E-STOP relays, safety gate monitors

E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Unit features
Safety features
` Positive-guided relay outputs:
– 3 safety contacts (N/O), instantaneous
– 1 auxiliary contact (N/C), instantaneous
` 1 semiconductor output
` Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Reset button
– Light barriers
` LED indicator for:
– Switch status channel 1/2
– Supply voltage
` Semiconductor output signals:
– Switch status channel 1/2
` Plug-in connection terminals (either
spring-loaded terminal or screw
terminal)
` See order reference for unit types
Gertemerkmale
Gertebild
Safety relay for monitoring E-STOP
pushbuttons, safety gates and light
beam devices
][Bildunterschrift_NOT_Sch.tuer_Licht
Approvals
PNOZ X3.10P
‹
The relay meets the following safety
requirements:
` The circuit is redundant with built-in
self-monitoring.
` The safety function remains effective in the case of a component failure.
` The correct opening and closing of
the safety function relays is tested
automatically in each on-off cycle.
][Sicherheitseigenschaften Schaltgerät_allgemeiner Teil
Unit description
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1
and VDE 0113-1 and may be used in
applications with
` E-STOP pushbuttons
` Safety gates
` Light beam devices
Bestimmung/Gertebeschreibung NOT-AUS, Schutzt, Lichtschr_PNOZ
‹
‹
Zulassungen
Block diagram
il
tb
a
h
s
k
c
lo
B
d
A1 A2
~
=
S11 S12 S21 S22 S31 S32
Input
Input
13 23 33 41
Input
K1
Power
0 V 24 V
Y30 Y31 Y32
Reset/
Start
Reset/
Start
Reset/
Start
S13 S14 S15 S16 S33 S34
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
K2
14 24 34 42
NSG-D-2-322-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Function description
– short circuits in the input circuit
and, with a monitored reset, in
the reset circuit too,
– shorts between contacts in the
input circuit.
` Automatic start: Unit is active once
the input circuit has been closed.
` Manual reset: Unit is active once
the input circuit is closed and then
the reset circuit is closed.
` Single-channel operation: no redundancy in the input circuit, earth
faults in the reset and input circuit
are detected.
` Dual-channel operation with detection of shorts across contacts: redundant input circuit, detects
– earth faults in the reset and input
circuit,
][Funktionen_einkanalig
][Funktionen_autoStart
][Funktionen_zweikanalig_mit_quer_ber
][Funktionen_manuStart
` Monitored reset: Unit is active once
the input circuit is closed and once
the reset circuit is closed after the
waiting period has elapsed
(see technical details).
` Increase in the number of available
instantaneous safety contacts by
connecting contact expansion
modules or external contactors.
][Funktionen_Kontaktvervielfachung
][Funktionen_berStart_Wartezeit
Timing diagram
H
C
s
x
2
b
n
o
u
_
rm
g
a
itd
e
][Z
1
2
a
3
b
POWER
Reset/Start
Input
Output safe
Output aux.
Out semi CH
t1
t2
t1
Key
` Power: Supply voltage
` Reset/Start: Reset circuit S13-S14,
S33-S34
` Input: Input circuits S11-S12, S21S22, S31-S32
` Output safe: Safety contacts 13-14,
23-24, 33-34
` Output aux: Auxiliary contacts 4142
t2
t1
t2
t1
t4 t1
t2
` Out semi CH: Semiconductor output switch status Y32
` c: Automatic reset
` d: Manual reset
` e: Monitored reset
` a: Input circuit closes before reset
circuit
` b: Reset circuit closes before input
circuit
`
`
`
`
t2
t3
t4 t1
t2
t1: Switch-on delay
t2: Delay-on de-energisation
t3: Recovery time
t4: Waiting period
Wiring
Please note:
` Information given in the “Technical
details” must be followed.
` Outputs 13-14, 23-24, 33-34 are
safety contacts, output 41-42 is an
auxiliary contact (e.g. for display).
` To prevent contact welding, a fuse
should be connected before the
output contacts (see technical details).
` Calculation of the max. cable runs
lmax in the input circuit:
][Verdrahtung_Si_unverz_1Hi_unverz
Imax =
Rlmax = max. overall cable resistance (see technical details)
Rl /km = cable resistance/km
` Use copper wire that can withstand
60/75 °C.
` Sufficient fuse protection must be
provided on all output contacts with
capacitive and inductive loads.
