CNC MILLING FOR MODEL AND MOLD MAKING

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CNC MILLING FOR MODEL AND MOLD MAKING
:: individual. modular. economic.
made in Germany
CNC MILLING FOR MODEL
AND MOLD MAKING
Welcome to the world of imes-icore.
Individuality and economy redefined!
THE EXPANSION MODULE:
imes-icore is specialized in the development, the production,
the selling and the service of complete CNC
milling systems.
Dust removal
units
CAD software
Rotary axis
Electronic
handwheel
Milling tools
Cool / Spray
system
3D Lasersensor
Clamping
technique
Tool check
Touch probe
Tool clamps
Main spindle
drives
CAM software
Tool clamping
systems
Vacuum clamping systems
By our intelligent modular system with all
sides open technology interfaces we are
able to exceed your specific requirements.
Complex ones, time or cost-intensive adaptions are no matter at imes-icore.
Far from it: imes-icore module technology
provides for a price-performance ratio, that
will convince you of.
The i-mes series for model and toolmaking
can be developed to complete systems
with an automation which are unrivalled
economical.
Advantages
Large travel strokes and big table surfaces
with concurrent compact machine dimensions are no contradiction for us.
Easy operability, simple menu guidance and
control systems as well as the durable industry standard of our machines make imesicore singular at the market.
It does not surprise that all considerable
customers of the model and toolmaking,
designer, engineering companies, architect's office, development departments as
well as universities and technical
colleges trust in imes-icore.
Outstanding price-performance ratio
Economical complete CNC solutions
Technological expansion modules for complete individualizing
Large travel strokes and table surfaces
High-efficient automation up to robot connection
Customized CAD/CAM/CNC software solutions
Easy understandable user interfaces and control systems
Manufacturing, installation, training, service and technical advice of all
technologies from one competent source
FROM THE IDEA TO PROTOTYP, MODEL AND SERIES:
Have a conversation: It's time for a new thinking!
1. CAD construction,
CAM generation
2/3
2. High-efficient, precise mil
ling of a model.
3. Milling all single parts with
'fixing bars' technique.
competence in CNC & Dental solutions.
AREAS OF APPLICATION
MODEL MAKING HANDCRAFT
ARCHITECTURAL MODEL MAKING
MODEL AND TOOLMAKING
RAPID PROTOTYPING
MILLING OF UREOL (CIBATOOL, OBUMODULAN)
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Milling of 3D display models
Milling of deep drawing parts
5-axis milling
MILLING OF WOOD
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Milling of 3D wood models (plywood)
5-axis machining
MILLING OF GYPSUM
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Milling of plaster moulds for casting models (ceramics industry)
MILLING OF ALUMINUM
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Milling of 3D display models
Milling of deep drawing parts
MILLING OF PLASTICS
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Milling of 3D display parts
5-axis machining
RANGE OF APPLICATIONS
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4. Assembly to a complete mo
del.
5. Display models, sample
parts, small series.
Design models
Styling and architectural models
Data control models
Operational models
Flow patterns
Original and master mod
Foundry patterns
Checking fixtures
Test units
Laminating models
Pressing tools
imes-icore FLATCOM – Large travel strokes at low price!
SPECIFIED FOR THE
MILLING OF PLASTIC
FLATCOM Standard features
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TECHNISCHE DATEN
FLATCOM 20
FLATCOM 30
FLATCOM 40
FLATCOM 50
travel stroke (X / Y/ Z) in mm*
700 / 600 / 150
700 / 900 / 150
1200 / 900 / 150
1200 / 1400 / 150
coordinate table (L x B) in mm
750 x 750
750 x 1000
1250 x 1000
1250 x1500
Z gantry clearance in mm
Dimensions with control
cabinetand covergen
L x B x H) in mm
drive system
linear guides
controlling system
software
200 (300) optional
1420 x 1150 x 1870 1420 x 1450 x 1870 1920 x 1450 x 1870 1920 x 1950 x1870
DC-Servo
ball screw 16 x 5 mm
CAN BUS
WIN-Remote
*specifications without ball screw spindle
3 axis system
expandable to 4th axis
DC servo technique
Interpreter software WIN-Remote
4/5
Large travel strokes
Safety cover as dust protection and sound insulation
Powerful DC Servo-technique
PC control under windows (network connection possible)
control software WIN-Remote integrated
The FLATCOM machine series is supplied in four
sizes with travel strokes from 700 x 600 mm to
1200 x 1400 mm in rack construction with protection cover.
