Standard BQ-150 Book Binder

Transcription

Standard BQ-150
Book Binder
Instruction Manual
Provided By
http://www.MyBinding.com
http://www.MyBindingBlog.com
BOOK BINDER
BQ-150
Important Information
- This manual is designed to help you to install, operate and maintain BQ-150 Book
Binder. Read, understand and keep this manual in a safe and convenient place.
- Do not operate BQ-150 until you have read and understood the instructions in this
manual.
- Horizon International Inc. shall not be liable for incidental consequential damages resulting from, improper or inadequate maintenance by customer, unauthorized modification or
misuse, operation outside of the environmental specifications for the product.
- Horizon International Inc. pursues a policy of continuing improvement in design and
performance of the product. Therefore, the product design and specifications are subject to
change without prior notice and without our legal obligation.
- All rights are reserved. No part of the manual may be photocopied, reproduced or translated to another language without the prior written consent of Horizon International Inc.
051209/BQ150/05E/DV
I
UM202013-05
Safety Precautions
- The signal word WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
- The signal word CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in damage on machines. It may also be used to alert against unsafe
practices.
- Read and understand all the safety instructions with signal word such as WARNING
and CAUTION. If safety instructions are ignored, personal injury may result.
- Horizon International Inc. cannot anticipate every possible situation that might involve
a potential hazard. The instructions in this manual and warning labels on the machine are
therefore not all inclusive.
- All equipment shall be locked out or tagged out to protect against accidental or inadvertent operation when such operation could cause injury to personnel. Do not attempt to
operate any switch, valve, or other energy isolating device when it is locked or tagged out.
- Do not operate the machines when any covers are removed.
- Some of the drawings in this manual show the machine uncovered to help explain the
detail or inside of machine.
II
Contents
Important Information .....................................................................I
Safety Precautions ...........................................................................II
1. Before You Begin ..................................................... 1
1-1 BQ-150 Specifications .............................................................2
1-2 Machine Descriptions ..............................................................3
1-2-1 Overview .........................................................................4
1-2-2 Operation Panel ..............................................................5
1-3 Accessories and Tools..............................................................6
2. Operation Procedure ............................................... 7
2-1 Binding Operation Procedure ...................................................8
2-1-1 Binding with a Cover ......................................................8
2-1-2 Binding without a Cover (Padding) .................................11
2-1-3 Binding with Tape ...........................................................13
2-1-4 Standby Mode .................................................................16
2-2 Achieving Good Quality Binding .............................................17
(1) Requirements for Binding with Good Quality ....................17
(2) Correct and Incorrect Clamping of the Book Block............17
(3) Position Adjustment for Cover Setting ..............................18
(4) Glue Adjustment..................................................................20
3. Maintenance ............................................................. 21
3-1 Adding Glue ..............................................................................22
3-2 Emptying the Trimmings Bag ...................................................23
3-3 Brush Replacement ...................................................................24
3-4 Roughening Cutter Replacement ..............................................25
3-5 Draining the Glue ......................................................................27
3-6 Resetting the Circuit Breaker ....................................................28
3-7 Fuse Replacement .....................................................................29
III
4. Troubleshooting ....................................................... 31
4-1 Troubleshooting .......................................................................32
5. Installation ................................................................ 35
5-1 Installation.................................................................................36
IV
1. Before You Begin
1. Before You Begin
1-1 BQ-150 Specifications .......................................................................... 2
1-2 Machine Descriptions ........................................................................... 3
1-3 Accessories and Tools ........................................................................... 6
1
1. Before You Begin
1-1 BQ-150 Specifications
Book Size(Max.)
Width 400 mm (15.7")
Book Size(Min.)
Width 70 mm x Height 128 mm (2.7" x 5.0")
Cover Size(Max.)
Width 400 x Length 620 mm (15.7" x 24.4")
Cover Size(Min.)
Width 100 x Length 200 mm (3.9" x 7.8")
Cover Sheet Weight Range
70 — 260 kg (80 gsm —300 gsm)
Book Thickness
1 — 30 mm (0.04" —1.1")
Adhesive
Hot melt glue
Glue Temperature
160 — 200 degrees Celsius
Warm Up Time
20 min.
