120 Hydraulic pump SC 05 II

Transcription

120 Hydraulic pump SC 05 II
Operator's handbook
ALFRA Press APS 60 - 70 – 120
Hydraulic pump SC 05 II
Hydraulic punching instrument
Ausgabe 10/2003
Technische Änderungen vorbehalten. / Rights to technical changes reserved. / Tous droits de changements techniques réservés.
1
Contents:
Section
Page
1. Introduction
2. Preliminary check
3. Installation and start up
4. Punching
5. Couplings
6. Cautions for use
7. Maintenance
8. Spare parts ordering procedure
9. Other important informations
10. Voltage drop
11. Guarantee
12. Declaration of conformity
3
3
3
4
4
4
6
7
7
7
8
9
- Original tools for ALFRA APS
- Accessories
- Troubleshooting
- Switching diagram hydraulic pump
- Switching diagram punching unit
- Connecting cable
Applications guide for punching instrument
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12
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Alfred Raith GmbH
Sägen- und Werkzeugfabrikation
II. Industriestr. 10
68766 Hockenheim
Postfach 1667
68759 Hockenheim
Tel.
06205/2098-8
Fax
06205/2098-135
Internet: www.alfra.de
Email
[email protected]
2
Operating instructions APS
ALFRA Press APS
10/03
1. Introduction
Our hydraulic punching units ALFRA Press are
highly versatile, portable instruments designed for
the punc hing of holes in sheet metal plates and
girders. Ideally suited for applications in .
available:
Model
Max. shear strength
Max. diameter
Max. material thickness
Max. pressure
Throat depth
Max. punching load
Max. stroke
Weight
APS 60
40 kp/mm²
18 mm
10 mm
700 kp/mm²
60 mm
22 t
16 mm
17 kg
In the interest of your own safety, you are
requested to follow carefully the guidelines
described in this handbook. In the case of
spezial applications, we are always at your
disposition for further information.
Treatment of high-strength or stainless steel
and heavy boiler plates is not possible using
this instrument in its standad version.
For easy operation, the use of spring
drawings or our specially adapted service boy
(No. 23 160) is recommended. Information is
available.
structural steel works., construction of bridges,
cranes and containers. Three models are
APS 70
40 kp/mm²
22 mm
13 mm
700 kp/mm²
70 mm
30 t
18 mm
21 kg
APS 120
40 kp/mm²
24/25 mm
16 mm
700 kp/mm²
110 mm
44 t
25 mm
35 kg
A) Connect the hydraulic pump with the puncher
by means of the hose delivered together with
the instrument. The quick coupling has to be
screwed, until it locks firmly. The red
protection caps should only be removed
directly before connecting.
B) The 5-pin cable connection has to be attached
to the corresponding sockets at the pump and
at the punch.
C) Connect the instrument to the mains. Please
verify that the instrument voltage is properly
adjusted.
2. Preliminary check
Having unpacked the instrument, please check
it for any transport damages. If
necessary, the carrier has to be informed.
D) Important: Remove the yellow transport cap
of the pump und replace it by the red oil vent
cap supplied with the machine.
3. Installation and start up
3
E) Check the oil level. It should be at least in the
upper third of the oil gauge. If the oil is not
sufficient, please refill with suitable hydraulic
oil (Pump is delvered with B15 VG 46).
pure oil will flow out.
When this procedure is finished, the screws
must be tightened again correctly.
Punching with air being in the machine prolongs
the time per punching operation.
Air should be purged whenever a new coupling
or a new hose is installed, or when the punching
unit has been disassembled and reassembled.
F) Inserting the tool:
Remove the lock nut, install the punching tool
to the ram, and tighten the nut again by means
of the wrench delivered with the instrument.
Inserting the die:
Unscrew the two set screws at the puncher
and insert the die with its smaller diameter
facing upwards into the machine body. Then
tighten the set screws again.
Tool break may be caused by lock nuts which
are not correctly tightened. During tightening,
the hold-down has to be turned back, else
you may think the tool is adjusted correctly,
but the tool will loosen and break after the
adaption of the hold-down to a different
material thickness.
G) With the black button –START- the punching
operation is started and carried out
automatically. Pressing the red button
-STOP- allows to stop the machine without
the tool being moved back to its starting
position. This feature helps for positioning of
the punch to marked points.
4. Punching
A) Adjust the hold-down by turning it as low as
possible above the workpiece (depending on
the wall thickness, 1 to 1.5 mm).
B) When the tip of the punch is aligned exactly to
the centering mark, press black button
- START -.
C) Standard instruments should be used in their
strenghth- and thickness-ranges.
D) In order to ens ure a longer life-time of the tool
and a proper return (especially when punching
oxidized surfaces), spraying of the punch by a
small amount of cutting oil is recommended.
E) When the hydraulic hose is disconnected after
work, the hose couplings have to be protected
by means of the protection caps.
Pump and punching unit should only be
separated if necessary.
Damages of the hose during transport have to
be avoided.
Air purging of the punching unit
-
Unscrew the 8-mm-screw (part 36) from the
punching body.
5. Couplings
-
Loosen the drain screw (part 35) for one turn.
A) Our selfsealing quick couplings allow a quick
and safe connection.
-
Push the black button.
-
Wait 2-3 seconds and then press the red
button -STOP-.
-
When this procedure is repeated several
times, air is purged completely, and finally
B) Please clean the two couplings from dirt and
dust before connecting them.
