Preparing the BTS Indoor to Outdoor Cables
Transcription
Preparing the BTS Indoor to Outdoor Cables
BreezeMAX® Extreme Preparing the BTS Indoor to Outdoor Cables Technical Note Software Version: 1.5 August 2010 DN1106 Preparing the BTS Indoor to Outdoor Cables Date Legal Rights Document Name 27 August 2010 Preparing the BTS Indoor to Document Number DN1106 Outdoor Cables Written By: Daniel Munteanu No. of pages: 12 Title: Product Expert Rev: C Approved By: Name: HW Engineer Adrian Lofer PLM Tsahi Tal Pan PM Mihaela Sorodoc Rev. Date Name Notes A 22.11.2009 Daniel Munteanu First release B 28.04.2010 Ionel Ghiţă Added GPS chaining cable C 25.05.2010 Ionel Ghiţă Added extended PoE-DC pin out © Copyright 2010 Alvarion Ltd. All rights reserved. The material contained herein is proprietary, privileged, and confidential and owned by Alvarion or its third party licensors. No disclosure thereof shall be made to third parties without the express written permission of Alvarion Ltd. Alvarion Ltd. reserves the right to alter the equipment specifications and descriptions in this publication without prior notice. No part of this publication shall be deemed to be part of any contract or warranty unless specifically incorporated by reference into such contract or warranty. Alvarion®, BreezeCOM®, WALKair®, WALKnet®, BreezeNET®, BreezeACCESS®, BreezeLINK®, BreezeMAX®, BreezeLITE®, BreezePHONE®, 4Motion®, and/or other products and/or services referenced here in are either registered trademarks, trademarks or service marks of Alvarion Ltd. All other names are or may be the trademarks of their respective owners. “WiMAX Forum” is a registered trademark of the WiMAX Forum. “WiMAX,” the WiMAX Forum logo, “WiMAX Forum Certified,” and the WiMAX Forum Certified logo are trademarks of the WiMAX Forum. 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BreezeMAX Extreme - DN1106 ii Preparing the BTS Indoor to Outdoor Cables Contents Contents 1 Scope ........................................................................................................ 1 2 PoE Cable ................................................................................................. 1 2.1 RJ45 Connector Assembly....................................................................................... 2 3 Data Cable ................................................................................................ 4 4 DC Cable ................................................................................................... 5 5 GPS Chaining Cable ................................................................................ 7 6 Grounding the Ethernet Cable ................................................................ 8 BreezeMAX Extreme - DN1106 iii Preparing the BTS Indoor to Outdoor Cables 1 Scope Scope The purpose of this document is to describe how to prepare the indoor–to– outdoor or device-to-device cables used for the BreezeMAX Extreme Base Transceiver Station (BTS) unit. Two power feeding options are available for the BreezeMAX Extreme BTS: PoE (Power over Ethernet) - This feeding option is relevant only for BreezeMAX Extreme models with up to 21dBm Tx power. In this case, a PoE indoor-outdoor cable is required as detailed in section1 below. Direct 48V DC - This feeding option is relevant for all BreezeMAX Extreme models. A DC Cable is required as described in section 3. DATA Cable is also required to connect the BTS to the backhaul as described in section 2. 2 PoE Cable To prepare a PoE cable, use either the cable kit available from Alvarion or one of the authorized indoor-outdoor CAT 5E cables listed in Table 3 below, and follow the wiring and assembly instruction as detailed herein. The Alvarion’s cable kit includes an RJ-45 connector and a protective cover for the connector. 1. Check that the O-ring is mounted on the sealing gland. Release slightly the top nut on the sealing gland until the sealing gland can be moved freely on the cable. 