Production Speed
Padding 110 books/hour
Perfect binding 180 books/hour
Power Requirements
220V 50Hz 6.3A / 240V 50Hz 6.3A / 120V 60Hz 11.4A
Power Consumption *
1.2 kW
Motors
150 w x 2, 90 w x 1, 40 w x 1,
25 w x 1, 6 w x 1
Heater
700 w x 1
Machine Dimensions
1380(W) x 525(D) x 1025(H) mm
(54.3" x 20.6" x 40.3")
Machine Weight
200 kg (441 lb)
* The power consumption described here is the average figure per hour.
The machine design and specifications are subject to change without any notice.
2
1. Before You Begin
1-2 Machine Descriptions
1-2-1 Overview
Glue Temperature Control Knob
This knob is used to adjust the glue temperature. A high temperature increases the penetration of the glue into the book spine, but
shortens the service life of glue.
The normal glue temperature is 180 degrees
Celsius.
Melt Tank Unit
The melted glue is applied to the
book spine by this unit.
Glue Supply Port
Glue must be supplied in this port
when the fins project about 1 cm
above the surface of melted glue.
Do not fill above the limit (RED)
line.
Roughening Cutter Guide
The book spine is roughened
during its passage between these
guides.
The roughening cutter rotates
under these guides. The clamper
will not move when these
guides are open.
Application Drum
This drum rotation is synchronized
with the motion of the clamper and
applies glue to the book spine.
Clamper
A set of sheets are clamped with
the clamper and transported to the
gluing station, before being returned to the nipping section.
Brush
This brush prevents scattering of trimmings.
Guard
This guard protects fingers.
When the guard is tilted by the
finished book, it resets the
nipper.
Glue Adjusting Knob
This knob is loosened and locked in desired position. The number on the scale
shows the amount of glue applied to the
book spine in “mm”.
Nipper
The nipper holds the book block and
cover together and forms the square
spine of the book. The nipper descends with the clamper movement.
Tape Alignment Guide Adjusting Knob
This knob is used to adjust the width of the
tape guides. Refer to page 15 for details.
Clamper Open/Close Buttons
The clamper is opened and closed with these
buttons. Refer to page 4 for details.
3
1. Before You Begin
Spine Cooling Blower Pipe
Air blown from this pipe cools
the spine of the perfect bound
book.
Cover Stopper
The cover is aligned with this
stopper which is adjustable to suit
cover size.
Nipper Pressure Adjustment Knob
The knob is used to adjust the nipper
pressure. The nipper pressure increases when the knob is turned
clockwise. When the nipper pressure
is too weak, the binding quality may
deteriorate.
Operation Panel
The machine is operated from this panel.
Refer to page 4 for details.
Trimmings Bag
Trimmings are collected in this bag,
which should be emptied sufficiently
often to maintain adequate suction.
Breaker
Refer to “3-6 Resetting the breaker”(p.28)
for operating details.
4
1. Before You Begin
1-2-2 Operation Panel
Power Switch
The power lamp lights when the
power switch is turned on.
Standby Lamp
This lamp lights when the machine is at standby.
Standby Switch
The state of the machine (standby or in
operation) is selected with this switch. When
the machine is not going to be operated for
two hours or more, select the standby mode.
Roughening Cutter ON/
OFF Switch
Binding with/without roughening can be selected with
this switch.
Binding Mode Select Switch
The binding mode can be selected with this
switch.
Left side : Binding without a cover
(Padding)
02BQ51A03
Left side: Binding without
roughening
Right side: Binding with
roughening
Right side : Binding with a cover or tape
Roughening Cutter Monitor Lamp
This lamp lights when the roughening cutter
stopped between the two roughening cutter
guides. Binding without roughening cannot
be performed when lamp is on. If this lamp
lights, operate the roughening cutter ON/
OFF switch several times to change the
roughening cutter position until this lamp
goes out.
Nipping Time Control Knob
The length of nipping time is adjustable with
this knob.This knob is normally turned
clockwise for binding a thick book or with a
hard cover.
Start Lamp
This lamp lights when the
machine starts operating.
Reset Lamp
Binding Start Button
When the start lamp is lit and
this button is pressed, the
clamper starts traveling.
Reset Button
If the stop button has been pressed and
the clamper stopped at an intermediate
position of its travel, pressing this button
returns the clamper to the home position.
Clamper Close Button
Pressing this button closes the
clamper.
