BST 10

Transcription

BST 10

BST (10d / CD)
SERVICE MANUAL
9.133.463
Revision: August 2006
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BST 10 Service manual
contents
1 - Theory
Components location . . . . . . . . . . . . . . . . . .
Operation instructions summary . . . . . . . . .
Meaning of the LEDs (BST 10) . . . . . . . . . . .
Meaning of the LEDs (BST 10d) . . . . . . . . . .
Floor space requirements and specifications
Software history (BST 10) . . . . . . . . . . . . . .
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1
2
3
4
5
6
7
8
10
2 - Adjustments
Mechanical
Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 /
Bins clutch drive toothed belt replacement and positioning . . . . . . . . . . . . .2 /
Electrical
P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . .2 /
Setting specific to interleave sheet (insert) . . . . . . . . . . . . . . . . . . . . . . . . . .2 /
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 /
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 /
Delivery cell sensitivity threshold adjustment . . . . . . . . . . . . . . . . . . . . . . .2 /
1
2
3
4
5
7
8
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Double sheet feed detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Ghost double sheet feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Loading trays lifting cells disturbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Matching towers and jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Picking of the sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
Vacuum and pressure levels at turbine(s) intake - output . . . . . . . . . . . . . . .3 /
Poor sheets picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 /
1
2
3
4
5
6
7
8
9
4 - Parts list
(Dwg ref. 1)
(Dwg ref. 2)
(Dwg ref. 3)
(Dwg ref. 4)
(Dwg ref. 5)
(Dwg ref. 6)
(Dwg ref. 7)
(Dwg ref. 7 bis)
(Dwg ref. 8)
(Dwg ref. 9)
(Dwg ref.10)
(Dwg ref.11)
(Dwg ref.12)
(Dwg ref.13)
(Dwg ref.14)
(Dwg ref.14 bis)
Boards - Fuses - Others . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 1
Bin controls (DMC + empty +height) . . . . . . . . . . . . . . . . .4 / 2
Sets exit roller + jam detector + rear jogger . . . . . . . . . . .4 / 3
Main drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 4
Bottom electrical compartment . . . . . . . . . . . . . . . . . . . . .4 / 5
Delivery unit assembly (main tower BST 10 / d) . . . . . . . . .4 / 6
L.H. delivery unit assembly (BST 10 d) . . . . . . . . . . . . . . .4 / 7
Delivery unit assembly ADDITIONAL. . . . . . . . . . . . . . . . .4 / 8
Bin + exit deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 9
Set reversal device (BST 10 / 10 d) . . . . . . . . . . . . . . . . .4 / 10
Inter tower conveyer (BST 10 / 10 CD) . . . . . . . . . . . . . . .4 / 11
Inter tower conveyer (BST 10 dual) . . . . . . . . . . . . . . . . . .4 / 12
Sheets pick up device . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 13
Suction control air valve . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 14
Door (operator side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 15
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 16
(Dwg ref.15)
Loading tray lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 17
(Dwg ref.16)
In built Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 18
(Dwg ref.17)
Top sheet separation . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 19
(Dwg ref.18)
Belt transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 20
Index parts list with recommended ones . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 21 / 26
5 - Diagrams
Block diagram (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 2
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 3
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 4
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 5
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 6
Wiring: looms
5/ 7
Wiring: looms
5/ 8
Wiring (BST 10d) 5 / 9
5 / 10
Interlock / power enable circuit (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 11
. . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 12
Interlock loop in main towers (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 13
Interlock loop in additional tower (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 14
Finishing attachments drive board (CFS 3 and 4) . . . . . . . . . . . . . . . . . . . . .5 / 15
Empty cell principle diagram and component location . . . . . . . . . . . . . . . . . .5 / 16
Set output detector 5 / 17
PWM + DAC principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 18
PWM DAC PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 19
PWM +POW main motor power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 20
Slave logic PCB 5 / 21
BIG-PL principle diagram (pages 1/3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 22
BIG-PL component location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 25
6 - Useful, translated and obsolete items
D
Gebrauchsanweisung Überblick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 /
Spannung des langen, gezahnten Antriebsriemens . . . . . . . . . . . . . . . . . . .6 /
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . . . . . . . . . . .6 /
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . . . . . . . . . . .6 /
Werkzeugsfreie Störungshilfe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 /
F
Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 7
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 8
Procédure de diagnostique sans outils (BST10) . . . . . . . . . . . . . . . . . . . . . .6 / 9
Procédure rapide de contrôle (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 10
Procédure de diagnostique sans outils . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 11
Procédure de réglage des amplificateurs tacho . . . . . . . . . . . . . . . . . . . . . .6 / 12
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 13
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 14
GB
In-built jogger in retrofit kit form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 16
Check panel (BST10) 6 / 17
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 18
Software history (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 19
Toolless encoder pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 20
1
2
3
4
5
BST 10 & (10d) Service manual
1 - Theory
Components location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 1
Operation instructions summary
. . . . . . . . . . . . . . . . . . . . . . .1 / 2
Meaning of the LEDs (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .1 / 3
Meaning of the LEDs (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .1 / 4
Floor space requirements and specifications . . . . . . . . . . . . . .1 / 5
Software history (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 6
Hardware history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 / 10
1
August 2006
Rear - side guide
TOWER LEFT SIDE
Conveyer locking
achnowledgment switch
DMC ( double / missfeed )
one of identical 10 boards.
Bin lifting / lowering
motor
( one of identical 10 )
Bin drive clutch
(one of identical 10 )
1
1
Emergency stop
1
LEFT
Local processor
( BPL )
( lifting lowering )
1
Keyboard
1
Pot ( interval
between sets )
1
Main motor and
turbines control
( PWM DAC )
1
Slave logic
( PL )
1
RIGHT
Master board
1
IR tachodisc cell
Power to air valves
( slave )
Power to bin
clutches ( slave )
1
Collating line
split-up = CUT
(DUAL)
Slave logic
( DMC )
Main Motor Assy
Connector
to BDF
Brushless
turbines
Left output
enable - ignore
(DUAL)
Umbilical cord from
next tower or last
tower terminal plug
Keyboard power supply
Attachments control
( power intermediate )
CFS/4
Transfo
5V/12V chopped power board
( with 2A fuse )
Main motor drive
( PWM - POW )
Power interrupt ( with relays )
Power inlet
Power ON / OFF
Fuses
R.F. filter
R
Date:
Nov. 2000
BST 10 (DUAL)
BST 10
Supersedes:
1/1
COMPONENTS LOCATION
Superseded by:
Drawing ref.:
Index
Multi-tower switch-on
ARRET
D'URGENCE
NOODSTOP
Red
Push on / push off key
on: BELT is displayed
green LED lits in start key
Up to 5 bins selectable.
Green LED on: bin(s) is (are) excluded
Green and red LED’s blinking: excl. bin(s)
is (are) in the selected bins batch
Display: left #: exclusion step (1 - 5)
right #: number of excluded bin(s)
OUT: overflow + clear
Green
Stop
Led blinks during calibration
Miss and double sheet feed
detector automatic calibration
(first set stops for visual check)
Run
Warnings
CALIBR.
JAM
MISS
DOUBLE
Conveyer on/off
Bin(s) exclusion
and skipping
EMPTY
- Air level adjust. mode
SET COUNTER / PRESET + QTY
1/2
Display:
• Total of sets
• Selected bins
• Preset number of sets
• Sheets overlap (in mm)
¥ Others
Instructions confirmation
Others: ACC = attachment not ready
JAM = jam at delivery
CELL + machine stop after 4 successive
missing sets at delivery cell
CAL + collator stop = stop for set checking
MOT = speed discrepancy (th oretical - practical)
Instructions cancellation
EMPT = empty bin lifting trial
¥ Tray lifting / lowering
¥ Lifting / lowering of selected bin when collator
¥ conveyer speed increase / decrease
in standby
¥ Search for the rank of the tower
¥ Conveyer speed incr/decr. when collators runs
to be adjusted in SUC / BLO mode
Display: left digit
Counter reset
Note Software 6.08 (see history sheets)
- Start is inhibited at no bins selected
Bins selection
(but next keys are operational)
Preset of the quantity
of sets to collate
- LED on: quantity is preset
ENTER
7
8
9
CLEAR
4
5
6
0
1
2
3
SELECT
PRESET
INSERT
Successively: TURB - COPY COMB - MARY
- CUT - db-C - STOP - ACC
Automatic selection of adjacent
loaded bins only SUC= 3, BLO= 2
SPEED= SP3
8 collating modes
Program position
(A= automatic use)
Jump from one program to
another (program scrolling)
At the end the system stops or automatically
returns to the first entered program.
= SUC
=BLO
Collator total working hours display
(at collator in standby)
Hours, minutes and seconds are successively displayed
Instantaneous sets/hour display
(collator running)
Automatic interleaving
every x number of sets.
SKIP
Tower splitting into sub collators
(useful for sets with few sheets)
Programs scan / select
PROGRAM
9 steps available display:
9 steps available display:
Alternatingly thousands and fraction of thousands.
Overlaps (7 steps)
TOTAL
Run is inhibited until bins are selected.
Run is inhibited if any DMC error detector cell
(in selected batch of bins) requires dust removal or is
blacked out or is defective.
CELL DIRTY would be displayed.
Press key " STOP " to reset.
Collator total sets production display
(at collator in standby)
Suction / blowing level
increase / decrease
Each tower is separately adjustable.
OVERL
PREF. PROG
- LED blinks: preset number of sets is collated.
Collator is stopped, total production is displayed
• Jam
• Miss
• Double (blinking = detector switched off)
• Empty (+ display of tower and bin #)
(Same warnings for 5 seconds when conveyer door is
open, terminal plug is missing)
The display disappears after a while but the LED’s of keys
start and stop flash alternatingly.
Manual set finish
and counter increment
EXCL. MOT AIR
Conveying speed adjust mode
7 steps available - display: SP2 ➞ SP8
Blinking LED’s indicates: max rythm is restrained
Unless different steps are selected, ➞ SP3
Collator is inhibited blinking " SECU " is
displayed and an acoustic signal beeps at knob actuated.
NOTSTOP
EMERGENCY
STOP
- No matter how many bins are used, every tower
must be switched on.
- Start with highest rank tower, end with first one
JUMP CLEAR
Cancellation of the contents
of displayed program
Collating rythm
• fully C.C.W.
min rythm = max. interval
- Adjustment procedure: operator manual page 5.
- Logo
or
are for suction or blowing.
- Left digit is tower rank or all towers if "A".
- Press keys 0 or "CLEAR" to change.
- Right digit is SUC / BLO level.
- Unless selected differently, suction and blower levels be
3 and
2 to approximately suit offset A4 80gsm.
- Conveyer speed for insert can be adjusted
separately from that for collated sheets as required.
- Vacuum level can be automatically switched
to full power for heavy inserts.
- Inserts must be loaded in bin next to last one.
- Insert comes first
30 mm overlapping between lead edge of each
sheet, unless different step is selected.
Display is expressed in mm.
Automatic skip to next group of bins at first empty
bin in previous group.
"BAD" is displayed for any absurd request.
Maximum rythm is automatically restricted to
the highest value compatible with a safe
finishing process on the attachment selected
by key: ACC
R
Date:
Nov. 2000
All instructions entered into memory are saved
at collator switched off, program step included.
• Fully clockwise
max rythm = min interval
10
BST
10d
Supersedes:
E
SUMMARY OF THE
OPERATION INSTRUCTIONS
Superseded by:
Drawing ref.:
Index
A B C
D E F
DAC = Digital Analog Conveyer
PL = Local Processing
PWM = Pulse Width Modulation
State not as described
is abnormal
a = flashing
b = ON (in stand-by)
OFF (running)
c = OFF (check flat cables)
d = ON
ON = 24V
}
Local processor
( tray lifting lowering )
ON = 5V
Keyboard
a
b
c
ON = 24V
No meaning
ON = 12V
Reset
d
Main motor and
turbines control
( PWM DAC )
Master board
Slave power
to air valves
Slave logic
( Air valves )
Slave power
to bin clutches
ON = 5V
Motor speed
regulation unit
PWM POW
ON = 24V
cut
ON = 5V
Slave logic
( DMC + bin
clutches )
"ON" during jog pulse
"ON" during stitch pulse
1
1
1
CFS/3 Attachments control
1
2,5 A
1
1
5V/12V chopped power board ASTEC
1
1
1
1
Power interrupt board (with 4 relays in first
towers, 2 relays only in add. - watch selector)
ON = 24V Power supply OK
n.b. all the LEDs can be switched
on at the same time to check
their good state.
(step 18 of service manual
check panel procedure)
R
BST10
Supersedes:
1/3
Date:
Nov. 1996
MEANING OF THE VARIOUS LED’S
BEDEUTUNG DER LAMPEN
SIGNIFICATION DES DELs
Superseded by:
Drawing ref.:
Suffix
LEDs facing each bin.
On
Blinking
1. Select ( g re en )
Bin is selected
Detector selfcalibration in progress
2. Miss ( y e l l o w )
Sheet misfeed
3. Double ( y e l l o w )
Double sheet feed
Sheet from corresponding bin is either too short,
or too transparent or was fed askew
Material opaque to I.R. beam
4. Empty ( y e l l o w )
Bin is empty
No meaning
2 + 3 simultaneously: sheet from corresponding bin
is stuck in detector area or remained there for too long
Error detectors (both M+D) excluded (red)
Sensitivity for translucent or carbonless copy sheets (yellow)
DOUBLE SHEET
FEED DETECTOR
General purpose sensitivity
Detector excluded (red)
LED’s
EMERGENCY
STOP
*
Description is valid for the program
number being displayed in window
"PROGRAM"
NOTSTOP
control panel
(the next numbers may be programmed
differently and LED be turned OFF)
Alternating blinking of green and red
LED means emergency or door
opening activated or attachements
powered but not operational
ARRET
D’URGENCE
NOODSTOP
Red
Green
"ON" when collator runs
"ON" when collator is stopped
CALIBR.
Blinks during the calibration
of the D/M detectors on the
first set collated
JAM
Jam at collator exit
MISS
Sheet misfeed
DOUBLE
Double sheet feed
Blinks when detector is switched off
EMPTY
Empty (+ display of tower and bin #)
EXCL.MOT. AIR.
Alternating blinking of green
and red LED for one bin
exclusion (by pass)
Blinks for hold (BST10d)
*
ON: operational
Blinking red indicates that the
collating rythm is being restricted
to a limit compatible with the
attachment selected by
means of key "PREF"
¥
DISPLAY:
¥ Total of sets
¥Selected bins
¥ Preset number of sets
¥ Sheets overlap ( in mm )
¥Warnings
*
"ON" when a batch of sets is preset
Blinks when preset is satisfied
¥
ENTER 7
8
9
CLEAR 4
5
6
1
2
3
0
*
TOTAL
INSERT
SKIP
WARNINGS
SECU
:
JAM
:
BAD DATA :
EMPT
:
CAL
:
CELL
:
MOT
:
ACC
:
emergency or guards
jam at exit
wrong data
empty
stop for check
4 successive sets missings
wrong speed
attachments not ready:
— Unit switched off
— Stop or emergency stop
— Perspex covers missing or lifted
— Handwheel engaged
— Transfer or delivery tray missing
— TD trolley fully down
— TR chips collector missing
— Umbilical cord un plugged
No meaning
*
"ON" when bins are selected
Blinks during selection
*
SELECT
* * * *
PRESET
PREF
"ON" in SKIP mode
*
OVERL
PROG.
"ON" in JUMP mode
*
*
"ON" when interleaving is required
Blinks for
*
JUMP
CLEAR
Supersedes:
1/4
*
(BST10d)
Blinks in mode Comb
R
BST10
*
"ON" for any overlap different
from default setting (30)
PROGRAM
"ON" in step TURBO
Blinks in copy mode
Date:
Feb. 2003
MEANING OF THE VARIOUS LED’S
BEDEUTUNG DER LAMPEN
SIGNIFICATION DES DELs
Superseded by:
Drawing ref.:
Suffix
dual exit
R
BST-d 10 / 20 / 30 / 40 / 50
Floor space requirements: (m) / Platzbedarf: / Encombrement:
AF: Blue
Specifications
Heigth
H he
Hauteur :
0,71
BST-10
C-C/JOG-T
9582556-X
9583024-AF
1,41
2,00 m
352 kg
C-C JOG :
TD-T :
AGR-T :
BBP-T :
PA-T :
TR-T :
0,80 m
0,95 m
1,10 m
0,77 m
0,73 m
0,81 m
45
71
115
205
130
175
Mirror
9582579-AF
+
9590964
9583008 -AF
kg
kg
kg
kg
kg
kg
1600W
63,8 dB(A)
140W
60W
600W
W
510W
550W
58,4 dB(A)
53 dB(A)
71 dB(A)
dB(A)
63,8 dB(A)
70,3 dB(A)
Minimum
520 = 20 1/2"
200 = 8"
350 =
13 3/4"
117 = 4,61"
450 = 17 3/4"
BST20 + AGR-T + PA-T + TR-T 75 dB(A)
Noise measured according to DIN 45635 ⁄27 - C4.3
200 = 8"
117 = 4,61"
320 =
12 1/2"
117 = 4,61"
350 =
13 3/4"
5
0,4
Max.
TD-T
9583006-AF
200 = 8"
0,75
0,62
Maximum
5
0,3
0,75
BST-d10
Weight Power
Noise
Gewicht Nennleist. L rm Lp(A)
Poids
Puissance Bruit
BSTD 10 :
October 2001 and up
TD-T
Finished booklet ( mm / " )
1,41
High piles of narrow
sets may collapse
0,79
0,57
340 =
13 3/4"
117 = 4,61"
00
-X
9584045-AF Deliv.
20
BST-10
AGR-T calendar option (no Hohner)
9590860
200 = 8"
0,32
AGR-T
0,71
450 = 17 3/4"
Max: 230
min : 80
tray
450 = 17 3/4"
1,68
0,71
The maximum stitched thickness is 6,35 mm = 1/4"
The thickness is restricted to a maximum of
+/- 22 sheets 80 gsm when the set is subsequently folded
0,93
AGR-T PA-S-T
0,71
-X
9585062 -AF
BST-10
3,03
100 = 4"
340 =
13 3/4"
Delivery conveyer
*
- Kit 9590782 required to saddle stitch A5 and CD is a standard feature
- Kit 9590781 required to saddle stitch 5" x 8" and CD is a standard feature
0,71
AGR-T PA-S-T
0,71
117 = 4,61"
BST-10
3,65
10 max
= 3/8"
0,88
100 = 4"
TR-T
-X
9585522 -AF
n.b. problemless folding
of unstitched material
cannot be guaranteed
250 = 9,84"
340 =
13 3/4"
Delivery conveyer
117 = 4,61"
*
250 = 9,84"
* To increase by 0,42 m when BBP-T is in finishing line
1,41
C-C/JOG-T
Mirror
9583027-AF
0,91
0,23
0,79
0,89
BST- d10
BST- d10
BST- d10
BST- d10
41-50
31-40
21-30
11-20
BST- d10
1-10
9582581-AF
9582580-AF
9582580-AF
9582580-AF
9582579-AF
AGR-T
Deliv.
9584045-AF tray
0,71
1,70
2,61
3,52
4,45
1/5
Revision March 2002
R
Software history
from S.N.
TAG
to S.N.
02.01.4.0273
-
02.01.4.0298
MASTER
9421547
SL. DMC
9421549
SL. PL
9421552
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421237
Number on chip’s sticker:
one time prom
Standard fitment
of BST10
3.5
1.4
1.4
1.4
1.3
December 1998
Corresponding noticeable change
5.2
- No risk of bugs at emergency stop actuation anymore
5.2
- Remedy to occasional untimed collating from additional
tower(s) resulting in jams and/or fautly sets at the exit.
- Availability of a stationary sheet picking-separation
mode to watch the actual action of the air on the sheets
in any bin. ( How to use on separate sheet. )
- Different bug removed from insert mode + speed change
( when used in combination with longs overlaps ).
- Slight change in skip mode when a preset batch of sets
is selected. ( Different scrolling of the groups of bins. )
- Sheet missfeeds or phantom double feed at full collating
rythm eliminated.
- No longer display SECU + inhibit at machine start.
( sequential bin trays lifting eliminates voltage drops )
- Bin exclusion procedure improved.
- Easier ream height setting. ( 3 mm lower than the top )
- Display "UPGRADE SOFT S.L." + collator disable when
addressing is wrong.
No combining with
older eproms permitted
02.01.4.0299
39
02.01.4.0421
3.6 1.5* 1.5* 1.4
1.4
Except machines # 254, 259, 262, 263
268, 272.
To combine towers of different
generations, the full upgrading
of the oldest one is required.
* Not compatible with slave boards of
towers with S.N. lower than 02.01.4.0248
41
02.01.4.0439
3.6
1.5
1.5
1.4
1.4
1.4
1.4
No
02.01.4.0440
42
02.01.4.1003
0 = main
1 = addit.
3.7
1.5
1.6
5.3
DMC ( ROM )
9421695
02.01.4.0422
5.3
Yes
Can not operate without
each other neither in
first tower nor in
additional towers if any
New DMC ROM matching the sensitivity of the DMC
flat lens emitter, remedy to occasional inconsistant
double sheet detection.
Retrofit is possible back to BST10 with master eprom 3.6.
Tower retrofit kit #: 9590815
Multi tower mixing 5.2 x 5.3: either, upgrade tower(s) 5.2
or select nsth>60 (see PCB addressing)
- The sequential opening of the bin air valves allows for the
picking of the heaviest sheets in maximal size from every
bin.
- Average paper picked at lower turbine levels, ➞ less noise,
less double feeds. Default settings: SUCT.: 3 BLOW: 2
- Minor operation and service facilities.
Multi tower mixing 3.6 x 3.7: upgrade tower(s) 3.6 to 3.7
(Slave PL 1.5 to 1.6 only if old additional)
MASTER
9421969
SL. DMC
9421970
SL. PL
9421923
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
one time prom
ED
NG
A
CH
UN
02.01.4.1004
46
02.01.4.1829
n.b. two dozens of towers of this
batch are upgraded to 5.0 to
feed a BDF (compact Bourg
Document Finishing unit.)
4.6
2.2
2.1
1.4
1.4
5.3
Simultaneously.
Main and
and additionnal
additionnal towers
towers
need to be at same software level
1/6
- Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2)
- BST10 compatible with UT-T
- Delayed finishing (more pages than bins) selectable by
means of the 6th dipswitch on the master CPU board of
a single tower.
- Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
- Message "UPGRADE SOFT SLAVE" no longer available.
R
Software history
one time prom
MASTER
9421969
SL. DMC
9421970
SL. PL
9421923
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
Standard fitment
of BST10
August 2000
Please Disregard june issue
ED
NG
A
CH
UN
from S.N.
