FIRE PROTECTION AND COLD STORAGE
Transcription
FIRE PROTECTION AND COLD STORAGE
Conference Paper FIRE PROTECTION AND COLD STORAGE A Report on the Conference on Safety and Prevention of Fire in Cold Stores, 17- 19 March 1982, Paris PRIVATE BAG PORIFIUA BUILDING RESEARCH ASSOCIATION OF NEW ZEALAND FIRE PROTECTION AND COLD STORAGE Conference Paper 6 J.H. Hunt // Reference: Hunt, J.H. 1983. Fire protection and cold storage.. Building Research Association of New Zealand, Conference Paper 6. Judgeford Keywords: Cold storage spaces; Design; Fire protection; Frozen foods; Refrigerated storage spaces; Safety; Smoke; Thermal insulation. Abstract: This report is the result of a commission from the Building Research Association of New Zealand t o Morrison Cooper and Partners t o assist the author t o attend a conference in Paris in March 1982, on fire prevention and safety in cold stores. In view of a previous involvement by BRANZ in conducting tests for the New Zealand Freezing Companies Association and the importance of f i r e safety strategies in the design of modern meat processing works, it was considered valuable for New Zealand t o learn the views of other countries, and t o make known t o them recent developments i n New Zealand. Page - Introduction . .. Aim of Conference Conclusions of Conference Purpose of Attending Conference a- Overall Conciusions Selected items from Papers of Particular Relevance to the New Zealand Situation General Discussion 1 Site Visits Appendix I conference Statistics, Delegates and Countries Appendix 2 Conference Programme and Preprints Appendix 3 Protection of Foamed Plastic Insulation INTRODUCTION . I n t h e e a r l y 1 9 7 0 ' s New Z e a l a n d ' s m e a t i n d u s t r y was f a c e d w i t h a n e x t e n s i v e r e b u i l d i n g programme i n o r d e r t o c o m p l y w i t h t h e h y g i e n e r e g u l a t i o n s b e i n g i n t r o d u c e d b y t h e m a j o r meat m a r k e t s o f EEC and A t t h e same t i m e t h e i n d u s t r y r e c o g n i s e d t h a t t h e . f i r e USA. p r o t e c t i o n a n d l i f e s a f e t y m e a s u r e s o f NZS 1 9 0 0 C h a p t e r 5 w e r e i n a p p r o p r i a t e t o t h e r e q u i r e m e n t s o f a meat p r o c e s s i n g works. A c c o r d i n g l y a new f i r e c o d e was p r o p o s e d b y New Z e a l a n d F r e e z i n g C o m p a n i e s A s s o c i a t i o n and s u b s e q u e n t l y d e v e l o p e d b y S t a n d a r d s A s s o c i a t i o n o f New Z e a l a n d a s a means o f c o m p l i a n c e o f NZS 1 9 0 0 C h a p t e r 5. Cold storage f a c i l i t i e s necessitated s p e c i a l a t t e n t i o n i n terms o f size, environment, susceptibility of the stored product to c o n t a m i n a t i o n and t h e v a l u e o f t h e p r o d u c t . With t h e a d v e n t o f s i n g l e s t o r e y h i g h bay a u t o m a t i c blast freezers and s t o r a g e b u i l d i n g s c o n v e n t i o n a l methods o f f i r e p r o t e c t i o n had t o b e reconsidered. The P a r i s c o n f e r e n c e , j o i n t l y organised by t h e European Association of Refrigeration Enterprises and the I n t e r n a t i o n a l I n s t i t u t e o f R e f r i g e r a t i o n provided t h e forum t o establish current international practice. The a u t h o r g r a t e f u l l y a c k n o w l e d g e s t h e a s s i s t a n c e g i v e n b y BRANZ i n conjunction with N.Z. Freezing Companies to this study A s s o c i a t i o n , N.Z. F i r e S e r v i c e and S A N Z . A I M OF CONFERENCE The a i m o f t h e C o n f e r e n c e was t o c o l l a t e t h e maximum amount o f d o c u m e n t a t i o n and case h i s t o r i e s on problems posed by f i r e s , refrigeration and worker safety related to the design, c o n s t r u c t i o n and o p e r a t i o n o f c o l d s t o r e s . From t h i s i n f o r m a t i o n recommendations would be drawn up f o r t h e use o f c o l d s t o r a g e owner/operators, safety officers, fire designers, contractors, p r o t e c t i o n o f f i c e r s and f i r e s e r v i c e s . ! C o n f e r e n c e s t a t i s t i c s a r e c o n t a i n e d i n A p p e n d i x 1. CONFERENCE CONCLUSIONS The C o n f e r e n c e was s u m m a r i s e d a t t h e c o n c . l u s i o n b y t h e C h a i r m a n a s follows:Fire - 1. F i r e r i s k s i n c o l d s t o r e s are l i m i t e d i n comparison w i t h o t h e r i n d u s t r i e s , b u t a r e dependant on t h e c o l d s t o r e d e s i g n and o p e r a t i o n . 2. The v a l u e o f g o o d s s t o r e d e x c e e d s t h e v a l u e o f t h e c o n t a i n i n g building. 3. P r o t e c t i o n o f t h e goods i s i m p o r t a n t . The u s e o f an e x t i n g u i s h i n g system can be considered p r o v i d e d t h e p r o d u c t i s not affected. 4. Modern foamed p l a s t i c i n s u l a t i o n s c o n s t i t u t e a h i g h e r f i r e r i s k compared t o m i n e r a l f i b r e s o r o l d e r i n s u l a t i o n s s u c h as cork. 5. A l l i n s u l a t i o n used must b e o f a s e l f e x t i n g u i s h i n g t y p e . 6. M u l t i p l e room s t o r a g e f a c i l i t i e s s h o u l d b r e a k s b e t w e e n rooms a t f r e q u e n t i n t e r v a l s . 7. Special precautions electrical fittings envelope. 8. Smoke damage o r c o n t a m i n a t i o n o f p r o d u c t r e p r e s e n t e d l a r g e s t s i n g l e problem i n c o l d storage operation. are and incorporate fire required adjacent t o plant items, at penetrations o f the insulation the People 1. To maintain safety of conditions are essential. 2. S p e c i a l i s t c l o t h i n g i s n e c e s s a r y f o r w o r k e r s a g a i n s t c o l d and r e f r i g e r a t i o n leaks. 3. A u t o m a t i c and s e m i - a u t o m a t i c p r o d u c t h a n d l i n g s y s t e m s s h o u l d be i n s t a l l e d wherever p o s s i b l e . 4. Internal alarms "lock-ins1'. 5. A l l p e o p l e a s s o c i a t e d w i t h t h e o p e r a t i o n o f a c o l d s t o r e must b e f u l l y t r a i n e d , m u s t b e a b l e t o r e a c t d e c i s i v e l y i n an a l a r m s i t u a t i o n and know w h a t t o d o . 6. P e o p l e must be k e p t i n f o r m e d o f o p e r a t i o n a l a u d i o v i s u a l t r a i n i n g equipment as n e c e s s a r y . 7. Management m u s t assume a l l r e s p o n s i b i l i t i e s . are staff essential frequent especially breaks for i n warm accidental risks, using PURPOSE OF ATTENDING CONFERENCE The a u t h o r , f r o m M o r r i s o n C o o p e r and P a r t n e r s (MCP) r e p r e s e n t i n g (BRANZ) and M r B u i l d i n g R e s e a r c h A s s o c i a t i o n o f New Z e a l a n d M i c h a e l Sheppard, Manager Engineering Services, Canterbury F r o z e n Meat Company (CFM) representing New Zealand Freezing Companies Association (NZFCA) have been c l o s e l y involved i n r e s e a r c h and p r e p a r a t i o n f o r t h e M e a t Works F i r e Code D.Z 4 2 1 6 . T h i s code i s c u r r e n t l y b e f o r e t h e M i n i s t e r o f I n t e r n a l A f f a i r s f o r approval. An a s s o c i a t e d S a f e t y M a n u a l f o r u s e b y NZFCA members, which i s a subsidiary document for DZ 4216, was prepared concurrent l y - . The i n v o l v e m e n t o f m a n y o r g a n i s a t i o n s w h i c h i n c l u d e d BRANZ a n d New Z e a l a n d F i r e S e r v i c e i n t h e f o r m u l a t i o n o f t h e C o d e was c o n s i d e r e d u n i q u e a n d s h o u l d b e made k n o w n a t t h e C o n f e r e n c e . A t t h e same time, t h e Conference would act as a s o u n d i n g b o a r d f o r the p r o v i s i o n s o f t h e Code a n d t h e M a n u a l . Four papers follows:- were presented by Mr Sheppard and the author as A F i r e C o d e f o r t h e New Z e a l a n d M e a t F r e e z i n g I n d u s t r y with P a r t i c u l a r Reference t o Cold Stores P.K. Burton-Wood; J.H. Hunt; M.J.A. Sheppard F i r e S a f e t y i n t h e New Z e a l a n d M e a t F r e e z i n g I n d u s t r y with P a r t i c u l a r Reference t o Cold Stores J.H. Hunt; D.J. Miller; M.J.A. Sheppard An I n v e s t i g a t i o n i n t o t h e I g n i t a b i l i t y o f F r o z e n Meat Carcasses D. Bastings; J.H. Hunt B e h a v i o u r o f F r o z e n Meat P r o d u c t s i n a F i r e , Situation J.H. Hunt These f o u r A p p e n d i x 2. papers and other Conference papers are referenced in A s e c o n d a r y r e a s o n was t o a t t e m p t t o e s t a b l i s h t o w h a t d e g r e e European regulations existed or were being formulated, with r e s p e c t t o t h e u s e o f foamed p l a s t i c s a n d w i c h p a n e l s . Current use o f i n s u l a t e d sandwich panels i s n o t n e c e s s a r i l y r e s t r i c t e d t o c o l d s t o r e s b u t as an economic b u i l d i n g m a t e r i a l f o r n o n - l o a d bearing walls. The u s e o f s u c h a b u i l d i n g element c o u l d represent a significant increase i n the f i r e load o f a structure. 1 As a f o l l o w u p s e v e r a l v i s i t s i n d i f f e r e n t c o u n t r i e s w e r e m a d e t o o r g a n i s a t i o n s and i n s t a l l a t i o n s r e l a t e d t o t h e C o n f e r e n c e aims. OVERALL CONCLUSIONS T h e p a p e r s f r o m N.Z. received special mention i n t h e o v e r a l l summary b y t h e C o n f e r e n c e c h a i r m a n . The N.Z. work undertaken f o r t h e N.Z. Meat I n d u s t r y f u l f i l l e d e x a c t l y t h e aim o f t h e C o n f e r e n c e e s p e c i a l l y f o r European c o l d s t o r e o p e r a t i o n s . In t h i s respect N.Z. a n d t h e Meat Works F i r e Code a're a h e a d o f E u r o p e a n p r a c t i c e . Some d e l e g a t e s e x p r e s s e d t h e v i e w t h a t t h e y would have been s a t i s f i e d i f t h e C o n f e r e n c e h a d c o n s i s t e d o f t h e N.Z. papers only. S m a l l c o l d s t o r e s used f o r t h e d i s t r i b u t i o n o f p r o d u c t s and l o c a t e d i n o r a d j a c e n t t o major European urban areas r e l i e d on s u b d i v i s i o n o f compartments by f i r e p a r t i t i o n s . Such p a r t i t i o n s , often incomplete, frequently consisted of exposed laid up insulation. The u s e o f i n s u l a t e d s a n d w i c h p a n e l s h a s g r o w n r a p i d l y . Foamed p o l y u r a t h a n e h a s t e n d e d t o s u p e r s e d e t h e u s e o f foamed p o l y s t y r e n e insulation. F i r e p r o t e c t i o n , i n t h e m a j o r i t y o f cases, r e l i e d on t h e u s e o f e x t e r n a l r i n g m a i n s and h y d r a n t s w i t h a s s o c i a t e d e q u i p m e n t a t strategic locations. The u s e o f smoke d e t e c t o r s a s a w a r n i n g d e v i c e was i n c r e a s i n g b u t b e c a u s e o f f a l s e a l a r m s m o s t s y s t e m s were a c t i v a t e d o u t s i d e w o r k i n g h o u r s o n l y . The u s e o f C O p s n u f f i n g a s d e s c r i b e d i n p a p e r s 1 7 a n d 1 8 t o g e t h e r w i t h t h e r e p o r t s o f smoke d e t e c t o r s b e i n g s u c c e s s f u l ( a t V a l e n c e , France) were well received. In view of the potential c o n t a m i n a t i o n o f p r o d u c t b y smoke, e v e n b e f o r e a f i r e d e v e l o p e d , t h e use o f an a l a r m / c o n t r o l s y s t e m t h a t i s c o m p a t i b l e w i t h t h e p r o d u c t s t o r e d was c o n s i d e r e d a s t h e m o s t p r a c t i c a l . Automatic s p r i n k l e r p r o t e c t i o n i n s t a l l a t i o n s w i t h i n the i n s u l a t e d e n v e l o p e was r a r e . Paper 1 6 , t h a t p r e s e n t e d t h i s method o f p r o t e c t i o n , received l i t t l e support. No r e g u l a t i o n s w e r e l o c a t e d t h a t p l a c e d r e s t r i c t i o n s on t h e o v e r a l l q u a n t i t y o f foam p l a s t i c i n s u l a t i o n e x c e p t f r o m N o r w a y European b u i l d i n g r e g u l a t i o n s r e q u i r e d m a t e r i a l s i n (Paper 3 ) . various locations to comply with a particular level of I f i n s u l a t i o n p r o p e r t i e s were r e q u i r e d i n t h a t combustibility. l o c a t i o n t h e n t h e c o m b u s t i b i l i t y r e q u i r e m e n t s had t o be met. An article by Rogowski, (Appendix 3) outlines the current UK position. The n e c e s s i t y f o r t r a i n i n g p e r s o n n e l i n d e p t h , f r e q u e n t r e t r a i n i n g s e s s i o n s i n c l u d i n g t h e use o f equipment t o e x t i n g u i s h p r a c t i c e fires, a n d a u d i o v i s u a l a i d s c o u l d n o t be e m p h a s i z e d e n o u g h . T r a i n i n g s h o u l d n o t be r e s t r i c t e d t o t h e f i r e o r rescue squad b u t t o a l l workers w i t h i n the c o l d store. I n t h e m a j o r i t y o f c a s e s t h e i n s u r a n c e o f t h e f a c i l i t y was arranged by discussion w i t h t h e i n s u r e r during design. The l e v e l of f i r e p r o t e c t i o n i n s t a l l e d beyond t h a t called for by t h e b u i l d i n g r e g u l a t i o n s was a management d e c i s i o n made i n r e s p o n s e t o t h e i n s u r e r ' s premium o f f e r s . The u s e o f a u t o m a t e d s t o r a g e a n d r e t r i e v a l s y s t e m s i n E u r o p e tended t o c a t e r f o r t h e c o l d s t o r a g e d i s t r i b u t i o n s i t u a t i o n where many d i f f e r e n t p r o d u c t s a r e s t o r e d i n t h e o n e c o l d s t o r e . These o p e r a t i o n s r e q u i r e a m u l t i t u d e o f p i c k i n g faces. The b u l k p r o d u c t s t o r a g e s i t u a t i o n o f t h e N.Z. Meat I n d u s t r y d i d n o t o f t e n o c c u r i n E u r o p e b e c a u s e t h e p r o d u c e r was s m a l l e r a n d l o c a t e d c l o s e t o t h e consumer market. SELECTED ITEMS FROM THE PAPERS OF PARTICULAR RELEVANCE T O THE NEW ZEALAND SITUATION 1. P a p e r No. 1 Germany. Jacobs " F i r e P r o t e c t i o n i n Cold S t o r e s " - The German S t a n d a r d D I N 410 d i s t i n g u i s h e s b e t w e e n c o m b u s t i b l e ( B ) and n o n - c o m b u s t i b l e ( A ) i n s u l a t i o n . (Appendix 4). The maximum a l l o w a b l e b u i l d i n g v o l u m e b e t w e e n f i r e b r e a k s o f t h e m o s t i n f l a m m a b l e i n s u l a t i o n ( m a t e r i a l B 3 ) i s 24,000m3 b u t must be c o n t a i n e d w i t h i n f i r e p a r t i t i o n s o f 14 h o u r s FRR. Non-combustible i n s u l a t i o n ( m a t e r i a l A ) i s accepted i n b u i l d i n g v o l u m e s o f 48,000m3, b u t t h e h e i g h t i s r e s t r i c t e d t o 14.5m. These f i g u r e s were a r r i v e d a t b y d i s c u s s i o n b e t w e e n i n s u r e r s and o p e r a t o r s . The e q u i v a l e n t v o l u m e r e s t r i c t i o n i n F r a n c e i s 65,000m3. (DZ 4 2 1 6 a l l o w a n c e r a n g e s f r o m 58,000m3 t o 85,000m3 d e p e n d i n g on a c c e s s i b i l i t y . NZS 1 9 0 0 , C h a p t e r 5 d o e s n o t l i m i t volume. E l e c t r i c a l e q u i p m e n t was a c k n o w l e d g e d a s t h e m a i n s o u r c e o f i g n i t i o n i n a c o l d s t o r e under o p e r a t i n g c o n d i t i o n s . The u s e o f s p e c i a l n o n - c o m b u s t i b l e i n s u l a t i o n was a d v o c a t e d f o r s e a l i n g p e n e t r a t i o n s around e l e c t r i c a l cables. The p r i n c i p a l external ring DVGW 4 0 5 c a l l 2 hours. for classification means o f f i r e e x t i n g u i s h i n g was w a t e r f r o m a n m a i n and h y d r a n t s y s t e m . German r e g u l a t i o n s f o r an i n d u s t r i a l w a t e r s u p p l y o f 3200 l / m i n (This supply i s less than half the 2 c a l l e d f o r u n d e r DZ 4 2 1 6 . ) The u s e o f a u t o m a t i c s p r i n k l e r stores, even i f g l y c o l f i l l e d , o f C02 s n u f f i n g . 