Preliminary Foundation Design
Transcription
Preliminary Foundation Design
Preliminary Foundation Design N100/3300 R75 IEC1a (NCV/CCV) Gravity foundation (circular) Country specific: South Africa Document published in electronic form. Original at TSOE. © Nordex Energy GmbH, Langenhorner Chaussee 600, D-22419 Hamburg, Germany all richts reserved. Observe protection notice ISO 16016. N100/3300 R75 MT5 IEC1a - South Africa (c) Nordex Energy GmbH 1/6 Preliminary Foundation Design Index 1 2 3 4 5 General turbine information Standards and regulations Assumptions Preliminary design Quantities ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… ……………………………………………………………………………… 3 3 3 4 6 DISCLAIMER Nordex has performed the preliminary foundation design based on the assumptions as described in this document. Nordex do not make any representations or warranty, expressed or otherwise as to the accuracy or completeness of this document, and nothing contained herein is, or shall be relied upon, as a promise or representation, whether as to the past or the future. Dimensions and quantities of this preliminary foundation design are subject to local soil conditions, laws and regulations and depending on simulation and calculations tools and methods used by an experienced and accredited civil engineer. This preliminary design of a gravity foundation is not suitable for execution of any foundation construction activities. This document contains proprietary and confidential information, which is provided on a commercial in confidence basis. It may not be reproduced or provided in any manner to any third party without the written consent of Nordex. N100/3300 R75 MT5 IEC1a - South Africa (c) Nordex Energy GmbH 2/6 Preliminary Foundation Design N100/3300 R75 IEC1a (NCV/CCV) 1. General turbine information pitch regulated wind turbine with a rotor diameter of approx. The Nordex N100/3300 ist a 7854 m²) and a nominal power of 3300 kW. 100 m (swept area: 75 m or less, The turbine will be installed on modular tubular steel tower with a hub height of depending on the foundation top level. The turbine is certified according to IEC 61400-1, ed. 3 for wind class: IEC 1a 2. Standards and regulations For the preliminary design of the gravity foundation the following standards and regulations have been used: - EN 1992-1-1: 2011-01 -Eurocode 2: Design of concrete structures - Part 1-1: General rules and rules for buildings; German version EN 1992-1-1: 2004 + AC: 2010. - DIN EN 1997-1: 2004 + AC: 2009 - Eurocode 7: Geotechnical design - Part 1: General rules, German version. - IEC 61400-1: 2005 (ed. 3): Wind turbines - Part 1: Design requirements. - GL IV-1: 2010 - Germanischer Lloyd: Guideline for the certification of wind turbines. 3. Assumptions For the preliminary design of the gravity foundation the following assumptions have been made: - foundation loads as specified in Load document: K0822_040344_IN_R01 for Normal Climate and Cold Climate Versions (NCV and CCV) - groundwater level above foundation sole 0,00 m - no tension under operational loads (" No ground gap ") - the soil above the foundation is required for static reasons and may not be removed - characteristic soil weight of γsoil,k = - characteristic weight of γconcrete,k = 18,0 kN/m³ 25 kN/m² - maximum soil resistance (compression) σsoil,k = - minimum static E-modulus Estat ≥ 20000 MN/m² - minimum dynamic E-modulus Edyn ≥ - static rotating spring rate kφ = - dynamic rotating spring rate kφ = N100/3300 R75 MT5 IEC1a - South Africa 1000 kN/m² and soil contraction v ≤ 40000 MN/m² and soil contraction v ≤ 0,25 0,25 22500 MNm/rad 90000 MNm/rad (c) Nordex Energy GmbH 3/6 Preliminary Foundation Design - partial safety factors on loads based on IEC 61400-1 regulations and EN 1992-1-1: • γ= 1,35 for wind loads (bending moment, horizontal loads) • γ= 1,00 for dead loads (unfavourable) • γ= 0,90 for dead loads (favourable) - material safety factors in accordance with EN 1992-1-1: • γ= 1,15 for reinforcing steel • γ= 1,50 for concrete - Checks safety factors in accordance with EN 1997-1:2004 + AC:2009 • γ= 1,50 for over-turning • γ= 1,10 for Slipping • γ= 1,40 for Ground Break - maximum foundation slope (constructability): 12 grad 60 grad - for excavation an angle of slope: 4. Preliminary design Material - lean concrete C12/15 (fck,cyl = 12 N/mm²) - foundation concrete C35/45 (fck,cyl = 35 N/mm²) - foundation concrete C50/60 (fck,cyl = 50 N/mm²) - minimum grout resistance fcd,cyl = 34,84 N/mm² - reinforcing