TAG
to S.N.
02.01.4.1004
46
02.01.4.1829
4.6
2.2
2.1
1.4
1.4
5.3
Simultaneously.
Main and
and additionnal
additionnal towers
towers
need to be at same software level
MASTER
9422299
SL. DMC
9421970
SL. PL
9421923
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
n.b. two dozens of towers of this
batch are upgraded to 5.0 to
feed a BDF (compact Bourg
Document Finishing unit.)
- Remedy to unexpected ignorance of a tower by the
software in turbo mode only. (S.L. DMC 2.2).
- BST10 compatible with UT-T.
- Delayed finishing (more pages than bins) selectable by
means of the 6th dipswitch on the master CPU board of
a single tower.
- Mirror mode
- Starting with the same machine #, the interlock loop becomes
effective i.e. no power enable unless CN7 terminals 3 and 10
being bridged.
- Message "UPGRADE SOFT SLAVE" no longer available.
ED
NG
A
CH
UN
02.01.4.1830
50
02.01.4.1955
5.0
2.2
2.1
ED
NG
A
CH
UN
1.4
1.4
5.3
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE
RETROFIT OF KIT 9.590.983 IS
REQUIRED. (SEE TB 00.02.01)
02.01.4.1858
—
and up
02.01.4.1956
—
and up
5.2
02.02.4.2241
—
and up
5.2
02.02.4.2316
- BST10 is fitted with interface kit to BDF as a standard
(RS232).
2.2
2.1
1.4
1.4
5.3
- Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
- Suction collators henceforward manufactured
in C.D. model only (fourth digit of S.N. 1
2)
SL. DMC
9421970
SL. PL
9421923
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
OPERATOR
9422502
9422503
and up
TECHNICIAN
MASTER
02 = Main CD
04 = Main CD DUAL
12 = Addit. CD
14 = Addit. CD DUAL
34 = Main L.H. CD
- BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
version 1 micro).
n.b. in sets marrying mode, insert, skip turbo and combi
are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
1.01 6.01 6.0
ED
NG
A
CH
UN
6.0
1.4
1.4
5.3
1/7
- Same software for BST10 and BST10d.
- COMB mode also for multi-towers.
- Availability of automatic feed jumping from a bin getting
empty to the next one (db-C).
- Optional shorter restart procedure after feed error.
(Applicable when T attachments follow the BST10).
- BST10 is compatible with UT-T-S (USA only).
- Bug removed from collating mode "A".
- Aggregate sets counter and reset available again.
- Inter tower synchronisation operational.
R
Software history
Standard fitment of BST10
January 2003
This list supersedes any previous one
MAIN
ADDITIONAL
from S.N.
TAG
to S.N.
02.01.4.1830
50
02.01.4.1955
5.0
2.2
2.1
1.4
1.4
5.3
2.2
2.1
1.4
1.4
5.3
TO MAKE "COMB" AND "MARY" WORK
ON THIS BATCH OF MACHINES , THE
RETROFIT OF KIT 9.590.983 IS
REQUIRED. (SEE TB 00.02.01)
02.01.4.1858
02.01.4.1956
—
—
and up
5.2
02.02.4.2241
—
02.02.4.2315
5.2
and up
- Suction collators henceforward manufactured
in C.D. model only (fourth digit of S.N. 1
2)
U
02.02.4.2449 1.01 6.01 6.0
6.0
H
NC
1.4
AN
1.4
GE
D
5.3
n.b. half a dozen
of towers of this
batch are
upgraded to 6.05.
OPERATOR
9422597
TECHNICIAN
9422598
02.02.4.2450
UN
02.02.4.2462 1.05 6.05 6.05 6.05 1.4
A
CH
NG
ED
1.4
5.3
Solution to possible:
- Stops for no reason. (was premature)
- Erroneous process of 1rst set with cover from
spare bin.
- Erroneous process of 1rst set in marrying mode.
- Wrong set count in marrying mode.
Retrofit kit 3.6 to 6.06: 9590508 (suitable up to BST 50)
1.4
5.3
Improved groundings and renovated wiring to prevent
machine jams because of software, when running to
the left.
n.b. enough kits 9590601 have been sent to all of you
to retrofit your DUAL exit collators where requested
1.4
5.3
Solution to:
- Machine stops for no reason (TB #1 March 2002).
- Jerky sheet feeds.
- Overlap 200 restricted to 15 sheets/set.
- Air level control inhibit after cut
- useless energizing of lowest 2 valve solenoids after "STOP"
- Sporadic missfeeds from upper bins
(1,2,3 / 11,12,13 / 21,22,23)
- Retrofit kit 6.05
6.06: 9.591.052 (up to BST50)
Steps "short" and "long" added in menu "PREF".
Simultaneously
and on each tower
02.02.4.2463
1+2 02.12.4.2752 1.05 6.05 6.05 6.05 1.4
nb. 30 towers were upgraded
to 6.06 before leaving the
factory
02.04.4.2753
- Same software for BST10 and BST10d.
- COMB mode effective for multi-towers as well.
(Applicable for T attachments downstreams-not for BDF).
- Aggregate sets counter and reset available again.
- Inter tower synchronisation operational.
- Optional in-built rear jogger is no longer supported.
SLAVE. DMC
9422599
SLAVE. PL
9422600
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
NOT
COMPATIBLE
MASTER
- Faster working of BST + BDF
- At "Comb" selection (key "ACC"), ˙ BAD DATA ¨ would
be displayed if any of the next features were selected:
"Insert", "Skip", "Turbo", "Jump", "Excl", "Marrying table"
SL. DMC
9422464
SL. PL
9422465
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
OPERATOR
9422502
TECHNICIAN
9422503
34 = Main CD DUAL L.H.
02.02.4.2316
- BST10 is fitted with interface kit to BDF as a standard (RS232).
MASTER
02 = Main CD
see 12 = Addit. CD
page 04 = Main CD DUAL R.H.
1/9 14 = Addit. CD DUAL
- BST10 is BDF compatible.
- BST10 is marrying station compatible (station has own
version 1 micro).
n.b. in sets marrying mode, insert, skip turbo and combi
are disabled.
- Delayed finishing mode in "C/C JOG", "AGR-T" or "BDF"
is accessible from keyboard. "COMB" in display.
- BST10 no longer subject to jerky feeding in insert mode.
- BST10 is not compatible with UT-T.
02.12.4.2882 1.06 6.06 6.06 6.06 1.4
No single exit tower ever with 6.06
nb. A dozen towers were upgraded
to 6.07 before leaving the
factory
1/8
R
Software history
Standard fitment of BST10
TAG
to S.N.
02.04.4.2883
8
02.04.2.3165
02.04.3.3171
02.04.4.3172
18
and up
and up
OPERATOR
9422597
TECHNICIAN
9422598
MASTER
SLAVE. DMC
9422599
SLAVE. PL
9422600
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
from S.N.
August 2006
This list supersedes any previous one
MAIN
ADDITIONAL
D
GE
AN
H
NC
U
1.07 6.07 6.06 6.06 1.4
1.4
5.3
1.07 6.08 6.06 6.06 1.4
1.4
5.3
- › air levels (default; SUCT. = 8 / Blow = 2)
Improvement:
After Jam or Emergency while pushing Start button,
the BST will not need a reboot any more.
To upgrade the machines in the field proceed as follows;
- Replace the Master process eprom version 6.07 with
version 6.08 P/n; 9422597 E.
- Replace the door label 9139132 O with the new one
P/n; 9139132 P (herewith)
- Move the dip switch n¡ 4 of master to OFF position
To get out of Jam or Emergency, the operator must push first
Belt and than Start buttons.
NOTE:
After counter reset, the values for air level (8-2) should
be entered manually
1/9
HARDWARE HISTORY OF THE SUCTION TOWERS
Item #
Name
Serial number
9.582.560-X
02.01.x.xxxx
Mid 2001
Yes
No
9.582.561-X
02.11.x.xxxx
Mid 2001
No
Yes
9.582.556-X
02.02.x.xxxx
March 2002
Yes
No
Main CD
Up to
Main
tower
Addit.
tower
(2)
Dual
exit
No
No
No
No
Yes
No
ONE WAY
Additional(s)
9.582.558-X
02.12.x.xxxx
March 2002
No
Yes
9.582.570-X
02.03.x.xxxx
End 2000
Yes
No
02.13.x.xxxx
End 2000
No
Yes
02.33.x.xxxx
End 2000
L.H.
02.04.x.xxxx
October 2001
Current product
-X
-AF
02.14.x.xxxx
-X
-AF
02.34.x.xxxx
Addit. CD
CD
min. sheet
width: 120mm
(2)
1 / 10
Yes
No
No
Yes
No
Yes
No
No
Yes
R.H.
No
Yes
Yes
October 2001
Current product
No
Yes
Yes
Yes
October 2001
Current product
L.H.
No
Yes
Yes
Master
Between 0 (BST 10)
and 4 (BST 50)
SINGLE
(RH) EXIT
CANNOT
WORK
TOGETHER
DUAL
EXIT
Main Dual
9.582.571-X
(2)
Addit. Dual
9.582.572-X
Main LH Dual
9.582.579
-X
-AF
LH master additional(s)
(kit 9590982
included)
RH
X: Up to
master
October 2001
Between 0 (BST 20d)
and 3 (BST 50d)
Main RH Dual CD
9.582.580
Addit. Dual CD
9.582.581
Main LH Dual CD
Significant
for model
identification
(2)
(2) DISCONTINUED
Remanufacturing
can be considered
but beware of
deltime and cost
Please note that the BST-N (U.I. touch screen) collator model is differently controlled.
Absolutely no intermix with any of above described models is possible.
DUAL WAY = BST 10d
AF: October 2001
and up
BDF
LH master additional(s)
(kit 9590982
included)
RH master
Between 0 (BST 20d)
and 3 (BST 50d)
February 2003
2 - Adjustments
Mechanical
Bins clutch drive toothed belt tension . . . . . . . . . . . . . . . . . . . . . . . . .2 / 1
Bins clutch drive toothed belt replacement and positioning . . . . . . . . .2 / 2
Electrical
P.C. boards addressing (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . .2 / 3
Setting specific to interleave sheet (insert) . . . . . . . . . . . . . . . . . . . . .2 / 4
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 5
Pulses shaping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 / 7
Delivery cell sensitivity threshold adjustment . . . . . . . . . . . . . . . . . . .2 / 8
2
January 2003
Bins clutch drive toothed belt tension.
- Insufficient tension can result in sheet missfeeds. (in upper bins first)
Quick check:
- Select first bin only
- Set conveyer speed and suction level to maximum. - Turn the rythm
potentiometer to minimum.
- Poor sheet feed within the first five cycles is a sign that toothed belt requires
retensioning.
From
bin #10
To
bin #1
Unstretched
Stretched
5 mm
Belt stretcher window.
¥ At machine stopped:
¥ Loosen locking bolts
¥ Insert big screwdriver
and twist
¥ Lock bolts
Stretcher locking bolts
More precise tension limits BST10 - April 1996
2/1
Bins clutch drive toothed belt replacement and positioning
Top view
belt
Plate (2)
Tilt adjust
washer
belt
Thickest point
Front view
1.
2.
3.
4.
Release belt tension (see specific instruction sheet).
Remove damaged belt. (two nuts to move plate away)
Mount new belt.
Turn belt position adjust truncated washer for centered belt running
on the outside of the white plastic pulleys.
The belt may not run against the lip of any of the ten pulleys.
5. The result of any change of position can be watched only at motor
running and belt tensionned
Any change requires belt tension release prior to washer rotation.
BST10 April 1996
2/2
10
BST 10d
4
3
2
1
4
3
2
1
4
3
2
1
D.M.C.
Bin 6 - 16
26 - 36 - 46
Bin 7 -17
27 - 37 - 47
Bin 8 - 18
28 - 38 - 48
ON
ON
ON
4
3
2
1
ON
4
3
2
1
4
3
2
1
ON
4
3
2
1
4
3
2
1
ON
ON
Bin 5 - 15
25 - 35 - 45
ON
Bin 4 - 14
24 - 34 - 44
ON
Bin 3 - 13
23 - 33 - 43
4
3
2
1
ON
Bin 2 - 12
22 - 32 - 42
4
3
2
1
ON
Bin 1 -11
21 - 31 - 41
Applicable to:
BST10d S.N.02.04.4.2883 and up
P.C. BOARDS ADDRESSING
As function of their position
in the collating line or in the tower
4
3
2
1
4
3
2
1
Bin 9 - 19
29 - 39 - 49
Bin 10 - 20
30 - 40 - 50
MASTER
CPU BOARD
1
Left end master tower
Right end or stand alone master tower
1
1
1
2
3
4
5
6
7
8
1
1
1
Machines with DUAL exit only
SINGLE exit machines
1
2
3
4
5
6
7
8
Default air levels
8
3
2
2
6.07 and up
up to 6.06
No stop after DMC cal (faster)
Stop after DMC cal (safer)
valves
DMC Dirty cell revealer disabled
DMC Dirty cell revealer enabled
NOT USED
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
Conveyer speed separately adjustable
for insert sheet and collated sheets.
Same conveyer speed for insert
and other sheets.
Split vacuum levels.
- collated sheets: adjustable
- insert: maximum level
clutches
Faster start
mode (no
reading before
each run)
See
page
2/4
Same vacuum level for insert
and collated sheets
POWER
SLAVE
DMC cell dirty report over NSTH 60 (flat lens)
DMC cell dirty report over NSTH 25 (old style)
1 2 3 4
Operator
LOGIC SLAVE BOARDS
¥ DMC / clutches
¥ Valves
When additional tower(s)
is (are) fitted later on,
don’t forget to readdress
14, 15 and 16 accordingly.
Technician / Operator
Two slave boards are to address in each tower.
Tower
1 - 10
Tower
11 - 20
Tower
21 - 30
1 2 3 4
1 2 3 4
1 2 3 4
Technician
14
15
16
SINGLE
TOWER
14
15
16
FOUR
TOWERS
14
15
16
TWO
TOWERS
14
15
16
FIVE
TOWERS
14
15
16
Identical addressing
THREE
TOWERS in both LH and RH
R
master towers
Tower Tower
31 - 40 41 - 50
1 2 3 4
1 2 3 4
Reset machine (R) after any dip switch position change.
Revision January 2003: Default air levels controlled by the shifting to the right of 4th dipswitch
are increased from 5 & 5 to 8 & 2 (soft 6.07 and vacuum self regulating flap valve)
2/3
Setting specific to interleave sheet (insert)
PURPOSE
To pick and transfer properly the insert sheets when they differ perceptibly
(onion skin or self copying or card board) from the sheets of the set.
(1) SPEED •
•
•
•
•
Switch OFF the collator.
Slide DIP switch # 10 to the right (ON).
Switch on the collator.
Define the job (key “SELECT” and “ENTER”).
Depress key “INSERT” and determine the frequency of the interleave by means
of the numerical keyboard (operator manual page 10)
• Depress key “MOT” and determine the speed you want for the interleave sheet
by means of key “ CLEAR or 0”.
• Confirm by means of key “INSERT” (NOT ENTER).
• Select “MOT” again.
• The speed you want for the sets to be collated by means of key“ CLEAR or 0.
• Confirm by means of key “ENTER”.
When starting the job there is a twin calibration (one on the insert and another
one on the job to be collated).
(2) VACUUM
•
•
•
•
•
•
Switch OFF the collator.
Slide DIP switch # 11 to the right (ON).
Switch on the collator.
Define the job (key “SELECT” and “ENTER”).
Leave the default air levels (or select different ones, operator manual page 5)
Depress key “INSERT” and determine the frequency of the interleave by means
of the numerical keyboard.(operator manual page 10)
The suction will automatically switch to maximum level
to pick the insert cardboard and reduce to normal (quiter)
level to pick the other sheets
May 2002
2/4
BST10 Turbine Speed Range Arrangement
Purpose:To distribute the total speed range equally amongst the 9 steps
available to the operator on the keyboard.
Preliminaries:
- Disconnect the flexible hose from the intake of the inner suction turbine.
- Mask the vacuum self regulation flap valve.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration) page 2/6
- Select
= air mode ( key "AIR" ).
- Select the highest level
for the suction turbine by means
3
of key # 6 on control panel.
- Select the blower MODE
with key # 2 and reduce level to
with key
- Press "ENTER"
- Run through check panel procedure of page 3/1 up to step 12 "TURB" and push "ENTER" .
- Press key # 1 to start the turbine of first tower ( Key #2 for turbine tower #2, etc... )
Adjustments:
Inner turbine
- Connect positive lead to test point TP3 to trim the inner turbine (suction)
- Turn trimpot 2 for a reading of 7,5V – 0,01V.
*
- Obturate the air intake .
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum speed,
turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Outer turbine
- Decrease suction level to
and increase blowing level to
by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V – 0,01V.
*
- Obturate the air intake of the outer turbine and proceed like for the inner turbine.
- Restore the tower to an operating condition.
*
At this point, a more accurate method is available to those having an electronic pressure
cell such as 9.923.964 available. 3
- Select
by means of key
- Obturate the air intake but provide for a thoroughfare for the pipe of the gauge.
- Turn the turbine internal speed adjustment trimpot for a reading of 350 mm water column.
- Increase the suction to
, the reading should raise at least to 700.
- If not, go back to
- n.b.
and readjust.
This method better ensures that the air levels be absolutely identical in all the
towers of a collating line which is particularily important for sets made from more
than 10 sheets, or while using the feature "copy" with thinner sets.
2/5
DAC = Digital Analog Converter
PWM DAC
EMERGENCY
STOP
n.b:
NOTSTOP
TP= Testpoints are erroneously screened PT
POT 2
ARRET
D’URGENCE
NOODSTOP
SUCTION
1
9421548
TP3
TP4
POT 1
JAM
CALIBR.
MISS
DOUBLE
BLOWING
EMPTY
21
EXCL. MOT. AIR.
2
ot
se
t
1P
nO
gH
m
m
o
H
m
m
ra
bm
/a
P
h
TP2
XAL
+
-
( - )Depression
LED
¥
hP
m
a/
r
ba
m
m
H
2
o
m
m
g
H
O
n
P
1
te
sto
+
ENTER 7
8
9
CLEAR 4
5
6
1
2
3
-
( + ) Pressure
0
Cap n¡6 is to drill to
connect the pipe of the
pressure gauge
6
SELECT PRESET
OVERL
7
TOTAL
8
INSERT
SKIP
PREF PROG.
9
PROGRAM
Vacuum self
regulating
flap valve
JUMP CLEAR
SPEED
ADJUSTMENT
TRIMPOT
N.B.: NEVER TRY TO OPEN THE
SUCTION TURBINE THIS WOULD
VOID THE GUARANTEE
Revision January 2003
2/6
Inspection of the symmetrical arrangement of the pulses created by the
tachodisc (on both slave boards)
The hereafter described procedure needs to
be carried out only in case of tachodisc replacement.
(Slave logic boards are factory adjusted)
- Connect the probe of an oscilloscope where illustrated.
- Scroll through the BST10 d toolless trouble shooting aid at page 3/1, up to step
SPd. and push ENTER.
± 220 should appear on the display.
- By means of the trimpot, shapen the pulses symmetrically.
- Proceed in the same way for the other slave board.
POWER
SLAVE
ON
1 2 3 4
OFF
c.p. bourg
0203-128
9422608
S. A.
LOGIC SLAVE BOARDS
¥ DMC / clutches
¥ Valves
TACO
0v
TRIMPOT
– 1m s
1
Untrimmed
1
1
1
1
Trimmed
1
valves
1
Tachodisc
1
1
1
clutches
Applicable from s.n. 02.02.4.2316 (software 6.01) onwards
For older collators, see page 6/20 of Service Manual
2/7
power / open the door / rock change over switch to technician / switch on power again
☞ Switch off n.b.
To check LH master tower, enter cut 0 in RH master tower
13
1
2
☞
☞
E ***
¥
(technician
eprom version)
S**
To escape from procedure, switch off power /
rock change over switch to operator again /
switch on power
Operator mode 6.01
Blinking + Steady
☞
PROG
*
4
☞
PROG
BST 10
☞
5
☞E
7
☞
PROG
6
Service manual
Check control
☞E ***
☞
PROG
☞
PROG
☞
PROG
8
S **
☞E
9
☞E
10
☞E
11
S
MASTER
CPU
BOARD
R
EMERGENCY
STOP
NOODSTOP
NOTSTOP
ARRET
D’URGENCE
DISPLAY
13
19
SCROLL
Delivery cell
sensitivity
threshold
adjustment
18
E ***
*
P
200
0
Preliminaries
Ascertain that emitter 13 and receiver 18
are clear from paper dust and not illuminated
by intense incident light.
¥
¥
¥
¥
Black-out the empty detector cell at each bin.
Insert the transparency gauge (1) between sender 13 and receiver 18.
Run through the check panel procedure up to step 11.
Switch on the buzzer by means of trimpot under receiver 18.
To gain access, use hole in jogger plate 19.
¥ Turn in opposite direction up to buzzer silence.
¥ Check that the translucency gauge (2) turns the buzzer on.
(1) Transparent: 4 layers of transparent film.
(2) Translucent: 10 layers of transparent film.
2/8
BST10 Service Manual January 2003
2/9
3 - Trouble shooting
Check panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 1
Back-up battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 2
Double sheet feed detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 3
Ghost double sheet feeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 4
Loading trays lifting cells disturbing . . . . . . . . . . . . . . . . . . . . . . . . .3 / 5
Matching towers and jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 6
Picking of the sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 7
Vacuum and pressure levels at turbine(s) intake - output . . . . . . . . .3 / 8
Poor sheets picking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 / 9
3
January 2003
☞ START
/open the door / keep key R depressed and rock change over switch to technician
n.b. To check LH master tower, first enter cut 0 in RH master tower
13
(technician
eprom version)
1
S **
2
☞E ***
S**
☞
S
BOARD
CPU
To escape from procedure, keep key R depressed
rock change over switch to operator mode 6.06
again.
Blinking + Steady
☞
*
4
☞
1. Total number of towers.
PROG
PROG
2. Selected finishing attachment. (menu PREF)
(td zig zag, td straight stack).
3. Reset of operator aggregate output counter.
(sets x 1000)
Reminder: when this counter exceeds 1 million it is
time for routine maintenance, each start of the collator
is delayed by some 30 seconds TECH blinks and a
beep remind the operator to call for service.
4. CAdence= rythm.
5. Between 1 and 220 according to the
position of P. (1 for P fully clockwise)
6. Bin trays running in mode.
7. Number of liftings / lowerings.
8. Access to collator self test mode
9. Self test is running.
10. Dip switches effectiveness check.
Any change-over must change the display
11. No display when all "EMPTY" cells are blacked out.
Beep + display of "EMPTY" to the contrary.
Continuous beep, no display at output cell blacked out.