2. P a p e r No. 2 Warehouses" - protection was r a r e , systems a s was i n cold t h e use Toole I1Fire Prevention i n Refrigerated England T h i s w e l l presented paper i n c l u d e d u s e f u l s t a t i s t i c s based on 'Frigoscandia' in-house information that i s not easily obtainable. Whilst acknowledging several d i s a s t r o u s f i r e s i n Europe, Toole p u t s t h e f i r e r i s k i n p e r s p e c t i v e w i t h respect t o f i r e protection authorities. " N a t u r a l l y , s u c h i n c i d e n t s , s i m i l a r i n a way t o an a i r l i n e c r a s h h a v e c a u s e d b a d p u b l i c i t y and t h r o u g h t h e i r m a g n i t u d e i t i s l i k e l y t h a t people l e s s than knowledgeable w i t h t h e c o n s t r u c t i o n o f c o l d s t o r e s may b e l e d t o t h i n k t h a t f i r e s a f e t y i s t h e number o n e a s p e c t when a c o l d s t o r e i s designed." f I n making use o f these s t a t i s t i c s i t i s important t o n o t e t h a t a m a j o r f i r e i s d e f i n e d as one t h a t a c t u a l l y d e s t r o y e d m e r c h a n d i s e o r t h e F i r e B r i g a d e was c a l l e d . S t o r e s undeir 10,000m3 w e r e n o t i n c l u d e d . The a n a l y s i s showed t h a t a l t h o u g h t h e a v e r a g e age o f a l l s t o r e s was 1 1 y e a r s , o n e t h i r d o f a l l f i r e s s t a r t e d i n t h e i n s u l a t i o n f r o m whatever cause. However, i n a l l c a s e s t h e i n s u l a t i o n was o p e n , c o m b u s t i b l e a n d l a i d - u p t o a s t r u c t u r a l wall. No a c c i d e n t or i n c i d e n t had o c c u r r e d where an i n s u l a t e d sandwich panel i g n i t e d f i r s t . W h e r e r e f e r e n c e h a s b e e n made i n t h e p a p e r t o f i r e s b u r n i n g f o r days r a t h e r t h a n hours these occurred i n b u i l d i n g s o f massive c o n s t r u c t i o n with l a i d up i n s u l a t i o n . This type o f c o n s t r u c t i o n p r e v e n t e d b u r n o u t v e n t i n g a n d a s n o v e n t i n g was p r o v i d e d t h e r e s u l t i n g i n t e n s e h e a t g e n e r a t e d consumed a l l s t o r e d p r o d u c t s and d e s t r o y e d t h e s t r u c t u r a l e l e m e n t s a l s o . The paper r e p o r t e d on ten instances o f fires involving b u i l d i n g s a d j a c e n t t o c o l d s t o r e s b u t where n o s p r e a d t o t h e cold stores resulted, probably as a result o f fire partitions. (DZ 4 2 1 6 s e p a r a t e s a l l o t h e r o c c u p a n c i e s f r o m c o l d s t o r e s by f i r e p a r t i t i o n s o r adequate separation.) F r i g o s c a n d i a h a v e e x p e r i m e n t e d w i t h s m o k e d e t e c t o r s w i t h some success. Those f i t t e d w i t h a h e a t i n g r i n g t o e l i m i n a t e i c e c r y s t a l s have been e n c o u r a g i n g l y s u c c e s s f u l . However, t h e location o f the detector was o f utmost importance and positions adjacent t o fan operated r e f r i g e r a t i o n u n i t s could be susceptible t o fog generation during defrost operations. The detector system required two detectors on separate c i r c u i t s t o be a c t i v a t e d b e f o r e a g e n e r a l alarm responded. Activation o f the alarm shut down the refrigeration/ v e n t i l a t i o n system. D i s c u s s i o n on t h i s paper r e v e a l e d t h a t c o l d s t o r e o p e r a t o r s other than Frigoscandia, h a v e u s e d smoke d e t e c t o r s a s an alarm system o u t s i d e working hours only. During normal d a i l y o p e r a t i o n s t h e systems have been s w i t c h e d o f f . An Y a l a r m would be r a i s e d by t h e c o l d s t o r e o p e r a t o r s / f r e e z e r h a n d s who h a v e r e c e i v e d i n t e n s i v e a n d e x t e n s i v e t r a i n i n g i n s a f e t y and good housekeeping. A c a s e was r e l a t e d o f b u r g l a r s u s i n g o x y / a c e t y l e n e e q u i p m e n t who c u t a h o l e 1 m 2 t h o u g h p o l y u r e t h a n e s a n d w i c h p a n e l s t o extract product stored inside. The b u r g l a r y was not discovered for a considerable period. E x p e r i e n c e by F r i g o s c a n d i a showed t h a t : - smoke c a u s e d m o r e damage t o p r o d u c t t h a n f i r e s - smoke was p r o d u c e d b y f i r e s t h a t d i d n o t d e v e l o p t h e e a r l y w a r n i n g o f smoke p r e s e n c e was o f m o r e i m p o r t a n c e than f i r e presence i n terms o f o v e r a l l loss. R e f e r e n c e was made t o f i r e s o r i g i n a t i n g f r o m d o o r h e a t i n g cables. (DZ 4 2 1 6 r e q u i r e s h e a t i n g c a b l e s t o b e i s o l a t e d b y non-combustible elements from timber o r i n s u l a t i o n . ) 3. P a p e r No. 3 Cold Stores" This paper resulted. was Bjerknes, Norway not N u s s e n & Houde presented, therefore "Fire no Hazard i n discussion . The p a p e r n o t e d t h a t f e w f i r e s h a v e o c c u r r e d i n c o l d s t o r e s i n Norway o r Sweden, w i t h n o f i r e s o r i g i n a t i n g i n s i d e t h e cold store. However, d o o r h e a t i n g c a b l e s h a v e been a s o u r c e o f ignition. The paper emphasised the extreme nature of building r e g u l a t i o n s i n N o r w a y w i t h r e s p e c t t o a l l o w a b l e a r e a s o f foam insulation. As a r e s u l t t h e w i d e s p r e a d u s e o f m i n e r a l w o o l i n s u l a t i o n d e v e l o p e d t o overcome t h e r e q u i r e m e n t s o f c o n c r e t e encasements or similar treatment of foamed plastic insulants. On t h i s b a s i s m i n e r a l w o o l i n s u l a t i o n was competative i n price. The r e s t r i c t i v e r e g u l a t i o n s d a t e f r o m 1 9 6 9 when foamed p l a s t i c i n s u l a t i o n was new a n d u s e d f o r small c o l d store u n i t s only. The r e g u l a t i o n s w e r e s a i d t o b e i n need o f u p d a t i n g . 4. P a p e r No. 4 Cold Stores" - Senn "Security Switzerland and F i r e P r e v e n t i o n i n The S w i s s b u i l d i n g r e g u l a t i o n s r a t e t h e c o m b u s t i b i l i t y o f elements of structure into grades I-VI i.e. easily c o m b u s t i b l e t o non combust.ible. The g r a d i n g r e q u i r e d i n a p a r t i c u l a r l o c a t i o n was d e t e r m i n e d b y s e p a r a t i o n d i s t a n c e . The p a p e r d e s c r i b e d an 1,800m2 c o l d s t o r e c o n s t r u c t e d i n 1 9 8 1 which r e q u i r e d t h e i n s u l a t i o n elements t o conform t o grade V Combustibility with Difficulty. T h i s was a c h i e v e d b y c o n c r e t e f a c i n g t o foam i n s u l a t i o n o r b y u s i n g u p t o 5mm s t e e l sheet t o t h e e x t e r i o r . I r e l a n d a l s o used t h e Dutch system t o reduce t h e c o m b u s t i b i l i t y o f t h e i n s u l a t i o n . - I n o r d e r t o s a t i s f y i n s u r a n c e r e q u i r e m e n t s an a u t o m a t i c a l a r m was i n s t a l l e d . fire H e a t i n g e l e m e n t s a r o u n d d o o c w a y s w e r e r e s t r i c t e d t o 6-10W 24-30V. ( D Z 4216 c o v e r s r e s t r i c t i o n s on t h e m o u n t i n g door heating devices but not t h e supply voltage). at o f '. To r e d u c e m o i s t u r e e n t r y i n t o c o l d s t o r e s a l l d o o r w a y s g i v i n g f o r k l i f t access were c o n s t r u c t e d w i t h a i r l o c k s . The p a p e r c o n c l u d e d t h a t a d d i t i o n a l f i r e p r e v e n t i o n m e a s u r e s s u c h a s smoke v e n t s o r i n e r t g a s d i s c h a r g e s y s t e m s c o u l d o n l y be j u s t i f i e d by a corresponding r e d u c t i o n i n f i r e i n s u r a n c e premium. 5. P a p e r No. 5 Duiven & T w i l t o f Cold Stores i n the Netherlands" "Policies for F i r e Safety Holland - W h i l s t t h i s p a p e r p r e s e n t e d some u s e f u l d i s c u s s i o n o n t h e p r o b a b l i s t i c approach t o f i r e p r o t e c t i o n measures and c o s t b e n e f i t a n a l y s i s , t h e s y s t e m f e l l down o w i n g t o t h e l a c k o f i n f o r m a t i o n a v a i l a b l e on c o l d s t o r e f i r e s , e s p e c i a l l y from the insurance industry. 6. P a p e r No. France - 11 Kruppa "Fire Safety i n Steel Buildings" T h i s paper c o n s i d e r e d t h e v a r i o u s methods o f p r o t e c t i n g s t r u c t u r a l s t e e l members f r o m f i r e a n d t h e b e n e f i t s g a i n e d , i f any, o f a d d i t i o n a l p r o t e c t i o n i n c o l d s t o r e s . By t h e time a structural steel member reached the critical. t e m p e r a t u r e o f 500" - 600°C t h e c o n t e n t s o f t h e c o l d s t o r e 8 0 0 " ~i.e. the w o u l d have reached a t e m p e r a t u r e o f 700" c o n t e n t s would have been destroyed. The a i m o f t h e d e s i g n was, therefore, t o ensure t h a t a l o c a l collapse d i d n o t a f f e c t t h e remainder o f t h e structure. - 7. P a p e r No. Panels" 12 - Hagnoul France "Fire R e s i s t a n c e o f C o l d Room The p a p e r a n d a s s o c i a t e d f i l m o f t e s t s o n s m a l l i n s u l a t e d rooms demonstrated t h e v a r i o u s f i r e r e a c t i o n s r e s u l t i n g from p o l y s t y r e n e and p o l y u r e t h a n e sandwich p a n e l s w i t h d i f f e r e n t surface coatings. R e s u l t s showed t h a t o n t h e F r e n c h b a s i s o f c o m b u s t i b i l i t y o f materials from MO-M4 (M4 self extinguishing) a M1 p o l y u r e t h a n e ( n o t isocyanurate) sandwich panel faced with M I r a t e d m e t a l s k i n s l a s t e d u p t o 28 m i n u t e s . Temperatures r e c o r d e d w i t h i n t h e t e s t r o o m w e r e o n l y 50% o f t h o s e r e a c h e d u s i n g M4 p o l y s t y r e n e o r M4 p o l y u r e t h a n e , b o t h o f w h i c h w e r e destroyed within 7 minutes. - T h e w a r n i n g was g i v e n t h a t t h e r e s u l t s o b t a i n e d b y t h e t e s t were not conclusive enough t o predict an actual FRR performance i n a r e a l f i r e s i t u a t i o n . 8. P a p e r 13 France Georges - This paper discussed door frame namely - " H e a t e d D o o r F r a m e s f o r C o l d Rooms" various options for p r o v i d i n g a heated (a) H e a t i n g c a b l e s i s o l a t e d f r o m t h e i n s u l a t i o n ( A s DZ 4216.1 (b) Hot a i r channel, l e n g t h t o 39m. (c) Hot water channel w i t h a n t i f r e e z e a d d i t i v e , w h i c h were n o t r e c o r d e d . found t o be l i m i t e d i n p e r i p h e r a l results o f C o l d r e s i s t a n c e c a b l e i n s u l a t i o n was n o t f i r e p r o o f . I t was recommended t h a t s i l i c o n b a s e d i n s u l a t i o n p r o v i d e d t h e b e s t compromise. A l t h o u g h Germany u s e d a 220V f u s e d s y s t e m t h e C o n f e r e n c e i n general favoured low voltage cable heaters. 9. P a p e r No. Systems" The p a p e r aroused. - 16 Boward France was n o t a b l e f o r "Sprinkler the lack o f Fire Extinction comment or discussion The c o s t i n s t a l l e d was e s t i m a t e d a t 1 5 ~ ~ /= m$ ~ ~ 3 . 3 0 / r n( ~ cf c o s t s f o r C02 s n u f f i n g p a p e r s 1 7 a n d 1 8 ) . D i s a d v a n t a g e s acknowledged were t h a t any a i r r e q u i r e d e h u m i d i f y i n g and t h a t a w a t e r / g l y c o l n e c e s s i t a t e re-mixing s e v e r a l times per year. 10. system system would would P a p e r No. 17 Duport " F i r e E x t i n c t i o n i n Low France T e m p e r a t u r e Rooms ( A C02 S n u f f i n g S y s t e m ) " - P a p e r No. 18 Duport, Devere " F i r e E x t i n c t i o n Tests France CO2 i n t h e P i l o t I n s t a l l a t i o n o f V a l e n c e " - with T e s t s c a r r i e d o u t w i t h i n a 7500m3 c o l d s t o r e u s i n g a c a r b o n dioxide ( ~ 0 ~ s )n u f f i n g system indicated satisfactor p e r f o r m a n c e a n d moves w e r e now i n h a n d t o e q u i p a 65,000m cold store. A l t e r n a t i v e g a s e s t o t h e C02 w o u l d b e h a l o g e n s and n i t r o g e n . The p a p e r d i s c u s s e d t h e v a r i o u s a d v a n t a g e s a n d d . i s a d v a n t a g e s o f a C02 s y s t e m w i t h r e s p e c t t o t h e t e s t building. 