seems to be determinant when PEO chains are end-capped by nonpolar groups and would lead to polymer aggregation through –CH2 –CH2 – groups belonging to the chain and end groups. However, this interpretation cannot explain the ability of PEO chain end-capped with OH groups to form clusters. Several works refer to shear-induced aggregation in PEO aqueous solutions. According to Makogon et al. (1988), stirring of high molecular weight PEO solutions (Mw = 2.4 × 106 g/mol) would favor steric screening of some ether oxygen atoms, reducing the affinity of PEO with water and leading to the dehydration and aggregation of polymer chains without decrease in molecular weight. Rheo-optical measurements have pointed out the trend of micrometric structures formed under shear to align along the flow direction (Liberator and McHugh 2005). As stressed by Hammouda et al. (2004), the aggregation mechanism depends on experimental conditions and could result from the contribution of various effects, such as Rheol Acta (2010) 49:529–540 Author's personal copy hydrogen bonding, hydrophobic interaction depending on temperature, and concentration. . . The stability of PEO chain as regard to flow has also been the focus of attention in the past decades, but different interpretations were proposed. It is generally admitted that the decay of the drag reduction capacity in high molecular weight (Mw > 106 g/mol) PEO aqueous solutions under elongational flow is due to chain scission (Minoura et al. 1967; Hunston and Zakin 1978; Matthys 1991; Sung et al. 2004). A similar effect has also been reported in high-speed stirring. The number of bonds broken per chain seems to be independent of the polymer concentration but increases with increasing stirring speed (Odell and Keller 1986; D’Almeida and Dias 1997). The scission rate could be described properly by Jelinek’s or Ovenall’s rate equations (Jellinek and White 1951; Ovenall et al. 1958) used to characterize ultrasound degradation of polymer solutions. The scission rate depends also on the nature of the solvent and increases sharply with decreasing the solvent quality. As observed after ultrasound treatment, chain scission induced by high-speed stirring is likely to occur near the center of the macromolecule, leading to the decrease of the polydispersity index (Buchholz et al. 2004). According to recent works of Duval et al. (Duval and Sarazin 2003; Duval and Boué 2007), aggregation and chain scission are probably combined phenomena. Indeed, stirring aqueous PEO solutions would lead first to chain scission and then to the formation of soluble aggregates. These entities would result from the intermolecular associations of monomers units previously aligned in the flow direction and stabilized by dipolar interactions. Aggregates can be dissolved by the addition of sodium chloride that breaks these interactions. The work presented in this paper has been motivated by the important disparities reported in the literature in terms of viscosity, intrinsic viscosity, and hydrodynamic radius, respectively, obtained by rheological or light scattering measurements. For instance, zeroshear viscosities η0 of 4.5 mPa s (Du et al. 2007) and 2 mPa s (Tam and Tiu 1989) are reported for a similar molecular weight of 4 × 106 g/mol at the concentration of 8.5 wt.% where polymer coil starts to contact. In this concentration range, the zero-shear viscosity is nearly proportional to the concentration, making this difference in η0 significant. In this work, we present a thorough investigation of this polymer as a function of concentration and molecular weight, using rheological techniques. A peculiar attention has been paid to study the influence of the mechanical history induced during the dispersion procedure by comparing the rhe- 531 ological properties of polymer solutions prepared by shaking and by stirring. Dispersion procedures that govern the mechanical history of samples are generally summarily treated in the literature. This paper points out significant changes in the rheological behavior of polymer solutions according to the mechanical history of the solutions induced by the dispersion procedures. Differences are discussed at the molecular scale in terms of chain and aggregate scission and flow-induced aggregation. Experimental section Materials Three poly(ethylene oxide) polymers (Sigma-Aldrich) have been used in this study, each characterized by an average molecular weight Mw = 5 × 106 g/mol, 106 g/mol, and 3 × 105 g/mol announced by the manufacturer and a polydispersity index of 3.33. Referring to their expected molecular weight, these polymers are labeled 5, 1, and 0.3 M, respectively, in the text for more convenience. Polymer solutions were obtained by adding the proper amount of polymer in distilled water and then by dispersing the polymer at room temperature using two conventional procedures: – – The softer procedure consists of placing samples on an SM 30 Edmund Bühler GmbH to-and-fro motion shaker. A motion of 30 mm amplitude was applied at the frequency of 175 rpm during a minimum shaking time of 4 days needed to insure a total dispersion of low concentrated solutions, which can extend to 1 month for the most concentrated solutions. The dispersion time of 1 month is the upper limit beyond which natural degradation arises, leading to the decrease of rheological properties of PEO–water solutions. The homogeneous state of polymer solutions has been appreciated visually by checking the uniform natural light scattering of each sample, and it was confirmed by the reproducibility of rheological measurements for various samples from the same batch. The second procedure, broadly used to disperse polymers, is based on magnetic stirring. Low viscous polymer solutions have been obtained using a Telesystem 06.40 Thermo Scientific Variomag magnetic stirrer while highly viscous solutions required an MR Hei-Standard Heidolph Instruments GmbH and Co. magnetic stirrer. The rotation speed of the stirring bar, initially immersed in the solvent, was Author's personal copy 532 Rheol Acta (2010) 49:529–540 fixed at 500 rpm, and the volume of the stirred sample did not exceed 50 ml to insure an efficient stirring of the whole sample. Polymer solutions have been continually stirred for 4 days. Samples have been prepared and stored in darkness to prevent photooxidation of polymer solutions. Rheometry Results and discussion Influence of the dispersion procedure at various concentrations for the 5 M PEO Visual observation and flow curves The first part of this work is dedicated to the rheological investigation of the 5 M PEO solutions. In order to illustrate the significant influence of the dispersion procedure on the rheological properties of the solutions, two polymer solutions at the concentration of 1.5 wt.% have been prepared, one by stirring and the other by shaking. Due to its intermediate level of viscosity, the 1.5 wt.% polymer solution is specially appropriated to perform both steady shear flow and linear viscoelastic investigations, and its rheological behavior is representative of the rheological response of PEO solutions. As a consequence, the 1.5 wt.% polymer solution has been chosen as a reference for the 5 M PEO. A droplet of each sample has been placed into the gap of a parallel plate geometry, and the upper plate has been pulled up at a constant speed of 5 mm/s, producing an extensional flow. As shown in Fig. 1, the shaken solution forms a long filament that does not break, even for the Fig. 1 Basic characterization of elongational properties of shaken and stirred 5 M PEO solutions at 1.5 wt.% maximum displacement of the upper geometry, while the filament for stirred solution is broken for a low displacement of the geometry. This basic observation clearly shows that the dispersion procedures used to disperse high molecular weight PEO in water lead to the formation of two different final products: a shaken PEO solution with high elongational properties and a stirred solution with nearly no elongational property. To go further in the investigation of the 1.5 wt.% 5M PEO solutions, flow curves of the two systems are plotted in Fig. 2. Both solutions exhibit a low-shear Newtonian viscosity, followed by a shear thinning behavior. From a quantitative point of view, the way the polymer has been dispersed within distilled water has two major influences on viscous parameters: the zeroshear Newtonian viscosity of the stirred solution of about 35 Pa s is one decade lower than that of the shaken solution (η0 ∼ 360 Pa s), while the linear regime C = 1.5 wt% 10 η (Pa.s) The linear viscoelastic measurements and steady shear measurements were carried out using two rotational rheometers: a controlled strain TA Instruments ARES rheometer, equipped with a cone and plate geometry (diameter = 50 mm, cone angle = 1◦ , truncation = 46 μm), and a controlled stress TA Instruments ARG2 rheometer, equipped with a cone and plate geometry (diameter = 60 mm, cone angle = 0.6◦ , truncation = 29 μm). The viscosity versus time was measured at each shear stress or shear rate, and the steadystate viscosity values were determined as the limit, on long-time scales, of the transient viscosity. To prevent solvent evaporation during measurements, geometries were enclosed in a solvent trap which saturates the atmosphere. The lower plate was equipped with a Peltier thermoelectric device that insures a controlled temperature, fixed at 21 ± 0.1◦ C for this study. 10 10 2 1 0 Shaken solution Stirred solution 10 -3 10 -2 10 -1 10 0 10 1 10 2 γ (s−1) Fig. 2 Flow curves of a 1.5 wt.% 5 M PEO solution for which the polymer has been dispersed by shaking (open symbol) or stirring (full symbol) Author's personal copy 10 10 10 10 10 10 4 3 c 2 4.8 Stirred 1 0 -1 c -2 -3 c 10 2.7 c 3.3 0.7 -2 10 -1 10 0 c (wt%) Fig. 3 Zero-shear viscosity of 5 M PEO solutions as a function of concentration dispersed by shaking (open symbol) and stirring (full symbol) In the whole concentration range explored, the zeroshear viscosity of stirred solutions is lower than that of shaken solutions. Moreover, the two critical concentrations marking the boundaries between concentration regimes are significantly increased, passing from 0.1 to 0.25 and 0.5 to 0.8 wt.%, respectively, and these new values are in good agreement with the literature (Powell and Scharz 1975; Tam and Tiu 1993). From a phenomenological point of view, the shift of the concentration regimes towards higher concentrations associated with a lower value of the viscosity for stirred solutions can be ascribed to the presence of smaller molecular entities, i.e., individual polymer chains or aggregates. From a molecular point of view, the decrease in the size of molecular entities after stirring results from the mechanical stress of the stirring bar, inducing either a molecular scission for PEO chains and/or the breakup of aggregates. marking the limit of Newtonian behavior is ten times broader. This study has been extended to polymer concentrations lying from 0.008 to 5 wt.%. The zero-shear viscosities of both shaken and stirred polymer solutions have been reported in Fig. 3 as a function of polymer concentration. For the most concentrated solutions for which the Newtonian behavior is difficult to access, experimental data have been fitted using the Bird-Carreau model (Eq. 1) to extrapolate zero-shear viscosities. n−1 η = η0 1 + (Kγ̇ )2 2 (1) Intrinsic viscosity and Huggins coefficient Three concentration regimes are clearly noticed, each regime being characterized by power law functions of η0 with distinct exponents. ηred = [η] + kH [η]2 c – (2) 10000 10000 Shaken Stirred 3 -1 ηred (cm .g ) For stirring solutions at concentration c∗ < 0.1 wt.%, the power law exponent is found to be equal to 0.7. In this dilute regime, macromolecules are supposed to be isolated. The concentration c∗ is known as the overlap concentration which marks the transition from a dilute to a semidilute solution (Doi and Edwards 1986). In the semidilute regime, 0.1 wt.% < c < 0.5 wt.%, η0 increases sharply with a power law exponent equal to 2.7, corresponding to the rise of molecular overlaps. The power law exponent reaches 4.8 in the upper concentrated regime, for which an entangled network is formed. For stirred polymer solutions, the power law dependence of η0 is not modified in the diluted and concentrated regime but the exponent of the power law of the intermediate regime is 3.3 instead of 2.7. 8000 6000 4000 3 -1 [η ]shaken = 4000 ± 800 cm .g kH, shaken= 0.32 ± 0.12 4000 2000 8000 6000 3 -1 [η ]stirred = 900 ± 150 cm .g kH, stirred = 0.61 ± 0.09 - – To attempt to identify the nature of the elementary objects that contribute to the viscous behavior of PEO solutions, the reduced viscosity ηred = (η0 − ηw )/ηw c of both shaken and stirred solutions is plotted in Fig. 4 as a function of concentration c. The reduced viscosity is defined with η0 , the zero-shear viscosity of polymer solutions, and ηw = 0.97 mPa s, the Newtonian viscosity of distilled water at 21◦ C. In the dilute regime, the reduced viscosity is a linear function of the concentration and could be described by the Huggins (1942) equation: -1 η 0 (Pa.s) 10 Shaken 3 10 5 lnη rel /c (cm .g ) 10 533 - Rheol Acta (2010) 49:529–540 2000 0 0.0000 0 0.0005 0.0010 c (g.cm-3) Fig. 4 Reduced viscosity ηred (open symbols) and inherent viscosity ln(ηrel )/c (full symbols) of shaken and stirred 5 M PEO solutions as a function of concentration. Intrinsic viscosities are the extrapolated values to zero concentration of the reduced viscosity and the inherent viscosity using linear fits 534 Author's personal copy where [η] is the intrinsic viscosity and kH the Huggins coefficient. The intrinsic viscosity, obtained from Fig. 4 by extrapolation of the reduced viscosity at zero concentration, is a unique function of the molecular weight for a given polymer–solvent pair. Alternatively, [η] can be obtained by fitting the so-called inherent viscosity, ηinh = (ln ηrel )/c with the Kraemer equation ln ηrel = [η] − kK [η]2 c c (3) where ηrel is the relative viscosity; ηrel = η0 /ηw , and kK is the Kraemer coefficient. For shaken solutions, the intrinsic viscosity obtained from both Huggins and Kraemer representations is about 4,000 ± 800 cm3 g−1 and decreases to 900 ± 150 cm3 g−1 in the case of stirred solutions. The intrinsic viscosity is related to the molecular weight M by the Houwink–Mark–Sakurada (HMS) equation: [η] = KMα (4) where K and α are constants (Flory 1953). For PEO solutions, HMS constants obtained at T = 25◦ C in a molecular weight range from 6 × 105 to 106 g/mol are K = 6.103 × 10−3 cm3 g−1 and α = 0.83 (Khan 2006). Assuming that HMS constants are not significantly modified between 25◦ C and 21◦ C and are available for a broader range of molecular weight, the intrinsic viscosity of about 4,000 ± 800 cm3 g−1 obtained for shaken solutions corresponds to elementary objects having an average molecular weight of about (1.02 ± 0.15) × 107 g/mol. Such big objects, characterized by an average molecular weight significantly higher than that given by the provider, can be reasonably ascribed to the presence of aggregates. An elementary observation confirms this interpretation: during the incorporation of the polymer in powder form in distilled water, PEO remains at the water surface, forming a hydrated layer of concentrated and viscous polymer solution. With time, this layer forms a macroscopic aggregate that vanishes by diffusion mechanisms. This observation stresses the spontaneous tendency of PEO chains to aggregate in distilled water at room temperature (T ∼ 18◦ C). The dispersion of polymer under shaking is mainly due to the diffusion of water molecules within the hydrated polymer layer, and the mechanical energy brought during shaking is significantly lower compared to the stirring process. As a consequence, the presence of PEO clusters is highly expected under shaking. On the contrary, for stirred solutions, the intrinsic viscosity of about 900 ± 150 cm3 g−1 corresponds to elementary objects having an average molecular weight of about (1.69 ± 0.2) × 106 g/mol, which is well below the theoretical value and could be due to chain scis- Rheol Acta (2010) 49:529–540 sion after stirring. This interpretation is consistent with the spectacular decrease of the elongational behavior pointed out for stirred solutions in Fig. 1. Indeed, the elongation at break is known to significantly decrease with decreasing molecular weight. In the case of polymer solutions, elongational properties are governed by dispersed chains, and the contribution of possible aggregates is negligible. Consequently, differences in the elongational properties between shaken and stirred polymer solution can be clearly understood with a decrease of PEO molecular weight, confirming our interpretation of polymer scission during stirring. In order to have physicochemical insight into the microstructure of this complex polymeric system, we have considered the Huggins coefficient kH obtained from the slopes of ηred in Fig. 4. The value of kH that depends on the solvent quality is linked to the second virial coefficient A2 (Yamakawa 1961) and is generally considered as a parameter that quantifies the interactions between two molecules also called pair interactions. For shaken solutions, kH,shaken = 0.32 ± 0.12 while kH,stirred = 0.61 ± 0.09 in the case of stirred solutions. The lower value of kH,shaken suggests that aggregates interact weakly and can be considered as isolated entities in dilute solutions. On the contrary, the higher value of kH,stirred implies that PEO chains interact strongly with neighboring chains. The more associative character of