The aluminum profiles used with the construction are special profiles, which make a good rigidity possible at simultaneous low weight. The
gantry clearance amounts 200 mm (optinal
300 mm).
As axis actuation ball screws with DC servo motors are used. The units are according to standard equipped with CAN CNC control on Windows 2000/XP basis with look-ahead path
control.
competence in CNC & Dental solutions.
imes-icore GFV/GFY – Maximum Flexibility and Economy!
SPECIFIED FOR MODEL AND MOLD
MILLING
GVF/GFY CHARACTERISTICS:
:: Protection cover: protection against rotary tools, noise level
reduction and protection against splinters
:: Portal passage: variable passage height between clamping sur
face and lower edge Z-axis of 235 mm up to 435 mm
:: Propulsion technology: DC or AC servo
:: Stable structure of the units by torsionally stiff linear units
with i-mes-LF 5/6 guidance, aluminum underframe and milling
bed with excellent mechanical characteristics
:: The electronics boards are located in cabinet systems
Technical Data
GFx 44 / 48
GFx 98 / 68
GFx 98 /108
GFx 138 / 108
travel stroke (X / Y/ Z) in mm
440/480/
200 (280*)
980/680/
200 (280*)
980/1080/
200 (280*)
1380/1080/
200 (280*)
travel feed rate
drive system
controlling system
repeating accuracy
resolution
safety cover
linear guides
software
1380/1580/
200 (280*)
GFx 138 / 248
1380/2480/
200 (280*)
standard 8 m / min, optional up to 25 m / min (dependent upon drive system and application)
gantry clearance (table -> Z-axis)
dimensions
(L x B x H) in mm
GFx 138 / 158
235 (435*) mm
1440 x 1320 x 1890 2084 x 1584 x 1890
2084 x 1984 x 1890
2459 x 1984 x1890
2459 x 2484 x1890 1459 x 3384 x 1890
DC: DC-Controller CVC-496 or AC: power amplifier Multi-F
DC: CAN BUS / IMD or AC: Heidenhain TNC320
~ ± 0,02 mm: dependent upon the mechanical configuration
0,01 mm
sliding door with safety circuit module
a ball screw 16x5 mm in all axis (optional 16x10 mm)
WIN-Remote or Heidenhain
* with raised gantry clearance
GFV:
3 axis system
expandable to 4th axis
DC servo technique
Interpreter software WIN-Remote
GFY:
AC servo technique
Interpreter software WIN-Remote
Interpreter software Heidenhain
The CNC controlled processing machines of the
GFV/GFY series guarantee a maximum of economy by most varied application ranges up to series production.
Unique at the market: The same if standard unit or
extended unit. As a result of modular and flexible
structure of the individual components unbelievable combination options arise. Therefore a selected
CNC system is literally suit to the needs of the customer and to respective application.
By own manufacturing oft he most important mechanical and electronic components the flat bed
systems provide an unusual cost-performance ratio for milling, engraving, drilling, processing with
the rotational axis and laser digitization. Due to
theit design they provide highest precision in the
materials aluminium, brass, milling plastics (Ureol,
CibaTool), plastics and wood and much more.
imes-icore GPY – Capacity with high gantry clearance!