3 The g a s s y s t e m was n o t a c t i v a t e d d u r i n g n o r m a l w o r k i n g hours t o prevent asphyxiation o f personnel. The t o t a l p e r i o d o f a c t i v a t i o n was 1 2 8 o u t o f 1 6 8 h o u r s / w e e k i.e. 76%. The b u i l d i n g was f i t t e d w i t h a g e n e r a l s e c u r i t y l o c k and m a n u a l o v e r - r i d e t o s h u t down t h e s y s t e m when t h e b u i l d i n g was e n t e r e d . The asphyxiation halogens. problem would be with reduced 1-02 was b e t w e e n 5 - 1 0 t i m e s l e s s c o s t l y t h a n h a l o g e n . IFF/^ = $Nz0.25/m3 C o s t o f C02 g a s Cost o f system ~ - I o F F / ~=~ $ ~ ~ 1 . 5 0 - $ ~ ~ 2 . 2 5 / m 3 . C 0 2 was l e s s c o s t l y t h a n n i t r o g e n . C02 c a u s e d l e s s r e s i d u a l damage t h a n w a t e r . C02 was s t o r e d o u t s i d e t h e b u i l d i n g i n u n i n s u l a t e d t a n k s o f h i g h y i e l d s t e e l a t 20 b a r , o n t h e b a s i s o f 500gm/m3 i.e. 3500kg for the 7500m3 cold store. N i t r o g e n r e q u i r e d a h i g h p r e s s u r e system a t a b o u t 20 bar. Safety devices included tanks with explosion discs, o p t i c a l l e v e l g a u g e s a n d a C02 d e t e c t i o n s y s t e m i n t h e store. detection used an ionisation system sensitive co2 enough t o d e t e c t w e l d i n g i n t h e c e n t r e o f t h e s t o r e . D e t e c t i o n o n t w o s e p a r a t e c i r c u i t s was n e c e s s a r y b e f o r e r e l e a s e o f C02. The s y s t e m h a d o p e r a t e d f o r 4 y e a r s with no f a l s e alarms. I n j e c t i o n o f C02 r e q u i r e d a 2 0 % i n c r e a s e i n within t h e store. An e x p a n s i o n v a l v e , 1 8 0 0 x was i n c o r p o r a t e d i n t h e c e i l i n g . volume 800mm, No i c i n g u p p r o b l e m s o c c u r r e d . C02 i n c o n t a c t w i t h f o o d was a c c e p t a b l e . Halogenated products could contaminate f o o d a n d was b a r r e d i n U.S.A. D e s c r i p t i o n s o f a d i s p e r s a l t e s t and were t h e b a s i s o f t h e second paper. an extinguishing test D i s c h a r g e o c c u r r e d t h r o u g h 2 No. 5mm d i a m e t e r o r i f i c e s f o r 1.2 m i n u t e s . The t i m e o f d i s c h a r g e a n d d e s i g n d e n s i t y o f C02 o f 0.7kg/m3 was a f f e c t e d b y a p o w e r f a i l u r e r e s u l t i n g i n a n a c t u a l d e n s i t y o f 0.5kg/m3. F l a r e s i n s t o r m lamps were e x t i n g u i s h e d a f t e r 2 m i n u t e s when t h e o x y g e n l e v e l h a d b e e n r e d u c e d t o 18%. Minimum o x y g e n l e v e l r e a c h e d was 15%. The Co2 d i f f u s e d q u i c k l y , w i t h t h e h e a v i e s t c o n c e n t r a t i o n a t t h e b o t t o m o f t h e s t o r e where r e q u i r e d . V i s i b i l i t y remained good. The r a t e o f d i s c h a r g e o f C02 was d e s i g n e d t o c o n t r o l f i r e s t o the extent that flames d i s a p p e a r e d b u t embers w o u l d b e e x t i n g u i s h e d b y n o r m a l means. V e n t i l a t i o n o f the store allowed personnel without p r o t e c t i o n N a t u r a l v e n t i l a t i o n was d e p e n d e n t o n t o e n t e r a f t e r 1 hour. door c o n f i g e r a t i o n . 11. P a p e r No. 1 9 Maurice, Bonnaire P r e v e n t i o n i n a Large Cold Store" - " A Model o f F i r e France A l a r g e c o l d s t o r a g e c o m p l e x was d e s c r i b e d subsequently v i s i t e d by delegates. i n the paper and The t o t a l s t o r a g e v o l u m e o f 230,000m3 was d i v i d e d b y 2 h o u r FRR w a l l s i n t o 4 a r e a s t h e maximum b e i n g 80,000m3. Walls w e r e e i t h e r 200mm m a s o n r y o r ISOMETAL m e t a l / m i n e r a l fibre i n s u l a t e d w a l l s as d e s c r i b e d i n t h e a d d i t i o n a l p a p e r u n d e r p a r a g r a p h 12. The r a t i n g o f d i v i s i o n w a l l s was s u p p l e m e n t e d b y d r e n c h e r c u r t a i n s a n d w a t e r s p r a y s o v e r some r o o f s . Activation o f t h e d r e n c h e r s was t r i g g e r e d b y smoke d e t e c t o r s . Gas detectors together with ionisation smoke detectors complete w i t h h e a t e d heads formed t h e a l a r m system. Heat d e t e c t o r s were l o c a t e d i n t h e f o r k l i f t area. A l l alarm s y s t e m s were c e n t r a l i s e d i n t h e watchhouse f r o m w h i c h r o u n d s l a s t i n g 2 h o u r s w e r e made e v e r y 3 h o u r s . Smoke v e n t s w e r e l o c a t e d i n c o n n e c t i n g c o r r i d o r s . (Smoke v e n t i n g o f c o n n e c t i n g c o r r i d o r s i s one measure a d v o c a t e d b y DZ 4 2 1 6 ) . E x t i n g u i s h i n g would be c a r r i e d o u t u s i n g f i r s t a i d e q u i p m e n t and f i r e h o s e s s u p p l i e d b y r i n g m a i n s a n d hydrants. A l l f i r e d o o r s were o p e r a t e d b y b o l t s a c t i v a t e d by an a l a r m . fusible links and m a g n e t i c . - The management i n t r o d u c e d a m o n t h l y f i r e d r i l l f o r t h e f i r e squad w h i c h t r a i n e d on f i r e s s e t up i n open g r o u n d u s i n g t h e f i r s t a i d equipment. No s p r i n k l e r s w e r e i n s t a l l e d . e s t a b l i s h e d by n e g o t i a t i o n . Insurance premiums were O p e r a t i o n o f t h e s t o r e s was b a s e d o n a r a c k e d p a l l e t s y s t e m and F o r k l i f t s . The l a t e s t e x t e n s i o n w o u l d i n c o r p o r a t e punched c a r d c o n t r o l o f m o d i f i e d L a n s i n g B a g n e l l f o r k l i f t s though cables b u r i e d within t h e wearing slab. Each f o r k l i f t No p e r s o n v e h i c l e w a s f i t t e d w i t h i t s own s e n s i n g s y s t e m . would work within t h e c o l d s t o r e . T h e a u t o m a t i c s t o r a g e s y s t e m o p e r a t e d b y t h e f o r k l i f t s was s u i t e d t o b u l k s t o r a g e o f p r o d u c t s and appeared t o have t h e m o s t p o t e n t i a l f o r t h e N.Z. m e a t i n d u s t r y . T h i s p a r t i c u l a r o p e r a t o r had undertaken a c a r e f u l l y e v a l u a t e d study o f the f i r e r i s k s involved, i n s t i t u t e d an overa.11 systematicapproach to the problem and based on those management d e c i s i o n s h a d n e g o t i a t e d t h e a p p r o p r i a t e i n s u r a n c e contracts. 12. Additional S tores" - Paper France " 1ncombustib.le Andiffret Cold This paper d e s c r i b e d a p a r t i c u l a r i n s u l a t e d w a l l system under The p a n e l s t h e name o f ISOMETAL t h a t h a d a 2 h o u r FRR. c o n s i s t e d o f 2-5mm s t e e l t r o u g h s h e e t l a i d h o r i z o n t a l l y a n d f u l l y welded t o s t e e l columns t o p r o v i d e a complete e x t e r i o r metal skin. E x p a n s i o n j o i n t s were r e q u i r e d a t 50-60m centres. I n e r t m i n e r a l w o o l o r g l a s s f i b r e i n s u l a t i o n was in the troughs and i n l a y e r s between v e r t i c a l l a i d up batters. The n u m b e r o f l a y e r s was d i c t a t e d b y t h e r e q u i r e d A f i n a l s t e e l trough sheet provided t h e i n s u l a t i o n v,alue. i n t e r i o r l a y e r and s u r f a c e f i n i s h . Estimated p r i c e 5 0 0 ~ F / m o~ f w a l l i n place for = $~~ll0/m2. a 30,000m3 cold store i s A s i m i l a r s y s t e m b a s e d i n G e r m a n y was m a r k e t e d u n d e r t h e name o f ISOVER. GENERAL DISCUSSIONS Insulation Ratina I t was s u g g e s t e d t h a t t h e a u t h o r i t i e s i n H o l l a n d were l o o k i n g t h e r e q u i r e m e n t f o r i n s u l a t e d p a n e l w a l l s t o p r o v i d e a FRR b e t w e e n 15-45 m i n u t e s . N o t h i n g o f f i c i a l has been p u b l i c i s e d . G e r m a n y , i n g e n e r a l c a l l s f o r B1 c l a s s i f i c a t i o n France, i n general c a l l s f o r M I c l a s s i f i c a t i o n S w i t z e r l a n d , i n g e n e r a l c a l l s f o r 5-6 c l a s s i f i c a t i o n at o f Smoke V e n t i n g The C o n f e r e n c e was u n a n i m o u s t h a t smoke damage o r c o n t a m i n a t i o n o f product was the largest s i n g l e problem associated w i t h c o l d storage. The use o f smoke detectors was becoming more widespread. The u s e o f c o n c r e t e o r m a s s i v e t y p e b u i . l d i n g s t h a t a t t r a c t t h e b e s t i n s u r a n c e premiums caused t h e most p r o b l e m s w i t h r e s p e c t t o smoke d i s p o s a l o r e l i m i n a t i o n . S u g g e s t i o n s w e r e made t o s o l v e t h e p r o b l e m u s i n g : 1. l i g h t w e i g h t p a n e l s t h a t w o u l d b u r n o u t and v e n t 2. powered e x t r a c t v e n t i l a t i o n . P r o b l e m s a s s o c i a t e d w i t h b u r n o u t p a n e l s were t h e c o n t i n u i t y o f i n s u l a t i o n and t h e l a r g e a r e a n e c e s s a r y t o o b t a i n e f f e c t i v e venting i n cold conditions. Powered e x t r a c t v e n t i l a t i o n a l s o r a i s e d problems i n m a i n t a i n i n g . e f f e c t i v e i n s u l a t i o n v a l u e s and the size factor o f the units. SITE V I S I T S 1. V i s i t t o C e n t r e N a t i o n a l de P r e v e n t i o n e t de P r o t e c t i o n Paris 19 March 1982 Laboratorv - Present: Conference Delegates T h i s e x t e n s i v e t e s t i n g l a b o r a t o r y was c o n c e r n e d n o t o n l y w i t h t h e n o r m a l f i r e p r o t e c t i o n and f i r e p r e v e n t i o n a s p e c t s b u t Methods i n c l u d e d a l s o with s e c u r i t y i.e. b u r g l a r y prevention. b u i l d i n g i n s a f e s , s p e c i a l c o n c r e t e m i x e s t o t r y and p r e v e n t d e m o l i t i o n b y t h e r m a l l a n c e s and t h e l i k e . Test w a l l s up t o 500mm t h i c k s h o w e d e v i d e n c e o f s u c c e s s f u l a t t a c k b y s u c h m e a n s . Smoke G e n e r a t i o n A smoke g e n e r a t i o n chamber a l l o w e d f u l l s c a l e t e s t s o f smoke detectors and comparsion o f smoke detectors. Smoke was g e n e r a t e d i n t h e c e n t r e o f t h e room b y t h e b u r n i n g o f p a p e r o r plastic materials. An a d j a c e n t r o o m c o n t a i n e d a t u n n e l i n w h i c h a d e t e c t o r c a n b e 10"~. t e s t e d i n w i n d s u p t o 36km/hour and f r o m 100°C t o - Gas S n u f f i n g Two s y s t e m s w e r e a c c e p t a b l e i n F r a n c e b e i n g e i t h e r h i g h o r l o w On d e t e c t i o n o f s m o k e a n a l a r m s o u n d e d , lights pressure. f l a s h e d and f o l l o w i n g a one m i n u t e d e l a y f o r e v a c u a t i o n , gas was d i s c h a r g e d . T h i s d e l a y was s t a n d a r d f o r C 0 2 o r h a l o g e n systems. The d e t e c t o r s w e r e o n t w o i n d e p e n d e n t c i r c u i t s w i t h n o a l a r m sounded u n t i l b o t h c i r c u i t s were a c t i v a t e d . The C02 o p e r a t e d a t a p r e s s u r e o f 20 b a r . C02 snuffing as demonstrated i n s u r a n c e system i n France. was based on the approved S p r i n k l e r Room The r o o m was t y p i c a l o f s p r i n k l e r t e s t r o o m s w i t h t h e a b i l i t y t o c a r r y o u t m o d i f i c a t i o n s t o t h e normal t e s t as necessary. General A c t i v i t i e s A s l i d e p r e s e n t a t i o n o u t l i n e d t h e work u n d e r t a k e n by t h e O f p a r t i c u l a r i n t e r e s t were c u r r e n t t e s t s o n laboratory. e l e c t r i c a l c a b l e runs. S l i d e s showed f i r e s p r e a d u p a v e r t i c a l Fire c a b l e run t h a t t u r n e d t h r o u g h 90" underneath a c e i l i n g . s p r e a d u p t h e c a b l e s was r a p i d . S u b s e q u e n t s l i d e s showed t h e e f f e c t o f a s p e c i a l p a i n t c o a t i n g t h a t r e d u c e d t.he f l a m e s p r e a d v i r t u a l l y t o zero. The e f f e c t o f t y i n g c a b l e s w i t h p l a s t i c t i e s was d e m o n s t r a t e d . These m e l t e d , a l l o w i n g s u s p e n d e d c a b l e s t o f a l l f r e e and s p r e a d t h e f i r e . Extinguishing Tests A d e m o n s t r a t i o n was o r g a n i s e d t o shown t h e e f f e c t o f v a r i o u s n o z z l e s on s t a n d a r d f i r s t a i d e x t i n g u i s h i n g equipment. The method of attack was dependent on the equipment used. Demonstrations included - Kerosene Medium f u e l o i l fraction s h o r t n o z z l e used as a k n i f e a t a b o u t 500mm d i s t a n c e . - l o n g n o z z l e used a t about 1 m e t r e d i s t a n c e - u s e d a w a t e r s p r a y w i t h foam i n c l u s i o n . The foam s p r e a d p r e v e n t e d r e - i g n i t i o n . - Petrol Propane foam e x t i n g u i s h e r v e r t i c a l nozzle leak u s i n g d r y powder - 2. - attacked from below l e a k i n g flange-water spray used t o d r i v e o f f t h e flame t o a l l o w a v a l v e t o be closed. V i s i t t o Centre N a t i o n a l de P r e v e n t i o n e t de P r o t e c t i o n , Paris 2 5 March 1982 - Present: Colonel M r H. M r J. J. Auger Hunt Columbies (Interpreter) Office P r e v e n t i o n e t de Protection N.Z H i g h C o m m i s s i o n M o r r i s o n Cooper & Partners M. C o l u m b i e s was p r e v i o u s l y i n c h a r g e o f t h e P a r i s F i r e S e r v i c e ( 6 0 0 0 m e n ) , now a s s o c i a t e d w i t h t h e a d m i n i s t r a t i o n o f f i r e s a f e t y and f i r e p r o t e c t i o n r e g u l a t i o n s . F r e n c h r e g u l a t i o n s a p p l y n a t i o n a l l y and a r e f o r m u l a t e d u n d e r t h r e e main headings administered by t h r e e separate m i n i s t r i e s . a) b c) B u i l d i n g s o v e r 3Om h e i g h t P u b l i c b u i l d i n g s ( i n c l u d i n g p l a c e s o f assembly) I n d u s t r i a l and c o m m e r c i a l b u i l d i n g s a ) and b ) a r e c o n t r o l l e d b y t h e e q u i v a l e n t o f t h e M i n i s t r y o f Internal Affairs. The e m p h a s i s o f t h e s e r e g u l a t i o n s i s t o p r o t e c t people. c ) are c o n t r o l l e d by M i n i s t r y o f industry. The e m p h a s i s o f t h e s e protect property. Works a n d t h e i n s u r a n c e regulations i s mainly t o To p r o t e c t p e o p l e t h e r e g u l a t i o n s c o v e r A Materials Ignitability Surface spread o f flame and s i m i l a r c h a r a c t e r i s t i c s With r e s p e c t t o i n s u l a t e d p a n e l s , t h e m e t a l s k i n g i v e s good This s a t i s f i e s t h e Ministry of r e s u l t s f o r these tests. I n t e r n a l A f f a i r s , t h e r e f o r e no o t h e r p r o b l e m i s s e e n on t h e i r part. The i n t e r n a l i n s u l a t i o n c h a r a c t e r i s t i c s a r e n e g l e c t e d . B Resistance t o Fire These a r e t h e n o r m a l f i r e r e s i s t a n c e r a t i n g tests a p p l i c a b l e t o e l e m e n t s . R e q u i r e m e n t s v a r y from 4 h o u r t o 4 hours. As a test for m a t e r i a l s must be fire leakproof t o f i r e structurally stable prevent passage of inflammable gases or stability incorporate or suitability protection the against Regulations are contained i n the following: Book 1 Book 2 Book 3 R e f e r e n c e No. 1 1 0 1 , 1 9 7 9 R e f e r e n c e No. 1 4 7 7 , Code d u T r a v a i l 1 9 7 8 - Public Buildings Control o f Fire A l l a r e a v a i l a b l e f o r p u r c h a s e from Journal Official 2 6 Rue D e s a i v 75015 P a r i s Recommendations o f Finance. for insurance are controlled by the Ministry C o n t a c t a d d r e s s f o r any d a t a w i t h r e s p e c t t o c u r r e n t p l a n n i n g a n d f u t u r e p r o p o s a l s a n d r e g u l a t i o n s i s CSTR. M. Mathex C e n t r e S c i e n t i f i q u e e t Technique du B a t i m e n t 4 A v e Recteur P o i n c a r r e 75016 P a r i s Training An a u d i o v i s u a l p r e s e n t a t i o n f o r s a f e t y i n c o l d s t o r a g e i s s t i l l b e i n g e d i t e d up p r i o r t o g e n e r a l r e l e a s e . I t was o r i g i n a l l y prepared f o r use by t h e f i r e departments t o t r a i n S a f e t y O f f i c e r s who w o u l d t h e n t r a i n t h e s t a f f . Details o f c o s t were n o t a v a i l a b l e . The p r e s e n t a t i o n w o u l d b e a v a i l a b l e i n v a r i o u s languages. 