Rlmax
Rl / km
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-322-2009-09
-2
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Preparing for operation
Betriebsbereitschaft herstellen
` Supply voltage
Supply voltage
AC
DC
A1
L1
A1
L+
A2
N
A2
L-
` Input circuit
Input circuit
E-STOP
without detection of shorts across contacts
Single-channel
Dual-channel
S12
S1
S11
S21
S11
S21
S22
S32
S31
S22
S12
S32
E-STOP
with detection of shorts across contacts
S22
Safety gate
without detection of shorts across contacts
S12
S21
S11
S22
S32
S31
S11
S32
S12
S31
S21
S1
S11
S21
S22
S1
S1
S1
S2
S12
S32
Safety gate
with detection of shorts across contacts
S22
Light beam device
with detection of shorts across contacts
via ESPE
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
S11
S21
S12
S32
S31
S1
S2
24 V DC
S21
S22
S12
S32
NSG-D-2-322-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
` Reset circuit
Reset circuit
E-STOP wiring, safety gate
Safety gate (dual-channel)
Automatic reset
S13
S15
S16
S14
S1
S13
S14
Manual reset
S2
S3
S13
S14
Monitored reset
S3
S3
S33
S33
S34
S34
` Feedback circuit
Feedback circuit
Contacts from external contactors
Automatic reset
Monitored reset
S13
S14
13 (23, 33)
14 (24, 34)
K5
S33
K6
K5
L1
N
K6
S34
13 (23, 33)
14 (24 ,34)
S3
K5
K6
K5
L1
N
K6
` Semiconductor output
Y31
24 V DC
Y32
SPS Input
Y30
0V
` Key
S1/S2
S3
E-STOP/safety gate switch
Reset button
Switch operated
Gate open
Gate closed
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-322-2009-09
-4
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Terminal configuration
u
g
b
n
m
le
K
A1 A1 S31 S32 13 23 33 41
X1 P3
S11 S12 S13 S14
X2 P4
PNOZ X3.10P
POWER
13 23 33 41
CH.1
CH.2
18995
14 24 34 42
X3 P3
A2 S16 S15 S21 S22 S33 S34
X4 P4
A2 Y30 Y31 Y32 14 24 34 42
` The safety relay should be installed
in a control cabinet with a protection type of at least IP54.
` Use the notch on the rear of the unit
to attach it to a DIN rail.
` Ensure the unit is mounted securely
on a vertical DIN rail (35 mm) by using a fixing element (e.g. retaining
bracket or an end angle).
Montage_PNOZ_X
Dimensions
* with spring-loaded terminals
Abmessungen
121 (4.76")
Installation
94 (3.70")
* 101 (3.98")
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
45
(1.77")
NSG-D-2-322-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Notice
This data sheet is only intended for use
during configuration. For installation
and operation, please refer to the operating instructions supplied with the
unit.
Service life graph
v
rk
u
a
d
s
n
b
e
L
D
GB
F
E
I
NL
Nennbetriebstrom (A)
Nominal operating current (A)
Courant coupé (A)
Corriente nominal de servicio (A)
Corrente di esercizio nominale (A)
Nominale bedrijfsstroom (A)
][WICHTIG_PDB_alt
10
AC15: 230 V
DC1: 24 V
DC13: 24 V
1
0.1
10
100
D Schaltspielzahl x 103
GB Cycles x 103
F Nombre de manœuvres x 103
AC1: 230 V
1000
10000
E Número de ciclos x 103
I
Numero dei cicli di commutazione x 103
NL Aantal schakelingen x 103
][Technische Daten PNOZ
Technical details
Electrical data
Supply voltage
Supply voltage UB AC/DC
Voltage tolerance
Power consumption at UB AC
Power consumption at UB DC
Frequency range AC
Residual ripple DC
Voltage and current at
Input circuit DC: 24.0 V
Reset circuit DC: 24.0 V
Feedback loop DC: 24.0 V
Number of output contacts
Safety contacts (S) instantaneous:
Auxiliary contacts (N/C):
Utilisation category in accordance with EN 60947-4-1
Safety contacts: AC1 at 240 V
Safety contacts: DC1 at 24 V
Auxiliary contacts: AC1 at 240 V
Auxiliary contacts: DC1 at 24 V
Utilisation category in accordance with EN 60947-5-1
Safety contacts: AC15 at 230 V
Safety contacts: DC13 at 24 V (6 cycles/min)
Auxiliary contacts: AC15 at 230 V
Auxiliary contacts: DC13 at 24 V (6 cycles/min)
Contact material
24 V
-15 %/+10 %
5.0 VA
2.5 W
50 - 60 Hz
160 %
40.0 mA
70.0 mA
20.0 mA
3
1
Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Imin: 0.01 A , Imax: 8.0 A
Pmax: 2000 VA
Imin: 0.01 A , Imax: 8.0 A
Pmax: 200 W
Imax: 5.0 A
Imax: 6.0 A
Imax: 5.0 A
Imax: 6.0 A
AgSnO2 + 0.2 µm Au
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-322-2009-09
-6
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Electrical data
External contact fuse protection (IK = 1 kA) to EN 60947-5-1
Blow-out fuse, quick
Safety contacts:
Auxiliary contacts:
Blow-out fuse, slow
Safety contacts:
Auxiliary contacts:
Circuit breaker 24 VAC/DC, characteristic B/C
Safety contacts:
Auxiliary contacts:
Semiconductor outputs (short circuit proof)
External supply voltage
Voltage tolerance
Max. overall cable resistance Rlmax
input circuits, reset circuits
single-channel at UB DC
single-channel at UB AC
dual-channel without detect. of shorts across contacts at UB DC
dual-channel without detect. of shorts across contacts at UB AC
dual-channel with detect. of shorts across contacts at UB DC
dual-channel with detect. of shorts across contacts at UB AC
Safety-related characteristic data
PL in accordance with EN ISO 13849-1
Category in accordance with EN 954-1
SIL CL in accordance with EN IEC 62061
PFH in accordance with EN IEC 62061
SIL in accordance with IEC 61511
PFD in accordance with IEC 61511
tM in years
Times
Switch-on delay
with automatic reset typ.