4
Example:
3,14 x D16 x T16 x 30 kg/mm²
(St.37) = W = 24 mm Ø
6. Cautions for use
6.1. Pump
A) The pump has to be installed in a dry room
with a good ventilation. If it is used in the open
air it should not be exposed to the full heat of
the sun. The pump should stand as
horizontally as possible.
B) Please note that a long mains cable causes
voltage losses that reduce the performance of
the pump.
In the voltage decreases by more than 10%,
the required pressure of 700 kg/cm² (10.000
psi) cannot be attained. Voltage fluctuations
may also prevent the motor from starting and
lead to motor damages.
C) Oil pressure must never been built up in the
pump or the hose when there is no puncher
connected.
D) The ambient temperature range for operation of
the pump is from –5° C to + 40° C (23° F to
104° F). Information about the correspon-ding
hydraulic oil in each case is available.
This formula gives the relation between the tool
diameter and the maximum material
thickness. If the thickness is above this value,
the tool may be damaged.
For materials with higher shear stresses,
information is available.
When punching thicker materials with low
diameter tools, the height adjustment of the
hold-down is essential in order to prevent tool
breaking.
6.3 Using and centering long-hole tools
A) Loosen the lock nut and attach the tool as
follows. First the tool pin has to be inserted
into the corresponding opening at the right side
of the ram, see drawing below. Tighten the
lock nut again by means of the wrench. The
hold-down has to be adjusted correspondingly.
In the state of delivery, the pumps are filled
with hydraulic oil Renolin B 15 G 46.
In order to prevent power losses, the maximum
oil temperature should be kept below 55° C.
6.2 Puncher
A) For ambient conditions, please refer to the
table.
B) The power range of the instrument has to be
respected.
The following formula is valid:
D = Hole diameter
T = Material thickness
R = Shearing stress
W = Tool diameter
W = 3,14 x D x T x R
B) Loosen the set screws t the bottom of both
sides at the puncher body. Insert the clean die
in such a way that the face with the smaller
hole diameter (blank face) is facing upwards.
C) Turn the die in order to align the milled slot
with the set screw and tighten the set screw.
The long-hole tool has to be aligned
correctly with the long-hole die.
Tool and die can be turned about 90°.
5
D) Before punching, check the correct clearance
between tool and die. Lower the tool slowly by
means of the Start/Stop-function, until the
correct adjustment of tool and die can be
verified.
6.4 Safety advice
A) The installation area has to be sufficiently
large.
B) Installation on scaffolds has to be secured
against falling down.
C) Uncontrolled falling-out of punching waste has
to be avoided.
D) Regulary safety inspection for the hydraulic
hose and the punch..
E) Application only for intended use.
F) Respect the corresponding national norms.
G) Drilling cannot be replaced by punching in
every situation.
H) Working place illumination has to be sufficient.
I) Don't put your hands into the punching zone.
Danger!
J) Hydraulic hose and control cable have to be
protected against damages.
K) Cables have to be laid acc. to the relevant
safety rules.
L) Use in zones exposed to explosion hazard is
forbidden.
M) Kind and thickness of material acc. to
manufacturer's indication. Indicated hole
diameters have to be respected.
6
7. Maintenance (disassembly,
cleaning and reassembly)
7.1 Puncher
A) Disassembly
The puncher is disassembled in the following
order:
a) Disconnect the instrument from the
mains.
Remove the instrumetn cover and loosen
the nut by means of the wrench. Remove
the spring.
b) Disconnect the coupler plug, remove the
set screw, the switch cover and the
bracket (exactly in that order).
.
Cables should not be damaged or
disconnected.
c) Remove the grip, then take off the cap.
d) When disassembling, take care that no oil
drops onto electric parts like switches etc.
During longer storage, the instrument
functions have to be checked from time to
time in order to prevent the drying of the
seals.
7.2 Pump
Cleaning and changing oil:
A) Clean the pump from dust from time to time.
B) Oil has to be changed after the first
50 operational hours. Thereafter it must be
changed every 500 operational hours.
Remove the oil drain screw at the bottom of
the tank and refill fresh hydraulic oil acc. to the
specifications.
C) When using another oil brand, the old oil has
to be removed. Never mix different sorts of oil.
We recommend the following oils:
Renolin B 15 VG 46 or
Renolin B 10 VA 32
8. Spare parts ordering procedure
The puncher and the pump should be
repaired only by qualified personnel.
B) Cleaning and reassembly
For ordering procedure, always indicate:
Clean flushing oil has to be used. Clean the
puncher and make sure that there are no dirt
or chips left on the packing rings and the
slides.
Ressambly has to be carried out in the reverse
order.
C) Storage
If the machine is stored outdoors or in a humid
place, corrosion damages will accur; this may
even lead to instrument failure.
If the instrument will be stored for a longer
time, the punch and the die have to be
removed, and the instrument has to be
protected by means of a rust preventive.
Important:
Part number
Part name
Quantity desired
Instrument number
Year of construction
9. Other important information
A) Max. operational temperature of the motor
is 55° C.
A voltage drop of 10% leads to a power loss of
15%.
A relief valve is provided in order to protect the
pump against overpressure. This valve is
regulated and leaded. In the case of any
unauthorized changements, the guarantee will
immediately be lost.
7
11. Guarantee
B) Tools and dies
Different tools and dies are available, please
refer to the catalogue and indicate the part
number for ordering. Punching of chamfered
girders has to be carried out by means of
chamfered dies.
