ecostep 200 ecolin 200 - Jenaer Antriebstechnik GmbH

Transcription

ECOSTEP® 200
ECOLIN® 200
Safety Instructions
Informations concernant la sécurité
Technical Specifications
Installation
Jenaer Antriebstechnik GmbH
Buchaer Straße 1 . D-07745 Jena
Tel.:+49 (0)3641 6 33 76 0.
Fax: +49 (0)3641 6 33 76 26
E-Mail: [email protected]
www.jat-gmbh.de
ECOSTEP® 200
S2 (16)
Safety Instructions / Technical Specifications / Installation, Date 12/2013
Safety Instructions
General
• All transportation, storage, assembly, installation, connection, comissioning and service
work must only be carried out by qualified skilled personnel taking the following into
account the relevant documentation, regulations and requirements pertaining to the
equipment concerned as well as national and regional safety and accident prevention
regulations.
Qualified skilled personnel are persons who have a relevant vocational qualification and
have proper knowledge of the execution of the above-mentioned work.
• Read the documentation carefully before installation and comissioning. Serious injury
to persons and equipment may result through improper use of the device or incorrect
installation or operation. All technical specifications and conditions must be adhered to
in all cases.
• The device contains electrostatic sensitive components, which may be damaged by
improper handling. Discharge yourself before you touch the device. Avoid contact to
high isolating materials (e.g. synthetic fibres, plastic films, etc.).
• Control and power connectors may be energized even when the motor does not move.
• All electrical connectors of the device must not be neither plugged in nor disconnected
under voltage since electric arcs may demage persons and connectors.
• Do not touch components which are energized during operation immediately after disconnection from supply. Wait after disconnection of the device from the power supply at
least 6 minutes before you touch components which are energized during operation.
The DC-Bus capacitor remains charged to dangerous voltages up to 6 minutes after
power-off. This time could be higher depending on the external power supply. For your
safety, measure the DC-Bus voltage and wait until it is lower than 40V.
Proper Use
The device ECOSTEP is intended for use in commercial equipment and comply with the
aplicable standards and regulations and meets the requirements of the Low Voltage
Directive 2006/95/EC. All technical specifications and permissible conditions mentioned
in the documentation must be adhered to in all cases. The device ECOSTEP is a
component intended for installation in machinery. Comissioning (starting operation in
accordance with the intended use) is prohibited until such time as the machine’s conformity
with EMC Directive 2004/108/EC and Machinery Directive 2006/42/EC has been
established (note EN 60204).
The following are prohibited, unless expressly provided otherwise:
• use in hazardous areas
• use near oils, acids, gases, vapours, dust, radiation, etc.
ECOSTEP® 200
S3 (16)
Guidelines for Mounting and Installation
Upon mounting and installation, note the following points:
• ensure that the equipment is installed on a suitable, low-vibration substructure or in
an electric cabinet,
• allow unhindered ventilation,
• make sure there is sufficient clearance between adjacent units,
• be careful when handling components to avoid injury to persons or equipment (do not
touch, bend or damage electronic components and contacts, do not change isolating
clearances).
Electrical Connection
All installation instructions mentioned in the documentation must be considered. All work
must be carried out only when
• the electric equipment is disconnected from the power supply and prevented from
being switched on accidentally,
• you have double-checked that the equipment is de-energized
• you have ensured that any additional monitoring and protective features are properly
installed.
When connecting the equipment to the power supply, ensure that
• the applicable standards and regulations are complied with,
• the power connections are permanently secured,
• the EMC-compliant installation (e.g. screening, earthing, arrangement of filters and
laying of cables) is realized.
Note that the machine manufacturer is responsible for the complience of the final machine
with all limits of the valid EMC regulations.
Note: Use 60/75°C copper wire only. Use class 1 wire only. The accessory cables
provided by Jenaer Antriebstechnik fulfill these requirements.
Operation
Do not disable monitoring and protective features during the trial run. Covers, electric
cabinet doors etc. must always be closed during operation. In the event of changes in
the operating state, switch off the equipment in case of doubt and try to establish the
cause. Contact the manufacturer if necessary.
Note: Motor overtemperature sensing is not provided by the drive.
Further documentation for software commissioning and operation
For software commissioning of the ECOSTEP200 use the ECO Studio software and
follow the guidelines in the ECO Studio help or in the “ECO Studio Operation Manual”
which is provided on the CD-ROM delivered together with the device.
