2.5 plaquette UIC

Les Roches
Roches-Roussillon
Roussillon
Rhône-Alpes’ multi-operator chemicals platform
Contact :
Union des Industries Chimiques Rhône-Alpes
(+33) 4.78.77.07.20 | [email protected]
www.chimie-rhonealpes.org
OSIRIS G.I.E.
(+33) 4.74.11.36.11 | [email protected]
www.osiris-gie.fr
Agence d‘Etudes et de Promotion de l'Isère - AEPI
(+33) 4.76.70.97.18 | [email protected]
www.grenoble-isere.com
g
Key figures
SURFACE AREA
MAIN COMPANIES PRESENT
 150 hectares
 50 available hectares
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COMPANIES AND EMPLOYEES
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15 companies
More than 1400 employees
More than 500 indirect jobs
1 site administrator: OSIRIS G.I.E.
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GESIP
OSIRIS G.I.E.
NOVACYL
NOVAPEX
PRAYON
RHODIA
TERIS Spécialités
MAIN PRODUCTS
INVESTMENTS IN 2010
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 45 million euros of investment including 40%
devoted to Health, Safety and the Environment
 Almost
Al
t 40 million
illi euros off maintenance
i t
costs
t
CERTIFICATION AND COMMITMENT
 HSE – Sustainable Development Charter
 ISO 9001 – ISO 14001 - MASE
ACTIVITY CATEGORIES
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ADISSEO
AIR LIQUIDE
BLUESTAR SILICONES
CELANESE
COFELY
DALKIA
EVONIK Industries
GAMBRO Industries
Industrial
Maintenance
M
i t
services
i
Equipment suppliers
Laboratories
Incinerator
Training centre
Cellulose acetate
Nitric acid
Salicylic acid
Sulfuric acid
Methylthiopropionic aldehyde (MTPA)
Raney nickel catalysts
Chlorosilanes
Herbicide
Methionine
Phenol
Silica
Siloxanes
Carbon disulphide
MAIN MARKETS AND APPLICATIONS
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1
Flavours and perfumes
Specialty chemicals
Pharmaceuticals
Animal nutrition
Health sector
Silicones
Les Roches – Roussillon: France’s major chemicals
platform
Midway between Northern and Southern Europe, established more than a century ago
y and Valence,, the Les Roches-Roussillon chemicals pplatform is characterised byy
between Lyon
the diversity of its chemical activities (based on phenol, sulphur, phosphates, methionine,
intermediate silicone products, etc.) and benefits from multimodal infrastructures
(motorway, railway and inland waterways).
At the heart of the triangle formed by Lyon, Saint-Etienne
and Grenoble, and close to the international airport of
Lyon-Saint Exupéry and its TGV station, the Les RochesRoussillon Platform
f
offers
ff an ideal location for
f companies
looking to set up in the Rhône-Alpes region.
The Platform is strategically located, near the Feyzin
refinery, and represents one of the key components of the
south-east chemicals industrial platform “Chemical
Valley” which extends from Pierre-Bénite to Roussillon.
Close to the universities, engineering schools and research
centres of Lyon, Grenoble and St Etienne, the Platform is
particularly
i l l dedicated
d di
d to chemical
h i l companies.
i It
I covers a
surface area of 150 hectares, shared between the
municipalities of Roussillon, Péage-de-Roussillon, Salaisesur-Sanne and Saint-Clair-du-Rhône.
The Platform is directly linked to the A7 motorway making
it only 30 minutes from the Lyon urban area and its three
high-speed train stations. It is also within easy reach of
four other motorways giving direct, fast access to Paris and
the main European markets. It is close to two airpports
(Lyon Saint Exupéry and Saint-Etienne).
(Lyon-Saint
Saint Etienne)
2
The Platform’s main players
Les Roches-Roussillon is a multi-operator platform covering 150 hectares, where 15
companies are based.