10. Voltage drop
The extension cables to be used have to be
selected in a correct cross section/length-ratio
according to the list below:
Extension cable 230 Volt
mm ²
5m
2,0
3,5
5,5
8,0
o
o
o
o
10
m
o
o
o
o
15
m
o
o
o
o
20
m
o
o
o
o
30
m
o
o
o
35
m
o
o
o
40
m
45
m
o
o
o
o
o
50
m
o
o
For this machine we take a guarantee of
12 months as from the date of buying. Within
this period, all occuring falts and failures,
due to defective material and workmanship,
will be checked and eliminated free of
charge. Merely the go- and return-transport
would be at your expenses. Further claims
are excluded.
We make an exeption from guarantee for those
machines, for which repair work was necessary
because of someone's else intervention, fall,
stroke, wilful damage, improper use or wrong
supply voltage.
When guarantee service was given for a punching
unit, the term of guarantee is neither prolonged
nor renewed.
To assert your guarantee please send us your
guarantee certificate and a copy from your invoice.
We cannot compensate for repair work
carried out without our authorization.
Extension cable 110 Volt
mm ²
2,0
3,5
5,5
8,0
5m
10
m
o
o
o
o
o
o
o
o
15
m
o
o
o
20
m
o
o
o
30
m
o
o
35
m
o
o
40
m
45
m
o
o
50
m
o
Cables with a smaller cross section than
indicated will cause a strong voltage drop which
leads to a reduced pump capacity and a
shortened life-time for the electronics.
In case of doubt, cables with a greater cross
section than listed above may always be used to
ensure the required voltage.
12. CE Declaration
Herwith we declare
ALFRA Alfred Raith GmbH
8
II. Industriestraße 10
D - 68766 Hockenheim
that the product
Model:
Typ:
Hydraulic punching unit with hydraulic pump SC05 II
ALFRA Press APS 60, APS 70, APS 120
in its standard version corresponds to the product tested by the TÜV Berlin-Brandenburg on
conformity and complies to the following guidelines:
89/392/EWG Machine guidelines 91/368/EWG (20.6.91)
73/23/EWG Low tension guidelines (19.2.73)
EN 292
Machine safety (Issue. Nov. 91)
Hockenheim, the 1st of January 2003
Stamp
Signature
9
Original tools for ALFRA APS
Tools for
APS 120
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*) with lock nut Part. no.. 2350012003B
Dies
for
APS 70
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*
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-
APS 60
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*
*
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*
*
-
Ø mm
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25**
Part. no..
23-01-07
23-01-08
23-01-09
23-01-10
23-01-11
23-01-12
23-01-13
23-01-14
23-01-15
23-01-16
23-01-17
23-01-18
23-01-19
23-01-20
23-01-21
23-01-22
23-01-23
23-01-24
23-01-25
APS 120
APS 70
APS 60
Ø mm
Part. no.
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7
8
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10
11
12
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14
15
16
17
18
19
20
21
22
23
24
25
7
8
9
10
11
12
13
14
15
16
17
18
23-02-07
23-02-08
23-02-09
23-02-10
23-02-11
23-02-12
23-02-13
23-02-14
23-02-15
23-02-16
23-02-17
23-02-18
23-02-19
23-02-20
23-02-21
23-02-22
23-02-23
23-02-24
23-02-25
23-03-07
23-03-08
23-03-09
23-03-10
23-03-11
23-03-12
23-03-13
23-03-14
23-03-15
23-03-16
23-03-17
23-03-18
10
Chamfered dies
for girders with chamfered flanges, 5°
Dies
for
APS 120
APS 70
Ø mm
Part no.
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10
11
12
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14
15
16
17
18
19
20
21
22
23
24
25
23-04-10
23-04-11
23-04-12
23-04-13
23-04-14
23-04-15
23-04-16
23-04-17
23-04-18
23-04-19
23-04-20
23-04-21
23-04-22
23-04-23
23-04-24
23-04-25
Form tools
Form tools fol
APS 120
mm
16 x 8
*
18 x 9
*
18 x 11
*
20 x 10
*
20 x 12
*
20 x 14
*
22 x 11
*
22 x 14
*
24 x 12
*
25 x 9**
*
25 x 12**
*
25 x 13**
*
25 x 14**
*
25 x 18**
*
*) with lock nut Part. no. 2350012003B
APS 70
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Tool
Part no..
23-01-1608
23-01-1809
23-01-1811
23-01-2010
23-01-2012
23-01-2014
23-01-2211
23-01-2214
23-01-2412
23-01-2509
23-01-2512
23-01-2513
23-01-2514
23-01-2518
Die
Part. no..
23-02-1608
23-02-1809
23-02-1811
23-02-2010
23-02-2012
23-02-2014
23-02-2211
23-02-2214
23-02-2412
23-02-2509
23-02-2512
23-02-2513
23-02-2514
23-02-2518
Guidance
Part no.
23.076
23 115
23 116
23 117
23 118
23 119
23 120
23 121
23 122
23 123
23 124
23 125
23 126
23 127
Other dimensions upon request.
Warning: Long-hole tools should not be used for girders with chamfered flanges (3 to 7°), in neither
direction The chamfered flange will cause a strong lateral load which may lead to instrument
failure.
