Active and Passive Vibration Isolation and Damping via Shunted
Transcription
Active and Passive Vibration Isolation and Damping via Shunted
Université Libre de Bruxelles F a c u l t é d e s S c i e n c e s A p p l i q u é e s Active and Passive Vibration Isolation and Damping via Shunted Transducers Bruno de Marneffe quiet side F Force Sensor fc k noisy side quiet side Electric circuit I I Controller Electromagnetic transducer fd Thesis submitted in candidature for the degree of Doctor in Engineering Sciences fc k V noisy side fd 14 December 2007 Active Structures Laboratory Department of Mechanical Engineering and Robotics Jury President : Prof. Alain Delchambre (ULB) Supervisor : Prof. André Preumont (ULB) Members : Prof. Stephen J. Elliott (ISVR - Southampton) Prof. Johan Gyselinck (ULB) Dr. Stanislaw Pietrzko (EMPA - Switzerland) Prof. Paul Sas (KUL - Leuven) iii Remerciements Je voudrais tout d’abord remercier le professeur André Preumont, directeur du Laboratoire des Structures Actives de l’ULB et promoteur de cette thèse, pour m’avoir accueilli au sein de son service et m’avoir permis, pendant plus de quatre ans, de travailler dans des domaines variés et intéressants; ses idées et ses conseils m’ont été d’une grande aide. Je remercie également tous mes collègues et anciens collègues pour leur aide, leurs encouragements et l’ambiance chaleureuse qui s’est instaurée pendant toutes ces années. Je remercie tout particulièrement Iulian Romanescu et Mihaita Horodinca qui ont, chacun à leur tour, pris en charge la réalisation des différents dispositifs expérimentaux. L’aboutissement de ces travaux, et particulièrement de la plateforme de Stewart, doit beaucoup à leurs talents de mécanicien. Ce travail est la continuation directe de travaux de recherches effectués avant mon arrivée à l’ULB: je dois beaucoup à mes prédécesseurs qui ont balisé la voie à suivre. Mes remerciements vont particulièrement à Frédéric Bossens qui m’a, le premier, appris les rudiments du contrôle de structures. J’exprime également ma gratitude à Michel Osée, du département BEAMS de l’ULB, et à Jean-Philippe Verschueren, de Micromega-Dynamics S.A., pour leur patience et leur aide lors de la mise en oeuvre des différents circuits électroniques. Merci aussi à Arnaud Deraemaeker pour son aide lors de la modélisation de structures piézoélectriques, et à Mohamed El Ouni, Thomas Lemaı̂tre (stagiaire ESTACA) et Samuel Veillerette qui ont tous trois participé à la préparation du nouveau vol parabolique. Je tiens de même à souligner la disponibilité de Gillian Lucy, du département d’anglais de l’ULB, qui a patiemment relu ce manuscrit: ses commentaires m’ont permis d’en corriger de nombreuses fautes d’anglais. Merci enfin à ma famille et à Nadine pour leur soutien et leurs encouragements. Au cours de ce travail j’ai été supporté par le Pôle d’Attraction Inter-Universitaire IUAP 5 (Advanced Mechatronics Systems), par l’ESA dans le cadre du programme PRODEX (C90147) et par le Sixième Programme Cadre de l’UE avec le projet CASSEM (Composite and Adaptative Structures: Simulations, Experimentation and Modelling). J’ai également bénéficié du soutien indirect de projets de l’UE (InMAR: Intelligent Materials for Active Noise reduction) et de l’ESA (LSSP: Low Stiffness Stewart Platform et SSPA: Smart Structures For Payloads And Antennae). v Abstract Many different active control techniques can be used to control the vibrations of a mechanical structure: they however require at least a sensitive signal amplifier (for the sensor), a power amplifier (for the actuator) and an analog or digital filter (for the controller). The use of all these electronic devices may be impractical in many applications and has motivated the use of the so-called shunt circuits, in which an electrical circuit is directly connected to a transducer embedded in the structure. The transducer acts as an energy converter: it transforms mechanical (vibrational) energy into electrical energy, which is in turn dissipated in the shunt circuit. No separate sensor is required, and only one, generally simple electronic circuit is used. The stability of the shunted structure is guaranteed if the electric circuit is passive, i.e., if it is made of passive components such as resistors and inductors. This thesis compares the performances of the shunt circuits with those of classical active control systems. It successively considers the use of piezoelectric transducers and that of electromagnetic (moving-coil) transducers: • In a first part, several damping techniques are applied on a benchmark truss structure equipped with a piezoelectric stack transducer. A unified formulation is found and experimentally verified for an active