steel BSt 500 (fyk = 500 N/mm²) - Anchor bolt M42 - 10.9 (n = 160 pieces) N100/3300 R75 MT5 IEC1a - South Africa (c) Nordex Energy GmbH 4/6 Preliminary Foundation Design N100/3300 R75 IEC1a (NCV/CCV) Dimensions - For the preliminary design a circular foundation was chosen. l1 [m] l2 [m] l3 [m] hvu [m] h1 [m] h2 [m] h3 [m] 6,00 2,50 8,50 1,30 1,00 0,45 0,10 hvo [m] hs [m] h [m] Rt [m] Dsockel [m] Dplate [m] hgrout [cm] 2,30 0,55 2,85 2,00 5,00 17,00 5,00 N100/3300 R75 MT5 IEC1a - South Africa (c) Nordex Energy GmbH 5/6 Preliminary Foundation Design N100/3300 R75 IEC1a (NCV/CCV) Soil pressures - Maximum design pressure (edge), NCV & CCV: 309 kN/m² - Mean design pressure, NCV & CCV: 221 kN/m² 5. Quantities Based on the preliminary design the following quantities have to be considered Lean concrete C12/15 , 15 cm thick layer approx. Concrete C35/45 for the foundation approx. Concrete C50/60 for the foundation socket below the approx. 23 m³ 400 m³ 10 m³ approx. 49.240 kg Excavated soil for the foundation approx. Backfilling approx. 582 m³ 448 m³ load spreading plate Reinforcement steel BSt 500 (based on a reinforcement rate of ≈ 120 kg/m³) N100/3300 R75 MT5 IEC1a - South Africa (c) Nordex Energy GmbH 6/6 Overview drawing Nordex N100/2500, Hub height 75 m This document is a translation from German. In case of doubt, the German text shall prevail. Document published in electronic form. Signed original at Central Engineering/ENS. Nordex Energy GmbH, Langenhorner Chaussee 600, 22419 Hamburg, Germany All rights reserved. Observe protection notice ISO 16016. K0801_035896_EN Revision 00, 2011-08-29 1/3 3,5° . + 3 m (LM48.8) 3,5° . + 2 m (NR50) , A = 7.823 m 2 99,.8 m . m 73,01 75 m 124,9 . m 3,96 . m . + 1,10 . + 1,10 + 0,00 . + 0,00 . 101., 1 100., m (LM4 9m (NR5 8.8) 0) External transformer Nordex N100/2500 Hub height: 75 m Name: Date: Scale: Format: K0801_035896_EN_R00 29.08.2011 2011-08-29 1 : 500 DIN A2 Page 2 3,5° . + 3 m (LM48.8) 3,5° . + 2 m (NR50) , A = 7.823 m 2 99,.8 m . m 73,01 75 m 124,9 . m 3,96 . m . + 1,10 . + 1,10 + 0,00 . + 0,00 . 101., 1 100., m (LM4 9m (NR5 8.8) 0) External transformer Transformer inside the tower Nordex N100/2500 Hub height: 75 m Name: Date: Scale: Format: K0801_035896_EN_R00 29.08.2011 2011-08-29 1 : 500 DIN A2 Page 2 3 Sales document Wind turbine class K08 delta Type: N100/3300 Technical description K0801_041605_EN Revision 01 / 2013-01-18 - Translation of the original sales document This document is a translation from German. In case of doubt, the German text shall prevail. Document is published in electronic form. Signed original at Nordex Energy GmbH, Department Central Engineering. 2013 by Nordex Energy GmbH Technical modifications This document was created with utmost care, taking into account the currently applicable standards. However, due to continuous development, the figures, functional steps and technical data are subject to change without prior notice. Copyright Copyright 2013 by Nordex Energy GmbH. This document including its presentation and content is the intellectual property of Nordex Energy GmbH. Any disclosure, duplication or translation of this document or parts thereof in printed, handwritten or electronic form without the explicit approval of Nordex Energy GmbH is explicitly prohibited. All rights reserved. Contact details For questions relating to this documentation please contact: Nordex Energy GmbH Langenhorner Chaussee 600 22419 Hamburg Germany http://www.nordex-online.com [email protected] 2013 by Nordex Energy GmbH Table of Contents Revision 01 / 2013-01-18 1. Set-up................................................................................................................... 4 1.1 Tower .................................................................................................................... 4 1.2 Rotor ..................................................................................................................... 6 1.3 Nacelle .................................................................................................................. 6 1.4 Auxiliary systems .................................................................................................. 8 2. Functional principle .......................................................................................... 10 3. Technical data ................................................................................................... 