Chromite supply problems mount
Transcription
Chromite supply problems mount
NEWS AT THE CORE Chromite supply problems mount Consumers on alert after a major Asian source of refractory grade chromite closes in the Philippines by Simon Moores, Assistant Editor CHROMITE SUPPLY IN Asia has just got even tighter following the closure of Philippines based Benguet Corp.’s Masinloc chromite mine. Benguet Corp. is the only producer of refractory grade chromite in the Philippines. The mine closed virtually over night and there has been a lot of confusion over the reasons to the closure, however the relevant management were unavailable for comment at the time of press. Bernard Kruger, owner of Cofermin Rohstoffe GmbH, a leading European trader in Chromite, told IM: “It is always strange when a mine closes like this, especially when everybody is crying out for chromite. They must have good reasons particularly as demand and development is increasing. “The last I heard was the mine was full of water and investment was needed to pump it out… as far as I know we took the last tonnages out a few months ago. We have a contract with Benguet Corp., but they just have stopped delivering – that is one way of cancelling a contract.” Michael Lillja director, head of sales at SamChrome Ltd, exclusive agent to Samancor Chrome, told IM: “The closure of Benguet’s chromite mine has made the market even 6 tighter which we have seen since summer 2007. There has been a really big shortage of refractory grade chromite in the world market. Many consumers are desperately looking for refractory chromite but cannot find any.” Consumers remain hopeful as this is not the first time production has ceased at Masinloc. In 1998 mining operations were suspended owing to poor global market conditions. The difference now is that the chromite market is going through a phase of strong demand – the closure is puzzling. Masinloc’s 100,000 tpa capacity is exclusively for the refractory market and supplies the Asian market. The announcement has caused Benguet Corp.’s shares to suddenly drop in a matter of days from $0.55/share to $0.33/share. The market The closure will put a dent into the flourishing Asia market which has been a new focus for chromite businesses. Lillja said: “Some producers are backing out from the historically stable markets, and are focusing more on the Asian market. The fact is if you do not understand China you do not understand the Chrome business.” Samancor Chrome may have to face an export tax from the South African government, however the Philippines has it worse as its only refractory grade supply from Benguet Corp. has just stopped producing. Courtesy Samancor Chrome Evelyne Castanié of The International Chromium Development Association told IM: “Both short and long it will affect China. Current sea freight prices do not allow chromite to be exported to other parts of the world from the Philippines.” The refractory sector for chromite is a niche market. The main supplier is South Africa, with smaller tonnages produced from countries including Philippines, India, Brazil, Turkey. Global demand remains solid at the moment buoyed by the production of magnesia-chrome bricks, its chief application. Kruger of Cofermin said: “Demand for refractory grade chromite is high, as is metallurgical grade which will always be produced as a byproduct. The areas of demand are Russia, the USA, China and Europe. China in particular takes a lot of metallurgical grade.” Lillja said on the global market for chromite: “It is very tight as all markets except the North American market is demanding more material that the producers simply cannot cope with.” Prices for non-metallurgical grades of chrome, particularly refractory grades, are being forced up owing in part to China’s stainless steel industry, and it looks unlikely demand will ease soon. An industry commentator said: “The market outlook remains volatile. Non-met prices are driven upwards by China and also driven by the higher ferrochrome prices. If demand from China calms down, we will see a correction to more realistic levels.” November 2007 NEWS AT THE CORE LUZON Tuguegarao Manila V IS AYA S MINDANAO Baguio Tarlac mb Iba Coto Za Masinloc chromite mine Dagupan ale San Fernando s Olongapo Manila The Masinloc chromite mine is located in the most northern island of the Philippines, Luzon. The 100,000 tpa refractory grade chromite source has caused puzzlement over its closure. Asia’s refractory source The Masinloc chromite mine (also known as the Coto chromite deposit) is located in the sitio of Coto, 27km east of Masinloc port in the Zambales province. Masinloc town is approximately 239km from Manila. It has been operated by Benguet Corp. since 1934, shipping an estimated 15m. tonnes of concentrate and was once the world’s largest