ECOSTEP® 200
S4 (16)
Safety Instructions / Technical Specifications / Installation, Date: 12/2013
Informations concernant la sécurité
Généralités
• Tous travaux de transport, stockage, installation, montage, raccordement, mise en route, et
maintenance ne doivent exclusivement être effectués que par du personnel qualifié. Pour
cela, la documentation, les directives spécifiques à la machine, les directives nationales et
régionales concernant la sécurité et la prévention des accidents doivent être respectées.
Les „Personnel qualifié „ sont des personnes qui disposent de qualification professionnelle
pertinente et qui sont familiarisés avec les travaux énoncés ci-dessus.
• Avant l’installation et la mise en service, lisez la documentation présente. Une mauvaise
manipulation ou ne manipulation impropre peut entrainer des blessures ou des
dommages aux personnes ou au matériel. Respectez impérativement les données
techniques et les indications concernant le raccordement.
• L’appareil contient des composants sensibles aux décharges électrostatiques qui peuvent
être endommagés par une mauvaise manipulation. Déchargez de votre corps avant de
toucher l’appareil, par exemple en touchant une surface conductrice reliée à la terre.
Évitez tout contact avec des matériaux hautement isolants (par exemple, les films
plastiques, les fibres synthétiques). Placez l’appareil sur une surface conductrice.
• Assurez-vous que les alimentations électriques de l’appareil soient hors tension lors de
la connexion ou de la déconnection, des arcs électriques et des pointes de tension
pourraient se produire qui pourraient provoquer des dommages sur des personnes ou
du matériel ou endommager des composants.
• Après la coupure de l’appareil, attendez au moins 6 minutes avant pouvoir toucher des parties
conductrices d’électricité de l’installation ou de défaire des raccordements électriques. Les
condensateurs de circuits intermédiaires peuvent encore conduire des tensions dangereuses.
Suivant l’alimentation, cette durée peut être plus longue. Par mesure de sécurité, mesurez la
tension dans le circuit intermédiaire et attendez que la tension soit inférieure à 40V.
Utilisation Conforme
L’appareil est exclusivement réservé à un usage sur des installations industrielles ou
professionnelles il répond aux normes et directives en vigueur et répond à directive 2006/
95/EG concernant les basses tensions. Toutes les indications concernant les données
techniques et des conditions concernant le lieu d’implantation doivent obligatoirement être
respectées. L’appareil est destiné à l’implantation dans des machines.
Mise en service (mise en fonctionnement dans les conditions d’utilisation prévues) est
interdite jusqu’à ce qu’il soit prouvé que la machine respecte la directive CEM 2004/108/
CE et que le produit final est conforme à la directive machines 2006/42/CE (EN 60204).
Si l’appareil n’est pas spécifiquement prévu, l’usage est interdite en:
• Zone Ex
• Dans un environnement d’huile, d’acides, de gaz, de vapeurs, de rayonnements, etc.
ECOSTEP® 200
S5 (16)
Safety Instructions / Technical Specifications / Installation, Date: 12/2013
Directives pour mise en place et montage
Lors de l’installation et du montage, il faut particulièrement veiller à
•
•
•
•
Un support monté sur un dispositif antivibratoire adapté, une armoire électrique,
Une aération libre,
Un espace suffisant jusqu’aux appareils à proximité,
Une manipulation soigneuse des composants et des câbles pour éviter tout
dommages aux personnes et aux biens (ne pas toucher les composants électriques
et électroniques ni les contacts, ne pas endommager ou plier, ne pas modifier les
distances d’isolation, ne pas endommager les câbles)
Raccordement électrique
Respectez impérativement les informations concernant l’installation contenues
dans la notice d’utilisation. Tous les travaux ne peuvent être exécutés que si
• L’installation électrique est mise hors tension et sécurisée contre la remise en route
• L’absence de tension a été vérifiée et
• Qu’il a été validé que des systèmes de surveillance et de protection ont été installés
professionnellement.
Lors de la connexion il faut veiller à
• Les réglementations et normes en vigueur ont été respectées
• Une connexion électrique fixe et sûre soit installée et
• installation conforme à CEM est effectuée (par exemple, le blindage, mise à la terre,
présence de filtres et pose des câbles).
Notez que le respect des valeurs-limites fixés par la législation sur la CEM relève de
la responsabilité du fabricant de la machines ou de l’installation.
Notez: N’utiliser que des câbles à âme cuivre qui résistent à une temperature de 60/
75°C, classe 1 seulement. Les câbles proposés par Jenaer Antriebstechnik dans son
programme d’àccessoires, respectent ces exigences.