stirred polymer solutions could be assigned to chain scissions. Indeed, polymer scission could break C–C or C–O bonds with nearly the same probability since their bond energy of 83 and 81 kcal mol−1 , respectively, are very close (Cottrell 1958). The specific interactions of the oxygen lone pair with the hydrogen of water, which bears a partial positive charge, may however influence the predominant bond breaking. If the breaking occurs at the C–C bonds, it will result in the formation of two R − O − CH•2 where R designates the polymer chains. If the breaking occurs at the C–O bonds, it will result in the formation of two radicals R − O − CH2 − CH•2 and R–O• . The stability of carbon radicals decreases as follows: R − O• > R − O − CH•2 > R − O − CH2 − CH•2 . As a C–O breaking provides both the more stable and less stable radicals while the C–C bond breaking provides two radicals of intermediary stability, both types of breakings are realistic. Chains end-capped by free radicals can recombine, giving a variety of polymer chains but involve no modification of the end-group nature. Broken bonds giving rise to −CH•2 and –O• radicals could lead to the formation of –CH3 and –OH end groups, respectively, through H• transfer mechanism. This H• transfer may proceed from a transfer to polymer; the resulting radical may recombine with the other Author's personal copy macromolecular chain fragments, leading to a branched PEO. When the H• transfer is a transfer solvent, it generates a very aggressive hydrophilic OH• radical that can attack the polymer chain. The formation of –OH end groups through polymer scission would not modify interactions with the solvent. On the contrary, the presence of hydrophobic –CH3 , –CH=CH2 , or –CH2 –CH3 , depending on where the polymer scission takes place in the ethylene groups, favors associative interactions between broken polymer chains. Such hydrophobic interactions may contribute to the high pair interactions measured for stirred PEO solutions. Despite their small fraction, end groups are found to play a dominant role in PEO solutions (Dormidontova 2004; Hammouda et al. 2004). The density of end groups, i.e., their contribution in the rheological response of polymer solutions, increases when decreasing the molecular weight. Hammouda et al. 2004 have suggested that hydrophobic interactions between end groups and ethylene groups of the chains are at the origin of clustering in PEO solutions. We cannot exclude the formation of small aggregates in dilute solutions dispersed by stirring, but their rheological signature is not noticeable. So, the schematic insight into PEO chain organization in dilute solutions is that shaking dispersion procedure could favor the formation of aggregates of nondegraded chains while stirring dispersion prevents their formation and induces chain scission. Linear viscoelastic measurements and relaxation time dynamics In this dilute regime, where polymer chains are not entangled, the elongational stress that induces chain scission during stirring is most likely due to hydrodynamic forces transmitted by the suspending medium through friction. What happens in the concentrated regimes for which polymer chains are entangled? To answer this question, the rheological investigation has been completed by linear viscoelastic measurements for polymer solutions at a concentration higher than 0.5 wt.%, for which a viscoelastic response can be measured. Figure 5 shows the frequency dependence of the storage modulus G and loss modulus G for the reference solutions at 1.5 wt.%. For stirred solutions, G and G moduli are, respectively, proportional to ω2 and ω1 at low frequencies, corresponding to the terminal portion of the curves, while both moduli increase slowly at higher explored frequencies. Such a linear viscoelastic behavior is observed in dense macromolecular systems having a broad relaxation time distribution, generally ascribed to the molecular polydispersity, and for which long- 10 10 535 2 1 Shaken G' ; G'' (Pa) Rheol Acta (2010) 49:529–540 10 0 0.6 10 10 10 -1 ω 1 Stirred 1 ω 2 ω -2 G' G'' -3 10 -4 10 -3 10 -2 10 -1 10 0 10 1 10 2 ω (rad/s) Fig. 5 Storage modulus G and loss modulus G versus frequency of 1.5 wt.% 5 M PEO solutions dispersed by shaking (open symbols) and stirring (full symbols). Continuous lines through data represent the fit using the generalized Maxwell model. Dot lines are added to account for the power law dependence of shaken solutions at low frequencies time dynamics, characterized by the terminal zone, is governed by reptation (de Gennes 1979). For shaken PEO solution, it is first worth noting that the viscoelastic moduli are higher than those reported for stirred solutions. This observation is valid in the whole explored frequency range. A significant departure of G and G moduli from the terminal zone is observed at lower frequencies. Indeed, the pulsation dependence of viscoelastic moduli follows a power law of ω1 and ω0.6 , respectively, in this zone. Such a weaker power law dependence of viscoelastic moduli in the terminal zone has already been noticed for soft microgel suspensions of commercial associative guar gum (Aubry et al. 2002) and confirms the presence of aggregates in shaken solutions as suggested previously in this work. The linear viscoelastic behavior can be expressed as a function of a discrete spectrum using the generalized Maxwell model: G (ω) = m Gi i=1 G (ω) = m i=1 (ωλi )2 1 + (ωλi )2 (5) ωλi 1 + (ωλi )2 (6) Gi where Gi is the elastic modulus corresponding to a relaxation time λi . The fit of G and G data using Eqs. 5 and 6 has been performed in order to monitor the concentration dependence of the longest relaxation time, ascribed to the slow dynamics of the longest Author's personal copy G' G'' 2 λ s (s) c 10 Shaken 3.8 1 c 2.5 Stirred 10 0 10 0 10 1 c (wt%) Fig. 6 Concentration dependence of the longest relaxation time, λs , for shaken (open symbols) and stirred (full symbols) 5 M PEO solutions obtained by fitting linear viscoelastic moduli with the generalized Maxwell model molecular entities that are individual chains or aggregates. These slower relaxation time dynamics, noticed λs , are reported as a function of concentration in Fig. 6. Both G and G moduli have been fitted separately and give very close values of λs for each concentration. Error bars reported in Fig. 6 correspond to the uncertainty on relaxation times obtained from the fitting. Let us consider first the shaken solutions. According to the previous discussion, the high values of λs for shaken solutions are probably associated with the relaxation dynamics of aggregates while relaxation dynamics of long chains dispersed in the suspending medium are represented by the distribution of faster relaxation times. In the concentration regime ranging from 0.5 wt.% to a critical concentration of about 1.25 wt.%, marking roughly the beginning of the entangled regime, the relaxation time increases with the concentration according to a power law with an exponent of about 3.8. It is worthwhile to note that the concentration dependence of λs is much more important than that expected, with a power law of 0.5 generally observed for well-dispersed chains in the semidilute nonentangled regime. The discrepancy between exponents could be explained by the presence of aggregates for shaken solutions: for polymer solutions of individualized chains, the increase of the relaxation dynamics with increasing polymer concentration is due to an increase of constraints induced by neighboring chains. For aggregates, their relaxation dynamics increases with increasing the aggregate size. By adding polymer, the relaxation dynamics of aggregates is more efficiently hindered than that of single molecules. In addition, a direct relation between zero-shear viscosity and relaxation time can be obtained by com- Rheol Acta (2010) 49:529–540 paring their concentration dependence. Below the critical concentration regime, the zero-shear viscosity for shaken solutions is found to be proportional to the ratio λi /c. In the entangled regime c > 1.25 wt.%, λs still increases with concentration but seems to level off in the highest concentration regime. It is worth mentioning that λs values in the highest concentration regime are more difficult to obtain, and this result will not be commented. Shaken solutions can be reasonably considered as suspensions of polymeric aggregates dispersed in a water solution of long polymer chains. Such coexistence of a concentrated phase dispersed in a more dilute phase has been proposed by de Gennes (1991) for PEO solutions in water and can be evidenced by the turbid character of polymer solution for concentrations higher than ∼1 wt.%. What about the slow relaxation time dynamics for stirred solutions? With increasing concentration in the lowest concentration regime 0.5 wt.% < c < 1.25 wt.%, λs increases with an exponent of the power law of about 2.5, and the zero-shear viscosity is found to be proportional to the product λs · c. Then, λs reaches a maximum around the critical concentration and finally tends to a nearly constant value at high polymer concentrations. The exponent of the power law of λs is lower than that obtained for shaken solution, but it is still higher than the expected value. This point will be discussed further in the article. Discussion of results at the molecular scale is more delicate for concentrated solutions prepared by stirring. For this purpose, two stirred solutions at 1.5 wt.% 6000 Dilution from c = 1.5wt% Dilution from c = 3.6wt% -1 10 3 4000 3 [η]1.5= 3620 cm /g 3 10 η red (cm .g ) 536 2000 3 [η]3.6= 1800 cm /g 0 0.0000 0.0005 c 0.0010 (g.cm-3) Fig. 7 Reduced viscosity of stirred 5 M PEO solutions obtained from the dilution of a 1.5 wt.% mother solution and a 3.6 wt.% mother solution as a function of concentration. Intrinsic viscosities are the extrapolated values to zero concentration of the reduced viscosity using linear fits Author's personal copy – 537 As pointed out by Pang and Englezos (2002) for phase-separated PEO, aggregates are very sensitive to shear and can breakup under flow. The molecular dynamics seems to be governed by the competition between the hindering effects induced by the growth rate of aggregate size and the speed up effect induced by chain and aggregate scissions. An increase of the polymer concentration below the critical concentration of 1.25 wt.% seems to favor the hindering effect with a gradual growth of aggregates. The lower exponent of the power law of λs between shaken and stirred solutions may be ascribed to the weaker increase of the growth rate of aggregate size induced by shorter polymer molecules compared to nondegraded chains for shaken solutions. As polymer concentration increases above the critical concentration of 1.25 wt.%: – Entanglements induces additional stresses that favors the formation of shorter chains with a more randomized scission, probably between knots of the entangled network that leads to increase of the polydispersity index (Odell et al. 1992). Frictions between aggregates and hydrodynamic interactions with the more viscous suspending medium increase, favoring the breakup of aggregates. – In this latter case, the breakup of aggregates is probably more important than the growth rate of aggregates, leading to the formation of smaller aggregates at high concentrations. 10 10 10 10 3 Shaken Stirred 2 5 c 1 0 0 corresponding to the highest value of λs and 3.6 wt.% for which λs is low have been diluted in the concentration range c < 0.01 wt.% in order to estimate their intrinsic viscosity and the size of individual objects formed in the solution. Figure 7 shows the reduced viscosity of stirred solutions obtained by the dilution of two mother stirred solutions at 1.5 and 3.6 wt.% as a function of concentration. The intrinsic viscosity [η]1.5 ∼ 3,620 cm3 g−1 of solutions obtained by dilutions of the 1.5 wt.% is significantly higher than [η]3.6 ∼ 1,800 cm3 g−1 obtained by dilutions of the 3.6 wt.%. According to Eq. 4, stirred solutions at 1.5 wt.% would contain polymeric objects with an average molecular weight of about 9.0 × 106 g/mol, while at 3.6 wt.%, the average molecular weight is about 3.9 × 106 g/mol. Stirring has been shown to reduce the average molecular weight of PEO. Moreover, in the semidilute and concentrated regime, PEO chains are likely to form aggregates with increasing concentration as chain contact increases considerably. This aggregation mechanism is macroscopically evidenced by a more turbid sample, also observed for shaken solutions. Consequently, both molecular weights have to be considered as the signature of an aggregation state of short polymer chains for which the molecular weight determination is difficult. It has to be stressed that [η]1.5 > [η]3.6 , and both are significantly higher than that obtained from dilute solutions in Fig. 4, [η] ∼ 900 cm3 g−1 . This observation shows that aggregates formed in the semidilute regime are bigger that those obtained in the concentrated regime, themselves bigger than probably individualized and degraded PEO chains. Moreover, this result suggests that big aggregates formed under stirring as concentration increases are stable in water after dilution and appear consequently as insoluble entities, strengthening the interpretation of the hydrophobic character of PEO aggregates. Indeed, the hydrophile/lipophile balance that quantifies the hydrophilic character of PEO chains decreases with both increasing the concentration (Kim and Cao 1993) and decreasing the molecular weight (Cao and Kim 1994) due to hydrophobic end effects. At this point of the study, we can propose a schematic insight into PEO chain organization in semidilute and concentrated solutions dispersed by stirring. In these concentration regimes, stirred solutions contain aggregates for which the effect of stirring is twofold: η (Pa.s) Rheol Acta (2010) 49:529–540 10 10 10 -1 2.4 c -2 0.6 c -3 10 -1 10 0 10 1 c (wt%) – It favors the formation of shorter chains having an enhanced hydrophobic character that contributes to aggregation. Fig. 8 Zero-shear viscosity of 1-M (square symbols) and 0.3 M (triangle symbols) PEO solutions as a function of concentration and dispersed by shaking (open symbol) and stirring (full symbol) 538 Author's personal copy Influence of the molecular weight ηred (cm3.g-1) 1500 In order to complete the physical insight into the microstructure of PEO solutions, rheological measurements have been extended to two lower molecular weight polymers with an expected value of 106 and 3 × 105 g/mol, labeled 1 and 0.3 M. Figure 8 shows the zero-shear viscosity curves for both molecular weight polymer solutions prepared by shaking and stirring as a function of polymer concentration. For 1 M polymer solutions in the dilute regime c < 0.5 wt.%, η0 does not depend on the dispersion procedure. This result suggests that hydrodynamic forces transmitted by the suspending medium are not strong enough to produce chain scission of PEO solutions with molecular weight lower than 1 M. Indeed, the critical elongational strain rate ε̇ f required for chain scission of high molecular weight PEO in dilute regime is found to be proportional to Mw−2.25 (Islam et al. 2004). By decreasing Mw below 1 M, ε̇ f cannot be achieved under stirring at 500 rpm, and PEO chains are stretched but do not break. In the semidilute regime, the zero-shear viscosity of stirred solutions is slightly lower than that of shaken solutions, and this difference is more pronounced in the concentrated regime. However, the gap between zero-shear viscosities of shaken and stirred solutions is lower than that observed previously for the 5 M molecular weight polymer. As the concentration increases, polymer chains undergo additional stress due to entanglements that could be responsible for either chain and/or aggregate scission. This additional stress enhances as molecular weight increases. For the 0.3 M PEO solutions, no difference in η0 is noticeable between stirred and shaken solutions in the whole range of concentration explored. Indeed, it has been reported that the ability of PEO chains to form aggregates vanishes below the critical molecular weight of about 6 × 105 g/mol, and macromolecules behave as flexible chains in a good solvent (Rangelov and Brown 2000). For such low molecular weights in the concentrated regime, elongational stresses that are strengthened by local stresses of neighbor chains are not strong enough to induce chain scission. It has to be noticed that concentration dependence of η0 seems to be independent on both the molecular weight and the dispersion procedure and characterized by a power law with an exponent of about 0.6 in the dilute regime and 5 in the concentrated regime. The reduced viscosity ηred for both molecular weight polymer solutions obtained by shaking and stirring is plotted in Fig. 9 as a function of concentration. Con- Rheol Acta (2010) 49:529–540 Shaken Stirred 1000 [η]1M=820 g.cm -3 500 [η]0.3M=250 g.cm 0 0.000 0.002 -3 0.004 0.006 0.008 -3 c (g.cm ) Fig. 9 Reduced viscosity of 1 M (square symbols) and 0.3-M (triangle symbols) PEO solutions as a function of concentration and dispersed by shaking (open symbol) and stirring (full symbol) trary to results obtained for 5 M PEO, ηred for stirred and shaken solutions is very close for the 1 M polymer, especially at low concentrations, and superimpose for the 0.3 M PEO, forming a master curve. The intrinsic viscosities [η]1 M ∼ 820 cm3 g−1 and [η]0.3 M ∼ 250 cm3 g−1 extrapolated from Fig. 9 correspond, respectively, to objects with an average molecular weight of about 1.5 × 106 and 3.6 × 105 g/mol. Both values are close to the expected molecular weight, confirming that polymer scission induced by stirring dilute water PEO solutions at 500 rpm occurs only for molecular weight higher than about 106 g/mol. Conclusion Rheological properties of PEO aqueous solutions have been characterized as a function of the polymer concentration and molecular weight for two dispersion processes: stirring and shaking. The whole set of data reported in this paper clearly shows that shaking favors aggregation and stirring favors chain scission, depending on concentration and molecular weight. For Mw ≤ 3 × 105 g/mol, neither chain scission nor aggregation is noticed using rheological investigation techniques. As a consequence, the dispersion process does not modify the rheological properties of low molecular weight PEO solutions. However, chain scission and aggregation cannot be excluded. For Mw ≥ 3 × 105 g/mol, differences in composition appear in PEO solutions according to the concentration and the dispersion procedure. In the dilute regime, moderated stirring is able to break PEO long chains via hydrodynamic forces while shaking leads to the Rheol Acta (2010) 49:529–540 Author's personal copy formation of aggregates. The ability of polymer scission induced by the dispersion procedure increases with increasing Mw . In the concentrated regime, aggregation of PEO chains is favored by increasing the concentration. Hydrodynamic forces combined to additional stresses due to entanglement enhance the breakup of polymer chains and aggregates. These results are of potential practical importance as regards to industrial applications involving frequently turbulent flow processes. 