Stop Button
Pressing this button will bring the
clamper and roughening cutter to a halt.
Clamper Open Button
Pressing this button opens the clamper.
5
1. Before You Begin
1-3 Accessories and Tools
Trimmings Bag (M005285-01)
1
Ground Wire
1
Hex Wrenches
2
Reversible Screwdriver (4005382-00)
1
1
Cloth Tape
2 mm (4001320-00)
3 mm (4001437-00)
Sensor Cover (M013723-00)
A4-40 (1.57"), A4-30 (1.18") Black
10 each
A4-40 (0.57") (Navy, Red, Yellow, White, Blue) 2 each
Hot-melt Glue : HM-110(5 kg)
HM
-11
1
Thermo-fuse(4002376-00)
0
5kg
Cover for Laser Printer (Ivory, White)
5 each
6
1
2. Operation Procedure
2-1 Binding Operation Procedure ............................................................. 8
2-2 Achieving Good Quality Binding ....................................................... 17
7
2-1 Binding Operation Procedure
2-1-1 Binding with a Cover
WARNINGS
- Turning on the power switch starts to
heat the glue tank which will finally
reach a temperature of around 180
degrees Celsius. Keep your hands and
fingers away from the glue tank, otherwise severe personal injury can result.
- Keep your hands and fingers away
from the clamper and nipper when they
are in operation .Otherwise severe
personal injury can result.
- The machine should only be operated
by one person at a time.
Power Switch
Binding Mode Selector Switch
Roughening Cutter ON/OFF Switch
02BQ51A03
Reset Lamp
1. Turn on the power switch and wait for the
of reset lamp to light which shows that the
hot-melt glue is ready for binding.
NOTE
It takes about 20 minutes to heat the hotmelt from cold, and about 7 minutes from the
standby mode.
Reset Button
2. Press the reset button.
- The clamper close button blinks.
3. Select “binding with cover” with the
binding mode selector switch.
4. Adjust the nipping time with the control
knob.
NOTE
When binding a book of more than 2 cm
(0.79") in thickness or binding with a hard
cover of more than 230 gsm in weight, position the nipping time control knob to around
12 o'clock. Normal binding can be done with
less nipping time.
Padding
Perfect Binding
(Binding with cover)
8
5. Select the binding mode, with or without
Roughening Cutter
Monitor Lamp
roughening, with the roughening cutter
ON/OFF switch.
NOTES
- In general, select roughening cutter ON
when binding with a cover or tape, or roughening cutter OFF when binding without a
cover.
- If the roughening cutter monitor lamp is lit
when the roughening cutter switch is set to
OFF, operate the roughening cutter ON/OFF
switch several times until the roughening
cutter monitor lamp goes out.
ON
OFF
6. Adjust the nipper pressure with the nipper
pressure adjustment knob.
NOTES
- The machine is normally operated with the
knob positioned at around 2 o'clock.
- The nipper pressure increases when the
knob is turned clockwise.
7. Adjust the clamper opening with the
clamper open button so that the opening is
about 5 mm wider than the thickness of
the book block.
Clamper Open
Button
8. Place the book block into the clamper and
align it with the left side of the
clamper.The clamper close lamp will
light.
9. Close the clamper by pressing the clamper
close button.
NOTE
When the clamper is completely closed, the
light in the clamper close button goes out and
the start lamp lights.
Start Lamp
10.Press the start button.
- The clamper moves to the left and stops at
the left end. The start lamp goes out.
Reset Lamp
Start Button
9
11. Place the cover on the nipper unit.
Nipper Center Mark
NOTE
- Align the center of the cover with the nipper
center mark.
- Align the cover stopper with the operation
side edge of the cover.
- Start lamp lights again.
- When binding with a cover, the start lamp
will not light and the machine cannot be
started until the cover has been loaded on the
nipper.
Cover
Guide
Register
12. Press the start button.
- The clamper moves to the right, applying
glue to the spine of the book block, and
then stops at the home position (above the
nipper).
The nipper forms the square spine of the
book.
The nipper moves down, and the clamper
open button lights after the set nipping
time has elapsed.
Cover Stopper
Bound Book
13. Press the clamper open button.
- The clamper opens, the clamper open
button goes out, and the reset lamp lights.