with automatic reset max.
with automatic reset after power on typ.
with automatic reset after power on max.
with manual reset typ.
with manual reset max.
on monitored reset with rising edge typ.
on monitored reset with rising edge max.
Delay-on de-energisation
with E-STOP typ.
with E-STOP max.
with power failure typ.
with power failure max.
Recovery time at max. switching frequency 1/s
after E-STOP
after power failure
Waiting period with a monitored reset
with rising edge
Min. start pulse duration with a monitored reset
with rising edge
Simultaneity, channel 1 and 2
Supply interruption before de-energisation
10 A
10 A
6A
6A
6A
6A
24.0 V DC,20 mA
24.0 V DC
-20 %/+20 %
150 Ohm
180 Ohm
300 Ohm
360 Ohm
15 Ohm
30 Ohm
PL e (Cat. 4)
Cat. 4
SIL CL 3
2.31E-09
SIL 3
2.03E-06
20
250 ms
500 ms
280 ms
550 ms
200 ms
500 ms
35 ms
50 ms
15 ms
30 ms
180 ms
260 ms
50 ms
350 ms
300 ms
30 ms
∞
150 ms
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
NSG-D-2-322-2009-09
E-STOP relays, safety gate monitors
Up to PL e of EN ISO 13849-1
PNOZ X3.10P
Environmental data
EMC
Vibration to EN 60068-2-6
Frequency
Amplitude
Climatic suitability
Airgap creepage in accordance with EN 60947-1
Pollution degree
Overvoltage category
Rated insulation voltage
Rated impulse withstand voltage
Ambient temperature
Storage temperature
Protection type
Mounting (e.g. cabinet)
Housing
Terminals
Mechanical data
Housing material
Housing
Front
Cross section of external conductors with screw terminals
1 core flexible
2 core, same cross section, flexible:
with crimp connectors, without insulating sleeve
without crimp connectors or with TWIN crimp connectors
Torque setting with screw terminals
Cross section of external conductors with spring-loaded terminals: Flexible with/without crimp connectors
Spring-loaded terminals: Terminal points per connection
Stripping length
Dimensions
Height
Width
Depth
Weight
EN 60947-5-1, EN 61000-6-2
10 - 55 Hz
0.35 mm
EN 60068-2-78
2
III
250 V
4.0 kV
-20 - 55 °C
-40 - 85 °C
IP54
IP40
IP20
PPO UL 94 V0
ABS UL 94 V0
0.25 - 2.50 mm² , 24 - 12 AWG Order no.: 777314
0.25 - 1.00 mm² , 24 - 16 AWG Order no.: 777314
0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 777314
0.50 Nm Order no.: 777314
0.20 - 1.50 mm² , 24 - 16 AWG Order no.: 787314
2 Order no.: 787314
8 mm Order no.: 787314
101.0 mm Order no.: 787314
94.0 mm Order no.: 777314
45.0 mm
121.0 mm
270 g Order no.: 787314
280 g Order no.: 777314
Technische Daten_Satz Normen
The standards current on 2007-09 apply.
][Dauerstrom_ACDC
Conventional thermal current
Number of contacts
1
2
3
Ith (A) at UB DC
8.00 A
8.00 A
7.00 A
Ith (A) at UB AC
8.00 A
7.00 A
6.00 A
Bestelldaten
Order reference
Type
PNOZ X3.10P C
PNOZ X3.10P
Features
24 VAC/DC
24 VAC/DC
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: [email protected]
Terminals
Spring-loaded terminals
Screw terminals
Order no.
787 314
777 314
NSG-D-2-322-2009-09
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