3. V t o M o e t a n d Chandon . i s i t kpernay, France 24 M a r c h 1 9 8 2 The p a c k i n g , s t o r a g e and d i s t r i b u t i o n a r e a champagne, b u t a l s o o t h e r b o t t l e d d r i n k s . handled not only Storage s t a t i s t i c s . Dimensions 80m x 24m x 14m h i g h Storage 4800 p a l l e t s ( t i m b e r ) 6 pallets high 4 t o 5 p a l l e t s wide o f f each a i s l e Temperature + Operation 2 s t a c k e r c r a n e s each o p e r a t i n g a M i l l s - K r e t r i e v a l module. 10°C C a r t o n e d p r o d u c t s were s t a c k e d of the packing l i n e . Each p a l f o r c o r r e c t o v e r a l l dimensions The c o n t r o l l e r selected the dispatch. o n t o t i m b e r p a l l e t s a t t h e end l e t was i n s p e c t e d b y l i g h t r a y s and v i s u a l l y b y t h e c o n t r o l l e r . option o f storage or direct The p a l l e t was a u t o m a t i c a l l y t r a n s p o r t e d b y a c o n v e y o r s y s t e m t o one o f t w o s t o r a g e i n p u t p o r t s . The s t a c k e r c r a n e t o o k t h e p a l l e t down t h e a i s l e and up t o t h e s e l e c t e d s t o r a g e row. The r e t r i e v a l m o l e t r a n s p o r t e d t h e p a l l e t o f f t h e s t a c k e r c r a n e a n d down t h e r o w i n t o t h e s t a c k p o s i t i o n , d e p o s i t e d t h e p e l l e t and r e t u r n e d t o t h e crane. The m o l e r e c e i v e d i n s t r u c t i o n s v i a i t s u m b i l i c a l c o r d attached t o t h e s t a c k e r crane. Retrieval for d i s p a t c h was a reverse operations with the s t a c k e r crane discharging onto t h e discharge conveyor. Stacker c r a n e s c o u l d move f r o m o n e a i s l e t o t h e o t h e r , but with difficulty. Operation Role Each s t a c k e r c r a n e c o u l d a c h i e v e 28 movements/hour operation i.e. e i t h e r storage or dispatch. i n one t y p e T o t a l movements f o r t h e s t o r e - 5 6 p a l l e t s / h o u r . If p r o g r a m m e d t o d o b o t h s t o r a g e a n d d i s p a t c h t h e s t o r e c o u l d h a n d l e 80 p a l l e t s / h o u r . S t o r a g e System A l l p r o d u c t s o f o n e t y p e w e r e s t a c k e d i n t h e same r o w . The in first out principle was observed within the first r e s t r i c t i o n o f t h e capacity o f t h e row i.e. 4 or 5 pallets. A d o u b l e p a l l e t was u s e d . T h e u p p e r o n e was s t a n d a r d a n d The l o w e r p a l l - e t was s p e c i a l l y d i s p a t c h e d w i t h t h e goods. d e s i g n e d f o r t h e r a c k s and remained i n t h e s t o r e . Manpower No-one worked within the store proper. Apart from t h e c o n t r o l l e r , o n e o t h e r p e r s o n h a n d l e d t h e p u n c h e d c a r d s f o r make up o f dispatch orders. An I B M c o m p u t e r was u s e d . I n s t a l l a t i o n and Maintenance Many t e e t h i n g p r o b l e m s T h e p l a n t was i n s t a l l e d i n 1973. o c c u r r e d m a i n l y due t o t h e i n t e r n a l p l a n t , e l e c t r i c a l work and feed o u t equipment a l l b e i n g handled under separate feed i n contracts. Once t h e c o m m i s s i o n i n g p r o b l e m s w e r e r e s o l v e d v e r y few breakdowns occurred. - T h e c a p a c i t y o f t h e s t o r e was d e s i g n e d t o s u i t t h e t h r o u g h p u t o f t h e winery. No i n c r e a s e i n t h r o u g h p u t was e x p e c t e d b u t Moet and Chandon c o u l d n o t s e e any r e a s o n n o t t o i n s t a l l a s i m i l a r p l a n t i n c o r p o r a t i n g t h e t e c h n o l o g i c a l improvements over t h e past 9 years. C o o l S t o r e C o n s t r u c t i o n and F i r e P r o t e c t i o n T h e s t o r e was f r e e s t a n d i n g o n a p l a t f o r m o n a h i l l s i d e . One end o f t h e s t o r e formed an e x t e n s i o n o f t h e p a c k i n g h a l l . C o n s t r u c t i o n was m e t a l c l a d i n s u l a t i o n s u p p o r t e d o f f t h e r a c k e d system. A u t o m a t i c s p r i n k l e r s were i n s t a l l e d a t 3 l e v e l s within t h e racks. Smoke d e t e c t o r s w e r e i n s t a l l e d a b o v e a l l o p e n i n g s outside the store. Store Efficiency This type o f store o p e r a t i o n was more e f f e c t i v e i n t h e u t i l i z a t i o n o f space within t h e s t o r a g e volume t h a n t h e m u l t i I t was a i s l e p a l l e t p i c k e r t h a t w o r k s o n l y one p a l l e t deep. m o r e s u i t a b l e f o r o p e r a t i o n s i n v o l v i n g a few b u l k l i n e s r a t h e r t h a n many i n d i v i d u a l l i n e s , s u c h a s i c e c r e a m p r o d u c t s . I t was o b v i o u s t h a t t h e m e a s u r e o f e f f i c i e n c y h a d n o b e a r i n g w i t h r e s p e c t t o number o f p a l l e t s w i t h i n a g i v e n v o l u m e . To o b t a i n m e a n i n g f u l c o m p a r i s o n s t o t a l i n s t a l l e d c o s t s and r u n n i n g c o s t s i n c l u d i n g l a b o u r , must be r e l a t e d t o t h e r a t e o f h a n d l i n g pallets. 4. V i s i t t o G r u n z w e i g and H e r t m a n n M o n t a g e , L u d w i g s h a f e n , Germany 3 0 March 1982 Present: G & H, M o n t a g e G & H, M o n t a g e M o r r i s o n Cooper & Partners R u d o l f Stemmier Heinz Z e i l f e l d e r J. H u n t G & H M o n t a g e a r e a h u g e o r g a n i s a t i o n and o n e o f t h e l a r g e s t insulation manufacturers, fabricators and cold store c o n t r a c t o r s i n Europe. German r e g u l a t i o n s w i t h r e s p e c t t o i n s u l a t i o n a r e c o n t a i n e d i n and DIN 1 8 1 6 4 . Apart from F e d e r a l r e g u l a t i o n s each s t a t e has i t s own r e g u l a t i o n s and even B u i l d i n g s approved i n one i n d i v i d u a l c i t i e s i f l a r g e enough. a r e a may n o t b e a c c e p t e d i n a n o t h e r . The u s e o f p o l y s t y r e n e i n s u l a t i o n was d i m i n i s h i n g , b e i n g r e p l a c e d b y p o l y u r e t h a n e a n d m i n e r a l wool. DIN 4 1 0 2 Polyurethane Panels p a n e l s w e r e f o r m e d w i t h a h o l l o w j o i n t a s shown i n F i g u r e The e n d s o f t h e m e t a l s k i n s w e r e f o l d e d b a c k p r o u d o f t h e foamed c o r e . An e l o n g a t e d b r i d g e s e c t i o n was p o p p e d i n t o p l a c e and s e c u r e d by a n y l o n b o l t . The v o i d was foamed w i t h p o l y u r e t h a n e and a c o l o u r c o a t e d c o v e r c h a n n e l s n a p p e d o v e r f o r a e s t h e t i c . reasons. T h i s j o i n t was c o n s i d e r e d b y G & H M o n t a g e t o b e t h e m o s t e f f i c i e n t and c h e a p e s t p r o d u c e d . The I metal snap in joint cwer I cotour c d e d snap in cover plate Figure I - Wall Joint An a l t e r n a t i v e j o i n t s h o w n i n F i g u r e I consisted o f panels with a l a r g e trough-section i n t e r l o c k i n g j o i n t . The p a n e l s k i n was offset to the insulation. No o n - s i t e material was necessary e x c e p t f o r a s i l i c o n e bead t o each.face. silicone bead--t panel F i g u r e I1 - Wall Joint T h i s j o i n t was s a t i s f a c t o r y f o r p a n e . 1 l e n g t h s u p t o 10-15m. B e y o n d t h a t l e n g t h t h e m o v e m e n t was t o g r e a t f o r t h e c a p a c i t y o f t h e s i l i c o n e bead. o o f p a n e l s , d e v e l o p e d b y F r i g o s c a n d i a , made u s e o f s t a n d a r d ray section roofing sheets for t h e upper e x t e r i o r face. Wedges o f foam w e r e p u s h e d i n t o t h e r i b b e f o r e F i g u r e 111). p o l y u r e t h a n e foam i n t r o d u c e d . P a n e l s were l a i d w i t h a c l i p o v e r snap j o i n t t o t h e r i b . The m e t h o d o f m a i n t a i n i n g t h e v a p o u r b a r r i e r was n o t s e e n . F i g u r e 111 - Roof J o i n t Up t o 50mm o f g r a v e l was f r e q u e n t l y l a i d i n t h e r o o f i n g t r o u g h s t o reduce heat. Shade r o o f s o f t e n u s e d r a g f e l t u n d e r t h e m e t a l s k i n t o r e d u c e t e m p e r a t u r e s i n t h e r o o f space. The density of p o l y s t y r e n e used under floors was u p t o 30kg/m3. Normally, concrete wearing slabs, reinforced with mesh, w e r e u s e d r a t h e r t h a n p r e - s t r e s s e d f l o o r s . I n t e r n a l p a r t i t i o n s were o f t e n formed f r o m p a n e l s f a c e 6 w i t h 8-10mm thick water resistant p a r t i c l e board faced w i t h a polyester resin coating. Used u p t o 2m i n l e n g t h t h e s t r e n g t h was s a t i s f a c t o r y w i t h e i t h e r a p o l y s t y r e n e o r p o l y u r e t h a n e core. G & H. M o n t a g e h a v e n o t f o u n d w a r p i n g a p r o b l e m when d i s s i m i l a r f a c i n g m a t e r i a l s were used. Fire Protection S p r i n k l e r s a r e c o n s i d e r e d n o good i n c o l d s t o r e s and h a v e n e v e r b e e n i n s t a l l e d b y G & H. M o n t a g e . "One operator installed them subsequently and has spent DM400,OOO = ( $ N Z 2 2 0 , 0 0 0 ) o v e r 2 y e a r s p l u s a C02 s y s t e m t h a t does n o t work. H o w e v e r , t h e i n s u r a n c e company was h a p p y a n d g a v e a 3% r e d u c t i o n i n premium." F i r e Ratings G & H. Montage developed the ISOVER i n s u l a t e d w a l l s y s t e m w i t h a 2 h r FRR. steel/mineral wool E x t e r i o r t r a y s w e r e a l l o w e d t o move a g a i n s t w i d e n e d s t e e l flanges w i t h a snapped-in t o p h a t section. The v a p o u r b a r r i e r was m a i n t a i n e d w i t h s i l i c o n e s e a l a n t s a s shown i n F i g u r e I V . structural member +silicone seals Figure I V - F i r e r a t e d i n s u l a t e d w a l l system A f i r e t e s t g i v i n g a r a t i n g o f 2 hr f o r a metal faced insulated c e i l i n g had j u s t been completed. D e t a i l s . o f t h e p a n e l were not available. 5. V i s i t t o F r i g o s c a n d i a SPA Milan. I t a l v Present: Dr J. E n r i c o Compagnoni Hunt Frigoscandia M o r r i s o n Cooper and Partners E x i s t i n g c o l d s t o r e s operated by Frigoscandia tended towards massive construction. Shade r o o f s w e r e n o t u s e d o v e r p a n e l c o n s t r u c t i o n because o f h e a t b u i l d up and c o n d e n s a t i o n . Roof structures consisted o f prestressed concrete double tees w i t h p o l y s t y r e n e l a i d d r y on t o p , and f i n i s h e d w i t h a s u i t a b l e membrane. W a l l p a n e l s were s t a n d a r d F r i g o s c a n d i a panels. Under f l o o r h e a t i n g u s e d l i q u i d c i r c u l a t e d t h r o u g h p i p e s at: 400mm c e n t r e s ; i n a t 1 5 ' ~ , o u t a t 12°C. H e a t was o b t a i n e d f r o m g a s e s o f f t h e r e f r i g e r a t i o n compressors. The s y s t e m was f u l l y c o n t r o l l a b l e over 24 hours. I Fire Protection No f i r e p r o t e c t i o n was b u i l t i n t o t h e c o l d s t o r e s v i s i t e d . C o n c r e t e s t r u c t u r a l w a l l s a n d t h e c o n c r e t e r o o f p r o v i d e d some conpartmentation. Smoke d e t e c t o r s were not found to be s a t i s f a c t o r y a l t h o u g h some w e r e i n s t a l l e d . I n g e n e r a l r e l i a n c e was p l a c e d o n e x t e r n a l w a t e r m a i n s a n d h y d r a n t s w i t h e a s y a c c e s s t o h y d r a n t k e y s , u p s t a n d s , h o s e s and nozzles, l o c a t e d i n g l a s s boxes a t frequent i n t e r v a l s . Good t r a i n i n g o f a l l p e r s o n n e l was c o n s i d e r e d e s s e n t i a l . 6. V i s i t t o Freddindustria Aprila Rome - Present: - Magazzini G e n e r a l i SPA 7 A p r i l 1982 D o t t Tacchino Rag I a n n e l l i G. C o n s a l v i ( I n t e r p r e t e r ) J. H u n t Freddinstria Freddinstria N.Z H i g h C o m m i s s i o n M o r r i s o n Cooper and Partners t h i s i n s t a l l a t i o n t o t a l l e d 180,000m3. Incomplete f i r e p a r t i t i o n s l o c a t e d between c o l d s t o r a g e u n i t s were formed from s t o n e blocks. The c o l d s t o r e v o l u m e a t A l l i n s u l a t e d p a n e l s used a p o l y u r e t h a n e c o r e . fire protection existed. A ring main was requirement of the l o c a l f i r e brigade. The f i r e a u t h o r i t y t o i n s p e c t and i n s i s t on any f i r e r a t e d a t any t i m e . No s m o k i n g was allowed near e x t i n g u i s h e r s were p r o m i n e n t . 