11 4. Revision index................................................................................................... 15 K0801_041605_EN Page 3 of 15 Revision 01 / 2013-01-18 1. Sales document Set-up The Nordex N100/3300 wind turbine is a speed-variable wind turbine with a rotor diameter of 99.8 m and a nominal power of 3300 kW. This wind turbine is designed for 50 Hz or 60 Hz. The wind turbine is designed for class 1a in accordance with IEC 61400-1. The wind turbine Nordex N100/3300 is made up of the following main components: ● Rotor, consisting of rotor hub, three rotor blades and the pitch system ● Nacelle with drive train, generator and yaw system ● Tubular tower with foundation ● Medium-voltage transformer (MV transformer) and medium-voltage switchgear (MV switchgear) 1.1 Tower The Nordex N100/3300 is erected on tubular steel towers for different rotor hub heights. The tubular steel tower is a cylindrical tower. The top section is conical. Depending on the hub height the tower is composed of three or five tower sections. Corrosion protection of the tubular steel tower is ensured by a tower surface coating system according to ISO 12944. A service lift, the vertical ladder with fall protection system as well as resting and working platforms inside the tower allow for a weather-protected ascent to the nacelle. The foundation depends on the ground conditions at the intended site. An anchor cage is imbedded in the foundation for anchoring the tower. Tower and anchor cage are screwed together. In the standard version, the tower base only accommodates the switch cabinet. The switch cabinet contains important components of the electronic controls, turbine PC, frequency converter, main switch, fuses and outputs to the transformer and to the generator. The frequency converter is equipped with a water cooling system. The water heated in the frequency converter is cooled in a water/air heat exchanger. It is located externally close to the tower door. The MV transformer and MV switchgear are located in a separate transformer substation near the wind turbine. Page 4 of 15 K0801_041605_EN Tower Sales document Revision 01 / 2013-01-18 Fig. 1 Sectional view of the tower base, standard version 1 Soil backfill 2 Tower anchoring 3 Stairs 4 Tower door 5 Ventilation/cooling 6 Power cables 7 2nd Tower platform 8 Switch cabinet 9 1st Tower platform 10 Transformer substation As an option, the MV transformer and MV switchgear can also be installed in the tower base. In this case, the components are arranged in the tower base on three different levels: ● The MV transformer on the foundation ● The MV switchgear on the 1st tower platform ● The switch cabinet with frequency converter on the 2nd tower platform In the case of a separate transformer substation, the MV transformer is usually designed as an oil transformer. If the transformer is installed inside the tower, a dry-type transformer is used. Tower K0801_041605_EN Page 5 of 15 Revision 01 / 2013-01-18 1.2 Sales document Rotor The rotor consists of the rotor hub with three pitch bearings and three pitch drives for blade adjustment as well as three rotor blades. The rotor hub has a modular design. The base frame of the rotor hub is made up of a stiff cast structure Onto this element, pitch bearing and rotor blade are mounted. The rotor hub is covered with the spinner which enables the direct access from the nacelle into the rotor hub. The rotor blades are made of high-quality glass-reinforced plastics. Each rotor blade is equipped with a highly effective lightning protection system. In accordance with the guidelines IEC TS 61400-23 and GL IV-1 (2400) the rotor blade is statically and dynamically tested with loads that were even beyond standard design requirements. The pitch system serves to adjust the pitch angle of the rotor blades set by the control system. For each individual rotor blade, the pitch system comprises an electromagnetic drive with 3-phase motor, planetary gear and drive pinion, as well as a control unit with frequency converter and emergency power supply. Power supply and signal transfer are realized through a slip ring assembly located in the nacelle. 