supplier of refractory grade chromite. In 2002 Benguet Corp. calculated the extractable reserves at 2.45m. tonnes averaging 34.57% Cr2O3 and 4.59% SiO2. The sourcing outlook is not all bleak however with potential new sources of chromite available. Lanxess group announced an increase in ore reserves of 80m. tonnes after further exploration in its Rustenburg chromite mine in South Africa’s North West province. London based Chromex Mining Plc is in the process of beginning development of the Mecklenburg Project to mine chromite ore. This however is not guaranteed as another application for the property has been submitted. Chromex said: “Another application has been submitted for a mining right at Mecklenburg. Chromex is pursuing judicial administrative proceedings to have the other application set aside.” Oregon Resources Corp., subsidiary of Industrial Minerals Corp., is pursuing the development of a heavy minerals project in Oregon, incorporating production of surface mined chromite ore (see IM June 2007, p.6 &7). Tax export talk The chromite industry has had its fair share of challenges recently including a proposal by the South African government to tax exports of chromium ore. It was originally though that the South African government planned to impose a quota or ban on chromium ore exports, but now appears to be favouring a tax of $50/ tonne, which translates to a tax of $120-$130/tonne of ferrochromium. Exports of ferrochromium and chromium chemicals would be exempt from the tax. The International Chromium Development Association said: “South African producers reportedly decided to request a tax on chromium ores instead of a ban after seeing the Indian government’s success in establishing a tax on chromium ore exports.” Companies in the News American Talc Co. 11 FMC Wyoming Corp. 19 NRC Angang 26 Foseco Plc. 26 Oregon Resources Gencor Industries Inc. 12 Oglebay Norton Co. Great Salt Lake Minerals 14 Oil Dri Corp. 19 Oil Dri UK Ltd 19 Omya AG 11 P&M Corp. 10 S&B Industrial Minerals 14 Sallies Ltd 12 ANSAC Banaras Hindu University 14 106 Belvedere Resources Ltd 11 Harbinger Capital Partner Bemax Resources Ltd 20 Hill & Griffith Co. Benguet Corp. Bosai Mining Co. Ltd Botash Carmeuse North America 6 10 14 8 Industrial Minerals Corp. 8 14 21 Int. Chromium Development Association 7 Kerneos Laxness group 7 23 Milwhite Inc. 11 Chevron Mining Inc. 10 Mineral Deposits Ltd 21 6 SamChrome Ltd 6 Sherwin Aluminium Co. 10 21 7 Molycorp Inc. 10 US Bureau of Mines 6 Mondo Minerals 11 USGS Energy Information Administration 14 Nanchuan Xianfeng Alumina Finn Nickel Oy 11 Nashtec LP November 2007 9 10 9 9 Sumikin Molycorp Cofermin Nabaltec 8 Samancor Chrome Chromex Mining Plc 26 7, 21 27 Carnegie Minerals Cookson Group Plc 10 Vesuvius 14,19,21 26 Vinacomin 10 WISCO 26 7 NEWS AT THE CORE Oglebay Norton nears sale Carmeuse North America’s reason behind the purchase of Oglebay Norton was its chemical grade limestone used in the capture of emissions from power plants. Courtesy JJ Willow. Limestone producer, Carmeuse North America, launches a bid for Oglebay Norton eyeing its chemical grade limestone by Simon Moores, Assistant Editor THE END OF a turbulent year appears to be in sight for USA based industrial minerals producer Oglebay Norton Co. after Carmeuse North America (Carmeuse NA) – the largest producer of lime and limestone products in North America – launched a takeover bid. This is following a period of unrest at Oglebay where a major shareholder, Harbinger Capital Partner, publicly demonstrated a lack of confidence with the company saying it was “pursuing acquisitions not in the best interests of the shareholders” (see IM August ’07, p.10). Carmeuse NA, a member of the Belgium based Carmeuse organisation, said its rational behind the foray is chemical grade limestone. Phil Johnson, senior vice president of Carmeuse NA explained to IM: “We see chemical grade limestone as a strong and growing market and we currently do not have enough to supply demand.” Johnson highlighted flue gas desulphurisation (FGD) as the specific application driving 8 demand: “Growth in the FGD market has occurred as new regulations take effect and there has been an increased need for desulphurisation agents.” Thomas Buck, president and chief executive officer of Carmeuse NA said: “Oglebay Norton’s considerable limestone business provides us with added resources to serve the rapidly growing FGD market, in which Carmeuse NA has a high level of technical expertise. We look forward to a quick completion of this transaction and to the seamless integration of our operations.” Carmeuse NA has offered Oglebay a cash deal worth $36.00/share, equating to a total of around $700m. (£340m.). Oglebay’s board of directors has already accepted the bid and “unanimously recommends that all