14. Remove the bound book by drawing it out
to the right.
NOTE
- The nipper is reset automatically by tilting
the guard plate.
Guard Plate
When identical binding is to be done,
repeat steps 7 to 14 of the foregoing
procedures.
10
2-1-2 Binding without a Cover (Padding)
WARNINGS
- Turning on the power switch starts to
heat the glue tank which will finally
reach a temperature of around 180
degrees Celsius. Keep your hands and
fingers away from the glue tank, otherwise severe personal injury can result.
from clamper and nipper when they are
in operation.Otherwise severe personal injury can result.
- The machine should only be operated
by one person at a time.
Power Switch
02BQ51A03
reset lamp to light which shows that the
Reset Lamp
NOTE
It takes about 20 minutes to heat the hot-melt
from cold, and about 7 minutes from the
standby mode.
Reset Button
2. Press the reset buttom.
3. Select “binding without cover” with the
ON/OFF switch.
NOTE
- In general, select roughening cutter ON
when binding with a cover or a tape, or
roughening cutter OFF when binding without a cover.
Padding
Perfect Binding
(Binding with cover or tape)
11
the book block.
Roughening Cutter
Monitor Lamp
align it with the left side of the clamper.
The clamper close lamp will light.
ON
OFF
close button.
NOTE
Clamper Open
Button
- The clamper moves to the left. After it has
reached the left end of its travel, it returns
to the home position (above the nipper)
while applying glue to the spine of the
book block. Air is blown onto the spine of
the book for 15 sec., and then the lamp in
the clamper open button lights.
Start Lamp
9. Press clamper open button.
- The clamper opens, the light in the
clamper open button goes out, and the
reset lamp lights.
Reset Lamp
Start Button
10. Remove the book by lifting upward.
NOTE
- The nipper is reset automatically by removing the book.
procedures.
12
2-1-3 Binding with Tape
WARNINGS
- Turning on the power switch starts to heat
the glue tank which will finally reach a
temperature of around 180 degrees Celsius.
Keep your hands and fingers away from the
glue tank, otherwise severe personal injury
can result.
- Keep your hands and fingers away from
clamper and nipper when they are in operation. Otherwise severe personal injury can
result.
- The machine should only be operated by
one person at a time.
- The distance between the nippers must be
adjusted when the sensor cover is removed.
If this is not done, severe personal injury
can result from misoperation.
Power Switch
02BQ51A03
Reset Lamp
Reset Button
NOTE
It takes about 20 minutes to heat the hot-melt,and
about 7 minutes from the standby mode.
3. Select "binding with cover" side with the
4. Adjust the nipping time with the control
knob.
NOTE
When binding a book of more than 2 cm
(0.79") in thickness, position the nipping time
control knob to around 12 o'clock. Normal
binding can be done with less nipping time.
ON/OFF switch.
NOTE
- In general, select roughening cutter ON when
binding with a cover or a tape, or roughening
cutter OFF when binding without a cover.
padding
Perfect Binding
(Binding with tape)
Roughening Cutter
Monitor Lamp
OFF
ON
13
6. Adjust the nipper pressure with the nipper
pressure adjustment knob.
NOTE
- The machine is normally operated with the
knob positioned at around 2 o'clock.
- The nipper pressure increases when the
knob is turned clockwise.
the book block.
align it with the left side of the clamper.
Clamper Open
Button
close button.
NOTE
Start Lamp
10.Press the start button.
the left end. The start lamp goes out.
Reset Lamp
11. Peel off the central strip of the released
paper of tape.
Start Button
NOTE
- Use a tape with the central strip of the
released paper wider than the thickness of the
book block.
Released Paper (Central Strip)
12. Check that sensor cover is open.
Tape
Sensor Cover
14
13. Adjust the nipper opening to the same as
Tape Guide
the tape width by turning the tape guide
adjusting knob.
14. Position the tape between the tape alignment guides. Place the sensor cover over
the sensor. The start lamp will light.
Sensor
- The clamper moves to the right, applying
glue to the spine of the book block, then
stops at the home position (above the
nipper).
- The nipper forms the square spine of the
book.
- The nipper moves down and the clamper
open button lights after the set nipping
time has elapsed.
Tape Guide Adjusting Knob
Start Lamp
16. Press the clamper open button.
- The clamper opens, the light in the
clamper open button goes out, and the
reset lamp lights.