1.3 Nacelle The nacelle contains essential mechanical and electronic components of the wind turbine. The nacelle is mounted on the tower in rotating bearings. The rotor shaft is mounted on the rotor bearing in the nacelle. In the rotor bearing a mechanical rotor lock is integrated used to securely lock the rotor. The gearbox increases the rotor speed until it reaches the speed required for the generator. The bearings and gearings are continuously lubricated with cooled oil. A 2-stage pump enables the oil circulation. A combined filter element with integrated coarse and fine filter removes solids. The control system monitors the level of contamination of the filter elements (differential pressure measurement). Optionally, an additional offline filtration can be installed (super fine-mesh filter 5 µm). The gear oil used for lubrication also serves as a gearbox cooling. The temperatures of the gearbox bearings and the oil are continually monitored. When the optimum operating temperature is not reached yet, a thermal bypass shorts the circuit and conducts the gear oil back to the gearbox. If the optimum working temperature of the gear oil is exceeded it is cooled down. The gearbox cooling is achieved with an oil/water cooler with stepped cooling capacity. The cooler is installed directly at the gearbox. The heated cooling water is recooled together with the cooling water of the generator in a passive cooler on the roof of the nacelle. Page 6 of 15 K0801_041605_EN Rotor Sales document Revision 01 / 2013-01-18 1 2 3 4 5 6 7 15 14 13 12 11 10 9 8 Fig. 2 Nacelle layout drawing 1 Heat exchanger 2 Switch cabinet 2 3 Switch cabinet 1 4 Hydraulic unit 5 Gearbox 6 Rotor shaft 7 Rotor bearing 8 Yaw drive 9 Gear oil cooler 10 Rotor brake 11 Coupling 12 Generator 13 Cooling water pump 14 Hatch for on-board crane 15 Switch cabinet 3 The generator is a 6-pole double-fed asynchronous machine. An air/water heat exchanger is mounted on the generator. The cooling water is recooled together with the cooling water of the gearbox heat exchanger in a passive cooler on the cabin roof. Nacelle K0801_041605_EN Page 7 of 15 Revision 01 / 2013-01-18 Sales document The mechanical rotor brake supports the aerodynamic braking effect of the rotor blades as soon as the speed falls below a defined value and finally stops the rotor. The aerodynamic braking effect of the rotor is achieved by adjusting the rotor blades perpendicular towards the rotation direction. The rotor brake consists of a brake caliper which acts on the brake disk mounted behind the gearbox. The yaw drives optimally rotate the nacelle into the wind. The four yaw drives are located on the machine frame in the nacelle. A yaw drive consists of an electric motor, multi-stage planetary gear and drive pinion. The drive pinions mesh with the external teeth of the yaw bearing. If positioned properly the nacelle is locked by means of a electric brake system. It consists of several brake calipers which are fastened to the machine frame and act on a brake disk. In addition, the electric motors of the yaw drives are equipped with an electrically actuated holding brake. 2 3 1 4 Fig. 3 Components of the yaw system 1 2 3 4 Machine frame Yaw drives in mesh with yaw bearing teeth Yaw bearing Brake caliper The hydraulic unit provides the oil pressure for the operation of the rotor brake and the yaw brakes. 1.4 Auxiliary systems An automatic lubrication unit is provided for each rotor bearing, generator bearing, pitch gearings, pitch races and yaw gearing. The switch cabinets in the rotor hub, in the nacelle and in the tower base of the wind turbine are equipped with air conditioning units. Page 8 of 15 K0801_041605_EN Auxiliary systems Sales document Revision 01 / 2013-01-18 Gearbox, generator and hydraulic unit are equipped with heaters. A chain hoist is installed in the nacelle which is used for lifting tools, components and other work materials from the ground into the nacelle. A second, movable overhead crane is used for carrying the materials within the nacelle. Auxiliary systems K0801_041605_EN Page 9 of 15 Revision 01 / 2013-01-18 2. Sales document Functional principle The turbine operates automatically. A programmable logic controller (PLC) continuously monitors the operating parameters using various sensors, compares the actual values with the corresponding setpoints and issues the required control signals to the WT components. The operating parameters are defined by Nordex and adapted to the individual site. When there is no wind the WT remains in idle mode. Only various auxiliary systems, such as heating and gear lubrication, and the PLC, which monitors the data from the wind measuring system, are operational. All other systems are switched off and do not use any power. The rotor idles. When the cut-in wind speed is reached, the wind turbine changes to the