shareholders vote in favour of the transaction.” The transaction so far going smoothly, but Oglebay still has the right to cancel any merger agreement should it receive a better offer for its shareholders. Carmeuse NA expects the deal to be resolved in around a months time. Michael Lundin, president and chief executive officer of Oglebay said: “This transaction with Carmeuse NA provides meaningful and immediate cash value to all of our shareholders. “We are proud of the significant progress we have made at restructuring Oglebay Norton, enhancing the company’s financial flexibility and capitalising on our strong competitive position in minerals and aggregates” Oglebay’s chemical grade Chemical grade limestone is essential in the production of iron, steel, lime and glass; it tends to have a higher price and value owing to its comparative rarity. Oglebay produces high calcium and dolomitic limestone from numerous operations in the USA. Oglebay has three operations in Virginia producing high calcium chemical limestone feedstock for a variety of industrial applications. Strasburg is the largest of the three located 75km west of Washington DC. Strasburg’s chemical grade limestone is a sorbent utilised in the capture sulphur dioxide emissions from coal fired power plants. It is also used for the neutralisation of acid effluents and as a fluxing agent in the manufacture of steel. These high purity products are used in cement and glass manufacturing, animal feeds and other agricultural applications. Additional chemical grade limestone production facilities are located in Tennessee, Pennsylvania, and Michigan. Carmeuse NA will also be buying a company that produces construction aggregates from limestone, ground calcium carbonate fillers, glass sand and stone. This will complement Carmeuse NA’s 6m. tpa of lime products and 4m. tpa of chemical limestone. It supplies products to: FGD, road construction, steel, water treatment, environmental treatment, paper industry and chemical industry. Johnson of Carmeuse NA told IM: “Our short term plans are to expand our chemical grade reserves. We have completed a lot of due diligence [before deciding to bid] and have been impressed. “To successfully integrate the companies we need to first see where we stand by taking several months to meet the people and evaluate skill set before making inevitable changes.” Buck said: “Oglebay Norton is a strong company with world class assets and outstanding employees who we are proud to welcome to the Carmeuse family… By combining the resources of our well established companies, we will be better equipped to serve the needs of today’s increasingly competitive and dynamic marketplace. This acquisition provides a high level of market diversity for Carmeuse.” November 2007 NEWS AT THE CORE Nashtec flame retardant plant returns November 2007 hydroxide, boehmite, magnesium hydroxide, aluminium oxide, and synthetic mullite. Nabaltec’s outlook Johannes Heckmann , technical affairs, of Nabaltec outlined his positive market forecast. He said: “Demand for halogen free retardant filler for the plastics and cable industry continues to rise. New forecasts predict annual growth rates of 7% for aluminium hydroxide, a trend which will be reinforced by action taken by some US states to ban some brominated flame retardants. “The successful launch of new Apyral® CD qualities (Apyral® 50 CD and Apyral® 60 CD) creates new market potential for Nabaltec outside of the cable industry. Even in non-cable industries, we offer customers a clear processing advantage due to our higher processing speed. The capacity situation for the CD qualities continues to be positive, so that full utilisation of the capacity additions planned for the third quarter is assured.” The ceramics division of Nabaltec is also expecting a bright future, according to Heckmann. The high value ceramic raw materials market is buoyed by high prices which is expected to result in high utilisation of Nabaltec’s facilities. In addition, the strong technical ceramics sector has forced Nabaltec to move its production into a new building to allow for less delays. Separation Needs Someone Special Westfalia Separator stands for clear added value in metallurgy and inorganic pigment processing. Higher yield and enhanced product quality are the result of an engineering concept that offers you all the components of mechanical separation technology from a global supplier. According to your specific requirements, our proven high-performance centrifuges can be supplemented with membrane filtration techniques. This innovative HyBRID separation concept takes your process efficiency into a new dimension. The customized solutions are precisely tailored to the conditions on site and are of course supported by first-class service. This includes fast