2. Connect the cable to the Ethernet connector of the outdoor unit. 3. Attach the sealing gland to the outdoor unit. Verify that the O-ring is in place and tighten the screws to ensure proper sealing. 4. Tighten the top nut of the sealing gland. 5. Route the open end of the cable to the location intended for the indoor unit. 6. Insert the protective RJ-45 cover on the cable. 7. Use a standard crimp tool to prepare the wires. Insert them into the appropriate pins of the RJ-45 connector, and use the tool to crimp the connector. Figure 1 shows the wire pair pin-to-pin connections required for the indoor-to-outdoor cable (see the drawing on the back of this page). Make sure you take back the shield drain wire before inserting the cable into the RJ-45 connector, to ensure a good connection with the connector’s shield after crimping. BreezeMAX Extreme - DN1106 1 Preparing the BTS Indoor to Outdoor Cables PoE Cable IMPORTANT At the BTS side there is no boot, therefore you must use just the sealing gland as stated above; however at the LAN side there is one boot present so you must use it according to the connector assembly procedure described below. Table 1: Wire to Pin Mapping for PoE Cable Wire color Pin-out Pin Blue Ethernet - TXP 1 Blue/White Ethernet - TXN 2 Orange Ethernet - RXP 3 Orange/White Ethernet - RXN 6 Brown DC-Pos (+) 4 Brown/White DC-Neg (-) 5 Green DC-Pos (+) 7 Green/White DC-Neg (-) 8 1 2 3 4 5 6 7 8 4+5 1+2 7+8 3+6 Figure 1: PoE Connector 2.1 RJ45 Connector Assembly Follow these steps to assemble the RJ45 connector: 1. Reveal 5 cm of outer sleeve then reveal 4 cm of the inner sleeve (Figure 2). BreezeMAX Extreme - DN1106 2 Preparing the BTS Indoor to Outdoor Cables PoE Cable Figure 2 2. Release all wires and arrange them in order, then cut them to 1 cm long. Figure 3 3. Insert the wires into the connector and press it using a standard tool (it is recommended to solder the shield drain wire to the connector as sown in the picture). Figure 4 4. Push the plastic cover into place. Figure 5 CAUTION The maximum cable length is 90m for SISO configuration mode, and 70m for MIMO configuration mode. BreezeMAX Extreme - DN1106 3 Preparing the BTS Indoor to Outdoor Cables 3 Data Cable Data Cable To prepare a Data cable, use either the cable kit available from Alvarion or one of the authorized indoor-outdoor CAT 5E cables listed in Table 3 below, and follow the wiring instruction as detailed herein. The Alvarion’s cable kit includes an RJ-45 connector and a protective cover for the connector. This cable should be used when the power is fed through the DC 48V connector. Table 2: Wire to Pin Mapping for Data Cable Wire color Pin Blue 1 Blue/White 2 Orange 3 Orange/White 6 Not Connected 4 Not Connected 5 Not Connected 7 Not Connected 8 1 2 3 4 5 6 7 8 4+5 1+2 7+8 3+6 Figure 6: RJ45 Data Connector IMPORTANT It is recommended that the 4-5 and 7-8 pairs not to be crimped as power might be feed towards the network device connected to the Base Station. BreezeMAX Extreme - DN1106 4 Preparing the BTS Indoor to Outdoor Cables DC Cable Table 3: Recommended Indoor to Outdoor Category 5E Cables Manufacturer Part Number UNIXTAR www.unistar.com.tw C5ES4P24 WESTERN www.westernwire.org 4 KF804E1D DC Cable To prepare a DC cable, use one of the authorized DC connectors listed in Table 5 or Ethernet cables for DC power listed in Table 7 below. The power cable is supplied with a specially designed sealing gland that should replace the existing gland provided with the BreezeMAX Extreme BTS. Cables are available either open-ended at the Power Supply side or with a crimped DType connector. Follow these steps to connect the DC power cable: 1. Remove the existing gland from the 48V connection on the BTS. 2. Attach the DC power cable with the already assembled gland to the 48V connection on the BTS. 3. Separate the sealing gland nut from the gland body. 4. Use the dedicated tool to fasten the gland to the BTS. 5. Use the dedicated tool to fasten the sealing gland's nut on the gland body. 6. Connect the other end of the power cable to the high power AC/DC power supply. Use a recommended power cable to connect the BS to 