- Nutrition subsidiary of Bluestar/
Chemchina
- N°2 worldwide for animal nutritional
additives
- 350 employees (100 at Roussillon)
An important role in France’s balance of trade
- World leader in gas for industry
- Production of hydrogen and acetylene
- 20 employees
- Subsidiary of Bluestar/Chemchina
- 160 employees at Roussillon (800 en
France)
- Production of chlorosilanes, vinyl
chlorosilanes, siloxanes
71%
of raw materials are purchased in France
for the Platform’s four main companies
75%
off turnover is
i generatedd outside
id FFrance ffor
the Platform’s four main companies
- Subsidiary of Novacap
- 40 employees
- Production of salicylic acid
- 30 employees
- Production of acetic anhydrid
- Subsidiary of Novacap
- 110 employees
- Production and marketing of cumene,
phenol, isopropyl alcohol and derivatives
- Subsidiary of GDF SUEZ Energie
Services
- Energy services
- Subsidiary of Veolia Environnement and
GDF
- Energy services
- The Platform’s Economic Interest
Grouping
- 280 employees
- Services
S
provided to the Platform’s
f
companies
- 30 employees
- Production of AEROSIL® pyrogenic
silicas
- 125 employees
- Production of phosphates
- 15 employees
- Manufacture of hemodialysers for the
treatment of acute and chronic renal
failure
- 260 employees
- Production of cellulose acetate, nitric
acid, herbicide, Raney nickel catalysts
- Groupe d’Etudes de Sécurité des
Industries Pétrolières et chimiques
- Fire prevention training centre
- Subsidiary of GDF SUEZ
- 50 employees
- Treatment and recovery of special
industrial waste
3
The Platform’s place in the Rhône-Alpes region
The Platform is rooted historically in the chemicals sector and in the Rhône-Alpes region. It is
located in the Isère department, in the heart of the industrial valley of the South-East and
Chemical Valley. Through business exchanges involving the industrial companies present, it
maintains close relations with the other sites in the region.
The Les Roches-Roussillon Platform has successfully met
the challenge of developing a responsible multi-operator
site in a Seveso category area, dedicated to the chemical
industries, in the heart of the industrial valley of the SouthEast and Chemical Valley.
Close to Lyon,
Lyon France
France’ss second-largest
second largest city,
city the Platform is
leader in one of the largest markets in Europe in chemicals
and green chemicals: an opportunity for all industrial
companies and business developers in the chemicals
sector.
In the heart of the Rhône-Alpes region, the Isère
department benefits from a strategic geographical location
between Northern and Southern Europe, with direct access
to the Swiss, Italian and German markets.
TRADE IN RAW MATERIALS
Feyzin refinery
Benzene
(barge)
Port of Fos - Lavera
Methanol
(barge)
France Nord
Benzene
(barge)
Propylene
(pipeline)
Outside France
-
France’s leading region for the production of chemicals
Leading sector in Rhône-Alpes for exports
France’s second chemicals region in terms of employees
The region’s second industrial sector in terms of turnover
The region’s thrid direct employer in industry
15% of the region’s industrial investments
Rhône-Alpes is among the top major economic regions in
Europe. With a population of 6 million and a GDP of 158 billion
euros (i.e. approximately 9.7% of the national GDP), it is
France’s second region after Ile-de-France.
In Rhône-Alpes, the chemicals industry sector included more
than 500 private companies and 32,000 direct employees in
2011 (excluding pharmaceuticals – including holding companies
and other related activities). Rhône-Alpes is one of the leading
French manufacturing regions with more than 12 billion euros of
turnover, and attracts 25% of national research resources and
500 million euros of investments with more than 20% in Health,
Safety and the Environment.
Environment
Ammonia
(rail)
Sulphur
(rail)
Les Roches-Roussillon
Platform
Acetic
acid
THE CHEMICALS SECTOR IN RHÔNE-ALPES
Methyl
chloride
Jarrie
Phosgene
The Platform maintains strong relations with various regional sites,
notably through the trade of raw materials between the industrial
players based in the region. It is also located in an area of skilled
labour and subcontractors that are specialists in the chemicals
sector It offers an exceptional living and working environment only
sector.
50 kilometers from the centre of Lyon.
Natural gas
(pipeline)
The Isère basin also offers all the advantages of a fast-developing
rural environment, with a wealth of community and leisure facilities
(water sports centre and health spa, polo club, golf course, etc.).
Pont-de-Claix
4
The Platform’s management, facilities and services
Access to secure, high-performance facilities and reliable, economical services are key factors
in integration and development. A single gateway, the OSIRIS G.I.E. manages the pooled
services and infrastructures. The Platform is supplied with raw materials by pipeline from the
Feyzin refinery, and benefits from access via the Rhône as well as a railway connection.
OSIRIS G.I.E.
The Economic Interest Grouping coordinates all
the Platform’s cross-disciplinary aspects: its role
is to offer reliable, economical utilities and
industrial services to all the companies present
on the Platform so as to enable them to grow.
220 t/hr of steam provided
SERVICES AVAILABLE ON THE PLATFORM, CERTIFIED ISO 9001 – ISO 14001 – MASE–UIC
 Analytical control
 Communication : open days, school visits, educational actions in schools and universities, press conferences, information for elected
municipal officials and neighbouring companies, safety week, etc.
 Energy and utilities: production and supply of steam, natural gas, electricity, raw water, demineralised water, drinking water, nitrogen,
compressed air and supply of raw materials possible via the other companies present on the Platform: phenol, hydrogen, propylene, ammonia,
etc.
 Environment: surveillance of air and water emissions, administrative management of waste, surveillance of soil and groundwater
 Training: training courses (general, technical, regulatory, management) meeting the requirements of skills improvement and development.
