Auto Painting - Skills Ontario

Transcription

27th ONTARIO TECHNOLOGICAL SKILLS COMPETITION
27es OLYMPIADES ONTARIENNES DES COMPÉTENCES
TECHNOLOGIQUES
Auto Painting /
Peinture automobile
Post Secondary – post-secondaire
Contest Date / Date de la compétition:
Monday May 2 & Tuesday, May 3, 2016 / Lundi 2 mai & Mardi 3 mai 2016
*This is a 2 day event
TECHNICAL CO-CHAIRS / COPRÉSIDENTS DU COMITÉ TECHNIQUE:
Chair/Président : Daniel Chudy, Centennial College, [email protected]
Co-Chair/Coprésident : Jesse Kennelly, Legendary Motor Car, [email protected]
Last Updated: March 2016/Plus récente mise à jour: Mars 2016
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This document is to be used only in preparation for the Ontario Technological Skills Competition. Ce document ne doit être
utilisé que dans le cadre de la préparation aux Olympiades ontariennes des compétences technologiques.
Auto Painting / Peinture automobile 2016
Ontario Technological Skills Competition
Olympiades Ontariennes Des Compétences Technologiques
MORE INFORMATION / RENSEIGNEMENTS ADDITIONNELS:
To ensure that competitors have a positve
Afin de s’assurer que l’expérience des participants
experience at the Ontario Technological Skills
aux Olympiades ontariennes des compétences
Competition (OTSC), a competitor and their
technologiques (OOCT) soit positive, le participant
educator should review the scope document well
et son enseignant doivent prendre le temps de lire
in advance, as well as check back to the website
la fiche descriptive avant la compétition, et
for updated versions of the scope up until the
consulter régulièrement le site Web pour se
event.
renseigner au sujet des changements apportés à la
fiche, et ce, jusqu’à la tenue de l’activité.
For questions about the registration process and
eligibility please refer to the Competition
Pour toute question concernant l’admissibilité des
Information Package www.skillsontario.com
participants et le processus d’inscription, veuillez
consulter la trousse d’information au sujet des
compétitions disponible en ligne à
For technical questions that are contest specific,
www.skillsontario.com .
please contact the technical chairs at the email
above or the Skills Ontario Competition
Pour des renseignements d’ordre technique au
Department at [email protected].
sujet d’une compétition en particulier, veuillez
communiquer avec les présidents du comité
technique à l’adresse courriel mentionnée cidessus ou avec le service des compétitions de
Compétences Ontario à [email protected]
CONTEST STATUS / DÉTAILS DE LA COMPÉTITION:
 This contest is offered as an official contest
 This contest is offered at the Skills Canada
National Competition (SCNC)
 2016 is a qualifying year for WorldSkills*
*To be eligible to advance to the WorldSkills
Competition you must NOT be older than 22
years in the year of the competition (2017) and
successfully complete a World Skills Trial.
LOCATION / ENDROIT
All contests at the 2016 OTSC are hosted onsite
at RIM Park and Manulife Financial Sportsplex,
Waterloo Ontario
 Il s’agit d’une compétition officielle
 Cette compétition est organisée dans le cadre
des Olympiades canadiennes des métiers et
des technologies
 2016 est une année de qualification pour le
Mondial des métiers
*Pour être admissible au Mondial des métiers,
vous devrez être âgé(e) de moins de 22 ans au
cours de l'année de compétition (2017) et
compléter avec succès les essais du Mondial des
métiers.
Toutes les compétitions des OOCT 2016 ont lieu
au RIM Park and Manulife Financial Sportsplex à
Waterloo (Ontario)
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PURPOSE OF THE CONTEST / BUT DE LA COMPÉTITION:
To provide competitors with the opportunity
Dans le cadre d’épreuves pratiques et
to demonstrate, through practical and
théoriques, fournir aux participants l’occasion de
theoretical application, their skills and task
faire valoir leurs compétences et connaissances
knowledge in the industry relevant to:
propres à l’industrie en ce qui a trait:
 Basic skills relevant to surface preparation,
 aux compétences de base applicables à la
colour matching, painting and polishing.
préparation de la surface, reproduction
des couleurs, peinture et polissage.
 Knowledge of and application of applicable
 à la connaissance et la mise en
health and safety regulations.
application des règlements pertinents en
 Adjusting and checking of safety/operating
matière de santé et sécurité.
equipment.
 à l’ajustement et la vérification de
 Problem solving in relation to painting.
l’équipement de sécurité/d’exploitation.
 à la résolution de problème ayant trait à
la peinture.
SKILLS AND KNOWLEDGE TO BE TESTED /
COMPÉTENCES ET CONNAISSANCES ÉVALUÉES:
PRACTICAL / PRATIQUE 95 %
JOB INTERVIEW / ENTREVUE D’EMPLOI 5 %
 To demonstrate skills of safe working
 Démontrer des pratiques de travail sécuritaire
practices of automotive refinishing
en ce qui a trait aux activités de remise en état
operations.
d’automobiles.
 Travailler de façon sécuritaire et efficiente.
 Work safely and efficiently.
 Méthodologie adéquate en ce qui a trait à
 Proper sequence for repair, surface
la réparation, la préparation de surface, et
preparation and refinish
les
procedures.
procédures de remise en état.
 Knowledge of colour matching and
repairing paint defects.
 Connaissance des techniques de
reproduction des couleurs et de correction
 Perform proper gun set-up handling
des défauts de peinture.
technique.
 Utiliser la bonne technique d’installation du
 Job interview and résumé
pistolet.
 Entrevue d’emploi et curriculum vitae
EQUIPMENT AND MATERIALS / ÉQUIPEMENT ET MATÉRIEL:
Supplied by Skills Ontario Technical Committee:
Fournis par le comité technique de Compétences
Canada – Ontario :
 Water supply, air supply and electrical
 Approvisionnement en eau,
power
alimentation en air et énergie
 Polishing equipment and supplies (electric
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



polishers and 3M polishing system)
Water bucket and sandpaper
All refinishing/preparation supplies and
equipment
Spray booth and associated ventilation
Fresh air supplied respirator paint suit (Sata
PPG)
Paint mixing and colour matching tools
from PPG Envirobase.
Please Note: Tools and materials may change
based on availability.
Supplied by Competitor:
Competitors must bring their own tool boxes,
containing the following tools at a minimum:
 Respirator for sanding
 Safety glasses
 Work coveralls
 Résumé
Please note: Competitors are not to bring their
own power tools to the OTSC unless specified in
the scope.
Please note: Competitors are not to bring their
own computer to the OTSC
Books, notes, materials and assisting devices are
not permitted unless listed above.
Media devices, such as cell phones, smart phones,
mp3 players or PDAs are not permitted on the
contest site.
Prior to attending the OTSC, students should be
familiar and competent in the use of the tools and
equipment listed above as well as what safety
precautions will be observed during the OTSC.






électrique
Équipement et matériel nécessaires au
polissage (polisseuse électrique et
système de polissage 3M)
Seau d’eau et papier abrasif
Tout le matériel et l’équipement
nécessaires à la remise en
état/préparation
Cabine de pulvérisation et ventilation
connexe
Système de protection respiratoire à
adduction d'air (Sata PPG)
Outils pour mélanger la peinture et
reproduire les couleurs, fournis par
PPG Envirobase.
Remarque: Les outils et le matériel peuvent
varier en fonction de la disponibilité.
Fournis par le participant:
Les participants doivent apporter leur coffre à
outils qui doit contenir, à tout le moins, les outils
suivants:
 Masque de protection pour le ponçage
 Lunettes de sécurité
 Combinaison
 Curriculum vitae
Remarque : Les participants ne doivent pas
apporter leurs outils électriques aux OOCT à moins
d’indication contraire à cet effet dans la fiche
descriptive.
Remarque : Les participants ne doivent pas
apporter leur ordinateur aux OOCT.
Livres, notes, matériel et dispositifs d’assistance
ne sont pas permis à moins qu’ils ne fassent partie
de la liste ci-dessus.
Les appareils multimédias, comme les cellulaires,
les téléphones intelligents, les lecteurs mp3 ou les
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ANP ne sont pas permis sur les lieux de la
compétition.
Avant de participer aux OOCT, les élèves doivent
connaître et savoir utiliser les outils et
l’équipement énumérés ci-dessus et bien
connaître les mesures de sécurité à observer.
SAFETY / SÉCURITÉ:
Safety is a priority at the Ontario Technological
Skills Competition. At the discretion of the
judges and technical chairs, any competitor can
be removed from the competition site for not
having the proper safety equipment and/or not
acting in a safe manner.
