MLP100 - Didatec

MLP100
MACHINE FOR LIQUID DEVELOPPEMENT
Experimental capabilities
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Automated steering system
Instructions setting of operation (receivers, parameterization the
operating conditions ...)
Study and loop settings of simple temperature control or in cascade
Study of the signals of the regulating part of power temperature via
wave train dimmers (syncope) and phase angle selectable by switch
Study of the asynchronous motor speed control + visualization of
regulating pumping effects
Study of the regulation pressure
Improvement maintenance (optional): integration of a recycling device
of the heat transfer fluid of cooling, for studying of the vibration
analysis
Functional analysis
Technical analysis
Industrial maintenance organization
Any activity of preventive and corrective maintenance (we can make
available of failing hardware directly integrated in premises and place
on the machine in order to achieve the maintenance operations /
contact us)
DIDATEC– Zone d’activité du parc – 42490 FRAISSES- FRANCE
Tél. +33(0)4.77.10.10.10 – Fax+33(0)4.77.61.56.49 – www.didatec-technologie.com
email : [email protected]
Reproduction interdite / copy prohibited– Copyright DIDATEC janv.-16- page 1
Dans le cadre de l’amélioration permanente de nos produits, ce descriptif technique est susceptible d’être modifié sans préavis
As part of the continuous improvement of our products, this technical specification may be modified without previous notifying
Illustrations non contractuelles / Illustrations not contractual
version : FT-MLP100-STD-A
MLP100
Operating principle
The MLP 100 reactor is a machine allowing to make pasty liquid homogeneous mixtures, may require temperature regulating, a
homogenization, an emulsion as well as a pressurization.
This type of machine is used in agrifood preparation, the cosmetic as well as pharmaceutical industry and allows great flexibility
in the manufacturing approach to consider.
Therefore, the production receiver as well as the different regulations parameters are all modifiable in order to adjust the process
to product to manufacture
This machine allows to the students of PSPA to become familiar with the definition of production receiver. For MI and
EtectrotecH sections, the interest is in studying the behavior of the system, the regulations, as well as the part electrical power
and automation.
Associated with the fluid recycling module (optional), putting in place of a vibration monitoring device is made possible, as well
as the spectral visualization of current defects of the machine.
The robust design of this device makes it suitable for use in schools.
The equipment is set up on an Anodized aluminium frame on casters wheels. This gives it great strength and a flexibility of
integration into your premises.
The manufacture of this equipment complies with the European standard for machinery manufacturing.
This equipment can be used alone or with other compatible equipment from our range (see last section of this document).
Technical details
Chassis :
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A metal anodized aluminum structure
4 brake swivel casters for simplified mobility
1 duckboards overhanging 1 stainless bin for retention of the fluids and products is
situated in the lower part of the machine
1 electric box described below
Electrical box:
It includes :
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Circuit breakers and differential
Module preventa
Main switch
24V power supply
Schneider PLC M340 with card Ethernet and analog card
1 variator types DANFOSS FC51 for control of the emulsifier
1 variator types DANFOSS FC51 for control of mixer + 1 regulator 4 / 20mA for adjusting
the setpoint speed + speed display return + 1 frequency converter / current for return
speed signal from the encoder
Control panel
Integrated in the electrical box, it includes:
- Buttons, indicators and control switches
- Color touch screen magelis schneider XBTGT for parameterization of operation of the
machine, the selection of actuators for their individual manual control and visualization of
sensor states
Operating part:
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1 stainless steel reactor with 40L capacity on 3 feet with triple casing (insulator + heat
transfer fluid)
DIDATEC– Zone d’activité du parc – 42490 FRAISSES- FRANCE
Tél. +33(0)4.77.10.10.10 – Fax+33(0)4.77.61.56.49 – www.didatec-technologie.com
email : [email protected]
Reproduction interdite / copy prohibited– Copyright DIDATEC janv.-16- page 2
Dans le cadre de l’amélioration permanente de nos produits, ce descriptif technique est susceptible d’être modifié sans préavis
As part of the continuous improvement of our products, this technical specification may be modified without previous notifying
Illustrations non contractuelles / Illustrations not contractual
version : FT-MLP100-STD-A
MLP100
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1 capacitive detector of the fluid level in the double casing.