The Platform manages its own vocational school which prepares students for the “Bac Pro” (vocational school-leaving certificate) in
“Chemical
Chemical and water treatment process industries
industries”, as an initial course or combined work/training scheme for adults
 Inspection (Inspection Services recognised by the DREAL (regional environment directorate)): monitoring of pressure equipment, monitoring
of regulated apparatus
 Maintenance: conditional control, mechanical maintenance, machining, control, vibratory cell
16 km of railways
 Industrial supplies store
 Health at work: occupational health centre specialising in the prevention of
INFRASTRUCTURES AND FACILITIES
occupational risks and industrial health
 Security, safety: prevention, intervention and coordination of emergency
 Shared infrastructures maintained by OSIRIS G.I.E.:
services in the event of alerts and accidents
railways, roads, storage racks, networks
 Administrative services: administrative assistance in setting up
 Means of treatment of gas and liquid emissions: ,
 Information systems: management of IT systems and development of
biological treatment plant for carbon releases,
applications
retention pond
 Road/rail traffic: management of all the flows in and out of the Platform
 Analysis laboratories
 Training centre
5
Health, safety and the environment
Good results in terms of health, safety and the environment are
crucial at a site such as that of the Platform. The HSE –
Sustainable Development and Responsible Care charters of the
chemicals industry are co-signed by the operators and assure the
coherent management of the health, safety and environmental
protection of the site.
Breakdown of transport of
dangerous substances
Pipe‐
line 19%
W t
Water
‐way 13%
Road 35%
Rail 33%
HSE charter
A PPRT (technological risk prevention plan) already in
place concerning seven SEVESO “high threshold” plants, four
of which are located on the Les Roches- Roussillon Platform:
- ADISSEO
- BLUESTAR SILICONES
- NOVAPEX
- RHODIA OPERATIONS
An HSE – Sustainable Development charter ensures the
coherent, efficient management of the Industrial Health,
Safety and Protection of the Environment at the Platform in
compliance with the regulations in force and the
Responsible Care Charter of the chemicals industry to
which the companies subscribe.
The human and material resources are shared by the Platform and managed by OSIRIS G.I.E.. A contingency plan is
maintained, updated and tested for each site. This plan involves nine crisis management exercises per year, including
three with the external emergency services.
Human emergency resources available
-
38 full-time fire fighters + 100 auxiliary fire fighters for the Roussillon site.
27 voluntary fire fighters for the Les Roches site.
Security agents present on site 24/24 and managers on duty to ensure crisis management outside working hours.
There is an occupational health service to assist the injured.
Material emergency resources available
- The sites possess their own fire-fighting facilities (fire prevention and extinction networks, fire hoses, water curtains)
capable of supplying flow-rates for extinction and protection exceeding 1,600 m3/hr at Les Roches and 3,000 m3/hr at
Roussillon.
- These means are available automatically as soon as a fire alarm is set off. The workshops are equipped with mobile
extinguishers distributed throughout the plants (more than 500 extinguishers at Les Roches and 2,000 at Roussillon).
- The detection networks (fire, toxic gases, etc.) are located at strategic positions on both sites.
- Three fire engines (equipped for foam-forming, transport of powders and CO2), a chemical emergency response vehicle
and two paramedical vehicles are available for the whole Platform.
- A 5,500 m3 retention pond at Les Roches and a 15,000 m3 retention pond at Roussillon can collect waste water used
in fire fighting or from accidental pollution.
6
Essential, structuring
services
A common objective
To increase your economic
competitiveness
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 Access to raw materials and
energy at competitive prices
 Pooling of equipment and services
 Professionalism
Projects
 Within the Platform: improvement of the
quality of the water with the opening of the
biological treatment plant
 In the region: development of the Salaise sur
Sanne–Sablons industrial port zone (ZIP
Salaise–Sablons )
Availability of industrial land in a SEVESO zone
Administrative assistance in setting up
Production and supply of energy and utilities
Safety / Fire prevention / Emergency services
Occupational health
Environmental surveillance and treatment of
waste
 Inspection and controls
 Management of road/rail traffic
 Maintenance of shared equipment and
infrastructures
A platform
l tf
ddedicated
di t d tto chemical
h i l
activities, which mobilises the resources
necessary for the development and
competitiveness of industrial activities
Plate-forme Chimique des Roches-Roussillon
R G
Rue
Gaston
t Monmousseau
M
– CS 50032 RRoussillon
ill
38 556 Saint Maurice l'Exil Cedex
Tel.: + 33 (0)4 74 11 36 11
Fax: + 33 (0)4 74 11 36 36
E-mail: [email protected]
www.osiris-gie.fr
www.chimie-rhonealpes.org
www grenoble isere com
www.grenoble-isere.com