1.
2.
3.
4.
5.
It is mandatory for all competitors to
wear CSA approved eyewear (including
side shields for prescription eyewear).*
It is mandatory for all competitors to
wear CSA approved footwear.*
Jewellery such as rings, bracelets and
necklaces or any items deemed unsafe by
competition judges shall be removed.*
Proper shop attire is to be worn (no loose
straps, baggy sleeves). Any attire that is
deemed unsafe by competition judges
will not be permitted.*
Appropriate dust masks (preferably
organic)
must be brought and worn by
competitors.*
La sécurité est une priorité dans le cadre des
Olympiades ontariennes des compétences
technologiques. Les juges et les organisateurs se
réservent le droit d’empêcher un participant de
prendre part à la compétition s’il ne respecte pas
les règles de sécurité.
1. Tous les participants doivent porter des
lunettes (y compris des écrans latéraux de
protection pour les verres correcteurs)
homologuées CSA.*
2. Tous les participants doivent porter des
chaussures de sécurité homologuées CSA.*
3. Les bijoux (bagues, bracelets, colliers, etc.)
jugés dangereux par les juges de la compétition
devront être enlevés.*
4. Des vêtements adéquats doivent être portés
pour la compétition (bretelles ajustées, aucune
manche ample). Tout vêtement ou accessoire
jugé inapproprié par les juges ne sera pas
permis.*
5. Un masque antipoussières (organique de
préférence) doit être fourni et porté par les
participants.*
*Competitors will not be permitted to compete
until they have the needed safety equipment.
*Les participants ne pourront participer à la
Competition judges will have final authority on compétition tant et aussi longtemps qu’ils n’auront
matters of safety.
pas l’équipement de sécurité nécessaire. La
décision des juges en matière de sécurité sera sans
Competitors must show competence in the
appel.
use of tools and/or equipment outlined in this
scope and can be removed at the discretion of Les participants doivent faire valoir leurs
the judges and technical chairs if he/she does compétences quant à l’utilisation des outils et de
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not display tool and/or equipment
competency.
l’équipement dont il est fait mention dans cette
fiche descriptive. Les juges et le président du
comité technique se réservent le droit de
demander à un participant de quitter les lieux de
la compétition si celui-ci ne démontre pas les
compétences nécessaires pour utiliser les outils et
l’équipement.
RULES, REGULATIONS AND ELIGIBILITY / RÈGLES, RÈGLEMENTS ET ADMISSIBILITÉ:
Please be sure to review all eligibility criteria in
Veuillez prendre connaissance de tous les critères
the complete Competitor Information Package,
d’admissibilité dans la trousse d’information au
available online at www.skillsontario.com .
sujet des compétitions, disponible en ligne à
Eligibility Criteria:
Critères d’admissibilité :
Post Secondary students must:
Les élèves au niveau postsecondaire doivent :
 Be no older than 29 years of age in the year
 être âgés de 29 ans ou moins durant l’année
of the competition (2016).
de la compétition (2016).
 NOT be a certified journey-person.
 NE PAS être un compagnon.
 Possess a Canadian citizenship or landed
 être citoyens canadiens ou avoir le statut
immigrant status and be a resident of Ontario.
d’immigrant reçu et être résidents de
l’Ontario.
Other Rules and Regulations all competitors need
to be aware of prior to attending the OTSC:
Autres règles et règlements que tous les
participants doivent connaître avant de participer
 Translators or other assistants (e.g. hearing
aux OOCT :
impaired) are permitted in the contest site
 Les traducteurs et autres assistants (pour les
only if this request was made during the
registration process and approved in
personnes malentendantes par exemple)
advance by the Skills Ontario office.
seront admis sur les lieux de la compétition
uniquement si une demande en a été faite
 During the contest, no one will have access to
durant le processus d’inscription et
the contest site except the Technical
approuvée par Compétences Ontario.
Committee Members, Judges, Skills Ontario
staff and Competitors. Spectators, including
 Durant la compétition, personne n’aura accès
teacher/advisors, will be provided a viewing
aux lieux de la compétition, sauf les membres
area if possible.
du comité technique, les juges, le personnel
de Compétences Ontario et les participants.
 If there is any discrepancy between the
Les spectateurs, y compris les
English and French information in the scope,
enseignants/conseillers, auront accès à une
the English portion will be taken as the
aire réservée pour eux si l’espace le permet.
correct information.
 En cas de divergence entre la version anglaise
Immediate disqualification may occur at the
et la version française des renseignements
discretion of the technical chair if a competitor
contenus dans cette fiche descriptive, la
displays any one of the following:
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

Acts inappropriately
Shows disregard for the safety of
themselves or those around them
 Breaks the established rules and
regulations including:
o Uses equipment or material that is not
permitted
o Dishonest conduct (cheating,
plagiarism)
o Speaks with those outside the contest
area
o Arrives to the contest site late
Sign-in for all contests will happen on the contest
site the morning of the competition.
Registration must take place prior to the deadline
of March 25, 2016.
JOB INTERVIEW / ENTREVUE D’EMPLOI:
To assist competitors in preparing for their
eventual job searches there is a “job interview”
incorporated into this contest. It is expected that
the competitors will arrive WITH A RÉSUMÉ and
be prepared for interview questions and
discussion. Performance in the interview accounts
for 5% of the individual’s/team’s overall mark.
Sample interview questions and a scoring
breakdown are available at
www.skillsontario.com/hr.
Please note there are no facilities on site for
printing.
version anglaise sera considérée comme la
bonne.
À la discrétion du président du comité technique,
tout participant qui affiche l’un ou l’autre des
comportements suivants sera immédiatement
disqualifié de la compétition :
 Agit de façon inappropriée
 Néglige sa sécurité ou celle des autres
 Ne respecte pas les règles et règlements
établis, y compris :
o utiliser de l’équipement ou du matériel
qui n’est pas permis
o conduite malhonnête (tricherie)
o parler avec des personnes à l’extérieur
de l’aire de compétition
o arriver en retard pour la compétition
L’enregistrement pour toutes les compétitions se
déroulera sur les lieux de la compétition le matin
même.
L’inscription doit se faire avant la date limite du 25
mars 2016.
Dans le but d’aider les participants à se préparer à
leur éventuelle recherche d’emploi, une «
entrevue d’emploi » est incorporée à la
compétition. Les participants doivent avoir en
main leur CURRICULUM VITAE et pouvoir
répondre aux questions d’une entrevue. La
performance du participant durant son entrevue
compte pour 5 % de sa note finale ou de celle de
l’équipe.
Pour des exemples de questions d’entrevue et la
grille de pointage, cliquez sur
www.skillsontario.com/hr
Veuillez noter qu’il sera impossible de faire des
copies sur les lieux de la compétition.
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JUDGING CRITERIA / CRITÈRES D’ÉVALUATION:
Repairing paint defects / Corrections des défauts de peinture
Removal of paint defects: De-nib and remove runs, dust, orange peel
and sand to uniform flat texture. / Élimination des défauts de peinture: ponçage fin et
élimination des coulures, de la poussière, de la peau d’orange et ponçage afin
d’obtenir une texture uniforme et lisse.
Compounding and polishing: Compound out sanding scratches and
machine glaze to a fine finish. /Uniformisation et polissage: enrayer les marques de
ponçage et polir afin d’obtenir un poli de qualité.
8.6 points
10.4 points
/19
Colour matching/ Reproduction des couleurs
Colour matching project: Match colour chips to panel and choose
correct colour alternate. Produce spray out card. / Projet de reproduction des couleurs:
assortir les échantillons de couleur au panneau et choisir le substitut de couleur
approprié.
Paint mixing project: Mix paint colour accurately and correct
amount. /Projet de mélange de peinture: mélanger avec précision la couleur de la
peinture et obtenir la quantité adéquate.
9.2 points
8.8 points
/18
Finishing / Remise en état
Prep & Sealing: Prepare plastic substrate. Mix and apply value
matched sealer and apply colour coat/ Préparation et scellement: préparer le
substrat de plastique brut. Mélanger et appliquer le scellant agencé et appliquer la
couche de couleur.
Colour & Clear coating : Mix and apply water based colour and clear
coat. Spray gun cleaning and maintenance. /Revêtement de couleur et transparent:
mélanger et appliquer la peinture à base d’eau et le revêtement transparent.
Nettoyage et entretien du pistolet de pulvérisation.