Spare parts
HD-connecting hose, 5 m
complete with controle cable and coupling
HD-connecting hose, 10 m
complete with controle cable and coupling
HD-connecting hose, 15 m
complete with controle cable and coupling
Part. no. 2350012162
Lock nut for tool 7 – 24 mm Ø
Lock nut for tool 24 mm (only for APS 120)
Part. no. 2350012003A
Part. no. 2350012003B
Part. no. 2350012162A
Part. no. 2350012162B
Accessories
11
Spring tackles with blocking device
Spring reak protection, tackle 2,0 m
9362B
9363B
9366B
15-20 kg
20-25 kg
35-45 kg
Part. no. 23 150
Part. no. 23 151
Part. no. 23 152
Accessories
Undercarriage for hydraulic pump SC05 II
Suitable for every pump..
Part. no.. 23 003
ALFRA Service Boy
for punching instrument APS 60 - 70 - 120
- TÜV-certificated This practical cart is a real help for handling the ALFRA Press punching tools.
Unafforable for every metal and steel worker, suitable for all our models.
.
•
•
•
•
•
No need for expensive spring tackles and unstable improvised constructions.
Easy positioning of the punching head to the girder by means of a gas pressure shock absorber.
The hydraulic pump is installed on the cart; no need to carry the load.
Tool cabinet with drawers for of punching tools and accessories.
Stable and safe construction, certified by TÜV – and cheaper than every own construction.
Comes complete with tool cabinet and compartments.
Part. no.. 23 160
12
Troubleshooting
Kind of fault
E = electr. fault
ES = Puncher
EP = Pump
EP1, EP3, EP9
ES12, ES 13
H = hydr. fault
HS = Puncher
HP = Pump
HP8
M = mechan. fault
MS = Puncher
MP = Pump
MP1, MS2
HP7, HP9, HP10
MP3
1
Motor does not start when pressing
"START".
2
Motor starts – tool does not move
downwards.
EP2
3
Motor stops, when "START" is
being released.
EP4
ES9, ES13
4
Motor stops during punching, tool
returns.
EP14
HP7
5
Motor and tool stop without
"STOP" button being pressed.
EP1, EP14
ES13
HP7
6
Motor does not stop, when tool has
been lowered.
ES12, ES13
7
Tool does not stop at the end of
the working cycle.
ES9
EP7
8
Tool does not stop when "STOP"
button is being pressed.
ES10, ES13
9
Motor does not stop, when
"NOTAUS" is being pressed.
ES10
10
Motor starts without "START"
button being pressed.
ES9, ES13
11
ES13
EP2, EP8
HP7
12
Tool is lowered and does not
return (Motor stops/hose under
pressure).
Tool returns without punching.
ES13
HP7
13
Tool jammed in the material.
14
Pressure not sufficient for
punching
EP1
15
Slow punching action.
EP1
16
Pum is getting hot.
EP1, EP3, ES12
MP4
MS5, MS6, MS7
HP1, HP2, HP3,
HP4, HP6, HP9,
HP10
HP3, HP4, HP6,
HP9, HP10
MS8
HP3, HP6, HP9,
HP10, HP11
MS6
13
Hydraulical fault
Checkpoint
HP1
HP2
HP3
HP4
HP5
Pressure valve A – part 17
Required pressure:
bar
Reflux valve Part 21
Check state on action without
backlash and jerk
Control valve Part 52-62
Leakage oil
Gen. ext. state
Hydr. pressure pump (Power)
Part 47
Pressure spring
Fixed at the case/O-ring
General state
Hydr. pressure pump (Vol.)
Part 50
HP6
Non-return valve
Part 64-67
HP7
Hydr. nipple Part 12
Strong oil losses
Covering platelet lost
Hydr. hose
tight, hydr. connections fixed
HP8
HP9
Type
Model no.
State
Remark
Adjusted, leaded.
No unauthorized repair
work, guarantee loss!
OK
not enough
Rise pressure
bad
Compl. exchange
Only by authorized
repair office
yes
bad
New O-ring
Compl. exchange
Only y authorized
repair office
readjust
New O-Ring
Compl. exchange
Only by authorized
repair office
Only by authorized
repair office
Only by authorized
repair office
Compl. exchange
Compl. exchange
Waste parts should not
enter the piston room
OK
?
bad
same as HP4
Leakage
Coupling
correct?
Venting Part 98
HP10 Oil tank filling
Oil level
State of oil
Correction
Exchange
Change hydr.
connections
Acc. to operating
instr.
Temperature
too low,
clean??
Leakage?
Refill same brand
acc. to operating
instr.
Clean
Localize leakage
Don't forget venting
HP12 Oil leakages – puching tool
Near the tool
yes
Dont't forget venting
Near the vent screw
yes
New packing for rod.
and piston
New ball
Hydr. nipple
yes
New hydr. nipple
HP11 Oil leakages Hydr. pump
externally
Only by authorized
repair office
14
Electrical fault
Checkpoint
EP1
EP2
EP3
EP4
EP5
EP6
Input voltage
more than 90% of normal
voltage
Type
Model no..
State
Correction
10% voltage drop =
15% power loss
OK
no current
new fuse/switch
on/connect cable
below 90% of normal
voltage
Electromagnet Part 21
Functional check/Bridge
diode connection 1 and 4
Rise vo ltage
Suited cabling
Motor Part 5
runs
does not run
Contral Cable
Check all pins on contact
negativ
Remark
change
Only by authorized
repair office
check
repair
Only by authorized
repair office
Soldering joint
check
damaged
repair
Plug or socket failed
Only by authorized
repair office
Transformator
failure,
relay failed or
mechanically
jammed, no
correct connection
Transformator
Voltage yes
no
Capacitor
change board
completely
change board
completely
Only by authorized
repair office
Only by authorized
repair office
EP7
Relay 1
(switches motor)
change board
completely
Only by authorized
repair office
EP8
Relay 2
switches magnetic valve)
change board
completely
Only by authorized
repair office
ES9
Switch EIN
check
repair
Only by authorized
repair office
check
repair
Only by authorized
repair office
check
repair
Only by authorized
repair office
check
repair
Only by authorized
repair office
check
repair
Only by authorized
repair office
No unauthorized
Only by authorized
ES10 Switch STOP
ES11 Switch OFF
ES12 End-of-traveltransducer
ES13 Wiring
EP14 Pressure switching
Soldering joint
ripped off
or jammed
Soldering joint
ripped off
or jammed
Soldering joint
ripped off
or jammed
Connection failed or
jammed, or piston
still in
end position
Check occupacy,
soldering joint, end
sleeves
does not switch or
15
Teileliste
Hydraulikstanze APS 120
Pos.