1 stainless steel cover guided by preloaded ball pads balanced by a gallows assembly,
cable and counterweight provides access to the interior of the reactor. This support cover
of the engines, probes Pt100, temperature indicator and management solenoid valve of
the reactor pressure
1 wheel asynchronous geared motor and screws 0.75kW on mixer associated to an
incremental encoder for speed regulation
1 asynchronous motor 1500 rev /min for emulsion
1 analog pressure transducer for measuring the pressure in the tank + 1 safety valve 2
bars
1 washing device by perforated ball
1 plug valve driven by compressed air for the discharge of the product in the lower part
Closing the cover by 8 eye screws and nut on flat seal
Heat transfer fluid circuit:
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Copper piping
Different solenoid valves TOR 24V
1 servo-valve 4/ 20mA for temperature regulation (cooling)
1 heating rod with safety thermostat for temperature regulation (heating)
1 flowmeter
Steam traps and drain valves manual
Centrifugal pump
Flow rate detector
OPTIONAL: Heat transfer fluid recycling module (Ref MLP 110) consisting of:
1 anodized aluminum structure
1 bin of 200L in polypropylene
1 centrifugal pump
1 unit heater with fan assembly 230V for cooling the coolant fluid
1 centrifugal pump group composed of:
1 Parallel shaft gear motor output speed 2000rev / min
 1 centrifugal pump
 1 coupling
 1 set of defects identified by vibration analysis
 1 reducer shaft with 2 bearings and 1 failed gear
 1 reducer shaft bearing 1 pinion and 2 bearings where 1 is defective
 1 reducer shaft bearing 1 pinion and 2 bearings in which the second
bearing is defective
 1 unbalance
DIDATEC– Zone d’activité du parc – 42490 FRAISSES- FRANCE
Tél. +33(0)4.77.10.10.10 – Fax+33(0)4.77.61.56.49 – www.didatec-technologie.com
email : [email protected]
Reproduction interdite / copy prohibited– Copyright DIDATEC janv.-16- page 3
Dans le cadre de l’amélioration permanente de nos produits, ce descriptif technique est susceptible d’être modifié sans préavis
As part of the continuous improvement of our products, this technical specification may be modified without previous notifying
Illustrations non contractuelles / Illustrations not contractual
version : FT-MLP100-STD-A
MLP100
Also ability to create vibration defects by misalignment of the system (obtained by disruption of the system)
Note: the elements constituting the previously mentioned defects assortment are delivered mounted in subset
in a specific case
Others :
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1 thermocouple is provided for mounting in premises and place of the probe Pt 100 of the
reactor (for parameterization and wiring activities)
Services required
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Electrical supply : 400Vac tetra – 50 Hz
Dimensions: (LxWxH mm): 1900 x 800 x 2000
weight (Kg): 500
Note : if the equipment installation is operated by our staff, all supplies and exhaust
connections required must stand at less than 2m from the machine
Documentation
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User’s manual
Pedagogical manual
Technical documentation of the components
Lab exercises
Certificate of conformity CE
DIDATEC– Zone d’activité du parc – 42490 FRAISSES- FRANCE
Tél. +33(0)4.77.10.10.10 – Fax+33(0)4.77.61.56.49 – www.didatec-technologie.com
email : [email protected]
Reproduction interdite / copy prohibited– Copyright DIDATEC janv.-16- page 4
Dans le cadre de l’amélioration permanente de nos produits, ce descriptif technique est susceptible d’être modifié sans préavis
As part of the continuous improvement of our products, this technical specification may be modified without previous notifying
Illustrations non contractuelles / Illustrations not contractual
version : FT-MLP100-STD-A