16.4 points
15.6 points
/32
Refinishing Blending/
Repair scratch & blend/
Clear coat & Spray gun setup and cleaning
14.8 points
11.2 points
/26
Job interview/ Entrevue d’emploi
Interview and résumé : Face to face interview using competitor
supplied résumé/ Entrevue et curriculum vitae: entrevue en personne avec le
curriculum vitae du participant.
5 points
/5
Mark out of 100 / /100
Note sur
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As the rules state, there are no ties. If the score is tied after the contest, the polishing time will be used
as the tie breaker/ Tel que mentionné dans les règlements, la compétition ne se terminera pas par une
égalité. Si le pointage est égal après la compétition, le temps requis pour la r polissage en état sera
utilisé pour briser l’égalité.
CLOTHING REQUIREMENTS / TENUE VESTIMENTAIRE:
Competitors are to be dressed in a clean and
Les participants doivent être vêtus proprement et
appropriate manner. Competitors are not
convenablement. Les vêtements portés ne
permitted to wear clothing with logos or printing. doivent pas comporter de logo ou d’imprimé à
The exception to this rule is the logo of the school, l’exception d’un logo de l’école, du conseil
school board, college or MTCU District that the
scolaire, du collège ou du district du MFCU que le
competitor is representing. ONLY the logo of the
participant représente. SEUL le logo de
institution under which the space is registered can l’institution par le biais de laquelle le participant
be visible. Corporate logos or names are not
est inscrit peut être visible. Le logo ou le nom
permitted on a competitor’s clothing.
d’une compagnie ne peut apparaître sur les
vêtements du participant.
MEALS / REPAS:
Skills Ontario will provide a basic lunch and a
beverage for competitors. Lunch will be
confirmed closer to the competition; no
alternative meals will be provided. If the
competitor has specific dietary needs, specific
tastes or feels that they may require additional
sustenance, it is recommended they bring the
necessary food with them. If the competitor is
part of a contest of a physical nature, it is highly
recommended they bring additional snacks.
ANY FOOD BROUGHT TO THE VENUE MUST BE
NUT FREE. ANY NUT PRODUCTS FOUND ON SITE
WILL BE REMOVED.
Compétences Canada-Ontario servira un repas et
un breuvage aux participants. On confirmera le
repas servi avant la compétition – aucun substitut
au repas ne sera proposé. Les participants qui
doivent suivre un régime alimentaire précis, qui
ont des goûts particuliers ou qui croient que le
repas fourni ne sera pas suffisant doivent apporter
de la nourriture. Si l’élève participe à une
épreuve physique, il est recommandé qu’il
s’apporte des collations.
TOUTE NOURRITURE APPORTÉE SUR LES LIEUX DE
LA COMPÉTITION DOIT ÊTRE SANS NOIX. TOUT
ALIMENT CONTENANT DES NOIX SERA
CONFISQUÉ.
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OTSC AGENDA / HORAIRE DES OOCT:
May 2, 2016 / Le 2 mai 2016
*Please note this is a 2 day event
Ontario Technological Skills Competition / Olympiades ontariennes des compétences technologiques
7:00am – 7:30am
Sign-in at each contest site / Enregistrement à l’endroit prévu pour la
compétition
7:30am – 8:30am
Orientationˆ / Séance d’informationˆ
8:30am – 12:00pm
Contest* / Compétition
12:00pm – 12:30pm
Lunch
12:30pm – 5:00pm
*Job interviews will be conducted throughout the competition/
*Les entrevues se dérouleront tout au long de la compétition
ˆCompetitors must be on time for their contest and may be disqualified if they do not sign-in at
their contest site prior to the start of orientation. At the discretion of the technical committee
chair, the competitor may be permitted to compete but would not receive any additional time.
/ Les participants doivent se présenter à l’heure prévue pour leur compétition et pourraient
être disqualifiés s’ils ne s’enregistrent pas sur les lieux de la compétition avant le début de la
séance d’information. À la discrétion du président du comité technique, le participant pourrait
être autorisé à participer à la compétition mais il n’aurait pas droit à plus de temps.
May 3, 2016 / Le 3 mai 2016
*Please note this is a 2 day event
Ontario Technological Skills Competition / Olympiades ontariennes des compétences technologiques
7:30am – 8:00am
Sign-in at each contest site and orientation / Enregistrement à l’endroit
prévu pour la compétition et Séance d’informationˆ
8:00am – 12:00pm
12:00pm – 12:30pm
Lunch
12:30pm – 5:00pm
*Job interviews will be conducted throughout the competition/
*Les entrevues se dérouleront tout au long de la compétition
ˆCompetitors must be on time for their contest and may be disqualified if they do not sign-in at
their contest site prior to the start of orientation. At the discretion of the technical committee
chair, the competitor may be permitted to compete but would not receive any additional time.
/ Les participants doivent se présenter à l’heure prévue pour leur compétition et pourraient
être disqualifiés s’ils ne s’enregistrent pas sur les lieux de la compétition avant le début de la
séance d’information. À la discrétion du président du comité technique, le participant pourrait
être autorisé à participer à la compétition mais il n’aurait pas droit à plus de temps.
9:00am – 11:30am
12:00pm – 1:00pm
May 4, 2016 / Le 4 mai 2016
Closing Ceremony / Cérémonie de clôture
Closing Ceremony / Cérémonie de clôture
Team Ontario Meeting / Rencontre de l’Équipe Ontario
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A minimum score of 60% will be required to receive any medal or to be eligible to advance to the
Skills Canada National Competition. / Un pointage minimum de 60 % est requis pour recevoir une
médaille ou pour être admissible aux Olympiades canadiennes des métiers et des technologies.
Contest Location: RIM Park and Manulife Financial
Sportsplex, 2001 University Avenue East
Waterloo.
Compétition: RIM Park and Manulife Financial
Sportsplex, 2001 avenue University Est
Waterloo.
Closing Ceremony Location: Waterloo Memorial
Recreation Complex, 101 Father David Bauer
Drive, Waterloo.
o Each competitor will receive one wristband at
the contest orientation. This wristband
identifies competitors as such and will also be
used as the competitor’s closing ceremony
ticket on May 4. Competitors must ensure that
the wristband remains on his/her wrist from
the beginning of the competition until after the
closing ceremony.
Cérémonie de clôture: Waterloo Memorial
Recreation Complex, 101 promenade Father David
Bauer, Waterloo.
o Lors de la séance d’information, chaque
participant recevra un bracelet. Ce bracelet
permet d’identifier les participants à la
compétition et servira de billet d’entrée à la
cérémonie de clôture qui aura lieu le 4 mai. On
s’attend donc à ce que les participants portent
leur bracelet pendant toute la durée des
Olympiades.
TEAM ONTARIO / ÉQUIPE ONTARIO:
The Gold-medal winning competitor(s) in this
contest may be eligible to advance to the Skills
Canada National Competition (SCNC), hosted June
5-8, 2016 in Moncton, New Brunswick.
For a student to represent Ontario at the SCNC
they (or someone representing them) MUST be
present at the Team Ontario meeting (taking
place immediately following the OTSC Closing
Ceremony) and must be ready to commit to
attending the SCNC at that time.
Le(s) participant(s) qui se mérite(nt) la médaille d’or
dans le cadre de la compétition pourra/pourront
participer aux Olympiades canadiennes des métiers
et des technologies (OCMT) qui auront lieu du 5 au
8 juin 2016 à Moncton en Nouveau-Brunswick.
Pour qu’un élève puisse représenter l’Ontario dans
le cadre des OCMT, il (ou une personne en son
nom) DOIT participer à la rencontre de l’équipe
Ontario (qui aura lieu immédiatement après la
cérémonie de clôture des OOCT) et s’engager,
durant la rencontre, à participer aux OCMT.
SKILLS CANADA NATIONAL COMPETITION (SCNC)/ OLYMPIADES CANADIENNES DES MÉTIERS ET DES
TECHNOLOGIES (OCMT):
The SCNC will be hosted, June 5-8, 2016 in
Les OCMT auront lieu du 5 au 8 juin 2016 à
Moncton, New Brunswick. Competitors should
Moncton en Nouveau-Brunswick. Avant leur
consider preparing for this event prior to attending participation aux OOCT, les participants doivent
the OTSC by reviewing the national scope as well.
préparer leur participation à cette compétition en
Page 11 of 12
The national scope is available online at
http://skillscompetencescanada.com/en/programs/ski
lls-canada-national-competition/
consultant la fiche nationale. La fiche nationale est
disponible en ligne au lien suivant
http://skillscompetencescanada.com/fr/programmes/
ocmt/
ADDITIONAL INFORMATION / RENSEIGNEMENTS SUPPLÉMENTAIRES:
 The Competition Information Package can be
 La trousse d’information au sujet des
found at www.skillsontario.com .
compétitions est affichée sur le site Web
 Results for the OTSC will be posted online
 Les résultats des OOCT seront affichés sur le site
starting Friday, May 13, 2016, at
www.skillsontario.com.