12. Turbine board adjustment mode.
(procedure page 2/5 of service manual).
13. Technician EPROM version # ¥
.
14. CLE = keyboard.
15. Electrical & mechanical test mode of the keyboard
- Key with LED: work fine if their LED lits
when key is depressed.
- Key without LED: work fine if "data" is
diplayed when key is depressed.
- Key lits all the LEDs at the same time.
16. Encoder disc signal check.
Beep = fault,
continuous beep = single tower,
intermittent beep = multi tower.
17. Number of pulses per time unit.
– 220 = OK
Long beep = problem
18. Access to double feed detector, cell. readings
Press
(clear)
to read previous cell.
Press
(0)
to read next cell.
19. No paper in detector; sensitivity lever: up.
Cell is dirty or defective if reading > 50
20. tECH
- The push on key "E" resets all programs as well
which may help clearing software crashes.
21. Acc: Finishing accessories (attachment) check.
22. Jog (rear + side) and stitch control pulses are
produced in continuity (without the tower sending
any set).
They are monitored by 2 LED’s on the CFS 4 board.
Their number is displayed.
Their frequency is adjustable by means of knob P.
23. dISt: distance.
Inter tower timing (see service manual).
24. Left hand digit
: tower rank.
Right hand 2 digits : reference number.
25. For manufacturing purpose only.
(Wiring check)
Displayed (but meaningless) on
tower used in single exit mod
☞
8
PROG
☞
PROG
☞
PROG
☞
PROG
☞
☞
☞
☞
12
14
☞E
7
☞E
9
☞E
10
☞E
11
☞
Operator
Technician
Change
R
over
Technician
Dip
switches
Operator
Technician
Key in the tower # to start with
Change
R
over
Technician
☞E
☞E
15
☞E
17
☞E
19
PROG
16
STOP
PROG
CALIBR.
18
PROG
20
21
DOUBLE
EMPTY
EXCEL. MOT. AIR.
The push on key "E"
DISPLAY
counter (accessible to
the operator via key 6)
to 3 H.
☞E
JAM
MISS
the motor
☞E resets
aggregate running hours
PROG
E ***
ENTER
7
8
CLEAR
4
5
6
1
2
3
0
9
SELET TOTAL PRESET INSERT OVERL SKIP
PREF. PROG
PROG
PROGRAM
23
PROG
☞
PROG
☞
PROG
☞
PROG
☞
PROG
6
22
PROG
☞
☞
5
PROG
☞
☞
☞E ***
PROG
6
☞
Scroll
1.07
¥
☞E
24
JUMP CLEAR
P
25
☞E Green arrows blink
divertors are
☞E All
alternatingly activated
and deactivated
conveyers are
☞E All
activated alternatingly
in both directions
☞E
PROG
3/1
3
BST10 d
(DUAL exit)
ToollessTrouble
shooting AID
From S.N.02.xx.4.2883
onwards.
January 2003
+ Beep
*
TECHNICAL BULLETIN:
#2
ABOUT:
TECHNISCHES RUNDSCHREIBEN: Aug. 02 BETRIFFT:
TOWERS
BULLETIN TECHNIQUE:
CONCERNE:
ENCLOS:
ANLAGE:
ANNEXE:
BST 10 / BT 12
Trouble shooting
Reminder:
- There is a back-up battery on the master CPU board
which life is not eternal.
- Our oldest CPU are about 10 years of age now.
A low battery induces either:
1/ The disabling of the control panel
2/ The disabling of its reset key
3/ The loss of customized jobs
4/ The blinking of all the leds on the control panel
This should be reported by blinking “accu” message.
n.b. The same message may indicate a defective battery or its reloading
condition (collator not switched on for a long time)
Important
- No voltage drop can be measured on defective battery.
- Be careful not to damage anything when unsoldering the battery.
S
BOARD
CPU
THIS
BLINKING
COULD APPEAR IN
THE VICINITY OF A
MOBILE
PHONE
RELAY ANTENNA AS
WELL
VARTA
Ni MH 3/V 110H
3,6 V 100 mAh
Part # 9199585
R
Beware of machine
location at installation
time or when moving it
Reset
Master C.P.U.
board
C
S. A.
N. V.
3/2
er t i
f i ed b
y
A.M.
c.p. bourg
R*
ISO 9001
BST 10 Trouble shooting
Bin is selected
Sheet missfeed
Double sheet feed
Bin is empty
0
T1
BS
ON
1
NO
1
ER
EMOP
ST
NO
GE
OD
NC
Y
D’
ST
UR
TS
Errors (M + D) detector
*
OFF
Thin sheets
Normal / thick
sheets
OFF
P
TO
T
REE
ARNC
GE
OP
1
**
Double
sheet
detector
1
to select for sheets
* Position
transparent to infra-red beam.
1
to select for sheets
** Position
light tight to infra-red beam.
n.b. at least one of the ten
detectors needs to be
active.
1
1
IMPORTANT
Notwithstanding the double sheet feed detector being switched off, ** the tower may stop
collating and have one of the double feed warning LEDs illuminated for a set having
actually one sheet in excess.
Reminder:
Each sheet picking is simultaneously inspected according to two different parameters to check
whether there is a twin sheet feed or not.
1. Measure of the opacity of the sheet(s) and comparison with the reference opacity
memorized during the calibration process individually for each selected bin.
2. Measure of the time the beam is interrupted by the sheet(s) and comparison with the
reference time memorized during the calibration process individually for each selected bin.
This detects sheets being dragged by the precedent one. The reason may be inadequate
separation air blast or poor valve tightness.
Method 2 is not skipped at toggle switch in OFF ** position.
3/3
BST10 - August 1996
Trouble shooting
Problem: collating interruptions by ghost double sheet feeds.
- The integrity of the collated set is OK.
- The link between what an observer notices and the origin of the fault is not very
clear.
Possible reason:
A short delay in the feed of one ( or several ) sheet(s) can be responsible for this
anomaly.
This overtime is detected by the double sheet feed detector and wrongly considered as a
double sheet
The delay can be due to;
• Untimed sticking of (a) sheet(s) to the punched belts where the
butterfly suction air valve does not seal well.
The easiest way to evidence a poor valve closing is to hold a sheet by hand
during the collating process. The collator detects and stops for this sheet
missfeed and all its trays are brought down.
Watch carefully if any pile upper sheet sticks to the belts. Where this hapens,
the valve is likely to work wrong.
• A jerky feeds of sheet ( short transportation interruption)
One of our colleagues recently had a hard time to find out that the fault was
neither to incriminate to the bin clutch, nor to the clutch drive signal,nor to the
sealing of the vacuum valve, nor to their control boards, but to a poor sheet
grip between bin nylon exit rollers and wheels.
Remember that we have repeatedly changed the force of the roller spring to
pull satisfactorilly sheets with all kinds of surface in any weight and size range.
3/4
May 2001
TECHNICAL BULLETIN
TECHNICHES RUNDSCHREIBEN 96-07-01
BULLETIN TECHNIQUE
ABOUT
BETRIFFT
CONCERNE
BST10
ENCLOS.
ANLAGE 0
ANNEXE
BST10 Trouble shooting
Reminder
The loading trays lifting sensor detects infra-red light and stops the raising whenever the ream
of sheets is high enough to be sucked through the punched belts.
It is sensitive to strong direct or reflected sunlight as well.
Disturbing outside light may thus anticipate the tray stopping instruction and create undesirable
sheet missfeeds and associated collating interruptions.
Remedy:
Dim the interfering light source where possible, or turn the collator loading side in the shadow.
3/5
TECHNICAL BULLETIN:
TECHNICHES RUNDSCHREIBEN: 96-08-02
BULLETIN TECHNIQUE:
ABOUT:
BETRIFFT:
TOWER
CONCERNE:
ENCLOS:
ANLAGE:
ANNEXE:
— It is frequently asked if machine combinations different from the recommended
ones are feasible.
The reason for the question is usually pricing (saving of TD-T) or space requirements.
— The little table below summarizes the various possibilities and their limits.
MATCHING TOWERS
AND JOGGERS
BT12
BST10
OK
OK *
C-C/JOG
**
OK
Inbuilt JOG
—
OPTION
BT-J
(Up to S.N. 02.02.4.2315)
* Set separation yet feasable loading the last sheet of the set perpendicularily
to the other sheets where possible (l max: 320mm).
** — Disconnection of the BT12 rear jogger solenoid (fast-on) is compulsary.
— The best jogging of the sheets takes place at overlap «zero».
Overlap «0» and the alignment of the sheets are however more accurate
on BST10 than on BT12.
Poor results can be expected with critical papers (NCR).
3/6
BT / BST
0
TECHNICAL BULLETIN:
#6
TECHNISCHES RUNDSCHREIBEN: Oct.01
BULLETIN TECHNIQUE:
Trouble shooting:
ABOUT:
BETRIFFT:
BST 10
CONCERNE:
ENCLOS:
ANLAGE:
ANNEXE:
Picking of the sheets
- Two holes are provided in
the suction air manifold to
allow for the measurement
of the level of the vacuum to
those having a depression
gauge available.
- Increasing the air level 6
to
by means of
should result in vacuum of
± 185 mm water column in
the manifold.
HO
LE
HOLE
- Readings below 160 require
turbine speed readjustment
(service manual page 2/5) or
the remedy to possible air
leakage.
This method will apply to the future BST N as well.
c.p. bourg
S. A.
N. V.
A.M. BST D 061
3/7
er t i
f i ed b
y
C
IMPORTANT :
• The speed of the turbines (and associated pressure and vacuum) is closely
depending from its supply voltage.
• Beware from :
- The wiring of the primary of the transformer (at installation)
- Mains voltage drops or surges during collating
They result in remarkable differences in vacuum.
ISO 9001
Trouble shooting (BST 10 (d)):
m/a
rab
Ph
2
mm
oH
m
ot
se
t
1P
nO
m
gH
+
Appropriate sheets picking and
top sheet air separation in the bins.
-
( - )Depression
hP
a/m
ba
r
mm
H
2
o
mm
Hg
O
n
P
1
sto
te
+
-
Cap n¡6 is to drill to connect the
pipe of the pressure gauge
ø4.2 mm
( + ) Pressure
6
7
8
The average vacuum and pressure
in the respective air collectors are:
180 and 120 mm of water column
measured by means of a digital
pressure gauge such as 9.923.964
at maximum turbine speed
and with air blast shut off at each bin.
9
SET COUNTER/PRESET+QTY
Readings below 160 (vacuum) and/or
80 mm (blast) of water column are not
acceptable and require corrective
steps such as air leaks elimination or
turbines readjustment / replacement.
Adjustment procedure can be found on
pages 2/5 and 2/6 of this manual.
c.p. bourg
S. A.
N. V.
er t i
f i ed b
y
C
n.b. don’t forget to reobturate air inlet / outlet after measuring
ISO 9001
3/8
TECHNICAL BULLETIN:
#6
TECHNISCHES RUNDSCHREIBEN: Jan. 02
BULLETIN TECHNIQUE:
ABOUT:
BETRIFFT:
BST 10
CONCERNE:
ENCLOS:
ANLAGE:
ANNEXE:
TROUBLE SHOOTING
- If you experiment repeated sheet missfeeds or ghost double sheet
feeds due to late and / or jerky feeds, start your investigation with
following test:
Ascertain that none of the pins indicated by an arrow be broken.
this would result in mutual drums disengagement and corresponding
feed belt “Miss Firings”
The check is easy behind the door of the vertical conveyor after
removal (butterfly screws) of ejection wheels support plate.
We suspect an injection problem in the manufacturing on the last batch
of drums 9.260.784.
We will remedy A.S.A.P.
0
T1
BS
1
OP
NOTST
ENCY
1
EMERG
STOP
ARRET
ENCE
D’URG
STOP
NOOD
1
1
1
1
1
1
1
1
c.p. bourg
C
S. A.
N. V.
er t i
f i ed b
y
A.M.
ISO 9001
3/9
BST 10 (d* / CD*) Service manual
4 - Parts list
Contents
Page
(Dwg ref. 1)
Boards - Fuses - Others . . . . . . . . . . . . . . . . . . . . .4 / 1
(Dwg ref. 2)
Bin controls (DMC + empty +height) . . . . . . . . . . . .4 / 2
(Dwg ref. 3)
Sets exit roller + jam detector + rear jogger . . . . . . .4 / 3
(Dwg ref. 4)
Main drive motor . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 4
(Dwg ref. 5)
Bottom electrical compartment
(Dwg ref. 6)
Delivery unit assembly (main tower BST 10 / d) . . . .4 / 6
(Dwg ref. 7)
L.H. delivery unit assembly (BST 10 d) . . . . . . . . . .4 / 7
. . . . . . . . . . . . . . . .4 / 5
(Dwg ref. 7 bis) Delivery unit assembly ADDITIONAL. . . . . . . . . . . .4 / 8
(Dwg ref. 8)0
Bin + exit deflector . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 9
(Dwg ref. 9)
Set reversal device (BST 10 / 10 d)
(Dwg ref.10)
Inter tower conveyer (BST 10 / 10 CD) . . . . . . . . . .4 / 11
(Dwg ref.11)
Inter tower conveyer (BST 10 dual) . . . . . . . . . . . . .4 / 12
(Dwg ref.12)
Sheets pick up device . . . . . . . . . . . . . . . . . . . . . . .4 / 13
(Dwg ref.13)
Suction control air valve . . . . . . . . . . . . . . . . . . . . .4 / 14
(Dwg ref.14)
Door (operator side) . . . . . . . . . . . . . . . . . . . . . . . .4 / 15
(Dwg ref.14 bis) Control panel
. . . . . . . . . . . .4 / 10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 16
(Dwg ref.15)
Loading tray lifting . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 17
(Dwg ref.16)
In built Jogger . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 18
(Dwg ref.17)
Top sheet separation
(Dwg ref.18)
Belt transmission . . . . . . . . . . . . . . . . . . . . . . . . . . .4 / 20
Index parts list with recommended ones
. . . . . . . . . . . . . . . . . . . . . . .4 / 19
. . . . . . . . . . . . . . . . . . . . . .4 / 21 / 26
* (d = dual exit / CD = compact disc size i.e. 120mm x 240mm)
IMPORTANT:
Since end 2001 our Towers are painted in two different colours.
- This involves that the colour of some spare parts (the visible ones)
needs to be specified at the time of your purchase order.
- Our computer rejects any number of painted part not followed either by:
“X” for TEXTURED MAT QHARTZ XEROX WHITE
”AF” for SMOOTH MAT RAL 5008 BLUE.
- Unless you add “X” or “AF” to the number of the part you order, at least
specify the colour.
Rev. October 2003
4
1
2
3
4
5
TOWER LEFT SIDE
12
1
11
2
6
10
7
8
9
M
Page 18
Page 15
10
1
Page 14
1
LEFT
1
Page 12
1
3
1
A
L
1
4/1
B
1
K
1
C
1
J
D
1
N
Page 18
15
I
4
9
P
O
5
H
Page 4
Page 5
N
O
P
G
6
F
13
7
14
8
L.H. side panel
Loading tray (plate)
Rear + side guide magnetic (BST10d)
Brushless turbines
Plug (for cord)
Terminal plug (BST10)
Terminal plug (BST10d)
(10A)
Fuses
(4A)
Distance piece
Foot
CN7 receptacle
Plug
Front door assy (CD / dual)
Front door assy (std)
Switch (closed door ackowledgment)
Roof assembly
Main power switch
Pivoting caster
Connector assembly for BDF
9421787
9421695
9422408
9422409
9422407
Local processor (BLP - lifting lowering limits)
Prom
Main motor and turbines control (PWM - DAC)
Prom
Slave logic (valves) (BST10d)
Eprom
Slave power (to air valves)
Main motor drive PCB (PWM - POW)
Power interrupt (BST10)
Power interrupt (BST10d)
Big relay
Small relay
5V/12V chopped power (40W with 2,5A)
Attachments control (except BDF) CFS/3 (BST10)
Attachments control (except BDF) CFS/4 (BST10d)
Slave logic (DMC + bin clutches)
Prom
Power to bin clutches (slave)
Master BST 10 (without eprom, up to soft 5,2)
Master (soft 6,01 and up)
Eprom technician
Eprom operator
Twin eproms support PCB sub-assembly (6,01 and up)
3,6 V 0,1 AH back up battery
Key (Towers without S.N. 02.01.4.1579 and up)
Old style 9421482 no longer available. PLS order kit 9590499
DMC board (one of identical ten)
Rom
Cut power supply (BST10d)
Keyboard power supply (BST10d)
Left output enable - ignore (BST10d)
11
12
13
14
15
Boards
A 9420813
9421550
B 9421586
9421548
C 9422607
9422600
D 9421510
E 9421657
F 9421967
9422406
9169087
9169907
G 9103020
H 9421491*
9422352*
I 9422608
9422599
J 9421510
K 9421554*
9422606*
9422598
9422597
9422248
9199585
L 9422249*
M
E
9216744
9216738
9402322
9151108
9121671
9421533
9422454
9124019
9124008
9201696
9199762
9121193*
9421887*
9412589
9411893
9150046
9401467
9146185
9178006
9431678-X
* In main towers only
Index R: item K completed
Applicable to:
BST10
S.N. 02.02.4.2316 and up
BST10d S.N. 02.04.4.2167 and up
R
Date:
August 2002
BST 10
10d
Supersedes:
1P
ILLUSTRATED PARTS LIST
BOARDS - FUSES - OTHERS
Superseded by:
Drawing ref.:
Index
J K L
M N O
P Q R
1
4
9146251 ( short lever )
9146252 ( short lever )
9146088
9421695 ( 5.3 for flat lens )
9130073 ( green )
9130086 ( yellow )
9130016 ( red )
9139095
5
D.M.C.
6
1
7
3
ON
1
2
3
4
5
6
7
8
6
ON
4
3
2
1
OFF
2
7
8
9421787 board assy ( short switch lever )
9
(10x)
9431288 ( flat lens )
9
R
10 9421296
Empty
cell emitter
0
T1
BS
BS
T1
0
1
P
STO
NOT
1
e
10
NCY
RGE
EMEP
STO
ET
ARRCE
GEN
D’UR
OP
DST
NOO
EME
STO RGE
P
NCY
NOO
DST
OP
1
NOT
STO
P
D’UR ARR
GEN ET
CE
receiver
1
1
1
11 9107004 ( cell only )
9421523 ( cell + wire + plug)
9431631 ( assy )
1
1
1
1
11
R
BST 10
10d
Supersedes:
4/2
Date:
March 2000
ILLUSTRATED SPARE PARTS LIST
DOUBLE / MISSFEED + EMPTY BIN + TRAY
HEIGHT CELLS
Superseded by:
Drawing ref.:
Index
A B C
D
2
1
Right
2
3
4
Main
5
7
6
8
9
10
13
Right
0
T1
BS
11
TOP
NOTS
1
NCY
RGE
EME
STOP
Left
12
T
CE
ARRE
GEN
D’UR
P
DSTO
NOO
1
14
1
1
Dual exit
1
ur
p.
c.
g
A.
S. V.
N.
bo
1
1
1
2
3
4
5
6
9260790
9421888
9260831 ( 2x )
9150059
9121088
9166003
7
8
9
10
11
12
13
9212719
9212718
9166020
9221970
9240181 ( 2x )
9221059
9221969
14
15
16
17
9401836
9126059
9210079
9400543
1
15
1
1
16
38
17
37
19
20
24
21
22
25
28
26
22
23
29
30
31
32
9431140
19
20
21
22
23
24
25
26
27
28
29
30
31
32
36
37
38
9220759
9212644
9410808
9127001
9220758
9166015
9210062
9166014
9220757
9260030
9157003
9431060
9260020
9222357
9222358
R
Applicable to all models of
suction tower (L.H. exit incl.)
BST 10
Supersedes:
4/3
9431058
Date:
April 2001
Index
A B C
F
SET EXIT + REAR JOGGER
Superseded by:
Drawing ref.:
3
12
11
10
9
8
1 9151055
9151082 set of brushes
9431144
2 9217003
3 9199360
4 9213245
5 9213949
6 9126062
7 9221959
8 9175027
9 9116012
10 9412001
11 9221961
12 9240174
7
1
90v DC
300w
2700 t/m
4
3
0
T1
BS
2
1
TOP
NOTS
T
E
ARRE
GENC
Y
GENC
1
EMER
STOP
D'UR
P
DSTO
NOO
1
1
5
4
1
1
6
1
1
1
1
INDEX C: Items 7
11 Added
R
Date:
Sept. 2002
Index
A B C
SPARE PARTS LIST
BST 10 ILLUSTRATED
MAIN DRIVE MOTOR
10d
Supersedes:
4/4
4B
Superseded by:
Drawing ref.:
4
17
12 (10A)
2
10
16
13 (4A)
15
1
14 (10A)
11
-
5
+
1
J2
+
3
N
4
E
C
R
A
190VV
V
242030V0V
22220V0V
20120V0V
12100V0V
0V0V
904V5V
0V
4/5
9120073
no longer
available
6
use blue
cable shoe
9121310
0
T1
BS
1
8
TOP
NOTS
T
Y
GENC
1
EMER
STOP
ARRE
ENCE
7
D'URG
STOP
NOOD
1
1
1
1
1
1
1
1
1
2
3
4
5
6
9401481
9421663
9120206
9167004
9103020 (ASTEC 5v/12v)
9421967 (BST 10)
9422406 (BST 10d)
7 9431195 (PWM - POW)
8 9182038
9 9121404 (Socket)
9
10
11
12
13
14
15
16
17
9421090 (Power cord)
9120141
9124019
9124008
9124019
9164024
9146185
9169907
Index A: # 3 9120073 no longer available
R
BST 10
10d
Supersedes:
Date:
Sept. 2001
Index
A B
BOTTOM ELECTRICAL COMPARTMENT
Superseded by:
Drawing ref.:
5
1
A + B + C + D + items 39 - 47 - 48 - 49:
common to MAIN and ADD
n.b roller 9060207 do not pass
over pressed bearings
42
41
43
13
Side
cover
A
40
14
B
C
C
37
39
2
17
51
Detail
drawing ref.3
E
45
E
1
18
2
4/6
Detail
drawing ref.3
3
33
4
34
D
9 8
47
38
10
SINGLE
EXIT
11
35
13
9260971
9412303
9175001
9200550
9401456 (4x)
9190560 (4x)
13
9260827
14
9175003
15
9221982 (Pulley)
9175001 (Bearing)
16
9221984
17
9126169
18
9221985
Left
Right
Right
Dual exit
Main
Main
9
18
DUAL
EXIT
Side
cover
12
8
36
9430994 (em.)
9260293
9412033 (BST10)
9412590 (BST10 CD)
9222008
9431617 (rec.)