7. the plant. No b u i l t i n a mandatory b r i g a d e had requirements First aid fire V i s t t o F r i g o r i f e r i d i T a r a z z o n o S.P.A. 1 A p r i l 1982 Milan, I t a l y Present: I n g Serge Georginadi Rag E n r i c o C a p e l l i n i J. H u n t The maximum 38,000m3. size of the cold F r i g o r i f e r i d i Tarazzono F r i g o r i f e r i d i Tarazzono M o r r i s o n Cooper and Partners store at this establishment was P o l y s t y r e n e was r a r e l y u s e d t h r o u g h o u t I t a l y . Polyurethane cored panels used foamed-in-place polyurethane joints t o m a i n t a i n t h e vapour b a r r i e r . I n s u l a t e d p a n e l s were o f t e n used w i t h a t h i c k n e s s o f 200-220mm. R o o f p a n e l s u s e d foamed j o i n t s w i t h a c o v e r p l a t e o v e r . Fire Protection T h i s i n s t a l l a t i o n u s e d a g a p o f 6m b e t w e e n a l l c o l d s t o r e s . H y d r a n t s and h o s e s were r e q u i r e d b y t h e l o c a l a u t h o r i t y . Smoke detectors were installed to satisfy the insurance company. Use o f t h e d e t e c t o r s was n o t b e l i e v e d i n b y t h e o p e r a t o r s a s many f a l s e a l a r m s o c c u r r e d . The management r e l i e d o n t h e t r a i n i n g o f a l l p e r s o n n e l t o b e s u f f i c i e n t t o p r e v e n t , d e t e c t and d e a l w i t h a l l f i r e s . Two men w e r e s e t a s i d e a s f i r e w a t c h e r s f o r any h o t w o r k . The w a t c h m a n checked a l l h o t work a r e a s l a t e r . A l l e l e c t r i c a l e q u i p m e n t was i n s t a l l e d i n metal cabinets. R e f r i g e r a t i o n System Ammonia was g e n e r a l l y u s e d w i t h f l o o r m o u n t e d u n i t s a t o n e e n d o f t h e s t o r e o r above t h e door a i r l o c k s . Some d u c t e d s t o r e s l o c a t e d t h e u n i t s above t h e d o o r a i r l o c k s and used a f a l s e c e i l i n g o f s h e e t s t e e l on t h e u n d e r s i d e o f t h e s u p p o r t i n g r o o f s t e e l w o r k t o t r a n s f e r t h e a i r t o t h e o p p o s i t e end o f t h e s t o r e . A l l s t o r e s were f i t t e d with a i r v e n t s t o b a l a n c e p r e s s u r e changes. T h e s e c o n s i s t e d o f a 100mm d i a PVC e l b o w t h r o u g h t h e i n s u l a t i o n with a l i g h t b u l b i n s i d e t o p r e v e n t i c e and c o n d e n s a t i o n b u i l d up. 8. V i s i t t o Comm B e r n a r d o T e r s i g n i Rome Italy 7 A p r i l 1982 - Present: B. Tersigni G. Consalvi (Interpreter) Hunt J. President o f Cold Store Owners U n i t o f I t a l y N.Z H i g h C o m m i s s i o n M o r r i s o n Cooper and Partners F i r e p r e c a u t i o n s i n I t a l y were under t h e c o n t r o l o f N a t i o n a l A s s o c i a t i o n o f Combustion C o n t r o l , ANCC. I n s p e c t i o n s w e r e made a t t i m e o f c o m m i s s i o n i n g o f a c o l d s t o r e with p e r i o d i c checks i n t h e f u t u r e . 26 APPENDIX 1 Conference S t a t i s t i c s Names o f D e l e g a t e s Countries Represented 27 CONFERENCE S T A T I S T I C S Dates 17-19 March 1982 Location Hotel Intercontinental, Number o f P a p e r s P r e s e n t e d 28 F i r e S a f e t y Papers 21 R e f r i g e r a t i o n S a f e t y Papers Worker s a f e t y p a p e r s Number o f d e l e g a t e s a t t e n d i n g Number o f c o u n t r i e s r e p r e s e n t e d 1 Paris ASSOCIATION EUROPEENNE DE S EXPLOITATIONS FRIGORIFIQUES ........................... Mars 1982 ----------- Hate1 I n t e r c o n t i n e n t a l - 3, rue de C a s t i g l i o n e - PARIS I e r T61. 260 37-80 -AFRIQUE DU SUD M. ALLEMAGNE -. H.E. ROWEN I r w i n & Johnson Ltd Cape Town FEDERALE M. R . BOVENSMANN F r i g o s c a n d i a Gmbh Gross Germ M. E . GRAMSTADT P r 6 s i d e n t de llAEEF Hamburg M. R. HARTWIEG Jauch & Hiibener Hamburg Halstenbek M.Mme K. HEINZE M. P . JACOB M . h e H. KUHLER MUNCH Linde Miinchen Bremerhaven KuhJhauser F. Russe d Co ~ m b h Bremerhaven Verband d e r S a c h v e r s i c h e r e r e.v. Kij l n M. K. M. A. SAFT Fachverband d e r Kiilhauser und E i s f a b r i k e n e.V. Bonn M. L. SIMON T r a n s i t K i i h l h a u s g e s e l l s c h a f t mbh Emmerich -aLEMAGNE DE L'EST -Vvb. KGhl. und L a g e x w i r t s c h a f t Berlin M. B . JUNGE A U T R I C H E B E - M.Mme H. AICHINGER Vereinigte Eisfabriken u. Kuhlhallen in Wien Wien M.Mme H. WIDHALM Unifrost Grossenzetsdorf L G I Q U E M. POOT Artic Bruxe lles M. C. LEENKNECHT Eurofrost Kortrijk M. P. MAES AG Bruxelles M. W. VANDENBERGE A.E.E.F. Bruxelles M. A. VIERSTRAETE Belgian New Fruit Wharf N.V. Antwerpen XIE LING-SHEN Institut de Projets du Ministsre du Commerce Beijing C H I N E M. II D A - II 11 N E M A R K M.Mme J. BASTHOLM Danish cold Btores Group Ltd bl.Mme J. LARSEN II II I1 Aalborg II M.Mme G. R ~ N E R Frigo Consult Copenhagen M. Thomas Ths. Sabroe & Co Hdjberg M.Mme V. CODONER LACAL Frudesa Valencia M.Mme J.R. GARCIA PUJOL Prigorificos de..Tarragona SA Tarragona M. E. LOSATO PARAMIO Anefe Madrid M. ROTAECHE CHALBAUD Ramon Vizcaino SA Madrid N.K. TOFT E S P A G NE M. J.P. SESE ARSUAGA M.Mme J.M. VALLVE BELLMUNT M. V. VIZCAINO OCARIZ 11 It II Frigorificos de Tarragona SA Ramon Vizcaino SA Tarragona Madrid Maritime Terminal Inc. New Bedford E T A T S - U N I S M. G.R. HAMPSON M. RICHMOND VIALL 11 11 II F R A N C E M. ANDRIES Norfrigo 11. ANQUEZ Prdsident de 1'Association Fransaise du Proid Association Fransaise du Froid Boulogne s/ Mer Paris M. J.P. AUDIFFRET Wanner-Isofi Isolation Paris Rueil-Malmaison M. M. BAILLET Sofrino Caen BARAUD Entrepats Frigorifiques de Vigennes Migennes M. M. J. BARREAU J,M. BEDON Mme AUGUEUX . Frigosud Caisse Regionale dfAssurance Maladie de 1'Ile-de-France Paris M. BELLOY Entrepats Frigorifiques de Chateauroux Chateauroux M. BESNIARD Pomona Paris M. BIGAND S I A C I Paris M. BIGOURDAN Federation des Magasins Gendraux Paris M. R. BLANCHER Glaci&res et Entrepats Frigorifiques dfAuvergne C.E.G.F. Chamalikes Paris C.E.G.F. Paris M. BONNAIRE Mme BOUCHERAT M. BOUVARD M. BUC Groupement Fran~aisdes Installations et Fabricants de Sprinklers Paris S.T.E.F. Vitry s/ Seine M. M. CUEAUX-CAZALET S I A C I Paris L. CHARTOIRE Chamalikes M. le Colonel CHEVASSU Glacieres et Entrepats Frigori fiques d1Auvergne Chef du Service'Prevention Brigade des Sapeurs-Pompiers Paris C N P P Paris Paris MATAL Nantes Feddration des Magasins G6n6raux Bondue 1le Paris P6ronne M. CHEVALLIER M. COLOMBIES M. COUPIAC Melle M.F. COURTIN M. R. DAVID M. DECELLE M. M. M. G. DELTEIL A. DEZAN A. DEVERRE M. DOMEZON M. M. DONZEAU R. DITOUR M. Cergy-Pontoise Frigorifique de Paris Compagnie Industrielle Maritime S.T.E.F. Paris Paris Avignon Groupement Frangais des Installa- Paris teurs et Fabricants de sprinklers Paris S.T.E.F. SOPAD ' Courbevoie M. S.T.E.F. me- A. DUPORT FABIUS C.E.G.F. . J. FESQ E. FIEVRE Lyon Paris Paris Froid-Satam-Brandt Courbevoie M. M. FINIDORI R. FONDRAZ C N P P Cerberus Guinard Paris Buc M. J. FONTAINE Contrale et PrCvention Paris PI. FROTEAU A. GAC C.E.G.F. Bordeaux Directeur de 1'Institut International du Froid Paris M. M. M. I I M. A. GALISTIN Compagnie Industrielle Maritime Paris M. J.F. GARNOT Paris M. M. M. M. GAYET La Prevention Rurale Compagnie Generale Frigorifique G. GEBELIN GIBAULT GODEFROY M. J. GROLEE Ministere de llAgriculture Paris M. P. GROS Institut National de Recherche et de Sdcurite Paris M. GROS S.T.E.F. Paris M. M. D. HACNOUL HOMMEL Dagard C.E.G.F. Boussac Paris M. M. HORNACEK G I P A C M. P. JOLY Solvay et Cie Paris Paris M. J. KRUPPA Centre Technique Industrie!1 Puteaux S.T.E.F. Froid-Satam-Brandt Caisse Nationale dlAssurance Maladie St Germain-en-Laye Paris Courbevoie Paris de la Construction Metallique M. M. G. LABONNE Transfrigoroute-France M. C. LAHAUT M. F. LE DREVES M. M. M. Mme M; R. LEICHLE Syndicat National de llIsolation Paris France-Glaces Findus Beauvais .. LeTchle SA Cirey/Vezouze Motta-France Argentan B. LEMAIRE M. LEMAIRE LOCHES le Colonel.LOISEL M. MARCHAL M. C. MARCHAND Paris Wanner-Isofi-Isolation Institut International du Froid Direction SCcurite Civile Ministere Interieur Rueil-Malmaison Paris Paris Entrepats Frigorifiques U.S.N.E.F. La Chiltaigneraie Paris Bouygues Girki SA Clamart Libourne MAURICE C.E.G.F. Paris MERCEREAU A.P.S.A.I. Paris R. MENANT J.P. MESSIN Norfrigo Conseil en assurances C. MILLA Frigosud Boulogne s/Mer Albertville B6ziere J. MONTHOIL Soci6t6 G6n6rale de Courtage dlAssurances Paris M. H. MOUTERDE S.T.E.F. Paris M. MOYEN Institut National de Recherche et de S6curite Paris M. R NAVARRE U.S.N.E.F. Paris M. A. d 'OIRON U.S.N.E.F. Paris M. M. OUVRY Sofrino Caen M. PATIN C.E.G.F. Paris PI. PENNAMEN C.E.G.F. Pi. J. PETIT Christian Salvesen SA Le Havre Les Ulis M. M. F!. M. M. M. M. M. POMMEL Paris POST E.M.G.P. Compagnie Industrielle Maritime J.M. RENAUD Fourney-PSF Vonnas R. REYNAUD S.T.E.F. Paris M. RIEU L. ROUSSEL S.T.F.F. Revue G6n6rnle du Froid Vitry s/ Seine Paris ROY D. SIBILEAU St Paul Fire and Marine Paris Produits Alimentaires Blanchaud Saumur M. STEPYAN Compagnie Industrielle Maritime 11. J. SUPLISSON Groupe Sprinks Paris Paris M. Y. TESSON Les Sables dtOlonne M. TIBLOUX Frigorifique Tesson Rockwool isolation M. M. J. TIREL VERRIER Natal Abeille-Paix Nantes Paris M. C. VESTEY Compagnie G6n6rale Frigorifique St Germain-en-Laye M. M. M. M. M. M. . Paris Paris G R A N D E - B R E T A G N E M. A. AUSTFlICK Associated Cold Stores Ltd London M.Mme 11.1. CASH Guardian Fire Detectors Ltd Romford M. M.M. FERGUSON The western Ice and Cold Storage Co Ltd Bristol M. M. P. FROST E.W. HALL Fire offices' Committee Frigoscandia Limited London Hoddesdon Lloyd's register of Shipping London Associated Cold Stores Ltd. London European Risk Management Ltd Welsh Cold Stores Weybridge Cardiff M. J.C. HARRISON Mme S. HENRIKSSON M. M. M. P.V. LE RESCHE D. LOUGWR D. Mc INNES M. P J MARCHANT .. II II II United kingdom Cold Storage Ltd Dagenham Fire Research Station BoShamwood M.Mme A. STERA ILoyds Register of Shipping London M.Mme C.W. TOOLE Frigoscandia Limited F.A. Wallis Ltd Hoddesdon Edenbridge Mme B.F. ROGOWSKI M . b F.A. WALLIS H O N G R I E M. M. I. HOLLIK S. KISS Budapest Magyar Hutoipari Vallalat Budapest Autozero Ltd Dublin I R L A N D E M. W. MARTIN M. P.P. MEADE M. G. MURPHY II It II Water ford I T A L I E M. F. CORIMI I.V.T.P.A. - N O R V E G E M. M. 0. NISSEN L.B.R. Sandvika H. TVEITSME Directorate of Fisheries Bergen N O U V E L L E - Z E L A N D E M.Mme J.H. HUNT M. Morrison Cooper and Partners J .A. SHEPPARD Wellington Christchurch P A Y S - B A S M. . 11 J.E. DUIVEN Ba thmen L. TVILT P O L O G N E M. 2. BYCZKOWSKA M. MLYNARZYK Instytut Medxcyny Pracy Bieruta President Commission Dl de 1'I.I.F. Varsovie L. JACOBSON Frigoscandia AB S U E D E M. M. A. LINDBORG He lsingborg I1 It S U I SS E M. BACHER M. M. FASEL M. M. Soc. d'assistance technique pour produits Nestle SA Frigo St Johann AG La Tour de Peilz P. JAN Societk des Gares Frigorifiques et Ports francs de Gensve Carouge H. SENN EntrepGts Frigorifiques de la Gare de B2le SA T C H E C O S L O V A Q U I E M. 0. CERVENKA Praho M. J. HRUBY Praha M. B. VANEK I1 Y O U G O S L A V I E Mme J. DJORDJEVIC El. J. SIMONCIC Facult4 des Sciences des Protections au Travail de 1'Universitd de Nis 1I II Ni s 11 M. F O X Mme PERROT Mme de la GRANVILLE Melle REMOND Mme LISIAK Melle YATES APPENDIX 2 C o n f e r e n c e Programme Papers Presented: P r e p r i n t s were p u b l i s h e d i n t h e f o l l o w i n g volume: INTERNATIONAL I n s t i t u t e o f R e f r i g e r a t i o n . C o m m i s s i o n Dl. R e f r i g e r a t e d S t o r a g e . F i r e p r e v e n t i o n and s a f e t y i n c o l d s t o r e s : M a r c h 17-19, 1982, Paris e preprint/International Institute of R e f r i g e r a t i o n C o m m i s s i o n Dl ( R e f r i g e r a t e d S t o r a g e ) ; Paris European A s s o c i a t i o n o f R e f r i g e r a t i o n E n t e r p r i s e s . : t h e I n s t i t u t e , 1982. 155p. : ill.;24cm. a - - P a p e r s i n E n g l i s h and F r e n c h w i t h E n g l i s h s u m m a r i e s . E x t r a p r e p r i n t s n o t i n c l u d e d i n above. INSTITUT INTERNATIONAL DU FROID ASSOCIATION EUROPEENNE DES EXPLOITATIONS FRIGORIFIQUES =PE===I==P=l===PPI=PIB===51E - 1 P . Hatel Intercontinental - 3, rue PARIS - 17 Mars 19 1982 de Castiglione - PARIS Ier Tel. 260 37-80 / Mercredi 17 Mars /' Premiere seance presid6e par M. REYNAUD Vice-president de la Commission Dl Directeur General de la S.T.E.F. - Accueil des congressistes - Allocution de M. GRAMSTADT, 9 h et - Allocution de M. G A C - Organisation des travaux par 9 h 40 President de llAssociation Europeenne des Exploitations Frigorifiques President du Comit6 dtOrganisation Directeur de 1'Institut International du Froid .. M. REYNAUD - No 1 - DANS LA PROTECTION CONTRE LES INCENDIES LES ENTREPOTS FRIGORIFIQUES P. JACOB (Linde) R.F.A. - No 2 - FIRE PREVENTION AND SAFETY IN REFRIGERATED WAREHOUSES C.W. TOOLE (Frigoscandia) Angleterre - FIRE HAZARD IN COLD STORES H. BJERKNES - OD0 NISSEN - PER JOSTEIN HOUDE 4 - SECURITE ET PREVENTION DU FEU DANS LES No . 