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J Chem Phys 34:1360– 1372 Author's personal copy Electrochimica Acta 55 (2010) 5186–5194 Contents lists available at ScienceDirect Electrochimica Acta journal homepage: www.elsevier.com/locate/electacta Nanocomposite polymer electrolyte based on whisker or microfibrils polyoxyethylene nanocomposites Fannie Alloin b,∗ , Alessandra D’Aprea a,b,c , Nadia El Kissi a , Alain Dufresne c , Frédéric Bossard a a Laboratoire de Rhéologie, Grenoble-INP-UJF, UMR 5520, BP 53, 38041 Grenoble Cedex 9, France LEPMI, Laboratoire d’Electrochimie et de Physicochimie des Matériaux et des Interfaces, Grenoble-INP-UJF-CNRS, UMR 5631, BP 75, 38041 Grenoble Cedex 9, France c Ecole Internationale du Papier, de la communication imprimée et des Biomatériaux, PAGORA- Grenoble-INP, BP 65, 38402 Saint Martin d’Hères Cedex, France b a r t i c l e i n f o Article history: Received 22 February 2010 Received in revised form 8 April 2010 Accepted 8 April 2010 Available online 2 May 2010 Keywords: Electrolyte PEO Nanocomposite Lithium battery Mechanical property a b s t r a c t Nanocomposite polymer electrolytes composed of high molecular weight poly(oxyethylene) PEO as a matrix, LiTFSI as lithium salt and ramie, cotton and sisal whiskers with high aspect ratio and sisal microfibrils (MF), as reinforcing phase were prepared by casting-evaporation. The morphology of the composite electrolytes was investigated by scanning electron microscopy and their thermal behavior (characteristic temperatures, degradation temperature) were investigated by thermogravimetric analysis and differential scanning calorimetry. Nanocomposite electrolytes based on PEO reinforced by whiskers and MF sisal exhibited very high mechanical performance with a storage modulus of 160 MPa at high temperature. A weak decrease of the ionic conductivity was observed with the incorporation of 6 wt% of whiskers. The addition of microfibrils involved a larger decrease of the conductivity. This difference may be associated to the more restricted PEO mobility due to the addition of entangled nanofibers. © 2010 Elsevier Ltd. All rights reserved. 1. Introduction Polymer-based ion conducting materials have generated remarkable interest in the field of lithium batteries thanks to their application as electrolytes since Armand [1] proposed the use of poly(oxyethylene), PEO and lithium salt as solid polymer electrolyte. Conductivity of electrolytes based on PEO, a semicrystalline polymer, strongly depends on the crystalline phase proportion, which is usually considered as poorly conductive [2], whereas in the amorphous phase, the ionic mobility is assisted by the polymer motion. The ionic conduction, below the melting point, depends strongly on the thermal history of the sample. The melting point of the polymer may be decreased by using a “plasticizer” salt, such as LiTFSI [3], lithium bis(trifluoromethane sulfonyl)imide. Furthermore, due to the strong electron-withdrawing of SO2 CF3 groups at both sides of the imide anion, LiTFSI presents a high salt dissociation level even in a low dielectric medium such as polyether. According to the salt used and its concentration, the crystallization kinetic of the PEO electrolyte can be very low, with a complete crystallization, at room temperature, after several days. Crystallization causes a considerable drop of ionic conductivity in PEO based electrolytes [4,5]. ∗ Corresponding author. Tel.: +33 4 76 82 65 60; fax: +33 4 76 82 66 70. E-mail address: [email protected] (F. Alloin). 0013-4686/$ – see front matter © 2010 Elsevier Ltd. All rights reserved. doi:10.1016/j.electacta.2010.04.034 Moreover, for safety and performance reasons, polymer electrolyte must exhibit, in addition to high conductivity and a wide electrochemical stability window, high thermal and mechanical performances. Since the original work of Weston and Steel [6], who reported the improvement of polymer electrolyte conductivity and mechanical stability by adding ␣-Al2 O3 particles, nanocomposite polymer electrolytes have been extensively studied [7,8]. The understanding of the impact of the inorganic filler on conduction, thermal, mechanical and electrochemical properties of polymer electrolytes are still in progress. The best performances were obtained with Al2 O3 [8,9] and TiO2 [7]. The increase in conductivity was found to be significant below the melting point of PEO. This improvement was ascribed to the highest amorphous state of the electrolyte, due to the decrease of the crystallization kinetic induced by the fillers. In PEO/LiTFSI complexes, an amorphous structure, stable for several months, can be obtained with the incorporation of small amounts of fillers [10]. Using Li NMR investigation, Dai et al. [11] found that the addition of nanometric Al2 O3 to PEO/LiI electrolyte suppressed the formation of crystalline phases. Cellulosic rigid rods whiskers extracted from tunicate, a sea animal [12,13] were used as mechanical reinforcing phase in saltfree PEO based composites and composite electrolytes. Spectacular improvement of the tensile modulus especially above the melting temperature, with a value of 20 MPa, was observed with only 3 wt% cellulosic fillers. This elevated reinforcing effect was ascribed to (i) the high aspect ratio of the fillers and (ii) the formation of a per- Author's personal copy F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 colated cellulosic network within the polymeric matrix above the percolation threshold. This behavior is due to strong interactions between whiskers by hydrogen bonds that form a rigid network. A small decrease of the ionic conduction was observed and associated to the decrease of the PEO mobility due to PEO/whiskers interaction. However, this extraordinary reinforcement was obtained with a model organic filler, i.e. whiskers extracted from tunicate. These whiskers cannot be employed easily because of their hard supplying and high cost. In a previous study [14], a remarkable improvement of the tensile modulus with organic whiskers issued from ramie plant, easier to find, on the PEO matrix was obtained. The present work reports the use of sisal, ramie and cotton whiskers and sisal microfibrils as organic fillers in PEO matrix and PEO–LiTFSI polymer electrolytes. Different sources of cellulose plants were employed in order to evaluate the influence of the charge density and the aspect ratio of the fillers on composite polymers and composite electrolyte properties. Furthermore, the effect of both sisal whiskers and microfibrils has been studied. 2. Experimental 2.1. Composite films 2.1.1. Polymeric matrix Poly(oxyethylene), PEO, with high molecular weight (Mw = 5 × 106 g mol−1 ) was purchased as a white powder from Aldrich. The polymer was used as received. The lithium bis(trifluoromethane sulfonyl imide) LiTFSI from Fluka was dried under vacuum for 48 h at 130 ◦ C and then stored in glove box. 2.1.2. Cellulose nanocrystals 2.1.2.1. Sisal whiskers. Cellulose whiskers were extracted from sisal plant originating from Northeast Brazil and purchased from Mariana (Minas Gerais, Brazil). Native sisal leaves were cut with a 300 W mixer until a fine fibrous powder was obtained that was subsequently washed four times in boiling 2 wt% aqueous NaOH for 4 h under mechanical stirring. The material was filtered and rinsed with distilled water between each treatment step. A bleaching treatment at 80 ◦ C was used to bleach the sisal fillers. The bleaching solution contained equal parts of aqueous chlorite and acetate buffer. The sisal content was approximately 5 wt% and the bleaching step was repeated twice. The fillers were filtered and rinsed with distilled water between each treatment step and then dried for 24 h at 40 ◦ C in a convection oven. The dried fillers were ground a second time to a fine powder using a 300 W mixer and dispersed in 65 wt% sulfuric acid in water (4 wt% sisal). This suspension was diluted and washed by successive centrifugations at 10 rpm and 10 ◦ C. Dialysis with distilled water and sonication were done before storing the whiskers in the refrigerator with several drops of chloroform. 2.1.2.2. Cotton whiskers. Suspension at 8 wt% of cotton was washed with a solution of 64 wt% of H2 SO4 during 45 min at 45 ◦ C. This suspension was diluted with distilled water and centrifuged at 11,000 rpm several times. Dialysis with distilled water, washing with resin and sonication were done before storing the whiskers suspension in the refrigerator with several drops of chloroform. The length L and cross-section d of these nanoparticles were estimated, by TEM analysis, at about 165 ± 34 nm and 13 ± 1 nm, respectively, after 200 measurements. The average aspect ratio L/d and the specific area of these whiskers were calculated to be close to 13 ± 3 m2 g−1 and 205 ± 25 m2 g−1 , respectively. 2.1.2.3. Ramie whiskers. The treatments of Ramie plants in order to obtain whiskers was described elsewhere [15,16]. Briefly, ramie 5187 fillers were cut into small pieces and treated with 2 wt% NaOH at 80 ◦ C for 2 h to remove residual additives. The purified ramie fillers were submitted to acid hydrolysis with a 65 wt% H2 SO4 solution at 55 ◦ C for 30 min and under continuous stirring. The suspension was washed with water by centrifugation and dialyzed to neutrality against deionized water. The obtained suspension was homogenized using an Ultra Turrax T25 homogenizer and then filtered to remove unhydrolyzed fillers. The whiskers were stored in refrigerator with several drops of chloroform. 2.1.2.4. Sisal microfibrils (MF). Sisal microfibrils were prepared from sisal fillers as described elsewhere [13]. Briefly, a 2.0 wt% solution of bleached sisal fillers was pumped through a microfluidizer processor, Model M-110 EH-30. The slurry was passed through the valves that applied a high pressure. Size reduction of products occurs into Interaction Chamber (IXC) using cellules of different sizes (400 m and 200 m). Pumping cycles were varied in order to optimize the fibrillation process. The cross-section and specific area of MF were determined and were close to 36 ± 12 nm and 74 ± 7 m2 g−1 , respectively. 2.1.3. Films processing 2.1.3.1. Whiskers as reinforcement. The whiskers suspension was sonicated, in order to obtain a stable suspension, 5 min in ice bath. The desired amount of sisal whiskers (aqueous suspension) was added to the PEO previously dispersed in a few drops of methanol. The resulting suspension was protected against light by an aluminum foil and was weakly stirred for 4 days at room temperature in order to avoid PEO degradation [17]. The suspension was degassed under vacuum in order to remove the remaining air and cast into Teflon plates under argon at 40 ◦ C for 3 weeks. Films were dried under vacuum to eliminate the remaining water for 1 week with a step of 5 ◦ C every day from 40 ◦ C to 75 ◦ C. The samples were then stored in glove box. Desired amount of salt LiTFSI was dissolved in a few milliliters of acetonitrile and introduced by swelling the nanocomposite films in glove box. This procedure was selected since the whiskers dispersion stability is ensured by electrostatic repulsions. The addition of salt induces the charge screening, thus the electrostatic repulsion between whiskers decrease and the whiskers self-aggregate and settle down, leading to a phase separation of the suspension. Finally, nanocomposite electrolytes were dried under vacuum at 60 ◦ C for 72 h and stored in glove box. The final films were around 200–300 m thick. 2.1.3.2. Sisal MF as reinforcement. As Sisal MF aqueous suspensions are inherently stable no sonication step was necessary. The desired amount of MF (aqueous suspension) was added to PEO dispersed in a few ml of methanol. For the electrolyte elaboration, the same procedure was used and the salt was added during the preparation of the composite film. Other steps used for the preparation of the composite salt-free samples and electrolytes were similar to those previously described for whisker-based samples. 2.2. Measurements 2.2.1. Microscopies Scanning electron microscopy (SEM) was used to investigate the morphology of the nanocomposite films using a LEO S440 SEM instruments. The specimens were frozen under liquid nitrogen, fractured, mounted, coated with graphite and observed using an accelerating voltage of 10 kV. Transmission electron microscopy (TEM) observations were made with a Philips CM200 electron microscope. A droplet of a dilute suspension of cellulose nanoparticles was deposited and Author's personal copy 5188 F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 Table 1 Dimensions and charge surface density of sisal, ramie, cotton whiskers and sisal MF. Sisal whiskers [14] Ramie whiskers [15] Cotton whiskersb Sisal MFb a b Length L (nm) Cross-section d (nm) 215 ± 67 200 ± 78 165 ± 34 – 5 6–8 13 36 ± ± ± ± 1.5 1 1 12 L/d (length/cross-section) 43 ± 26 28 ± 12 13 ± 3 – Specific area (m2 g−1 ) 600 380 205 74 ± ± ± ± 48 38 25 7 Charge surface densitya (e/nm2 ) 0.026 ± 0.001 0.021 ± 0.001 0.029 ± 0.001 – e the electron charge, 1.6 × 10−19 C. Determined in this work. allowed to dry on a carbon-coated grid. The accelerating voltage was 80 kV. 2.2.2. Differential scanning calorimetry Differential scanning calorimetry (DSC) was performed using a TA Instrument DSC DSC2920 CE. Standard mode was used. Around 10 mg of samples were placed in a DSC cell in glove box. Each sample was heated from −100 ◦ C to 100 ◦ C at a temperature ramp of 10 ◦ C/min and kept at 100 ◦ C for 5 min to insure complete melting of composite films and electrolytes. Then it was cooled down to 0 ◦ C at a cooling rate of 10 ◦ C/min. The temperature and enthalpy of melting were determined during the first DSC scan in order to analyze samples at equilibrium. The melting temperature, Tm , and the crystallization temperature, Tc , were taken at the onset of the peaks corresponding to the melting endotherm and the crystallization exotherm, respectively. 2.2.3. Thermogravimetric analysis Thermogravimetric measurements were carried out with a Netzsch STA409 thermal analyzer. Around 10 mg of samples were heated from room temperature up to 550 ◦ C at 10 ◦ C/min under nitrogen flow. A thermobalance determined the sample weight loss under non-isothermal temperature. The degradation temperature was taken at the onset of the weight loss. 2.2.4. Dynamic mechanical analysis Dynamic mechanical analysis (DMA) measurements were carried out with a spectrometer DMA Q800 from TA Instrument working in the tensile mode. The strain magnitude was fixed at 0.05%. This value ensures that tests were made in the linear viscoelastic domain. The samples were thin rectangular strips with dimension of about 20 mm × 7 mm × 0.2 mm. Measurements show the storage tensile modulus vs temperature. 2.2.5. Conductivity measurement Ionic conductivity was measured by impedance spectroscopy using a HP4192A impedance analyzer, over the frequency range 5–13 MHz. The samples were placed between two stainless-steel blocking electrodes under argon. The temperature sweep test was conducted from 25 ◦ C to 75 ◦ C. The temperature was equilibrated 1 h every 5 ◦ C between each measurement. Abbreviation. The lithium salt content in the film was classically referring to the number n = O/Li, which corresponds to the molar ratio oxyethylene unit/lithium. PEO based electrolyte will be labeled as PEO-O/Li = X + Y wt% filler name, X being the O/Li ratio and Y the whiskers content. 