48
46
6
7
15
17
D
Side
cover
A
5
14
1
2
3
4
5
6
7
8
9
10
11
12
44
B
36
Side
cover
33
34
35
36
9260617
9260292
9200341
9216740
9411527 (3x)
(screw + nut incl.)
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
9219739
9219621
9402321 (3x)
9126350 (2x)
9413230 (Assy)
9431867 (Assy)
9413228 (Assy)
9413231 (Assy)
9202511
9175040
9222416
9126129 (3x)
9126351 (2x)
9126361 (2x)
9137021 (2x)
49
50
48
Index K: Correction of the item 48
R
Date:
October 2002
10 ILLUSTRATED SPARE PARTS LIST
BST 10d
DELIVERY UNIT MAIN TOWER
Supersedes:
6J
Superseded by:
Drawing ref.:
Index
J K C
D E F
G H I
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
9219703-x
9260293
9260292
9260617
9200341
9402321
9222281
9413308 (ASSY)
9422254
9126162
9402871
9219714-x
9222407
9175040
9202511
9260971
9175001
1
2
3
Left
Detail
drawing
ref. 11
4
8
5
9
17
7
4/7
1
6
Detail
drawing
ref. 3
Right
16
15
Left
14
10
13
12
¥ Conveyor
¥ Output block
11
R
¥
¥
BST 10d
Supersedes:
¥ In retrofit kit form: 9590982
Date:
April 2001
DELIVERY UNIT ASSEMBLY L.H.
Superseded by:
Drawing ref.:
9413307
9431887-X
Index
B C
D E F
G H I
7
1
2
3
4
5
6
7
8
9
10
11
9172172 (2x)
9260799 (2x)
9222298 (2x)
9166094 (2x)
9201893
9140002
9117013 (4x)
9175081 (2x)
9261080 (2x)
9412006 (2x)
9126171 belts (2x)
12
13
14
15
16
12
9219621-X
13
9413589 (Assy)
9403438
9260799 (2x)
9412444 (2x)
15
Same as main
drawing ref. 6
16
17
14
20
19
18
Belts see
drawing ref. 6
2
3
1
Same as
drawing ref. 6
4
5
9
21
6
8
Left
4/8
22
7
9412034 assy
10
Same as
drawing
ref. 6
Right
ADD
11
Right
ADD
17
18
19
20
21
22
9202425 (2x)
9117013 (8x)
9166094 (2x)
9140002 (2x)
9413308 (Assy)
9219620-X
Inter tower conveyer (d)
detail see drawing ref.11
See also drawing ref.9 and 6
R
See also
drawing ref.9 and 6
10
Inter tower conveyer
detail see drawing ref.10
10
BST10d
Supersedes:
Date:
April 2001
Index
B C
D E F
DELIVERY UNIT (ADDITIONAL) G H I
Superseded by:
Drawing ref.:
7 bis
1 9199759 (2x)
2 9401542
9402226 (BST10 CD)
3 9166094 (2x BST 10)
9166062 (1x BST 10 CD)
4 9175081
5 9261080 (2x BST 10 CD)
6 9201221
9201255 (BST10 CD)
7 9200932
9201258 (BST10 CD)
8
9
9201893 (BST10 CD)
10
11 9172172
12
13 9222298 (2x)
14 9260799 (2x)
15 9199761
16 9216792 (long)
17 9216793 (short)
18 9260798
19 9126154
20 9166214
10 x top of bin
9412046 assy
9412476 assy (CD)
15
1
3
5
5
4
4
6
5
4
CD
3
2
See
drawing ref.18 (pg 4/20)
7
Twin wheels
for CD
¥
CD
10 x bottom
of bin
BS
T1
0
13
11x
19
11
18
14
20
17
Index J: - different item 3
- exit deflector moved to pg 4/8
R
16
Date:
Nov. 2001
Index
J
BST 10
10 CD BIN + EXIT DEFLECTOR
Supersedes:
4/9
8I
Superseded by:
Drawing ref.:
8
10
11
12
13
14
Not available on DUAL exit towers
No longer operational on BST 10’s
with soft 6.01 and up.
9413598
9166252
9260019
9202420
9261036
(2x)
(2x)
(2x)
17
10
11
(4x)
n.b roller 9060207 do not pass
over pressed bearings
1
12
13
14
15
20
2
21
16
4
15
16
17
18
19
20
21
22
23
24
25
26
3
8
4 / 10
5
6
7
9
9261037 (4x)
9202421
9413229
9230354
9166055
9219402
9202402
9202413
9202412
9261324
9140007
9136068
18
22
23
19
24
25
1
2
3
4
5
6
7
8
9
9200570
9200559
9260791
9166212
9200558
9150015
9240172
9211816 ( 2x )
9200599
26
Left
BS
T 10
Right
Right
EMERGE
STOP
NCY
NOODST
OP
Belts
see drawing ref. 6
NOTSTO
P
D’URGEN
ARRET
CE
Main
Main
or
additional
Items 10 to 26 valid for MAIN and (ADD see drawing ref. 7bis)
R
10
BST 10d
Supersedes:
Date:
April 2001
Index
SET DIRECTION REVERSAL FLAP
Superseded by:
Drawing ref.:
9
9412053: conveyer assembly
From additional # 02.11.4.0041 (end 1993
up to additional # 02.11.4.2351 (mid 2001)
6
19
9412785: C.D. conveyer assembly (4 belts)
(C.D. = Compact Disc size = 120 mm x 240 mm)
From additional # 02.12.4.1615 (mid 1998)
up to additional # 02.12.4.2760 (March 2002)
7
5
18
17
3
1
4/
3
1
12
8
2
8
4
CD: x 4
1
2
3
4
5
6
7
9260799
9222298
9166214 spring
9260678
9166014 spring
9260782
9175001 bearing
9117003 circlips
8 9216977
9 9200676
9201803 (CD)
10 9260827
2
12
16
15
9
R
10
13
14
NOT COMPATIBLE WITH
CONVEYER 9413213 OF PAGE 11
11
Index E: number of belts specified
11
12
13
14
15
16
17
18
19
9175003 bearing
9126165
9260847
9200670
9201802 (CD)
9221984
9126171
9200682
9201801 (CD)
9412054
9412787 (CD)
9412055
9412788 (CD)
Date:
April 2002
BST 10
10cd
Supersedes:
10 D
Inter tower conveyer
Superseded by:
Drawing ref.:
Index
A B C
D E
10
1
2
3
4
5
6
7
8
9
10
4 / 12
11
12
13
14
15
16
17
9260799
9222298
9172172
9413310
9260798
9201800
9413303
9413313
9175003
9261221
9126352
9126353
9126162
9260847
9261019
9201936
9222340
9126350
9222281
3
6
1
4
Inter
Tower
0
T1
BS
P
NOTSTO
1
NCY
CE
ARRET
EMERGE
STOP
D’URGEN
0
T1
BS
P
NOTSTO
1
NCY
EMERGE
STOP
CE
ARRET
D’URGEN
OP
NOODST
OP
NOODST
1
1
*
5
(8x L.H.)
1
1
1
1
0
T1
BS
A.
S. V.
N.
1
urg
. bo
A.
S. V.
N.
1
P
c.p
NOTSTO
urg
. bo
c.p
1
NCY
CE
ARRET
EMERGE
STOP
D’URGEN
OP
1
NOODST
1
1
1
1
2
1
1
1
1
1
1
1
A.
S. V.
N.
1
urg
. bo
c.p
1
1
1
1
1
*
(L.H.)
1
1
3
L.H. exit
7
*(L.H.)
*(L.H.)
*
Right
(L.H.)
14
11
L.H. exit only
Left
17
10
8
16
12
15
9
*
8
Intertower conveyor Assy # 9413213
L.H. exit conveyor Assy # 9413307
R
Date:
April. 2001
13
BST 10dual
Supersedes:
Inter tower L.H. exit conveyer
Superseded by:
Drawing ref.:
Index
A B C
D E
11
1
1 9126148 (6x)
2 9126149 (3 x 344mm)
3 9411897 assy
9137021 clutch only
4 9260784 (6x)
5 9222588
6 9421296
7 9211816
8 9117026
9 9200658 old style
10 9165004
11 9139103
12 9165020 old style
13 9104107 old style
14 9135040
15 See page 2
16 9260793
17 9260827
18 9190560
19 9200582
20 9137021
5
21 9412272
2
15
2
21
17
20
3
19
4
7
16
18
6
8
9
0
T1
BS
1
TOP
NOTS
T
Y
GENC
1
EMER
STOP
ARRE
ENCE
D’URG
STOP
NOOD
1
1
10
14
1
CD Dual
1
1
X
MA
1
1
1
11
12
13
Index J: › Item 17 / 21 Added + update of the assy (CD and Dual)
R
Assy. part #: 9432329 (CD and Dual)
9431103 old style
BST
Date:
October 2003
Index
J B C
10
ILLUSTRATED SPARE PARTS LIST D E F
10 CD
10 Dual SHEETS PICK UP DEVICE (ONE/BIN) G H I
Supersedes:
4 / 13
12 I
Superseded by:
Drawing ref.:
12
1
8
1
2
3
4
5
6
7
8
9
9136068
9221956
9412112
9127043
9165107
9060234
9421510 (see page 1)
9199448
9413883
2
3
4
5
7
4
er
ow
e prd
v
a
Sl boa
0
T1
BS
1
STOP
NOT
1
NCY
RGE
EME
STOP
ET
ARRCE
GEN
D'UR
P
DSTO
NOO
1
1
6
1
1
1
1
1
1
9
Index F: item # 5 upgrade
R
BST 10
10d
Supersedes:
4 / 14
Date:
October 2003
Index
A B C
D E F
SUCTION CONTROL AIR VALVE
Superseded by:
Drawing ref.:
13
2
11
1
12
13
3
10
1
4
0
T1
BS
14
P
TO
TS
NO
Y
NC
T
REE
ARNC
GE
GE
ER
EMOP
ST
UR
D’
2
OP
ST
OD
NO
15
T1
BS
3
P
TO
TS
16
5
NO
4
CY
EN
RG
E
EMOP
ST
8
T
REE
ARNC
E
RG
D’U
OP
ST
OD
NO
5
7
6
Page 1
c.p
. b
ou
rg
16
A.
S. V.
N.
6
7
9
8
17
9
10
19
18
Page 1
LH
Addit. Addit.
BST
1
RH
Label
1
1
10
1
RH
9139435
Addit.
9139436
¥
1
1
1
1
10 d
LH / RH 9139495
Addit.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
¥15
16
17
18
19
9401476
9115010
9190458
9216809
9146068
9421499
9421498
9146126
9146127
9199431
9199432
9260495
9166111
9199607
Label
9146066
9139095
9421746
9102087
9139496
Index C: item 19 added
1
R
1
Date:
Dec. 2001
BST 10
10d
Supersedes:
4 / 15
14 B
Index
A B C
DOOR
Superseded by:
Drawing ref.:
14
BST10-d
Green LED
Red LED
Bourg Suction Tower
Label instead of screened plate
From S.N. 02.01.4.1985 onwarads
BST10-d
BOURG COLLATOR
B o u r g S u c t i o n T o we r
6
7
B OUR G COLLA TOR
STOP
3
EMERGENCY
STOP
NOTSTOP
1
9
CALIBR.
9146260
9146262
9130073
9146261
9130016
9146323
9146006
9146068
9146266
9146267
9130023
9146126
9146127
9162034
14
9422249
Switch for
Green cap only
Green LED
Red cap only
Red led
Grey cap (2 holes)
Emergency stop knob
Emergency stop switch
Grey cap (1 hole)
Grey cap (no hole)
1 digit display
Knob
White cap for knob
Potentiometer
JAM
4
MISS
DOUBLE
EMPTY
BST 10
10d
MOT.
AIR.
2
8
2
4
Screened plate
From S.N. 02.01.4.1579 up to 02.02.4.1984
5
EMERGENCY
STOP
NOTSTOP
PCB assy (with components) since S.N. 02.01.4.1579
Caution: does not fit previous model of door
9139435(GB) adhesive label (BST 10)
9139495(GB) adhesive label (BST 10d)
SET COUNTER | PRESET + QTY
10
7
8
9
CLEAR
4
5
6
1
2
3
SELECT TOTAL PRESET INSERT OVERL.
PREF.
28 mm
SKIP
PROG
2
PROGRAM
8
Up to S.N. 02.01.4.1578
JUMP CLEAR
Date:
June 2000
EMERGENCY
STOP
NOTSTOP
10
ARRET
D’URGENCE
NOODSTOP
Index
A B
14bis
11 12
9219189-C or -X
9219190-C or -X
9219191-C or -X
ARRET
D’URGENCE
NOODSTOP
9
0
R
Drawing ref.:
CONTROL PANEL
Superseded by:
ENTER
S U
P E
R S
E D
E D
4 / 16
Supersedes:
EXCL.
1
2
3
4
5
6
7
8
9
10
11
12
13
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
c.p. bourg
S.A.
N.V.
14
13 mm
* 9421482 is no longer available
9146105
9130075
9146219
9130074
9146227
9146006
9146068
9146192
9146191
9130023
9146126
9146127
9162034
Screened plate only (GB)
Screened plate only (D)
Screened plate only (F)
Green button (LED included)
Green LED
Red button (LED included)
Red led
Grey button (for 2 LEDs - old style)
Emergency stop knob
Emergency stop switch
Grey button (for 1 LED - old style)
Grey button (without LED - old style)
1 digit display
Knob
White cap for knob
Potentiometer
9421482 *
PCB assy (with components) up to S.N. 02.01.4.1578
70.04.111.000.96 Screened plate only (GB)
70.04.111.000.95 Screened plate only (D)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
9430937
9150015
9216701
9111013
9111043
9216712
9166210
9200551
9166164
9135036
9260781
9260863
9216710
9190561
9190099
9260832
9260787
9172171
9402322 (CD width)
9401746 (old style)
20 9403718 (Long-option)
21 9221794
20
18
17
19
21
9
18
17
7
2
11
6
13
12
10
1
14
8
2
16
15
5
3
4
0
T1
BS
1
TOP
NOTS
T
Y
1
GENC
EMER
STOP
ARRE
ENCE
D’URG
STOP
NOOD
1
1
1
1
1
1
Index E: Item #21 added
R
1
1
BST 10
10d
Supersedes:
4 / 17
Date:
February 2003
LOADING TRAY LIFTING /
LOWERING DEVICE
Superseded by:
Drawing ref.:
Index
A B C
D E
15
1
15
O
16
B
S
O
14
7
2
17
L
E
T
E
18
8
1
6
1
F
OF
13
9
ON
1
12
OFF
3
4
ON
10
1
4 / 18
1
1
5
OFF
ON
0
T1
BS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7003046000 (3x)
7003034000 (3x)
9199740 (4x)
9421678
9431057 (assembly)
9151101 (motor only)
9120027 (capacitor 2 F)
9104034 (2x)
9401669
11
7007121000
9217200
Jogger unit assembly option 9.583.026
9124029 (0.5A)
Suitable for R.H. main towers up to S.N. 02.02.4.2315
9421679
Index D: change of items # 18.
9146200
Index
Date:
9146206
Dec. 2000
A
B C
9200992
D
9260292
IN BUILT JOGGER
BST 10
10cd
(UPSIDE / DOWN RECEPTION)
9108029
Drawing ref.:
Supersedes:
Superseded by:
9260293
16 C
16
9412267 (assembly)
R
Adjust the height of 6 so as to put the top of 5 in contact with upper suction belts to diminish the risk of
double sheet feeds (A.M. BSTN 111)
1 9401752 (on request)
2 9401454
3 9260837
4 9401753 (on request)
For narrow sizes only.
(Old style item 7 with 2
5 9260794
nozzles only)
5
6 9202957
7 9261436
8 9200884
6
9 9260883 (black BST10)
4
9261337 (green BST10d)
10 9190009
3
bin
X (mm)
1
2
3
4
5
6
7
8
9
10
3
0
0
0
0
0
0
0
0
5
7
8
1
2
Drop shutter
( for lightest sheets
in mixed stock )
X
10
0
T1
BS
MORE
BLAST
1
STOP
NOT
1
NCY
RGE
EME
STOP
9
ET
ARRCE
GEN
D’UR
P
DSTO
NOO
LESS
BLAST
1
1
1
1
1
1
1
1
Starting with TAG 6 (S.N. xxxx.4.2803)
Index B: specific position of 9 onto 8
R
BST 10
10d
Supersedes:
4 / 19
Index
A B
TOP SHEET SEPARATION / AIR BLAST
Superseded by:
A
Date:
July 2002
Drawing ref.:
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
9216953
9412521
9190437
9221954
9260783
9412272
9175081
9135004
9412108
9200734
9175040
9260843
9117011
9126150
9137021
9240174
9412109 assy
9421497 assy
9221961
belt
2
1
13
Turn notch down
3
4
5
16
6
6
13
14
Clutch
7
17
8
9
11
9
15
10
18
12
13
Collar inwards: top pulley only
Collar outwards: next 9 pulleys
R
BST 10
10d
Supersedes:
4 / 20
Date:
december 1999
BELT TRANSMISSION
Superseded by:
Drawing ref.:
Index
A B C
D E
18
Index BST (10d / CD)
Illustrated
Part #
Page
Item
9102087
15
19
9103020
1
G
Illustrated
Recom.
Part #
Page
Item
9126352
11
10
DUAL
9126353
11
10
DUAL
DUAL
9103020
5
5
9126361
6
50
9104034
16
6
9126434
13
17
9104107
12
13
9127001
3
22
9107004
2
11
9127043
13
4
9108029
16
16
9127200
16
9
9111013
15
4
3
9130016
2
7
3
9111043
15
5
9115010
14
2
9130016
14bis
4
9130023
14bis
10
9116012
4
9
9130023
14bis
10
9117003
10
7
9130073
2
5
9117011
18
12
9130073
14bis
2
9117013
7bis
7
9130074
14bis
4
9117013
7bis
18
9130075
14bis
2
9117026
12
8
9130086
2
6
9120027
16
5
9135004
18
7
9120141
5
11
9135036
15
10
9120206
5
3
9135040
12
14
9121088
3
5
9136068
13
1
9121193
1
9
9136068
9
26
9121404
5
9
9137021
12
3
9121671
1
5
9137021
18
14
9124008
1
6
9137021
6
51
9124008
5
13
9139095
2
8
9124019
1
6
9139095
14
17
9124019
5
12
9139103
12
11
9124019
5
14
9139435
14
9124029
16
10
9139435
14bis
9126059
3
15
3
9139436
14
9126062
4
6
1
9139495
14
9126129
6
48
9139495
14bis
9126148
12
1
2
9139496
14
9126149
12
2
2
9140002
7bis
6
DUAL
24
24
DUAL
Recom.
2
DUAL
2
DUAL
DUAL
9126150
18
13
2
9140002
7bis
20
DUAL
9126154
8
19
1
9140007
9
25
DUAL
9126162
7
10
DUAL
9146006
14bis
6
9126162
11
11
DUAL
9146006
14bis
6
9126165
10
12
9146066
14
16
9126169
6
11
9146068
14
5
9126171
10
16
2
9146068
14bis
7
9126171
7bis
11
9146068
14bis
7
9126350
11
16
DUAL
9146088
2
3
9126350
6
40
DUAL
9146105
14bis
1
9126351
6
49
DUAL
9146126
14bis
11
17/10/03
4 / 21
Illustrated
Part #
Page
Item
Illustrated
Recom.
Part #
Page
Item
9146126
14
8
9166111
14
13
9146126
14bis
11
9166164
15
9
9146127
14bis
12
9166210
15
7
9146127
14bis
12
9166212
9
4
9146127
14
9
9166214
8
20
9146185
1
13
9166214
10
3
9146185
5
16
9166252
9
11
9146191
14bis
9
9167004
5
4
9146192
14bis
8
9169087
1
F
9146200
16
12
9169907
1
F
9146206
16
13
9169907
5
17
9146219
14bis
3
9172171
15
18
9146227
14bis
5
9172172
8
11
9146251
2
1
9172172
11
3
9146252
2
2
9172172
7bis
1
9146260
14bis
9175001
6
2
9146261
14bis
3
9175001
6
9
9146262
14bis
1
9175001
10
7
9146266
14bis
8
9175001
7
17
9146267
14bis
9
9175003
6
7
9146323
14bis
5
9175003
10
11
9150015
9
6
9175003
11
8
9150015
15
2
9150046
1
11
9150059
3
9151055
4
9151082
2
2
Recom.
DUAL
DUAL
DUAL
DUAL
9175027
4
8
9175040
18
10
4
9175040
6
46
DUAL
1
9175040
7
14
DUAL
4
1
9175081
8
4
9151101
16
5
9175081
18
6
9151108
1
4
9175081
7bis
8
9157003
3
30
9178006
1
14
9162034
14bis
13
9182038
5
8
9162034
14bis
13
9190009
17
10
2
1
9164024
5
15
9190099
15
15
9165004
12
10
9190437
18
3
9165020
12
12
9190458
14
3
9166003
3
6
9190560
6
5
9166014
3
26
9190560
12
18
9166014
10
5
9190561
15
14
9166015
3
24
9166020
3
9
9166055
9
19
9166062
8
3
9166094
8
3
9166094
7bis
4
9166094
7bis
19
5
DUAL
DUAL
9199360
4
3
9199431
14
10
9199432
14
11
9199448
13
8
9199585
1
K
9199607
14
14
9199740
16
3
17/10/03
4 / 22
Illustrated
Part #
Illustrated
Page
Item
Recom.
Part #
9199759
8
1
9199761
8
15
9212718
3
8
9199762
1
8
9212719
3
7
9200341
6
35
9213245
4
4
9200341
7
5
9213949
4
5
9200550
6
3
9216701
15
3
9200551
15
8
9216710
15
13
9200558
9
5
9216712
15
6
9200559
9
2
9216738
1
2
9212644
DUAL
Page
Item
3
20
Recom.
9200570
9
1
9216740
6
36
9200582
12
19
9216744
1
1
9200599
9
9
9216792
8
16
9200658
12
9
BST 10 9216793
8
17
9200670
10
14
9216809
14
4
9200676
10
9
9216953
18
1
9200682
10
17
9216977
10
8
9200734
18
9
9217003
4
2
9200884
17
8
9219402
9
20
DUAL
9200932
8
7
9219621
6
38
DUAL
9200992
16
14
9219739
6
37
DUAL
9201221
8
6
9220757
3
28
9201222
8
9
9220758
3
23
9201255
8
6
9220759
3
19
9201258
8
7
9221059
3
12
9201696
1
7
9221794
17
21
9201800
11
6
9221954
18
4
9201801
10
17
9221956
13
2
9201802
10
14
9221959
4
7
9201803
10
9
9221961
18
18
9201893
8
9
9221961
4
11
9201893
7bis
5
9221969
3
13
9201936
11
14
DUAL
9221970
3
10
9202402
9
21
DUAL
9221982
6
8
9202412
9
23
DUAL
9221984
6
10
9202413
9
22
DUAL
9221984
10
15
9202420
9
13
DUAL
9221985
6
12
9202421
9
16
DUAL
9222008
6
17
9202425
7bis
17
DUAL
9222281
7
7
DUAL
9202511
6
45
DUAL
9222281
11
17
DUAL
9202511
7
15
DUAL
9222298
8
13
9202957
17
6
9222298
10
2
9210062
3
25
9222298
11
2
9210079
3
16
9222298
7bis
3
DUAL
DUAL
9211816
9
8
9222340
11
15
9211816
12
7
9222357
3
37
DUAL
DUAL
17/10/03
4 / 23
Illustrated
Part #
Page
Item
9222358
3
38
9222407
7
13
9222416
6
47
9222588
12
5
9230354
9
18
9240172
9
7
Illustrated
Recom.