Web www.skillsontario.com dès le 13 mai 2016.
 Information on the Conflict Resolution Procedure  Des renseignements au sujet du procédé de
can be found on our website in the Competition
règlement des conflits sont disponibles sur
Information Package at www.skillsontario.com .
notre site Web dans la trousse d’information
des compétitions.
 If you have any questions regarding the OTSC or
this contest, please contact Skills Ontario or the
 Si vous avez des questions au sujet des OOCT ou
technical chair prior to April 22, 2016, as all staff
de cette compétition, veuillez communiquer
will be onsite setting up the following week.
avec Compétences Canada – Ontario ou le
président du comité technique d’ici le 22 avril
 ENVIROBASE information found at end of this
2016 puisque tout le personnel sera sur le site
document (English only)
des compétitions la semaine suivante.
 Les informations de Envirobase trouvé à la fin
de ce document (en anglais seulement )
SPECTATORS/SPECTATEURS
Competitors are encouraged to invite spectators
to attend. It is free of charge to attend the OTSC,
but there is a $10 fee for attending the Closing
Ceremony.
Les participants sont encouragés à inviter des
spectateurs. Il n’y a aucuns frais pour assister
aux OOCT. Toutefois, des frais de 10 $ sont
applicables pour assister à la cérémonie de
clôture.
Page 12 of 12
Product Information
ENVIROBASE® High Performance Waterborne Basecoat
Product Description
Envirobase High Performance is a premium waterborne color system for use in repair and repainting of motor
vehicles. Industry leading color capability is easily achieved when applied as part of a two or three-stage basecoat/
clearcoat paint process. Mixed Envirobase High Performance color reproduces the original OEM solid, metallic,
mica, or XIRALLIC® paint finish of virtually all OEM manufacture's worldwide.
Envirobase High Performance products are engineered to reduce volatile organic compounds (VOC) and will
exceed all of today’s legislative VOC restrictions throughout the United States and Canada.
Envirobase High Performance waterborne color system is also capable of producing internal color as well as
interior color. For additional information, see Envirobase product bulletins EB145 for interior color and EB510 for
internal color.
Preparation of Substrate
Apply over original baked finishes or over recommended undercoats.
In all cases, wash all surfaces to be painted with soap and water. Final clean with an appropriate
waterborne cleaner. Ensure that the substrate is thoroughly cleaned and dried before starting
repair.
Apply Envirobase High Performance after sanding with European P800-P1200 / US 500-600
grade paper or dry sand with European P600-800 / US 500-600 grade paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate waterborne substrate
cleaner. The use of a tack rag is recommended.
•
Before mixing, gently hand shake bottles of the Envirobase High Performance toners for a few seconds before
use. Do not place toners or mixed color on shaker or mechanically agitate.
•
Mixed Envirobase High Performance color should be thoroughly hand-stirred before application. If not used
immediately it should be hand-stirred again before use.
•
Use nylon 125 micron paint filters specially designed for use with waterborne paint materials.
© 2016 PPG Industries
EB-143 01/16
APPLICATION GUIDE:
Mixing Ratio:
Envirobase High Performance Color
T494/T595**
1 Part
10% by volume for solid color
20% by volume for metallic / pearl color
30% by volume for tinted mid-coat color
OR
Envirobase High Performance Color
T492 Adjuster*
1 Part
10% by volume for solid color
Envirobase High Performance Metallic / Pearl Color
T492 Adjuster*
T494/T595** Thinner
1 Part
10% by volume for metallic / pearl color
+10% by volume for metallic / pearl color
Envirobase High Performance Tinted Mid Coat Color
T492 Adjuster*
T494/T595** Thinner
1 Part
10% by volume for tinted mid-coat color
+20% by volume for tinted mid-coat color
*T492 Adjuster has been specifically developed as an enhancement to the Envirobase High Performance basecoat system. Leading edge
parts such as bumpers and fascia’s or low profile front ends that may be prone to stone chipping or when driving in extreme conditions
such as abrasive gravel roads or when subjected to high powered pressure washing, the addition of T492 adjuster will improve the
basecoat film properties. Note: Application, flash off and drying is the same as with the standard process. If additional reduction is
required for viscosity adjustment, DO NOT add additional T492, use T494/T595 only.
** T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information.
Pot Life
Un-activated, 90 days stored in sealed plastic containers. If activated, pot life is 2 hours.
Hand stir well before using. Do Not mechanically shake.
Additives
T581 (optional activator) - 10% by volume after reducing. After activation, additional thinner may be
required to bring the color into the 23-28 second sprayable viscosity range.
Spraygun set up
Fluid Tip:
Spray Viscosity:
1.2 - 1.4 mm or equivalent
23 - 28 seconds, DIN4 @70°F (21°C)
HVLP at the air cap
Compliant at the spray gun
Color Coat
*
*
Spray Pressure
Control Coat
*
*
*Spray gun pressure will vary by manufacturer. See spray gun setup chart DOX440 on ppgrefinish.com
Envirobase / Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information.
Number of Coats
All repairs:
2-3 coats to coverage plus control coat*
Horizontal surfaces may require two control coats where vertical surfaces will generaly only require one
control coat.
*Note: A control coat is not required for solid colors.
Flash Off
70°F (21°C)
Between Coats:
1-2 minutes or until dried to a matt finish
Final Flash-off:
When application is complete, apply the control coat and allow
it to dry naturally. Force drying of the control coat is not
necessary.
Note: Do not use the spray gun as an air drier. Use air drying equipment.
2
EB-143 01/16
APPLICATION GUIDE (cont’d):
Drying Times
Dust-Free
70°F (21°C)
Each coat approximately 2-4 minutes
Dry to Handle
70°F (21°C)
Approximately 15-20 minutes
Dry to De-Nib:
70°F (21°C)
Approximately 15-20 minutes
Tape Time
70°F (21°C)
5 minutes
Dry to Clear
70°F (21°C)
15 minutes minimum
Note: Because of the intensity of IR curing, if the clearcoat is to be cured using IR the basecoat will first
need to be cured with IR to remove the residual moisture from the basecoat film.
Overcoat/Recoat
Overcoat with any compatible clear
Flash off until the entire surface is touch-dry and has a uniform
matt appearance, or for 15 minutes.*
Dry Sand
Use European P1500 / US 800 grit
Recoat
After 24 hours, 1 coat of Envirobase High Performance must be
applied prior to the clearcoat application. The maximum recoat
time is 48 hours.
*Temperature, humidity, air movement and film build affect dry times. The best results are achieved with
increased temperature and air movement with minimal film builds.
BLENDING / WET BED
Mixing Ratio:
T490 Tinted Clear Additive
T494 / T595* Thinner
4 Parts
1 Part
For use as a blending additive: Add up to 1 equal par t of the T490 mixtur e to 1 par t of r eady to spr ay
color and fade into the prepared blend panel.
or
For use as a wet bed: Apply 1 medium light coat of the T490 mixtur e to the blend panel and or the
entire repair panel and allow to dry. It will be milky blue when wet but will dry translucent. Once dry, apply
color. Be sure that whatever the wet bed material has been applied, it is completely covered with earlier
basecoat or clearcoat.
*T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information.
3 STAGE PEARL PROCESS
Mixing Ratio:
Ground Coat
Color
T492/T494/T595* Thinner
Pearl Coat
1 part
10%**
Color
1 part
20%**
**Note: Percentage by volume. If using T492 Adjuster, see page 2 for proper use.
* T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for
additional information.
3
EB-143 01/16
3 STAGE PEARL PROCESS (cont’d):
Viscosity:
Viscosity &
Pot Life:
Pot Life:
23-28 seconds DIN4 at 70°F (21°C)
90 days stored in sealed plastic containers.
Always strain before use (nylon 125 micron is recommended).
Spray Gun &
Air Pressure
Fluid Tip:
1.2 - 1.4 mm
HVLP
Compliant
Color Coat
*
*
Control Coat
*
*
*Spray gun pressure will vary by manufacturer. See spray gun set up chart DOX440 on ppgrefinish.com Envirobase High Performance /
Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information.