mode 'Ready for operation'. Now all systems are tested, the nacelle aligns to the wind and the rotor blades turn into the wind. When a certain speed is reached, the generator is connected to the grid and the WT produces electricity. At low wind speeds the WT operates in part-load operation. In the course of this the rotor blades remain fully turned into the wind (pitch angle 0°). The power produced by the WT depends on the wind speed. When the nominal wind speed is reached, the WT switches over to the nominal load range. If the wind speed continues to increase, the speed control changes the rotor blade angle so that the rotor speed and thus the power output of the WT remain constant. The yaw system ensures that the nacelle is always optimally aligned to the wind. To this end, two separate wind measuring systems located at the height of the hub measure the wind direction. Only one wind measuring system is required for control system, while the second monitors the first and takes over in case the first system fails. If the measured wind direction varies too greatly from the alignment of the nacelle, the nacelle is yawed into the wind. The conversion of the wind energy absorbed from the rotor to electrical energy is achieved using a double-fed asynchronous generator with slip ring rotor. Its stator is directly and its rotor via a specially controlled frequency converter connected to the MV transformer. This offers a significant advantage enabling the generator to be operated in a defined speed range near its synchronous speed. If certain parameters concerning turbine safety are exceeded, the WT will cut out immediately, e.g. if the cut-out wind speed is exceeded. Depending on the cause of the cut-out, various braking programs are triggered. In the case of external causes, such as excessive wind speeds or grid failure, the rotor is softly braked by means of rotor blade adjustment. Page 10 of 15 K0801_041605_EN Auxiliary systems Sales document 3. Revision 01 / 2013-01-18 Technical data Climatic design data of the standard version Standard -20 °C…+50 °C CCV -40 °C…+50 °C HCV -20 °C…+50 °C Design temperature Operating temperature range -20 °C… +40 °C Operating temperature range CCV -30 °C … +40 °C Operating temperature range HCV -20 °C … +45 °C Standard -20 °C, restart at .-18 °C CCV -30 °C, restart at -28 °C HCV -20 °C, restart at .-18 °C Stop Max. height above MSL 2000 m* Certificate According to IEC 61400-1 * At installation altitudes above 1000 m, the nominal power can be achieved up to the defined temperature ranges. Design 3-blade rotor with horizontal axis Up-wind turbine Type Power control Active single blade adjustment Nominal power 3300 kW Nominal power starting at wind speeds of (at air density of 1.225 kg/m3) Approx. 14 m/s Operating speed range of the rotor 9.03... 16.1 rpm Nominal speed 14.3 rpm Cut-in wind speed Approx. 3 m/s Cut-out wind speed 25 m/s Cut-back-in wind speed 22 m/s Calculated service life 20 years Towers Hub height 75 m 100 m Name R75 R100 DIBt 3/IEC 1a DIBt 3/IEC 1a 3 5 Wind class Number of tower sections Auxiliary systems K0801_041605_EN Page 11 of 15 Revision 01 / 2013-01-18 Sales document Rotor Rotor diameter 99.8 m 7823 m2 Swept area 422 W/m2 Nominal power/area Rotor shaft inclination angle 5° Blade cone angle 3.5° Rotor blade Material Glass-reinforced plastics Total length 48.7 m Total weight per blade Approx. 11.15 t Rotor shaft/rotor bearing Type Forged hollow shaft Material 42CrMo4 or 34CrNiMo6 Bearing type Spherical roller bearing Lubrication Continuous and automatic with lubricating grease Rotor bearing housing material EN-GJS-400-18U-LT Gearbox Type Multi-stage planetary gear + spur gear Gear ratio 50 Hz: i=81 ± 1% 60 Hz: i=97 ± 1% Lubrication Forced-feed lubrication Oil type VG 320 Max. oil temperature 75 °C Oil change Change, if required Electrical system Nominal power PnG 3300 kW Nominal voltage 3 x AC 660 V ± 10% Nominal current InG at SnG Page 12 of 15 3564 A K0801_041605_EN Auxiliary systems Sales document Revision 01 / 2013-01-18 Electrical system Nominal apparent power SnG at PnG Power factor at PnG 3667 kVA 1.00 as default setting 0.9 underexcited (inductive) up to 0.9 overexcited (capacitive) possible Frequency 50 or 60 Hz NOTE The nominal power is subject to system-specific tolerances. During nominal power, they are ±100 kW. Practice has shown that negative deviations occur rarely and in most cases are <25 kW. For the precise compliance with external power specifications the nominal power of the single wind turbine may be parameterized accordingly. Alternatively, the wind farm can be parameterized accordingly using the Wind Farm Portal®. Generator Degree of protection IP 54 (slip ring box IP 23) Nominal power 3400 kW Nominal voltage 660 V Frequency 50 or 60 Hz 50 Hz: 700 … 1300 rpm 60 Hz: 840 … 1560 rpm Speed range Poles 6 Weight Approx. 