3. Results and discussion 3.1. Morphology 3.1.1. Salt-free PEO nanocomposites Salt-free PEO nanocomposites were obtained using different cellulose whiskers (cotton, ramie and sisal plants) as well as sisal MF. The whiskers and MF had different dimensions, thus different aspect ratios, specific areas and charge surfaces (Table 1). Indeed, the stiffness and the aspect ratio of the whiskers have been shown to depend on the type of plant and on the degree of crystallinity of the fibers and thus nanocomposites with different properties may be obtained. The length of MF was difficult to determine and can be considered as very important compared to its cross-section. The sisal whiskers present the highest specific area, whereas the sisal MF exhibits the lowest one. The aspect ratio, decisive for mechanical property, is between 43 and 13 for the different whiskers, thus a large difference in mechanical property is expected. The morphology of the cellulosic fillers/PEO composites was characterized by SEM. Fig. 1 shows the morphology of both cotton whiskers/PEO composites and MF sisal/PEO composites. For all composite samples, a homogeneous dispersion of white dots was observed and has been associated with the presence of whiskers or microfibrils. These white dots do not correspond directly to isolated particles. Indeed, the particle dimensions were too small to be observed at this scale. The white dots result from electrical charge Fig. 1. Scanning electron micrographs of the cryo-fractured surface of (a) PEO + 6 wt% cotton whiskers nanocomposite film and (b) PEO + 6 wt% sisal MF nanocomposite film. Author's personal copy F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 5189 Table 2 Thermal characteristics of PEO based nanocomposite films reinforced with sisal microfibrils (MF) and sisal (WS), ramie (WR) and cotton (WC) whiskers obtained from DSC curves: crystallization temperature (Tc ), melting temperature (Tm ), associated enthalpy of melting per gram of PEO (Hm-PEO ) and degree of crystallinity measured during the melting (m ). The degradation temperature Tonset corresponds to the beginning of the degradation process performed in helium. PEO PEO + 6% WS PEO + 6% WC PEO + 6% WR PEO + 6% MF Tm (◦ C) Hm-PEO (J/g) m Tc (◦ C) Tonset He (◦ C) 56 56 57 57 53 170 165 162 170 167 0.81 0.77 0.74 0.8 0.79 51 48 50 50 44 350 260 260 357 350 The degree of crystallinity of the PEO, m , was calculated by dividing the enthalpy of fusion determined by DSC by the one corresponding to 100% crystalline PEO. Its value is thus given by: m = Hm /Hm0 with Hm0 = 210 J/g. Fig. 2. Scanning electron micrographs of cryo-fractured surface for cast-evaporated nanocomposite electrolyte films reinforced with 6 wt% of sisal MF. effects, which increase the apparent cross-section of whiskers [16]. For the composites reinforced with MF, the filler is observed with more difficulty, which may be associated with the more chaotic aspect of the surface. 3.1.2. Composite electrolytes The morphology of the nanocomposite polymer electrolytes reinforced with whiskers and MF was also characterized by SEM observations. As nanocomposite electrolytes based on whiskers were obtained by adding the salt after the composite film elaboration, the morphology of whiskers based composite electrolytes is similar to that observed without salt. For MF-based composite electrolytes, the salt was added before the preparation of composite films and may have an influence on the MF dispersion. However, as shown by the SEM micrography (Fig. 2) of the nanocomposite electrolyte reinforced with 6 wt% MF at a salt concentration O/Li equal to 12, the composite electrolytes exhibited the same morphology than salt-free PEO–MF composites. White dots associated with the MF entities are homogeneously dispersed in the matrix with no apparent aggregates. The incorporation of salt has no effect on the MF dispersion which may be controlled by PEO/MF interaction, dispersion process and solution viscosity. 3.2. Thermal characterizations 3.2.1. Salt-free PEO nanocomposites DSC measurements were performed on the PEO matrix and related whiskers or MF reinforced composites. The DSC measurements were carried out 1 month after the film formation in order to ensure an equilibrium state of crystallization to be reached and to obtain reproducible results. All the characteristic temperatures of the studied films are summarized in Table 2. The melting temperature, Tm , is roughly constant and does not dependence on the whiskers nature. The melting point of PEO only decreases by adding MF. The crystallization temperature, Tc , decreases weakly with the incorporation of whiskers. Tc of composites is 1 or 3 ◦ C lower than that of the neat PEO matrix. The shift of the crystallization process was supposed to result from the affinity of the PEO with the reactive cellulose surface, restricting locally the molecular mobility of polymer chains and their global self-diffusion [18]. This mobility decrease may decrease the crystal growth rate, thus the associated temperature. The largest effect on Tc values was observed with the addition of sisal whiskers which exhibit the highest specific area. The crystallization temperature is notably affected by the presence of MF (Table 2). It may be ascribed to the entanglements of these long fibers that can restrict the molecular mobility of polymeric chains. The degree of crystallinity of the PEO matrix, m was calculated using the ratio between the enthalpy of fusion determined by DSC and the one corresponding to 100% crystalline PEO [19]. It was calculated per gram of PEO to take into account the presence of the filler. The incorporation of whiskers induces a small decrease of the degree of crystallinity, m, at the equilibrium state. The cellulosic nanoparticles most probably act as defects in the composite films, limiting the organization of PEO chains and their ability to crystallize at the equilibrium state. 3.2.2. Composite electrolytes 3.2.2.1. Melting temperature. The effect of the presence of both salt and whiskers or MF on the PEO melting and crystallization temperatures were evaluated by non-isothermal experiments. In PEO–LiTFSI electrolytes, the salt induces two important effects: (i) the introduction of ionic charge carriers needed for ionic conduction and (ii) the decrease of both the degree of crystallinity and kinetic, through interactions between PEO chains and lithium cations and bulky anions which interfere with the formation of PEO regular lamellae. The addition of 6 wt% nanocharges induces small modifications of the PEO melting process in PEO–LiTFSI. Indeed, the composite electrolytes exhibit the same melting temperature and nearly the same melting enthalpy than PEO–LiTFSI (Table 3). 3.2.2.2. Glass transition temperature. The glass transition temperature, Tg , of the unfilled polymer electrolytes increases with the salt concentration. This phenomenon is associated with the well know stiffening effect of lithium salt on PEO chains. The addition of cellulosic fillers has no significant effect on Tg values, as previously observed for PEO based composites [14,20]. In most of the studies performed on inorganic composite electrolytes [21,10,22–26], the effect of filler incorporation on Tg is small, which may be associated with two antagonist effects, i.e. PEO amorphization which weakly decrease the Tg value and specific filler/PEO interactions which may increase the Tg value. As the degree of crystallinity is not modified upon addition of whiskers, the invariance of Tg may be related to the predominant effect of lithium cation/PEO interactions compared to filler/PEO interactions. Author's personal copy 5190 F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 Table 3 Thermal characteristics of PEO based nanocomposites reinforced with sisal (WS), ramie (WR) and cotton (WC) whiskers and sisal microfibrils (MF) obtained from DSC curves: glass transition (Tg ), crystallization temperature (Tc ), melting temperature (Tm ), enthalpy of melting and enthalpy of crystallization related to the weight of PEO or PEO-complex without charge. Tg (◦ C) Tm (◦ C) Hm (J/gPEO–salt ) Tc (◦ C) Hc (J/gPEO–salt ) PEO PEO-O/Li = 20 PEO-O/Li = 12 −55 −51 −48 56 50 41 170 112 75 51 47 30 145 58 15 PEO-O/Li = 20 + 6 wt% WS PEO-O/Li = 20 + 6 wt% WR PEO-O/Li = 20 + 6 wt% WC PEO-O/Li = 20 + 6 wt% MF −52 −52 −50 −51 47 48 50 49 115 112 115 113 41 43 45 45 73 73 75 74 PEO-O/Li = 12 + 6 wt% WS PEO-O/Li = 12 + 6 wt% WR PEO-O/Li = 12 + 6 wt% WC PEO-O/Li = 12 + 6 wt% MF −48 −49 −46 −47 40 40 42 41 67 66 67 65 30 31 31 32 24 23 24 26 3.2.2.3. Crystallization process. The effect of the whiskers incorporation on the crystallization process, obtained during the cooling ramp depends on the salt concentration (Fig. 3). At low salt concentration, O/Li = 20, the crystallization temperature decreases with the whiskers incorporation. The decrease observed depends on the whiskers nature, the highest effect being obtained with sisal whiskers (Fig. 3). This behavior may be associated with the highest specific area of the sisal whiskers. For O/Li = 12, no effect of the whiskers incorporation is observed. This could be ascribed to the predominant influence of the salt on the crystallization process. For each salt concentration, the crystallization enthalpy of composite electrolytes, determined during the cooling ramp (Table 3), Hc (J/gPEO–LITFSI ), is higher than that of unfilled electrolytes. While the melting enthalpy of composite electrolytes, determined during the heating ramp, Hm (J/gPEO–LITFSI ), is equal or lower than that of unfilled electrolytes. These two informations indicate that cellulose fillers induce an increase of the crystallization kinetic of the electrolytes as previously observed for salt-free PEO composites [14]. This behavior may be explained by the fact that the crystallization rate is the product of the nucleation rate and the crystal growth. Thus, the crystallization kinetic may increase despite a slowing down of the crystal growth rate when more crystals are nucleated. Indeed, Azizi Samir et al. [27] have shown a net decrease of the PEO spherulites size and a large increase in the spherulites amount with the addition of tunicin whiskers. Furthermore, the crystallization process is still incomplete, the Hc (J/gPEO–LITFSI ) is lower than Hm (J/gPEO–LITFSI ), and the difference is larger for the filled and unfilled electrolytes with a salt concentration O/Li = 12 than for the salt-free samples. Fig. 3. Normalized DSC thermograms showing the non-isothermal crystallization at 10 ◦ C/min for PEO (), PEO–LiTFSI O/Li = 20 (+), PEO–LiTFSI O/Li = 20 + 6 wt% sisal whiskers (), PEO–LiTFSI O/Li = 12 (×), and PEO–LiTFSI O/Li = 12 + 6 wt% sisal whiskers (♦). This thermal behavior was not obviously observed for nanocomposite PEO electrolytes based on inorganic charges for which an amorphization of the composite electrolytes was generally obtained [28,29] with a decrease of the crystallization kinetics. The explanation given in the literature is that the inorganic nanocharges prevent the local PEO organization, and thus reduce the crystallization kinetics. In cellulose whiskers/PEO composites, an increase of the crystallization process was observed and it is ascribed to an increase of the nucleation rate [14]. For cellulose whiskers/PEO electrolytes, the same explanation can be promoted to explain the enhancement of the crystallization process with the addition of whiskers. 3.3. Degradation behavior 3.3.1. Nanocharges and salt-free PEO nanocomposites The thermal stability of whiskers and MF was characterized using thermogravimetric analysis under helium flow at 10 ◦ C/min (Fig. 4). For all samples, the degradation process occurred in two steps as already reported elsewhere for ramie whiskers [14] and Kraft paper [30]. The first step around 250–300 ◦ C corresponds to hemicellulose and glucosidic link depolymerization and the second steps, in the temperature range between 400 ◦ C and 430 ◦ C, is attributed to the thermal degradation of ␣-cellulose [31]. For ramie whiskers, a higher thermal stability was obtained with the onset degradation temperature, i.e weight loss, at 265 ◦ C. For sisal whiskers and microfibrils, the onset degradation temperatures were very similar at 250 ◦ C and 244 ◦ C, respectively, whereas for cotton whiskers the weight loss starts at a lower temperature, around 229 ◦ C (Fig. 4). Roman and Winter [32] evaluated the influence of the acid charge density on the cellulose whiskers surface. They reported a net decrease of the whiskers thermal stability when increasing the acid charge density. In order to complete the data Fig. 4. TGA curves measured under helium flow for (+) ramie, (♦) sisal, () cotton whiskers, and () sisal MF. Author's personal copy F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 Fig. 5. TGA curves measured under helium flow at 10 ◦ C/min for the salt-free unfilled PEO matrix () and PEO + 6 wt% of sisal MF () ramie (♦) sisal (×), and cotton (−) whiskers. exhibited in the literature, i.e. 0.021 e/nm2 for ramie whiskers [15] (e as electron charge, 1.6 × 10−19 C), the acid surface density was determined for cotton and sisal whiskers by titration. Cotton and sisal whiskers exhibit a surface charge density equal to 0.029 e/nm2 and 0.026 e/nm2 , respectively, thus higher than the value obtained for ramie whiskers. The highest charge density of cotton whiskers can explain the lower thermal stability observed. The thermal stability of whiskers under helium is clearly associated with the acid charge density, and the lower the charge surface density is (Table 1), the higher the thermal stability is. The lower temperature value obtained for microfibrils compared to sisal whiskers was previously attributed to their higher amorphous domain density and to the presence of pectins [13]. The study of the thermal degradation of whiskers and MF reinforced PEO films was carried out with a temperature ramp of 10 ◦ C/min under inert atmosphere, i.e. helium in order to avoid any oxidizing character of the medium. The results are reported in Fig. 5 and Table 2. Compared to the neat PEO, the presence of 6 wt% of cellulosic nanoparticles increases the temperature of the main degradation, associated with the polymer matrix. However, the degradation occurs at lower temperature and was associated to the whiskers degradation. The observed weight loss is low because of the low whiskers content in the composite films. 3.3.2. Composite electrolytes The thermal stability of cellulose nanocrystal and MF reinforced PEO–LiTFSI polymer electrolytes was investigated through thermogravimetric analysis (TGA) under helium flow at 10 ◦ C/min. Typical TGA measurements are shown in Fig. 6, for unfilled PEO-O/Li = 12 and related composite electrolytes reinforced with 6 wt% filler. Fig. 6. TGA measurements under helium flow at 10 ◦ C/min for unfilled () POEO/Li = 12, and related composites filled with 6 wt% (−) sisal MF, () sisal, (×) ramie, and () cotton whiskers. 5191 Fig. 7. Evolution of the logarithm of the storage tensile modulus E’ vs temperature at 1 Hz for neat PEO (), PEO + 6 wt% sisal (+), ramie () and cotton whiskers (×), and sisal MF (−). The thermal degradation phenomena of PEO and PEO–lithium salt complexes were largely reported with complex mechanism. In PEO and PEO–lithium complex, employing LiCl and LiI lithium salts, the thermal degradation occurs in a single step at about 350 ◦ C. Costa et al. [33] have remarked the complexity of thermal degradation mechanism invoking a strong interaction between the metal ion and the oxygen atoms of the polymer. The incorporation of the filler decreases the onset thermal degradation for all samples. A degradation process with two steps was clearly observed. The first step, around 300 ◦ C, as for salt-free PEO composites, is associated with the whiskers degradation. The lower temperature onset is observed for cotton based composite, in accordance with the fact that cotton whiskers present the lowest thermal stability. The main thermal degradation, around 420 ◦ C for filled electrolytes, associated with PEO complex degradation, is obtained at higher temperature than the one observed for unfilled PEO electrolytes, except for cotton whiskers based composite in accordance to thus obtain for salt-free samples. The degradation temperature increase induces by the filler incorporation is more important than the one observed for salt-free samples. 3.4. Dynamic mechanical analysis. The mechanical behavior of nanocomposite polymers and electrolytes was evaluated in the linear range using DMA under isochronal condition at 1 Hz. At low temperature, T = −70 ◦ C, the storage modulus was normalized at 7.7 GPa for all samples, which corresponds to the observed average value regardless the composition. This normalization leads to minimize the influence of the inaccurate dimensions of samples on storage modulus. 