brochure - Geo Kingsbury

MultiLine
MS22C
CNC Multi spindle
turning machine
MultiLine MS22C
Precise, fast and flexible
The machine concept
of the MS22C has been
customized to meet user
requirements
• Machine open at the front
for bar work
• Freely accessible and thus
extremely user-friendly
• High-dynamics slid
equipped with plain-bearing
slideways (X axis)
• Wear-resistant Z axis,
since quills are mounted
on hydrostatic bearings
• Extremely high-speed
synchronous spindles
• 6 tools maximum for
backworking
The centerpiece
Independent speeds
More than just turning
•Eccentric bores and threads
The compact spindle drum
The spindle speed for each
INDEX CNC multi-spindle
• Angular drilling
provides maximum precision
spindle position and each cut-
automatics with driven tools,
•Contour milling
in any position due to its
ting edge can be optimized,
C axis and Y axis open up
•Gear hobbing
• Polygon turning
three-part Hirth coupling.
even while cutting is in prog-
completely new opportuni-
The centerpiece is formed by
ress. This results in good chip
ties, such as:
six air-cooled motor spindles
control, high-quality surface
integrated into the drum.
finishes, short cycle times and
An infinitely variable speed
longer tool life. Machining of
range, high torque, small
those materials which previ-
compact design, low mainte-
ously could not be machined
nance and the latest synchro-
on multi-spindle automatics
nous technology – that’s what
has now become possible.
INDEX CNC multi-spindle
automatics are known for.
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Unlimited options
Working area – unlimited
number of machining situa-
Machining examples
tions per spindle position
1. Turning outside –
The arrangement of the tool
Turning inside
carriers in the working area
in the absence of a slidemounting block typical of
INDEX allows several tools
to be used on each spindle.
Accordingly, the machining
2.Turning outside –
options are only determined
Turning outside
by the tool holder. This allows
you to freely establish all
operations in almost
all spindle positions.
Another advantage:
Free chip fall.
3.Driven outside –
That is what we mean by
Driven inside
performance
Maximum productivity and
economy of multi-spindle
automatics combined with
the precision and flexibility of
CNC single-spindle automatics is what makes the MS22C
4.Turning outside –
multi-spindle automatic so
Driven inside
successful.
(sequentially)
5.Driven outside –
Turning inside
(sequentially)
6.Driven outside –
Turning outside
(sequentially)
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MultiLine MS22C
Suitable for a wide range of different operations ...
Gear cutting,
gear hobbing
• Coupled with electronic
precision
• Maximum stability
s
• Positionally correct gearing with other surfaces or
form elements
• Any desired angle offset
can be programmed
• Higher tool lives by
Y
shifting to Y axis
X
Z
Milling
Milling using driven
tools in the following
versions
X
Y
• Disk milling cutter in
Z
connection with C axis
operation
(transmit function)
• Slot drill in connection
with Y axis operation
• Plunge milling
Elliptic deburring of
transverse holes
Uniform deburring (uniform
X
chip removal) of transverse
holes by interpolation of
C axis, X axis and Z axis
with driven tool.
4
s
Z
... and for complete machining
Versatility is the strong
Now even more options for
point of the MS22C.
backworking by means of
Whether complex parts or
the synchronous spindle
many different processes -
• Up to 6 tools, 2 of which
almost anything is possible
are driven
• 11 tool carriers equipped
• Quick pivoting movement
with 1 or 2 travel axes
• Synchronous spindle
• Use of up to 18 tools on
the main spindles
• Variable use of the tool
carriers for internal and
external machining
• Transverse machining with
driven tools
• C axis and polygon turning
for extended applications
and hydraulic clamping of
the synchronous spindle
• Favorable chip fall, as
machining takes place outside the main working area
• Wide range of options:
Drilling, outside diameter
turning, facing, thread
chasing, eccentric machining operations, transverse
drilling
• X axis travel of the backdrilling slide
Machine structure
The double three-spindle
• 10 tool carriers
The INDEX modular design
automatic – another inter-
equipped with 1 or 2 axes
allows you to assemble the
esting option
• 2 synchronous spindles
MS22C precisely to fit your
• Additional cycle time
• 2 back-drilling slides carry-
requirements.
reduction through simultaneous production of
ing 3 tools each, up to
2 of which are driven
2 identical workpieces
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MultiLine MS22C
More productive through a practice-oriented control concept
Saves time and costs!