Part #
Page
Item
9260847
11
12
DUAL
9260847
10
13
DUAL
9260863
15
12
9260883
17
9
9260971
6
1
9260971
7
16
DUAL
DUAL
1
Recom.
DUAL
9240174
18
15
9261019
11
13
DUAL
9240174
4
12
9261036
9
14
DUAL
9240181
3
11
9261037
9
15
DUAL
9260019
9
12
9261080
7bis
9
9260020
3
32
9261080
8
5
9260030
3
29
9261221
11
9
DUAL
DUAL
DUAL
9260292
6
34
9261324
9
24
9260292
16
15
9261337
17
9
9260292
7
3
9261436
17
7
9260293
6
14
9400543
3
17
9260293
16
17
9401454
17
2
DUAL
9260293
7
2
9401456
6
4
9260495
14
12
DUAL
9401467
1
12
9260617
6
33
9401476
14
1
9260617
7
4
9401481
5
1
9260678
10
4
9401542
8
2
9260781
15
11
9401669
16
7
9260782
10
6
9401746
15
19
9260783
18
5
9401752
17
1
9260784
12
4
9401753
17
4
9260787
15
17
9401836
3
14
9260790
3
1
9402226
8
2
9260791
9
3
9402321
6
39
DUAL
9260793
12
16
9402321
7
6
DUAL
9260794
17
5
9402322
1
3
9260798
8
18
9402322
15
19
9260798
11
5
9402871
7
11
9260799
8
14
9403718
15
20
9260799
10
1
9404438
7bis
14
9260799
11
1
9260799
7bis
2
9260799
7bis
15
DUAL
3
DUAL
DUAL
DUAL
9410808
3
21
9411527
6
Assy
9411893
1
10
9260827
6
6
9411897
12
3
9260827
10
10
9412001
4
10
9260827
12
17
9412006
7bis
10
9260831
3
3
9412033
6
15
9260832
15
16
9412034
7bis
Assy
9260837
17
3
9412046
8
Assy
9260843
18
11
9412053
10
Assy
DUAL
DUAL
17/10/03
4 / 24
Illustrated
Part #
Page
Item
9412054
10
18
9412055
10
9412108
18
Illustrated
Recom.
Part #
Page
Item
Recom.
9421523
2
11
2
19
9421533
1
5
8
9421548
1
B
9412109
18
16
2
9421550
1
A
9412112
13
3
2
9421554
1
K
1
9412267
16
18
9421586
1
B
1
9412272
18
Assy
9421657
1
E
9412272
12
21
9421663
5
2
9412303
6
Assy
9421678
16
4
9412444
7bis
16
9421679
16
11
9412476
8
Assy
9421695
1
M
9412521
18
2
9421695
2
4
9412589
1
10
9421746
14
18
9412590
6
15
9421787
1
M
DUAL
DUAL
BST 10
BST 10
1
9412784
8
Assy
9412785
10
Assy
9412787
10
18
9412788
10
19
9413213
11
Assy
DUAL
9413228
6
43
DUAL
9422248
9413229
9
17
DUAL
9422249
1
L
9413230
6
41
DUAL
9422249
14bis
14
9413231
6
44
DUAL
9422254
7
9
9413303
11
7
DUAL
9422352
1
H
1
9413307
7
DUAL
9422406
1
F
1
9413307
11
Assy
DUAL
9422406
5
6
BST 10
9413308
7
8
Assy
DUAL
9422407
1
P
BST 10
9413308
7bis
21
Assy
DUAL
9422408
1
N
9413310
11
4
DUAL
9422409
1
O
9413313
11
7
DUAL
9422454
1
5
9413589
7bis
13
DUAL
9422597
1
K
9413598
9
10
9413883
14
9
9420813
1
A
9421090
5
9421296
2
CD
Assy
2
8
1
9
9421888
3
2
9421967
1
F
1
9421967
5
6
1
1
K
DUAL
9422598
1
K
9422599
1
I
9422600
1
C
10
9422606
1
K
10
9422607
1
C
1
9421296
12
6
9421482
14bis
14
9421491
1
H
9421497
18
9421498
14
9421499
DUAL
9421787
9421887
1
1
BST 10
9422608
1
I
1
9430937
15
1
1
9430994
6
13
1
17
9431057
16
5
7
9431058
3
Assy
14
6
9431060
3
31
1
9421510
1
D
9431103
12
Assy
9421510
1
J
1
9431140
3
Assy
9421510
13
7
9431144
4
Assy
1
DUAL
DUAL
DUAL
DUAL
1
17/10/03
4 / 25
Illustrated
Part #
Illustrated
Page
Item
Recom.
Part #
Page
Item
Recom.
9431195
5
7
1
9219190-X
14bis
9431288
2
9
2
9219191-C
14bis
1
9219191-X
14bis
9219620-X
7bis
22
DUAL
9219621-X
7bis
12
DUAL
9431617
6
18
9431631
2
11
9431867
6
42
9583026
16
Assy
9219703-X
7
1
DUAL
7003034000
16
2
9219714-X
7
12
DUAL
7003046000
16
1
9431678-X
1
15
7007121000
16
8
9431887-X
7
9432329
DUAL
DUAL
700411100095
14bis
12
Assy
700411100096
14bis
8
8
9219189-C
14bis
8
12
9219189-X
14bis
8
10
9219190-C
14bis
8
10
4 / 26
17/10/03
4 / 27
5 - Diagrams
Block diagram (BST 10 & BST 10d) . . . . . . . . . . . . . . . . . . . . . .5 / 2
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 3
Wiring power supplies (BST 10) . . . . . . . . . . . . . . . . . . . . . . . . .5 / 4
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .5 / 5
Wiring power supplies (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . .5 / 6
Wiring: looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 7
Wiring: looms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 8
Wiring (BST 10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 9
5 / 10
Interlock / power enable circuit (BST 10) . . . . . . . . . . . . . . . . . . .5 / 11
5 / 12
Interlock loop in main towers (BST 10d) . . . . . . . . . . . . . . . . . . .5 / 13
Interlock loop in additional tower (BST 10d) . . . . . . . . . . . . . . . .5 / 14
Finishing attachments drive board (CFS 3 and 4) . . . . . . . . . . . .5 / 15
Empty cell principle diagram and component location . . . . . . . . .5 / 16
Set output detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 17
PWM + DAC principle diagram . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 18
PWM DAC PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 19
PWM +POW main motor power supply . . . . . . . . . . . . . . . . . . .5 / 20
Slave logic PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 21
BIG-PL principle diagram (pages 1/3) . . . . . . . . . . . . . . . . . . . . .5 / 22
BIG-PL component location . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 / 25
5
November 2001
5/1
Main tower only
DOOR
Collating rythm
adjustment pot
Rear
jog
Finishing
attachments
1
Jam microswitch
Attachments
control
CFS/3 - 4 3
Side jog
Stitch
Stop
*
Delivery:
Keyboard
2
Cell
The interconnection of master
board(s) with slave boards of
additional towers is depending
upon the choice made by the
operator for the split-up of the
collating line (board cut 19 )
Master
Conveyer
Interlock
Emergency
*
Plug-up
See specific diagram(s)
for the interlock of
multi-towers
5
Slave
power
LEFT
Slave
logic
Slave logic
7
4
TOWER LEFT SIDE
RIGHT
10x
6
5/2
—
6
1
1
+
1
+
R L clutch
Flap solenoid
Main motor
13
90V DC
10x
—
Air valves
Feed belt
clutches
1
9
10x
10x
Tray liftinglowering motor
( 10 each )
24V DC
11
Slave
power
Empty bin cell
11
1
8
DMC cell
DMC
1
TOWER LEFT
SIDE
Use - ignore
LH / RH info 18
9
10x
12
10
B.L.P.
+ power
10x
PWM
power
PWM
DAC
10x
1
2
10
L
1
1
7
4
1
13
5
12
17
3
19
15
18
16
16
Stop
1
8
14
Tray limit Ream
switches level cell
R clutch
Lamps
Stop
Interlock loop
BOTTOM COMPARTMENT
K3
Power enable
24V
12V/5V 40W
chopped
to logic 15
Blower
Suction
14
230V
19V
90V
Secondary
Primary
Transformer 17
DMC : Double + Missfeed Detection
BLP : Big Local Processor
PWM: Pulse Width Modulator
DAC : Digital / Analog Converter
CFS : Contr le des Fonctions de Sortie = Finishing Attachments Control
120V
Index D: extension
to BST10 d
R
BST10 (d)
Supersedes:
C
Date:
Feb. 2000
BLOCK DIAGRAM
Superseded by:
Drawing ref.:
Index
A B C
D
BST10 1/2
State not as described
is abnormal
a = flashing
OFF (running)
d = ON
ON = 24V
}
Local processor
Keyboard
ON = 5V
CON13/1
a
b
c
ON = 24V
CON14/1
¥
¥
No meaning
J504/1
ON = 12V
Main motor and
turbines control
( PWM DAC )
Slave logic
( Air valves )
EC1/1
Reset
d
Master board
EC2/1
P505/1
P508/1
P410/1
Slave power
to air valves
ON = 5V
ON = 5V
P206/J206
ON = 24V
CN7
Motor speed
regulation unit
PWM POW
TOWER
LEFT SIDE
Slave power
to bin clutches
P103/1
J701
ON = 5V
P310/1
P24
P21 P26
P23
Slave logic
( DMC + bin
clutches )
P802/1
P801/1
"ON" during jog pulse
"ON" during stitch pulse
1
P27
1
J702/1
1
LEFT
1
2,5 A
1
1
1
towers, 2 relays only in add. - watch selector)
1
1
RIGHT
1
J33 /
P33
CN2
CNT
or
CN1
P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index E: one LED and comment added
R
Toolless voltage presence check
AC ➞ pilot light in main switch
24V ➞ 5 LED 12V ➞ 2 LED
POWER SUPPLIES
STROMVERSORGUNGEN
ALIMENTATIONS
BST10
5V ➞ 4 LED
Supersedes:
5/3
Date:
February 1999
D
Superseded by:
Drawing ref.:
Suffix
A B C
D E
BST10 2/2
ON/OFF
Power
inlet
002
004
001
003
009
8A
To suction pump
R.F.
005
006
J31
P25J25
F1
J32
To blower
pump
014
230V
Wire
identification
number
0V
120V
020
022
019
5
011
shuts-off prior to fuse
blow at output(s)
shorted
4
012
P1
J1
ASTEC
5v/12v power supply
(chopped) for logic
2,5A
P29
Speed
regulation unit
018
015
3
9
8
7
2
1
022
018
021
015
016
P4
P1
P3
90V
023
281
J701
285
5
6
3
12V 5V 0V
DMC
10x
P611,
P612, etc ...
Slave
Logic
( DMC +
Clutches )
1
3
J206
P206
PWM
EC1
DAC 4
313
J5
P105
321
1
EC2
(see power
enable diagr.)
P103
J3
1
144
253
255 254
To coil
of K2 via
interlock loop
Slave power
( DMC +
clutches )
Slave
power
( valves )
J5
P205
J3
P303
316
264
P27
1
P203
J3
Slave
Logic
( Air
valves )
J1
6
282
319 318 320
P310
J10
5
262
155 156 153
P610
J1
9
Addit.
tower
286
P410/J10
M
J19
3 4
J702
12V 5V 0V
Power
interrupt
First
board tower
PB
0v
024
J24
P24
142 143
K2
D
12V 5V 0V
284
K1
P2
PB
24v
J26 12V 5V 0V 0V 5V 12V
P26
283
016
017
24V
PWM
POW
D
4A
017
P21
J21
021
F2
10A
012
P23/J23
90V
F3
n.b.: The electronics
007
19V
011
10A
4
P802
J2
CFS
J1
P801
327
310
314
317
311
315
312
256
258 257
144
C13
CON 13
3
4
Local
Processor
( tray lifting / lowering )
CON14
Master board
J5
J4
P504
3
P505
24V ➞ 5 LED 12V ➞ 2 LED
Index E: one LED and comment added
5V ➞ 4 LED
R
POWER SUPPLIES
STROMVERSORGUNGEN
ALIMENTATIONS
BST10
Supersedes:
5/4
Date:
February 1999
D
Superseded by:
Drawing ref.:
Suffix
A B C
D E
BST10d 1/2
Condition not like described
is abnormal
a = Blinking
OFF (running)
d = ON
ON = 24V
}
Local processor
Keyboard
ON = 5V
a
b
c
CON13/1
ON = 24V
CON14/1
No meaning
ON = 12V ¥
¥
Main motor and
turbines control
( PWM DAC )
Slave logic
( Air valves )
Reset
d
EC1/1
Master board
EC2/1
P505/1
P410/1
Slave power
to air valves
Slave power
to bin clutches
P103/1
ON = 5V
ON = 5V
Motor speed
regulation unit
PWM POW
ON = 24V
CN7
cut
J701
ON = 5V
P310/1
P24
P21 P26
P206/J206
TOWER
LEFT SIDE
Slave logic
( DMC + bin
clutches )
P23
1
P27
1
J702/1
1
LEFT
1
2,5 A
1
1
1
towers, 1 relay only in add.)
1
1
RIGHT
1
CN2
CNT
or
CN1
P25/J25
F1 - 10A - Blowers
F2 - 4A - Motor
F3 - 10A - Sec. 24V
Index F:BST10d boards cut + power interrupt
R
Date:
February 2000
POWER SUPPLIES
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED
BST10d STROMVERSORGUNGEN
ALIMENTATIONS
Supersedes:
5/5
E
Superseded by:
Drawing ref.:
Suffix
A B C
D E F
BST10d 2/2
ON/OFF
004
002
Power
inlet
009
9170209
8A
001
003
To suction pump
R.F.
005
006
J31
P25J25
F1
J32
To blower
pump
014
230V
Wire
identification
number
0V
120V
022
019
017
P21
J21
5
011
shuts-off prior to fuse
blow at output(s)
shorted
4
012
P1
J1
ASTEC
5v/12v power supply
(chopped) for logic
P29
Speed
regulation unit
015
9
8
7
2
1
017
022
018
021
015
016
P4
P1
023
024
J26 12V 5V 0V 0V 5V 12V
P26
281
J701
284
285
6
P611,
P612, etc ...
6
J9
5
6
262
264
P27
P103
J3
1
Cut
Slave
Logic
( Air
valves )
319 318 320
12V 5V 0V
Slave
Logic
( DMC +
Clutches )
Slave power
( DMC +
clutches )
P203
J3
1
1
Slave
power
( valves )
J5
P105
321
3
J5
P205
253
255 254
To interlock
loop
(see power
enable diagr.)
282
P410/J10
P310
J10
J19
K3
3 4
3
DMC
10x
M
Power
interrupt
board
PB
0v
J702
155 156 153
5
P2
PB
24v
286
12V 5V 0V
P610
J1
P3
J24
P24
142 143
D
12V 5V 0V
283
016
3
90V
2,5A
D
018
24V
PWM
POW
021
4A
10A
012
P23/J23
F2
F3
011
10A
90V
19V
020
n.b.: The electronics
007
P802
J2
CFS
1
144
EC2
J206
P206
PWM
EC1
DAC 4
J3
P303
313
316
310
314
317
311
315
312
P505
256
258 257
144
C13
CON 13
J5
3
4
Local
Processor
( tray lifting / lowering )
CON14
Master
board
24V ➞ 5 LED 12V ➞ 2 LED 5V ➞ 4 LED
Index F:BST10d boards cut + power interrupt
R
Date:
February 2000
POWER SUPPLIES
BST10d STROMVERSORGUNGEN
ALIMENTATIONS
Supersedes:
5/6
E
Superseded by:
Drawing ref.:
Suffix
A B C
D E F
Emergency stop
PWM= Pulse Width Modulation
CON5/5
J3/J3
CP
DMC
J2/J2
Empty
4
3
2
1
ON
CON3/5
CON4/5
CON2/5
P610 ➞ P619
CON1/1
CON11/1
CON17/1
Keyboard
CON16/1
CON12/1
CON6/5
Local processor
( tray lifting
CON13/1
lowering )
J2
CON7/1
CON8/1
CON9/1
CON10/1
CON15/1
EC6/1
CON14/1
P503/1
EC5/1
Main motor and
turbines control
( PWM DAC )
EC1/1
EC4/1
EC2/1
P409/1
P204/19
P406/1
P205/1
P505/1
P203/1
P506/1
EC3/14
P410/1
Slave logic
( Air valves )
Pot ( interval
between sets )
J2
P504/1
Master board
P508/1
P403/1
Slave power
to air valves
P401/10
P405/1
P402/1
P404/1
P507/1
Motor speed
PWM POW
P21 P26
P206/J206
P309/1
P310/1
P303/1
J701
P301/1
P803/1
P23
TOWER
LEFT SIDE
Slave power
to bin clutches
CN7
P704/J704
P24
P104/1
P105/1
P103/1
CN6
P802/1
P302/1
P304/1
Slave logic
( DMC + bin
clutches )
P706
P801/1
P22
P19
1
J706
1
P27
J702/1
1
( power intermediate )
5V/12V chopped power board
( with 2A fuse ) - ASTEC
Power interrupt board ( with 4 relays
in first towers ) ( 2 relays only in
additional - watch selector )
LEFT
1
1
1
1
1
P705
J705
RIGHT
1
1
CN2
CN2
J33 /
P33
J703/15
J30
Receptacle for
Umbilical cord from
next tower or last
P25/J25
tower terminal plug
Power ON / OFF
Radio filter
Transfo
Power inlet
1
2
3
4
5
6
7
Date:
Index
FEB. 1994
BST 10
Supersedes:
WIRING : LOOMS
VERDRAHTUNG : KABELBA ME
CABLAGE : BOTTES
Superseded by:
Soldering side
A
Fuses
R
CN2
Drawing ref.:
5/7
BC
D
E
Where do the wires go to? Wie verlaufen die Kabel?
Keyboard
J1 / Flat
J2 /
J1 / Master
Interval pot
Master board
J1 / Flat
J2 / J3 / P503
J4 / P504
J5 / P505
J6 / P506
J7 / P507
J8 / P508
J1 / Keyboard
Read number and connector name of the wire you want to follow.
The chart and the drawing show where its loom ends.
Look for the opposite end of the same wire.
Lesen Sie die Nummer des Kabels und den Namen der Steckverbindung,
aus der das Kabel kommt.
Die Auflistung und die Zeichnung zeigen, wo das Kabel endet.
Suchen Sie dort nach dem selben Kabel mit der gleichen Nummer.
Recherche du parcours d’un fil.
- Lire son num ro et le nom du connecteur d’o il part.
- Le tableau et le dessin montrent o arrive la botte
dont il fait partie.
- Chercher le fil qui y porte le m me num ro.
Local Processor ( tray lifting - lowering )
P801 / J1 CFS board
P801 / J1 CFS board
P301 / J1 Slave DMC ( logic )
Turning over switch
Jam switch
P19 / J19 Power interrupt board
P105 / J5 Slave DMC pow. board
P705 / J705 Jam detect switch
CN2 / CN1 from next tower
J11 / J12 / Slave Power ( DMC + clutches )
J1 / Flat
J2 / Flat
J3 / P103
J4 / P104
J5 / P105
J8 Slave Logic ( DMC + clutches )
J7 Slave Logic ( DMC + clutches )
Clutches solenoids
P802 / J2 CFS board
P508 / J8 Master board
Slave Logic ( DMC + clutches )
J1 / P301
J2 / P302
J3 / P303
J4 / P304
J5 / J6 / J7 / Flat
J8 / Flat
J9 / P309
J10 / P310
J703 ( connector bar )
P610 ➞ 619 / J1 DMC boards
J2 Slave Power board DMC
J1 Slave Power board DMC
P26 / J26 Astec chopped
CON1 / C1
CON2 / C2
CON3 / C3
CON4 / C4
CON5 / C5
CON6 / C6
CON7 / C7
CON8 / C8
CON9 / C9
CON10 / C10
CON11 / C11
CON12 / C12
CON13 / C13
CON14 / C14
CON15 / C15
CON16 / C16
CON17 / C17
Slave power (Air valves )
J1 / Flat
J2 / Flat
J3 / P203
J4 / P204
J5 / P205
J2 / P802
J3 / P803
F1
F2
P105 / J5 Slave DMC Power
P706 / J706 - P19 / J19 Pow.interr.