3.4.1. Salt-free PEO composites The mechanical behavior for salt-free PEO composites was investigated to compare the effect of the various cellulosic fillers (Fig. 7). Above the main relaxation process associated with the glass–rubber transition, around −55 ◦ C, the composite filled with sisal whiskers exhibits a higher storage tensile modulus. The increase of the stiffness of the composite is a mark of the reinforcement effect induced by the presence of the sisal whiskers. For other samples, such strengthening was less important. Above the melting point, 65 ◦ C, the storage tensile modulus fall down for all samples. The matrix melts and a plateau appears thanks to the cellulose filler. For composites reinforced with MF, the temperature for which the modulus drops is shifted towards about 85 ◦ C. A similar behavior was already reported by Ogata et al. [34] and was ascribed to high filler/matrix interactions or MF entanglements. PEO composites reinforced with MF display a storage tensile modulus around 16 MPa associated with an entanglement effect of MF within the matrix. Author's personal copy 5192 F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 Table 4 High temperature (T = 80 ◦ C) tensile modulus: comparison between experimental (E’exp ) and predicted (E’pre ) data for whiskers reinforced PEO nanocomposite films. Sample Cotton whiskers 6 wt% E’exp (MPa) E’pre (MPa) 7 – Ramie whiskers 6 wt% 12 4 Sisal whiskers 6 wt% 160 97 At high temperature, the highest reinforcement was obtained for sisal whiskers with 120 MPa up to 160 ◦ C. For other samples, the reinforcement is less important and disappears at lower temperature. This behavior could be associated with the formation of a whiskers network which strongly depends on the aspect ratio and the modulus of the whiskers percolating network. The modulus of this continuous network reinforced composite can be well predicted from the adaptation of the percolation concept to the classical series-parallel model [35]. In this model and at sufficiently high temperature, i.e. when the storage modulus of the matrix is much lower than the one of the percolating network, the following equation [36] was derived for the predicted elastic modulus, E’pre , of the composite: Epre = ER (1) With: =0 − b R Rc = R 1 − Rc for R < Rc for R < Rc (2) where and E’R are the volume fraction and the elastic modulus of the rigid percolating network, respectively; R , Rc and b correspond to the volume fraction of filler, critical volume fraction of filler at the percolation threshold and corresponding critical exponent, respectively. For a 3D network, b = 0.4 [37] and Rc = 2.5 vol%, 1.6 vol%, 5.4 vol% were determined from the aspect ratio of ramie, sisal and cotton whiskers, respectively. E’R can be experimentally determined from a tensile test performed on a film prepared by water evaporation of a suspension of cellulose whiskers. The tensile modulus of a ramie whiskers film, E’R , was determined elsewhere [15] and a value of 0.35 GPa was reported. For sisal whiskers, the modulus of the percolating network, E’R was experimentally determined and found around 8.5 GPa. The E’R value of a film made of sisal whiskers is one of the highest values compared to ramie whiskers or tunicin whiskers, between 5 GPa and 15 GPa [35,38]. The predicted storage modulus values, E’pre , are reported in Table 4. It was not determined for the nanocomposite film reinforced with 6 wt% cotton whiskers, because this filler content is slightly lower than the theoretical value for the percolation threshold. However, experimentally, a stabilization of the storage modulus was observed with 6 wt% of cotton whiskers (Rc = 4.9 vol%), thus very close to the theoretical percolation threshold. This difference may be associated with the model developed, which neglects the effect of whiskers reinforcement below the percolation threshold. In accordance with the predicted elastic modulus, the sisal whiskers based composite exhibited the highest experimental storage modulus at high temperature. The lowest mechanical properties obtained with cotton whiskers at high temperature can be associated with the too low amount of whiskers, i.e. below the percolating threshold. For the evaluation of composite electrolytes, we have chosen PEO films reinforced with 6 wt% sisal whiskers and MF. Indeed, PEO–6 wt% sisal whiskers exhibits the highest reinforcing effect for salt-free PEO nanocomposites compared to ramie and cotton whiskers, in agreement with the highest aspect ratio and storage modulus of sisal whiskers. Fig. 8. Storage tensile modulus E’ vs temperature at 1 Hz for PEO (-), PEO-O/Li = 20 (+), PEO-O/Li = 12 (×), PEO-O/Li = 12 + 6 wt% MF (), and PEO-O/Li = 12 + 6 wt% whiskers sisal (). 3.4.2. Nanocomposite polymer electrolytes The addition of salt induces a net decrease of the tensile modulus above the glass–rubber transition of PEO, associated with an increase of the PEO amorphous phase content (Fig. 8). Above −55 ◦ C, PEO-O/Li = 12 exhibits a lower storage tensile modulus than the PEO-O/Li = 20 complex, which is associated with the less crystalline structure of this electrolyte. In the rubbery plateau zone, the mechanical stifness of filled electrolytes is due to both the cellulosic filler and PEO crystalline domains. The addition of the filler induces a decrease of the degree of crystallinity at the equilibrium state, with 75 J/gPEO–salt and near 66 J/gPEO–salt for PEO–LiTFSI O/Li = 12 and filled PEO–LiTFSI O/Li = 12, respectively (Table 4). This lower crystallinity induces a decrease of the storage modulus. This decrease can be at least compensated by the reinforcing effect of the percolating whiskers network. As the reinforcing effect of MF is lower than the one of sisal whiskers, a decrease of the rubbery storage modulus was observed for the MF filled electrolyte. For pure PEO and low salt concentration the storage tensile modulus drops irreversibly when the temperature reaches the melting point. For a higher salt concentration (O/Li = 12), a decrease of the storage tensile modulus was observed at the melting temperature, but it remains constant around 2 MPa for high temperatures up to 145 ◦ C. This behavior is related to lithium cation/PEO interactions which involve ionic cross-linking between PEO chains. For lower salt concentrations, O/Li = 20, the ionic cross-links density is most probably not sufficient to permit transient network behavior above the melting point. For the PEO-O/Li = 12 complex, a spectacular increase of the tensile modulus is observed with the incorporation of 6 wt% of sisal whiskers (Fig. 8). The tensile modulus of PEO + 6 wt% of sisal whiskers remains constant up to 140 ◦ C with a value higher than 120 MPa. This reinforcement is attributed to the formation of a rigid percolation whiskers network as reported for salt-free PEO based composites. It is an indication that salt addition in the composite doesnot modify the cohesion of the whiskers network. The same behavior was reported by Azizi Samir et al. [18] for nanocomposite electrolytes PEO–LiTFSI reinforced with tunicin whiskers. For these nanocomposites, and above the melting point of PEO, the thermal stabilization of the storage tensile modulus was observed regardless the salt content, with a modulus value that was found to decrease as the salt concentration increased. The electrolyte film PEO + O/Li = 12 + 6 wt% sisal whiskers exhibits lower mechanical properties than the salt-free sample, i.e. 120 MPa compared to 160 MPa at the same temperature. This decrease may be explained by a decrease of the effective amount of cellulosic filler in the composite polymer electrolyte after salt Author's personal copy F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 Fig. 9. Arrhenius plot of the ionic conductivity for polymer electrolyte PEO–LiTFSI complex with O/Li = 20 for (♦) unfilled electrolyte and filled electrolyte with 6 wt% (×) sisal, () ramie, (+) cotton whiskers, and () sisal MF. addition. Indeed, as it was noted in Section 2, whiskers reinforced nanocomposite PEO films were first prepared and lithium salt was added later by film swelling. Therefore, the effective amount of sisal whiskers, calculated as a ratio between the weight of whiskers and that of the composite becomes 4.9 wt% instead of 6 wt% for salt-free samples. It is, then, possible to compare this experimental modulus value with the predicted one using this real whiskers content. The predicted data were calculated as previously done for salt-free PEO composites. For the calculation, the density of crystalline cellulose was taken as 1.5 g cm3 and the one of the polymer electrolyte matrix and LiTFSI were taken as 1.2 g cm3 and 2.33 g cm3 , respectively. The density of the polymer electrolyte O/Li = 12 was therefore taken as 1.45 g cm3 . The predicted modulus was found to be 72 MPa. The values of the ratio E’exp /E’pre for both PEO–6 wt% sisal whiskers and PEO-O/Li = 12 + 6 wt% sisal whiskers are both equal to 1.7. This observation confirms that the difference observed can be ascribed to the decrease of the effective sisal whiskers content during the preparation of the electrolyte. With a salt concentration O/Li = 12, the storage tensile modulus obtained with 6 wt% sisal MF is close to 15 MPa (Fig. 8). This value is similar to the one obtained for salt-free PEO–6 wt% MF composite, i.e. 16 MPa. The presence of the salt does not modify the mechanical properties of the PEO–MF-based composites. Indeed, the reinforcing effect is governed by both the tensile strength of cellulose microfibrils via entanglements and PEO/microfibrils interaction. 3.5. Ionic conductivity 3.5.1. Whiskers reinforced nanocomposites In order to avoid proton conduction due to the presence of acidic charge at the whisker surface, the acidic functions were neutralized by LiOH. The thermal dependence of the ionic conductivity for composite PEO polymer electrolytes with O/Li = 20 is reported in Fig. 9. The temperature sweep test was carried out from 25 ◦ C to 75 ◦ C and then from 75 ◦ C to 20 ◦ C. Fig. 9 reports the ionic conductivity values measured when decreasing the temperature from 75 ◦ C to 20 ◦ C. The ionic conductivities for PEO/LiTFSI complexes with O/Li = 20 are higher than 10−4 S cm−1 for T > 45 ◦ C. The highest conductivity was obtained with the addition of sisal whiskers, with a conductivity value of 3.1.10−4 S cm−1 at 60 ◦ C compared to 4.10−4 S cm−1 for PEO–LiTFSI O/Li = 12. Thus, the conductivity decrease is very weak especially at high temperature. The conductivity value obtained for films reinforced with cotton whiskers is the lowest one. DSC investigations (Table 4) have shown that the glass transition temperature was not affected by the addition of whiskers, thus a macroscopic restriction of the 5193 PEO mobility cannot explain the observed behavior. A decrease of the ionic conductivity with the addition of tunicin whiskers in PEO based electrolytes was also observed by Azizi Samir et al. [18] Using NMR investigation, this phenomenon was ascribed to (i) the reduction of the relaxation time of polymer chain and (ii) the decrease of diffusion coefficient of both anion and cation. These two results seem to indicate that the decrease in ionic conduction may be associated with the restriction of electrolyte mobility at the whiskers/electrolyte interface and not significantly in the bulk (i.e. invariance of Tg ). Such behavior was observed for PEO–TiO2 composites using quasielastic neutron scattering [39]. The existence of an immobilized layer of polyether matrix around the TiO2 particles was suggested, whereas the bulk electrolyte properties were unaffected by the presence of the filler. However, the decrease of conductivity is not directly associated with the whiskers specific surface, as the lowest conductivities were obtained for cotton whiskers which display the lowest specific area. Below the complex melting temperature, the difference between the conductivity of the unfilled and filled electrolytes becomes larger. The net decrease of conductivity observed at lower temperatures is due to the presence of the crystalline phase. The difference observed between filled and unfilled samples may be due to an increase of the crystallization kinetic in the presence of whiskers, in agreement with DSC measurements, i.e. higher crystallization kinetics observed during the DSC cooling ramp (Table 3). This behavior is not commonly observed in composite electrolytes. Generally, an improvement of the ionic conductivity is obtained at room temperature [40] and a quasi invariance [41] is observed at higher temperatures. This difference is associated with the crystallization process, which is slowed down with the addition of inorganic nanoparticles and accelerated with whiskers. 3.5.2. Microfibrils reinforced nanocomposites The addition of sisal microfibrils induces a decrease of the ionic conduction, by a factor close to 3 at 60 ◦ C compared to PEO–LiTFSI O/Li = 20. This larger effect compared to sisal whiskers may be ascribed to the addition of long and entangled fibrils, which may restrict more notably the mobility of PEO chains. 4. Conclusions The effect of cellulose microfibrils and whiskers as a reinforcing phase in polymer electrolytes was investigated. The salt used was LiTFSI. For a given salt concentration, Tg , Tm and Hm were found to be independent of the whiskers content. Nevertheless, the incorporation of cellulose whiskers has an influence on Tc and Hc for low salt concentration, O/Li = 20. The addition of whiskers and MF in polymer electrolytes leads to high performance nanocomposites with a high increase in the storage modulus at high temperature, compared to the unfilled PEO–LiTFSI sample. Ionic conductivity measurements have shown that, for a given temperature, the presence of whiskers or MF induces a weak decrease of polymer electrolyte conductivity, which may be due to the existence of interactions between cellulose and PEO or lithium salt. The small decrease in ionic conduction is largely compensated by a high reinforcing effect, especially at high temperature, obtained with the use of natural, biodegradable, low density and largely available nanofibers. References [1] M.B. Armand, in: J.R.C. McCallum (Ed.), Polymer Electrolytes Reviews, Elsevier Applied Sciences, London, 1987, p. 1. [2] C. Labrèche, I. Lévesche, J. Prud’homme, Macromolecules 29 (1996) 7795. [3] M. Marzantowicz, J.R. Dygas, F. Krok, A. Lasinska, Z. Florjanczyk, E. ZygadloMonikowska, Electrochim. Acta 51 (2006) 1713. Author's personal copy 5194 F. Alloin et al. / Electrochimica Acta 55 (2010) 5186–5194 [4] C. Bertier, W. Gorecki, M. Minier, J.M. Chabagno, P. Rigaud, Solid State Ionics 21 (1983) 91. 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[37] P.G. de Gennes, Scaling Concepts in Polymer Physics, Cornell University Press, Ithaca, NY, 1979. [38] V. Favier, H. Chanzy, J.Y. Cavaillé, Macromolecules 28 (1995) 6365. [39] C. Karlsson, A.S. Best, J. Swenson, W.S. Howells, L. Börjesson, J. Chem. Phys. 9 (2003) 4206. [40] M.A.K.L Dissanayake, P.A.R.D. Jayathilaka, R.S.P. Bokalawala, I. Albinsson, B.E. Mellander, J. Power Sources 119–121 (2003) 409. [41] A.S. Best, A. Ferry, D.R. MacFarlane, M. Forsyth, Solid State Ionics 126 (1999) 269. Cellulose DOI 10.1007/s10570-011-9543-x Poly(oxyethylene) and ramie whiskers based nanocomposites: influence of processing: extrusion and casting/evaporation Fannie Alloin • Alessandra D’Aprea Alain Dufresne • Nadia El Kissi • Frédéric Bossard • Received: 21 May 2010 / Accepted: 5 April 2011 Ó Springer Science+Business Media B.V. 2011 Abstract Polymer nanocomposites were prepared from poly(oxyethylene) PEO as the matrix and high aspect ratio cellulose whiskers as the reinforcing phase. Nanocomposite films were obtained either by extrusion or by casting/evaporation process. Resulting films were characterized using microscopies, differential scanning calorimetry, thermogravimetry and mechanical and rheological analyses. A thermal stabilization of the modulus of the cast/evaporated nanocomposite films for temperatures higher than the PEO melting temperature was reported. This behavior was ascribed to the formation of a rigid cellulosic network within the matrix. The rheological characterization showed that nanocomposite films have the typical behavior of solid materials. For extruded films, the reinforcing effect of whiskers is dramatically reduced, suggesting the absence of a strong mechanical network or at least, A. D’Aprea N. E. Kissi F. Bossard Laboratoire de Rhéologie, UMR 5520, Grenoble-INPCNRS-UJF, BP 53, 38041 Grenoble Cedex 9, France F. Alloin (&) A. D’Aprea LEPMI, Laboratoire d’Electrochimie et de Physicochimie des Matériaux et des Interfaces, UMR 5279, CNRSGrenoble INP-Université de Savoie - Université Joseph Fourier, BP 75, 38402 Grenoble Cedex 9, France e-mail: [email protected] A. D’Aprea A. Dufresne The International School of Paper, Print Media and Biomaterials (Pagora), Grenoble-INP, BP 65, 38402 Saint Martin d’Hères Cedex, France the presence of a weak whiskers percolating network. Rheological, mechanical and microscopy studies were involved in order to explain this behavior. Keywords Polymer matrix composites Cellulose whiskers Thermal properties Dynamic mechanical analysis Rheology Extrusion Introduction During the last decade, natural fibers reinforced thermoplastic polymers have attracted the attention of both the academic and industrial world for applications in transport and construction. This considerable interest in the possibility of replacing conventional fibers, like glass fibers, is ascribed to well-known advantages such as renewable nature, low cost and density. However, one of the main drawbacks of lignocellulosic fibers is the big variation of properties inherent to any natural products. Their properties are related to climatic conditions, maturity, and type of soil. Disturbances during plant growth also affect the plant structure and are responsible for the enormous disparity of mechanical plant fiber properties. One of the basic idea to achieve further improved fiber and composite is to eliminate the macroscopic flaws by destructuring the natural grown fibers, and separating the almost defect free highly crystalline fibrils. When combining this process with an acidic treatment, high 123 Cellulose specific surface area rod-like nanoparticles of monocrystalline cellulosic fragments can be obtained. The state of dispersion of these nanoparticles, called cellulose whiskers, in a polymeric matrix has an important impact on the final properties of composites and is strongly dependent on the processing technique and conditions. In a previous study (Azizi Samir et al. 2004a), poly(oxyethylene) (PEO) films have been reinforced with tunicin whiskers. PEO being a hydrosoluble polymer and cellulose whiskers being obtained as aqueous suspensions, the processing of nanocomposite films was easily carried out by mixing the two constituents in water and casting the resultant dispersion. The important aspect ratio of tunicin whiskers make these cellulose nanoparticles derived from tunicate, a sea animal, a good candidate for modeling rheological and reinforcement behaviors and it was extensively studied in the literature (Favier et al. 1995). However, this source of cellulose is not suitable for technical applications due to its poor availability. Such rod-like nanoparticles with various aspect ratios can also be extracted from other renewable resources as plant fibers (Azizi Samir et al. 2005a). In the present study, cellulose whiskers were extracted from ramie fibers. Very few studies have been reported concerning the processing of cellulose whiskers reinforced nanocomposites by extrusion methods. An attempt to prepare nanocomposites based on cellulose whiskers obtained from microcrystalline cellulose and poly(lactic acid), PLA, by melt extrusion technique was recently reported (Oksman et al. 2006; Bondeson and Oksman 2007). The suspension of nanocrystals was pumped into the polymer melt during the extrusion process. Organic acid chlorides-grafted cellulose whiskers were also extruded with low density polyethylene (De Menezes et al. 2009). In the present study, we investigate the preparation and the properties of nanocomposite films obtained from PEO as the matrix and cellulose whiskers extracted from ramie as the reinforcing phase. Both casting/evaporation, largely employed in research, and extrusion processing method, a more industrial technique, have been used. Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) measurements have been used to investigate the thermal characteristics and degradation of the ensuing nanocomposites. The viscoelastic behavior of 123 these materials was investigated in both the molten and solid states as a function of the whiskers content and processing technique by rheological and mechanical methods. In the first part of the paper, the effect of the ramie whiskers content on the properties for cast/evaporated nanocomposite films was investigated. In the second part, the impact of the processing technique was examined, restricting the study to a film reinforced with 6 wt% ramie whiskers. Experimental methods Nanocomposite films Materials Poly(oxyethylene), PEO, with a high molecular weight (Mw = 5 9 106 g mol-1) was purchased as a white powder from Aldrich and used as received. Cellulose whiskers were prepared from ramie fibers as described in details elsewhere (Habibi and Dufresne 2008). Briefly, ramie fibers were cut into small pieces and treated with 2 wt% NaOH at 80 °C for 2 h to remove residual additives. The purified ramie fibers were submitted to acid hydrolysis with a 65 wt% H2SO4 solution at 55 °C for 30 min and under continuous stirring. The suspension was washed with water by centrifugation and dialyzed to neutrality against deionized water. The obtained suspension was homogenized using an Ultra Turrax T25 homogenizer for 5 min at 13,500 rpm and then filtered in sintered glass No. 1 to remove unhydrolyzed fibers. The suspension was concentrated to constitute the stock suspension. This treatment leads to aqueous suspensions of high aspect ratio rod-like nanocrystals, characterized by an average dimension of the cross section d of 6–8 nm and a length L ranging between 150 and 250 nm, measured by TEM (Habibi et al. 2007; Habibi and Dufresne 2008). The average aspect ratio L/d and the specific surface area of these whiskers were estimated to be close to 28 ± 12 and 380 ± 38 m2 g-1, respectively, taking 1.5 g cm-3 for the density of cellulose. Processing of nanocomposite films Cast/evaporated films The desired amount of ramie whiskers aqueous suspension was added to the PEO, previously dispersed in a few milliliter of methanol Cellulose for a better dissolution. The cellulose whiskers content was varied from 0 to 30 wt% (dry basis). The resulting suspension was protected against light by an aluminum foil and was weakly stirred for 4 days at room temperature. The suspension was then degassed under vacuum in order to remove the remaining air, cast into Teflon plates and dried under argon at 40 °C for 3 weeks. The films were then progressively dried under vacuum for a week with a temperature increase step of 5 °C per day from 40 to 75 °C and finally stored in glove box. The thickness of final films was about 200–300 lm. negative coloration which emphasizes cellulose. The accelerating voltage was 80 kV. A ZEISS polarizing optical microscope was used to observe and follow the growth of the PEO spherulites. The microscope was connected to a LINKAM 20 to control the temperature. Samples were melted at 100 °C for few minutes and then cooled to the crystallization temperature. Average radius values of spherulites were measured assuming a circular shape. Extruded films Poly(oxyethylene) matrix and ramie whiskers reinforced PEO nanocomposite films were prepared by extrusion. First, the PEO solution and cellulose whiskers/PEO suspensions with 6 wt% ramie whiskers were prepared similarly to the previous description. The suspension was degassed under vacuum and the water was removed by freezedrying. The ensuing powder was introduced in the mixing chamber of a twin-screw DSM Micro 15 compounder and allowed to melt under nitrogen flow at 180 °C. The mixing speed was set at 25 rpm for 10 min. Extrusion was carried out with a slit die of 0.6 mm in gap and 1 cm in length. The extruded films were then cooled and calendered. They were homogeneous, smooth, and bubble-free. The film thickness ranged between 400 and 500 lm. The films were dried for 4 days at 75 °C under vacuum and then stored in glove box. Differential scanning calorimetry tests were performed using a TA Instrument DSC, DSC2920 CE. Standard modes were performed. Samples of 10 mg were sealed in aluminum pans and placed in the DSC cell in glove box. Each sample was heated from -100 to 100 °C at a temperature ramp of 10 °C min-1 and kept at this temperature for 5 min to insure the thermal equilibrium. Then, it was cooled down to 0 °C at a temperature ramp of 10 °C min-1. The melting temperature, Tm, and the crystallization temperature, Tc, were taken at the onset of the melting and crystallization peaks, respectively. Characterizations Microscopies Scanning electron microscopy (SEM) was used to investigate the morphology of the nanocomposite films using a LEO S440 SEM instrument. The samples were frozen under liquid nitrogen, fractured, mounted, coated with graphite and observed using an accelerating voltage of 10 kV. Transmission electron microscopy (TEM) observations were made with a Philips CM200 electron microscope. A droplet of a dilute suspension of redispersed extruded nanocomposite films with 6 wt% of cellulose whiskers was deposited and dried on a carbon coated grid with one droplet (*6 ll) of uranyl acetate solution (2 wt%) to carry out the Differential scanning calorimetry Thermogravimetric analysis Thermogravimetric analysis measurements were carried out with a Netzsch STA409 thermal analyzer. Around 10 mg of the sample were heated from room temperature up to 550 °C at 10 °C min-1 under either air or nitrogen flow. The results allow following the weight loss as a function of the temperature. The degradation temperature was associated with the beginning of the weight loss. Dynamic mechanical analysis Dynamic mechanical analysis (DMA) measurements were carried out with a spectrometer DMA Q800 from TA Instrument working in the tensile mode. The strain amplitude was fixed at 0.05%, well below the limit of the linear viscoelastic regime. The samples were thin rectangular strips with dimensions of about 20 9 7 9 0.2 mm3 for cast/evaporated films and 20 9 7 9 0.4 mm3 for extruded films. Measurement of the storage tensile modulus, E0 , was performed in isochronal condition (1 Hz), and the temperature was 123 Cellulose varied between -100 and 150 °C using a temperature ramp of 2 °C min-1. Rheometry measurements Rheometrical data were collected with a rotating ARG2 rheometer from TA Instrument operating under controlled strain conditions. It was equipped with an oven and the analysis was carried out up to 180 °C under nitrogen flow. The storage shear modulus G0 and the loss shear modulus G00 of the samples were measured in the linear viscoelastic regime using a parallel plates geometry of 25 mm in diameter, with a gap of 500 lm. The dynamic viscosity was calculated from G0 and G00 moduli. Creep measurements for cast/evaporated and extruded nanocomposites were performed on the sample at 90 °C and at the same stress, corresponding to a torque of 5 lNm. Results and discussions Cast/evaporated films Morphology The PEO films reinforced with ramie whiskers were characterized by scanning electron microscopy (SEM). Figure 1 shows the cryofractured surface for the cast/ evaporated unfilled PEO matrix and nanocomposite film filled with 6 wt% ramie whiskers. The surface of the cast/evaporated PEO matrix (Fig. 1a) appears homogeneous without voids. The cryofractured surface of the cast/evaporated nanocomposite film is more chaotic than the matrix and shows a homogeneous dispersion of white dots (Fig. 1b). The cross sections of these dots do not correspond to the one of isolated whiskers, since their dimensions are far higher than those of the whiskers. Indeed, it was shown that the white dots result from electrical charge effects that increase the apparent cross section of whiskers (Anglés and Dufresne 2000). Thermal characterization The melting process was studied during the first heating scan. For unfilled specimens, measurements were performed for PEO powder and for the neat cast/evaporated PEO matrix. No significant difference was reported between both unfilled materials as can be seen in Table 1. Melting temperature The melting temperature, Tm, remains roughly constant for low whisker content, up to 6 wt% (Table 1). At high filler content, i.e. 20 and 30 wt%, a weak decrease in Tm is observed. This behavior is in good agreement with that reported by (Azizi Samir et al. 2004a) for tunicin whiskers and (Guo and Liang 1999) for wheat straw cellulose whiskers. The decrease of the melting temperature may be associated to the decrease of the spherulite size. Indeed, a large decrease of the spherulite size was observed with the incorporation of tunicate whiskers in PEO matrix (Azizi Samir et al. 2005b). Degree of crystallinity The degree of crystallinity of the PEO matrix, vm, was calculated using the ratio Fig. 1 Scanning electron micrographs of the cryofractured surface for the cast/evaporated a PEO film and b PEO film reinforced with 6 wt% of ramie whiskers 123 Cellulose Table 1 Thermal characteristics of cast/evaporated PEObased nanocomposites reinforced with ramie whiskers obtained from DSC and ATG curves: crystallization temperature (Tc), Tc (°C) Samples melting temperature (Tm), degree of crystallinity expressed as a function of the matrix weight measured during the melting (vm), degradation temperature (Tonset), activation energies Tm (°C) vam Tonset (10 °C min-1)Air Tonset (10 °C min-1)He Ea (kJ mol-1) – Ramie W. – – – 270 265 PEO powder 51 57 0.82 – 350 380 PEO 51 56 0.81 205 – – PEO ? 3 wt% WR 50 56 0.82 194 352 205 PEO ? 6 wt% WR 50 57 0.80 191 357 210 PEO ? 10 wt% WR 47 56 0.80 188 345 190 PEO ? 20 wt% WR 46 53 0.76 187 320 170 PEO ? 30 wt% WR 45 53 0.75 185 310 180 a mPEO vm ¼ DHDH where DH0m = 210 J g-1 is the heat of melting for 100% crystalline PEO 0 m between the melting enthalpy determined by DSC and the one corresponding to 100% crystalline PEO. It was calculated per gram of PEO to take into account the presence of the filler. The effect of the whiskers content on the degree of crystallinity of PEO is weak and it is only observed for highly filled specimens for which a slight decrease of the degree of crystallinity is observed upon ramie whiskers addition. Degradation behavior The thermal stability of ramie whiskers reinforced PEO nanocomposites was characterized using thermogravimetric analysis. In these experiments, the weight loss of cast/evaporated nanocomposite films was plotted in Fig. 2 as a function of temperature under air flow with a temperature ramp of 10 °C min-1. PEO matrix and whiskers degradations The onset degradation temperature, i.e. the temperature associated with the beginning of the weight loss, was found to be 205 °C for the unfilled PEO matrix (Table 1). The PEO degradation under oxygen atmosphere induces the formation of a large number of volatile products involving several mechanisms (Costa et al. 1992). The thermo-oxidative degradation of pure ramie whiskers was also investigated and the degradation temperature was found to be 270 °C (Table 1; Fig. 2). The degradation of ramie whiskers occurs Fig. 2 Weight loss of unfilled PEO matrix (open circle), ramie whiskers (filled square) and related nanocomposite films reinforced with 3 (filled triangle), 6 (inverted triangle), 10 (diamond), 20 (open triangle) and 30 wt% (right-pointing triangle) of ramie whiskers versus temperature. Measurements were performed under continuous flow of dry air following two steps. The first one at low temperature may correspond to the cellulose depolymerization induced by the glucosidic bond scission which involves hemicellulose formation, and the second step, at about 400 °C, is most probably associated with the thermal degradation of the a-cellulose, by similarity with the degradation process reported for sisal fibers (Alvarez et al. 2004). Composite degradation under air flow The weight loss observed for filled PEO films starts at lower temperature compared to neat PEO, from 194 to 185 °C for the composites and at 205 °C for neat 123 Cellulose PEO (Table 1; Fig. 2). A significant decrease of the onset degradation temperature of the filled matrix is observed even at low whisker content. It is roughly 25–30 °C lower than the onset degradation temperature of the neat polymer. Furthermore, the weight loss kinetic is notably enhanced in the presence of ramie whiskers (Fig. 2). Indeed, the quasi-total degradation of the filled samples is observed at 300 °C, whereas it is achieved at 400 °C in the case of neat PEO. These results indicate a large effect of the presence of whiskers on the PEO thermal stability even if the whisker degradation occurs at high temperature. (Chauvin et al. 2006) have shown that PEO is very sensitive to acid medium and a strong decrease of its molecular weight was observed. Furthermore, a net decrease of the thermal stability of oligoether sulfate (Chauvin et al. 2005) was observed in the presence of a small amount of water, indicating the sensibility of PEO degradation to the presence of both water and sulfate acidic function. Thus, the sulfate ester groups present at the whisker surface and resulting from the acid hydrolysis treatment with sulfuric acid can have a strong influence on the filled PEO degradation. At low acid concentration, the sulfate ester groups induce a significant decrease of the cellulose thermal stability under air flow (Roman and Winter 2004; Kim et al. 2001; Julien et al. 1993; Parks 1971; Tang and Neill 1964). During the first degradation step starting at 150 °C, the desulfation and dehydration of the cellulose occur (Guo and Liang 1999). The latter effect increases the water content in the medium and catalyzes the degradation reaction of cellulose (Scheirs et al. 2001). which may enhance the PEO degradation by hydrolysis. Indeed, the ether oxygen could provide hydroxyl groups using acid catalysis, and then the dehydratation of the PEO occurs (Grassie and Mendoza 1985). The degradation of PEO is enhanced by its oxidation induced by the presence of O2. The activation energy, Ea, of this degradation process can be determined using the Broido’s method (Broido 1969) as follows: 1 Ea 1 ln ln þC ð1Þ ¼ y R T where y is the fraction of degraded product at time t, R, T and C are the gas constant, the temperature and a temperature independent term, respectively. Ea/R is given by the slope of the plot of ln (ln 1/y) as a function of 1/T. The activation energy obtained for filled PEO is much lower than that obtained for neat PEO (Table 1). This result suggests that the degradation reaction is initiated by the whiskers degradation. The PEO degradation is then catalyzed by the sulfuric acid and water present in the medium. In order to reduce the influence of sulfate acid groups brought by the cellulose whiskers on the thermal degradation of filled PEO, the whisker suspension was neutralized by NaOH solution. A nanocomposite film reinforced with 6 wt% of ramie whiskers was prepared using these neutralized whiskers. TGA results are reported in Fig. 3. The onset degradation temperature is similar for nanocomposite Effect of acidic surface density In order to evaluate the influence of sulfate acid groups, present at the whisker surface, on the thermal degradation of PEO based composites, the surface density of sulfate groups of the ramie whiskers was determined by titration using NaOH solution. It was equal to 0.022 e/nm2 ± 0.001, taking 380 m2g-1 as the specific surface area of the ramie whiskers. This value is low but appears to be sufficient to induce a decrease of the thermal stability of the cellulosic nanoparticles (Roman and Winter 2004) without a significant weight loss. This degradation induces the formation of sulfate acid and water in the medium, 123 Fig. 3 Weight loss of the unfilled PEO matrix (filled triangle), and related composites reinforced with 6 wt% of untreated ramie whiskers (filled square) and neutralized ramie whiskers (open circle) versus temperature. Measurements were performed under continuous dry air flow Cellulose Composite degradation under helium flow was reported for a poly(propylene) matrix