provision of spare parts and maintenance certified to the manufacturer’s quality standards: even in the most remote places. Wherever you are mining, Westfalia Separator helps you to claim the benefits! You can find further information on the Internet under www.westfalia-separator.com. Take the Best – Separate the Rest Westfalia Separator Industry Werner-Habig-Straße 1 59302 Oelde (Germany) Phone +49 2522 77-0 9 Fax +49 2522 77-2828 [email protected] www.westfalia-separator.com 3100.27 PRODUCTION OF FINELY precipitated aluminium hydroxide at US based Nashtec LP is back and running at full capacity after a technical defect involving the precipitation tanks resulted in suspension of operations. The Corpus Christi, Texas based company, which produces a capacity 25,000 tpa non-halogenated, flame retardant fillers based on aluminium hydroxide, had to complete a series of safety inspections before recommencing production. Nashtec was founded in 2005 as a joint venture between Sherwin Alumina Co., a leading US aluminium oxide producer, and the Germany based Nabaltec AG, which produces functional fillers for the plastics industry and high quality raw materials for technical ceramics. In addition, a new production line at Nashtec began operation at the start of October and will supply its Apyrals® CD line – a sodium oxide product used as a flame retardant and a white pigment. This increases the company’s overall fine hydroxide capacity by 13,000 tpa to 93,000 tpa. The Nashtec operation is adjacent to the Sherwin Alumina plant and includes: a precipitation area, drying and filter facilities. Nashtec claims it to be the most technologically advanced alumina plant for finely precipitated aluminium hydroxides in the world. Nabaltec also offer flame retardant and ceramic products based on alumina NEWS AT THE CORE World class RE mine reopens CHEVRON MINING INC. has successfully restarted extraction circuits at its world class underground rare earth (RE) mine at Mountain Pass. The California RE operation produces lanthanum concentrate and didymium (75% neodymium, 25% praseodymium) product from stockpiled RE concentrates, and its bastnasite resource is the largest and richest developed deposit mined exclusively for REs in the world. Operations commenced on 20 September 2007 with the loading of the solvent extraction circuits, and by mid-October, a lanthanum concentrate material is expected to be produced, followed by the didymium product later this year. Mark Smith, Chevron Mining president and chief executive officer, stated: “Our ability to produce this material is a real windfall for our RE operations…We want to be a significant part of the RE industry once again and this initial production is exactly the catalyst we need to regain our position in the market.” In 2006, Molycorp Inc. – which merged with P&M Coal to form Chevron Mining – controlled approximately 240m. pounds of proven and probable RE reserves at Mountain Pass. REs are used in a wide array of high-tech products, including hybrid cars, communications systems and advanced military applications. Mountain Pass is committed to operating incident and injury free and its employees have worked for more than two years without a lost-time injury. In 2006, the mine received the Mine Safety and Health Administration’s Sentinels of Safety award for its impeccable safety record. Chevron Mining’s portfolio also includes two metal mines that produce and market molybdenum and RE concentrates, oxides and compounds. Obtained as part of the Unocal acquisition in 2005, the metal operations include the Mountain Pass RE mine; a 33% interest in Sumikin Molycorp, which manufactures rare earth neodymium compounds at its facilities in Japan; and a molybdenum operation in New Mexico, USA. The company is a wholly-owned subsidiary of Chevron Corp. and is headquartered in Englewood, USA. Interestingly, the US National Research Council (NRC) has issued a report warning that inadequate US domestic minerals supply data could be harmful to the nation’s economy and national security, and asking whether the necessary mineral resources be available in time and at acceptable costs to meet burgeoning demand for current and emerging products and technologies. The NRC committee has applied a criticality matrix to 11 minerals groups including copper, gallium, indium, lithium, manganese, niobium, PGM, rare earth elements, tantalium, titanium, and vanadium. Of those, platinum group metals, REs, indium, manganese and niobium were determined by the panel to be most critical. Al eastern promise BOSAI MINING CO. Ltd’s bauxite processing subsidiary, Nanchuan Xianfeng Alumina Co. Ltd, is to start construction on 300,000 tpa aluminium hydroxide facility in the Nanchuan district of southwest China’s Chongqing Municipality. The company’s existing