control law, the Integral Force Feedback (IFF), and for various passive shunt circuits (resistive and resistive-inductive). The use of the so-called “negative capacitance” shunt is also investigated in detail. Two different implementations are discussed: they are shown to have very different stability limits and performances. • In a second part, vibration isolation with electromagnetic (moving-coil) transducers is introduced. The effects of an inductive-resistive shunt circuit are studied in detail; an equivalent mechanical representation is found. The performances are compared with those of resonant shunts and with those of an active isolation technique. Next, the construction of a six-axis isolator based on a Stewart Platform is presented: the key parameters and the main limitations of the system are highlighted. vii Contents Jury iii Remerciements v Abstract 1 Introduction 1.1 Vibration damping of smart 1.2 Vibration isolation . . . . . 1.3 Outline . . . . . . . . . . . 1.4 References . . . . . . . . . . vii structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Piezoelectric structures and active trusses 2.1 Some early significant realizations . . . . . . . . 2.2 Piezoelectric material . . . . . . . . . . . . . . 2.2.1 Constitutive equations . . . . . . . . . . 2.2.2 Piezoelectric modes of actuation . . . . 2.2.3 Electromechanical coupling factor . . . 2.3 Uniaxial (d33 ) piezoelectric transducer . . . . . 2.4 Structure with a piezoelectric stack transducer 2.4.1 Governing equations . . . . . . . . . . . 2.4.2 Various eigenvalues problems . . . . . . 2.4.3 Modal coordinates . . . . . . . . . . . . 2.4.4 Placement of the active struts . . . . . . 2.5 Experimental benchmark structure . . . . . . . 2.5.1 Active strut . . . . . . . . . . . . . . . . 2.5.2 Active truss . . . . . . . . . . . . . . . . 2.5.3 Mode shapes and actuator placement . 2.5.4 Model updating . . . . . . . . . . . . . . 2.5.5 Objectives of the work . . . . . . . . . . 2.6 References . . . . . . . . . . . . . . . . . . . . . ix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 5 7 7 . . . . . . . . . . . . . . . . . . 11 11 12 12 14 15 16 18 18 19 20 20 21 21 22 22 25 27 27 x 3 Integral Force Feedback 3.1 Introduction . . . . . . . . . . . . 3.2 Open-loop transfer function . . . 3.3 Static displacement . . . . . . . . 3.4 Closed-loop system . . . . . . . . 3.4.1 Global coordinates . . . . 3.4.2 Modal coordinates . . . . 3.4.3 Simplified linear analysis . 3.5 Application to the truss . . . . . 3.5.1 Numerical verifications . . 3.5.2 Root locus . . . . . . . . 3.6 Experimental results . . . . . . . 3.7 Charge (current) control . . . . . 3.8 Softening of the active struts . . 3.9 References . . . . . . . . . . . . . CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 31 31 33 34 34 35 36 37 37 38 39 40 42 44 4 Passive shunt damping 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Classical shunts . . . . . . . . . . . . . . . . . . . 4.1.2 Alternative shunts . . . . . . . . . . . . . . . . . 4.2 Electrical admittance of the structure . . . . . . . . . . 4.2.1 Single-mode structure . . . . . . . . . . . . . . . 4.2.2 Multi-mode structure . . . . . . . . . . . . . . . 4.2.3 Generalized electromechanical coupling factor . . 4.3 Damping performances . . . . . . . . . . . . . . . . . . . 4.3.1 Eigenvalue problem . . . . . . . . . . . . . . . . 4.3.2 R shunt . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Series RL shunt . . . . . . . . . . . . . . . . . . 4.3.4 Parallel RL shunt . . . . . . . . . . . . . . . . . 4.3.5 Sensitivity . . . . . . . . . . . . . . . . . . . . . . 4.3.6 Summary (1): maximum attainable damping . . 4.3.7 Summary (2): optimal values of the components 4.4 Application to the truss . . . . . . . . . . . . . . . . . . 4.5 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 45 45 47 49 49 50 52 53 54 55 56 58 59 59 60 60 63 5 Active shunt damping with a negative capacitance 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . 5.2 Effects on a transducer . . . . . . . . . . . . . . . . . 5.2.1 Parallel negative capacitance . . . . . . . . . 5.2.2 Series negative capacitance . . . . . . . . . . 5.3 Shunt-structure interaction and stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 67 68 68 70 71 . . . . . . . . . . CONTENTS 5.4 5.5 xi 5.3.1 Parallel shunt . . . . . . . . . . . . . . . . . 5.3.2 Series shunt . . . . . . . . . . . . . . . . . . 5.3.3 Sensitivity . . . . . . . . . . . . . . . . . . . 5.3.4 Nonlinearity . . . . . . . . . . . . . . . . . . Experimental results . . . . . . . . . . . . . . . . . 5.4.1 Implementation of the negative capacitance 5.4.2 Impedance measurement . . . . . . . . . . . 5.4.3 R shunts . . . . . . . . . . . . . . . . . . . . 