docRecording and control overview
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Recording and control overview
ABB R&C ABB Recorders and Controllers Products Overview © ABB Group May 23, 2013 | Slide 1 Presentation Overview § Introduction to R&C § ControlMaster Controllers § ScreenMaster Paperless Recorders § Applications & Industries St. Neots - Location © ABB Group May 23, 2013 | Slide 3 § St. Neots § Stonehouse St. Neots - Capabilities § Design § Electronic § Software § Mechanical § Technical Publications § Quality § Manufacturing § Product Management/Marketing § Product Support (Level 3) © ABB Group May 23, 2013 | Slide 4 A Complete Range of Recording & Control Solutions ControlMaster Controllers & Indicators ScreenMaster Paperless Videographic Recorders Circular Chart/ Strip Recorders ControlMaster – The Range § CM30 1/4th CM50 ½th DIN Controller DIN Controller § CM10 1/8th DIN Controller § © ABB Group May 23, 2013 | Slide 6 CM15 1/8th DIN Indicator ControlMaster Features Overview § 4 Standard Size § Suitable for harsh environment (IP66) § Power colour display § Historical Trend Display § Diagnostics message § Single or Dual loop § Scalable hardware and software options § Powerful control capability § Easy setup using standard templates 1/8 DIN, ¼ DIN, 1/2 DIN ControlMaster Powerful Display Global Alarm Icon Instrument Tag 5 Digit PV Display Engineering Units Bargraph Auto/Manual Status Identifiers Adjust Icon Functions Key Alarm/Diagnostic Messages ControlMaster Powerful Display § Multiple display templates enable the display potential to be easily maximized § Split screen displays for dual loop and cascade control configurations § Short Term Trending § Multiple operator pages § Customizable ControlMaster(CM30) Universal Process Input ControlMaster Scaleable Capability § Scalable IO and functionality to match application requirements § Easy plug and play upgrade via IO Module and function key ControlMaster Template Based Configuration § Easy template based configuration § Up to 20 pre-configured templates selectable § Automatic assignment of I/O and function blocks § Automatic selection of display template § User Customizable § Typical Examples - Single or Dual Loop - Single Loop with Split Output - Single Loop with RSP(Remote Setpoint) - Cascade Control - Ratio Control - Analog backup /Auto-Manual Selection And more… Single Loop Control © ABB Group May 23, 2013 | Slide 14 Single Loop Control – Split Output © ABB Group May 23, 2013 | Slide 15 Single Loop Control – Remote Setpoint © ABB Group May 23, 2013 | Slide 16 Cascade Control Temperature Control of Electrically or Gas Heated Furnaces Boiler Drum Level Control (Cascade with FeedForward) Ratio Control / Dual Loop Ration Control Product Blending Dual Loop Control ( 2 independent loops) Analog Back-up / Auto Manual Station DO Series connection ControlMaster Powerful Control Functionality § § Bring even the trickiest processes under control § Powerful auto tune § Predictive control § Adaptive control Flexible Capability § Process alarms § Math & Logic § Totalization ControlMaster Communication § Flexible communications for easy integration to control systems § RS485 § § MODBUS RTU Slave Ethernet § Webserver § Email § MODBUS TCP Server ControlMaster Diagnostics § § Time saving diagnostic features § Full text descriptions § Log of historical messages Examples of messages § Maintenance § ‘Loop 1 Autotune Fail’, ‘Oscillation Loop 1’, Valve 1 sticking’… § Check Function § § ‘Loop 1 Autotune Pass’, ‘In configuration’… Failure § ‘PV 1 Failed’, ‘RSP 1 Failed’, ‘CJ 1 Failed’… Application - Steam Distribution § Uses ‘override’ control principle § Flow is controlled variable § Pressure is override (soft limit) variable § When pressure exceeds SP its output becomes active § Also used in water distribution § Same override technique used in furnaces and other applications © ABB Group May 23, 2013 | Slide 23 Application - Process Batching § © ABB Group May 23, 2013 | Slide 24 Suitable for flow applications § Uses totaliser § Remote go/stop using digital input § Display of instantaneous and totalised values § Relay output when batch complete Application - Steam Boilers § Application found in almost all the plants we visit § Large retrofit opportunity § Two element used to compensate for ‘swell effect’ from bubbles § Three element compensates for Feedwater variations § Recording of steam flow output Single Element Drum Level © ABB Group May 23, 2013 | Slide 25 Two Element Drum Level Three Element Drum Level Paperless Recorders Unlocking the Value of Your Process Data §© ABB Group §May 23, 2013 | Slide 26 Why Recording? §© ABB Group §May 23, 2013 | Slide 27 ScreenMaster Videographic Recorders More than just a recorder... § §© ABB Group §May 23, 2013 | Slide 28 Records Process data § Operator Interface § Physical Inputs § Current Process Conditions § Communicated Values § Historic Process Conditions § Secure Archiving of Data § Alarms § Remote Access/Monitoring § Totalizers ScreenMaster Videographic Recorders Modular Design § Multiple process inputs § Thermocouple, resistance thermometer § mA, mV, volts, contact closure, logic input (from PLC) § Process alarms with relay outputs § Analog outputs for retransmission § Transmitter PSU § Hybrid § § §© § Analog O/P § Digital I/O Communications § Modbus RS485 § Ethernet Easy plug & play upgrade ABB Group §May 23, 2013 | Slide 29 ScreenMaster Videographic Recorders Environmental Protection § NEMA4X/IP66 § Poly Carbonate Display Protection § Food Industry Ideal § Robust Construction § SM500F model can be field mounted §© ABB Group §May 23, 2013 | Slide 30 ScreenMaster Videographic Recorders Operator Views § § §© Multiple Views § Strip Chart § Circular Chart (SM3000 Only) § Bar Graph § Process § Digital Indicator View All Views available as standard ABB Group §May 23, 2013 | Slide 31 ScreenMaster Videographic Recorders Software Features § §© Process Alarms High/Low, § Annunciation § Rate of Change § Totalization § Custom Linearizers § Real Time Alarms § Math & Logic ABB Group §May § 23, 2013 | Slide 32 ScreenMaster Videographic Recorders Software Features – Batch Recording § §© Recording of batch number and three user definable fields ABB Group §May 23, 2013 | Slide 33 § Batch recording process can be automated via comms or digital inputs § Excellent integration with PLCs etc. ScreenMaster Videgraphic Recorders Historical Logs §© § Records all Alarm, Totalizer and System events § Records all operator messages § Simple Page Up/Page Down navigation § Selectable filters allow operator to view only data of interest § Process Group § Alarm becoming active § Operator Messages § Totalizer start/stop/reset ABB Group §May 23, 2013 | Slide 34 ScreenMaster Videographic Recorders Logging and Archiving §© ABB Group §May 23, 2013 | Slide 35 1GB Memory can store about 2 years of data base on 6 channels for every sec sampling point ScreenMaster Videographic Recorders Data Security Tamper-evident seal § Physical protection of recorder integrity § § Media door lock § Solid state design § § Internal Flash memory § § Not reliant on battery backup Extensive software security features § §© No moving parts Individual user identification ABB Group §May 23, 2013 | Slide 36 ScreenMaster Videographic Recorders Communications § §© ABB Group §May 23, 2013 | Slide 37 Ethernet § Modbus RS485 § File Transfer § Slave (SM500F) § Email § Master § Webserver § Modbus TCP ScreenMaster Videographic Recorders DataManager Pro Software §Data Analysis Tools §Adjustable Chart Marker §Data §Export Integrity Indication to Excel §Save Chart as Template §Chart Cursor