Nanchuan underground bauxite mine is the largest abrasive grade bauxite producer in China. The ore 10 reserves have been certified at 20m. tonnes, and the mine produces ~150,000 tpa of low-silica abrasive grade calcined bauxite. Operations are presently at 800 metres underground. For export shipments to North America and Europe, the ‘Big Mountain’ brand abrasive grade calcined bauxite is shipped in covered railcars from the Nanchuan distribution yard approximately 1,000km to the south China port of Fangcheng. Viet Nam The Viet Nam National Coal and Mineral Industries Group (Vinacomin) will invest $1,600m. into a bauxite and limestone plant in central Binh Phuoc province. Limestone reserves will be used in the province to produce alumina for export. Binh Phuoc province’s limestone reserves currently sit at 380m. tonnes in Ta Thiet and some 87m. tonnes in Loc Ninh district’s Thanh Luong area. In addition, the province has a bauxite mine with estimated reserves of 350m. tonnes. The coal group also plans to build a railway route connecting with material areas in the neighbouring provinces of Dak Nong and Binh Thuan. November 2007 NEWS AT THE CORE American Talc lands Milwhite assets AMERICAN TALC CO. of Texas, USA has strengthened its core business after securing the talc milling assets and customer base of Milwhite Inc. The deal sees American Talc take control of a milling facility located six miles east of Van Horn, Texas, USA. American Talc’s general manager, Steve Harms, said that there has been employee movement at its other talc facilities as a result of the acquisition. He also added that company reductions will only be minimised through generation of more business. Harms said that the company has not taken on any extra debt from this acquisition. The facility will now be known as American Talc at Wildhorse. There was an additional opportunity for American Talc to acquire Milwhite’s Tumbledown talc mine, once its primary talc source, however it was rejected as it was close to depletion. Consolidation has been highlighted as the key rationale behind American Talc’s acquisition, allowing a central management scheme to control a number of its talc operations. Jim Herickhoff, president of American Talc Co. explained to IM: “ This acquisition enables American Talc to combine three operations into one singly managed, more efficient and cost effective operation.” This most recent of American Talc’s acquisitions adds to a number of investments over the last few years. Herickhoff said: “Combined with last year’s Suzorite acquisition and the huge talc reserve base acquired from DalTile Corp., American Talc has the opportunity to become a significant player in the US talc business.” Van Horn in Texas is home to a number of talc producers all of which mine from the Allamore Formation, a 32km long, 6km wide talc deposit which lies close to the surface. Thick talc seams ranging 10-500 metres are hosted in marble and phyllite rock. General production has suffered in recent years following the changes ceramic tile technology with talc being used more as an additive than a major component of the ceramic body ( see p.32 for a review on the Turkish Ceramics industry ). Milwhite, is located in the same area as American Talc in Van Horn, Texas and produces fillers and extenders through a number of minerals besides talc including celestite, barytes, hydrated alumina, calcium carbonate, attapulgite clay, bentonite clay, kaolin clay, slate, mica, and microsilica. The talc industry has experienced a flurry of activity recently including the possible major divestment of Omya AG’s talc arm, Mondo Minerals Oy of Finland ( see below ) and the major restructuring at Rio Tinto Minerals’ talc division Luzenac group ( see IM June ’07, p.15 ). Mondo Minerals sells talc plant MONDO MINERALS OY, the Finnish talc company in the process of being divested from ground calcium carbonate producer, Omya AG, has sold its 200,000 tpa talc processing plant located in east Finland. The Luikonlahti mill and concentrate plant has been sold to Finn Nickel Oy, subsidiary of USA based Belvedere Resources Ltd. Originally used as a talc and nickel processing facility with a 200,000 tpa capacity for processing talc November 2007 ore, Luikonlahti will now by Finn Nickel to process nickel and copper. The purchase price is €1.2m. ($1.69m.) with additional payments attached to the awarding of an environmental permit for continued operations on the site, and production related royalty payments. Helsinki based Mondo Minerals is seen as one of the world leading talc producers with operations in Finland, Norway and the Netherlands. It has a 760,000 tpa capacity and is the second largest producer in the world, behind Rio Tinto Minerals’ Luzenac group and the number one supplier to the paper and paint industries. Mondo Minerals supplies talc from vast reserves across Finland that are estimated to last for the next 40-50 years. The sale of Luikonlahti is an interesting move considering Omya is in the process of selling Mondo Minerals to a private equity company, Hg Capital, with confirmation not expected until 31 October 2007. Wulf-Dietrich Keller, chief executive officer of Omya AG’s Finnish talc division, Mondo Minerals is expecting the European talc producer to “fully realise its potential by establishing itself as a truly global talc supplier”. He told IM: “For now, the deal is not closed and we are still part of the Omya organisation.”