CN7 ( to finishing attachements )
CN6 Rear jog solenoid
CN6 Rear jog solenoid
Power interrupt ( relay )
J1 / P27
J19 / P19
P203 / J3 Slave power valves
P103 / J3 Slave DMC power
J706 / P706 - P802 / J2 CFS board
CN1 on umbilical cord
CN2 from next tower
Conveyer locking switch
CN7 ( to finishing attachments )
J8 Slave logic ( air valves )
J7 Slave logic ( air valves )
Air valves
J206 / P206 - C13 / CON13 LP
Slave Logic (Air valves )
J1 / J2 / P402
J3 / J4 / J5 / J6 / P406
J7 / Flat
J8 / Flat
J9 / P409
J10 / P410
CFS board
J1 / P801
Tray up/down cell ( bin 1 )
Bin motors # 1➞ 5
Bin motors # 6 ➞ 10
P206 / J206 - P205 / J5 Slave Power
EC2 / EC2 PWM-DAC
EC3 / EC3 PWM-DAC
Up/down limit switches # 1➞ 5
Up/down limit switches # 6➞ 10
EC3 / EC3 PWM DAC board
J2 Slave power valve
J8 Slave power valve
J702 ( connector bar )- Tacho
EC2 / EC2 PWM DAC
J702 ( con. bar )- P26 / J26 Astec
PWM DAC
EC1 / EC2 / EC2
C14 / CONN14 LP
P410 / J10 Slave logic ( valves )
C15 / CON 15 LP
P406 / J6 Slave logic ( valves )
EC3 / EC3
EC4 /
EC5 / EC5
EC6 / EC6
P33 / J33 Turbines
P22 / J22 - P29 / EC5 inside speed
regulation unit
R
Date:
FEB. 1994
BST 10
Supersedes:
5/8
WIRING : LOOMS
VERDRAHTUNG : KABELBA ME
CABLAGE : BOTTES
Superseded by:
Drawing ref.:
Index
10 x DMC BOARD
Trays lifting / lowering
610
BLP
J3
DMC emitter - receiver cell
J2
empty cell
KEYBOARD
¥
619
206
C11
C15
¥
1
¥
C12
C16
1
1
¥
C13
¥
1
¥
1
C14
¥
¥
C15
1
¥
1
¥
PWM
DAC
¥
1
¥
¥
MASTER
BOARD
1
¥
1
EC6 -Main motor
EC1
503
¥
-Turbine
EC5
EC2
EC4
EC3
408
511
¥
¥
¥
407
¥
504
¥
¥
410
505
401
507
SLAVE
LOGIC
403
402
405
404
¥
J19
AIR VALVES
¥
204
SLAVE
POWER 205
203
201
506
K4
K3
K2
K1
¥
104
105
103
101 102
ASTEC 5/12v
power supply
J1
508
POWER
ENABLE
SLAVE
POWER
DMC
CLUTCHES
202
803
801
¥
¥
308 309
SLAVE
310
LOGIC
303
302 305
802
CFS / 3
301 304
803
DUAL ONLY
801
J12
254
CUT
J4
¥ 253
¥
K1
CFS / 4
K1
804
R
J1
257
258
¥
POW. ENABLE
J5
MASTER
ENABLE
J19
K2
256
J2
J3
K3
J1
LINE SPLIT-UP
802
¥
J9
255
¥
BST10d
Supersedes:
5/9
J4
Date:
April 2000
WIRING
Superseded by:
Drawing ref.:
Index
5 / 10
+
AGR-T
3 & 10 are shorted inside plug
or
of umbilical cord since:
TD-T
From BST S.N. 02.01.4.1004 and up
Any of next actions on any finishing unit
24V
— Unit switched off
— Stop or emergency stop
— Perspex covers missing or lifted
— Handwheel engaged
— Transfer or delivery tray missing
— TD trolley fully down
— TR chips collector missing
- AGR
S.N. 21.20.4.0368
- TD
S.N. 24.21.4.0280
- CC/Jog-T S.N. 29.30.4.0205
Umbilical
cord
Part of BST10
STD. equipment
0V
J19
1
1
K2
K4
Cl.
results in : — Collator disabled
— Display of "ACC"
Valves
1 10
3
1
10
ADD
3
J1
To plug up for
delivery into BT-J or BDF
K1
Main
PB1
PB2
motor
24V here; collator is disabled, ACC is displayed
0V here; collator is enabled
CN7
6
1
10
1
7
3
10
K3
PB3
PB4
0v
Led
9421967
Power enable board
Conveyer locking
ackowledgment switch
11
+ 24V
0V
Main
First
BST10
FIRST
Clutches
Valves
5
6
K4
Readiness
of attachments
Emergency
stop
J1
K2
1
1
+
J19
K1
1
K3
90
Software
1
Main
motor
9
3
8
12 13
1
4 5
1
Conv.
Clutches
1
Master
board
1
CNT
Emerg.
CN2
CN1
7E
3E
5E
1E
1
1
CN1
CN2
Umbilical cord
6
1
7
10
11
Local + 24V
0V
Next
BST10
Clutches
Valves
5
6
K1
Power enable board
J19
90
J
3
8
12 13
4 5
H
L
F
3
G
5
A
E
24V here; collator is enabled
0V here; collator is disabled
SECU is displayed
Conveyer
locking
1
K
Main
motor
9
CN7
Main Motor
J1
K2
No relays
in
receptable
From next
BST10
CN1 = CN2 = CNT
7
Index F: up to date version
Emergency
stop
CN2
7E
R
Date:
Janu. 2001
3E
CNT
5E
1E
BST 10
Supersedes:
(or CN1 of umbilical cord of next tower)
5 / 11
E
Power enable circuit
Interlocks + attachment readiness
Superseded by:
Drawing ref.:
Index
A B C
D E F
5 / 12
* Important:
Readiness of
finishing
attachment
Plugging this connector in the L.H. main tower as well, in violation to this instruction, would resultin:
¥The disabling of the safety devices in its additional tower(s) without the operator being notified.
¥The undesirable interconnection of the power supplies of the L.H. an R.H. master towers
Shorted in harness
*
Software
191
to plug-up with
jogger only
Front connector
to plug-in in R.H.
main tower only
3
193
10
3
10
Slave
K1
K2
43
CNT
CUT
44
410
1910
Faston
196
42
212
45
112
114
LD3
green
198
Umbilical cord
3E 5E plug CN1
3E 5E
10
112
n.c
n.o
Shorted in the
tower where
cut is activated
CN2
0v
194
1911
Clutches / Valves
LD1
7E 3E
CN1
In L.H. main tower only
CN2 7E
addit.
CUT
K3
3E 5E
47
CN7
Umbilical
cord
Next tower to the right
113
49
3
Local
+ 24v
Next additional tower (to the left of this main)
- In R.H. main
(if single tower)
- In L.H. main
(always)
from C/C-TDT
or AGRT
Local 24 v =
LD2
yel
red
Main motor
TOWER LEFT SIDE
Local 90 v
3E
J9
5 / 13
J19 GREEN
1
1
LD3
"ON" for
K1 + K2 OFF
1
K1
CUT
LD1
Coils in
parallel
K2
+ 24v IN
CUT
YEL
"ON" for
K3 ON
1
K3
1
J4
1
LD2
K3
K4
J1
1
K5
1
J2
1
K6
RED
0v
Front
connector
CN1
Line split-up
J1
1
in L.H. main
tower only
1
¥
9.422.408 (Cut)
to deflector
clutches
9.421.887 (Plug up) BT J
1
¥
to Jam
cell
1
J3
1
K1
J6
J2
1
K2
1
J1
J4
1
J7
1
J5
(in L.H. main tower only) 9.422.407
Local
24v
Power enable 9.422.406
Use-ignore left end cell and jam signals
1
LD1
1
¥
CN2
CN7
¥
9.422.454
CNT
C/C
TD-T
AGR-T (R.H. only)
¥
Interlock loop
interrupted (K3 off)
results in tower(s)
disabling and display
of "SECU"
¥
R
or
CN1
from next L.H.
tower (if any)
CFS4
BST10d
Supersedes:
Date:
March. 2001
INTERLOCK LOOP IN
MAIN TOWERS (L.H or R.H)
Superseded by:
Drawing ref.:
Index
Next (main or
addit.) tower
+
+
Receptacle of
R.H. tower
Umbilical cord of
L.H. tower (if any)
Cut
plug
CN2
CN1
3E
3E
CN1
CN2
7E
7E
Umbilical cord
CN1
1912
3E 5E
112
212
to R.H. tower
1910
198
410
45
Umbilical
213
113
CN2
3E 5E
cord
5E
5E
CN1
CN2
K3
0v
1911
196
199
receptacle
CNT
214
CUT
3E 5E
194/5
Clutches / Valves
To plug up when
there is no further
tower to the left
n.b. the collating line is split to
the right of the tower where the
relay "cut" is attracted
No local 24v in interlock loop
LD1
Next (main or addit.)
tower to the right
Umbilical cord of L.H.
tower (if any)
LD1
Local 24 v =
LD2
yel
red
Main motor
Local 90 v
Coils in
parallel
CUT
TOWER LEFT SIDE
1
J4
J9
K3
K4
J1
1
J2
1
K5
J19 GREEN
1
K6
LD3
1
not
used
5 / 14
9.422.408 (Cut)
not
used
LD1
1
YEL
"ON" for
K3 ON
1
K3
CN1 = CN2 = CNT
1
1
2
3
4
5
6
7
LD2
1
1
RED
3
J1
1
A
Power enable 9.422.406
1
BC
D
5
E
Local
24v
CN1
1
CUT3
7
To next
(R.H.) tower
Deflector
clutches
¥
1
Connector SYMBOL
L.H.
master
CUT1
Additional
R.H
master
1
CN2
P
¥
R
J
PCB
9.422.454
CNT
CN1
From next
L.H. tower (if any)
BST10d
Supersedes:
Date:
October 2000
INTERLOCK LOOP (TRANSIT)
IN ADDITIONAL TOWER
Superseded by:
Drawing ref.:
Index
- Upon operator’s request (STOP in menu PREF), CFS 4 (on BST10d only) delays
stop demand coming from the attachment, for 40 seconds prior to fully stop the tower.
This allows for immediate job resuming after set recovery.
Slave power
24V
J51
3
2
0V
J192
J2
To from
attachment
0V
J3
CN6
-
F1
1
+
D1
Rear jog
solenoid
2
-
1
1
LD1
Green
F2
5
24V
2
9
Side jog
control
J3
Opto
coupler
4
2
3
1
-
TR1
TR2
TR3
LD3
MASTER
BOARD
Opto
coupler
1
3
3
4
4
5
Red
+
LD2
Green
24V
3
8
STITCH
Stitch
control
J4
J1
4
4
6
2
¥
J4 2
3 4
Slave logic
DMC 5 3
¥
NOT YET ON
CFS 3 BOARD
F2
LD1
LD2
1
ON
Jog
pulse
1
Stitch
pulse
1
CN7
LD3
Step STOP in
menu PREF
F1
¥
High = attachment
not ready
J3
J1
40 sec.delay
before tower
shut off
To power
enable
J191
1
J2
0v
1
From
slave
power
1
OFF
No jog
pulse
No stitch Immediate
pulse tower shut off
TR1
1
R3
1
J3
1
J4
¥
1
24v
R4
ZD
R1
R2
1
Green
Green
Red
LD2
LD1
LD3
To power
enable board
J191
1
Master board
1
Slave power board
to DMC+ clutches
1
¥
1
TR3
J4
CFS 4
ONLY
TR2
CN7to - from
finishing
attachments
RELAY
Index C: function of the LEDs
R
CN6
CFS 3/4
Power
enable board
Date:
Nov. 2001
BST10 (d)
FINISHING ATTACHMENTS
DRIVE BOARD (CFS 3 and 4)
Supersedes:
Superseded by:
5 / 15
B
Drwg. : CFS
Suffix
A
B C
3 / 9421491
CFS 4 / 9422352
LED
TR
9421296 assy
R1 470‰
C1 10 /35V Tant
LED
a
c
P2
4
ORA
k
e
TR
BLK
GRY
1
BRN
R2 220K‰
P2
R2 220K‰
BRN
2
GRY
3
BLK
1
ORA
4 12V
From emitter
of lower next bin
TR
0V
C1 10 /35V Tant
LED
R1 470‰
To receiver
of upper next bin
TOP
ON
D.M.C.
ON
4
3
2
1
4
3
2
1
J2
1
2
3
4
OFF
emitter
receiver
Trouble shooting
0
T1
BS
1
TOP
NOTS
T
Y
1
GENC
EMER
STOP
1
ARRE
ENCE
D’URG
STOP
NOOD
1
The availability of a separate detector assembly to facilitate
an eventual fault finding is strongly recommended because:
- the transcient working of the phototransistor is not measurable
- the access to the boards requires some disassembling and their
wires are too short to swap them
- the radiated beam is not visible (a comon penlight is a pratical
substitute for the LED to individuate whether the emitter or the
receiver is to incriminate).
1
1
1
1
1
Index C: Addition of trouble shooting
1
R
Date:
August 1997
BIN DETECTOR
BST10 PrincipleEMPTY
diagram and component location
Supersedes:
5 / 16
B
Superseded by:
Drawing ref.:
Index
A
B
C
TP1
TP2
1K
wht
gry
OP803
2n2
LD271
2M
K
BC547
27K
blk
blk
K
9430994
9431617
2M
e
wht
K
b
A
blk
blk
gry
c
b
e
c
2n2
BC547
Emitter
condition
Receiver
condition
Voltage at:
TP1
TP2
Illuminated
~
~ 1V
~
~ 1,5V
Blacked out
~
~ 1V
~
~ 11V
0V
~
~ 11V
12V
~
~ 11V
Any V
12V
Radiating
Spent
Indifferent
(or shorted)
Breakdown
(open)
Indifferent
Indifferent
Breakdown
(open)
9430994
9431617
Index A: output receiver ➞ output detector
R
Adjustment available
from BST10 S.N. 02.01.4.1201 onwards
BST10
Supersedes:
5 / 17
Date:
Dec. 1996
SET OUTPUT DETECTOR
Principle diagram and layout
Superseded by:
Drawing ref.:
Index
A
5 / 18
5 / 19
LEFT
TOWER LEFT SIDE
RIGHT
1
1
1
1
1
1
1
1
1
1
¥
Motor speed
regulation unit
PWM POW
9421657
9421195 (assy)
P24
P23
J24 ( to main motor )
FROM
PWM DAC
BOARD
J23
125 s
(8 KHz)
min
SPEED
MAX
Index E: Twin IRF748
Applicable to BST10 from 02.01.4.0320 onwards. ( TAG 38 )
PWM : Pulse Width Modulator
POW : Power
DAC : Digital / Analog Converter
R
Date:
Nov. 1997
BST10
Supersedes:
5 / 20
D
Index
A B C
MAIN MOTOR POWER SUPPLY D E
PWM + POW
Superseded by:
Drawing ref.:
TOWER LEFT SIDE
1
1
1
1
1
1
1
7
1
1
1
R
5
Index
Date:
Dec. 1996
BST10
Supersedes:
A B
SLAVE LOGIC PCB
Layout
Superseded by:
Drawing ref.:
9421717 / 18
5 / 21
5 / 22
5 / 23
5 / 24
5 / 25
6 - Useful, translated and obsolete items
D
Gebrauchsanweisung Überblick . . . . . . . . . . . . . . . . . . . . . . . . .6 /
Spannung des langen, gezahnten Antriebsriemens . . . . . . . . . .6 /
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 /
Einrichten der Geschwindigkeitsspanne der Turbinen (BST10) . .6 /
Werkzeugsfreie Störungshilfe . . . . . . . . . . . . . . . . . . . . . . . . . . .6 /
1
2
3
4
5
F
Mode d’emploi résumé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 6
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 7
Vitesse turbine (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 8
Procédure de diagnostique sans outils (BST10) . . . . . . . . . . . . 6 / 9
Procédure rapide de contrôle (BST10) . . . . . . . . . . . . . . . . . . .6 / 10
Procédure de diagnostique sans outils . . . . . . . . . . . . . . . . . . . .6 / 11
Procédure de réglage des amplificateurs tacho . . . . . . . . . . . . .6 / 12
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 13
DELs signification de leur allumage . . . . . . . . . . . . . . . . . . . . . .6 / 14
GB
In-built jogger in retrofit kit form . . . . . . . . . . . . . . . . . . . . . . . . .6 / 15
. . . . . . . . . . . . . . . . . . . . . . . . . .6 / 16
Turbine speed range arrangement . . . . . . . . . . . . . . . . . . . . . . .6 / 17
Check panel (BST10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 18
Software history (BST10d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 / 19
Toolless encoder pulses shaping . . . . . . . . . . . . . . . . . . . . . . . .6 / 20
6
January 2001
Maschine ist nicht betriebsbereit, ein Summer und
Multi-Turm Einschaltvorgang
EMERGENCY
mssen alle
- Notstop gedrckt ist
STOP
- Unabhngig von der Anzahl der Stationen die in Gebrauch
sind,
" SECU " blinkt im Display wenn:
NOTSTOP
Notstop
Trme eingeschaltet sein.
(Die gleichen Signale erscheinen, wenn die Tr fr das
Transportband geffnet ist, oder Schlu§stecker fehlt)
- Immer zuerst den letzten Turm starten, usw.
Die Signale stoppen nach 5 sekunden, aber die Lampen
ARRET
NOODSTOP
der Stop-und der Start - Taste blinken abwechselend.
D'URGENCE
Der Start der Maschine ist nicht mglich wenn
Aus
LED blinkt whrend der Einstellung
- keine Stationen einprogrammiert wurden oder
Ein
- eine (Doppel - und Fehlblatt Kontrolle) Fotozelle der
Automatische Einstellung von Fehl und Doppelblattkontrolle.
Schalter bettigen-AN, weiteres bettigen-AUS,
Maschine stoppt nach dem erstem Satz
Anzeige "BELT" im Display
zur berprfung
Abschalten von defekten Stationen (bis zu 5)
Transportband, manuell
und automatische Zuordnung der neuaktivierten Station.
Grne lampe AN: Station abgeschaltet
Grne und rote Lampen blinken: Sie befinden
Stationsperre
sich in der Gruppe der ausgewhlten Stationen
Display: Links - Abschaltmgl. 1
➞5
Rechts - Stationsnummer
Saug und Frderbnder
OUT - berschreitung + Lschung
• Stau
Digitalanzeige:
Anzeige im Display SP 2 bis SP 8
• Zhler
• Gewhlte Stationen
(Verstellung bei Maschinenstillstand)
➞ SP3
6/1
Weitere
ACC = Zusatzaggregat nicht funktionsfhig
Anzeige:
JAM = Stau
• Vorgewhlte Satzanzahl
• Schuppung (mm)
aktivierten Stationen verschmutzt,verdeckt oder defekt
ist.(Anzeige " CELL DIRTY " im Display)
Nach Reinigung der Fotozellen Taste "AUS" drcken.
• Fehlblatt
• (blinkt, wenn Detektor ausgeschaltet)
• (und Nummer von Turm und Stationen)
Manuelle Satzfertigung
9 Stufen, Anzeige im Display:
(Satz wird gezhlt)
9 Stufen, Anzeige im Display:
Nacheinander
7 Mglichkeiten,
- Saugluft, Einstellung
geschwindigkeitschritte
7 Schritte whlbar.
Falls nichts angewhlt wird
Anzeige
Anzeige im Display :
JOG, AGP, AGR, AGN, TD
- Zusatzaggregate, Synchronisation
= Saugluft
=Blasluft
, TD
,CC, TR
Falsche Auswahl kann Probleme verursachen.
Gesamte Satzanzahlanzeige
Nacheinander abwechselende Anzeige der Tausender
(nur bei Standby)
und der Brche d. Tausender.
Gesamte Arbeitstundenanzeige
H= Stunden
M= Minuten
S= Sekunden
(nur bei Standby)
CAL + Stop = Stop zur Satzberprfung
MOT = Geschwindigkeit Istwert anders als Sollwert
EMPT = Es werden leere Stationen angehoben
Heben / Senken der Ladebleche aller angewhlten
Lschung
Heben / Senken der Ladebleche
Transportbndergeschwind. Erhhung / Senkung
Zhler Nulleinstellung
wenn Maschine luft
Saugluft / Blasluft,
strker oder schwcher
Jeder Turm ist separat einstellbar
Geschwind. Erhhung / Drosselung
Turmwahl (nur bei SUC oder BLO)
Stationen wenn Maschine in Standby
"AIR" whlen (ACC) und besttigen (EINGABE)
Speichertaste
CELL + Stop = 4 aufeinanderfolgende Fehlstze
Stationenauswahl
Grne Lampe an: Vorwahl Gespeichert
Auflage - Vorwahl
Grne Lampe blinkt nach erreichender Auflage
Gleichzeitige Blattabnahme aus
(nur in multi-turm modus)
verschiedenen Trmen.
Automatischer Abruf von Stationen die
Wenn Anzeige "A" erscheint, sind alle Trme auf Saugluft
Rechte Anzeige im Display ist Luftstrke(zu ndern
(Stze / St.) nur bei lauf
mit Taste "3" oder "6")
Schuppung (7 Stufen)
Aufteilung einer vielzahl von
Fr verabeitung von Auftrgen und
geringen Blattumfang
(Z.B. 5 x 2 Bltter, 2 x 4 Bltter)
Programmanzeige
mit Taste "0" oder " CLEAR")
Stufe 3.
Stationen in kleine Gruppen.
Produktivittsteigerung
Programmwahl
Falls nicht anders gewlt, sind die Luftstrke Stufe
und
Einschiessen von Trennbogen nach vorbestimmter
Anzahl von Stzen
- Einzugkraft und Bandegeschwindigkeit von
Einschie§station und anderen Stationen kann separat
eingestellt werden
- Trennbogen kommt zuerst (wird also in AGN-T nicht
nummeriert)
berlappung, Grundeinstellung 30 mm,
6 weitere Mglichkeiten sind whlbar,
Anzeige im Display in mm
Programmlschung oder Ausgang von
SAUGL.= 3, BLASL.= 2, GESCHW.= SP3
automat. Programmbergabe.
Anzeige "BAD", wenn Aufteilung nicht mglich
Maschinenleistung/Taktgeschwindigkeit
Automatische Begrenzung der Hchstleistung
Automatischer Wechsel von Programm zu programm.
Fr Verarbeitung unterschiedlichler Auftrge in Folge.
je nach vorgewhltem Zusatzaggregat (ACC-Taste)
R
Okt. 1996
BST 10GEBRAUCHSANWEISUNG
BERBLICK
Supersedes:
Superseded by:
D
Index
Date:
Drawing ref.:
A
B
D
E
C
3
2 (entspricht meistens A4 80g/qm Papier)
(A= Automatikbetrieb)
nacheinander bestckt sind.
auswhlen (Tasten 2 oder 5)
Augenblicksgeschwindigkeit
Trennblatt - Einfgen
Display: linke Ziffer
oder
Linke Anzeige im Display ist Turm-Nummer (zu ndern
Alle programmierten Instruktïonen bleiben
nach dem Ausschalten gespeichert
From
bin #10
To
bin #1
Ungespannt
5 mm
Gespannt
Riemenspanner
Einen grossen Schraubenzieher
einführen und drehen
Spanner Feststell-Bolzen
Spannung des langen, gezahnten Antriebsriemens
- Ungenügende Spannung kann Fehlblätter verursachen.
Schnelle Überprüfung:
- Wählen Sie nur die erste Station
- Stellen Sie maximale Fördergeschwindigkeit und maximale Saugstärke ein.
Drehen Sie die Taktgeschwindigkeit auf Minimum.
- Schlechter Bogeneinzug während der ersten fünf Durchläufe ist ein Zeichen
dafür, daß der Zahnriemen neu gespannt werden sollte.
6/2
BST10 - April 1996
BST10 Einrichten der Geschwindigkeitsspanne der Turbinen
Absicht:
Gleichm§ige Verteilung der gesamten Geschwindigkeitsspanne auf die 9 Stufen,
die von der Tastatur aus angewhlt werden knnen.