Operation
N’ouvrez pas l’appareil. Ne pas désactiver des dispositifs de surveillance ou de
sécurité, même en mode essais. Pendant l’utilisation, les capots, portes d’armoires
électriques etc. doivent rester fermées. Les modifications par rapport au mode de
fonctionnement normal doivent être coupées en cas de doute et la cause
recherchée. En cas de besoin, se renseigner auprès du fabricant.
Notez: L’appareil ne détecte pas surchauffe du moteur.
D’autres documents pour la mise en serivce et l’exploitation
Pour la mise en service et l’exploitation de l’appareil ECOSTEP200 utilisez ECO Studio
et suivez la description en système d’aide ECO Studio ou “ECO Studio Operation
Manual” sur CD-ROM fourni avec l’appareil.
ECOSTEP® 200
S6 (16)
Technical Specifications
Operating Modes
Online positioning drive by fieldbus
Positioning drive by PLC interface
Positioning drive by pulse/direction
Speed controller by analog command
Master/Slave positioning drive
CAN, RS485 or RS232
digital PLC I/O
RS422, 24 V or 5 V signals
10 Bit analog input
RS422 or 24 V encoder signals
Controller Loop Data
Sampling time digital speed loop
Sampling time digital position loop
0.25 ms (4 kHz)
1.0 ms (1 kHz)
Power Stage Specifications
Max. RMS phase current
Max. phase current
Max. output voltage
Max. output power
Short-circuit protection of motor output
Min. inductance of motor winding
Length of motor cable
Frequency of output current ripple
8.5 Arms
12 ADC
UDC-BUS
1.8 kW
motor phases to DC-BUS and amongst
≥ 0.5 mH (UDC-BUS ≤ 70V)
≥ 1.0 mH (UDC-BUS ≤ 170V)
max. 10 m (otherwise consult supplier)
16.4 kHz
Electrical Specifications
Control logic supply
Fuse of control logic supply (recommended)
Bus power supply (UDC-BUS)
Fuse of bus power supply (recommended)
18 ... 30 VDC, ripple < 10%
3AT
24 ... 170 VDC
10 A T
Operating Conditions
Operating temperature
Storage temperature
Humidity (non-condensing)
Pollution degree
Protection class
Place of installation
Mounting position
Installation altitude
Power loss dissipation:
@ 5,7Arms (UDC-BUS ≤ 170V)
Cooling
0 ... 40°C
-10. .. 70°C
5. .. 95% (RH-2 according to IEC 61131-2)
2 (according to IEC 61131-2)
IP20
dust-free, dry, lockable (e.g. electrical cabinet)
vertical (refer to “ECOSTEP Installation“)
up to 1000 m above sea level (full ratings)
≤ 40 W
≤ 40 W
≤ 70 W
convection
heat sink required if cont. power loss dissipation >40W
ECOSTEP® 200
S7 (16)
Mechanical Specifications
Housing
Dimensions without heat sink (H x W x D mm)
Dimensions with heat sink (H x W x D mm)
Mass (without heat sink)
Mass (with heat sink)
Cable mounting and strain relief
Connector for CAN (X1)
Connectors for:
RS485 (X2), RS232 (X5),
Encoder Out (X6),
Master Encoder (X7),
Encoder In (X8)
I/O connectors (X3, X4)
Motor connector (X9)
Bus power supply connectors (X10)
aluminium, passivated, conforming to RoHS
240 x 62 x 170 (without mating connectors )
240 x 102 x 170 (without mating connectors )
1.8 kg
3.4 kg
metal clips, max. cable diameter 15 mm
Sub-D 9-pole plug (male)
Sub-D 9-pole socket (female)
plug-and-screw terminal Phönix MC-1,5//3,81
plug-and-screw terminal Phönix IC-2,5//5,08
plug-and-screw terminal Phönix MSTB-2,5//5,08
Communication Interfaces
CAN
RS232
RS485 (2/4-wire)
Profibus DP
CANopen according to DS301, DSP402
max. 1 MBaud, max. 15 nodes
max. cable length 40 m @ 1 MBaud