10.6 t Gearbox cooling and filtration Type 1. Cooling circuit: Oil circuit with oil/water heat exchanger and thermal bypass 2. Cooling circuit: Water/air together with generator cooling Coarse filter 50 µm Fine-mesh filter 10 µm Filter Offline filter (optional) 5 µm Generator cooling Type Water circuit with water/air heat exchanger 50 Hz: 1.3 kW 60 Hz: 1.1 kW Cooling water pump Auxiliary systems K0801_041605_EN Page 13 of 15 Revision 01 / 2013-01-18 Sales document Generator cooling Flow rate Approx. 70 l/min Coolant Water/glycol-based coolant Converter cooling Type Water circuit with water/air heat exchanger and thermal bypass Coolant Water/glycol-based coolant Pitch System Pitch bearing Double-row four-point contact bearing Lubrication of the gearing Automatic lubrication unit with grease Drive 3-phase motor incl. spring-actuated brake and multi-stage planetary gear Emergency power supply Lead-acid batteries Hydraulic system Hydraulic oil VG 32 Oil quantity Approx. 20 l Thermal protection Integrated PT100 Yaw drive Motor Asynchronous motor Gearbox 4-stage planetary gear Number of drives 4 Lubrication Oil, ISO VG 150 Yaw speed Approx. 0.5 °/s Page 14 of 15 K0801_041605_EN Auxiliary systems Sales document 4. Rev. 01 Revision 01 / 2013-01-18 Revision index Date Modification 2013-01-18 New K0801_041605_EN AST Author 7592 R. Simon Page 15 of 15 Nordex Energy GmbH Langenhorner Chaussee 600 22419 Hamburg Germany http://www.nordex-online.com [email protected] 2013 by Nordex Energy GmbH Übersichtszeichnung Nordex N100/3300, Nabenhöhe 75 m Stahlrohrturm Nordex Energy GmbH, Langenhorner Chaussee 600, 22419 Hamburg Alle Rechte vorbehalten. Schutzvermerk ISO 16016 beachten. K0801_041625_IN Revision 02, 20.02.2013 1/2 3,5° + 2m 4,60 m A=7.823m² 99,8 m 75,00 124,90 3,91 73,10 13,28 m Diese Darstellung ist nicht maßstabsgerecht This image is not according scale Maßstab/scale: 10 m Format: A3 Blatt/sheet: 1/4 +1,10 Dokumentennummer/ document number: K0801_041625_IN_R02 Datum/ Date: 20.02.2013 Nordex N 100/3300 Variante Trafo im Turm/ variant internal transformer Nabenhöhe/ Hub heigth: 75 m 100,9 m Format: A3 Blatt/sheet: 2/4 Dokumentennummer/ document number: K0801_041625_IN_R02 Datum/ Date: 20.02.2013 Nordex N 100/3300 Variante Trafo im Turm/ variant internal transformer Nabenhöhe/ Hub heigth: 75 m 3,5° + 2m 4,60 m A=7.823m² 99,8 m 75,00 124,90 3,91 73,10 13,28 m Diese Darstellung ist nicht maßstabsgerecht This image is not according scale Maßstab/scale: 10 m Format: A3 Blatt/sheet: 3/4 +1,10 Dokumentennummer/ document number: K0801_041625_IN_R02 Datum/ Date: 20.02.2013 Nordex N 100/3300 Variante Trafo außerhalb Turm/ variant external transformer Nabenhöhe/ Hub heigth: 75 m m 101,1100,9 m (LM48,8) 100,9 m (NR50) Format: A3 Blatt/sheet: 4/4 Dokumentennummer/ document number: K0801_041625_IN_R02 Datum/ Date: 20.02.2013 Nordex N 100/3300 Variante Trafo außerhalb Turm/ variant external transformer Nabenhöhe/ Hub heigth: 75 m Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev. 02 Datum / Date : 12.12.2012 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a/DIBt3 Rotorblatt / Rotor blades: NR50 ; LM48.8 Klimatische Bedingungen / Climate conditions : NCV; CCV Dokumentnummer / Document number K0822_040344_IN Revision / Revision Ersteller / Created : 02 A. Schröder/SDT Datum / Date 12.12.2012 Verantwortliche Abteilung / Department responsible Prüfer / Checked : CE/SDT R. Laudien/SDT Klassifikation / Classification Nordex Intern (IP) Status / Status Freigabe / Released : Final H.Muuß/SDT AST 7588 Ersatz für Revision / Replaces Revision 01 Dokument wird elektronisch verteilt. Original mit Unterschriften bei Central Engineering/PQP Document published in electronic form. Original at Central Engineering/PQP. (c) Nordex Energy GmbH, Langenhorner Chaussee 600, D-22419 Hamburg All rights reserved. Observe protection notice ISO 16016. Seite /Page : 1/6 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev. 02 Datum / Date : 12.12.2012 ÄNDERUNGSINDEX / REVISION INDEX Modifikation (Sektion ) / Modification (Section) Änderung / Revision Datum / Date Bearbeiter / Author 02 12.12.2012 