(see IM October ’07, p.6, Omya divests talc arm). 11 NEWS AT THE CORE Sallies misses JSE deadline SOUTH AFRICAN FLUORSPAR miner Sallies Ltd has failed to report its annual results before the JSE deadline, but said it expected to publish them before the end of October 2007 to avoid a suspension by the stock exchange. “If we publish [our annual results] before [the end of] of October, we will not be suspended. We expect to be in time,” nonexecutive director Johann Blersch said last month. At the time of press, IM was unable to confirm if the annual results have now been published. Sallies said in a stock exchange statement that it had not been possible to publish results to June because of the appointment of new auditors and a recent strike. The company ’s payroll workers at its Witkop mine went on a three-week strike in September 2007 following a wage dispute. When asked how the industrial action had affected the company ’s ability to report financial statements, Blersch said: “It took a lot of management time to resolve the strike and this is a small company.” The company ’s auditors, Ernst & Young, resigned in December 2006 amid concerns about Sallies’ ability to continue as a going concern. The auditing firm is believed to have drawn attention to irregularities arising from the Witkop subsidiary ’s inability to make pension fund contributions, a situation Sallies claim to have rectified. After Sallies reported half-year results in April 2007, new auditors BDO Spencer Steward again expressed concern about the future viability of the company. BDO highlighted the company ’s R19m. ($2.76m.) net loss for the six months to December 2006, as well as the fact that the group’s liabilities at that time exceeded assets by R26.2m. ($3.81m.) Sallies chief executive officer resigns IZAK MARAIS HAS resigned as director and chief executive officer of Sallies, the company announced last month. Marais joined Sallies in 2003 and was appointed chief executive officer in 2005. In this time, he was managing director of fluorspar mines at Buffalo and Witkop. Speaking of his reason for resignation on a Moneyweb Power Hour on Radio 2000, Marais said: “It’s been four years and five months at Sallies. We have worked very, very hard. We’ve built, I think, a formidable team at Witkop, we’ve acquired Buffalo, we’ve had so much activity, we’ve 12 had Honeywell, we’ve had x, y and z; and besides everything that we’ve done, we’ve still at this stage not managed to turn profits for shareholders. And I think the perspective from my side is that we now need to give the helm to somebody that can take a fresh look at the business, take the foundation that we’ve laid, and take it to the next level,” Marais said “My view is honestly that we need to give the charge to somebody that can take the business from where it is now, totally focused; not having any Honeywell issues; not having the acquisition portion of Buffalo that took a lot of time and energy; not having to go through the re-thinking of the business.” “[To resign] was a very strategic decision that I’ve had to take. It was a very difficult decision for me but, you know, we’ve got fresh views in the business, we’ve got guys that know how to take it forward, and I really believe it’s in the shareholder’s interest at this stage that we do that,” Marais said. Tom Dale, former director of Gencor Industries Inc., managing director of Gold Fields Ltd, and current non-executive chairman of Sallies (see IM April ’07, p.27), has been appointed as chief executive officer with immediate effect. In July 1999 Sallies acquired a 100% interest in Phelps Dodge Mining (Pty) Ltd (renamed to Witkop Fluorspar Mine (Pty) Ltd and in its whollyowned subsidiaries, Mosega Fluorspar Works (Pty) Ltd and Marico Fluorspar (Pty) Ltd, for R78.96m ($11.47m.). In July 2006, Sallies purchased all of the Fluorspar assets of Transvaal Mining and Finance Company (Pty) Ltd, formerly trading as Buffalo Fluorspar for R65m. ($9.44m.), and grouped it all into a company named Buffalo Fluorspar Mine (Pty) Ltd, in which it now holds a 100% stake (see IM September ’06, p.13) The company is currently involved in a legal