TECNA HF folder - MATRIX ::: Bottling technology

TECNA HF
FILLING SYSTEM FOR R.T.D.
(FRUIT JUICE, ENERGY DRINKS, TEA)
BY HOT FILLING WITH
CONTROLLED RECYCLING
WORKING PRINCIPLE:
The TECNA HF is the electropneumatic HOT filling solution
suitable for non carbonated
beverages (with ACID PH) to
be filled at 85-90°C without
preservatives in PET & Glass
bottles with CONTROLLED
RECYCLING in the filling valve.
The machine is equipped with
Mobile Short-tube filling system
which is lowered on bottle
ensuring a perfect sealing.
The filling valve is pneumatically
open and the product flows
along the bottle wall, thus
allowing gentle and no foam
filling.
The inflowing product displaces
the air in the bottle, which
is returned to the filling tank
through the vent tube. When the
level in the bottle comes to close
the vent tube the filling will stop
and the filling valve will close
again.
Once the filling time is finished,
the valve closes and a proper
mechanical cam lifts-up the
valve, allowing the full bottle
outlet. During full bottle outlet
from filler carrousel, the spillage
effect (product overflow due to
high level) will be reduced since
the bottle is never lifted-up nor
lowed-down.
Each filling valve is equipped
with recycle valve that allows the
bottles entrance in the filler only
if the product temperature inside
valves, is correct.
During continuous and steady
production, the recycle valves
are closed guaranteeing
RECYCLE=0.
The recycle is activated only in
case of temperature lowering or
line stoppage.
Only when machine is in standby (without bottles presence) a
continuous recycle will be inside
the valve.
APPLICATIONS:
HOT Filling of non carbonated
beverages R.T.D. (Fruit Juice,
Energy Drinks & Tea) in PET
or GLASS bottles.
OUTPUT RANGE:
Filler from 20 to 60 valves,
depending on the product to be
bottled, this system can fill from
5.000 up to 36.000 bottles
per hour.
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TECNA HF
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USER BENEFITS:
Recycled product quantity
Optimization, that in phase of steady
production is non-existent.
Processes Optimization thanks to the
possibility to integrate filler TECNA HF
with pasteurizer PROTHERM HF, both
realized by Matrix, to facilitate the
various CIP and production phases (the
first bottle comes out from filler at the
desired temperature).
Product Quality, no product
temperature change thanks to the
controller recycle.
25
14
17
15
12
13
campbelladv.com 77312
BOTTLING LINES FOR FRUIT JUICE PRODUCTION
11
MACHINES
POS
1 PET BOTTLES BLOWER
21
10
2 STEAM TUNNEL FOR EMPTY GLASS BOTTLES
3 RINSER-FILLER-CAPPER GLASS & PET
4 TWIST OFF LINEAR CAPPER
5 PLASTIC SCREW CAPS ELEVATOR
9
6 LEVEL & CAPS PRESENCE CONTROL AFTER FILLER
7 TILTING CONVEYOR
8 COOLER
16
9 AIR CONVEYORS
10 BOTTLE DRYER
22
11 SLEEVE LABELLER
3
5
4
12 STEAM TUNNEL FOR SLEEVER
6
7
13 LEVEL & CAPS VACUUM CONTROL AFTER COOLER
8
14 PALLET STRETCH WRAPPER
15 SHRINK-WRAPPING MACHINE
16 CONVEYORS ELECTRICAL CABINET
17 HANDLE APPLICATOR
18 SYRUP ROOM
23
28
19 HOT FILL PASTEURIZER
20 C.I.P. UNIT
19
24
21 DRY LUBRIFICATION SYSTEM FOR CONVEYORS
22 LOW VOLTAGE SUPPLY CABINET FOR BOTTLING LINE 1
23 10 BAR COMPRESSOR
24 10 BAR DRYER
3
25 TABLE TOP BOTTLE CONVEYOR
26 LOW VOLTAGE SUPPLY CABINET FOR BLOWER 1
RINSING
FILLING
CAPPING
TRIBLOCK
FOR HOT FILL,
PET & GLASS.
4 TWIST OFF
LINEAR CAPPER.
27 40 BAR COMPRESSOR
27
28 CHILLER FOR 40 BAR COMPRESSOR
29 CHILLER FOR BLOWER
30 BOX TIPPER FOR PREFORM
31 MOULD HEATING SYSTEM
32 SPARE
20
33 INKJET (CUSTOMER SUPPLY)
34 STEAM BOILER (CUSTOMER SUPPLY)
35 CHILLER 1 FOR BOTTLING LINE (CUSTOMER SUPPLY)
36 COOLING TOWER (CUSTOMER SUPPLY)
37 WATER TREATMENT (CUSTOMER SUPPLY)
38 CHILLER 2 FOR BOTTLING LINE (CUSTOMER SUPPLY)
5
CAPS
ELEVATOR.
18
7
TILTING
CONVEYOR
FOR CAPS
PATEURISATION
(CONTACT TIME 20”)
8
AUTOMATIC
CONTINUOUS
TUNNEL COOLER.
18
SEMI AUTOMATIC
BEVERAGE
PREPARATION
UNIT MOD.
PROSYRUP.
COMPLETE P&I
OF FRUIT JUICE
PRODUCTION
19 FLASH HOT FILL PASTEURIZER
MOD. PROTHERM HF6.
9
EMPTY BOTTLE
AIR CONVEYOR.
10
BOTTLE DRYER.
20 MANUAL CLEANING IN PLACE
11
UNIT MOD. PROCLEAN.
AUTOMATIC
SLEEVE LABELER
FOR HOT FILL PET
BOTTLES WITH
STEAM TUNNEL.
6 13 FULL BOTTLES/CAPSLABELS
14 SEMIAUTOMATIC PALLET STRETCH
WRAPPER.
15 AUTOMATIC SHRINK-WRAPPING.
16 ELECTRIC PANEL
TO CONTROL
CONVEYOR SYSTEM.
25 BOTTLES AND PACKS CONVEYOR
SYSTEM WITH TEFLON
LUBRIFICATION SYSTEM.
F i l l i n g S ys t e m m o d.T E C N A H F
Machine Ø
(mm)
960
1152
1440
1800
2160
Machine Pitch (mm)
150,72
20
24
–
–
–
srl
) Italy 22.908858
MATRIX i, 31
5
io Emilia
rd
e
via V Gattatico (Regg4 - Fax ++39-0
42043 -0522.90097 m
[email protected]
E-mail: in trix-srl.com
www.ma
129,20
–
28
–
–
–
125,60
24
–
36
45
54
113,04
–
32
40
50
60
All data are indicative.
INSPECTION MACHINE.