Application:
Ground Coat
•
•
•
•
•
Pearl Coat
Apply single coats until opacity is achieved.
Flash off thoroughly between coats.
Avoid heavy application and excessive film
builds.
Use air movement equipment to accelerate
drying as necessary. Choice of drying methods
will depend upon the type and size or the repair.
A control coat is not required for solid color
basecoats.
•
•
•
•
Horizontal and vertical surfaces
Apply single light coats based on color check
panels. Flash off thoroughly between coats.
Apply the control coat and allow it to dry
naturally.
Force drying of the control coat is not necessary.
The pearl color layer is not designed to give
opacity.
Flash Off:
Flash off until uniformly matt in appearance.
Dry Time:
Wait until ground coat is uniformly dry before
applying pearl coat
3 STAGE TINTED MID COAT PROCESS
Mixing Ratio:
Ground Coat
Color
Wait until pearl coat is uniformly dry before applying
clearcoat, approximately 15 minutes.
Tinted Mid Coat
1 part
20% **
Color
T492/T494/T595 Thinner
1 part
30%**
** Note: Percentage by volume. If using T492 Adjuster, see page 2 for proper use.
* T595 is for use in high heat, low humidity conditions only. See thinner selection guide on page 6 for additional information.
Viscosity &
Pot Life
Viscosity:
23-28 seconds DIN4 at 70°F (21°C)
Pot Life:
90 days stored in sealed plastic containers
Always strain before use (nylon 125 micron is recommended)
Spray Gun &
Air Pressure
Fluid Tip:
1.2 - 1.4 mm*
HVLP
Compliant
Color Coat
*
*
Control Coat
*
*
*Spray gun pressure will vary by manufacturer. See spray gun set up chart DOX440 on ppgrefinish.com Envirobase High Performance /
Technical Data Sheets & MSDS Index tab for manufacturer’s pressure information.
4
EB-143 01/16
3 STAGE TINTED MID COAT PROCESS (cont’d):
Application:
Ground Coat
•
•
•
Tinted Mid Coat
Apply single coats until opacity is achieved.
Apply the control coat onto dry film for even
metallic appearance.
•
•
•
•
•
Apply single light coats based on color check
panels.
The mid coat layer is not designed to give
opacity.
Flash off the mid coat until it is uniformly dry
before applying clearcoat, approximately 15
minutes.
A control coat is not required for the tinted
midcoat layer.
Minor Repair Guidelines
Dirt nibs or other defects in the Envirobase High Performance paint film may be repaired as follows:
1.
2.
3.
4.
5.
Allow the surface to completely flash-off.
Dry sand the defect with P1500/US 800 grade paper or finer or with a fine abrasive pad or in combination with a small amount of SXA330 Wax and Grease
Remover as a sanding lubricant.
Remove sanding dust from the surface by strong air blowing with a clean air supply
Tack off surface with SX1070 tack rag.
Re-coat the surface with Envirobase High Performance as normal.
Compatibility
Low VOC Markets
National Rule Markets
Envirobase High Performance
ECP1x A-Chromatic Surfacer**
ECS2x A-Chromatic LV Sealer
EC530 En.V™ Performance Clearcoat
EC700 Series Clearcoats
EPW115 Waterborne Speed Prime
Envirobase High Performance
ECP1x A-Chromatic Surfacer**
ECS2x A-Chromatic LV Sealer
ECS6x A-Chromatic Sealer
EC530 En.V Performance Clearcoat
EPW115 Waterborne Speed Prime
ONECHOICE®
SXA1031 Aerosol Etch* (cut throughs only)
SXA1050 Plastic Adhesion Primer**
SX1071 Etch Prime**
SX1005 Low VOC wax and Grease Remover
SWX350 H2O-SO-CLEAN™
Plastic Prep System*** (SU4901, SUA4903)
SU470LV 1K Compliant Adhesion Promoter
OneChoice
SXA1031 Aerosol Etch* (cut throughs only)
SXA1050 Plastic Adhesion Primer**
SX1057 Flexible 2K Surfacer
SX1060 Rollable 2K Primer Surfacer
Plastic Prep System*** (SU4901, SU4902, SU4903, SUA4903)
SX1005 Low VOC wax and Grease Remover
SWX350 H2O-So-Clean
SU470LV 1K Compliant Adhesion Promoter
GLOBAL REFINISH SYSTEM™
D8188
D8126
Global Refinish System
D820***
D800x*
D8099**
D8101
D8102
D8115
D8117
D8150
DELTRON®
DPLV305x
DPLV Epoxy
NCP280*
DCU2010
DC3010
DC4010
DC4125
Deltron
DPS305x*
DPLVEpoxy
K36
DCU2021
DCU2042
DCU2060
DC2000
DC2000
DC3000
DC4000
DC4125
DX179x***
DPX801***
DPLF*
D8126
D8152
D893
D894
* For optimum performance a 2K primer or sealer may be used.
** For optimum performance a 2K sealer may be used.
*** Must be primed or sealed.
5
EB-143 01/16
Envirobase High Performance Waterborne Thinner Selection Guide
Note: Using T595 water bor ne thinner with humidity levels above 30% can cause extr emely slow flash and overall drying of the basecoat.
Do not blend waterborne thinners as this will affect overall basecoat performance. Use either T494 or T595 depending on humidity.
Health and Safety
See Safety Data Sheet and Labels for additional safety information and handling instructions.
•
•
•
•
•
•
•
•
The contents of this package may have to be blended with other components before the product can be used. Before opening the
packages, be sure you understand the warning messages on the labels and SDS of all the components, since the mixture will have the
hazards of all its parts.
Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of proper Personal
Protective Equipment (PPE), may result in hazardous conditions or injury.
Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
Provide adequate ventilation for health and fire hazard control.
Follow company policy, product SDS and respirator manufacturer’s recommendations for selection and proper use of respiratory
protection. Be sure employees are adequately trained on the safe use of respirators per company and regulatory requirements.
Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on SDS.
Always observe all applicable precautions and follow good safety and hygiene practices.
Equipment
Clean all mixing equipment immediately after use, preferably using a dedicated waterborne equipment cleaning machine with a final
rinse using waterborne thinner. Ensure all equipment is completely dry before storage or use.
Cleaning
Storage & Handling of Envirobase High Performance
• Envirobase High Performance tinters, Envirobase High Performance mixed color & waterborne thinner should be stored in a cool,
•
•
•
•
dry place away from sources of heat. During storage and transportation, temperature must be maintained at a minimum of 41°F or
+5°C or and a maximum of 120°F or 49°C. Avoid exposure to frost or freezing conditions.
Envirobase High Performance should be mixed in clean, dry plastic containers and equipment. Do not use mixing vessels or spray
equipment that contains solvent residues. Mixing vessels should ideally be plastic - if metal the container should be stainless steel or
have an internal anticorrosion coating.
Store waterborne & solvent borne wastes separately. A competent agent with appropriate certification must handle all waterborne
wastes. Waste must be disposed of in accordance with all Federal, State, Provincial and local laws and regulations.
Blended to spray basecoat color with T581 activator has a flash point above 200°F and may be disposed in the waterborne waste
stream intended for basecoat color (without activator). The waste disposal facility should be informed that the waste stream contains
isocyanates. T581 activator handled alone should be disposed in the solvent borne waste stream.
The Envirobase High performance waterborne paint residues should be segregated from all other wastes and kept in a separate
closed lined container. The Envirobase High Performance waterborne paint residues must be disposed or in accordance with all
Federal, State, Provincial and local laws and regulations.
6
EB-143 01/16
TECHNICAL DATA
Theoretical coverage (RTS), giving 12.7µm (0.5 mils) dry film thickness, 274-640 sq. ft. per US gallon.
Percent solids by volume RTS
8.5 - 20.0%
RTS Combinations
Color
Color : T494/T595
Color : T494/T595
Color : T494/T595
Color Coating
Color Coating
Color Coating
Color Coating
Ratio
Packaged
1 : 10%
1 : 20%
1 : 30%
Density (g/L)
991-1204
992-1186
992-1171
992-1156
Density (lbs./US gal.)
8.27-10.05
8.28-9.90
8.28-9.77
8.28-9.65
47-120
44-111
43-103
41-97
VOC Actual (lbs./ US gal.)
0.39-1.00
0.37-0.93
0.36-0.86
0.34-0.81
VOC Regulatory (g/L)
207-395
213-401
219-407
225-419
VOC Regulatory (lbs./US gal.)
