CNC MILLING FOR MODEL AND MOLD MAKING
Transcription
CNC MILLING FOR MODEL AND MOLD MAKING
:: individual. modular. economic. made in Germany CNC MILLING FOR MODEL AND MOLD MAKING Welcome to the world of imes-icore. Individuality and economy redefined! THE EXPANSION MODULE: imes-icore is specialized in the development, the production, the selling and the service of complete CNC milling systems. Dust removal units CAD software Rotary axis Electronic handwheel Milling tools Cool / Spray system 3D Lasersensor Clamping technique Tool check Touch probe Tool clamps Main spindle drives CAM software Tool clamping systems Vacuum clamping systems By our intelligent modular system with all sides open technology interfaces we are able to exceed your specific requirements. Complex ones, time or cost-intensive adaptions are no matter at imes-icore. Far from it: imes-icore module technology provides for a price-performance ratio, that will convince you of. The i-mes series for model and toolmaking can be developed to complete systems with an automation which are unrivalled economical. Advantages Large travel strokes and big table surfaces with concurrent compact machine dimensions are no contradiction for us. Easy operability, simple menu guidance and control systems as well as the durable industry standard of our machines make imesicore singular at the market. It does not surprise that all considerable customers of the model and toolmaking, designer, engineering companies, architect's office, development departments as well as universities and technical colleges trust in imes-icore. Outstanding price-performance ratio Economical complete CNC solutions Technological expansion modules for complete individualizing Large travel strokes and table surfaces High-efficient automation up to robot connection Customized CAD/CAM/CNC software solutions Easy understandable user interfaces and control systems Manufacturing, installation, training, service and technical advice of all technologies from one competent source FROM THE IDEA TO PROTOTYP, MODEL AND SERIES: Have a conversation: It's time for a new thinking! 1. CAD construction, CAM generation 2/3 2. High-efficient, precise mil ling of a model. 3. Milling all single parts with 'fixing bars' technique. competence in CNC & Dental solutions. AREAS OF APPLICATION MODEL MAKING HANDCRAFT ARCHITECTURAL MODEL MAKING MODEL AND TOOLMAKING RAPID PROTOTYPING MILLING OF UREOL (CIBATOOL, OBUMODULAN) :: :: :: Milling of 3D display models Milling of deep drawing parts 5-axis milling MILLING OF WOOD :: :: Milling of 3D wood models (plywood) 5-axis machining MILLING OF GYPSUM :: Milling of plaster moulds for casting models (ceramics industry) MILLING OF ALUMINUM :: :: Milling of 3D display models Milling of deep drawing parts MILLING OF PLASTICS :: :: Milling of 3D display parts 5-axis machining RANGE OF APPLICATIONS :: :: :: :: :: :: :: :: :: :: :: 4. Assembly to a complete mo del. 5. Display models, sample parts, small series. Design models Styling and architectural models Data control models Operational models Flow patterns Original and master mod Foundry patterns Checking fixtures Test units Laminating models Pressing tools imes-icore FLATCOM – Large travel strokes at low price! SPECIFIED FOR THE MILLING OF PLASTIC FLATCOM Standard features :: :: :: :: :: TECHNISCHE DATEN FLATCOM 20 FLATCOM 30 FLATCOM 40 FLATCOM 50 travel stroke (X / Y/ Z) in mm* 700 / 600 / 150 700 / 900 / 150 1200 / 900 / 150 1200 / 1400 / 150 coordinate table (L x B) in mm 750 x 750 750 x 1000 1250 x 1000 1250 x1500 Z gantry clearance in mm Dimensions with control cabinetand covergen L x B x H) in mm drive system linear guides controlling system software 200 (300) optional 1420 x 1150 x 1870 1420 x 1450 x 1870 1920 x 1450 x 1870 1920 x 1950 x1870 DC-Servo ball screw 16 x 5 mm CAN BUS WIN-Remote *specifications without ball screw spindle 3 axis system expandable to 4th axis DC servo technique Interpreter software WIN-Remote 4/5 Large travel strokes Safety cover as dust protection and sound insulation Powerful DC Servo-technique PC control under windows (network connection possible) control software WIN-Remote integrated The FLATCOM machine series is supplied in four sizes with travel strokes from 700 x 600 mm to 1200 x 1400 mm in rack construction with protection cover. The aluminum profiles used with the construction are special profiles, which make a good rigidity possible at simultaneous low weight. The gantry clearance amounts 200 mm (optinal 300 mm). As axis actuation ball screws with DC servo motors are used. The units are according to standard equipped with CAN CNC control on Windows 2000/XP basis with look-ahead path control. competence in CNC & Dental solutions. imes-icore GFV/GFY – Maximum Flexibility and Economy! SPECIFIED FOR MODEL AND MOLD