Liste de pie`ces
Poinconneuse hydraulique APS 120
Parts list
Hydraulic punching unit APS 120
Art.Nr./Part N° Bezeichnung
Nom de pièce
Designation
1
2350012152
Zahnscheibe
Rondelle à dents chevauchantes
tooth lock washer
2
2350012153
Linsenschraube
Vis à tête bombèe
oval head screw
3
2350012012
Schutzhaube
Couvercle de protection
protection cover
4
2350012011
Zentriermutter
écrou de centrage
center nut
2350012011A
Mutter nachgearbeitet
écrou
reworked nut
2350012010
Druckplatte
Plaque d'appui decalée
pressure plate
2350012010A
Druckplatte ab Geräte Nr.280
Plaque d'appui à partir du modèle no. 280 pressure plate as from machine no. 28
2350012009
Elastomerfeder
Ressort d'elastomère alesé
elastomer spring
2350012009A
Elastomerfeder ab Ger.Nr.280
Ressort d'elastomère à partir
du modèle no. 280
elastomer spring as from machine n° 28
7
2350012016
Führungsring
Bague de guidage
guide ring
8
2350012006
Zylinder
Cylindre
cylinder
9
2350012107
Stangendichtung 28x38x8
Garniture de tige
sealing ring for ram 28x38x8
10
2350012106
Sicherungsring 40x1,75
Circlip
back-up ring 40x1,75
11
2350012007
Kolben bis Geräte Nr. 110
Piston jusqu'au modèle no.110
piston up to machine no.110
11A
2350012007A
Kolben ab Ger.Nr.111
Piston à partir du modèle no. 111
piston as from machine n° 111
11B
2350012007B
Kolben ab Geräte-Nr:154
Piston à partir du modèle no.154
piston as from machine n°. 154
2350012105
Kolbendichtung bis Ger.Nr.110
NA 330-100x85x12 Simritan
Garniture de piston à partir du
modèle no.110
piston gasket up to l no.
110-NA 330-100x85x12 Simritan
12A
2350012005A
Kolbendichtung ab Ger.Nr.111
Garniture de piston à partir du
modèle no.111
piston gasket as from machine n° 111
12B
2350012149
Kolbenführung ab Geräte-Nr:154
Garniture de piston à partir du
modèle no.154
piston gasket as from machine n° 154
12C
2350012142
Kolbendichtung ab Ger.Nr.154
Euro Set EUk 1H100WS7282/857
Garniture de piston à partir du
modèle no.154
piston gasket as from machine n° 154
Euro Set EUk 1H100WS7282/857
13
2350012005
Kolbenstange
Tige de piston
ram
14
2350012154
Zylinderschraube
Vis à tête cylindrique
fillister head screw
15
2350012024
Anschlag
Arrêt
stop
16
2350012004
Buchse
Douille
bushing
17
2350012018
Spannbügel
Bride de fixation
frame
18
2350012141
Handgriff (Gummi)
Poignée en caoutchouc
handle (rubber)
19
2350012021
Griff
Poignée
handle screw
20
2350012138
Gewindestift bis Geräte Nr.88
Vis sans tête
set screw up to machine n° 88
21
2350012155
Gewindestift
Vis sans tête
set screw
22
2350012130
Interrupteur subminiature
Subminiatur-Basisschalter b.Ger.Nr.88 jusqu'au modèle No. 88
limit switch up to machine n° 88
22A
2350012144
Interrupteur de fin de course
Endlagenschalter MSP 103 ab Ger.Nr.89 MSP 103 B patir du modèle No.89
stop position MSP 103 as from m/c n° 8
limit switch cover up to machine n° 88
4A
5
5A
6
6A
12
23
2350012025
Halterung bis Geräte Nr. 88
Fixage jusqu'au modèle no.88
23A
2350012036
Gewindebuchse ab Ger.Nr.89
Douille taraudée à partir du modèle no. 89 set screw bushing as from machine n°
23B
2350012041
Gewindebuchse ab Ger.Nr.144
Douille taraudée à partir du modèle no. 144 set screw bushing as from machine n°
24
2350012156
Linsenschraube M5x10
Vis à tête bombée M5x10
oval head screw M5x10
25
2350012023
Haltebügel
Etrier de retenue
fixing device
26
2350012157
Flachkopfschraube M8x8
Vis à tête conique M8x8
pan-head screw M8x8
27
2350012129
Gummikappe,grau
Capot, gris
rubber cap, grey
28
2350012020
Abdeckung
Couvertue
cover
29
2350012015
Zentriermutter
écrou de centrage
center nut
30
2350012128
Gummikappe,rot
Capot, rouge
rubber cap, red
31
2350012126
Drucktaster
Bouton-poussoir MPG 106 F
push button switch MPG106F
32
2350012014
Druckanschluß
Raccord de pression
nipple
33
2350012158
Zylinderschraube M8x20
Vis à tête cylindrique M8x20
cylinder screw M8x20
MPG 106 F
34
2350012019
Griff
Poignée
handle
35
2350012110
Kugel 4mm
Bille 4 mm
ball 4 mm
36
2350012109
Gewindestift M8x8
Vis sans tête M8x8
set screw M8x8
37
2350012108
Gewindestift M8x14
Vis sans tête M8x14
set screw M8x14
38
2350012104
Nullring 28,17x3.53
Anneau torique
O-ring 28,17x3.53
39
2350012103
Stützring 28,98x3
Bague d'appui