1.73-3.30
1.78-3.35
1.83-3.40
1.88-3.50
Volatiles wt. %
60.42-84.97
63.42-86.29
66.01-87.44
68.26-88.40
Water wt. %
51.37-74.99
54.94-77.09
58.00-78.85
60.05-80.33
Exempt wt. %
0.0
0.0
0.0
0.0
Water vol. %
61.98-77.47
65.29-79.41
68.03-80.96
70.26-82.22
0.0
0.0
0.0
0.0
Color : T494/T595 :
T581
Color : T494/T595 :
T581
Color : T494/T595 :
T581
T490 : T494/T595
Color Coating
Color Coating
Color Coating
Uniform Finish
Coating
1 : 10% : 10%
1 : 20% : 10%
1 : 30% : 10%
4:1
Density (g/L)
998-1170
999-1158
998-1146
992
8.33-9.76
8.34-9.66
8.33-9.56
8.28
70-119
67-112
63-105
91
0.58-0.99
0.56-0.94
0.53-0.88
0.76
252-359
256-370
261-373
380
2.1-3.0
2.14-3.09
2.18-3.11
3.17
Volatiles wt. %
61.4-80.5
64.0-82.0
66.2-83.3
85.7
Water wt. %
51.2-70.0
54.3-72.1
57.0-74.0
76.6
Exempt wt. %
0.0
0.0
0.0
0.0
Water vol. %
60.0-72.1
63.0-74.1
65.5-75.8
76.1
0.0
0.0
0.0
0.0
Applicable Use Category
VOC Actual (g/L)
Exempt vol. %
RTS Combinations
Ratio
VOC Actual (g/L)
Exempt vol. %
7
EB-143 01/16
RTS Combinations
Color : T492
Color : T492 : T494/T595
Color : T492 : T494/T595
Color Coating
Color Coating
Color Coating
Ratio
100 : 10%
100 : 10% : +10%
100 : 10% : +20%
Density (g/L)
995-1056
996-1050
996-1045
8.30-8.81
8.31-8.76
8.31-8.72
55-102
52-95
48-87
0.46-0.84
0.43-0.79
0.40-0.73
216-403
219-405
223-407
1.80-3.36
1.83-3.38
1.86-3.40
Volatiles wt. %
75.9-86.3
77.9-87.5
79.9-88.7
Water wt. %
70.8-80.1
73.0-81.6
75.2-83.1
Exempt wt. %
0.0
0.0
0.0
Water vol. %
72.1-80.3
74.2-81.7
76.3-83.1
0.0
0.0
0.0
VOC Actual (g/L)
Exempt vol. %
Emergency Medical or Spill Control Information: (412) 434-4515; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public.
Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning systems listed on label. Statements
and methods described are based upon the best information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and
are not to be construed as representations or warranties as to performance, result, or fitness for any intended use, nor does PPG Industries warrant freedom from patent
infringement in the use of any formula or process set forth herein.
PPG Automotive Refinish
19699 Progress Drive
Strongsville, OH 44149
800.647.6050
PPG Canada Inc.
2301 Royal Windsor Drive, Unit #6
Mississauga, Ontario L5J 1K5
888.310.4762
Follow us online:
www.ppgrefinish.com
The PPG Logo, Bringing innovation to the surface, Envirobase, OneChoice, Deltron, Global Refinish System, En.V, and H2O-So-Clean are trademarks
of PPG Industries Ohio, Inc.
Xirallic is a registered trademark of Merck Kgaa.
8
EB-143 01/16
Product Information
EC800 Ultra Fast 2.1 Clearcoat
Product Description
ENVIROBASE® High Performance EC800 is an ultra fast, high gloss 2.1 VOC highly productive
clearcoat designed specifically for use with Envirobase High Performance basecoats. This clearcoat, with
its no bake requirement and zero flash between coats, dramatically reduces cycle times while maintaining
the quality and appearance required by high production shops. From an environmental standpoint, the low
2.1 VOC of EC800 Clearcoat along with the high solids resin also decreases clearcoat material usage and
therefore greatly reduces the overall VOC emissions.
Preparation of Substrate
•
•
•
In all cases, wash all surfaces to be painted with soap and water, then apply the
appropriate GLOBAL REFINISH SYSTEM™ or ONECHOICE® cleaner. Ensure
that the substrate is thoroughly cleaned and dried both before and after application
work.
Wet sand with US 500-600 / European P800-P1200 grade paper or dry sanding with
US 400-500 / European P600-P800 grade paper.
Wash off residue and dry thoroughly before re-cleaning with appropriate Global
Refinish System or OneChoice substrate cleaner. The use of a tack rag is
recommended.
EB-800 09/15
APPLICATION GUIDE:
Mixing Ratio for EC800
EC800:
ECH8075/ECH8095:
ECA83/D87xx/DT18xx/SLV898:
4 vols
1 vol
1 vol
Refer to PAINTMANAGER® formula software for exact mix by weight volumes.
with ECA83 Reducers
with D87xx/DT18xx/SLV898 Reducers:
Pot Life at 70°F (21°C):
Hardener:
ECH8075 Clearcoat Hardener
ECH8095 Clearcoat Hardener - Slow
Accelerated Reducer:
ECA83 Normal 70-85°F (21-29°C)
1-1.5 hours
2 hours
Thinner:
D8764 Fast Compliant Thinner 60-70°F (16-21°C)
D8774 Medium Compliant Thinner 70-77°F (21-25°C)
D8767 Slow Compliant Thinner 77-95°F (25-35°C)
DT1845 Compliant Reducer Normal 60-70°F (21-25°C)
DT1850 Compliant Reducer Medium 70-77°F (21-25°C)
DT1855 Compliant Reducer Slow 77-95°F (25-35°C)
SLV898 Low VOC Retarder*
* Thinner selection may be dependent on temperature and or size of repair. For use in extreme temperatures +95°F/+35°C, SLV898 may be used as a replacement up
to one full part for D8767 or DT1855 thinners. For VOC data and additional information, see OneChoice product bulletin OC-17.
Optional Additives:
add 10% to RTS volume
add 1 oz. to RTS quart
SLV814 Universal Flexibilizer:
SLV73 Fisheye Eliminator:
When used on plastic parts, EC800 does not require the use of SLV814 Universal Flexibilizer. However, for very
flexible or leading edge parts such as bumper covers and fascias, the addition of SLV814 will improve overall
flexibility.
Note: For flattening r ecommendations, see OneChoice bulleting OC-7.
Spraygun Set-up and Pressure:
HVLP:
Fluid Tip:
Spray Viscosity:
10 maximum psi at the cap
1.3-1.5 mm
12-14 seconds DIN 4 at 70°F (21°C)
Note: For best over all r esults, r efer to the spr ay gun manufactur er ’s r ecommendations for optimum inlet air
pressures.
Application:
Apply:
2 medium wet coats.
Minimum Dry:
Maximum Dry:
Recommended film build per coat wet:
Recommended film build per coat dry:
2.0 mils
3.0 mils
2.0-2.5 mils
1.0-1.5 mils
Film Build:
Flash Off at 70°F (21°C):
No flash required
Drying Times:
Dust-free:
10-15 minutes at 70°F (21°C)
Air Dry to Re-assemble:
1 hour at 70°F (21°C)
Force Dry:
10 minutes at 120°F (49°C) (add 3-5 minutes for ECH8095)
Tape Time:
1 hour at 70°F (21°C)
IR (Infrared):
N/A
All force dry times are quoted for surface temperature. Additional time must be allowed during force dry to allow surface to reach
recommended temperature.
2
EB-800 09/15
Overcoat / Recoat / Polishing:
Overcoat/Recoat Time:
Grade wet:
Grade dry:
2-3 hours at 70°F (21°C) air dry or after force dry for 10 minutes at 120°F (49°C) metal
temperature and cool down for one hour. EC80 must be sanded before recoating with
primer, color or clear.
US 500-600 / European P800-P1200
US 400-500 / European P600-P800
Overcoat with:
Envirobase High Performance Basecoat, primer, color or clear
Polishing:
30-45 minutes. Polishing is not normally required. If, however, polishing is required to
remove minor dirt nibs, wet sand with P1500 wet and follow normal polishing
procedures.
Performance Guidelines:
•
Allow basecoat to flash off for 15 minutes (but no longer than 24 hours) before applying EC800, If the basecoat dries longer than 24 hours,
additional basecoat must be applied before clearcoating. The timing will depend on thickness and temperature.
Fading Out EC800
After spot repairing. Use OneChoice SXA840 blending solvent and apply starting from the outside of the repair moving towards the center of the
repaired are to lose the clearcoat blend edge.