MILLING GVF/GFY CHARACTERISTICS: :: Protection cover: protection against rotary tools, noise level reduction and protection against splinters :: Portal passage: variable passage height between clamping sur face and lower edge Z-axis of 235 mm up to 435 mm :: Propulsion technology: DC or AC servo :: Stable structure of the units by torsionally stiff linear units with i-mes-LF 5/6 guidance, aluminum underframe and milling bed with excellent mechanical characteristics :: The electronics boards are located in cabinet systems Technical Data GFx 44 / 48 GFx 98 / 68 GFx 98 /108 GFx 138 / 108 travel stroke (X / Y/ Z) in mm 440/480/ 200 (280*) 980/680/ 200 (280*) 980/1080/ 200 (280*) 1380/1080/ 200 (280*) travel feed rate drive system controlling system repeating accuracy resolution safety cover linear guides software 1380/1580/ 200 (280*) GFx 138 / 248 1380/2480/ 200 (280*) standard 8 m / min, optional up to 25 m / min (dependent upon drive system and application) gantry clearance (table -> Z-axis) dimensions (L x B x H) in mm GFx 138 / 158 235 (435*) mm 1440 x 1320 x 1890 2084 x 1584 x 1890 2084 x 1984 x 1890 2459 x 1984 x1890 2459 x 2484 x1890 1459 x 3384 x 1890 DC: DC-Controller CVC-496 or AC: power amplifier Multi-F DC: CAN BUS / IMD or AC: Heidenhain TNC320 ~ ± 0,02 mm: dependent upon the mechanical configuration 0,01 mm sliding door with safety circuit module a ball screw 16x5 mm in all axis (optional 16x10 mm) WIN-Remote or Heidenhain * with raised gantry clearance GFV: 3 axis system expandable to 4th axis DC servo technique Interpreter software WIN-Remote GFY: AC servo technique Interpreter software WIN-Remote Interpreter software Heidenhain The CNC controlled processing machines of the GFV/GFY series guarantee a maximum of economy by most varied application ranges up to series production. Unique at the market: The same if standard unit or extended unit. As a result of modular and flexible structure of the individual components unbelievable combination options arise. Therefore a selected CNC system is literally suit to the needs of the customer and to respective application. By own manufacturing oft he most important mechanical and electronic components the flat bed systems provide an unusual cost-performance ratio for milling, engraving, drilling, processing with the rotational axis and laser digitization. Due to theit design they provide highest precision in the materials aluminium, brass, milling plastics (Ureol, CibaTool), plastics and wood and much more. imes-icore GPY – Capacity with high gantry clearance! SPECIFIED FOR MILLING OF HIGH COMPONENTS GPY CHARACTERISTICS: :: :: :: :: :: :: TECHNICAL DATA GPY 98/68 GPY 138/108 GPY 138/158 GPY 138/248 980/680/580 travel feed rate standard 8m/min, optional up to 25 m/min(dependent upon application) gantry clearance (table -> Z-axis) coordinate table (XxY) in mm dimensions (L x B x H) in mm drive system 980/1080/580 1380/1080/5801380/1580/580 1380/2480/580 640 mm 1250 x 1300 1125 x 1700 1500 x 1700 1500 x 2200 1500 x 3050 2084 x 1584 x 1890 2084 x1984 x1890 2459 x1984 x1890 2459 x 2484 x1890 2459 x 3384 x1890 AC power amplifier controlling system Heidenhain TNC320 or NumCAD repeating accuracy ± 0,02 mm: dependent upon mechanical configuration resolution safety cover linear guides software 3 axis system expandable to 4th axis (rotary axis) expandable to 4th / 5th axis AC servo technique 6/7 GPY 98/108 travel stroke (X / Y/ Z) in mm without tool changer protective cover conforms to CE safety standard with lateral sliding door gantry clearance: 720 mm exclusively AC servo drives in all axis robust mechanical construction in industrial execution X/Z: linear guide LF5;Y: linear guide LF6 spindle pitch of ball screw 16 x 5 mm in X/Y/Z-axis expandable with the high performance spindle drive ES 915: 3,8 kW/ 24.000 rpm Many applications require a machine concept which on one side is versatile in application and on the other side offers large surfaces respectively large travel strokes.Beyond that the system should be economical and inexpensive in acquisition. Nothing easier than that: By the unique design innumerable combination options of the machine frame and the linear axis could be realised. The interesting at the CNC machine series GPY is the double Z-axis with very high gantry clearance. 