SPECIFIED FOR MILLING OF HIGH COMPONENTS
GPY CHARACTERISTICS:
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TECHNICAL DATA
GPY 98/68
GPY 138/108
GPY 138/158
GPY 138/248
980/680/580
travel feed rate
standard 8m/min, optional up to 25 m/min(dependent upon application)
gantry clearance (table -> Z-axis)
coordinate table (XxY) in mm
dimensions (L x B x H) in mm
drive system
980/1080/580 1380/1080/5801380/1580/580 1380/2480/580
640 mm
1250 x 1300
1125 x 1700
1500 x 1700
1500 x 2200
1500 x 3050
2084 x 1584 x 1890
2084 x1984 x1890
2459 x1984 x1890
2459 x 2484 x1890
2459 x 3384 x1890
AC power amplifier
controlling system
Heidenhain TNC320 or NumCAD
repeating accuracy
± 0,02 mm: dependent upon mechanical configuration
resolution
safety cover
linear guides
software
3 axis system
expandable to 4th axis (rotary axis)
expandable to 4th / 5th axis
AC servo technique
6/7
GPY 98/108
travel stroke (X / Y/ Z) in mm
without tool changer
protective cover conforms to CE safety standard with lateral sliding
door
gantry clearance: 720 mm
exclusively AC servo drives in all axis
robust mechanical construction in industrial execution
X/Z: linear guide LF5;Y: linear guide LF6 spindle pitch of ball
screw 16 x 5 mm in X/Y/Z-axis
expandable with the high performance spindle drive ES 915:
3,8 kW/ 24.000 rpm
Many applications require a machine concept
which on one side is versatile in application and
on the other side offers large surfaces respectively
large travel strokes.Beyond that the system should
be economical and inexpensive in acquisition. Nothing easier than that: By the unique design innumerable combination options of the machine
frame and the linear axis could be realised. The interesting at the CNC machine series GPY is the
double Z-axis with very high gantry clearance.
0,01 mm
sliding door with safety circuit module
axis with ball screws 16x5 mm
WIN-Remote
The application area and the materials which
should be milles are like the GFV / GFY units and
the GPY system is available with the same auxiliary modules.
The very high performance main spindle drive
ES915 with 3,8 kW / 24.000 rpm or the new rotary
/ swiveling (4th / 5th axis) can be used by very solid cross rail.
competence in CNC solutions.
imes-icore SFY/SPY – Granite and steel for highest stability up to 5-axis!
ain
With Heidenh em
st
controlling sy
TNC 320
SPECIFIED FOR HSC
MILLING,
ALUMINIUM MACHINING
SFY/ SPY CHARACTERISTICS:
:: protective cover conforms to CE safety standard with lateral
sliding door
:: portal- or gantry design alternatively(SFY-/SPY-series)
:: gantry clearance up to 720 mm
:: high performance AC servo technique in all axis
:: robust mechanical construction (granite/steel)
:: ball screw spindles 16 x 5 mm; Z: 16 x 2,5 mm
:: different milling spindles up to 3,8 kW / 24.000 rpm possible
GRANITE
STEEL
TECHNICAL DATA
travel stroke (X / Y / Z) in mm
travel feed rate
SFY 68 /78
SPY 68 /78
SFY 98 /108
SPY 98 /108
680 / 780 / 200
SPY: Z = 580
980 / 1080 / 200
SPY: Z = 580
standard 8m/min, optional up to 25 m/min(dependent upon application)
gantry clearance
(table -> Z-axis)
coordinate table (L x B) in mm
dimensions (L x B x H) in mm
SFY: 235 (optional: 435 mm)
SPY: 700
1000 x 1200
1250 x 1500
1450 x 1350 x 1950
1800 x 1650 x 1950
drive system
AC power amplifier
controlling system
Heidenhain TNC 320
repeating accuracy
resolution
safety cover
linear guides
3 axis system
expandable to 4th axis (rotary axis)
expandable to 4th / 5th axis
AC servo technique
± 0,02 mm: dependent upon mechanical configuration
0,01 mm
sliding door with safety circuit module
Achsen mit Kugelgewindetrieben 16 x 5 mm; Z: 16 x 2,5 mm
Unique in the model and mould making! Very high
stability, absolute quiet running, expandable up to
5-axis treatment. These are the outstanding characteristics of the SFY/SPY machine series.