Reset Lamp
17. Remove the bound book by drawing it out
Start Button
to the right.
NOTE
- The nipper is reset automatically by tilting
the guard plate.
Bound Book
18. Remove the release paper on both sides of
the tape and fold over the tape on to both
sides of the booklet.
procedures.
Guard Plate
Released Paper
Tape
15
2-1-4 Standby Mode
WARNING
- Even in the standby mode, the melt
tank is heated.Keep your hands and
fingers away from the glue tank. Otherwise severe personal injury can result.
Press the standby switch whenever machine
operation is to be suspended for a while. In
the standby mode,the temperature of the melt
tank is lower than that for normal operation
to minimize deterioration of glue.In addition,
when the machine is not operated for two
hours or more, turn off power switch.
Standby Lamp
1. Press the standby switch.
- The machine enters the in standby mode
and the standby lamp lights.
Standby Switch
2. Release the machine from the standby
mode by pressing the standby switch once
again.
- The melt tank starts to heat up again the
standby lamp gone out.
02BQ51A06
NOTES
- Binding operation can be performed after
the light starts blinking in the clamper close
button.
- It takes about 7 minutes to heat up the glue
tank to the temperature required for binding.
16
2-2 Achieving Good Quality Binding
(1) Requirements for Binding with Good Quality
1. Tap the book block up and down in the
clamper to ensure that all sheets are
correctly positioned (see drawing 1
below). If this has not been done, glue
will not be applied to the edges of any
sheets which are riding proud of the block
(see drawing 2 below).
2. Hold the book block by hands to prevent
from curling the bottom of book.(see
drawing 3 below.)
3. Set up the cover in the correct position.
Improper cover setting cause the cover to
skew.
4. If a cover is used when the grain direction
of the material is not parallel to the folding lines, good quality binding will not be
possible.
(2) Correct and Incorrect Clamping of the Book Block
17
(3) Position Adjustment for Cover Setting
WARNINGS
from the clamper and nipper when they
are in operation.Otherwise severe
personal injury can result.
- Always press the stop button before
adjusting the register guide position,
otherwise severe personal injury can
result by start button is pressed by
mistake.
Power Switch
02BQ51A06
Adjust the register guide position whenever
the book block does not align correctly with
the cover.
Reset Lamp
Reset Button
- The lamp in the clamper close button
blinks.
3. Select "binding with cover" with the
4. Place A4 size sheets in the clamper and
align them to the left side of the clamper.
close button.
the left end.
7. Press the stop button.
padding
Perfect Binding
(Binding with cover or tape)
Stop Button
Start Button
18
8. Place an unneeded cover sheet on the
Nipper Center Mark
nipper unit.
Sensor
9. Loosen 2 fixing screws on each register
guides and adjust the position of the
register guides.
10.Retighten these fixing screws while
keeping the register guides in their desired
position.
11.Release the stop button.
Guide Register
- The reset lamp lights.
12.Press the reset button.
- The clamper moves to the right and stops
in the home position (above the nipper).
NOTE
- The nipper moves up without nipping and
be returned to the home position by pressing
the reset button.
Start Lamp
13.Press the clamper open button.
14.Remove the booklet to the right.
Reset Button
15.Perform a binding operation and check
the binding quality.
Start Button
Reset Button
NOTE
- If the book block is still not correctly
aligned with the cover, repeat steps 4 to 15.
Clamper Open Button
Bound Book
19
(4) Glue Adjustment
CAUTION
- Only perform glue adjustment while
the glue is melted.If adjustment is
attempted when glue is not completely
melted,the machine can be damaged.
Glue Adjusting Knob
-When binding with a cover, set the glue
adjusting knob between positions 1 and 2.
-When binding a thick book (a book thickness of about 2 to 3 cm) with a cover, set
the glue adjusting knob to further than 2
to ensure strong bonding.
-When binding a thick book (book thickness of about 2 to 3 cm) with tape or
padding, set the glue adjusting knob
between positions 0 and 1 to get clean and
neat binding.