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
- Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
- Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie TrimmPotentiometer 1 bis zur Anzeige von 7,5V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der SaugluftTurbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
PWM DAC
DAC
= Digital Analog Conveyer
PL
= Local Processing
N.B. PT = TP= Testpunk
POT = Trimm-Potentiometer
POT 2
SAUGLUFT
LINKS
1
9421548
TP3
POT 1
TP4
Hauptmotor und
BLASLUFT
Turbinen Kontrolle
( PWM DAC )
21
TP2
X
AL
LED
N.B.: VERSUCHEN SIE NIE, DIE TURBINE ZU FFNEN
IN DIESEM FALL WRDE DIE GARANTIE ERLSCHEN
BLASLUFT
Trimm-Potentiometer
zur einstellung
der Geschwindigkeit
6/3
SAUGLUFT
Feb. 1995
g
BST10 Einrichten der Geschwindigkeitsspanne der Turbinen
Absicht:
Gleichm§ige Verteilung der gesamten Geschwindigkeitsspanne auf die 9 Stufen,
die von der Tastatur aus angewhlt werden knnen.
Vorarbeiten:
- Entfernen Sie den flexiblen Schlauch vom Eingang der Saugluft-Turbine.
- Whlen sie ( taste "AIR" ) mode: LUFT.
- Whlen Sie (Taste #6 auf dem Kontroll-Panel) die hchste Stufe (#8 in der Anzeige) fr
die Saugluft-Turbine.
- Stellen Sie (Taste #3 auf dem Kontroll-Panel) die andere(n) Turbine(n) auf Stufe Null.
- Taste "ENTER" drcken
- Whlen Sie den Gleichspannungsme§bereich ( DC ) einen Multimeter.
- Verbinden Sie den negativen Leiter mit dem Testpunkt #2 des PWM-DAC PC Boards.
(siehe Zeichnung)
- Nehmen Sie die Testanweisung " check panel"
- Gehen Sie alle Operationen bis 12 " TURB" durch.
- Taste # 1 drcken um Saugturbine im 1. Turm zu starten ( Taste # 2 fr Saugturbine im 2. Turm
usw,...)
Einstellungen:
Saugluft -
Verbinden Sie den positive Leiter mit Testpunkt TP 3, um die Saugluft-Turbine
einzustellen.
- Drehen Sie den Trimm-Potentiometer 2 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Saugluft-Turbine.
Drehen Sie den turbineninternen Trimm-Potentiometer gegen den Uhrzeigersinn bis zur maximalen
Turbinengeschwindigkeit, drehen Sie ihn gem§ dem Uhrzeigersinn, bis Sie hren, da§ die Turbine
langsamer wird. Drehen Sie den Knopf eine Achtel-Drehung zurck (gegen den Uhrzeigersinn).
Blasluft
- Vermindern Sie die Saugluft auf Stufe Null und erhhen Sie die Blaslufteinstellung auf
Maximum mit Hilfe der Tasten #3 und #6 der Tastatur.
- Legen Sie die positive Ladung an Testpunkt TP 4 an und drehen Sie TrimmPotentiometer 1 bis zur Anzeige von 7,5V ± 0,01V.
- Verschliessen Sie den Lufteingang der Blasluft und verfahren Sie wie bei der SaugluftTurbine oben beschrieben.
- Schliessen Sie den flexiblen Schlauch wieder an den Eingang der Turbine an.
PWM DAC
DAC
= Digital Analog Conveter
PL
= Local Processing
N.B. PT = TP= Testpunk
POT = Trimm-Potentiometer
POT 2
SAUGLUFT
LINKS
1
Hauptmotor und
Turbinen Kontrolle
9421548
TP3
( PWM DAC )
POT 1
TP4
Trimm-Potentiometer
zur einstellung
der Geschwindigkeit
BLASLUFT
21
TP2
X
AL
LED
N.B.: VERSUCHEN SIE NIE, DIE TURBINE ZU FFNEN
IN DIESEM FALL WRDE DIE GARANTIE ERLSCHEN
BLASLUFT
SAUGLUFT
Gltig ab software 6.0
6/4
Juni 2000
☞ Auschalten / Tr ffnen / nach Techniker umschalten / Einschalten
n.b. um linkse Hauptturm zu berprfen, "CUT 0" in rechte Turm eingeben.
13
1
☞
☞
S **
2
E ***
¥
(Techniker
S**
Eprom Version)
Ablaufen
S
CPU
auschalten, nach Bediener umschalten,
Blinkend + Dauernd
☞
1. Gesamtanzahl Trme.
*
PROG
☞
PROG
2. Gewhlte Verarbeitung (menu PREF)
(td
= gestaffelt, td
( aufrecht gestapelt).
4
☞
Zum jederzeitigen Nullstellung des Zhlers
oder zur Vermeidung, da§ die "tECH"-Anzeige
beim Einschalten der Maschine aufleuchtet,
6
☞
PROG
☞
PROG
☞
PROG
☞
PROG
☞
PROG
☞
PROG
8
wenn 1 Million Stze berschritten wird.
4. Kadenz, Rhythmus.
5. Zwischen 1 und 220 je nach Position von P
(1 fr P im kompletten Uhrzeigersinn)
8. Zugang zum Selbstprfungsmodus
der Zusammentragmaschine.
Jede Umschaltung mu§ Anzeige ndern.
11. Keine Anzeige, wenn alle "LEER"-Felder
12
(EMPTY) ausgegraut sind.
¥ Anzeige von "LEER" + Piepston gegenteilig.
¥ Anhaltend Piepston und keine Anzeige bei
ausgegrauten Ausgabezelle
12. Turbinen-Platine Einstellmodus.
(Verfahren im Handbuch).
¥
.
14
16
14. CLE =Tastatur.
15. Elektrischer und mechanischer Testmodus der
Tastatur
- Taste mit LED-Anzeige: fehlerfreie Funktion,
☞
- Taste ohne LED-Anzeige: fehlerfreie Funktion,
wenn Daten bei eingedrckter Taste angezeigt
☞
18
leuchten alle LED-Anzeigen
gleichzeitig auf
16. Test des Codierers Signal.
☞
20
17. Anzahl Impulse pro Zeiteinheit
± 220 = OK
21
Doppeleinspeisedetektor Zellen Ablesung
¥ Drcken auf
¥ Drcken auf
☞
PROG
(CLEAR) zum Lesen der vorherigen Zelle
☞
Change
over
Technician
E
9
E
Dip-Schalter
10
10
E
Bediener
Techniker
☞
11
E
Umschaltung
Jeweils Turm #
E
Techniker
eingeben
☞
15
E
☞
17
STOP
E
☞
CALIBR.
☞
PROG
☞
PROG
MISS
DOUBLE
EMPTY
E
MOT. AIR.
EXCEL.
Druck auf taste "E":
☞
Rckstellung des
Motorlaufzeit zu 3H
E Anzeige und Nullstg.
aller Programme.
☞
JAM
19
ANZEIGE
E ***
ENTER
7
8
CLEAR
4
5
6
2
3
0
1
9
22
SELETTOTALPRESET
INSERT
OVERL SKIP
E
*
PREF.PROG
PROG
PROGRAM
23
langer Piepston = Problem
18. Zugang zu:
Technician
7
PROG
Piepston = Fehler
¥ anhaltender Piepston = einzel Turm
¥ unterbrochener Piepston = mehrere Trme
☞
PROG
werden.
- Mit Taste
Operator
PROG
wenn die LED bei eingedrckter Taste
aufleuchtet
☞
E ***
☞
9. Selbstprfung luft.
10. Funktionstchtigkeit der DIP-Schalter prfen
5
☞
6. Ladebleche Dauerbetrieb.
7. Anzahl Hub- / Senkvorgnge.
☞
PROG
3. Ausgabezhler der Maschine Nullstellung.
13. EPROM Version #
PLATINE
Bedienersmodus 6.01
1.01
einschalten
☞
24
JUMP CLEAR
E
P
25
(O) zum Lesen der folgenden Zelle
19. Kein Papier im Detektor; Sensibilittshebel hoch
Zelle ist schmutzig oder fehlerhaft, wenn Anzeige > 50
20. tECH: Techniker
☞
Auch ntzlich zum Lschen von Software-Crashes.
21. Acc: Prfung der Verarbeitungstra§e
22. Rttler (Seiten + Hinten) und Heftsteuer Pulsen sind
kontinuierlich produziert, der Turm speist jedoch keine
Stze ein. Zwei LED's auf Platine CFS4 leuchten auf
Die Anzahl Vorgnge wird angezeigt;
ihre Frequenz ist durch Drehen von "P" regelbar.
☞
☞
PROG
☞
E
☞
24. Zahl auf der linken Seite: Turmnummer
Zahl auf der rechten Seite: Referenznummer
☞
PROG
☞
25. Nur in der Herstellung benutzt. (Verdrahtungskontrolle)
☞
abwechselend ttig
und unwirksam
PROG
6/5
Werkzeugsfreie
Strungshilfe
Alle Frderer drehen
E
BST10
BST10d
Alle Weiche sind
PROG
23. dISt: Abstand
Turmspezifisches Timing (siehe Handbuch).
Grne Pfeile blinken
E
Ab S.N.02.03.4.2167 (10)
abwechselend nach
02.00.4.2316 (10d)
links und nach rechts
EN
3
E
+ Piepston
VE
LL
RFA
Oktober 2000
L'assembleuse est inhibe, l'indication " SECU "
Mise sous tension d'une multi-tours
Mise sous tension d'une multi-tours
EMERGENCY
Toutes les tours doivent tre allumes, quel que soit le nombre de cases utilises.
-- Toutes
les tours doivent tre allumes, quel que soit le nombre de cases utilises.
Allumer les
les tours
tours successivement
successivement en
en commenant
commenant par
par la
la dernire.
dernire.
-- Allumer
clignote et un signal acoustique retentit lorsqu'il est
NOTSTOP
STOP
actionn.
"SECU" apparat de mme si le convoyeur vertical
Il y a clignotement pendant
ARRET
NOODSTOP
la calibration
D'URGENCE
n'est pas en place ou si le connecteur-bouchon manque.
Rouge
Aprs 5 secondes ces signaux disparaissent et sont
Vert
remplacs par le clignotement altern des leds des
touches marche et arrt.
Touche pouss - pouss
" BELT " est affich lorsque la
Arrt
touche est enfonce et la lampe
Cette touche est inhibe si:
Marche
- aucune case n'est slectionne.
verte de la touche " START " brle.
Calibration des dtecteurs de
Limite cinq cases
manque et double feuille
vert allum = case exclue
avec arrt aprs le 1er jeu
clignotement vert / rouge altern =
pour vrification
elle se trouve dans le groupe
des cases slectionnes
Avancement manuel
Affichage: gauche: exclusions ( de 1 5 )
Exclusion d'une ou plusieurs case(s)
OUT: dpassement
avec substitution automatique
( disparition des choix prcdents )
7 niveaux sont disponibles ( machine arrte )
Choix de la vitesse de transport
➞ SP8
Clignotement quand la vitesse est bride.
Fautes d'instruction diffrentes
Affichage:
➞ SP3
• Totaliseur jeux
• Cases slectionnes
• Nombre de jeux prslectionns
• valeur du chevauchement
Autres: ACC = accessoire indisponible
JAM = bourrage
CELL + arrt = 4 jeux conscutifs
des feuilles ( en mm )
6/6
manquent en sortie
CAL = Arrt pour vrification du jeu
MOT = vitesse mesure diffrente de vitesse calcule
EMPT= tentative de monte d'un plateau vide
Confirmation des donnes
Correction des donnes
Monte / descente plateaux ou
- Lorsque l'assembleuse est en standby
Acclr. / ralentiss. convoyeur ou
( seuls les plateaux des cases slectionnes
Recherche du rang de la tour
sont concerns )
rgler en mode SUC ou BLO (ACC
- Pendant le fonctionnement de l'assembleuse
Remise zro du totaliseur
Affichage: digit de gauche
Finition manuelle
9 niveaux disponibles, affichage =
d'un jeu et son comptage
9 niveaux disponibles, affichage =
Modes successifs
- Niveau de l'air
- Asservissement du rythme maximum
l'accessoire slectionn
la quantit programme est assemble
et l'assembleuse arrte.
Le nombre total des jeux est affich.
Affichage du numro de programme
A= Charger des cases contigus - marche - arrt
( A= mode automatique )
V = SP3, SUC = 3, BLO = 2
Le confirmer ( ENTER ) on passe de
Affichage du total des heures de travail
Le n¡ de gauche est celui du rang de la tour, on le
( machine arrte )
change l'aide des touches "0" ou "CLEAR"
Augmentation / diminution
des niveaux d'aspiration / soufflerie
Rglages propres chaque tour.
Affichage de la vitesse instantane
d'un travail ( jeux / heure )
programmes diffrents
programme.
sous-assembleuses.
Chevauchements ( 7 pas )
Dfilement des programmes
Effacement du programme
Oct. 1996
BST 10
Supersedes:
MODE DÕEMPLOI
RSUM
Superseded by:
D
Drawing ref.:
B
D
E
Le n¡ de droite est un des 9 niveaux disponibles, on le
change l'aide des touches "3" ou "6".
Faute d'instruction diffrente, les niveaux seront
et
de 80 g/m2 en format A4
et des intercalaires peuvent diffrer.
- Au besoin, le niveau d'aspiration peut se commuter
automatiquement au maximum pour l'insert
suit immdiatement la dernire page du jeu.
- Un intercalaire est prlev en dbut de travail
( il n'est pas numrot dans l'AGN-T )
Ds qu'un groupe de cases est vide, le groupe suivant
est enclench automatiquement.
feuilles successives seront espacs de 30 mm.
L'affichage est exprim en mm.
automatiquement brid la valeur la plus
leve comptatible avec un fonctionnement
C
3
2 ce qui convient gnralement pour des feuilles
Faute d'intruction diffrente, les bords avant des
Rythme d'assemblage
Suffix
A
succion 3.
"BAD" s'affiche en cas de division impossible
( espace max. )
Date:
Lorsque "A" apparat, toutes les tours sont au niveau
- Les intercalaires sont charger dans la case qui
zro: rythme min.
R
l'aide
- Au besoin, les vitesses de transport des liasses
Enchanements automatiques de
arrt ou retour automatique au premier

des touches 2 ou 5.
affich.
Aprs excution du dernier programme,
peut entraner des bourrages rpts.
Alternativement: milliers de jeux - fraction de milliers
Afficher le mode AIR ( ACC )
( utile quand peu de pages par jeu )
Prise de feuilles de plusieurs tours simultanment
,CC, TR
Un mauvais choix
de l'assembleuse ( machine arrte )
Super productivit
( tours multiples uniquement )
, TD
Dfilement successif des heures, minutes et secondes.
Subdivision de la tour en plusieurs
Arrt automatique programm
Allum: l'arrt est programm
JOG, AGR, AGN, TD
Affichage de la production globale
Slections des cases
( l'accs aux autres touches est nanmoins conserv )
= succion
= soufflerie
7 alternatives peuvent dfiler l'cran:
Choisir celle qui convient.
Insertion d'un intercalaire
Faute de slection, l'assembleuse est inhibe ( A except )
Clignotant:
des cases slectionnes est sale ou occulte
• Bourrage
ou dfectueuse.
• Manque
" CELL DIRTY " serait affich dans ce cas.
Actionner d'abord la touche " STOP " aprs correction.
• Double ( clignote dtecteur exclu )
• Case vide ( n¡ tour et case(s) s'affichent )
du convoyeur
droite: n¡ de la case exclue
Affichage: SP2
- une cellule de dtection d'erreur dans le groupe
Tmoins de:
fond: rythme max.
( espace min. )
sans incident de l'accessoire de faonnage
slectionn par la touche " ACC ".
Toutes les instructions sont conservées aussi
après extinction de l'assembleuse.
BST10 Vitesse turbines
Objet:
rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
- Dtacher le tuyau flexible du ct dpression de la turbine d'aspiration.
- Connecter le ngatif d'un voltmtre ( chelle continu ) au point de mesure TP2
- Slectionner le registre "AIR SUCCION"
( touches "ACC"+"ENTER" )
- Slectionner la vitesse la plus leve ( touche 6 jusqu'au niveau max = 8 l'cran
du panneau de commande ).
- Slectionner ( touche 2 ) le registre "AIR" soufflerie
et rduire son niveau
zro ( touche 3 )
- Parcourir la procdure "Check panel" jusqu'au ¤12 = TURB. et confirmer ( ENTER )
- Mettre en marche la turbine de la 1re tour l'aide de la touche 1
( 2me tour: touche 2 etc . . . )
- La touche zro arrte la (les) turbines
Procdure:
Aspiration
- Connecter le cordon positif du voltmtre TP3.
- Rgler le minipot 2 pour une lecture de 7,5V.
- Obturer l'entre d'air de la turbine d'aspiration.
- Chercher le maximum de vitesse l'aide du potentiomtre qui se trouve dans le
corps de la turbine (
Le tourner (
).
) jusqu' percevoir un ralentissement.
Retourner d'un 1/8 tour (
Soufflerie
).
- Diminuer l'aspiration zro ( touche 3 ) et augmenter la soufflerie au niveau 8
( touche 6 ).
- Mettre le cordon positif du voltmtre TP 4 et rgler POT 1 pour une lecture de 7,5V.
- Obturer l'entre d'air de la soufflante et procder comme pour la turbine d'aspiration.
- Refixer le tuyau flexible l'entre de la turbine d'aspiration.
PWM DAC
DAC
= convertisseur digital analogique
PWM = Modulation par largeur d'impulsion
N.B. PT = TP= Point de test
POT = Trimpot
POT 2
Gauche
ASPIRATION
1
Carte de commande
du moteur principal et
9421548
TP3
des turbines
POT 1
TP4
SOUFFLERIE
21
TP2
X
AL
LED
SOUFFLERIE
N.B.:
NE TENTEZ JAMAIS D'OUVRIR LES TURBINES CAR
Minipot rglage vitesse
CECI RESILIERAIT LA GARANTIE.
6/7
ASPIRATION
Rvision Aot 1995
BST10 Vitesse turbines
Objet:
rpartir uniformment toute la plage de vitesse sur les neuf positions accessibles
l'oprateur.
Prliminaires:
- Dtacher le tuyau flexible du ct dpression de la turbine d'aspiration.
- Connecter le ngatif d'un voltmtre ( chelle continu ) au point de mesure TP2
- Slectionner le registre "AIR SUCCION"
( touche "AIR" )
- Slectionner la vitesse la plus leve ( touche 6 jusqu'au niveau max = 8 l'cran
du panneau de commande ).
- Slectionner ( touche 2 ) le registre "AIR" soufflerie
et rduire son niveau
zro ( touche 3 )
- Presser "ENTER"
- Parcourir la procdure "Check panel" jusqu'au ¤12 = TURB. et confirmer ( ENTER )
- Mettre en marche la turbine de la 1re tour l'aide de la touche 1
( 2me tour: touche 2 etc . . . )
- La touche zro arrte la (les) turbines
Procdure:
Aspiration
- Connecter le cordon positif du voltmtre TP3.
- Rgler le minipot 2 pour une lecture de 7,5V ± 0,01 V.
- Obturer l'entre d'air de la turbine d'aspiration.
- Chercher le maximum de vitesse l'aide du potentiomtre qui se trouve dans le
corps de la turbine (
Le tourner (
).
) jusqu' percevoir un ralentissement.
Retourner d'un 1/8 tour (
Soufflerie
).
- Diminuer l'aspiration zro ( touche 3 ) et augmenter la soufflerie au niveau 8
( touche 6 ).
- Mettre le cordon positif du voltmtre TP 4 et rgler POT 1 pour une lecture de 7,5V ± 0,01 V.
- Obturer l'entre d'air de la soufflante et procder comme pour la turbine d'aspiration.
PWM DAC
DAC
= convertisseur digital analogique
PWM = Modulation par largeur d'impulsion
N.B. PT = TP= Point de test
POT = Trimpot
POT 2
Gauche
ASPIRATION
1
Carte de commande
du moteur principal et
9421548
TP3
des turbines
POT 1
TP4
SOUFFLERIE
21
TP2
X
AL
LED
SOUFFLERIE
N.B.:
NE TENTEZ JAMAIS D'OUVRIR LES TURBINES CAR
Minipot rglage vitesse
CECI RESILIERAIT LA GARANTIE.
Application: partir du programme 6.0
6/8
ASPIRATION
Rvision Juin 2000
☞
Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13
1
☞
☞
2
E ***
¥
(version eprom
S**
technician)
S **
S
Dfilement
BOARD
Pour sortir de la procdure / teindre / basculer
CPU
l'interrupteur vers "oprateur" rallumer
☞
PROG
*
☞
PROG
☞
4
☞
sans outils
Operator
Technician
E ***
☞
6
☞
PROG
☞
PROG
☞
☞
PROG
Procdure de
diagnostique
5
☞
8
Change
over
7
Technician
E
9
E
☞
10
Oprateur
E
Technicien
PROG
☞
11
1.01
Glignotant + Fixe
E
Changer
vers
Technicien
EMERGENCY
NOTSTOP
STOP
ARRET
NOODSTOP
D'URGENCE
13
19
Choix du seuil
18
de travail du
dtecteur de
DISPLAY
E ***
liasses en sortie
*
P
200
0
Prliminaires
Assurez-vous quÕmetteur 13 et rcepteur 18
soient exempts de poussire de papier et
lÕabri dÕune source de lumire intense.
¥ Occulter les cellules ÒemptyÓ chaque case.
¥ Glisser le calibre Òtransparent1Ó entre metteur 13 et rcepteur 18.
¥ Parcourir la procdure de diagnostique jusquÕ lÕtape 11.
¥ Enclencher le signal sonore lÕaide du potentiomtre du rcepteur 18
accessible au travers de la dcoupe dans le taqueur 19.
¥ Tourner en sens contraire jusquÕau silence.
¥ Contrler que le calibre Òtranslucide2Ó provoque bien le signal sonore.
(1) Transparent: 4 épaisseurs de film transparent.
(2) Translucide: 10 épaisseurs de film transparent.
6/9
BST10 Manuel technique Ñ Dcembre 2000
☞
☞
☞
Nombre de
et accessoires de finition)
Ecran
S **
S
☞
E ***
3 sec. plus tard
☞
Lecture uniquement - successivement
3
milliers ensuite centaines, dizaines et units.
☞
S
tECH clignotant qui apparat chaque mise en
marche quand sa valeur excde 1 million
S
☞
1.
Nombre de tours (selon lÕadressage).
Module de finition slectionn.
sparation, td
4
E
2.
(td
☞
3.
Totalisateur de jeux.
4.
CAdence
☞
dÕassemblage.
5.
De 1 ± 220 (P fond de droite gauche).
6.
PLT = plateau.
7.
Cycle continu: monte/descente plateaux
☞
avec affichage du nombre de cycles.
8.
Mode rodage (test en continu).
9.
Rodage en cours.
☞
Mode contrle de lÕefficacit des dip switches.
Chacun dÕentre eux doit modifier lÕaffichage
S
12.