battle with former customer, the US group, Honeywell. The matter has gone into arbitration at the International Chamber of Commerce in Zurich. Honeywell is claiming US$6.8m. in damages for an alleged breach of contract after Sallies terminated it sales with Honeywell; Sallies is claiming $1m. from Honeywell for fluorspar apparently delivered but which has not been paid for. Discussion on all the trends and events in the market will be held at IM’s Fluorspar 07 conference, 5-7 November, Frankfurt, Germany. CALL FOR PAPERS: please submit any offers of papers to Dorothee Archambault at darchambault@indmin. com or telephone +44 (0)20 7779 8110. November 2007 NEWS AT THE CORE S&B Industrial Minerals acquires bentonite and carbon plants GREECE’S S&B INDUSTRIAL Minerals SA has signed a definitive agreement to acquire the bentonite and carbon activities of the Hill & Griffith Co. in the USA. The purchase price has been set at $13.4m., and includes product inventories estimated at $1.7m. The activity comprises the design and production - in four blending plants - of proprietary bentonite based sand binders used in US foundries for casting applications. The blending plants are located in Ohio, Illinois and Alabama The four new acquisitions, in addition to the existing bentonite plant in Georgia, which has an annual capacity of 50,000 tonnes, will allow S&B to offer broader integrated solutions to the American foundry market, based on S&B’s advanced knowhow in blended bentonite products. The total production capacity of the after the acquisition will be approximately 200,000 tonnes. Kriton Anavlavis, the general manager of S&B’s bentonite division said: “This acquisition represents one more step in S&B’s bentonite related products geographical expansion. The addition of the Hill and Griffith capabilities tour “Marketto-Mine” chain will allow us to provide broader customised industrial solutions to our new customer base in the USA.” Ansac still to clear cartel claims A DISPUTE OVER claims made nearly eight years ago is still rumbling on today. Botswana Ash (Pty) Ltd (Botash) claimed back in 2000 that American Natural Soda Ash Corp. (ANSAC) behaved like a cartel for soda ash exports in South Africa. ANSAC is now fighting to overturn the decision of the South African Supreme Court of Appeal (SCA) to dismiss ANSAC’s request to hear the matter – to do this it is appealing to the Constitutional Court. Botash originally claimed that the export group, ANSAC, sells soda ash into southern Africa markets at a lower price than its members sell to US customers. Imports from ANSAC, a consortium that negotiates exports for US soda ash producers, were blamed for the liquidation of former Botash incarnation, Botswana Ash in the 1990s. The first judgement was in 2000 which ruled ANSAC fell foul of Section 4 of the Competition Act; this was referred to a tribunal. Problems since have surrounded an argument involving whether or not the South African tribunal had jurisdiction over a US associations, and the interpretation of Section 4. ANSAC is also unhappy that Botash is acting as an intervener in the case; it has appealed for Botash’s removal to no avail, the series of a number of unsuccessful appeals. It is now turning to the constitutional court on the grounds of unfair treatment. ANSAC is the world’s largest soda ash exporter with sales of around US$500m. (£245.7m.). It has five plants all based in Wyoming, USA for its supply of soda ash from vast reserves estimated to last around 1,300 years. With the USA supplying 25% of the world’s soda ash, the market for exports is substantial. Of ANSAC’s total exports, 45% is kept in the USA, around 10% is exported to east Europe, 5% to west Europe, and 10% is shipped to China. Warnings over mineral market tremors IN A REPORT published on 5 October 2007, a panel of US academics says that the existing Minerals Resources Program at the US Geological Survey (USGS) in Virginia does not have the resources, authority or autonomy required to track the supply and demand of valuable minerals for industrial applications. 14 It suggests that the US should establish an agency to track markets for minerals that are critical components of industrial products It cites the Energy Information Administration (EIA) - set up in Washington DC in the wake of the 1973 oil shock - as a model for a future federal agency. Unlike the EIA, the USGS has no legislative authority to demand market information from industrial companies and no right to publish data independently of its parent agency. “We need quality information to be able to assess the vulnerability to disruption,” says Roderick Eggert, chair of the panel and a mineral economist at the Colorado School of Mines in Golden. Booming demand for minerals in India and China suggests that historical