0,01 mm sliding door with safety circuit module axis with ball screws 16x5 mm WIN-Remote The application area and the materials which should be milles are like the GFV / GFY units and the GPY system is available with the same auxiliary modules. The very high performance main spindle drive ES915 with 3,8 kW / 24.000 rpm or the new rotary / swiveling (4th / 5th axis) can be used by very solid cross rail. competence in CNC solutions. imes-icore SFY/SPY – Granite and steel for highest stability up to 5-axis! ain With Heidenh em st controlling sy TNC 320 SPECIFIED FOR HSC MILLING, ALUMINIUM MACHINING SFY/ SPY CHARACTERISTICS: :: protective cover conforms to CE safety standard with lateral sliding door :: portal- or gantry design alternatively(SFY-/SPY-series) :: gantry clearance up to 720 mm :: high performance AC servo technique in all axis :: robust mechanical construction (granite/steel) :: ball screw spindles 16 x 5 mm; Z: 16 x 2,5 mm :: different milling spindles up to 3,8 kW / 24.000 rpm possible GRANITE STEEL TECHNICAL DATA travel stroke (X / Y / Z) in mm travel feed rate SFY 68 /78 SPY 68 /78 SFY 98 /108 SPY 98 /108 680 / 780 / 200 SPY: Z = 580 980 / 1080 / 200 SPY: Z = 580 standard 8m/min, optional up to 25 m/min(dependent upon application) gantry clearance (table -> Z-axis) coordinate table (L x B) in mm dimensions (L x B x H) in mm SFY: 235 (optional: 435 mm) SPY: 700 1000 x 1200 1250 x 1500 1450 x 1350 x 1950 1800 x 1650 x 1950 drive system AC power amplifier controlling system Heidenhain TNC 320 repeating accuracy resolution safety cover linear guides 3 axis system expandable to 4th axis (rotary axis) expandable to 4th / 5th axis AC servo technique ± 0,02 mm: dependent upon mechanical configuration 0,01 mm sliding door with safety circuit module Achsen mit Kugelgewindetrieben 16 x 5 mm; Z: 16 x 2,5 mm Unique in the model and mould making! Very high stability, absolute quiet running, expandable up to 5-axis treatment. These are the outstanding characteristics of the SFY/SPY machine series. Decisive for this is the solid machine table which consists of a steel underframe and a granite table. Combined with a new double led X-axis for the stabilization of the Z-axis. By the interaction of the solid basic structure a high frequency spindle and a quick control technique one can use the advantages of the High speed Cutting fully and thus improves better surface qualities as well as production times drastically sink! 3+2 or 5-axis-simultaneous! All of this is possible by the various options of the high precision rotary units as rotary- 7 swiveling units installed at the machine table or as a swiveling main spindle. imes-icore MMF – Generous portal machine up to 5 axis for a large spectrum of use! MMF Characteristics: :: :: :: :: :: :: TECHNICAL DATA MMF travel stroke (X / Y/ Z / C / A) 2000 / 2500 / 800 mm / ±200° / ±95° max. travel stroke (X / Y/ Z) 3000 / 6000 /1000 mm Cube dimension (X / Y / Z) 1000 /1500 / 650 mm Travel feed rate 20 m /min Clamping surface (T-nut profile) 1600 x 1200 mm dimensions (L x B x H) 3000 x 3500 x 3000 mm drive system AC power amplifier controlling system numCAD CNC repeatability accuracy ±0.02 mm resolution 0.01mm Guide system linear guides option electronic hand wheel, Teach-in application, tactile touch probe other sizes / travel stroke on request 3 axis system expandable to 4th axis (rotary axis) expandable to 4th / 5th axis AC servo technique isy CAM 3.2 software num CAD controlling system 8/9 Steel welded structure of the two long Y gantry axis Webbed side portals made of aluminium-welded structure High-load steel profile guides with 8 linear slides per X- and Z-axis Z-axis centrically mounted on the X-axis Milling spindle ES 915 riding along 5 times tool changer The machine series MMF was developed particularly for the model, prototype and mould making. High structure rigidity was the centre of attention thereby - this results from the solid structure. Equipped with a rotary swivelling unit as 4th and 5th axis the MMF is suitable optimally for the five-axis-treatment and milling large volume work pieces. The combination of functions like e.g. jerk control, speed and acceleration pilot control, Look ahead path control and carrying of tool orientation, permits best technology utilization and adjustment to changing requirements, to speed, accuracy and surface quality. competence in CNC solutions. i-mes Special Machines – individual, customized units! SPECIAL MACHINE: Pneumatic front safety door coupled with NC program. SPECIAL MACHINE: With integrated loading table and safety light barrier. By the singular, modular and flexible building method of the machine systems we can plan and convert customized CNC automation solutions for the industrial manufacturing within shortest time to your desires and conceptions. The basic machine can get for example completely different dimensions like a series machine, e.g. different travel strokes and gantry clearance, table outbreaks, front clamping ranges (for extremely tall parts), alternating loading tables or axis combinations for the inline process. SPECIAL MACHINE: With integrated loading table and bar code binding imes-icore – Application competency for the tool and mould making! isy CAM 3.2: The ultimate CAD / CAM package for model and mould making isy CAM 3.2 ist