- ni bip, ni affichage =
OK
- bip intermittent
=
rception retourne
☞
- ÒEMPTYÓ + bip
=
au moins une case vide.
- bip continu
=
cellule sortie occulte.
☞
Accs au mode rglage cartes turbines.
(voir notice technique).
13.
Version du logiciel (voir bas de page).
CLE
15.
Mode test du clavier
- touche avec LED: sÕallume en lÕenfonant.
- touche sans LED: affiche ÒDATAÓ en lÕenfonant.
- touche
16.
allume
tous
☞
= tour simple,
intermittent = tour multiple.
nStH:
Long bip = problme
affichage de lecture du dtecteur de doubles
Clear: cellule prcdente
0:
19.
S
12
TECH:
☞
technicien
tous
21.
Acc:
22.
Fonctionnement continu ( vide) de
☞
Accessoires de finition.
14
☞
Dbrayer les ttes si AGR.
23.
S
synchro inter-tours.
R *
24.
☞
E
EMERGENCY
anticiper ou retarder.
S
D'URGENCE
15
☞
E
16
☞
E
☞
E
☞
E
☞
E
17
ECRAN
S
18
19
E ***
S
20
S
21
22
P
220
1
S
23
☞
24
BST 10
E
Notice technique
S
Procdure rapide
25
☞
S
tape en rserve.
Pour quitter
13
NOTSTOP
STOP
de contrle
Chiffre de gauche: rang de la tour
Chiffres de droite: valeur de rfrence.
25.
R.A.Z.
Entrer le n¡ de la tour rgler
(voir procdure dÕinstallation).
☞
☞
dISt:
R
E
S
lÕaccessoire slectionn. Le rythme est
rglable (P). Le nombre de cycles dfile.
E
ARRET
les programmes. Affichage: 3 heures.
Utile en cas de plantage du logiciel.
CPU
NOODSTOP
Touche ÒEÓ = R.A.Z. de lÕhorloge interne
et de
CARTE
S
Sans papier et levier de sensibilit du dtecteur de
ou dfectueuse pour des valeurs > 50.
Dfilement
9
☞
cellule suivante
doubles bascul vers le haut, la cellule est sale
20.
☞
S
11
Nombre dÕimpulsions par unit de temps.
± 220 = OK
18.
☞
E
S **
S
Test des signaux de lÕencodeur.
continu
☞
☞
les LEDs simultanment.
Bip sonore = erreur,
17.
☞
7
E
10
= clavier.
14.
☞
5
E
S
Test des cellules empty et sortie
Il faut du papier dans chaque case,
E
8
quand on le commute.
11.
☞
6
haute pile, Air = mode
dans le manuel technique).
Successivement:
S
de rglage de lÕintensit des turbines dcrit
10.
2
1
dÕaffichage
R.A.Z. du totalisateur de jeux et disparition du
☞
jeux assembls
R * DEPART - Boucle de scurit ferme (arrt dÕurgence, convoyeur, bouchon
☞
Eteindre et rallumer lÕinterrupteur principal
☞
N
IO
RS
VE
E
SE
AS
EP
D
Rev. Dcembre 1997
VALABLE JUSQU'AU MATRICULE 02.03.4.2166
6 / 10
☞
Eteindre / ouvrir la porte / basculer l'interrupteur glissire vers technicien / rallumer
n.b. Pour vrifier la tour de gauche, entrer cut 0 au clavier de la tour de droite
13
1
☞
☞
S **
2
E ***
¥
(Indice de
S**
revision de
l'prom Technicien)
Dfilement
S
Pour sortir de la procdure / teindre / basculer
CPU
l'interrupteur vers "oprateur" rallumer
☞
*
PROG
☞
PROG
1.
Nombre de tours (selon lÕadressage).
2.
Module de finition slectionn.
3.
R.A.Z. du totalisateur de jeux et disparition du
tECH clignotant qui apparat chaque mise en
marche quand sa valeur excde 1 million
4.
5.
CAdence
dÕassemblage.
De 1 ± 220 (P fond de droite gauche).
6.
PLT = plateau.
7.
Cycle continu: monte/descente plateaux
avec affichage du nombre de cycles.
8.
Mode accs au test en continu.
9.
Test en cours.
10.
11.
12.
Contrle de lÕefficacit des interrupteurs Dip.
Chacun dÕentre eux doit modifier lÕaffichage
quand on le commute.
Test des cellules case vide et sortie
Il faut du papier dans chaque case,
ni bip, ni affichage
=
OK
ÒEMPTYÓ + bip
=
au moins une case vide.
bip continu
=
cellule sortie occulte.
Version du logiciel (voir haut de page).
14.
CLE
15.
Mode test du clavier
touche avec LED: sÕallume en lÕenfonant.
touche sans LED: affiche ÒDATAÓ en lÕenfonant.
touche
allume tous les LEDs simultanment.
17.
18.
Test des signaux de lÕencodeur.
Bip sonore
=
erreur,
continu
=
tour simple,
intermittent =
tour multiple.
Nombre dÕimpulsions par unit de temps.
± 220 = OK
Long bip = problme.
affichage de ce que lit un dtecteur de doubles
Clear:
cellule prcdente
0:
cellule suivante
20.
+ Touche ÒEÓ = R.A.Z. de lÕhorloge interne
et de tous les programmes. Affichage: 3 heures.
Utile en cas de plantage du logiciel.
Acc:
Accessoires de finition.
Fonctionnement continu ( vide) de
lÕaccessoire slectionn. Le rythme est
rglable (P). Le nombre de cycles dfile.
Dbrayer les ttes si AGR.
☞
PROG
☞
PROG
☞
PROG
☞
PROG
8
☞
☞
☞
12
14
dISt:
24.
Chiffre de gauche: rang de la tour
anticiper ou retarder.
Chiffres de droite: valeur de rfrence.
(voir procdure dÕinstallation).
16
tape en rserve.
Oprationnel sur
BST10 d uniquement
18
☞
☞
7
Change
over
Technician
E
9
Interrupteur
E
Dip
10
Oprateur
E
Technicien
☞
☞
11
E
Changer
vers
Entrer le n¡ de la tour rgler
E
Technicien
15
E
☞
17
STOP
E
☞
CALIBR.
JAM
MISS
19
DOUBLE
EMPTY
EXCEL. MOT. AIR.
E
PROG
20
☞
Rappel
21
☞
PROG
ECRAN
est accessible
E
l'oprateur (touche 6,
☞
La lecture du compteur
PROG
☞
☞
Technician
PROG
PROG
☞
Operator
PROG
PROG
☞
☞
E ***
☞
☞
☞
5
☞
E ***
tour au repos)
ENTER
7
8
CLEAR
4
5
6
1
2
3
0
9
22
SELET TOTAL PRESET INSERT OVERL SKIP
E
PREF. PROG
PROG*
PROGRAM
23
☞
24
JUMP CLEAR
E
P
25
☞
BST10
Clignotement des
E
flches lumineuses
PROG
BST10d /CD
Procdure de
☞
E
Cycles travail / repos
de tous les aiguillages
diagnostique
sans outils
PROG
☞
synchro inter-tours.
23.
25.
☞
nStH:
Sans papier et levier de sensibilit du dtecteur de
doubles bascul vers le haut, la cellule est sale
ou dfectueuse pour des valeurs > 50.
22.
6
PROG
☞
☞
PROG
= clavier.
19.
21.
☞
Accs au mode rglage cartes turbines.
(voir notice technique).
13.
16.
4
1.01
Glignotant + Fixe
Cycles de travail de
tous les convoyeurs
E
Matr. n¡ 02.
et
.4.2316 (10d/CD)
alternativement dans
chaque direction.
PROG
☞
PROG
Matr. n¡ 02.03.4.2167 (10)
3
E
ON
SI
+ Bip
R
VE
E
SE
S
PA
DE
Octobre 2000
6 / 11
1
1
1
1
lectro
1
vanne
Procdure de rglage des
1
amplificateurs tacho
1
1
Embrayag
Cette procdure permet un rglage sans
appareil de mesure.
Elle nÕest ncessaire que lors du
remplacement d'un capteur tachodisque ou
d'un circuit slave logic (les circuits
monts jusqu' la tour n¡ 02.01.4.0247
n'avaient pas ce rglage).
1.
POWER
Rgler une tour la fois en commenant
SLAVE
par la premire.
ON
2.
1
Tourner le potentiomtre tacho fond
2
3
4
dans le sens antihorlogique (on entend
OFF
un dclic) sur les circuits rgler (slave
lectro-vannes et/ou slave DMC-
LOGIC SLAVE BOARDS
embrayage).
¥ DMC /
embrayage
¥ lectro vanne
3.
Slectionner toutes les cases de la tour
concerne (1 10) ou (11 20) etcÉ
4.
Lancer la routine ÒBURNÓ (8

tape
de la procdure de diagnostique).
5.
Commencer par le circuit Òslave-PLÓ
(soupape air) l'arrire de la tour.
Tourner le potentiomtre dans le sens horlogique jusqu' ce que les lectrovannes
fonctionnent. (La vitesse du moteur diminue aussi).
Attention:
dans les cycles du Òburn-inÓ est intercal un cycle monte/descente plateaux;
ce moment l, les lectrovannes ne fonctionnent pas; attendre la fin du cycle plateaux.
6.
En comptant le nombre de tours, continuer tourner le potentiomtre dans le sens
horlogique jusqu' ce que les lectrovannes ne fonctionnent plus.
7.
Revenir en tournant le potentiomtre dans le sens antihorlogique de la moiti du nombre de
tours compts l'tape 6.
8.
Laisser tourner la machine en mode Òburn-inÓ et procder comme aux ¤ 5-6-7 ci-dessus
pour la carte slave DMC, en se basant cette fois sur le fonctionnement des embrayages.
9.
10.
Terminer la routine Òburn-inÓ en appuyant sur ÒstopÓ. teindre les machines.
Les tours additionnelles se rglent de la mme manire, en slectionnant les 10 cases
correspondantes.
6 / 12
Anomalie si lÕtat est
Carte alimente
en 24V
autre que
a = clignotant
b = teint (pendant lÕassemblage)
c = teint
(voir cables
d = allum
mplats)
Carte alimente
en 5V
a
b
c
Carte
Sans
alimente
signification
en 24V
Carte alimente
en 12V
d
R.A.Z.
Carte
alimente
Carte alimente
en 5V
en 24V
Carte alimente
en 5V
ÒAllumÓ pendant
lÕimpulsion de taquage
1
1
1
ÒAllumÓ pendant
1
lÕimpulsion dÕagrafage
1
1
1
ÒAllumÓ: lÕalimentation 24V fonctionne
1
1
n.b. il est possible dÕallumer tous
1
les DELs du pupitre en mme
temps afin dÕen vrifier le bon
fonctionnement.
(tape 18 de la procdure
rapide de contrle issue de la
notice technique)
R
Date:
Nov. 1996
BST10
Supersedes:
6 / 13
DELs (Diodes Electro Luminescentes)
SIGNIFICATION DE LEUR ALLUMAGE
Superseded by:
Drawing ref.:
Suffix
Fixe
Clignotant
1.
La case est slectionne Auto-calibrage du dtecteur en cours
2.
Feuille manque
3.
Doublon
Calibrage impossible pour ce matriau
4.
La case est vide
Lecture cellule M/D
Feuille trop courte, sortie de travers ou des autres
et
2
➞ inexploitable
simultans: bourrage, feuille arrte
3
ou reste trop longtemps sous la cellule.
Dtecteur M et D hors service
Sensibilit pour feuillets minces
Tmoins du puptre
de commande
Dtecteur de double hors service
EMERGENCY
NOTSTOP
STOP
Le clignotement altern
Rouge
Vert
du rouge et du vert signifie que
ARRET
lÕassembleuse est inhibe
D'URGENCE
NOODSTOP
(arrt dÕurgence - convoyeur
ouvert - accessoire pas prt)
ÒAllumÓ pendant la marche
ÒAllumÓ lÕarrt
Clignote durant lÕtalonnage
CALIBR
des dtecteurs de double sur
le premier jeu
EXCL MOT
JAM
Bourrage en sortie
MISS
Feuillet manquant
DOUBLE
Doublon (clignote contrle exclu)
EMPTY
Case vide (localisation lÕcran)
AIR
Le clignotement altern signifie
quÕune case au moins est exclue
ÒAllumsÓ: disponibles
*
*
Le rouge clignote pendant le bridage
automatique du rythme dÕassemblage
*La dfinition ne sÕapplique quÕau n¡
un niveau compatible avec
de programme qui apparat dans la
lÕaccessoire slectionn lÕaide
ENTER
7
8
9
CLEAR
4
5
6
0
1
2
3
fentre ÒProgramÓ
de la touche "Acc"
(la lumire peut-tre teinte pour
dÕautres numros de programme)
ÒAllumÓ pour des talements
Sans signification
diffrents de 30 mm*
ÒAllumÓ lorsque des
cases sont slectionnes *
ÒAllumÓ lorsque lÕarrt est programm.
Clignote lorsque le nombre de jeux
programm est assembl
*
*
SELECT
PRESET
*
*
TOTAL
OVERL
*
INSERT
*
PREF PROG
ÒAllumÓ en mode
*
SKIP
rapprovisionnement * cases vides,
clignote en mode mirroir *
ÒAllumÓ en mode dÕinsertion
dÕintercalaires *
PROGRAM
JUMP CLEAR
Clignote en mode remariage
Allum l'tape "TURBO"
*
"Allum" en mode
programmes enchans
*
R
Date:
Nov. 1996
BST10
Supersedes:
6 / 14
DELs (Diodes Electro Luminescentes)
SIGNIFICATION DE LEUR ALLUMAGE
Superseded by:
Drawing ref.:
Suffix
NO LONGER APPLICABLE TO BST10’S WITH S.N. 02.02.4.2316 AND UP
(SOFTWARE 6.01 AND UP)
1/2
6 / 15
2/2
6 / 16
APPLICABLE: UP TO SOFTWARE 5.2
BST10 Turbine Speed Range Arrangement
Purpose:To distribute the total speed range equally amongst the 9 steps
available to the operator on the keyboard.
Preliminaries:
- Disconnect the flexible hose from the intake of the suction turbine.
- Select the DC.Volt range of a multimeter.
- Connect its negative lead to test point # 2 of the PWM-DAC PC board
(see illustration)
- Select
= air mode ( keys "ACC"+"ENTER" ).
- Select the highest level ( 8 on display ) for the suction turbine by means
of key # 6 on control panel.
- Select the blower MODE
with key # 2 and reduce level to zero with key 3.
- Run through check panel procedure up to step 12 "TURB" and confirm with
"ENTER".
- Press key # 1 to start the turbine of first tower ( Key #2 turb. tower #2, etc )
Adjustments:
Suction - Connect positive lead to test point TP3 to trim the suction turbine
- Turn trimpot 2 for a reading of 7,5V.
- Obturate the air intake of the suction turbine.
- Turn turbine internal speed adjustment trimpot ccw up to turbine maximum
speed, turn it cw, until you hear it slowing down. Turn 1/8-turn backwards, (ccw ).
Blower - Decrease suction level to zero and increase blowing level to maximum by
means of the keys # 3 and # 6 of the keyboard.
- Put positive lead to test point TP 4 and turn trimpot 1 for a reading of 7,5V.
- Obturate the air intake of the blower and proceed like for the suction turbine.
- Connect the flexible hose back to the suction turbine.
PWM DAC
N.B.
TP= Testpoints are screened PT
POT 2
SUCTION
LEFT
1
Main motor and
turbines control board
9421548
TP3
TP4
POT 1
BLOWING
21
XAL
TP2
LED
BLOWER
N.B.: NEVER TRY TO OPEN THE SUCTION TURBINE
THIS WOULD VOID THE GUARANTEE
Speed adjustment
trimpot
SUCTION
Revision Aug. 1995
6 / 17
Display of collated
amount of sets
☞ R*
☞ S **
START HERE - interlock loop closed (emergency stop, conveyer, terminal plug
finishing attachments)
Display
☞
☞S
☞
☞E
4
☞S
1. Total number of tower.
2. Selected finishing attachment.
(td zig zag, td straight stack).
3. Access to aggregate output counter.
☞S
☞S
R
SUPE
S
Scroll
BOARD
CPU
8
9
☞S
10
☞E
☞S
R
11
R*
Reset
☞E
☞S
12
Key in tower # to start with
☞E
☞S
☞S
☞S
☞S
EMERGENCY
STOP
NOODSTOP
14
NOTSTOP
ARRET
D'URGENCE
15
☞
E
☞
E
☞
E
16
17
18
DISPLAY
19
E ***
20
☞E
☞S
21
22
☞
E
P
220
☞
1
S
23
24
☞
☞S
E
BST 10
25
25. Used in the manufacturing only.
D
SEDE
S **
E
☞E
8. Access to collator self test mode
9. Self test is running.
10. Dip switches effectiveness check.
Any change-over must appear in display
11. No display when all "EMPTY" cells are blacked out.
Beep + display of "EMPTY" on the contrary.
Continuous beep, no display at output cell blacked out.
12. Turbine board adjustment mode.
(procedure in service manual).
13. Master EPROM version # (bottom of this column).
14. CLE = keyboard.
15. Electrical & mechanical test mode of the keyboard
- Key with LED: work fine if their LED lits
when key is depressed.
- Key without LED: work fine if "data" is
diplayed when key is depressed.
- Key lits all the LEDs at the same time.
16. Encoder disc signal check.
Beep = fault,
continuous = single tower,
intermittent = multi tower.
17. Number of pulses per time unit.
– 220 = OK
Long beep = problem
18. Access to double feed detector, cell. readings
Press
(clear) to read previous cell.
Press
(0)
to read next cell.
19. No paper in detector; sensitivity lever: up.
Cell is dirty or defective if reading > 50
20. tECH: technician
Key "E" = Resets aggregate time counter
and all programs, 3 hours are displayed.
Useful to clear software crashes.
21. Acc: Finishing accessories (attachment) check.
22. Select one accessory (key Acc).
The selected accessory operates continuously
but the tower does not send sets. The number
of operations is displayed and their frequency
is adjustable turning P.
23. dISt: distance.
Inter tower timing (see service manual).
24. Left hand digit
: tower rank.
Right hand 2 digits : reference number.
☞
7
6
☞
4. CAdence, rythm.
5. Between 1 and 220 according to the
position of P. (1 for P fully clockwise)
6. Bin trays running in mode.
7. Number of liftings / lowerings.
S
5
☞E
☞E
☞S
Alternatives
☞
To reset the aggregate sets counter at any time
and stop tECH from blinking at machine switch on
when it exceeds 1 million.
S
2
Successively
3 sec. later
To read only (thousands or hundreds,
tenths, units are displayed successively).
3
1
E ***
Service manual
Check panel
☞S
To escape
13
☞
☞
Main switch OFF + ON
Applicable to BST10 up to S.N. 02.03.4.2166
6 / 18
Rev. April 1999
R
Software history
02.04.4.2166 1.0
02.04.4.2167
and up
6.0
6.0
SL. DMC
9422464
SL. PL
9422465
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
to S.N.
9422503
02.03.4.2018
TAG
9422502
from S.N.
February 2000
(Revision June)
(Technician)
9422463
MASTER
9422462
SL. DMC
9422464
SL. PL
9422465
PWM DAC
9421548
BPL
9421550
DMC ( ROM )
9421695
Standard fitment
of BST10dual
one time prom
6.0
1.4
1.4
5.3
BST10d
- COMB mode also for multi-towers.
(Applicable when T attachments follow the BST10).
D
GE
N
A
CH
N
U
1.01 6.01 6.0
6.0
1.4
1.4
5.3
- Aggregate sets counter and reset available again
- Inter tower synchronisation operational
THIS PAGE WAS SPECIFIC TO THE BST10d (DUAL)
EXIT
IT IS NO LONGER USEFUL SINCE BST10d AND BST10
SHARE THE SAME SOFTWARE
6 / 19
1
1
1
valves
1
Tachodisc
Toolless encoder pulses shaping
by means of the trimpot fitting the
logic slave boards
1
1
1
clutches
The hereafter described procedure needs to
be carried out only in case of tachodisc replacement.
(Slave logic boards are factory adjusted)
1. Start with the first tower
2. Turn trimpots of both slave boards fully
c.c.w. (
)
POWER
SLAVE
3. Select bins 1 through 10.
4. Select step 8 "BURN" of check panel procedure
(self test mode accessible to servicemen )
5. - Turn the trimpot on the logic slave board
located at the rear of the tower clockwise (
)
until the air valves open (a motor speed decrease is
perceptible as well).
(n.b.: the air valves do not open during
the lowering/lifting cycles in "BURN"
mode, trim when the valves open).
ON
1 2 3 4
OFF
LOGIC SLAVE BOARDS
¥ DMC / clutches
¥ Valves
- Keep turning clockwise and count the number of
trimpot turns necessary to close the air valves.
- Turn the trimpot backwards (
) by half the
number of turns you have just counted.
The motor runs at an average speed.
6. Carry out the very same trimming procedure by means of the trimpot of the clutches logic
slave board located behind the door on the operator side.
Turn (
) until you can hear the clutches engage, then keep turning and count until you
cannot hear them working anymore.
- Turn the trimpot backwards (
) by half the number of turns you have just counted.
7. Escape from check panel procedure ( key
stop )
8. Reset the collator overall time counter ( step 20= " tech" of check panel procedure )
9. Switch off the collator
10. Carry out the same procedure with the next tower(s) if required.
Select the bins accordingly.
Applicable up to s.n. 02.02.4.2315 (software 5.2)
BST10 Service manual Rev. October 1996
6 / 20
c.p. bourg
c.p. bourg
S. A.
N. V.
rue Millewee, B.P. 85
L-7201 Walferdange (Luxembourg)
Tel.: 352 / 33 24 47
Fax: 352 / 33 19 99
e-mail: [email protected]
rue des Technologies, 22
B-1340 Ottignies (Belgium)
Tel.: + 32 (0) 10 / 62 22 11
Fax: + 32 (0) 10 / 61 69 03
web: www.cpbourg.com
c.p. bourg
c.p. bourg
G.M.B.H.
Schweizertrasse 70 / 1
D-72336 Balingen (Germany)
Tel.: +49 7433 998 1680
Fax: +49 7433 998 1686
c.p. bourg
S.A.
Inc.
50 Samuel Barnet Bd.
New Bedford Industrial Park
Massachussets 02745 (USA)
1285 New Bedford
Tel.: 1/508.9982171
Fax: 1/508.9982391
S.A.
SILIC 410
32, rue des G meaux
F-94573 Rungis (France)
Tel.: 33 / 1.46873214
Fax: 33 / 1.46875217
APEX Digital Graphics Ltd.
Apex house,
Cleveland Road
Hemal Hempstead,
Herts. GP2 7 EV
(Great Britain)
Tel.: +44.1442.235236
Fax.: +44.1442.216555
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