Technical Data:
EC800 :
ECH80xx : ECA83
EC800 :
ECH80xx :
D87xx / DT18xx
Clear Coating
Clear Coating
Clear Coating
(Flexed)
Clear Coating
(Flexed)
4:1:1
4:1:1
4 : 1 : 1 +10%
4 : 1 : 1 +10%
VOC Actual (g/L)
118
101-105
111
96-101
0.99
0.84-0.88
0.93
0.80-0.84
VOC Regulatory (less water, less exempt (g/L)
230-249
210-228
223-240
203-219
VOC Regulatory (less water, less exempt (lbs./ US gal.)
1.92-2.08
1.75-1.90
1.86-2.00
1.69-1.83
Density (g/L)
1073-1093
1059-1119
1087-1105
1075-1129
Density (lbs./ US gal)
8.95-9.12
8.84-9.34
9.07-9.22
8.97-9.42
Volatiles wt.%
61.5-65.2
62.3-66.1
62.8-66.1
63.6-66.9
0.1
0.1
0.1
0.1
Exempt wt.%
50.4-54.4
52.7-56.8
52.4-56.0
54.6-58.1
Water vol.%
0.1
0.1
0.1
0.1
Exempt vol.%
48.6-52.9
50.0-54.4
50.0-53.9
51.3-55.3
RTS Solids vol.%
33.6-37.5
33.5-37.4
33.4-36.9
33.3-36.9
Sq. Ft. Coverage at 1 mil. at 100% transfer efficiency
539-602
538-600
535-592
534-592
RTS Combinations
Weight Ratio:
Water wt.%
3
EC800 :
EC800 :
ECH80xx : ECA83 ECH80xx : D87xx/
+SLV814
DT18xx + SLV814
EB-800 09/15
HEALTH AND SAFETY
See Material Safety Data Sheet and Labels for additional safety information and handling instructions.
•
•
•
•
•
•
•
•
The contents of this package may have to be blended with other components before the product can be used.
Before opening the packages, be sure you understand the warning messages on the labels and MSDS of all the
components, since the mixture will have the hazards of all its parts.
Improper handling and use, for example, poor spray technique, inadequate engineering controls and/or lack of
proper Personal Protective Equipment (PPE), may result in hazardous conditions or injury.
Follow spray equipment manufacturer’s instructions to prevent personal injury or fire.
Provide adequate ventilation for health and fire hazard control.
Follow company policy, product MSDS and respirator manufacturer’s recommendations for selection and proper
use of respiratory protection. Be sure employees are adequately trained on the safe use of respirators per company
and regulatory requirements.
Wear appropriate PPE such as eye and skin protection. In the event of injury, see first aid procedures on MSDS.
Store waterborne and solvent borne waste separately. A competent agent with appropriate certification must
handle all waterborne wastes. Wastes must be disposed in accordance with all Federal, State, Provincial and local
laws and regulations.
Always observe all applicable precautions and follow good safety and hygiene practices.
Emergency Medical or Spill Control Information: (412) 434-4515; In Canada (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general public. Products mentioned may be
hazardous and should only be used according to directions, while observing precautions and warning systems listed on label. Statements and methods described are based upon the best
information and practices known to PPG Industries. Procedures for applications mentioned are suggestions only and are not to be construed as representations or warranties as to
performance, result, or fitness for any intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Automotive Refinish
800.647.6050
PPG Canada Inc.
2301 Royal Windsor Drive, Unit #6
Mississauga, Ontario L5J 1K5
888.310.4762
Follow us online:
www.ppgrefinish.com
The PPG Logo, Bringing innovation to the surface, One Visit, Envirobase, PaintManager, OneChoice, and Global Refinish System are trademarks of
PPG Industries Ohio, Inc.
4
EB-800 09/15
EPW115
ENVIROBASE® Waterborne Speed Prime Gray
Frequently Asked Questions
Question: What is the recommended use of EPW115?
Answer: EPW115 is a waterborne primer-surfacer recommended for small to medium size spot repairs.
Question: Can EPW115 be used direct-to-metal?
Answer: Yes. EPW115 applied over properly prepared metal will provide an optimal level of adhesion and
corrosion resistance. Proper film build of EPW115 is critical when applying direct-to-metal, therefore a minimum
of 2.5 mils is required after sanding and prior to top coat.
Question: How can waterborne primer be used over bare steel without causing rust?
Answer: EPW115 contains a flash rust inhibitor and can be applied directly over properly cleaned and sanded
steel.
Question: Can EPW115 be used direct-to-plastic?
Answer:
Unprimed Plastic: An appropriate PPG adhesion promoter is required for application of EPW115 to unprimed
plastic substrates. Note: When using the ONECHOICE® Plastic Prep System, do not use SU4902
Adhesion Wipe prior to applying SU4903 or SUA4903 Advance Plastic Bond.
Primed Plastic:
EPW115 can be applied directly to properly cleaned and sanded, primed plastic substrates.
Question: What is the recommended spray gun* setup for EPW115?
Answer:
Fluid Tip Size:
Air Pressure:
1.6 – 1.9 mm.
HVLP: 10 PSI at the cap
Compliant: 25 – 35 PSI at the gun
*Note: EPW115 must be applied using a spray gun designed for use with waterborne products.
Question: What is the reduction of EPW115?
Answer: EPW115 is reduced with T494 Thinner at 10% by weight or 13% by volume. Reduction accuracy is
important, therefore it is recommended to reduce by weight using a mixing scale. Reducing by weight is NOT
the same as reducing by volume! T492 Adjuster is not recommended for use with EPW115.
Note: for proper agitation, thoroughly hand shake EPW115 prior to reduction. EPW115 can be mechanically
agitated.
Question: How is EPW115 applied?
Answer: EPW115 is applied similar to a urethane primer-surfacer, with 3 - 5 wet coats, achieving a dry-film of 0.8 –
1.0 mil per coat. EPW115 must be blown dry to a matte finish between coats similar to how waterborne basecoat is
dried using auxiliary air amplifiers. Note: Applying “heavy” coats will slow the process by increasing the flash
between coats and final dry time. EPW115 optimal speed performance is best achieved through the application of
medium coats.
Question: Can EPW115 be applied by rolling?
Answer: Yes, EPW115 may be applied by rolling. Reverse priming with a foam roller is suggested for the
smoothest application. Adjusting thinner levels may be required. EPW115 must be blown dry between coats the
same as spray application. Note: rolling application can achieve different film builds than spray application. Be
certain to check final film build when rolling or spraying in order to achieve optimal performance of EPW115.
Question: What is the recommended dry time before sanding?
Answer: After the final coat of EPW115 has completely flashed to a matte finish, air dry for 30 minutes before
sanding. Note: high humidity and low temperature will adversely affect dry times.
Question: Can EPW115 be force dried with heat?
Answer: Yes, but due to the quick air-dry characteristics of EPW115 force drying with heat is not necessary.
Question: Can a guide coat be used on EPW115?
Answer: Yes. It is recommended to use the dry powder type guide coats. Using 1K lacquer or enamel guide coats
will negatively affect sanding characteristics.
Question: What grit sandpaper is recommended?
Answer: Finer grit sandpapers are recommended, starting with 180 grit or finer sandpaper. Sanding cut-through
areas can easily be addressed by re-applying EPW115 and re-sanding. EPW115 eliminates the need for aerosol cutthrough primers.
Question: Can EPW115 be wet sanded?
Answer: Yes. Once completely dried after 30 minutes, EPW115 can be wet sanded. Water will not soften or
remove dried EPW115.
Question: What cleaners are recommended for use with EPW115 prior to top coating?
Answer: EPW115 can be cleaned with DX330, SXA330 or SWX350. The use of DX394, glass cleaners and other
ammonia-based cleaners are not recommended.
Question: Can EPW115 be used as a sealer/spot sealer?
Answer: No. EPW115 is a primer-surfacer and NOT a sealer.
Question: Can basecoat be applied directly to sanded EPW115?
Answer:
Waterborne Basecoat: Yes. Waterborne basecoat can be applied directly to sanded EPW115. For optimal
performance, an ECS A-Chromatic Sealer is recommended.
Solventborne Basecoat: No. Sanded EPW115 must be sealed with an appropriate PPG branded, two-component
sealer before applying Solventborne basecoat.
Question: What is the pot life of EPW115?
Answer: 24 hours when stored in sealed, plastic containers. EPW115 is a 1K primer and requires no activation.
Question: Can I keep EPW115 in my spray gun overnight?