3 No ENTREPOTS FRIGORIFIQUES Suieee No 5 - POLICIES FOR FIRE SAFETY OF COLD STORES INTHENETHERLANDS Pays-Bae J.E. DUIVEN and L. TWILT No 6 - FIRE SAFETY IN THE NEW ZEALAND MEAT FREEZING INDUSTRY WITH PARTICULAR REFERENCE TO COLD STORES J.H. HUNT - D.J. MILLER - M.J.A. SHEPPARD No 7 - New Zealand FIRE CODE FOR THE NEW ZEALAN) MEAT FREEZING INDUSTRY WITH PARTICULAR REFERENCE TO COLD STORES A P.K. BURTON-WOOD - J.H. HUNT - M.J.A. SHEPPARD 12 h - Remiee du Ier Prix de la Fondation J.B. VERLOT 12 h 30 DCjeuner B 1'Hatel Intercontinental New Zealand Deuxi&me seance pr6eid6e par M . GRA!fSTADT President de 1'A.E.E.F. No 8 - BEHAVIOUR OF FROZEN MEAT PRODUCTS IN FIRE SITUATION J.H. HUNT No 9 - AN INVESTIGATION INTO IGNITABILITY OF FROZEN MEAT CARCASSES D BASTINGS - J.H. HUNT No 10 - LA PREVENTION DES INCENDIES DANS LES ETABLISSEMENTS POUR EMMAGASINAGE ET CONSERVATION DES FRUITS N. SALVATI F.L. GORINI - New Zealand New Zealand PROBLEMES DE CONSTRUCTION ........................... No 11 - LA SECURITE INCENDIE DANS LES BATIMENTS A STRUCTURE METALLIQUE J. KRUPPA No 12 - (c.T.I.c.M.) COMPORTEMENT AU FEU DES PANNEAUX DE CHAMBRES FROIDES D. HAGNOUL (Ets Dagard) No 13 - France France LE RECHAUFFAGE DES CADRES DE PORTES DE CHAMBRES FROIDES A. GEORGES (s.T.E.F.) No 13 bis France (ne figure pas dans la brochure) - LES ENTREPOTS FRIGORIFIQUES INCOMBUSTIBLES J.P. AUDIFFRET (Wanner-Isofi) France No 13 ter (ne figure pas dans la brochure) - PROCEDE DE CONSTRUCTION AVEC PANNEAUX EN BETON P.L. MARCHAL (~ouygues) France / Jeudi 18 Mars 1 Troisihe seance presidee par M. MLYNARCZYK President de la Commission Dl de 1' I.I.F. No 14 - ETUDE DE LA PROTECTION DES ENTREPOTS FRIGORIFIQUES CONTRE L'INCENDIE J. GROLEE No 15 - J. COLOMBIES France - FORMATION A LA SECURITE INCENDIE DANS LES ENTREPOTS FRIGORIFIQUES J. GROLEE No 16 - J. COLOMBIES - CLAISSE France - LA PROTECTION AUTOMATIQUE PAR SPRINKLERS par C. BOWARD (Groupement des Installateure de sprinklers) France No 17 - EXTINCTION DES INCENDIES DANS EES CHAMBRES A BASSE TEMPERATURE METHODE DE NOYAGE PAR co2 A. DUPORT ( STEF) No 18 - ESSAI D'EXTINCTION AU France co2 DANS L'INSTALLATION PILOTE DE VALENCE A. - DUPORT - DEVERRE (STEF) France Table ronde avec des representants de corps de pompiers (extraction des fumdes intervention des pompiers, etc .. . 1 Quatrieme dance pr6sidee par M. R. NAVARRE Premident de 1s Coanniseion PlCniSre de 1'A.E.E.P. D416guC Gen6ral de 1' U.S.N.E.F. No 19 - UN EXEMPLE DE PROTECTION INCENDIE DANS UN GRAND ENTREPOT FRIGORIFIQUE R. MAURICE No 2 0 No 2 1 No 22 No 23 - P. BONNAIRE (CEGF) INFLUENCE DU TRAVAIL DANS LES ENTREPOTS FRIGORIFIQUES SUR LA SANTE DE L'HOMME 2. BYCZKOWSKA - H. LANGAVER - LEWOWICKA - AMMONIA - - SAFETY IN REFRIGERATED WAREHOUSES LINDBORG (Frigoscandia) LA REGLEMENTATION ET LA SECURITE DANS LES ENTREPOTS FRIGORIFIQUES C. HOMMEL (CEGF) France Pologne Suede ~;ance - MESURES DE SECURITE AU FRANCHISSEMENT DES PORTES DE CHAMBRES FROIDES M. RIEU (STEF-Vitry) France No 2 4 - MECANISATION ET SECURITE DANS LE CHARGEMENT DES QUARTIERS DE VIANDE CONGELES A. BARAUD NO 24 bis(ne France figure pas dans la brochure) SAFETY MEASURES IN THE HUNGARIAN COLD STORES S. KISS No 25 - CONSIDERATION SUR LES OPINIONS DES OUVRIERS CONCERNANT L'APPLICATION DES MESURES DE PROTECTION DU TRAVAIL DANS QUELQUES ENTREPOTS FRIGORIFIQUES J. SIMONCIC 18 h Hongrie C o n c l u s i o n s - J. DJORDJEVIC Yougoslavie par M. GRAMSTADT, President de 1'A.E.E.F. et M. G A C, Directeur de 1'I.I.F. / Vendredi 19 Mars / 8 h 30 - Matinee - D6part des cars de l'H8tel Intercontinental Visite du Laboratoire du Feu B Champs-sur-Marne B 15 Km ZI l'est de Paris Dejeuner en commun B 1'Abbaye de Royaumont Apres-midi - Vers 18 h - Visite de l1Entrepi3t Frigorifique de la C.E.G.F. B Monteoult ( 2 0 km au nord de paris) 230 000 m3, dont 150 000 (-25" -30") sp6cialement affectes aux produits surg&s. Retour B Paris et dislocation SAYZTY fr&SU&ES IN T U E U K C A R U N COLD STOHZS S. hlSS Hungerien Deepfreezing Industry. This paper aims o n l y ' e t d e a l i n g w i t h the circumstencee t h e t imply deh6ere o r r i s k s t o t h e l i f e o r h e a l t h of men end w i t h t h e meesuree teken i n Hungary t o prevent a c c i d e n t e o r keep down t h e e f f e c t e of hezerdoue c o n d i t i o n e . he t h i n k t h a t t h e ffieaeuree teken by ue e r e e s s e n t i a l l y e i m i l e r t o those i n o t h e r c o u n t r i e s , we s t i l l hope t h e t t h e r e r i l l be eome conclu6ione t o be drawn from t h i s r e p o r t . The circumetencee t h e t r e q u i r e p e r t i c u l e r e t t e n t i o n end s p e c i e 1 eolutionfi d i f f e r i n g from t h e n a b i t u e l e a f e t y . meeeuree o r exceeding them e r e t h e f o l l o w i n g ; I. The c l i m a t e in t h e cold s t o r e s end t h e e p a c i e l t i e e of t h e # commoditiee e t o r e d . 11, The r e f r i g e r a t i n g system, t h e machinery end t h e p r b p e r t i e e of the r e f r i g e r a n t ueed. Let u s eee t h e s e p o i n t e i n d e t a i l s . 1.8. I n Hungary t h e temperature, considered e e etenderd i n t h e f r o z e n food s t o r a g e rooms, i e -25 O C ; i n t h e f r e e z i n g t u ~ e l e i t may d r o p below -30 OC, *arm, q u i l t e d c l o t h i n g end boota, gloves and e f u r c e p i s the t r e d i t i o n a l p r o t e c t i o n . Over t h e p e s t few y e a r e t h e endeavour in t h i e f i e l d he8 been t o bring about e more comforteble end e t t h e same time h e a l t h i e r c l o t h i n g then b e f o r e , t h e r e q u i r e mente b e i n g , t h e t : - it - ehould p o s s e s s good h e a t i n e u l a t i n g p r o p e r t i e s , l e t t i n g vepour through; f u r t h e r , i t ehould be l i g h t end f l e x i b l e , s o e s n o t t o impede l e b o u i e e t h e f o r m e r , olumey , q u i l t e d c l o t h i n g d i d . The use of a a o - c a l l e d kidnej-warmer h a s t e e n i n t r o d u c e d r e c e n t l y , too: i t i s t o t e w o h under t h e l i n e d o v e r a l l , m n t i o n e d t e f o r e . As t o t h e g l o v e e , t h e idea was t h a t they hdve t o comply w i t h t h r e e requirementar 1./ t h e y should g i v e p r o t e c t i o n e g e i n a t c o l d a s w e i l e a a g e i n a t i n i u r i e a by s p l i n t e r s of bone: 2./ t h e y ehould n o t impede m e t e r i a l h a n d l i n g by being clumey o r stiff and m u s t n o t .be . s l i p p e r y end 3./ t h e y should meet s a n i t a r y r e q u i r e m e n t e by being e a a i l y c l e e n a b le . Por t h e truckdrivere we have i n i t i a t e d a l s o a d e v e l o p i n g scheme f o r a h e a t e d c l o t h i n g , t h a t i n c l u d e s t h e l i n e d o v e r a l l end t h e b o o t e : t h e s o u r c e of energy being t h e t a t t e r j - of t h e l i f t t r u c k . U n f o r t u n a t e l y we must admit t h a t t h e e x p e r i m e n t a l i t e m a completed ao f a r heve n o t met t h e r a t h e r manyfold r e q u i r e m e n t s , t h u s t h e problem c e m o t be c o n s i d e r e d e a s o l v e d . There i s no u n + n o u a agreement on t h e n e c e a a i t y of euch c l o t h e e e i t h e r . 1.b. The removing of t h e f r o s t from t h e g r a v i t y a i r c i r c u l e t i o n e v e p o r e t o r e , t h a t took p l a c e moatly mechenich1l.v b.v s c r a p i n n . u a e 4 t o be a manual work e t low t e m p e r a t u r e . Nowadays t h i a o l d - f a s h i o n e d wey of d e f r 6 a t i n g i a t o be found but i n a few p e r c e n t of t h e r e f r i g e r a t i n g p l a n t a , In a l l the othera,vie. those with forced e i r c i r c u l a t i o n e v a p o r a t o r s , e u t o m e t i c o r eemi-eutomatic h o t gee d e f r o s t i n g is a p p l i e d . T h i s method h a r d l y needa any manual work end if s o , it i a done o u t s i d e t h e lorn t e m p e r a t u m e r e e . It i e common p r a c t i c e t o d e f r o s t t h e e v e p o r e t o r s of t h e f r e e z i n g t u n n e l s by w a t e r ; t h i a method, t o o , h a been made a u t o m a t i c , c o n t r o l l e d from t h e o u t s i d e . I.c. Ey now t h e mec'nanization of hard p f y a i e a l work i n c o n n e e t i o a w i t h t h e a t a c k i n g end p i l i n g of t h e goods i n t h e low temp e r e t u r e rooms h a s been completed a e f a r a a t h e e i n g l e s t o r e y cold e t o r e e , b u i l t i n t h e paet two decades, e r e concerned. Mechanical h a n d l i n g of goods i n cardboard boxes, c a s e s , eecke . o r bags on p R e t t s equipped w i t h cornerpoete hes teen solved from t h e very beginning. Yet a s t o t h e pig h e l v e s and b e e f q u a r t e r e manual p i l i n g went on u n t i l t h e r e c e n t $ e a r s , when we succeeded i n mechanizing t h i s work, t o o , by t h e i n t r o d u c t i o n of e eo c e l l e d meat euepeneion frame, t h a t i e simply t o be p u t on the p a l l e t poets. Thus, f o r t h e time b e i n g , manual work i s r e s t r i c t e d t o t h e euspension of t h e c s r c a a e e e on the framea end the t a k i n g them o f f .reap. T h i s work can be done o u t s i d e t h e low temperature space. Consequ e n t l y t h e i n t r o d u c t i o n of t h e meat euspension framea h a s brought about a c o n s i d e r a b l e improvement i n t h e working c o n d i t i o n e : i n a d d i t i o n t o t h e above t h e r a t h e r hazardous' manual s t a c k i n g , t o be performed a t a n d i n g i n t h e h e i g h t on e shaky l o s d i n g p l a t f o r m o r on t h e p i l e i t s e l f , could t e ommitted. I..d. General s a f e t y measures concerning l i f t - t r u c k s a r e w e l l 'known. B u t a s t o t h e l i f t t r u c k s used i n t h e cold e t o r e s , p a r t i c u l a r a t r e s e muet be l a i d on t h e c a r e f u l choice of the proper m e t e r i e l f o r t h e l o e d - c a r r y i n g c o n s t r u c t i o n s such a 3 , t h e f o r k s , t h e mast, t h e c h a i n , t h e h y d r a u l i c c y l i n d e r e t c . The m a t e r i a l of t h e e e h i g h l y s t r e s s e d componente m u s t possess a c e r t a i n value of n o t c h toughness and muat n o t be prone t o low temperature embrittlement even i f o p e r a t e d a t -30 OC o r below. A s mechanical h a n d l i n g has been introduced i n Hungary eomewhet l a t e r t h a n i n e e v e r a l i'ieetern c o u n t r i e s we could r e l y on t h e e x p e r i e n c e gained t h e r e . That i s ?re have tought t r u c k s f o r o u r cold s t o r e s only from manufacturere w i l l i n g t o guarentee t h e t t h e m a t e r i e l s used f o r t h e i r t r u c k s dispoaeY of t h e above mentfoned p r o p e r t i e s . vru Another requirement belonging only p a r t l y t o l a b o u r s a f e t y i s $he so c s l l e a msnoeuvrebility of t h e l i f t trucker they muet be s t l e t o "inch i n n t h e load tbrough t h e r a t h e r 'narrow a i s l e s bet$een two p a l l e t rows w i t h o u t ' t o u c h i n g them. 1.0. bP There La e n o t h e r r a t h e r s e r i o u s c o n c e r n us i n c o n n e c t i o n w i t h t h e t r u c k a : ' e v e r y y e a r one o r two of them happen t o f e l l off t h e load'ing ramps, t h e ' c a u s e being t h a t , by t n e end of t h e s h i f t , t h e s u r f a c e of t h e ramps g e t s /even i f , it i s c l e a n e d r e g u l a r l y / s t a h e d by t h e o f f e l e of t h e p r o d u c t s moved i n and out of t h e s t o r e . Theae o f f a l a , f i r s t of a l l t h e g r e a s y o n e s , make t h e s u r f a c e s l i p p e r y and if i t g e t s wet a t t h e same time t h e n i t i e r a t h e r d i f f i c u l t t o p r e v e n t t h e t r u c k s from s k i d d i n g . So f a r we have n o t succeeded i n f i n d i n g a s o l u t i o n t h a t n o ~ ~ l d not impede t h e work on and t h e c l e a n i n g of t h e ramps and could prevent t h e a c c i d e n t a w i t h t h e t r u c k s a t t h e same time. 11. S a f e t y measures w i t h r e g a r d t o t h e r e f r i g e r a t i n g eystem and t h e refrigerant. 1I.a. There i s a l i u n g a r i a n s t a n d a r d specif:an.gthe r e g u l a t i o n e on t h e e r e c t i o n and o p e r a t i o n of t h e r e f r i g e r a t i n g aystemsr i t p & c t i c a l l y c o r r e s p o n d s t o t i e r e s p e c t i v e IS0 s t a n d a r d . E l i m i n a t i o n of t h e . e x i a t i n g minor d i f f e r e n c e e i . e . , a d j u s t m e n t of t h e Hungarian s t a n d a r d t o t h e IS0 i s j u e t under way. It i a n o t w o r t h t e l l i n g more a t o u t t h i s a s t h e I S 0 i s supposed t o be known t o t h e participants of t h i s meeting. 1I.b. It i s a b a s i c p r i n c i p l e and p r e s c r i p t i o n f o r e l l workshops w i t h t b e e x c e p t i o n of t h e machinerooms - t h a t a s soon a e a ~ o n i ah a a t e e n s m e l l e d , t h e room i s t o be l e f t w i t h o u t any delay. As ammonia has a p e r v a e i v e , s t r o n g o d o ~ r ,e a s i l y smelled by man a t c o n c e n t r a t i o n s right telow t h e v a l u e hazerdous t o h e a l t h , t h e r e seems t o t e n o need t o i n s t a l l d e t e c t o r s f o r t n e p r o t e c t i o n of t h e w o r k e r s , On t h e o t h e r hand i t i s of g r e a t importence- t o d e t e c t amaonio. i n t n o . a i r of the c o l d roome ao - c e l ' t a i n commoditiee a r e s t r a w b e r r i e s e t c . / even p r o t e c t i o n of t h e goods explanation here i a not vary s e n s i t i v e t o ammonia / r a e p b e t r i e e , a t vary low c o n c e n t r a t i o n o b u t , a s i e n o t a m a t t e r of t h i s paper, f u r t h e r necessary. I1.c. Each person working i n t h e machine-rooms i e s u p p l i e d w i t h a gaemask f o r t h e c a s e of a lower c o n t a m i n a t i o n of t h e a i r , I n t h e machine-rooms t h e r e a r e f u r t h e r some 2-4 b r e a t h i n g e p p a r a t u s e e w i t h a e l f ' contained oxigen s u p p l y , 3nd gaeproof r o b b e r o v e r a l l s t o p r o t e c t a g a i n a t NH c o n c e n t r a t i o n s of ahy 3 measure. 