Dee Zee 91787B Tool Box Installation Instructions

Dee Zee
Single Lid / Double Lid Tool Box
Installation Instructions
This toolbox installation instruction is for both Single-Lid Toolboxes and Double-Lid Toolboxes.
Cette instruction d'installation de boîte à outils est pour des boîtes à outils de Single-Lid et des boîtes à outils
de Double-Lid.
Double-Lid Toolbox:
Single-Lid Toolbox:
Toolbox lid design may vary from picture with different
toolbox models.
Toolbox lid design may vary from picture with different
toolbox models.
Boîte à outils De Double-Lid:
Boîte à outils De Single-Lid:
La conception de couvercle de boîte à outils peut
changer de l'image avec différents modèles de boîte à
outils.
La conception de couvercle de boîte à outils peut changer de
l'image avec différents modèles de boîte à outils.
A
B
3/8“ J-Bolt
C
D
E
3/8“ Flat
Washer
3/8“ Lock
Washer
X2
F
X1
G Plastic
Plug
3/8“ Hex
Nut
Vinyl Cap
X2
H
Foam
Tape
X2
X2
X2
Tools Required:
Outils Necessaires:
9/16“ Wrench /
Drill with a
or Socket
1
Tray
I Toolbox
(Optional)
X2
Note: Some toolbox models do
not come with the toolbox tray.
Side
View
X2
X1
Top View
Scissors
3/8“ drillbit
H
Peel backing off of foam tape (H).
Dégagement de peau de la bande de mousse (h).
2
A
Place foam gasket (H) onto the bottom
of toolbox (A). Trim the foam gasket (H)
flush with the ends of toolbox (A).
Placez la garniture de mousse (h) sur le
bas de la boîte à outils (a). Équilibrez l'éclat
de la garniture de mousse (h) avec les
extrémités de la boîte à outils (a).
DeeZee-tb-largejbolt.pdf
10/23/2001
Scissors
H
PAGE 1
3
A
Place toolbox (A) into the back of your truck bed.
Placez la boîte à outils (a) dans le dos de votre lit de
camion.
4
Using Drawing A and B below as a guide, drill the mounting hole location for J-hook (B). The
mounting hole location should be centered inside the toolbox (A) and near the lip of the truck bed
rail as shown below.
En utilisant A et B de dessin ci-dessous comme guide, forez l'emplacement de trou de support pour
le crochet en J (b). L'emplacement de trou de support devrait être centré à l'intérieur de la boîte à
outils (a) et s'approcher de la lèvre du rail de lit de camion comme montré ci-dessous.
Drawing A
Drill with a
3/8“ drillbit
A
Vehicle Bed
Drawing B
DeeZee-tb-largejbolt.pdf
Top View
Hole Location
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PAGE 2
5
Secure toolbox (A) to the vehicle truck bed using 3/8” J-bolts (B), 3/8” flat
washers (C), 3/8” lock washers (D), and 3/8” hex nuts (E). Tighten into place
using a 9/16” wrench / socket. Now place vinyl cap (F) onto the exposed
9/16“ Wrench /
threads of 3/8” J-bolts (B).
or Socket
Fixez la boîte à outils (a) au lit de camion de véhicule à l'aide de 3/8 " les
boulons en J (b), de 3/8 " des rondelles plates (c), rondelles de freinage 3/8
de " (d), et d'écrous de 3/8 " hexa (e). Serrez dans l'endroit en utilisant un
9/16 " clé / plot. Placez maintenant le chapeau de vinyle (f) sur les amorçages
exposés de 3/8 " les boulons en J (b).
F
F
E
E
D
D
C
C
A
B
Vehicle Bed
B
F
E
D
C
B
6
Place plastic plugs (G) into the holes in the bottom of toolbox (A).
Placez les prises de plastique (g) dans les trous dans le bas de la boîte à outils (a).
DeeZee-tb-largejbolt.pdf
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PAGE 3
MAINTENANCE INSTRUCTIONS: All locks, latches, latching rods, and hinges should be lubricated regularly to assure smooth and
proper operation for the life of the toolbox.