Position §Save Chart as Data Package §Scales §© ABB Group §May 23, 2013 | Slide 38 §Secure §Chart Annotation §Chart Cursor Chart Signature §Tabular Data ScreenMaster Videographic Recorders Detailed data analysis § Single or dual cursor analysis § Simultaneously display of chart and tabular data § Chart annotation & markers § Zoom and scroll functions Secure Chart Signatures adding annotation to the chart § Signatures can be applied during data analysis § Permanently stored along side the original process data § Ideal for post production approval/sign-off ScreenMaster Videographic Recorders SM500F §© § The world’s first and only FieldMountable Videographic § Up to 7 analog/digital inputs § 12 Recording channels § 4 Alarms per channel § Colour or Mono display options § 64Mb of Internal Memory § Optional Totalizers § Optional Math & Logic § Optional Ethernet Communications § Optional Batch § Optional Modbus RS485 ABB Group §May 23, 2013 | Slide 41 ScreenMaster Videographic Recorders SM1000 §© § Up to 12 inputs/recording channels § 2 Alarms per channel § New 5 inch TFT Display § 1Mb of Internal Memory § Optional Totalizers § Optional Batch Recording § Optional Ethernet Communications § Optional Math & Logic ABB Group §May 23, 2013 | Slide 42 ScreenMaster Videographic Recorders SM3000 §© § Up to 36 inputs § 36 recording channels § 6 Groups § 4 Alarms per channel § 2 Totalizers per channel § 31cm (12.1 inch) TFT Display § 8Mb of Internal Memory § Circular chart view § Ethernet communications as standard § Optional Math & Logic § Optional Batch Recording ABB Group §May 23, 2013 | Slide 43 ScreenMaster Videographic Recorders Selection Guide SM500 SM1000 SM3000 144x144mm 144x144mm 288x288mm IP66/Nema 4X IP66/Nema 4X IP66/Nema 4X 1-7 6 -12 6 - 36 24Vdc Tx PSU¹ Max 2 inputs Max 12 inputs Max 10 inputs Relay Outputs¹ 1 std, Max 3 Max 18 Max 24 Analogue Outputs¹ - Max 6 Max 8 Logic Inputs¹ - Max 18 Max 24 Internal Memory 64Mbyte 1Mbyte 8Mbyte Totalisers Optional Optional Standard Maths/Logic Optional Optional Optional Ethernet Optional Optional Standard RS485 Modbus Optional Optional Optional Panel Size Panel Sealing Universal Inputs (incl. logic) Recording & Control – Focus Markets/Applications §Food & Beverage §Water & Waste Water § Retorts § Borehole Abstraction § Cookers § Trade Waste Monitoring § Pasteurisation § Chemical Dosing § Cold Storage § Pumping Stations/Irrigation § Carbonation § Water Quality Monitoring §Energy §General Industry § Boiler Control § Medical Autoclaves § Steam Distribution § Tyre Curing § Energy Usage Monitoring § Heat Treatment Furnaces § Control Room Recorder Retrofit § Climatic Chambers Case Study 1 Isotron § § Provider of contract sterilization services § Problem § Use of paper recorders slowed batch approval and signoff § Unreliability with paper recorders § Difficult to share sterilization records with customers § Solution § Paperless recorders and DataManager Pro installed and connected to LAN § Chart signature used for batch signoff § Data packaging function used to share original secure process data with customers “Moving to new technology really is a leap forward, like going from pen to quill” Chris Barry, Isotron Proven in Water & Waste § Water treatment control and recording § Tamperproof records of wastewater discharge § Installed base and customers include: § United Utilities – UK § Anglian Water – UK § Westlands Water – USA § Orasqualia - Egypt Proven in Power § Data Recording using paperless recorders § Ancillary application for controllers and indicators § Installed base and customers include: § Scottish & Southern Energy Ferrybridge C – UK § Vattenfall - Lichterfelde Power Station – Germany § IBERDROLA - San Sebastian – Spain § Ontario Power & Gas – Pickering - Canada Award Winning Technology © ABB Group May 23, 2013 | Slide 50