20
3.Maintenance
3. Maintenance
3-1 Adding Glue ......................................................................................... 22
3-2 Emptying the Trimmings Bag ............................................................ 23
3-3 Brush Replacement ............................................................................. 24
3-4 Roughening Cutter Replacement ....................................................... 25
3-5 Draining the Glue ................................................................................ 27
3-6 Resetting the Circuit Breaker ............................................................ 28
3-7 Fuse Replacement ................................................................................ 29
21
3.Maintenance
3-1 Adding Glue
WARNINGS
- Even in the standby mode, the glue
tank is heated. Keep your hands and
fingers away from the melt tank. Otherwise severe personal injury can result.
- Be sure to wear gloves when adding
glue.
Cover
Glue Addition Point
CAUTION
- Do not add glue to a level higher than
the red line on the level scale in the
melt tank.
-Open the cover before adding glue.
-Add glue before the fins are project 1 cm
above the surface of the glue.
-When adding glue during binding operation, add the glue into the melt tank little
by little to prevent the glue temperature
from dropping rapidly.
-It is suggested that glue is added in the
standby mode after finishing binding
work.
Level Scale
C
Ke AU
bel ep gl TION
ow ue
red leve
line l
.
Horizon Hot-melt Glue
Fin
Hot-melt glue is solid at normal temperature, starts to soften at 100 degrees Celsius and turns to a liquid as the temperature rises further. The liquid glue permeates the book sheets, and then solidifies
and adheres to the sheets as the temperature falls.
The quality of the hot-melt glue will
deteriorate after long-term use at high
temperature. Continuous binding operations with new glue being regularly added
will not lead to rapid deterioration of the
glue, but the same material will
deteriotrate after continuous exposure to
high temperature and will suffer from
gelation after 50 hours have passed.
Glue exposed to ultraviolet radiation for 6
to 12 months will becomes brittle, but this
creates no problem in normal use. The
cover of a bound book will protect the
glue from direct ultraviolet irradiation.
22
3.Maintenance
3-2 Emptying the Trimmings Bag
Empty the trimmings bag at least once every
2 weeks to maintain suction from the blower.
WARNING
- Always turn off the power switch
before emptying the trimmings bag,
otherwise severe personal injury could
result.
1. Open the door of the blower unit.
Door
2. Undo the string and remove the trimmings
bag.
3. Empty the trimmings bag.
4. Refit the trimmings bag to the blower
inlet and secure it with the string.
5. Close the door in the blower unit.
Trimming Bag
String
Trimmings Bag
Blower
Secure
With the string
23
3.Maintenance
3-3 Brush Replacement
When trimmings remain scattered around
the roughening unit because the brushes
have deteriorated, replace the brushes.
WARNINGS
- Turn off the main power before replacing the brushes. Otherwise severe
personal injury could result.
- The melt tank will remain hot after
binding operations. Keep your hands
and fingers away from the hot melt
tank, otherwise severe personal injury
could result.
Brush
1. Turn off the power switch.
2. Remove the old brushes by pulling them
Power Switch
straight up.
3. Insert the new brushes.
24
3.Maintenance
3-4 Roughening Cutter Replacement
Although the roughening cutter is sufficiently durable, it will need to be replaced
when the book spine is coarse or when the
speed of rotation slows markedly.
NOTE
This cutter is reversible.
Fixing Screws
WARNINGS
-Turn off the main power before replacing the roughening cutter.
- Wear leather or other thick material
gloves when replacing the roughening
cutter.
- The roughening cutter may spring out
when the fixing screw is loosened, so
place a cloth over the cutter before
loosening the fixing screw.
1. Turn off power switch.
2. Remove the two roughening guides (2
Roughening Guides
Fixing Screws
fixing screws each).
3. Remove the cover (4 fixing screws).
Roughening Guide
4. Loosen the locking screw with a hex
wrench placing a thick cloth over the
cutter. And remove the cutter.
Cutter
5. Refit the existing cutter upside down or
replace it with a new cutter.
NOTE
- Fit the roughening cutter to the rotor so
that the plane part of the cutter faces to the
out side.
Hex Wrench
(2mm)
Rotor
02BQ51A21
Roughening
Guide
6. Position the roughening cutter temporarily
3 Pieces of Paper
(62gsm)
at base of the cutter hole.
Cutter
7. Fit the rear roughening giude.
8. Locate the roughening cutter just under
Plane Part
the edge of the roughening guide by
rotating the rotor by hand.