Decisive for this is the solid machine table which
consists of a steel underframe and a granite table.
Combined with a new double led X-axis for the
stabilization of the Z-axis.
By the interaction of the solid basic structure a
high frequency spindle and a quick control technique one can use the advantages of the High speed
Cutting fully and thus improves better surface
qualities as well as production times drastically
sink!
3+2 or 5-axis-simultaneous! All of this is possible
by the various options of the high precision rotary
units as rotary- 7 swiveling units installed at the
machine table or as a swiveling main spindle.
imes-icore MMF – Generous portal machine up to 5 axis for a large spectrum of use!
MMF Characteristics:
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TECHNICAL DATA
MMF
travel stroke (X / Y/ Z / C / A)
2000 / 2500 / 800 mm / ±200° / ±95°
max. travel stroke (X / Y/ Z)
3000 / 6000 /1000 mm
Cube dimension (X / Y / Z)
1000 /1500 / 650 mm
Travel feed rate
20 m /min
Clamping surface (T-nut profile)
1600 x 1200 mm
dimensions (L x B x H)
3000 x 3500 x 3000 mm
drive system
AC power amplifier
controlling system
numCAD CNC
repeatability accuracy
±0.02 mm
resolution
0.01mm
Guide system
linear guides
option
electronic hand wheel, Teach-in application,
tactile touch probe
other sizes / travel stroke on request
3 axis system
expandable to 4th axis (rotary axis)
expandable to 4th / 5th axis
AC servo technique
isy CAM 3.2 software
num CAD controlling system
8/9
Steel welded structure of the two long Y gantry axis
Webbed side portals made of aluminium-welded structure
High-load steel profile guides with 8 linear slides per X- and Z-axis
Z-axis centrically mounted on the X-axis
Milling spindle ES 915
riding along 5 times tool changer
The machine series MMF was developed particularly for the model, prototype and mould making. High structure rigidity was the centre of attention thereby - this results from the solid
structure. Equipped with a rotary swivelling unit as
4th and 5th axis the MMF is suitable optimally for
the five-axis-treatment and milling large volume
work pieces.
The combination of functions like e.g. jerk control,
speed and acceleration pilot control, Look ahead
path control and carrying of tool orientation, permits best technology utilization and adjustment
to changing requirements, to speed, accuracy and
surface quality.
competence in CNC solutions.
i-mes Special Machines
– individual, customized units!
SPECIAL MACHINE:
Pneumatic front safety door coupled with NC
program.
SPECIAL MACHINE:
With integrated loading table and safety light
barrier.
By the singular, modular and flexible building method of the machine systems we can plan and convert customized CNC automation solutions for the
industrial manufacturing within shortest time to
your desires and conceptions.
The basic machine can get for example completely
different dimensions like a series machine, e.g. different travel strokes and gantry clearance, table
outbreaks, front clamping ranges (for extremely
tall parts), alternating loading tables or axis combinations for the inline process.
SPECIAL MACHINE:
With integrated loading table and bar code
binding
imes-icore – Application competency for the tool and mould making!
isy CAM 3.2: The ultimate CAD / CAM package for model and mould making
isy CAM 3.2 ist die einmalige CAD/CAM-Software, bestehend aus einem
universellen 2D/3D-CAD-und Modellierprogamm und einem umfangreichen CAM-Modul für die Technologien: 2D/3D-Fräsen, Bohren und Gravieren.
isy CAM 3.2 bietet für Designer, Konstrukteure und CNC-Fachleute den
neuesten Stand der Technik auf dem Gebiet des Konstruierens, 3isy-CAM
3.2 is the unique CAD/CAM software, consisting of an universal 2D/3D CAD
and modelling program and a comprehensive CAD module for the technologies 2D/3D milling, drilling and engraving. isy CAM 3,2 offers for designers, technical designers and CNC specialists newest state of the art in the
area of construction, 3D modelling and manufacturing. isy CAM 3,2 has fastidious functions during simultaneous simple operation: volume modeller, conceptional design, hybrid 3D modeller, special tool and mould
making functions (undercut recognition, hole recognition on planar
and free forming surfaces, automatic separation along the silhouette
curve and negative/positive parts).