max. cable length 1 km @ 50 kBaud
public JAT-protocol (similar to CANopen DS301)
9.6kBaud, max. 15 nodes
max. cable length 10 m
public JAT protocol (similar to CANopen DS301)
38.4 kBaud, max. 15 nodes
protocol JETWAY-R (comp. JETTER AG)
max. 38.4 kBaud, max. 14 nodes
max. 12 MBaud, max. 15 nodes
Motor Encoder Input
Motor encoder supply
Signal specification
Input frequency
Edge clearance
Pulse width
Galvanic isolation
5 VDC, max. 0.2 A
differential TTL line driver (RS422: A, B, N, /A, /B, /N)
max. 2 MHz
min. 0.1 μs
min. 0.125 μs
none
Motor Encoder Output
External supply
Output frequency
Galvanic isolation
4.8 .. .5.2 VDC (max. 0.15 A)
max. 2 MHz
yes
ECOSTEP® 200
Master Encoder Input
Master encoder supply
Input frequency
Edge clearance
Pulse width
Galvanic isolation
5 VDC (max. 0.2 A) or 24 VDC (max. 0.1 A)
or
24 V signals (A, B, N)
max. 2 MHz
min. 0.1 μs
min. 0.125 μs
none
Digital Inputs
Number of inputs
Rated input voltage
Input voltage range
Input current
Input resistance
Input delay
Input voltage for state “ON“
Input voltage for state “OFF“
Galvanic isolation
10, thereoff 8 programmable
24 VDC
20 ... 30 V
approx. 4 mA
5 kΩ
approx. 1 ms
> 13 V
<4V
none
Digital Outputs
Number of outputs
Type of outputs
Rated output voltage
Output voltage range
Output current
Holding brake output
Protection circuits
Regeneration energy of inductive loads
Galvanic isolation
3, thereoff 2 programmable
highside-driver to + 24 V
24 V DC
20 ... 30 V
max. 0.5 A
24 V, max. 1.0 / 0.5 A (100 ms / continuous)
against thermical overload and short-circuit to GND
max. 0.2 J (internal Z-diodes provide fast
demagnetization of inductive loads)
none
Analog Input
Input voltage range
Input voltage
Input resistance
Input delay
Resolution
Galvanic isolation
± 10 V (differential input)
max. 15 V
approx.100 kΩ
approx. 0.1 ms
10 Bit
none
CE Conformance
EMC Directive
(test conditions in accordance to “EMC Installation Scheme“)
Low Voltage Directive
pursuant to EC Directive 89/336/EEC
applied harmonized standards:
EN 50082.2 (Interference Immunity)
EN 55011, Class B (RFI-Emission)
pursuant to EC Directive 73/23/EEC
applied harmonized standards:
EN 60204.1 / VDE113, EN 50178 / VDE160
S8 (16)
ECOSTEP® 200
S9 (16)
Mechanical Outline [mm]
6.5
5
40
X1
X5
RS232
FIELD BUS 1
X2
FIELD BUS 2
S0
S1
S2
S3
24V
BUS
ERR
RUN
X6
ENCODER OUT
X3
OUT1
OUT2
DIN1
DIN2
DIN3
DIN7
DIN8
GND
AIN+
AINGND
X8
ENCODER IN
X4
MON1
MON2
READY
RESET
ENABLE
GND
+24V
GND
ECOSTEP 200
M5
optional
heatsink
31
62
strain relief
conducting cable braid
Connectors for motor (X9) and
power supply (X10)
depth 170 (without mating connectors)
240
X7
DIN6
225
DIN5
MASTER ENCODER
205
DIN4
ECOSTEP® 200
S10 (16)
Inputs / Outputs
X3
Output 1
Output 2
Input 1
Input 2
Input 3
Input 4
Input 5
Limit switch positive
Limit switch negative
Home switch
Signal ground
Analog input +
Analog input Signal ground
OUT 1
OUT 2
DIN 1
DIN 2
DIN 3
DIN 4
DIN 5
DIN 6
DIN 7
DIN 8
GND
AN +
AN GND
24 V
digital I/O PLC interface for
running configurable motion profiles
controlling/monitoring of
motion ranges/ profiles,
homing
0,5A
24V
4mA
1ms
10 K
- 10...+10 V
1ms
+
-
analog command
input for position and velocity
10 bit resolution
10 K
Phönix MC -1,5//3,81
X4
Monitor1
Monitor2
Ready
Error reset
Enable Powerstage
Signal ground
Supply+ 24V
Supply ground
1ms
MON1
MON2
READY
RESET
ENABLE