25
3.Maintenance
3-4 Roughening Cutter Replacement
9. Place 3 pieces of paper (62 gsm)between
the roughening guide and edge of the
cutter and loosen the locking screw on the
cutter. Position the cutter so that the
cutting edge just touches the paper and
then secure the roughening cutter with the
locking screw.
10. Remove the roughening guide and
paper,and then refit the roughening
guide,checking that the edge of the cutter
does not touch the roughening guide.
11. Refit the cover and then replace or reverse
the other roughening guide.
26
3.Maintenance
3-5 Draining the Glue
In normal operation, the glue does not need
to be drained and replaced frequently.
However, if the glue has deteriorated, replace
it.
WARNING
The melt tank is heated around
180 degrees Celsius. Always wear leather
or other thick material gloves when
working on the melt tank. Otherwise
severe personal injury could result.
Screws
2. Remove the front cover of the machine.(6
screws)
NOTE
Remove the small front cover (2 screws) and
then the 4 screws at the bottom of front cover.
Tilt the cover so that the other 2 other screws
can finally be removed.
Front Cover
Small Front Cover
3. Remove the bottom cover of the glue tank unit.
NOTE
Remove the 2 fixing screws on the operation
side of the bottom cover and loosen the other
2 screws. Then remove the bottom cover by
sliding it toward the operation side.
4. Loosen 2 locking screws and slide the
rubber plug holder to the right.
Bottom Cover
02BQ51A25
5. Place a cardboard box or other suitable
Rubber Plug
Rubber Plug Holder
Drain
Locking Screws
container under the drain to catch the glue.
NOTE
Make sure that the container is big enough to
hold up to 2 liter of glue.
6. As soon as the reset lamp lights,turn off
the power switch and loosen the rubber
plug.
7. After draining all the glue from the tank,
clean up around the drain hole of the melt
tank and then refit the rubber plug.
8. Refit the rubber plug holder, bottom cover
of the melt tank unit, and front cover.
27
3.Maintenance
3-6 Resetting the Circuit Breaker
A machine malfunction could trip one of the
circuit breakers that are fitted to protect the
machine and operator.The circuit breaker
will need to be reset.
Power Switch
WARNING
- Remove the power cord before resetting the circuit breaker. Otherwise
electrical shock could cause severe
personal injury.
2. Disconnect the power cord from the
Circnit Breaker Cover
power supply.
3. Loosen 2 screws and remove the circuit
breaker cover.
4. Reset any circuit breakers that may have
tripped.
5. Refit the cover.
6. Reconnect the power cord to the power
supply.
Q1 Q2 Q3 Q4 Q5 Q6 Q7
Code
Q1
Q2
Q3
Q4
28
Rating
Functions
10A
2A
Main Power (Space Heater)
Q5
2A
Q6
2A
Q7
1A
Blower Motor
Roughening Motor
Clamper/Nipper Motor/
Cooling Pump
Option
3.Maintenance
3-7 Fuse Replacement
Screws
If the melt tank will not heat up, a fuse may
have burned out.
Power Switch
WARNINGS
- Disconnect the power cord from the
power supply before replacing a fuse,
otherwise electric shock could cause
severe personal injury.
- The melt tank is very hot after binding
operation. Wait until the tank has
cooled before replacing a fuse.
Front Cover
CAUTION
- Install the fuse the right way round,
otherwise it could be damaged.
2. Disconnect the power cord from the
power supply.
02BQ51A25 Cover
Bottom
3. Loosen 6 fixing screws and remove the
front cover.
NOTE
- Remove the small front cover (2 screws) and
then the 4 screws at the bottom of the front
cover. Tilt the cover so that the other 2 screws
can finally be removed.
4. Remove the bottom cover of the glue tank
unit.
NOTE
- Remove the 2 fixing screws on the
operatrion side of the bottom cover and
loosen other 2 screws. Then remove the
bottom cover by sliding it to the operation
side.
Fuse
Innermost Terminal
Innermost
Terminal
5. Replace the thermo-fuse for the glue
...........Washer
heater.
NOTES
- 7 mm spanner is needed to remove the nut.
-Attach the nut holding the terminal of fuse
with a long nose plier, to prevent from applying the excessive force to the fuse.