5.4.4 RL shunts . . . . . . . . . . . . . . . . . . . References . . . . . . . . . . . . . . . . . . . . . . . 6 Single-axis isolation 6.1 Introduction . . . . . . . . . . . . . . 6.2 Classical passive isolators . . . . . . 6.3 Sky-hook damper and IFF . . . . . . 6.4 Passive shunts . . . . . . . . . . . . . 6.4.1 Principles . . . . . . . . . . . 6.4.2 Resistive shunts . . . . . . . . 6.4.3 First-order (RL) shunts . . . 6.4.4 Resonant (RLC) shunts . . . 6.5 Experimental set-up . . . . . . . . . 6.5.1 Isolator . . . . . . . . . . . . 6.5.2 Transducer . . . . . . . . . . 6.5.3 Passive components . . . . . 6.5.4 Experimental results . . . . . 6.6 Active shunts . . . . . . . . . . . . . 6.6.1 Active admittance simulator 6.6.2 Experimental results . . . . . 6.7 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Multi-axis isolation 7.1 Introduction . . . . . . . . . . . . . . . 7.2 Active isolator . . . . . . . . . . . . . 7.2.1 Leg design . . . . . . . . . . . . 7.2.2 Closed-loop properties . . . . . 7.2.3 Fröbenius norm . . . . . . . . . 7.2.4 Model of the isolator . . . . . . 7.3 Passive isolator . . . . . . . . . . . . . 7.3.1 Mode shapes of the legs . . . . 7.3.2 Load cell . . . . . . . . . . . . 7.3.3 Flexible joints and membranes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 75 77 78 78 78 79 80 82 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 87 87 88 91 91 92 93 96 100 100 102 103 104 106 106 107 108 . . . . . . . . . . 111 . 111 . 113 . 113 . 116 . 118 . 119 . 120 . 120 . 122 . 122 xii CONTENTS 7.4 7.3.4 Transducer . . . 7.3.5 Upper plate . . . 7.3.6 Numerical results References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Conclusions A Electrical representation of a A.1 Structure at rest . . . . . . A.2 Modelling of a perturbation A.3 References . . . . . . . . . . . . . . 123 124 125 126 131 piezoelectric structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 . 138 . 139 . 140 Chapter 1 Introduction 1.1 Vibration damping of smart structures The importance of the structural damping ratio ξ is highlighted in Fig. 1.1 (Preumont, 2006), which shows, on an example with a single degree-of-freedom (d.o.f), the influence of ξ on (i) the amplification of the structural response near the resonance frequency and (ii) the number N of cycles necessary to reduce the amplitude of the impulse response by 50%. Typical damping values encountered in various fields of structural engineering are also indicated in the figure. Notice the very low values for space structures: these are due to the absence of aerodynamic and gravity-induced friction forces as well as the use of stiff, bonded joints (as opposed to bolted joints) that prevent the dissipation of vibrational energy (Nye et al., 1996). The situation is even worse when the application requires cryogenic temperatures (such as an InfraRed telescope that needs to be cooled down), because material damping ratios decrease considerably with temperature; as an example, aluminium at 40K was found to have a damping ratio as low as 10−4 %, i.e. 2% only of its nominal value at room temperature (Peng et al., 2004). Smart Materials Up to some levels, the structural damping ratio can be raised by the use of ViscoElastic Materials (VEMs): see e.g. Nye et al. (1996) for interesting examples of such passively damped space structures. Another possibility consists in implementing an active control system including sensors, actuators and the appropriate electronics; structures with such systems are said to be smart or adaptive because they can adapt to minimize the impact of external perturbations. Many different kinds of sensors and actuators are commercially available; see e.g. Janocha (1999) for a good review and explanations. The first part of this thesis considers the 1 2 1 Introduction N=110 h(t) Dynamic amplification dB Impulse response 50% 0 ! t dB=54 dB=40 dB=34 dB=20 Mechanical Structures N=22 N=11 Space Structures 0.001 0.005 Soil Radiation Civil Engineering N=1 N=2 0.01 dB=14 0.05 0.1 ø Figure 1.1: Dynamic amplification at resonance (in dB) and number of cycles N to reduce the amplitude of the impulse response by 50% as a function of the damping ratio ξ (the damping scale is logarithmic). use of piezoelectric materials, which are able to convert an electrical signal into a deformation (and vice-versa). Active control with piezoelectric elements has several advantages over passive damping with Visco-Elastic Materials (VEMs): • The characteristics of VEMs are known to vary rapidly with temperature. Piezos, by contrast, are suitable in a much larger temperature range. For example, Bronowicki et al. (1996) found that the transfer function between piezo actuators and sensors embedded in a truss was nearly constant over the range ±100◦ C. • The same applies to the bandwidth: while VEMs are typically efficient only in a limited frequency range, piezos can be actuated from (almost) DC to hundreds of kHz. • Introducing passive damping with VEMs into structures where stresses and strains are very small, such as in space structures, is a very challenging problem, while piezoceramics have a virtually unlimited resolution. It requires, of course, appropriate electronics and sensitive enough sensors. 