48V DC power source. Table 4: Wire to Pin Mapping for Molex DC Cable Wire Color Power Pin Red DC-Pos (+) 1 Black DC-Neg (-) 2 Red DC-Pos (+) 3 Black DC-Neg (-) 4 BreezeMAX Extreme - DN1106 5 Preparing the BTS Indoor to Outdoor Cables DC Cable Figure 7: DC Cable – Front View CAUTION ONLY experienced installation professionals who are familiar with local building and safety codes and, wherever applicable, are licensed by the appropriate government regulatory authorities should install outdoor units and antennas. Failure to do so may void the equipment warranty and may expose the end user or Service Provider to legal and financial liabilities. The manufacturer and its resellers or distributors are not liable for injury, damage or regulation violations associated with the installation of Outdoor Units or antennas. Table 5: Recommended Indoor to Outdoor DC Connector and Cables Manufacturer MOLEX Part Number 39-01-2040 (connector housing) www.molex.com MOLEX www.molex.com 39-00-0077 (connector pins) ALVARION 935033 (DC Cable) http://www.alvarion.com ALVARION 935029 (DC Cable) http://www.alvarion.com ALVARION 935034 (DC Cable) http://www.alvarion.com Optionally an Ethernet cable can be used only for DC power feeding with the wire to pin mapping described in table 6. BreezeMAX Extreme - DN1106 6 Preparing the BTS Indoor to Outdoor Cables GPS Chaining Cable CAUTION Ensure proper grounding of all cables according to the local regulation. Table 6: Wire to Pin Mapping for DC Cable at Molex Connector Using Ethernet Cable Wire color Power Pin Blue DC-Pos (+) 1 White/Blue DC-Neg (-) 2 Orange DC-Pos (+) 1 White/Orange DC-Neg (-) 2 Green DC-Pos (+) 3 White/Green DC-Neg (-) 4 Brown DC-Pos (+) 3 White/Brown DC-Neg (-) 4 Table 7: Recommended Ethernet Cables for DC Power Feeding Only Manufacturer UNIXTAR Part number C5ES4P24 www.unistar.com.tw WESTERN KF804E1D www.westernwire.org CAUTION The maximum cable length is 90m for SISO configuration mode, and 70m for MIMO configuration mode. 5 GPS Chaining Cable To prepare a GPS chaining cable, use one of the authorized Ethernet cables as for DATA detailed in Table 7 above. Cables are available either openended at one side or with a crimped RJ45 connector in the pricelist. The GPS chaining cable should be crimped as straight (pin-to-pin). Follow these steps in order to connect the GPS chaining cable BreezeMAX Extreme - DN1106 7 Preparing the BTS Indoor to Outdoor Cables Grounding the Ethernet Cable 1. Remove the existing gland from the GPS master BTS device from the GPS OUT port. This should have the external GPS receiver antenna connected and more than 4 satellites discovered. 2. Insert the crimped cable through the gland and fasten using the fastening tool provided with the BTS to prevent water ingress. 3. Remove the gland from the first GPS slave BTS device and insert the other crimped connector. Fasten the gland properly to ensure water ingress. Verify if the GPS and 1PPS LEDs lights up. Please refer to the system manual for more information regarding the GPS chaining configuration guidelines. Table 8: GPS Chaining Cable Pin Out Configuration Wire Color Pin – GPS Master Pin – GPS Slave Orange/White 1 1 Orange 2 2 Green/White 3 3 Blue 6 6 Blue/White 4 4 Green 5 5 Brown/White 7 7 Brown 8 8 CAUTION The maximum cable length is 20m between two consecutive GPS chaining members. 6 Grounding the Ethernet Cable The following paragraphs describe one method for grounding the outdoorrated Category 5E Ethernet cable through its drain wire. The actual connection method employed is left to the professional installer. Follow these steps to ground the Ethernet cable: 1. Strip back about one inch (2.4 cm) of the Ethernet cable jacket to expose the drain wire. BreezeMAX Extreme - DN1106 8 Preparing the BTS Indoor to Outdoor Cables Grounding the Ethernet Cable Figure 8: Exposing the Drain Wire 2. Attach a grounding cable to the drain wire and then connect it to protective earth. 3. Use weatherproof tape to cover and seal the attachment area of the Ethernet cable. BreezeMAX Extreme - DN1106 9