back-up ring 228,98x3
40
2350012140
Zylinderschraube
Vis sans tête cylindrique
fillister head screw
41
2350012139
Paßfeder
Ressort d'ajustage
spring
42
2350012114
Gewindestift
Vis sans tête
set screw
43
2350012029
Stößel bis Ger.Nr.88
Coulisseau jusqu'au modèle no.88
slide up to machine n°88
44
2350012031
Druckfeder
Ressort à pression jusqu'au modèle no. 88 pressure spring up to 88
45
2350012030
Buchse bis Ger.Nr.88
Douille jusqu'au modèle no. 88
bushing up to machine n°88
46
2350012124
Sicherungsscheibe bis Ger.Nr.88
Rondelle d'arret jusqu'au modèle no. 88
back-up washer up to 88
47
2350012117
Hydrauliknippel,3/8" Serie 115
Raccord hydraulque 3/8" serie 115
hydraulic coupling 3/8"series 115
47A
2350012164
Hydrauliknippel,3/8 " Serie 218
Raccord hydraulique 3/8" serie 218
hydraulic coupling 3/8" series 218
47B
2350012117B
Schraub-Hydrauliknippel 3/8"
Raccord hydraulique filete 3/8"
hydraulic screw nipple 3/8"
48
2350012135
Zylinderschraube
Vis à tête cylindrique
cylinder screw
49
2350012131
Knickschutzhülle/Zugentlastung
Envelope anticoque/décharge de traction cord sleeve/strain relief
50
2350012022
Scheibe
Disque
washer
51
2350012133
flexible Steuerleitung
Cable de controle flexible
flexible control conduit
52
2350012132
Kupplungsstecker,5-pol.ABs m.Bajonett. Fiche de couplage a 5 pôles
2350012132A
Kupplungstecker 5-pol.Metall m.Gew.
Fiche de couplage a 5 pôles avec filetage connection plug, 5-pole, metal w. set sc
53
2350012101
O-Ring 46x3
Anneau torique
O-ring 46x3
54
2350012001
Niederhalter
Serre-flan
hold-down
washer replaced by O-ring 30x3
52A
bis Ger.-Nr.88
connection plug,5-pole
55
2350012002
Druckring / ersetzt durch O-R.30x3
Anneau de pression/remplacé par
anneau torique 30x3
56
2350012003
Druckschr./Spannmutter m.Nuten
Vis de pression/écrou tendeur à rainure
pressure screw/tension nut with groov
56A
2350012003A
Druckschr./Spannmutter m.Bohrungen
Vis de pression/écrou tendeur foré
pressure screw/tension nut with boring
56B
2350012003B
Druckschr./Spannmutter m.Bohrungen
für Stempel 25 mm
Vis de pression/écrou tendeur foré
pressure screw/tension nut with boring
for punch 25 mm
57
2350012136
Hydraul.-Schlauch mit 2x Anschluß
Tuyau hydraulique avec 2 raccords
hydraulic hose with 2 couplings
58
2350012137
Knickschutzwendel
Boudin anticoque
antikink helix
59
2350012121
Zylinderschraube bis Ger.-Nr.88
Vis à tête cylindrique jusqu'au
modèle no. 883
cylinder screw up to machine n° 88
60
2350012122
Scheibe
Disque jusqu'au modèle no. 88
washer up to machine n° 88
61
2350012123
Sechskantmutter bis Ger.-Nr.88
écrou hexagonal jusqu'au modèle no. 88
hexagon nut up to machine n° 88
62
2350012032
Ringschlüssel, Spannschlüssel
Clé polygonal, cle de serrage
ring spanner, tension spanner
2350012032A
Cheville de serrage pour écrou
Spannstift f.Spannmutter m.Bohrungen tendeur fore
tension pin for tension nut with borings
63
2350012008
Ring
Anneau
ring
64
2350012102
Sicherungsring 68x2,5
Circlip
back-up ring 68x2,5
65
2350012143
Steuerkabel,komplett m.Steckern
Cable de contrôle compl.
control cable, complete with plugs
66
2350012028
Trägerblech ab Ger.Nr.111
Tole de support à partir du modèle no. 111 support sheet as from m/c n° 111
70
2350012147
Kappe
Capot
cap
71
2350012150
Plastikkappe rot
Capot rouge
plastic cap red
72
2350012151
Plastikkappe schwarz
Capot noir à partir du modèle no. 45
plastic cap black
73
2350012127
Drucktaster MPG 206 R
Bouton-poussoir MPG 206R
push button switch MPG 206 R
75
2350012145
Hydraulikkupplung,3/8" Serie 115
Coupleur hydraulique 3/8" serie 115
hydraulic coupling, 3/8" series 115
75A
2350012160
Hydraulikkupplung,3/8" Serie 218
Raccord hydraulique 3/8" serie 218
hydraulic coupling, 3/8" series 218
75B
2350012171
Schraub-Hydraulikkupplung 3/8"
Coupleur hydraulique filete 3/8"
threaded hydraulic coupling 3/8"
76
2350012146
Schutzschlauch,Polyamid
Tuyau de protection en polyamide
protection hose, polyamide
77
2350012146A
Kabelbinder 125 mm
Fil d'attache pour cables 125 mm
cable binding 125 mm
78
2350012163
Laseretikett Start/Stop/Out
Etiquette Laser Start,Stop,Out
laser label start/stop/out
62A
bis Ger.-Nr.88
84
2350012161
Kupplungsdose 5-pol.ABS Bajonettv.