INSTRUCTIONS D'CEntretien: Toutes les serrures, verrous, verrouillant des tiges, et des charnières devraient être lubrifiées
régulièrement pour assurer l'exécution sans heurt et appropriée pendant la vie de la boîte à outils.
Toolbox Latch Assembly
Toolbox Catch Assembly
Lubricate
Top View
Side View
Lubricate
Lubricate
Front View
Lubricate
Side View
Lubricate
Top View
Rear View
Lubricate
Lubricate
Lubricate
Lubricate
Lubricate
Ever lose your keys? Save Yourself Time and Trouble?
Order some extra keys now and have them when you need them. Please fill out and mail this portion
to us. We’ll send you a couple of extra keys for your Tool Box for just $5.00 (American).
Name:_______________________________
Day Phone:_____ - _____ - _____
Address:_____________________________
_____________________________
_____________________________
City, State, Zip:________________________
Method of Payment:
Cash, Check, or Money Order
Master Card
Visa
Expiration Date:_________________
KEY and LOCK#: ______________________
Card Number:__________________
Please mail form and payment to : Dee Zee, Inc.
OR
P.O. Box 3090
Fax to: 515-265-7926
Des Moines, IA 50316
CLEANING INSTRUCTIONS: To maintain the luster of your tool box, use a mild detergent.
**Locks are provided as a deterrent to inadvertent opening or easy access to the contents of your toolbox. Contents stored in the
toolbox are the responsibility of the user. Dee Zee does not insure loss of contents.
After drilling, Dee Zee recommends putting a sealant or rust inhibitor around all holes drilled into the body panel of the vehicle.
If you should incur any problems with the installation of this product, please feel free to call us at 1-800-779-8222. So that
we may better serve you when you call, please have the W/O#, SEQUENCE#, and the DATE from the label on the outside of the box.
DeeZee-tb-largejbolt.pdf
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PAGE 4
Replacement Parts for Single / Double Lid Toolboxes
Shocks
10“
Shock #
Part Number
Blade Style Shock
Blade Style Shock
20#
40#
SL1-20
SL1-40
70#
SL1-70
10“
10mm Socket Style Shock
Shock #
Part Number
10mm Socket Style Shock
20#
40#
70#
SL-3020
SL-3040
SL-3070
Shock #
Part Number
10mm Socket Style Shock
20#
40#
60#
80#
SL-3220
SL-3240
SL-3260
SL-3280
10 1/2“
10mm Socket Style Shock
100#
SL-32100
15“
10MM Socket Style “Long” Style Shock
Shock #
90#
40#
Part Number
SL-3390
SL-3340
10mm Socket Style Shock
Miscellaneous Parts
Foam Latch Gasket
Part Number: TB85409
Shock Clip
Part Number: SL-81
Striker Assembly
Part Number: TB85616
Shock Mount Nut
Part Number: PN 301
Latch Cover Rivet
Part Number: PN 285
Latch Rivet
Part Number: PN 157
Shock Mount
Part Number: SL-69
3/8“ J-bolt
Part Number: PN 549
Foam Tape
Part Number: FGT 12
3/8“ Flat Washer
Part Number: PN 113
Plastic Plug
Part Number: PLG 01
Rod Clip
Part Number: LCC-1
Rod Guide
Part Number: TB85615
Hinge Rivet
Part Number: PN 208
3/8“ Lock Washer
Part Number: PN 89
3/8“ Hex Nut
Part Number: PN 90
Rear View: Locking Latch
Part Number: TB85613
Black Vinyl Cap
Part Number: CP 24
Rear View: Non-Locking Latch
Part Number: TB85614
Ordering Replacement Parts:
Ordering replacement parts for your Alumasport single-lid / double-lid toolbox is fast, convenient, and easy.
Just call our customer service phone number at 1-800-779-2102 for pricing and ordering information. Please
provide the customer service representative with the part number from the above parts list.
DeeZee-tb-largejbolt.pdf
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