1I.d. An o t h e r problem i n connection w i t h t h o s e working i n t h e maohine-rooms i s how t o p r o t e c t them a g a i n e t t h e n o i s e ~ e n e r e t e d by t h e compressors, Among t h e d i f f e r e n t kind3 of c o a p r e s s o r e . used i n Hungary t h e r o t a r y vane mechinee b r i n g about n o i s e . l e v e l s of o v e r 100 dB/AI herea as t h e n o i s e n e e s of t h e screw compressors i s hetween 90-100 dB: however, t h e allowed v a l u e i n Hungary i s only 85 dB i n accordance w i t h t h e IS0 recommendation. P e r s o n a l p r o t e c t i o n i s ensured by h e a r i n g p r o t e c t o r a , such n e e e r m u f f e and e a r p l u g s b e a r muffs e u p p r e s s e c o u e t i c e f f e c t e by 40-45 dB. That may seem a r a t h e r e f f i c i e n t way f o r t h e purpose, b u t t h e y have eome d i s a d v a n t a g e s . One of them i s t h a t having them on f o r a l o n g time i a uncomfortable, mainly i n summertime, f u r t h e r they c u t down a l l s o r t of sounds. That may h i n d e r workers i n t h e understanding of t h e t a l k of each o t n e r . Noise p r o t e c t i n g e a r p l u g s made of cotton-wool o r polymer-foam a r e e l s o g i v e n t o t h e mechanicans i n t h e machine-rooms. In o r d e r t o improve c o n d i t i o n s , the mashine-room of e a c h c o l d . s t o r e i s equipped w i t h a c o n t r o l c a b i n e t where t h e n o i s e l e v e l i e below t h e allowed 85 dB. Mechanicians can spend most of t h e i r time t h e r e , a s f o r s u p e r v i s i n g t h e macnines i t is n o t n e c e s s a r y t o spend a long time in the machine-room. T h i s d o e s not e p p l y , however, t o t h o e e doing maintenance work i n t h e maahine-roome: they e r e o f t e n o b l i g e d t o spend t h e whole s h i f t i n t h e n o i s y s p a c e , ? o r t h e i r p r o t e c t i o n we s t a r t e d a p r o g r a m i n 1980 aiming a t d e v e l o p i n g a noiee-proof c e a i n g f o r e a c h r o t a r y compressor s o a s t o s u p p r e a e n o i a e a t i t s very eource. Although r e s u l t s eo f a r have been e n c o u r a g i n g , t h e p r o g r a m cannot y e t be c o n e i d e r e d a s coccpleted. I t m u s t be mentioned, t o o , t h a t s u c h e c a s i n g i s r a t h e r expensive. 111. Measures of e o c i a l and o r g a n i z a t i o n a l c h a r a c t e r . I I I . a . T e a c h i n g of l e b o u r s e f e t y i e c o n e i d e r e d t o be one of t h e moat i m p o r t e n t meene t o prevent a c c i d e n t s . 30r s k i l l e d workere t h i e teaching is carried out in three steps: F u t u r e a k i l l e d w o r k e r s , e.g. mechanicians a r e g i v e n i n a t r u c t i o n s on l a b o u r s a f e t y f i r s t i n t h e c o u r s e of t h e i r p r o f e e e i o n e l t r a i n i n g . A t t h e end of t h i e they have t o go i n f o r e n exeminet i o n . Lebour s a f e t y i s e n i n t e g r a l p e r t of i t . The'eecond phase of t h e t e e c h i n g is of e p r e c t i c e l c h a r a c t e r : it aims e t g i v i n g t h e workere e n o u t l i n e of t h e circumatancee and c o n d i t i o n a in t h e h f u t u r e workahop and making them a c q u a i n t e d w i t h t h e r i e k s a d h e r e n t t o t h e i r f u t u r e work. The t h i r d phaee i s a r e c u r r e n t q u a r t e r l y i n s t r u c t i o n . I t i n c l u d e s a r e f r e s h m e n t c o u r s e end a eurvey on r e c e n t a c c i d e n t s i f t h e r e was any and t h e i r a n a l y e i e i n o r d e r w i t h a moral t o a v o i d re-occurrence. Teaching l a b o u r s a f e t y i s more o r l e e 8 t h e aeme f o r t r u c k d r i v e r a ~ t h e y , t o o , have a p r e l i m i n a r y t e c h n i c a l t r a i n i n g topped by a n examination implying l a b o u r safety. - - The r e s t of t h e workers / u n s k i l l e d l a b o u r / i s n o t o b l i g e d t o t h e f i r s t phase of t e a c h i n g end t o e n t e r i n g en examination. They simply a t t e n d t h e above mentioned second pheae t e a c h i n g b e f o r e being engaged end t h e n t h e q u a r t e r l y r e f r e s h i n g coureee. . 1II.b. Beceuae of t h e i n h e r e n t danger of ammonia i n t h e r e f r i g e ; r a t i n g p l a n t s each cold e t o r e m u s t have an emergency-andr e s c u e program a t i t e d i s p o s a l . The purpose i s t o i n i t i a t e t h e p e r a o m e l what i s t o 'be done i n a poeeible emergency case, w i t h o r without casualty/ and eo minimize /e.g escape of NH 3' both and m a t e r i a l damage. 1II.c. I n o r d e r t p prevent persons from being engaged i n e work where they e r e endangered i f they a r e a e n e i t i v e t o e i t h e r n o i s e Q r cold o r t o o r e a c t i v e or e v e n e l l e r g i c t o emmonia the,worltere t o be a r e expected t o undergo a s p e c i a l medical examination. - 1II.d. One of t h e p r e v a i l i n g r e g u l a t i ~ n ei n Hungary i.a t h a t women e r e not allowed t o . b e engaged e t workplaces where "the body i e exposed t o i n t e n s i v e cooling". It goee without saying t h a t o u r e t o r i n g rooms end f r e e z i n g t u n n e l e belong t o t h i e category. 111.8. The workere employed i n t h e low t'emperature rooms and t u n n e l e have a warming room a t t h e i r d i e p o e e l where they can have h o t t e e and e e h o r t 15 m i n u t e e ' r e e t twice e day /a paid break for health-reasone/. - 1II.f. :lorkere engaged end kept employed i n f o r work a t low temp e r a t u r e a r e g r a n t e d a double alLowancer t h e i r working hours a r e reduced t o 4 0 , i n s t e a d of 42/we'ek. a f t e r each 5 y e a r period s p e n t w i t h work a t aubzero temp e r a t u r e a ,they e r e e n t i t l e d t o a y e a r ' e ellowence with regard t o the peneion. F o r example a t r u c k d r i v e r a f t e r ha.ving epent 20 y e a r s i n t h i e f i e l d , i e a u t h o r i z e d t o r e t i r e when he i e only 56. - R4sum6. Lee uslneo f r i g o r i f i q u e e imposent d e s t a c h e s e p e c i a l e e du point ds vue de l a p r o t e c t i o n du t r a v e i l , compardee eux a u t r e e ueinee i n d u e t r i e l l e e e t d ' i n d u e t r i e a l i m e n t a i r e s , notamment a cause de: l a temp6rature t a s s e provenant de l a d e s t i n a t i o n des locaux de temperature. b a s e /cneubre f r o i d e : t u n n e l de c o n g e l a t i o n / , l e poide e t l a forme dee a e r c h a n d i e e e e t o c k d e e , l e a dangere provenant dee c a r e c t h i e t i q u e e du f l u i d e f r i g o r i g h e . l e b r u i t des Cquipemente employ40 dane l e e h a l l e e aun mechinee. Le r a p p o r t t r a i t 8 dee a o l u t i o n a employiee en Hongrie pour la n e u t r a l i e e t i o n dee souroes de dengere. - - - J e a n P i e r r e AUDIFFRET I n g E n i e u r S o c i B t 6 WANNER I S O F I I s o l a t i o n Le rapport prEsente un procPdE de c o n s t r u c t i o n e t d ' i s o l a t i o n q u i permet de r c a l i s e r des e n t r e p s t s incombustibles. C e t t e .technique cr&Ee .en , 9 7 1 a f a i t l ' o b j e t de t r S s noinbreuses a p p l i c a t i o n s en France e t en Europe. Une c a r t e indique pour l a France l e u r l o c a l i s a t i o n . Le rapport d g c r i t l e pracPd6, c o n s t i t u g d'une enceinte mgtallique Etanche e t autoportante doublee d'une i s o l a t i o n en f i b r e de v e r r e . Enfin, il p r e s e n t e une a p p l i c a t i o n importante de ce procede aux entrep^ots f r i g o r i f i q u e s de l a SocigtE NORFRIGO, 5 BOULOGNE SUR MER, qui comprennent 4 chambres d'une CapacitG de 90.000 m3. Jean Pierre AUDIFFRET Ingenieur Soc.ikt6 WANNER ISOFI Isolation INTRODUCTION a Cet expose a pour objet la presentation d'un procede de construct'ion bien connu sous le nom ISOMETAL et tout particulierement destine 2 la realisation d'entrepets frigorifiques incombustibles. * I Aprss avoir present6 l'historique, les references et l a description technique de ce prockde, nous nous attacherons plus particulisre.merit B la presentation d'une application importante d e cette technique, celle-ci concernera les entrepcts frigorifiques d e la Societe NORFRIGO B BOULOGNE.SUR.MER. 2. LE PROCEDE ISOMETAL 2.1. Historique et references ............................. Cette technique de conception originale a 6t6 cr66e en 1971. Depuis cette date, la Societe WANNER ISOFI Isolation, que je represente ici, et les ETS BOUTARD, associes dans l'exploitation du procede ont construits en EUROPE, un ensemble de 120 installations qui representent une capacite totale de stockage voisine de 1 000 000 m3. TABLEAU I Repartition gkographique des installations en EUROPE Pays FRANCE ALLEMAGNE ESPAGNE ITALIE BELGIQUE Capacitg Nombre REPARTITION GEOGRAPHIQUE DES IFGTALLATIONS EN FRANCE F I G U R E No 1. II I S O M E T A L II 52 FIGURE 1. Sur cette carte figure simultan6ment les applications du proc6d6' aux entrep6ts destines au stockage des produits surgeles, ainsi que les chambres froides spgcialis6es dans la conser.vation des fruits en atmos.ph&re contr616e. L'importance et le nombre de ces rkalisations demontrent les avantages d ' u n proc6d6 dont le principe s t i n s p i r e directement de la construction des silos m6talliques tr6s largement utilis6s depuis les a n n k SO. Le procede ISOMETAL est constitu6 par la conjugaison d e deux composants parfaitement compl6mentaires et intggres, c'est-&-dire : - - une enceinte m6tallique etanche et auto-portante, une isolation incombustible appliquee sur les parois de cette enceinte, Cette enceinte est compos6e d 1 6 1 6 m e n t s prefabriquks en t61e d'acig. auto-patinable & haute limite 6lastique d'une epaisseur de 2mm. Ces 616ments se presentent sous forme d e panneaux nervur6s obtenus par pliages successifs & 135OC. Les nervures trap6zoidales ainsi form6es donnent une tr6s grande rigi-dit6 aux elements dont les dimensions courantes sont : longueur : 5.00m hauteur 2.40m. CROQUIS 1. Dessin d ' u n panneau Sur le lieu de montage; ces panneaux sont assembles par soudure Clectrique sur une structure m6:talliqu.e de poteaux. et de poutres dispos6s B lqext6rieur de l'enceinte. A cet effet, les panneaux des parois verticales de llence.inte comportpnt B leurs extr6mitCs des plats soudes en usine qui obturent les nervures. Ce dispositif simplifie llintkgration des 'panneaux nervur6s sur les poteaux, tout en reduisant la section de ces derniers et en supprimant les ossatures secondaires habituellement ndcessaires sur les structures classiques. (lisses et contreventement). troquis 3 troquis Z La toiture de l'enceinte est r6alisCe avec les m8mes 616ments nervures qui sont dans ce cas suspendus sous un dispositif classique, comprenant des poutres principales (ferme e n treillis tubulaire ou portique h ime pleine) gengralement espacCes de 1 0 m et des poutres transversales gCn6ralement tous les 5' m. La toiture ainsi compos6e comprend une ou deux pentes de 3 , 5 % determinee en fonction de la surface du bstiment, les nervures de la toiture sont bien entendu disposees dans le sens de 1'Ccoulement des eaux pluviales et ces dernieres sont r6cuper6es et Cvacuees en bas de pente dans des chsneaux int6gres aux parois. Toutes les parties de la structure et de l'enceinte sont accessibles (absence d'entre-fers) et leur protection contre la corrosion est assurge par l a nature et la qualit6 de l t a c i e r utilise. Seules les parties visibles ou exposees Bl'ensoleillement reGoivent une peinture de teinte claire afin de limiter l'absorption du flux solaire. Ce, systeme de construction industrialiskqui met en oeuvre des 616ments intkgralement prefabriques permet la rhalisation de bgtiment de tres grandes dimensions dont les parois tres robustes et tres 6tanches B la vapeur d'eau conviennent tout particulierement aux e.ntre.p$ts frigorifiques. 2.3. L'isolation incombustible .............................. Le comportement au feu d'une paroi fortement isolee entre deux revstements m6talliques de faible 6paisseur d6pend essentiellement de la r6action au feu de l ' g m e isolante. Le choix des matkriaux isolants incombustibles (selon le classement --M o des normes fransaises) est actuellement trbs restreint puisque seuls les isolants d'origine min6rale repondent B ce critere (fibres de verre et de roche, verre cellulaire). La fibre de verre a 6t6 retenue pour constituer l'isolation de l'enceinte m6tallique B la suite de la prise en compte des critbres suivants : - - - - grande efficacit6 de la barrigre pare-vapeur, insensibilitk aux variations de tempkratures, stabilite dimensionnelle, stabilite physico-chimique, flexibilit6 pour l'absorption des 16g6res deformations ou mouvements de l'enceinte, facilit6 de mise en oeuvre, prix interessant, incombustibilit6, L'isolation en fibre de verre se pr6sente sous la forme de panneaux semi-rigides d'une masse volumique de 22 kg/m3 et de dimensions 6gales B 2.40m x 1.20m, des 616ments en fibre d e verre sont dCcoup6s selon le profil des nervures de l'enceinte et sont appliqu6s dans les creux form6s par celles-ci. L'isolation comprend ensuite 2 ou 3 couches de panneaux avec croisement et compression des joints. Cette isolation est revGtue intgrieurement par un bardage g6n6ralement en acier galvanis6. Un dispositif de profils sp6ciaux relies aux parois de l'enceinte par lfinterm6diaire de supports isothermes, assure la fixation des panneaux isolant en empechant toute possibilit6 de glissement ou tassement. La mise en oeuvre de l'isolation s'effectue ainsi rapidement et simplement sans aucun produit de collage. Les 6paisseurs de fibre de verre habituellement appliqu6es sont les suivantes : - pour les chambres B O°C : 180 B 2 2 0 m m pour les chambres B -30°C 280 B 340mm troquis 4 troquis 5 Bordoge Profil Dist o n c ~ u r 3. LES ENTREPOTS FRIGORIFIQUES NORFRIGO A BOULOGNE/MER. Le 28 D6cembre ,1967 la Societ6 NORFRIGO 6tait victime d'un incendie qui detruisait un entrepSt de 1 2 000 m3 alors en cours de construction. Le montant de ce sinistre repr6sentait B l f 6 p o q u e une somme de : 4 , 5 millions de francs. * # Les~'responsab1esde cette Soci6t6 d6cidaient alors la reoncstruction de l 8 e n t r e p 6 t en fixant au premier plan de son programme, le souci d'une protection et d l u n e s6curite efficaces contre les risques d l i n cendie. La Soci6t6 NORFRIGO imposait ainsi dans le cahier des charges de 'son projet une construction incombustible et choisissait la technique, toute nouvelle B 1 1 6 p o q u e , de l'enceinte mgtallique 6tanche isol6e en fibre de verre. En 1971, convaincue des avantages de ce nouveau procCd6 qui repondait bien B ses pr6occupations, la Soci6t6 NORFRIGO devenait pour la p,remi8re fois le promoteur d'une technique jusqu'alors inappliqu6e dans 1$ domaine frigorifique. I1 faut reconnaitre ici les merites d ' u n choix bien mesur6 qui al.lait trouver sa justification dans la reussite du projet. A BOULOGNE SUR MER, les nouveaux entrepSts frigorifiques NORFRIGO sont implant6s en bordure de quai du bassin LOUBET. 