die einmalige CAD/CAM-Software, bestehend aus einem universellen 2D/3D-CAD-und Modellierprogamm und einem umfangreichen CAM-Modul für die Technologien: 2D/3D-Fräsen, Bohren und Gravieren. isy CAM 3.2 bietet für Designer, Konstrukteure und CNC-Fachleute den neuesten Stand der Technik auf dem Gebiet des Konstruierens, 3isy-CAM 3.2 is the unique CAD/CAM software, consisting of an universal 2D/3D CAD and modelling program and a comprehensive CAD module for the technologies 2D/3D milling, drilling and engraving. isy CAM 3,2 offers for designers, technical designers and CNC specialists newest state of the art in the area of construction, 3D modelling and manufacturing. isy CAM 3,2 has fastidious functions during simultaneous simple operation: volume modeller, conceptional design, hybrid 3D modeller, special tool and mould making functions (undercut recognition, hole recognition on planar and free forming surfaces, automatic separation along the silhouette curve and negative/positive parts). In order to accelerate and optimize the CNC manufacturing process, isy CAM 3,2 offers feature recognition, drilling automatisms, CAM know how data bank and HSC strategies. With this integrated software package you receive a CNC machine system from one competent source - and therefore a contact personfor CAD/CAM programming and CNC mechanical engineering! And to a noteworthy, by this extensive power spectrum, unusual and probably singular low price! THE ULTIMATE CAD/CAM PACKAGE Advance by 5 axis technology Special in the model and mould making 5 axis milling is on everyone's lip - manufacturing processes could be clearly optimized by this technology. One could archieve these advantages however only if both the CNC machine and the control know higher path feed motions. Furthermore the machine system consisting of cartesian linear axis and rotary axis has to be adapted to the respective application. By our well-known flexible and modular axis combinations and our special rotary units, based on highly precise Harmonic DRIVE gear, various applications can be realized. Many combinations are conceivably: if rotary / swiveling axis at the machine table or units with engaged tool axis. The powerful software functions of isy CAM 3,2 support beyond that all possible multi-side working on, 3+2 axis applications or 5 axis simultaneous milling. 5 axis milling technology for highest requirements! 10/11 competence in CNC solutions. 3D laser digitalization at the same machine Measuring technique at the machine increases your productivity By the extension of the CNC machine with the two 3D scanners CONOPROBE and ShapeTracer you transform your CNC system into a contactless digitizing / measuring machine. With these highly precise measuring instruments free forming surfaces with most different surfaces in impressive quality could be collected .And by the smoothly merging into surface feedback software PointMaster , even complex geometry forms with newest 3D reconstruction functions will be generated. This High end solution is the ideal addition for the scopes reverse engineering, prototyping, mould making, design model making and 3D measurement. All users, who have to create a CAD data set from a master form or a hand sample, will be supported by the combination CNC machine, laser and PointMaster with the necessary tools. APPLICATIONS:: :: 3D form scanning and CAD subsequent treatment :: Registration (3D co-ordinates arrangement from scanning to CAD model) :: Surface feedback (IGES data generation) :: 3D measuring and analysis technology (target/actual comparison) Measuring technique at the machine increases your productivity Mit den schaltenden 3D-Messtastern TS20 von ReniShaw und dem kabellosen Infrarotsystem OP32 von MARPOSS bestimmen Sie schnell und exakt With the tactile 3D probes TS20 from ReniShaw and the cordless infrared system OP32 from MARPOSS you can determine fast and accurately the workpiece zero point. Therefore set-up times and service lives shorten and the accuracy increase. Beyond that you can use the 3D measurment probes for an effortless and exact trace of reference edges at work pieces and devices or for the measurement of streched work pieces. Teaching of the workpiece zero point with part situation compensation (rotation of the NC program at the control). For the non-contact tool check the MIDA LASER system from MARPOSS is also be available.It makes the automatic measuring possible of rotary tools for the following check routines of the tools: :: break control of a tool :: calibration of tools :: measurement of length and diameter of a tool Für die Bereitstellung von Bildmaterial danken wir der FH Joanneum Gesellschaft mbH / Graz, besonders den Studenten: Stefan Oberrauner, Georg Haslinger, Roland Kaufmann, Sebastian Vonderau, Markus Klug, Paul Grader