...........Nut
...........Plate
...........Fuse
...........Washer
...........Spring Washer
...........Nut
29
3.Maintenance
PAGE INTENTIONALLY BLANK
30
4. Trouble Shooting
4. Troubleshooting
4-1 Troubleshooting ................................................................................... 32
31
4.Trouble Shooting
4-1 Troubleshooting
Symptom
Indication
Cause
Machine does Either of the start lamp Stop button was
pressed.
not start.
or reset lamp lights.
Remedy
Release stop button.
No lamps light.
Power supply is tempoWait for a while.
rarily shut off.
Standby lamp lights.
Standby mode is set.
Press standby switch and wait
for a while.
Only power lamp
light.
Standby switch was
pressed.
Wait for a while.
Start lamp lights.
Roughening guides are
open.
Close roughening guides.
Roughening cutter
stopped at middle of
two roughening cutter
guides.
Some circuit breakers
(Q01,Q02,Q04) are off.
Set roughening cutter switch
on and off several times until
monitor lamp goes out.
Binding cannot Start lamp does not
light.
be restarted.
Cover setting is not
correct, or cover is too
small.
Set cover in proper position (it
must be over sensor).
Machine cannot Reset lamp lights.
be reset.
Guard plate is tilted.
Reposition guard plate.
Sheets remain in
clamper.
Remove sheets in clamper.
Roughening cutter
monitor lamp lights.
No lamps light.
Reset circuit breaker.
Roughening guides are Close roughening guides.
open.
Standby lamp lights.
Standby mode is set.
No lamps light.
Power supply is temporarily shut off.
Standby switch was
pressed.
Roughening cutter
monitor lamp and
reset lamp light.
Roughening cutter
stopped at middle of
two roughening cutter
guides.
32
Press standby switch and wait
for a while.
Wait for a while.
Set roughening cutter switch
on and off several times until
monitor lamp goes out.
4. Trouble Shooting
4-1 Troubleshooting
Symptom
Remedy
Cause
Breaker (Q01,Q02) has tripped.
Glue will not
melt.
Thermo-fuse is burned out.
Space heater has failed.
Reset circuit breaker (refer to p.28).
Replace fuse (refer to p.29).
Replace space heater (contact supplier).
Connectors have been removed. Insert connectors.
Trimmings are not
Empty trimmings bag.
Trimmings bag is full.
collected.
Circuit breaker (Q03) has tripped. Reset circuit breaker (refer to p.28).
Roughening cutter position is too Adjust height of roughening cutter. (refer
Book spine is not low.
to p.25)
roughened.
Circuit Breaker (Q05) has tripped.Reset circuit breaker (refer to p.28)
Insufficient glue is Insufficient glue is supplied.
applied.
Add glue.
Adjust temperature around 180 degrees
Celsius with glue temperature control
knob.
Temperature of glue is low.
Binding is poor
quality.
Amount of glue to be applied is
not properly adjusted.
Refer to p.22.
Book block has not been tapped
enough.
Refer to p.17.
Cover is too thick.
Use cover of proper thickness (from 80 to
300 gsm) to suit thickness of book block.
Nipper does not Nipping pressure is too weak.
operate.
Book spine is not
nipped propely.
Turn the nipping pressure adjustment knob
clockwise to increase the nipper pressure.
(Refer to p.3)
33
4.Trouble Shooting
34
5.Installation
5. Installation
5-1 Installation ........................................................................................... 36
35
5.Installation
5-1 Installation
WARNINGS
- This machine weighs 200 kg (441lb).
Check the building and floor strength
before installation.
- This machine must be moved by at
least two persons.
CAUTIONS
- Install this machine on a flat and
stable floor.
- Avoid direct sunlight.
- Avoid a hot and humid locations.
- Ventilate the room.
- Be sure to connect the ground wire.
1. Position the BQ-150 in the required location.
2. Lock the 2 casters on the operation side.
3. Remove the 2 transportation pads between the clamper and nipper.
Casters
Transportation Pads
36
5.Installation
5-1 Installation
4. Remove the transport locking screw for
Transport Locking Screw
the melt tank.
5. Fit the trimmings bag to the blower inlet
and secure it with the string.
6. Connect the ground wire.
7. Connect the power cord to the power
supply outlet.
Trimmings Bag
Ground Wire
Power Cord
37
String
5.Installation
38

Standard BQ-150 Book Binder

Transcription

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