filled with sisal microfibrils (Panaitescu et al. 2008). Mechanical behavior The temperature dependence of the storage tensile modulus E0 for the unfilled cast/evaporated PEO matrix and related composites is shown in Fig. 4. In order to minimize the effect of the sample dimension uncertainty on the accuracy of the measurement, the glassy modulus, E0 at -100 °C, was normalized at 8.5 GPa for all the samples. It corresponds to the observed average value regardless the composition of the film. The unfilled PEO displays a typical behavior of semi-crystalline polymer. Normelized storage modulus (MPa) films reinforced with neutralized or untreated whiskers (Fig. 3). However, the degradation kinetic observed with neutralized whiskers based composite is lower than that obtained with untreated whiskers based composite. The degradation activation energy of the nanocomposite film reinforced with 6 wt% neutralized whiskers is about 217 kJ mol-1 which is notably higher than the value obtained for the nanocomposite film reinforced with untreated whiskers (190 kJ/ mol-1) but lower than the value obtained for neat PEO (380 kJ/mol-1). The influence of acidic functions at the surface of the whiskers towards the degradation of the PEO matrix is clearly evidenced; however the addition of neutral whiskers has also a negative impact on the PEO matrix thermal stability. During the whiskers neutralization, the acid function is transformed in a sodium salt. It has been reported that alkaline salts have an influence on the degradation of PEO (Costa et al. 1992). The strong interaction between the cation and the ether oxygen involves the weakening of the C–O bond and favors its scission under air flow. In filled PEO, such interactions may occur in addition to hydrogen bonding between cellulose OH groups and PEO. These interactions may explain the decrease in thermal stability observed in comparison to the neat PEO. 10 4 10 3 10 2 10 1 10 0 -100 -50 0 50 100 150 100 150 Normalized storage tensil modulus E' (MPa) Temperature (°C) The study of the thermal degradation of ramie whiskers reinforced PEO films was carried out under inert atmosphere, i.e. helium, to avoid any oxidizing character of the medium. Results are reported in Table 1. The onset degradation temperature of PEO films, initially at about 205 °C in the presence of air is shifted to 350 °C under helium, showing the dominating effect of oxygen in the PEO degradation mechanism (Cameron et al. 1989), whereas no shift of the degradation temperature was reported for ramie whiskers. Compared to the neat PEO, the presence of a low amount of cellulose whiskers does not modify the thermal stability of composites. For filled films, the degradation process under helium occurs in two distinct steps, starting by the cellulose and followed by that of PEO (this two steps process is clearly observed for the PEO ? 30 wt% WR). The same degradation behavior, involving a two steps process, 10 4 10 3 10 2 10 1 10 0 -100 -50 0 50 Temperature (°C) Fig. 4 Normalized storage tensile modulus E0 for cast/ evaporated unfilled PEO (filled square) and nanocomposite films reinforced with 3 (open circle), 6 (filled triangle), 10 (inverted triangle), 20 (diamond) and 30 wt% (left-pointing triangle) of ramie whiskers as a function of temperature 123 Cellulose The relaxation associated with the glass transition of the amorphous domains of PEO occurs at about -55 °C. The modulus drop corresponding to this relaxation is weak because of the high degree of crystallinity of PEO. Above -55 °C, E0 decreases continuously because of the progressive softening of PEO. When reaching the melting point of the polymeric matrix around 70 °C, the modulus drops irreversibly for the neat PEO. When adding ramie whiskers, the rubbery modulus, observed below the PEO melting temperature, slightly increases due to the reinforcing effect of whiskers. Indeed, due to the high crystallinity content of PEO, the rubbery modulus of PEO is very high and was weakly modified by whiskers addition. The main effect is the thermal stabilization of the storage modulus above the melting point of PEO, Tm, up to temperatures higher than 100 °C. As stressed in Table 2, the value of this high temperature modulus increases as the whiskers content in the nanocomposite film increases. This phenomenon may be ascribed to the formation of a rigid percolating cellulose whiskers network within the polymeric matrix through strong whiskers/whiskers hydrogen bonds interaction (Takayanagi et al. 1964). The modulus of this continuous network can be well predicted from the adaptation of the percolation concept to the classical series–parallel model. In this model and at sufficiently high temperature, i.e. when the storage modulus of the matrix is much lower than that of the percolating network, the following equation was derived (Dufresne et al. 1997) for the predicted elastic modulus, E0 pre, of the composite: 0 ¼ WER0 Epre ð2Þ With: W ¼ 0 for tR [ tRc Table 2 High temperature (T = 80 °C) tensile modulus: comparison between experimental (E0 exp) and predicted (E0 pre) data for ramie whiskers reinforced PEO nanocomposite films Sample 3 wt% 6 wt% 10 wt% 20 wt% 30 wt% E0 exp (MPa) 8 12 20 40 60 E0 pre (MPa) – 4 9 20 34 123 With: W ¼ tR tR tRc 1 tRc b for tR [ tRc ð3Þ where W and E0 R are the volume fraction and the elastic modulus of the rigid percolating network, respectively; tR, tRc and b correspond to the volume fraction of filler, critical volume fraction of filler at the percolation threshold and the corresponding critical exponent, respectively. For a 3D network, b = 0.4 (De Gennes 1979) and tRc = 2.5 vol% was determined from the aspect ratio of ramie whiskers, L/d = 28. The tensile modulus of dry ramie whiskers films, E0 R, was experimentally determined and a value of about 0.35 GPa was found. This value results from the average of two experiments that were relatively reproducible despite the extreme brittleness of the films. This brittleness is no more observed in the PEO/whiskers composite. The low value of the tensile modulus obtained for ramie whiskers, could be associated with the low aspect ratio of ramie whiskers. Indeed, Bras et al. (Bras et al. 2010) shown a correlation between the tensile modulus and the aspect ratio for a large number of whisker sources. For the predicted modulus, the densities of ramie whiskers and PEO were taken as 1.5 and 1.2 g cm-3, respectively. The predicted storage modulus values, E0 pre, are reported in Table 2. They were not determined for the nanocomposite film reinforced with 3 wt% of ramie whiskers, because this filler content is slightly lower than the theoretical percolation threshold value. However, experimentally, a stabilization of the storage tensile modulus was observed with 3 wt% (tRc = 2.41 vol%) whiskers PEO composite, thus very close to the theoretical percolation threshold. This difference may be associated with the model developed, which neglects the effect of whiskers reinforcement below the percolation threshold. Regardless the composition of the sample, experimental modulus values, E0 exp, display a similar evolution to the predicted one even if experimental values were normalized at low temperature. It is a good indication that the stiffness of the sample and the temperature stabilization of the composite modulus most probably result from the formation of an H-bonded cellulose whiskers network as proposed in the model. Even if the H-bonded strength decreases with increasing temperature, the large number of H-bonds Cellulose involved in whiskers/whiskers interaction induces the stabilization of the composite storage modulus (Favier et al. 1997). A previous study has shown that for composites based on a PEO matrix and tunicin whiskers, the experimental high temperature modulus values were about 18, 45, and 235 MPa for composites filled with 3, 6, and 10 wt% whiskers, respectively (Azizi Samir et al. 2005b). Compared to ramie whiskers-based nanocomposites, the higher modulus values obtained for tunicin whiskers-based nanocomposites are mainly ascribed to both the higher aspect ratio of tunicin whiskers, of about 70 (only 30 for ramie whiskers) and the higher elastic modulus of the tunicin network. Impact of film processing Extrusion is an industrial method allowing to manufacture a large range of products in short times. We investigated the effect of this industrial process on the properties of ramie whiskers reinforced PEO nanocomposite films. The whiskers content was fixed at 6 wt%, i.e. 4.86 vol%. Indeed, this amount is higher than the percolation threshold (2.5 vol%) and corresponds to the optimum balance between a low whiskers content and a strong reinforcing effect. The processing may have a direct impact on both the thermal and mechanical properties of the composite films because the extrusion process induces mechanical and temperature stresses and some possible orientation of the fibers. In order to determine the optimized extrusion conditions, the isothermal stability of PEO was investigated by TGA and rheological measurement under inert atmosphere. Neat PEO and PEO reinforced with 6 wt% ramie whiskers samples were maintained at 180 °C for 8 h, and the weight loss observed was only equal to 2% of the initial sample weight and was associated to water evaporation. This result is in accordance with data obtained upon heating in Table 1 and Fig. 2, which show that the onset degradation temperature of PEO was well above 180 °C. The Fig. 5 shows the evolution of both G0 and G00 moduli versus time at 180 °C and 1 Hz for the matrix obtained by melting PEO powder. The moduli are constant indicating the stability of PEO at 180 °C in inert atmosphere. The extrusion process was thus performed in a twin screw, under nitrogen flow in order to avoid the oxidation of PEO at Fig. 5 Storage (G0 , filled square) and loss (G00 , open circle) moduli versus time at 180 °C for neat PEO, frequency 1 Hz, deformation amplitude 0.5% 180 °C. This temperature seems to be a good compromise between low viscosity and thermal stability. The extrusion speed was maintained at a low value, i.e. 25 rpm, to limit the PEO chains and whiskers break. Morphology of extruded films The morphology of the extruded nanocomposite film reinforced with 6 wt% of ramie whiskers was characterized by SEM. Figure 6 shows the cryofractured surface of this material. The morphology of the extruded nanocomposite film is similar but less chaotic than its cast/evaporated counterpart (Fig. 1b). The extruded film didn’t Fig. 6 Scanning electron micrographs of cryofractured surface of the extruded nanocomposite film reinforced with 6 wt% ramie whiskers 123 Cellulose significant narrowing of the length distribution, showing that ramie whiskers are more monodisperse in length after extrusion. Such modifications in the length distribution can be properly attributed to a more efficient degradation of longer whiskers. For this extruded composite, the cross section and length of whiskers were averaged over 300 measurements and they were found to be 5 ± 1 and 122 ± 45 nm, respectively, giving an aspect ratio around 24 ± 17. These values were compared to the initial average values of 7 ± 1, 200 ± 78 and 28 ± 12 nm, respectively. These results show that the extrusion process do not induce a significant change of the aspect ratio of the rod-like cellulosic nanoparticles. Indeed, even if individual variations of the cross section and length were reported, the impact on both is mostly equivalent. display voids but large domains of white dots indicating that the whiskers are not well dispersed in the PEO matrix. The dots observed are much larger than those obtained for the cast/evaporated film, shown in Fig. 1b. The freeze-dried sample, before extrusion, does not exhibit such morphology. Consequently the whisker aggregates may have been induced by the extrusion process. In order to evaluate the influence of the extrusion process on the whiskers degradation, the whiskers length and diameter after extrusion were determined through TEM observations. Ramie whiskers were extracted from the extruded composite material by dissolving the composite in water. After dissolution of the PEO matrix, the cellulose whiskers were observed by TEM and compared to that directly obtained from the aqueous suspension (Fig. 7a, b). Uranyl acetate at a concentration of 2 wt% was used in order to emphasize the cellulose whiskers and create contrast. As stressed in Fig. 7c, the effect of the extrusion process on the length of ramie whiskers is twofold: the extrusion greatly decreases the length of the main population, characterized by the peak position in the distribution, by a factor of about two, passing from about 200 to 120 nm. The second effect is the Fig. 7 Transmission electron micrographs (TEM) of a ramie whiskers suspension; b extruded and re-dispersed PEO nanocomposite films reinforced with 6 wt% of ramie whiskers; c their length distributions Rheometry The rheometrical characterization of PEO-based composites was performed through viscoelastic and creep measurements. For viscoelastic measurements, the linear regime was previously determined for each sample through a strain sweep test. At 90 °C, i.e. above the melting temperature, the critical strain, cc, marking (a) (b) 200nm Numbers of Whiskers (c) Whiskers before Extrusion Whiskers after Extrusion 60 50 40 30 20 10 0 0 50 100 150 200 Length (nm) 123 250 300 Cellulose (a) 5 10 G'; G" (Pa) the upper limit of the linear regime was about 0.5% for the cast/evaporated and extruded unfilled matrix while it decreased to 0.08% for the nanocomposites. The decrease of cc generally observed for encumbered systems, is due to the presence of ramie whiskers for nanocomposites. Figure 8a, b show the evolution of both G0 and G00 moduli as a function of the angular frequency for the neat PEO films and nanocomposites filled with 6 wt% of ramie whiskers, obtained by casting/evaporation and extrusion, respectively. The complex viscosity for all materials is presented in Fig. 8c. 4 10 0.4 ω 3 10 0.8 ω G' G" 2 10 (b) 5 10 4 10 3 10 G' G" 2 10 6 10 5 10 η * (Pa.s) Let’s first examine the viscoelastic response of the matrix, processed by either casting/evaporation or extrusion. In the case of cast/evaporated PEO films, the viscoelastic behavior is typical of melt polymers with the onset of a terminal zone at low frequency and the beginning of a rubbery plateau at high frequency, separated by a G0 –G00 cross over at intermediate frequency. It has to be stressed that the frequency dependences of both moduli in the terminal zone, i.e. G0 µ x0.8 and G00 µ x0.4, are quite lower than those expected for dense molecular systems with exponents of 2 and 1, respectively. Such lower frequency dependence of viscoelastic moduli in the terminal zone has been observed for PEO solutions and has been attributed to the presence of aggregates (Bossard et al. 2010). In the bulk, it could be the rheological signature of the presence of crystallites or spherulites in the amorphous phase. The extruded PEO film (Fig. 8b) exhibits a viscoelastic behavior similar to the one of the cast/ evaporated film with some quantitative differences: (1) the levels of both moduli, and consequently the complex viscosity, are lower for the extruded polymer than for the cast/evaporated one and (2) the terminal zone is shifted towards very low frequencies not explored and the G0 –G00 cross-over is shifted towards higher frequencies. For the latter effect, it points out that the average relaxation time dynamics k of PEO molecules, corresponding roughly to the inverse of the frequency of G0 –G00 crossover, is speeded up after extrusion, passing from 2 to 0.2 s. A decrease in the viscosity, associated with a speed up of the molecular dynamics and the broadening of G'; G" (Pa) Matrix behavior 4 10 3 (c) 10 -3 10 -2 10 -1 10 0 10 1 10 2 10 ω (rad/s) Fig. 8 Storage (G0 , filled symbols) and loss (G00 , open symbols) moduli versus angular frequency at 90 °C for a the cast/ evaporated unfilled PEO matrix (circle) and 6 wt% ramie whiskers reinforced nanocomposites (square), and b the extruded unfilled PEO matrix (triangle) and 6 wt% ramie whiskers reinforced nanocomposites (square). c Complex viscosity of the cast/evaporated (square) and extruded films (triangle) for matrices (open symbols) and composites (filled symbols) versus angular frequency the frequency region between the terminal zone and the G0 –G00 cross-over after extrusion could be ascribed to a chain scission effect with a broadening in the polydispersity index of the polymer. Indeed, a similar effect has been observed for stirred PEO water solutions, and attributed mainly to the elongational flow induced by the dispersion procedure (Bossard 123 Cellulose et al. 2010). Under extrusion that induces intense elongational flow, polymer chain scission is highly expected. To confirm this hypothesis, the average molecular weight of the extruded polymer was compared to the one obtained for the polymer processed by casting/evaporation using viscosity measurements. For this purpose, both films were dissolved and diluted at several concentrations in distilled water. The intrinsic viscosity [g] was determined as the extrapolation to zero concentration of the reduced viscosity gred. defined in Eq. 4 gred: ¼ gs gw Cgw ð4Þ with C, the solution concentration, gs the zero-shear viscosity of polymer solutions and gw = 0.97 mPas the Newtonian viscosity of water at 21 °C. Alternatively, [g] can be obtained by fitting the so-called inherent viscosity, ginh = (ln grel)/c with the Kraemer equation ln grel ¼ ½g kK ½g2 c c ð5Þ where grel is the relative viscosity, grel = g0/gw and