11s comprennent un ensemble de 4 tranches, trois en exploitation et unez en cours de r6alisation, qui reprgsentent un volume d e stockage de 9 0 000 m3 B la temp6rature de - 30°C. NORFRIGO NORFRIGO NORFRIGO NORFRIGO 2 2 BIS 3 5 20 20 22 28 000 000 000 000 m3 m3 m3 m3 Les 4 chambres de stockage sont compl6t6es et s.6par6es par des bstiments annexes regroupant les halls de manutention, sas, bureaux, locaux sanitaires et locaux techniques. La surface totale des constructions est egale B 1 3 000 m2 dont 9 500 m2 pour la zone de stockage frigorifiqus B 30°C et 3 500 m2 pour les bgtiments annexes. - # Les chambres 2, 2 BIS et 5 sont implant6es en ligne sur le quai Sud du bassin LOUBET. La chambre 5 d6tach6e des precedentes est implant6e B l l O u e s t du bassin. La conception gdn4rale de ces 4 chambres est identique et tous les bstiments sont construits en ISOMETAL. Les produits surgelCs sont stocconvertisseur, B raison de 4500 con-ur k6s sur 4 niveaux de dans chacune des chambres 2 , 2 bis, et 3 sur palettier fixe B 6 niveaux dans la chambre 5. L'ensemble des 4 chambres offre une capacit6 de stockage de 17 200 convertisseurs. Une s6rie d16quipements et dispositifs de protection et detection incendie sont install6s B l'interieur des bstiments. 11s renforcent et complstent la sCcurit6 d6jB apportee par l'incombustibilit6 des cons*.= tions : Mur coupe-f eu ------------Un mur coupe-feu separe les chambres 2 et 2 bis. Les deux communications creees dans ce mur entre les deux chambres sont dquipees de portes coupe-feu. Protection incendie par extincteur automatique .............................................. Les chambres 2 bis, 3 et 5 , ainsi que leurs bPtiments annexes sont protCg6s par des installations d'extinction automatique SPRINKLER. Ces installations sont strictement conformes aux prescriptions de 1'APSAI (rsgle R 1). Les installations raccordCes au rCseau d'eau de la ville peuvent dCbiter chacune 3 800 lit/minute. Le debit disponible sur le rCseau Ctant insuffisant, chaque installation comporte un reservoir d'appoint de 120 m3 pour assurer le debit d'eau necessaire. Le rCseau est charge avec un melange anti-gel comprenant 50% de GLYCOL. Les e e s SPRINKLER sont disposees selon un espacement d'environ Ces detecteurs B chambre ionisee aliment6s sous basse tension equipent les chambres 3 et 5. Au nombre de 3 5 par chambre, ils sont places au plafond dan s les allees de circulation et i l ' a s ~ i r a t i o nd e s batteries, ils sont connectes avec le circuit de ventilation et coupent celui-ci en cas d'alarme. Ces dgtecteurs trss sensibles peuvent ttre dCclenchCs accidentellement par les brouillards de vapeur d'eau emis B la fin des cycles de degivrage. Fumiddmes --------Ces exutoires destinCs B l'evacuation des fumCes sont places dans les toitures des halls de manutention. Leur ouverture est dCclench6e par des fusibles. Isolation incombustible sur les tuyauteries .......................................... Sur une longueur de lm, les passages de tuyauteries isolees au travers des parois sont isoles en verre cellulaire. Extincteur et RIA --------------Enfin, un service de gardiennage assure la sdcuritd ghnerale en dehors des heures de trafic. CONCLUSION ---------I1 existe au jourd'hui des procedes et des techniques fiables pour protCger efficacement les entrepdts frigorifiques contre les risques d'incendie. Les nouveaux entrepdts frigorifiques de NORFRIGO en apportent la d6monstration. Souhaitons que cet exemple inspire des initiatives comparables, alors qu'aujourd'hui l'augmentation de la taille des entrepdts entraine simultan6ment une aggravation des risques et du coat des assurances incendie. APPENDIX 3 Foamed P l a s t i c I n s u l a t i o n R e g u l a t i ' o n s - C u r r e n t U.K. situation Protest against foamed e Foamed plastics are being increasingly used as thermal insulation for the shells of buildings, applied either internally or externally. They can be fixed in board form or sprayed o n in siru, a method particularly useful for existing structures. Usually some form o f surface coating is applied t o provide resistance to weathering and impact, and t o ensure that the insulation does not result in an increased rate o f fire growth. The purpose of this article is t o inform installers and customers of the possible fire hazard o f this type of insulation if it is not suitably protected, t o stress the need for appropriate finishes t o be developed, and t o outline work in progress on the problem at FRS. External application of foamed plastics insulants will generally result in a less acute fire problem than internal application; w i t h the possible exception of tall buildings, and depending on the type of construction t o which it is applied, i t will have little influence o n life hazard. Nevertheless, care must obviously be taken t o avoid the risk of unrestricted fire spread. Application o f irisulation t o the interior of a building poses worse fire problems, partly due t o the conservation of heat within the enclosure, b u t principally because 'flanies having h ~ g rates h o f heat transfer impinge on the ceiling:roof surface and cause a sudden increase in radiation intensity. This results in a rapidly developing flame plurnr? spreading horizontally. Traditional i n s ~ ~ l a t i nmalerials, g usually of a cellulosic base, ignite and spread flame when exposed t o a localised high intensity fire source; protective coatings can be applied w h i c h will ensure that the extent of spread is restricted t o acceptable limits. Curtain foamed plastics insulants, however, once ignited burn w i t h considerably greater intensity than cellulosic products and consequently require a superior protective membrane t o resist progressive destruction and to limit the extent of spread. Such a finish m u s t either restrict the f l o w of heat t o the underlying foam, limit the air supply t o the decomposition zone or prevent the rapid emission of flammable volatiles. In the United States. Model Building Codes usually require r y~.! facings t o Mrs B F w Rogowski tics inslalants 13sc protect foamed plastics insulants; these m u s t have a 1 5 - m i n 'fire resistance', ie they must continue t o maintain their stability, integrity and insulation for this period when exposed t o fully-developed fire conditions similar t o those specified in BS 476:Part 8. Materials suitable t o providc! this 'ther. ma1 barrier' include 1 2 ninl plaster board or non-comhustit~le insulation board. Such protectmn may be costly, and fitting, particularly over sprayed insulation, can be difficult. A n alternative which should generally be satisfactory from a fire poirit of view is the use of a composite boardiloam, where the protective membrane will be of a thickness t o provide the requisite pro. tection. Proprietary coatings are bomg developed in the US and the UK which exhibit the required performance characteristics whilst not actually meeting the requirements of a 'thermal harrier'. Their advantages should include economy in basic cost and ease of ap. plication, although care milst be taken t o ensure their fire behaviour is not u n acceptably inferior t o that o f the 'therm a l barrier'. However, mclliod:; of Fire performance of prorected foatned plastics insulation belrly teslcd at the FRS feciliry ar Card~ngtorr assessing the effectiveness of these coatings have yet t o be devised. The tests for internal linings of BS 476:Part 7 (Surface spread of flame) and Part 6 lFire propagation) were originally designed for checking the p c r f o r r n a ~ ~ c eof 'traditional' linings such as cellulosic boards and may not be adequate for assessing lightweight plastics insulants protected b y proprietary coatings. The rate o f heat transfer in the tests ( 4 ~ l c m ' )is relatively low compared with that which may be encountered in localised fires ( 1 5 ~ l c m and ~ lafter penetration of the coating, heat release from tho foamed insulation may exceed that o f the test conditions. Moreover, the tests are n o t designed t o assess the mechanical pefformance of the protective facing: small specimens, exposed primarily to radiant heat alone, fail t o develop the stresses typical o l those likely to be found in prsctice. Added t o this is the ini!)ossibility of reproducing in rest conditions the thermoplastic behaviour of many foamed insulants. Thus, as a check o n the performance of foams a18d protective coatings i t i s D Electric heat pumps provide one of the options for reducing the energy cost of domestic heating, particularly for housing w i t h access to only the more expensive fuels. Heat pumps are expensive and when evaluating their cost effectiveness it is critical t o know their likely performance in use. A unique testing chamber which will enable accurate performance figures t o be obtained for electric heat pumps has been built at Garston, and is n o w available for hire by manufacturers. Test walls uf different consrructions end up to 2 ! 5 m square can be studied in these tour separarely-controlled cliniatic chambers Testing performance of external wallls New climatic chambers are available at PRL for studying the effects on external walls of the moisture generated within buildings. There are four sets of double chambers, each w i t h separate humidity and temperature control to allow simultaneous tests w i t h four different climatic regimes on walls of similar construction. Steady or cyclic climates can bc produced. The first experiment will examine timberframed walls, as described in lnforn~aI P a I 1 !8 1 (see page 1 51. Fur. ther work envisaged will involve steelframed walls, curtain walling suitable for n~ulti-storeyoflice buildir,gs, and possibly insulated profile sheet walls, mainly applicable to indtrstrial buildinys. It is antic~patedthat there may be spare capacity in the future for assessment of walls on a repayment basis. Also discussed in the IP is the impor- tance of providing a vapour check on the indoor side of a timber-framed wall, and the difficulties of ensuri,:g that such a check exists within a waii. When aluminium foil-backed plasterboard is specified, it is difficult for the building supervisor t o know, after i r i stallation, whether the board used was in fact foil-backed. Simple cheap metal detectors, developed for locating metal objects within walls and floors, have proved suitable for doing this. A detector tested at PRL can locate missing areas of foil as small as 1 2 0 mm2. It works off a 9-volt battery and when scanned over the inside surface of a wall, i t will continuously light a pilot l a n ~ pin the presence of foil; pipes, wires, nails or other metal objects will result in the lamp lighting briefly, as the detector passes over the object. Any substitution of plain plasterboald can thus easily be discovered. continued from previous page sometimes necessary to have recourse t o large-scale ad-hoc experiments (see photograph). The configuration most frequently used is that of a corner of a building including wall and ceiling linings up t o 7.5 m high. Other configurations use constructions on a scale typical of domestic or small industrial enclosures. Such tests are obviously expensive, and an equivalent tesk on a reduced scale is urgently needed. Work is in hand at FRS t o devise such a test and the Station welcomes the collaboration of manufacturers in work which should help in the development of effective protective finishes. In the meantime, it is important that installers follow the recommendations in Codes of Practice, and seek the advice of the insltlation manufacturers. e BRE has carried out a considerable programme of research on heat pumps and has incorporated heat pump technology in its experimental low-energy house laboratories. Trials in which the observed field performance of heat pumps differed markedly from manufacturer's perfwmance curves led t o the construction of a test chamber t o enable the field performance of heat pumps t o be predicted. Tests on a single-room heat pump, carried out by BRE under contract to the EEC, showed good agreement between the results obtained in the test chamber and in field trials in housing. The new BRE heat pump test chamber is designed specifically for electric heat pumps extracting heat from outdoor air and delivering it t o water flowing, for example, in a conventional hot water radiator system. The heat pump is enclosed inside'a thermally insulated chamber whose temperature and humidity are closely controlled. The heat pump is operated so that it extracts heat from the chamber and delivers it t o a water supply of controlled temperature T'w t?lecric power consumption o' * b c - 'beat P U I ~ ?and the heat t r a n s f e r r ~ dto the water are measured t o a hiutb precision. The chamber is able t o accommodate heat pumps rated t o extract up t o 1 5 k W from air at temperatures d o w n t o - 5OC. To investigate frosting performance which, it is n o w recognised, can significantly downgrade the seasonal performance of such heat pumps, the test chamber can be operated w i t h relative humidities of up t o 8 0 per cent. Further information a b c * ~the t hire of the test chamber can be obtained from Dr David Fisk, Head of Mechanical and Electrical Engineering Division, at BRE. 0 - - - - - -- For up-to-date information about all BRE publications. send for a copy of the Information Directory 1980 and Information Peper 3 1180. using the Reader Reply Card w i t h :his issue. - I GPYI - Series BO6O 83 - Fire protection and oold storage. -....?..6..81..e!..2.2..:..&?.:.~ .-..".......................................................................... ...................................... ..........__...__ ................_..___..._.,. L -.: ' A _ . SERIES - ......... ....... .................. ,- _..- BUILDING RESEARCH ASSOCIATION OF NEW ZEALAND INC. HEAD OF FlCE AND LIBRARY, MOONSHINE ROAD, JUDGEFORD. The Building Research Association of New Zealand is an industry-backed, independent research and testing organisation set up to acquire, apply and distribute knowledge about building which will benefit the industry and through it the community a t large.