Prise femelle à 5 pôles
coupling socket 5-pole
2350012161A
Kupplungsdose 5-pol.Metall Gew.
Prise femelle à 5 pôles filetée
coupling socket 5-pole, metal with set sc
85
2350012162
Schlauchpaket komplett konfektion.
mit Hydr.Kupplg.Steuerltg.Schutzh.
Ensemble de cables en tuyau
compl., surmoulé
hose set cpl package with hydr. coupli
control cable, protection cover
86
2350012170
Bedienungsanleitung
Manuel de service
operation manual
87
2350012172
Typenschild
Etiquette de modèle
identification label
2350012105F
Dichtungssatz bis Geräte-Nr. 110
Lot de garnitures
seal ring set up to machine n° 110
2350012105G
Dichtungssatz bei Geräte-Nr. 111-153
Lot de garnitures
seal ring set up to machine n° 11-
2350012105H
Dichtungssatz ab Geräte-Nr. 154
Lot de garnitures
seal ring set as from m/c n° 154
84A
Pos.
1
2
3
4
5
5A
6
7
8
9
9A
10
11
12
12A
12B
14
15
16
17
18
19
20
21
21A
22
23
24
25
26
26A
27
29
29A
30
31
32
33
34
35
37
38
39
40
44
45
46
47
48
49
50
53
Teileliste
Parts list
Hydraulikpumpe SC 05 II
Hydraulic pump SC 05 II
Art.Nr./Part N° Bezeichnung
Designation
235010111035 Gehäuse,Ölwanne
housing, oil pan
235015011034 Formflachdichtung groß
plain packing ring large
235010111035 Montageplatte
mounting plate
235010111032 Gehäuse Motorseite
housing on motor side
235015011018 Motor 230 V Siemens ab Nr.201
motor 230V Siemens as from s/n 201
235015011644 Motor 110 V Siemens Option
motor 110 V Siemens optional
235015011123 Schild "Wartungsvorschrift"
sign "maintenance instruction"
235015011124 Schild "Bedienungsanweisung"
sign "operating instructions"
235015011125ATypenschild
type plate
235015011032 Dichtplatte klein bis Ger.Nr.376
seal plate small up to m/c n° 376
235015011032ADichtplatte klein ab Ger.Nr.377
packing ring plate small from s/n 377
235010111008AAdapterplatte ab Geräte Nr.377
adapter plate as from m/c n° 377
235010111501 Stab/Druckrohr
rod/pressure pipe
235010012177 Hydrauliknippel 3/8" Serie 115
hydraulic coupling 3/8" series 115
235010012164 Hydrauliknippel 3/8" Serie 218
hydraulic coupling 3/8" series 218
235010012117B Hydrauliknippel 3/8" Schraubausführung hydraulic coupling 3/8" threaded
235015011119 Cu-Ring 10x14x1
Cu-ring 10x14x1
235015011026 Inbusschraube M6x45
hexagon screw M6x45
235015011607 Federring B6
lock washer B6
235014012045 Druckschaltgerät
pressure switch unit
235015011022 O-Ring 5x1,5
O-ring 5x1,5
235015011025 Inbusschraube M4x20
hexagon screw M4x20
235015011019 Federring
lock washer
235014012046 Wegesitzventil 230 V
directional seat valve 230 V
235014012046AWegesitzventil 110 V
directional seat valve 110 V
235015011023 O-Ring 6,5x1,5
O-ring 6,5x1,5
235015011106 Inbusschraube M5x20
hexagon screw M5x20
235014012064 Anschlußkabel z.Wegesitzventil
connecting cable to directional seat valve
235014012063 Anschlußkabel z.Druckschaltgerät
connecting cable to pressure switch unit
235015011138 Kondensator 250 V
capacitor 250 V
235015011138AKondensator 115 V
capacitor 115 V
235015011037 Schelle
clamp
235010110019 Gehäuse/Grundkörper bis Ger.Nr.376
housing/base unit up to m/c n° 376
235010110019AGehäuse/Grundkörper ab Ger.Nr.377
housing/main body as from m/c 377
235015011010 Radialwellen Dichtring 40x28x7
rotary shaft seal 40x28x7
235010111024 Exzenterwelle
eccentric shaft
235010111022 Paßscheibe
adjusting washer
235015011007 Nadellager NAO 173516
needle bearing NAO 173516
235010111023 Paßscheibe
adjusting washer
235010111021 Exzenterbuchse
eccentric bush
235015011112 Sprengring SB 42
snap ring SB 42
235015011008 Rillenkugellager 6302
deep groove ball bearing 6302
235015011113 Seegerring 42x1,75
Seeger circlip ring 42x1,75
235015011009 Sicherungsring 12x1
back-up ring 12x1
235015011110 Inbusschraube M6x20
hexagon screw M6x20
235015011050 Cu-Ring 6
Cu-ring 6
235015011012 Cu-Ring 5,5x9x1
Cu-ring 5,5x9x1
235010111200 Pumpenelement PE8 komplett ab Ger.101 pump unit PE8 cpl, as from m/c n° 101