trends might be an unreliable guide for the next few decades, said Thomas Graedel, another of the report’s authors and an industrial ecologist at Yale University in Connecticut. November 2007 NEWS AT THE CORE NEWS IN BRIEF Sulphate of potash price rise Great Salt Lake Minerals (GSLM) has announced a price increase on sulphate of potash (SOP) speciality fertiliser products. GSLM who sells SOP based products through its subsidiary, Compass Minerals International Inc., announced price rises in relation to shipping. The price rises for SOP speciality fertiliser products are: $35/s.tonne on shipments to the USA and Canada which comes into force 1 December 2007; and $60/s.tonne on all international shipments, effective immediately. Compass Minerals provides de-icing salt for roads to North America and the UK (see p.52 for a review on MgCl2 v CaCl2 for de-icing and de-dusting). FMC Wyoming ups soda ash price Higher natural gas prices has cause USA based sodium carbonate and soda ash producer, FMC Wyoming Corp., to increase its soda ash price by $15/tonne in October. FMC Wyoming said its current energy surcharge and freight policies for soda ash will remain in full effect indefinitely. It confirmed the energy surcharge base cost will be revised to reflect the current natural gas price range. Mineral PriceWatch September ‘07 reported the price of natural, dense Wyoming soda ash (bulk FOB) between $180-200/s.tonne. The price of all grades of bulk and packaged soda ash increased from 1 October 2007; FMC Wyoming state it will not to exceed the current list prices. November 2007 Oil Dri buoyed by record sales The major producers of sodium bentonite, clumping litter are Oil Dri in North America and Tolsa in Europe. Courtesy Tolsa PRICING AND EXPANDED distribution of private label cat litter have been highlighted as a key factor in Oil Dri Corp. of America’s record sales. The world’s largest cat litter producer, which manufactures the “Cats Pride” and “Johnny Cat” brands, also attributed improved manufacturing productivity and cost reduction programs to the recent success. A 3% increase in net sales from the same period in 2006 was reported by Oil Dri, equating to $212.2m. (£104.2m.). Net income for the fiscal year was $7.6m. (£3.88m.) or $1.09/diluted share – a 49% increase on the same period last year. The majority of cat litters in the industry are from heavyweight clays such as sodium bentonite (a clumping litter) and calcium bentonite (non-clumping traditional litter). The lightweight clays (attapulgite and sepiolite) and non clays (diatomite, silica gels, vermiculite, perlite) are used to a lesser extent. President and chief executive officer Daniel Jaffe said: “Our net sales per tonne have increased steadily over the last five years. This pricing strategy is consistent with our corporate mission of creating value from sorbent minerals.” Oil Dri is a key player in the North American cat litter industry, supplying major marketing companies. Oil Dri supplies Wal-Mart Stores, Inc. with its “Special Kitty” brand and The Clorox Co. with its “Fresh Step” brand – this private label selling method increased by 10% (along with industrial and automotive products) in Q4 2007. Oil Dri also has a presence in Europe with Oil Dri UK Ltd, which packages clay granules produced by the USA operations. Oil Dri UK creates a composite, lightweight litter of attapulgite, quartz, and gypsum, and is marketed under “Cat’s pride” and “KittyDri”. Oil Dri mines, manufactures and markets both traditional and clumping cat litters fed from five main US based bentonite mining operations: Ochlocknee, Georgia; Ripley and Blue Mountain, Mississippi; Mounds, Illinois; and Taft, California. Jaffe added: “Our future growth is dependent upon our ability to deliver new and innovative products and we are committed to making that happen while staying true to our mission. In addition, we will remain focused on manufacturing process improvements and cost saving initiatives.” The majority of the global cat litter industry activity is in North America and Europe. Oil Dri’s presence in both put it in good stead for the future. Bob Virta, mineral commodity specialist for the US Geological Survey explained the current North American cat litter market. He told IM: “Current markets for cat litter in North America are doing well. There were 93m. households with cats in the USA in 1990 and 113m. in 2005. “An increase in demand for kitty litter is reflected in the increase in sales of bentonite and fuller’s earth for this application… Even if the percentage household ownership declines slightly in the USA, there are more households being established with an expanding population. Cat ownership, at a minimum, should remain constant.” See IM August ’07, p.66 for a review of cat litter clays v non-clays. 19