1.1 Vibration damping of smart structures 3 It is often found that active systems, in spite of all the necessary equipment, introduce less mass than a passive solution made of viscoelastic material. The main drawbacks of piezos are their nonlinearities (e.g. hysteresis), their limited stroke (a few micrometers) and the high voltages (up to kilovolts) required for the actuation. The last two problems are of lesser concern in space, where only very small actuation forces and strains are needed; Wada (1993) pointed out that a large strain capability is required only to survive the high dynamic strains imposed during the launch of the structure into space. Active trusses and collocated control y Active member 4 2 6 8 10 12 14 9 11 13 16 18 20 15 17 19 p1 q 1 3 5 7 f p2 x d Detail of an active member Force transducer Piezoelectric linear actuator Figure 1.2: Schematic representation of an active truss. The active struts consist of a linear piezoelectric transducer aligned with a force sensor. The concept of active trusses is quite natural: it consists in replacing one or several passive bars by active members or active struts (Anderson et al., 1990). Piezoelectric transducers are ideally suited for this purpose, because of their high stiffness; other types of transducers based e.g. on electrostrictive materials can also be used but they are not investigated here. An example of such active strut is shown in Fig. 1.2, which schematizes a uniaxial piezoelectric actuator (acting along its main axis) aligned with a force sensor, and its insertion into an active truss. An important feature of this active strut is the collocation between the actuator and the sensor. An actuator/sensor pair is said to be collocated if it is physically located at the same place and energetically conjugated, such as force and displacement or velocity, or torque and angle (Preumont, 2002). The properties of collocated systems are remarkable; in particular, the stability of the control loop 4 1 Introduction is guaranteed when certain simple, specific controllers are used1 . Such controllers include the so-called “Positive Position Feedback” or PPF (Goh and Caughey, 1985; Fanson and Caughey, 1990), the “Direct Velocity Feedback” or DVF (Balas, 1979) and the “Integral Force Feedback” or IFF (Preumont et al., 1992). Other controllers such as LQG, H2 or H∞ may be more efficient, but they are also model-dependent, more complex to implement, and their stability is not guaranteed. Properties of collocated systems are extensively discussed in Preumont (2002); note that: 1. Only the stability of the closed-loop system is guaranteed (the closed-loop performances are not). 2. The guaranteed stability only holds as long as ideal equipment is assumed: in practice imperfections of the actuator/sensor pair or of the electronics (such as non-linearities or a limited bandwidth) might make the system unstable, in spite of the collocation. Note finally that the use of these simple controllers does not exclude the parallel use of more complex controllers such as LQG; see e.g. Aubrun (1980) or Preumont (2002, chap. 13) for more information. Shunt damping Force sensor Piezoelectric linear transducer f Vp Vf Charge amplifier Voltage amplifier a) Ip Vc Vp Electric circuit Controller b) Figure 1.3: (a) Active control with a separate sensor/actuator pair; (b) shunt damping with a piezoelectric transducer. A typical active control implementation requires at least a sensitive signal amplifier (for the sensor), a power amplifier (for the actuator) and an analog or digital filter (for the controller), as illustrated in Fig. 1.3a with the active strut 1 it also requires that the control architecture be decentralized, i.e. that the feedback path include only one actuator/sensor pair, and be thus independent of other sensors or actuators possibly placed on the structure. 