235015011016 Inbusschraube M10x45
hexagon screw M10x45
235015011017 Federscheibe 10
spring washer 10
235010111300 Pumpenelement PE10 komplett ab Ger. 101 pump unit PE10 cpl as from m/cn° 101
235015011114 Schraube 16x1 nachgearbeitet
54
55
56
57
58
59
60
61
62
63
64
65
66
69
70
71
72
73
74
75
76
77
80
81
82
83
84
85
86
88
89
92
93
94
95
96
98
99
100
101
102
103
106
107
108
109
110
111
112
112A
112B
113
114
115
116
235010111031 Einsatz (alt 2:03)
235015011015 Stützring 10x13x1,4 PTFE
235015011014 O-Ring 9x2
235010111026 Scheibe
235015011029 O-Ring 6x2
235015011030 Stützring 9,3x6,1x1,4 PTFE
235010111047 Buchse
235015011521 Scheibe Cu 12,8x5,5x1
235010111028 Stößel
2,3502E+10
sh.Pos 53 Schraube 16x1 nachgearbeitet
235015011118 Druckfeder 5,5x0,32x8
235015011013 Kugel 6,35 Kl3
235010111029 Scheibe (alt 2:02)
235015011025 Sh Pos. 13 Verschlußschraube 10x1
235015011119 Sh.Pos. 14 CU Ring
235015011004 Winkel Einschr.Verschraubung WEV 6
235010111010 Verbindungsrohr
235015011005 Gerade Einschr.Verschr.
235015011001 Winkel Einschr.Verschr. 12L 1/4" NPT
235010111013 Verbindungsrohr
235015011001 Gerade Einschr.Verschr.12 1/4" NPT
235015011002 Inbusschraube M5x80
235015011024 O-Ring 7x2
235010111401 Aufnahme
235010111402 Stift
235010111403 Druckfeder 1,8x9x8
235015011409 Kugel 8 Kl3
235015011410 Gewindestift M12x25
235015011411 Sechskantmutter M 12
235015011412 Inbusschraube M5x44
235015011003 Federring B5
235015011006 Ölstandszeiger
235015011115 Schraube M10x33 bearbeitet
235015011028 O-Ring 10x2,5
235015011116 Zahnscheibe 10
235015011608 Mutter M 10
235015011036 Entlüftungsschraube
235015011021 Verschlußschraube 16x1,5
235015011117 Cu-Ring 16x20x1,5
235015011105 Inbusschraube M5x35
235015011515 Inbusschraub M5x25
235015011126 Typenschild 2
235010110018 Aufnahmeplatte
235015011102 Senkschraube M4x12
235015011667 Kabeldurchführung
235015011122 Inbusschraube M3x10
235015011121 Federring 3
235015011664 Abstandshalter I/A
235015011141 Steuerleiterplatte komplett bis Ger.Nr.368
235015011141ASteuerleiterplatte komplett ab. Ger.Nr.369
235015011141B Steuerleiterplatte komplett 115 V
235015011609 PVC Handgriff 19
235014012065 Netzschnur
235015011666 PG-Verschraubung PG 11
235015011655 Anschlußkabel 5-polig f.Diodenbuchse
back-up ring 10x13x1,4 PTFE
O-ring 9x2
washer
O-ring 6x2
back-up ring 9,3x6,1x1,4 PTFE
socket
washer Cu 12,8x5,5x1
ram
see no. 53 screw 16x1 reworked
pressure spring 5,5x0,32x8
ball 6,35 KI3
washer (old 2:02)
see no. 13 screw plug 10x1
see no. 14 Cu-ring
threaded elbow joint WEV 6
connecting pipe
straight threaded joint
threaded elbow joint 12L 1/4" NPT
connecting pipe
straight threaded joint 12 1/4" NPT
hexagon screw M5x80
O-ring 7x2
seat
pin
pressure spring 1,8x9x8
ball 8 Kl3
set screw M12x25
hexagon nut M12
hexagon screw M5x44
lock washer B5
oil gauge
screw M10x33 reworked
O-ring 10x2,5
tooth lock washer
nut M10
vent screw
screw plug 16x1,5
Cu-ring 16x20x1,5
hexagon screw M5x35
hexagon screw M5x25
type plate 2
seat plate
countersunk screw M4x12
cable bushing
hexagon screw M3x10
lock washer 3
distance piece I/A
printed circuit board cpl up to s/n 368
printed circuit board cpl, as from s/n369
printed circuit board cpl, 115 V
PVC handle 19
extension cord
PG joint PG 11
connect. cable 5-pole f. diode socket
117
118
119
120
121
122
123
124
125
126
235015011647
235010111038
235015011020
235010111037
235015011038
235015011106
235015011003
235015011111
235015011523
235015011011
Diodenbuchse/Flanschdose
Zwischenstück/Rohr
Rohrverbinder T-Stück 25/20mm
Rahmen
Gummifuß
Inbusschraube M5x20
Federring 5
Unterlegscheibe 5
Mutter M5
Inbusschraube M5x14
diode socket/flange socket
separator/pipe
pipe joint T-piece 25/20 mm
frame
rubber leg
hexagon screw M5x20
lock washer 5
plain washer 5
nut M5
hexagon screw M5x14

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