GND
+ 24V
GND
2 analog monitors
scalable, configurable,
8 bit resolution
24 V
digital output ready
0,5A
24V
4mA
1ms
digital inputs:
powerstage enable
error reset
Phönix MC -1,5//3,81
monitoring supply voltage,
reset logic
24 V =
5V =
Motor
X9
Brake +
Brake -
BRAKE +
60 V
BRAKE -
24 V
intelligent brake control providing
automatic voltage reduction
&
0,8 A
GND
Motor Phase A
MOTOR A
Motor Phase /A
MOTOR/A
Motor Phase B
MOTOR B
Motor Phase /B
MOTOR/B
2 - Phase - Powerstage
control of the powerstage
short circuit protection
monitoring overvoltage,
undervoltage and overtemperature
powerstage
Phönix IC -2,5//5,08
Power supply
X10
DC Bus -
DC BUS -
DC Bus +
DC BUS +
galvanic
24...170V DC
GND
Phönix MSTB -2,5//5,08
insulation
ECOSTEP® 200
S11 (16)
RS232 1:1 direct connection to a PC COM
CAN
X1
X5
RS232 serial interface for
parameter setting,
configuration, controlling
interface for setup by a PC
Signal at PC COM
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
RI
D-Sub 9 pin
FIELD BUS 1
RS232
Pin
1
2
3
4
5
6
7
8
9
D-Sub 9 pin male
FIELD BUS 2
TTL
RS485
Fieldbus interface, RS485 ,
published protocol
TTL
galvanic insulation
only with Profibus
D-Sub 9 pin
24 V (gn)
BUS (gn)
ERR (rd)
RUN (gn)
Signal
frei
frei
RxD/TxD-P
CNTR-P
DGND
VP (+5V)
frei
RxD/TxD-N
frei
Master encoder input
X7
MASTER ENCODER
quadrature encoder input
configurable for pulse and direction
command for electronic gear
functions
Signal
frei
Rx +
Tx +
frei
GND
+5V
Rx Tx frei
0...15
Status-LED
4 LEDs for indication of
device status
Pin
1
2
3
4
5
6
7
8
9
Profibus DP
Code Switch
for Network-ID
S0
S1
S2
S3
ID setting for
serial network operation
Signal
nc
CAN_L
CAN_GND
nc
nc
GND
CAN_H
nc
CAN_V+
RS485
X2
CAN
Fieldbus interface
CANopen, DS 402
Pin
1
2
3
4
5
6
7
8
9
RS422
max. 2 MHz
TTL
Pin
1
2
3
4
5
6
7
8
9
Signal
+5V, max. 200 mA
A (Clock)
B (Direction)
N
+24V
GND
/ A (/Clock)
/ B (/ Direction)
/N
D-Sub 9 pin
X6
Optional:
absolute value encoder input
(SSI)
Motor encoder output
ENCODER OUT
RS422
TTL
D-Sub 9 pin
X8
RS422
max. 2 MHz
TTL
D-Sub 9 pin
Signal
+5V
A
B
N
nc
GND
/A
/B
/N
Motor encoder input
ENCODER IN
quadrature encoder input
for commutation, torque,
speed and positioning control
Pin
1
2
3
4
5
6
7
8
9
Pin
1
2
3
4
5
6
7
8
9
Signal
+5V
A
B
N
nc
GND
/A
/B
/N
ECOSTEP® 200
S12 (16)
Incoming Supply
ECOSTEP® 200
S13 (16)
Terminal Connection of ECOBRAX / ECOSTEP
ECOSTEP® 200
S14 (16)
EMC Installation Scheme
ECOSTEP® 200
S15 (16)
Cable Assignment
®
• ECOSTEP motors series 17 (partly), 23
®
• ECOLIN motors series SLM
• Motor cable MOT43
Colour
Connection
ECOSTEP / ECOLIN (X9)
Black
Orange
Red
Brown /Yellow
Green/Yellow
A
/A
B
/B
PE
®
• ECOSTEP motors series 34, 42
• Motor cable MOT33
Lead No.
White
Yellow
Red
Blue
A
/A
B
/B
®
• ECOSTEP motors series 17 (partly), 23
• Motor / brake cable MOT34
Connection ECOSTEP (X9)
A
/A
B
/B
PE
3
1
4
2
5
6
Green/Yellow
A
/A
B
/B
BRAKE+
BRAKEPE
Brown
White
BRAKE+
BRAKE-
• Motor encoder cable ENC47
Red
Blue
White
Brown
Green
Yellow
Grey
Pink
Bare
Lead No.
• Brake cable BRM39
Colour
Colour
3
1
4
2
Green/Yellow
Colour
®
• ECOSTEP motors series 17 (partly)
Signal
+5V
GND
A
/A
B
/B
N
/N
Shield
Connection
ECOSTEP (X9)
Pin 1
Pin 6
Pin 2
Pin 7
Pin 3
Pin 8
Pin 4
Pin 9
Pin Socket

ecostep 200 ecolin 200 - Jenaer Antriebstechnik GmbH

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