Answer: No. While EPW115 has a 24 hour pot life when stored in sealed, plastic containers, it is not recommended
that EPW115 remain in a spray gun overnight. For best practice, it is recommended that spray guns be cleaned after
use with SWX100 waterborne gun cleaner.
Refer to EPW115 Waterborne Speed Prime technical data sheet EB-115 for additional information.
The PPG logo, Bringing innovation to the surface, Envirobase and OneChoice and are trademarks of PPG Industries of Ohio, Inc.
.
Revised 4/2013
A Universal Ancillary Brand
OC-1
Plastic Prep System
SU4901
Clean and Scuff Sponge
SU4902
Plastic Adhesion Wipe
SU4903
Advance Plastic Bond (Quart)
SUA4903
Advance Plastic Bond (Aerosol)
PPG One Choice brand Plastic Prep System
is designed to simplify the plastic refinish
prep process and deliver superior adhesion
to all common automotive plastic substrates.
Features
● Convenient ready-to-apply
packaging
● Fast application and dry
times
Required Products
● SU4901 Clean and Scuff
Sponge
● SU4902 Plastic Adhesion
Wipe
● SU4903 Advance Plastic
Bond
● SUA4903 Advance Plastic
Bond (Aerosol)*
Advantages
● Can be used on all common
automotive plastic substrates
● Significantly reduces the
potential for warranty repairs
Benefits
• Simple, easy-to-use-process
• Shorter refinish cycle time
• Superior adhesion
Product Information Effective 8/11
Related Products
● SXA103 Multi-Prep (Aerosol)
● DX103 Multi-Prep
Compatible Products
The One Choice Plastic Prep System is for universal use with
PPG Brand Topcoats and Undercoats.
Note: When applying PPG topcoats and undercoats over
plastic substrates, please refer to the products specific
technical bulletin for proper application.
Compatible Surfaces
All common primed and unprimed automotive plastic
substrates
Application Data
Process for Pre-Primed Plastic Substrates
Step 1:
Using the SU4901 Clean and Scuff Pad…
Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the pre-saturated
sponge, then rinse with water. Blow dry or wipe with a clean cloth. Make sure surface is
thoroughly dry before proceeding.
Step 2:
Using 400 grit sandpaper (hand sand or D.A. machine sand), abrade the entire surface to be
painted.
Blow off and wipe dry or wipe with a clean cloth. Entire Surface must be totally de-glossed before
moving to the next step.
Step 3:
Anti-static final clean, using SXA103/DX103 Multi-prep…
Using a clean white cloth, wiping in one direction final clean the part with SXA103/DX103.
Immeadiately wipe dry using a separate clean white cloth. Allow 3 -5 minutes to ensure proper
flash before proceeding to the topcoat.
Process for Unprimed Plastic Substrates (Patent Pending)
Step 1:
Using the SU4901 Clean and Scuff Pad…
Tear open SU4901 and clean the substrate thoroughly using the scuff pad side of the pre-saturated
sponge, then rinse with water. Blow dry or wipe with a clean cloth. Entire surface must be totally
de-glossed. Make sure surface is thoroughly dry before proceeding.
Step 2:
Using the SU4902 Plastic Adhesion Prep…
Tear open SU4902. This is an advanced film former that promotes excellent adhesion and removes
static charge from unprimed plastic substrates. Apply a light even coat of the entire area, wiping in
one direction to minimize product overlap. Allow 3 - 5 flash time.
Step 3:
Using the SU4903 or SUA4903 (Aerosol) Advance Plastic Bond…
Apply a light coat of either SUA4903 (Aerosol) or SU4903 and allow 5 minutes dry time or until
completely flashed to a matt finish, prior to topcoat or sealing.
Aerosol Can Disposal:
When material in can is spent, turn can upside down and depress the nozzle until all propellant is
exhausted. Place empty can or cans that are no longer to be used into properly labeled metal
containers. The waste containers should be managed as a hazardous waste pursuant to local, state
and federal regulations.
Page 2 OC-1
Application Chart
NOTE: When SU4902 & SU4903 are used to refinish flexible plastic bumper covers they would fall under the category of Adhesion
Promoter / Specialty Coatings, these products comply with regulations that allow a category limit of 7.0 lbs/gal (840 g/L).
Thoroughly clean and scuff the substrate using the pre-saturated SU4901 Clean and Scuff Pad, then rinse
thoroughly with water. Water should sheet (flat run off) from the surface, if not, repeat the process.
Blow dry or wipe with a clean cloth. Entire surface must be totally de-glossed.
Make sure surface is thoroughly dry before proceeding.
New Panels
Existing Panels
Pre-Primed Plastic
Substrates
UnPrimed Plastic
Substrates
Minor Repair
Heavily Damaged
Repair (Tears,
Punctures, Etc.)
Using 400 grit
sandpaper, hand sand
or D.A. machine the
entire surface to be
painted. Blow off and
wipe with a clean
cloth. Entire surface
must be totally deglossed before
moving to next step.
Using the SU4902
Plastic Adhesion Prep,
apply a light even coat
over the entire area,
wiping in one direction
to minimize product
overlap. Allow a 3 – 5
minutes flash time.
Apply SXA103/DX103
Multi-Prep as a final
wipe and anti-static
agent.
Apply SXA103/DX103
agent.
Flexible Repair Material
or Plastic Weld as
required.
Apply SX1056
Flexible 2K
Sealer (if required)
Apply SXA103/DX103
agent.
Apply SU4903 or
SUA4903 (Aerosol)
Advance Plastic Bond.
Allow 5 minute flash.
Apply SU4903 or
SUA4903 (Aerosol)
Apply SU4903 or
SUA4903 (Aerosol)
Repair with DS1002 or
D8080 UV Cured
Primer Surfacer or
SX1057 Flexible 2K
Surfacer
Repair with DS1002 or
D8080 UV Cured
Primer Surfacer or
SX1057 Flexible 2K
Surfacer
Apply SX1056 Flexible
2K Sealer (if required)
Apply SX1056 Flexible
2K (Sealer if required)
TOPCOAT WITH ANY FLEXIBILIZED DELTRON or GLOBAL TOPCOAT SYSTEM
For additional information, refer to the appropriate topcoat systems product bulletin.
Page 3 OC-1
Plastic Prep System
Properties:
Product
SU4901
SUA4903
Packaged VOC Less Exempts
(lbs./US Gal.)
0.05
5.95
SU4902
RTS Volume Ratio:
As is
Applicable Use
Category
Adhesion Promoter
VOC Actual (g/L)
835
VOC Actual (lbs/gal)
6.97
VOC Regulatory
(less water less exempt)
(g/L)
835
VOC Regulatory
(lbs/gal)
6.97
Density (g/L)
858
Density (lbs/gal)
7.16
Volatiles wt. %
97.4
Water wt. %
0.0
Exempt wt. %
0.0
Water vol. %
0.0
Exempt vol. %
0.0
Volume
Solids (RTS)
N/A
N/A
SQ. FT Coverage @ 1 mil
(100% transfer efficiency)
N/A
N/A
SU4903
RTS Volume Ratio:
As is
Applicable Use
Category
Adhesion Promoter
VOC Actual (g/L)
834
VOC Actual (lbs/gal)
6.96
VOC Regulatory
(g/L)
834
VOC Regulatory
(lbs/gal)
6.96
Density (g/L)
875
Density (lbs/gal)
7.30
Volatiles wt. %
95.4
Water wt. %
0.0
Exempt wt. %
0.0
Water vol. %
0.0
Exempt vol. %
0.0
See material Safety Data Sheet and Labels for additional safety information and handling instructions.
EMERGENCY MEDICAL OR SPILL CONTROL INFORMATION (412) 434 -4515. IN CANADA (514) 645-1320
Materials described are designed for application by professional, trained personnel using proper equipment and are not intended for sale to the general
public. Products mentioned may be hazardous and should only be used according to directions, while observing precautions and warning statements
listed on label. Statements and methods described are based upon the best information and practices known to PPG Industries. Procedures for
applications mentioned are suggestions only and are not to be construed as representations or warranties as to performance, results, or fitness for any
intended use, nor does PPG Industries warrant freedom from patent infringement in the use of any formula or process set forth herein.
PPG Industries
World Leaders in Automotive Finishes
PPG Industries
PPG Canada Inc.
2301 Royal Windsor Drive Unit #6
Mississauga, Ontario, Canada L5J 1K5
www.ppgrefinish.com
Part No. OC-1 8/11

Auto Painting - Skills Ontario

Transcription

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