In order to accelerate and optimize the CNC manufacturing process, isy
CAM 3,2 offers feature recognition, drilling automatisms, CAM know how
data bank and HSC strategies.
With this integrated software package you receive a CNC machine system
from one competent source - and therefore a contact personfor CAD/CAM
programming and CNC mechanical engineering! And to a noteworthy, by
this extensive power spectrum, unusual and probably singular low price!
THE ULTIMATE
CAD/CAM PACKAGE
Advance by 5 axis technology
Special in the model and mould making 5 axis milling is on everyone's lip - manufacturing processes could be clearly optimized by
this technology. One could archieve these advantages however
only if both the CNC machine and the control know higher path
feed motions.
Furthermore the machine system consisting of cartesian linear axis
and rotary axis has to be adapted to the respective application.
By our well-known flexible and modular axis combinations and our
special rotary units, based on highly precise Harmonic DRIVE gear,
various applications can be realized. Many combinations are conceivably: if rotary / swiveling axis at the machine table or units with
engaged tool axis.
The powerful software functions of isy CAM 3,2 support beyond
that all possible multi-side working on, 3+2 axis applications or 5
axis simultaneous milling.
5 axis milling technology for highest requirements!
10/11
competence in CNC solutions.
3D laser digitalization at the same machine
Measuring technique at the machine increases your productivity
By the extension of the CNC machine with the two 3D scanners
CONOPROBE and ShapeTracer you transform your CNC system
into a contactless digitizing / measuring machine.
With these highly precise measuring instruments free forming surfaces with most different surfaces in impressive quality could be collected .And by the smoothly merging into surface feedback software
PointMaster , even complex geometry forms with newest 3D reconstruction functions will be generated. This High end solution is the ideal
addition for the scopes reverse engineering, prototyping, mould making,
design model making and 3D measurement.
All users, who have to create a CAD data
set from a master form or a hand sample, will
be supported by the combination CNC machine, laser and PointMaster with the necessary tools.
APPLICATIONS::
:: 3D form scanning and CAD subsequent treatment
:: Registration (3D co-ordinates arrangement from scanning to CAD
model)
:: Surface feedback (IGES data generation)
:: 3D measuring and analysis technology (target/actual
comparison)
Measuring technique at the machine increases your productivity
Mit den schaltenden 3D-Messtastern TS20 von ReniShaw und dem kabellosen Infrarotsystem OP32
von MARPOSS bestimmen Sie schnell und exakt
With the tactile 3D probes TS20 from ReniShaw
and the cordless infrared system OP32 from MARPOSS you can determine fast and accurately the
workpiece zero point. Therefore set-up times and
service lives shorten and the accuracy increase.
Beyond that you can use the 3D measurment probes for an effortless and exact trace of reference
edges at work pieces and devices or for the measurement of streched work pieces.
Teaching of the workpiece zero point with part situation compensation (rotation of the NC program
at the control).
For the non-contact tool check the MIDA LASER
system from MARPOSS is also be available.It makes
the automatic measuring possible of rotary tools
for the following check routines of the tools:
:: break control of a tool
:: calibration of tools
:: measurement of length and diameter of a tool
Für die Bereitstellung von Bildmaterial danken wir der FH Joanneum Gesellschaft mbH / Graz,
besonders den Studenten: Stefan Oberrauner, Georg Haslinger, Roland Kaufmann, Sebastian
Vonderau, Markus Klug, Paul Grader