• Single programs for each
The INDEX C200-4D control
tool slide facilitate program-
concept (based on Siemens
ming even of complex
840D powerline) allows you
workpieces and allow you
to use user-friendly control
technology that is both
powerful and highly developed.
to keep track
• The use of templates
(program templates) and
job lists allow simple and
Competent operation …
quick execution of frequent-
• User interface and dis-
ly repeated programming
plays entirely in plain text
• Identical user interface
work
• Parameterizable machine
for all machines of the
and technology cycles allow
MS series
safe and clear program-
• Special operating and dis-
ming of complex machining
play functions for multi-
functions directly at the
spindle automatics
• Parameterizable automatic
machine – and guarantee a
safe machine run
machine startup function
INDEX C200-4D
Based on Siemens 840D
Virtual machine (MS22C
lean)
Quick setup …
Safe production …
... high flexibility
• Individual tool slides,
• Absolute axis gauging
• Flexible, workpiece-specific A real machine on your PC,
individual spindle positions
systems know the slide
assignment of additional
that is, a 3-D-graphics system
or total machine can be
position in any situation
drives on tool slides
supplemented by:
selected for program test
• 7-stage block skip levels
• Tool (breakage)
monitoring by motor
allow multiply preselectable
current detection (option)
program ­­run conditions
increases safety and
• Adjustable traversing speeds
allow reduced positioning
controlling periphery jobs
840D CNC software
• Projectable display and
output of internal machine
states
• Wear-related tool change
via preselection counter
in jog mode or program-con-
with projectable switch-off
trolled at the test run
action
• Separate workpiece counters for OK and Not OK
parts – optionally with
automatic sorting
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• the Siemens Sinumerik
process
speeds in the setup mode
• the INDEX C200-4D control
inputs/outputs (option) for
reliability of the production
• Tools slides can be traversed
feed rate
• Freely programmable
• Teleservice (option) for
on-site support by INDEX
Service Department
• Simple DNC integration via
• an INDEX machine
geometric model
Your benefits
• 100% identical behavior of
machine and PC
• Early error detection by an
integrated ETHERNET
identical machine copy down
interface (option)
to the last detail
• Exact workpiece and
collision monitoring
Technical data
Work spindles
Max. bar capacity
mm (inch)
6
Speed *
rpm
10000
Power at 100%/25%
kW (hp)
8.7/15 (11.6/20.1)
Torque at 100%/25%
Nm (ft lbs)
10/18 (7.4/13.3)
22 (0.9)
Tool carrier
11
Slide travel X
mm (inch)
62 (2.4)
Slide travel Z
mm (inch)
85 (3.3)
Slide travel Y
mm (inch)
24 (1)
Synchronous spindle
1/2
Max. clamping diameter
22
Speed *
rpm
10000
Power at 100%/40%
kW (hp)
9.2/12 (12.3/16.1)
Torque at 100%/40%
Nm (ft lbs)
11/14 (8.1/10.3)
Pivoting angle of the synchronous spindle
degrees
132
Slide travel Z
mm (inch)
120 (4.7)
Number of tools for backworking
3
Back-drilling slides 1+2 (optional)
Tool carrier for backworking
1/2
Slide travel X
62 (2.5)
mm (inch)
Number of tools for backworking
3
of which driven
2
Dimensions, weights and connecting power (with max. configuration, without bar guide unit or loading magazine)
Weight
kg (lbs)
approx 6000 (13200)
Length
mm (inch)
3230 (127.2)
Width
mm (inch)
1830 (72)
Height
mm (inch)
2854 (112.4)
Connecting power
67 kW, 80 kVA, 114 A
A/C
400 V, 50 / 60 Hz
Control
INDEX C200-4D (based on Siemens 840D powerline) including teleservice, spindle stop, C axis included in standard package
Options
Polygon turning, gear hobbing, tool monitoring, Y axis, transmit function
*Depending on the bar diameter, bar guide unit and part clamping, speed limits are necessary
3044 (119.9)
1830 (72.1)
4585 (180.5)
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LM91102.4486-02.10 WA Printed in Germany Subject to change without prior notice
INDEX-Werke GmbH & Co. KG
Hahn & Tessky
Plochinger Straße 92
73730 Esslingen, Germany
Tel. +49 (711) 3191-0
Fax +49 (711) 3191-587
www.index-werke.de