A. Schröder Angabe der Turmmasse ohne Einbauten, Mittellasten entfernt 7588 01 10.10.2012 A. Schröder Extremlasten und technische Basisdaten angepasst 7588 00 18.09.2012 A. Schröder Erstellt / Created AST 7588 INHALTSVERZEICHNIS / TABLE OF CONTENT ÄNDERUNSINDEX / REVISION INDEX 2 INHALTSVERZEICHNIS / TABLE OF CONTENT 2 1 ALLGEMEINSES / GENERAL 3 1.1 Gültigkeitsbereich / Scope 3 1.2 Mitgeltende Dokumente / References 3 2 LASTEN / LOADS 4 2.1 Technische Basisdaten / Parameters 4 2.1.1 Bedingungen für Erdbeben / Earthquake conditions 4 2.1.2 Klimatische Bedingungen / Climate conditions 4 2.2 Zusammenstellung der Lasten / Summary of Loads 5 2.2.1 Extremlasten NCV & CCV / Extreme Loads NCV & CCV 5 2.2.2 Betriebslasten / Fatigue Loads 6 Seite /Page : 2/6 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev. 02 Datum / Date : 12.12.2012 1. ALLGEMEINES / GENERAL 1.1 Gültigkeitsbereich / Scope Diese Lastspezifikation stellt die Basisinformation für die Bemessung von Fundamenten für folgende Windenergieanlage der Firma Nordex dar. Darin sind die Technischen Basisdaten sowie die Bemessungslasten für die Klimatischen Bedingungen (NCV und CCV) enthalten. Die Spezifikation F302_0148 ist grundsätzlich einzuhalten. This specification serves as input information for the design of foundations for the following Nordex wind turbine. Therefore it defines its main parameters and the design loads for the two different climate conditions NCV and CCV. The specification F302_148 is strictly to follow. Typ / Type : N100/3300 Nabenhöhe / Hub height : 75m Turm / Tower : R75 Windklasse / Wind class : IEC1a/DIBt3 Rotorblätter / Rotor blades : NR50 ; LM48.8 1.2 Referenzen / References Dokumentennr., Revision, Ausgabe / Document Number, Rev. / Edition NALL22_004598_EN F302_148_EN_01 NALL01_011953_DE_00 K0817_043715_DE_01 K0823_043417_EN_01 K0801_043433_EN_01 K0801_043434_EN_00 K0801_043436_EN_01 K0801_043437_EN_01 K0801_043438_EN_00 K0802_043782_DE_00 Bezeichnung / Description Nordex Dokumente / Nordex Specifications Technical Specification Design Site Specific Foundation Externe Bedingungen und Anforderungen an NORDEXWindenergieanlagen Turmspezifikation - Rohrturm N100 R75MT IEC1A/DIBt3A Loads Report N100 LM48.8 R75MT 3.3MW 50/60Hz IEC1A (Ed.3) NCV Loads Report N100 LM48.8 R75MT 3.3MW 50/60Hz IEC1A (Ed.3) CCV (Idling/CCV-B) Loads Report N100 LM48.8 R75MT 3.3MW 50Hz DIBt3A NCV Loads Report N100 NR50 R75MT 3.3MW 50/60Hz IEC1A (Ed.3) NCV Loads Report N100 NR50 R75MT 3.3MW 50/60Hz IEC1A (Ed.3) CCV (Idling/CCV-B) Loads Report N100 NR50 R75MT 3.3MW 50Hz DIBt3A NCV Bemessung Stahlrohrturm - N100/3300 R75 TiT IEC1a/DIBt3 Normen / Standards GL IV-1:Edition 2010 Guideline for the certification of wind turbines. Hamburg : Germanischer Lloyd WindEnergie, 2010 EN 1998-1:2010 Eurocode 8 - Design of structures for earthquake resistance Part 1: General rules, Seismic action and rules for buildings IEC 61400-1 (Ed.3) Windturbine generator systems. Part 1: Safety requirements DIBt RiLi 2004-03 DIBt Richtlinie für Windenergieanlagen - Einwirkungen und Standsicherheitsnachweise für Turm und Gründung Seite /Page : 3/6 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev. 02 Datum / Date : 12.12.2012 2 LASTEN / LOADS 2.1 Technische Basisdaten / Parameters f0 [Hz] = 0,330 1. Biegeeigenfrequenz / First eigenfreqency in bending kϕ,dyn [MNm/rad] = 90000 kϕ,stat [MNm/rad] = 22500 berücksichtigte Bodendrehfeder / respective rotating spring rate Schiefstellung Turm [mm/m] / Inclination tower [mm/m] = 11,1 hTB [m] = 1.1 mtower [t] = 150,1 mnacelle [t] = 175,9 Höhe Unterkante Turmfuß über Geländeoberkante / Position of tower bottom respective to top ground surface Turmmasse ohne Einbauten / Mass of tower excl. Tower interiors Gondelmasse (inkl. Rotorblätter) / Total mass of nacelle incl. blades 2.1.1 Bedingungen für Erdbeben / Earthquake conditions Norm / Standard : EN 1998-1:2010 Bodenklasse / Soil class : A, B, C, D, E a [m/s²] = 0.3*g (DIBt) Bodenbeschleunigung / peak ground acceleration (PGA) a [m/s²] = 0.3*g (IEC) Bodenbeschleunigung / peak ground acceleration (PGA) 2.1.2 Klimatische Bedingungen / Climate conditions NCV : Normal climate version (englisch). "Normal climate" bedeutet volle Produktion bis -10°C und Stillstand bzw. Trudeln zwischen -10°C und -20°C. Normal climate version. Normal climate means full production down to -10°C and standstill or idling between -10°C and -20°C. CCV : Cold climate version (englisch). "Cold climate" bedeutet volle Produktion bis -10°C, reduzierte Produktion zwischen -10°C und -30°C und Stillstand bzw. Trudeln zw. -30°C und -40°C. Cold climate version. Cold climate means full production down to -10°C, reduced power production between -10°C and -30°C and standstill or idling between -30°C and -40°C. Seite /Page : 4/6 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev. 02 Datum / Date : 12.12.2012 2.2 Zusammenfassung der Lasten / Summary of Loads 2.2.1 Extremlasten NCV & CCV / Extreme Loads NCV & CCV System :TB Definition: Turmfuß / Tower Bottom Extremlasten (absolute Maxima) inkl. Erdbebenlastfälle inkl. Sicherheit / Extreme Loads (absolute maxima) incl. earthquake + synchrone components (including safety-factors) LC 8.1 2.1 6.1 6.1 LC-Def. FXTB MXTB kN kNm 08010000_DIBt_ZY_D_17_(DIBt3_50Hz_NCV)_(NR50) 5294 -60 CCV_B_02010204_ZZ_C_24_07.ave_(IEC1a_60Hz_CCV_B)_(LM48) 4621 -7765 CCV_06010000_ZY_C_50_01.ave_(IEC1a_50Hz_NCV_CCV)_(NR50) 4633 -3117 CCV_06010000_ZY_C_50_01.ave_(IEC1a_50Hz_NCV_CCV)_(NR50) 4631 -3109 FYZTB kN 33 268 1294 1284 MYZTB kNm 1712 21872 91573 91681 ∆Mres [kNm] 2596 * 2596 * 2596 * 2596 * Mres [kNm] 4308 24468 94169 94277 γf 1,60 1,35 1,35 1,35 Extremlasten (absolute Maxima) inkl. Erdbebenlastfälle exkl. Sicherheit / Extreme Loads (absolute maxima) incl. earthquake + synchrone components (excl. safety-factors) LC 5.2 2.1 6.2 6.2 LC-Def. FXTB MXTB kN kNm 05020000_ZY_A_10_01.ave_(IEC1a_50Hz_NCV_CCV)_(NR50) 4433 33 CCV_B_02010204_ZZ_C_24_07.ave_(IEC1a_60Hz_CCV_B)_(LM48) 3423 -5752 CCV_06020000_ZY_A_50_01.ave_(IEC1a_50Hz_NCV_CCV)_(NR50) 3413 -1184 CCV_06020000_ZY_A_50_01.ave_(IEC1a_50Hz_NCV_CCV)_(NR50) 3407 -1198 FYZTB kN 458 199 1079 1077 MYZTB kNm 32555 16202 74350 74460 ∆Mres [kNm] 2596 * 2596 * 2596 * 2596 * Mres [kNm] 35151 18798 76946 77056 γf 1,00 1,00 1,00 1,00 Extremlasten (absolute Maxima) exkl. Erdbebenlastfälle inkl. Sicherheit / Extreme Loads (absolute maxima) excl. earthquake + synchrone components (incl. safety-factors) LC LC-Def. FXTB MXTB kN kNm 08010000_DIBt_ZY_D_17_(NR50_DIBt) 5294 -60 CCV_B_02010204_ZZ_C_24_07.ave_(LM48_IEC_CCV_B_60Hz) 4621 -7765 CCV_06010000_ZY_C_50_01.ave_(NR50_IEC_NCV_CCV_50Hz) 4633 -3117 CCV_06010000_ZY_C_50_01.ave_(NR50_IEC_NCV_CCV_50Hz) 4631 -3109 FYZTB kN 33 268 1294 1284 MYZTB kNm 1712 21872 91573 91681 ∆Mres [kNm] 2596 * 2596 * 2596 * 2596 * Mres [kNm] 4308 24468 94169 94277 Extremlasten (absolute Maxima) exkl. Erdbebenlastfälle exkl. Sicherheit / Extreme Loads (absolute maxima) excl. earthquake + synchrone components (excl. safety-factors) LC LC-Def. FXTB MXTB FYZTB MYZTB ∆Mres kN kNm kN kNm [kNm] CCV_07010000_ZY_C_40_01.ave_(NR50_IEC_NCV_CCV_50Hz) 7.1 3743 -2057 280 14782 2596 * CCV_B_02010204_ZZ_C_24_07.ave_(LM48_IEC_CCV_B_60Hz) 2.1 3423 -5752 199 16202 2596 * CCV_06020000_ZY_A_50_01.ave_(NR50_IEC_NCV_CCV_50Hz) 6.2 3413 -1184 1079 74350 2596 * CCV_06020000_ZY_A_50_01.ave_(NR50_IEC_NCV_CCV_50Hz) 6.2 3407 -1198 1077 74460 2596 * Mres [kNm] 17378 18798 76946 77056 8.1 2.1 6.1 6.1 γf 1,60 1,35 1,35 1,35 γf 1,00 1,00 1,00 1,00 *) maximaler ∆Mres- Wert aus N100/3300 R75 IEC1a/DIBt3 / max ∆Mres value from N100/3300 R75 IEC1a/DIBt3 DIBt LM48 DIBt NR50 IEC LM48 50Hz IEC LM48 60Hz IEC NR50 50Hz IEC NR50 60Hz Ständige Lasten (klaffende Fuge) nach DIBtRichtlinie 2004-03 und Korrektur 2006-12 Permanent Loads (gaping joint) acc. to DIBt 2004-03 & corr. 2006-12 FXTB FZTB MXTB MresTB [kN] [kN] [kNm] [kNm] 3560 460 1800 32000 3580 480 1800 34000 3570 460 2100 34000 3570 460 2100 34000 3590 500 2100 36000 3590 500 2100 36000 Seite /Page : 5/6 Lastspezifikation / Load Specification Fundament / Foundation N100/3300 R75 IEC1a / DIBt3 K0822_040344_IN Rev.02 Datum / Date : 12.12.2012 2.2.2 Betriebslasten Turmfuß / Fatigue Loads Tower bottom N Betriebslasten Schädigungsäquivalente ESK / Fatigue Loads Damage Equivalent Load Spectrum m FXTB FYTB FZTB MXTB MYTB Lastspiele Cycles 1,00E+07 3 1,00E+07 4 1,00E+07 5 1,00E+07 6 1,00E+07 7 1,00E+07 8 1,00E+07 9 1,00E+07 10 1,00E+07 11 1,00E+07 12 gamma-f - FAT MZTB kN kN kN kNm kNm kNm 182 145 132 128 129 132 137 144 150 156 1,0 271 264 284 314 345 376 405 432 457 480 1,0 374 331 324 328 339 354 371 388 406 423 1,0 5141 4383 4201 4229 4361 4522 4689 4853 5010 5158 1,0 21315 20127 20362 21162 22243 23482 24794 26117 27402 28622 1,0 17838 17766 19559 21836 24163 26389 28472 30405 32198 33860 1,0 Die Rain Flow Counts (RFCs) werden im Excel-Format beigefügt. / The rain flow counts (RFCs) are attached as Excel-file. 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