kK the Kraemer coefficient. The intrinsic viscosity is directly related to the molecular weight M by the Houwink-Mark-Sakurada equation (HMS), ½g ¼ KM a ð6Þ where K and a are constants (Flory 1953). For PEO, HMS constants at 25 °C are equal to K = 6.103 9 10-3 cm3 g-1 and a = 0.83 (Khan 2006). The intrinsic viscosity of PEO solutions obtained from the cast/evaporated film is about [g]cast–evap = 900 ± 150 cm-3 g-1 while the one measured for the extruded film is [g]cast–evap = 520 ± 80 cm-3 g-1, corresponding to an average molecular weight Mcast–evap = (1.69 ± 0.2) 9 106 g/mol and Mextr. = (8.7 ± 1.6) 9 105 g/mol, respectively. It thus appears that the decrease of the viscosity is effectively due to the significant mechanical degradation of PEO molecules after extrusion through chain scission. Composite behavior Let us consider and compare now the viscoelastic behavior of the two nanocomposites obtained either by casting/evaporation or extrusion. It can be seen in 123 Fig. 8a, b that both materials exhibit viscoelastic moduli and a complex viscosity higher than that of their respective matrices, confirming the mechanical strengthen induced by the whiskers via whiskers/ whiskers and whiskers/PEO interactions. A similar behavior was reported by (Alvarez et al. 2004), with a saturation effect at higher fibers content. Indeed, strong interactions exist between PEO chains and cellulose. This effect is exacerbated because of the large cellulosic surface inherent to any nanoparticle. The PEO molecular dynamic is therefore locally restricted in the interfacial regions. This result is consistent with the pulse field NMR studies reported by (Azizi Samir et al. 2004b) for tunicin whiskers/PEO nanocomposites. These authors showed that the long relaxation time of PEO chains strongly decreased even with a low amount of whiskers owing to whiskers/PEO chains interactions. However, some significant differences can be noticed between cast/evaporated and extruded nanocomposites. Viscoelastic moduli for the cast/evaporated nanocomposite in Fig. 8a are nearly frequency independent with G0 [ G00 , except at very low frequency. This solid-like behavior would suggest the presence of a physical network, probably composed of ramie whiskers. For the extruded nanocomposite, the viscoelastic moduli are frequency dependent and slightly lower than those of the cast/evaporated nanocomposite. After extrusion, the viscoelastic behavior is frequency depended thus suggesting the absence of a network, contrarily to what was observed for the cast/ evaporated nanocomposite. Consequently, it can be supposed that the extrusion prevents the formation of a network. In order to verify this hypothesis, creep measurements obtained for cast/evaporated and extruded nanocomposites submitted to the same stress have been compared in Fig. 9. The strain of the cast/evaporated nanocomposite reaches a plateau value beyond 1,500 s, corresponding to the mechanical response of a solid with a delayed elasticity while the one of the extruded nanocomposite gradually increases with time, which is characteristic of a fluid. These results confirm the formation of a network for the cast/evaporated nanocomposite. In the case of the extruded nanocomposite, the whole set of rheological data suggests that whiskers do not form a network in the extruded film. However, the formation Cellulose – 7 Extruded 6 – Strain (%) 5 4 – 3 2 Cast/evaporated 1 – 0 0 1000 2000 3000 4000 Time (s) Fig. 9 Creep measurements (s = 5 lNm) for extruded (open circle) and cast/evaporated (filled square) composite reinforced with 6 wt% of ramie whiskers at 90 °C under inert atmosphere of a weak network through low density H-bonds cannot be excluded. Let us compare now the average relaxation time k corresponding to the inverse of the frequency at the G0 –G00 cross over. In the case of PEO films, k is divided by a factor of about 10 after extrusion. This speed up in the molecular dynamic has been attributed to PEO chain scission. For nanocomposites, the average relaxation time is divided by a factor of about 36, passing from 180 to 5 s. As a consequence, differences in the relaxation dynamics of nanocomposites cannot be explained only by the modification of the matrix after extrusion but could be also due to the combined mechanical degradation and aggregation of whiskers, as stressed in Fig. 6 by SEM investigation and in Fig. 7a, b by TEM measurements. Indeed, break up of cellulose whiskers (Pathi and Jayaraman 2006) or natural fibers (Bengtsson et al. 2007) upon extrusion were already reported. (Alvarez et al. 2004) have shown that rheological properties of composite material are very sensitive to the diameter and aspect ratio of the fibers. Any process inducing a decrease of the fiber cross section and aspect ratio results in lower viscosity values. Consequently, from a microstructural point of view, the general decrease of the rheological properties of the extruded nanocomposites compared to cast/evaporated ones may likely result from the contribution of four combined effects: The decrease of the rheological properties of the matrix through PEO chain scission induced by extrusion. The mechanical degradation of ramie whiskers during extrusion that reduces the ability of cellulosic fibers to connect each other. The whiskers aggregation induced by the extrusion process, which decreases the amount of whiskers available for the formation of the percolating network, as reported from SEM observation. And also the expected orientation effect of the extrusion process that prevents the formation of the percolation network. Thermal characterization Non-isothermal investigation The thermal behavior of extruded samples was characterized using DSC. Results are reported in Table 3. The extruded PEO matrices obtained using either the PEO powder or pellets of freeze-dried PEO solution present similar thermal properties. Compared to the cast/evaporated neat sample (Table 3), the extruded neat samples display similar crystallization temperatures of about 51 °C, while both their melting temperatures and degrees of crystallinity decrease. A low value of the melting point is generally associated with a low value of lamellar thickness or/and a high value of the end interfacial free energy. These two parameters strongly depend on the crystallization process, i.e. melt crystallization or polymer precipitation in solution. Table 3 Thermal characteristics of extruded PEO-based nanocomposites reinforced with ramie whiskers obtained from DSC curves: crystallization temperature (Tc), glass transition temperature (Tg), and degree of crystallinity expressed as a function of the matrix weight measured during the melting (vm) Samples Tg (°C) Tc (°C) Tm (°C) vam Extruded PEO powder -55 52 49 0.76 Extruded freeze-dried PEO -55 49 50 0.75 Extruded PEO ? 6 wt% WR -53 51 41 0.7 mPEO vm ¼ DHDH where = 210 J g 0 m for 100% crystalline PEO a DH0m -1 is the heat of melting 123 Cellulose 50°C 800 Average radius (nm) The significant differences in Tm and vm may be ascribed to (1) the processing technique itself, the spherulites size depending on the crystallization conditions, i.e. from the polymer melt or by polymer precipitation in solution, (2) the polymer chain scission during extrusion which may involve some polymer ramification and (3) the polymer orientation. Because of the lower degree of crystallinity, the glass transition can be observed at about -55 °C for extruded PEO matrices. For the extruded samples, the Tm value significantly decreases, with a difference of 8 °C between filled and unfilled samples. This effect is much higher than the one observed for the cast/evaporated films for which no decrease of the melting point was observed with the incorporation of 6 wt% whiskers. The crystallization temperature was found to remain roughly constant. 600 400 55°C 200 0 50 100 150 200 250 300 350 Time (s) Fig. 10 Time dependence of the spherulites radius of extruded PEO matrix (filled circle) and cast/evaporated PEO matrix (open square) at 50 °C and extruded PEO matrix (inverted triangle) and extruded composite with 6 wt% of ramie whiskers (open triangle) and cast/evaporated PEO composite with 6 wt% of ramie whiskers (diamond) at 55 °C Isothermal crystallization In order to try to elucidate the crystallization process, isothermal crystallization kinetics were investigated. The growth rate of the PEO spherulites was determined for cast/evaporated and extruded matrix films using polarized optical microscopy. The sample was first melt at 100 °C for few minutes and cooled down to 50 or 55 °C. The linear growth rate is very sensitive to the imposed crystallization temperature. Indeed, due to the large difference in the behavior of the materials studied, two crystallization temperatures were investigated in order to crystallize the material in appropriate time. For both matrices, cast/evaporated and extruded ones, the evolution of the PEO spherulites radius was monitored at 50 °C and results are reported in Fig. 10. The spherulites radii increase linearly with time for the two samples, which is generally observed for isothermal polymer crystallization. The kinetic of the radius growth is similar. However, a large difference exists, associated with the number of spherulites formed at a time t. The germ density, as observed during the optical investigation, for the extruded sample is high, thus the coalescence of spherulites occurs quickly and avoids the measurement of their radii beyond 50 s. As the germ density of the cast/evaporated matrix is much lower than for extruded one, the total crystallization is obtained after 300 s with a low density of large spherulites. The final spherulites radius sizes were 123 estimated around 850 and 260 nm for the cast/evaporated and extruded matrices, respectively. The linear growth rate of spherulites for extruded PEO and nanocomposites has been studied at 55 °C. The increase of the crystallization temperature involves the presence of an induction time, necessary to obtain the first spherulites germ. The extruded composite sample exhibits the same linear growth rate of spherulites than the extruded PEO matrix. However, the setup fails to access the spherulites cross section for extruded PEO because it stops rapidly, after 180 s, due to the coalescence of the spherulites, as observed at 50 °C. The two composite samples exhibit the same kinetic, with the coalescence of the spherulites obtained after 300 s. For both extruded and cast/evaporated composites, the final spherulites radius was estimated around 330 nm. Therefore, it appears that the elaboration process has an effect on the isothermal crystallization for the neat samples by a modification of the germ density. The extrusion process induces PEO degradation with a significant molecular weight decrease. This degradation may induce some defects, i.e. chain ramification which may increase the germ density as observed during optical measurements. The incorporation of whiskers seems to vanish the influence of the processing technique on the linear growth rate of spherulites and their final radius. This may be related to the large influence of the presence Cellulose Thermal degradation The thermal degradation of the unfilled PEO and composite films was investigated under air. Composites and unfilled extruded films present a lower thermal stability than the cast/evaporated ones. Composites and unfilled extruded films have an onset degradation temperature of about 191 and 178 °C, respectively, compared to 205 and 191 °C for unfilled and composite cast/evaporated samples. The degradation process of PEO in the presence of oxygen is very complex (Costa et al. 1992). The lower degradation temperature of extruded films may be explained by the fact that during extrusion a significant mechanical degradation of PEO molecules through chain scission occurs. It may involve the formation of weaker links or end groups which are more sensitive to oxidative thermal degradation. Under helium, no effect of the processing technique was observed on thermal degradation and this invariance may be associated to the less aggressive atmosphere for PEO degradation. Mechanical behavior Dynamic mechanical measurements were performed for the extruded samples and compared to those obtained for the cast/evaporated films in Fig. 11. Here again, the storage tensile modulus E0 at -100 °C was normalized at 8 GPa to minimize the influence of the error made for the determination of the sample dimensions. In accordance with its lower degree of crystallinity, as revealed by DSC measurements, the extruded PEO exhibits a higher modulus drop at Tg compared to the cast/evaporated matrix (Fig. 11a). Then, after the glass transition, the modulus continuously decreases because of the progressive melting of crystalline domains of PEO up to the melting point. The storage tensile modulus decrease near 65 °C is similar for the two matrices. Dynamic mechanical measurements were performed for extruded nanocomposite films reinforced (a) 4 10 3 10 Normalized storage modulus (MPa) of the whiskers on the crystallization process. The incorporation of 6 wt% of whiskers has no effect on the linear growth rate, and thus doesn’t modify the polymer chain mobility involved in the crystallization process. For cast/evaporated samples, the incorporation of 6 wt% whiskers involves an increase of the nucleation density. 2 10 1 10 4 10 (b) 3 10 2 10 1 10 -100 -50 0 50 100 150 Temperature (°C) Fig. 11 Normalized storage modulus E0 for a the neat cast/ evaporated (open circle) and extruded (filled square) PEO matrices, and b nanocomposite films reinforced with 6 wt% of ramie whiskers obtained by casting-evaporation (filled triangle), strained in the extruded direction (open circle) and strained in the cross-sectional direction (filled square) as a function of temperature with 6 wt% of ramie whiskers (Fig. 11b) for samples cut in the extrusion direction and in the crosssectional one. (Kvien and Oksman 2007) have shown that using a strong magnetic field, which induces a cellulose whiskers orientation, the nanocomposite film modulus in the cross-sectional direction is higher than that in the extrusion one. For extruded PEO nanocomposites, the curves obtained for the sample cut in the two directions are overlapped indicating that no orientation of the whiskers occurs during extrusion. Thus one hypothesis developed in regard to rheological measurements to explain the decrease in rheological properties is suppressed by mechanical investigation. The experimental modulus of the extruded composite was found around E0 exp = 2 MPa, compared to 12 MPa for the cast/evaporated nanocomposite film reinforced with 6 wt% of ramie whiskers. The high temperature storage modulus of the filled extruded 123 Cellulose membrane is therefore notably lower than the one of the filled cast/evaporated membrane. Even if the whisker aspect ratio was slightly reduced as discussed previously, 24 instead of 28, the amount of whiskers in the extruded membrane, i.e. 6 wt% (4.86 vol%), is theoretically sufficient to obtain a percolating network because the critical volume fraction of the filler at the percolation threshold calculated using an aspect ratio of 24 is tRc = 2.9 vol%. Nevertheless, the presence of whisker aggregates in the filled extruded membrane, observed by MEB investigation, decreases notably the amount of whiskers available to form a network. Moreover, in cast/evaporated films, the kinetic of the film formation and the viscosity of the medium, at least at the beginning of the process are low. These two parameters give time to the formation of a whiskers network in cast/evaporated membranes. On the contrary, during the extrusion process, a high viscosity value for the matrix, a fast process kinetic and mechanical stress could restrict the number of H-bonds formed during whiskers network formation. Thus a weak network or in the limit case no network may be formed. At high temperature, instead of the E0 exp plateau, obtained in the case of cast/evaporated films characterized by DMA measurement (Fig. 11), a straight line with a slope of about -0.03 MPa °C-1 for extruded composites is observed. This behavior may be associated with the absence of network or the presence of a weak network. As mentioned previously, the invariance of E0 exp with temperature for cast/evaporated composites was attributed to a high density of H-bonds. Thus the decrease of E0 exp versus temperature for extruded sample is in agreement with a low density H-bonded network. Indeed, as the H-bonded strength decreases with temperature, a low density H-bonded network may have the same behavior. Conclusions Nanocomposite films based on PEO polymer as the matrix and cellulose whiskers extracted from ramie plant as the reinforcing phase were obtained by casting/evaporation and extrusion processes. Microscopic observations show some whiskers aggregations and a small decrease of the whiskers aspect 123 ratio for extruded sample, but for both processes employed, films display homogeneous surfaces. The rheological behavior for cast/evaporated films shows that viscoelastic and creep measurements have a solid-like behavior, according to mechanical measurement exhibiting a spectacular reinforcement after melting temperature. These high mechanical performances for the casting/evaporation process are ascribed to the formation of a rigid cellulosic network. For the extruded composites, the rheological behavior through the viscoelastic and creep measurements shows a liquid-like behavior. This stresses a weak reinforcement behavior obtained for extruded composites. 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