1.2 Vibration isolation 5 described in the previous section. The use of all these electronic devices may be impractical in many applications and has motivated the use of shunt circuits (Forward, 1979; Hagood and von Flotow, 1991; Hollkamp, 1994), in which no sensor is used: instead, an electrical circuit is connected to the electrodes of the transducer (Fig. 1.3b). In this configuration, the piezo acts as an energy converter: it transforms mechanical (vibrational) energy into electrical energy, which is in turn dissipated in the shunt circuit. No separate sensor is required, and only one (generally simple) electronic circuit is used. The stability of the shunted structure is guaranteed if the electric circuit is passive, i.e., if it is made of passive components such as resistors and inductors; when the circuit is active, as in chapter 5, care must be taken that the shunt does not destabilize the system. 1.2 Vibration isolation Quiet side (e.g. optics or attitude sensors) Transmits low frequency attitude control torque Attenuates high frequency disturbances Noisy side e.g. attitude actuator (RWA) (a) Transmissibility 6 d.o.f. Isolation 1 n (b) Figure 1.4: (a) Principles of a vibration isolation device placed between the “noisy side” and the “quiet side” of the structure, and (b) isolation objectives. It is important to distinguish between vibration damping and vibration isolation. As shown in Fig. 1.1, the damping of a structural mode consists in reducing the response of the structure near the corresponding natural frequency: the effects of damping are very narrow-band and hardly noticeable far from the resonance frequencies. Isolation, on the other hand, consists in reducing the vibration transmission from one part of the structure (sometimes called “noisy side”) to the other (“quiet side”): the reduction of the transmission generally occurs in a large frequency region. Fig. 1.4a schematizes a situation in which both sides (“noisy” and “quiet”) are separated by an isolation device. The quiet side contains the payload, and the noisy side includes the attitude control actuators (Reaction 6 1 Introduction quiet side F Force Sensor fc k a) Electric circuit I I Controller Electromagnetic transducer noisy side fd quiet side k fc V noisy side fd b) Figure 1.5: Single d.o.f. isolation systems with moving-coil transducers. (a) Active system with force feedback; (b) shunted system. Wheel Assembly, RWA). The role of the isolator is twofold (Fig. 1.4b): it should (i) totally isolate the two bodies beyond the cut-off frequency ωn of the attitude control, and (ii) transmit the positioning commands (torque etc.) below ωn . The isolator can be passive; in its simplest form it consists of a spring and a viscous damper positioned in parallel. This system, however, involves a fundamental trade-off, described in chapter 6, which motivated the use of active systems. Many different kinds of actuators (hydraulic, pneumatic, ...) can be used to this end, depending on the application, and a wide variety of control laws have been proposed in the literature. Previous work developed at the ULB (Abu Hanieh, 2003; Preumont et al., 2007), aiming at space applications, used a force feedback control law with electromagnetic (moving-coil) transducers, as shown in Fig. 1.5a. In this work, a different approach is used, in which there is no feedback loop; instead, the moving-coil transducer is shunted by an electrical circuit (Fig. 1.5b). Just as with shunted piezoelectric systems, the transducer directly converts mechanical (vibration) energy into electrical energy, and no sensor is needed. Stability is once again guaranteed if the electrical circuit is passive. Although shunted voice-coils have been used many times to introduce damping in structures (e.g. Behrens et al., 2005, or Paulitsch et al., 2007), we are not aware of any isolation system employing shunted voice-coils. 1.3 Outline 1.3 7 Outline The first part of this thesis deals with the damping of a truss structure equipped with a piezoelectric stack transducer. It consists of four chapters: • Chapter 2 introduces the general equations that govern such structures, and the experimental benchmark structure used in this work. A state-space model is built and updated so as to fit the experimental measurements. • Chapter 3 introduces active damping with Integral Force Feedback (IFF); numerical and experimental results are presented. • Chapter 4 describes the use of passive electric shunts: resistive and resistiveinductive circuits are considered. An analytical formulation is developed and numerically validated. • Chapter 5 investigates the use of an active electric shunt, namely the negative capacitance shunt. Two different implementations are discussed, and stability is studied with Nyquist plots. Experimental results are presented, which compare and summarize the performances of the different passive and active shunts considered in this study. The second part of this work deals with vibration isolation with shunted electromagnetic (moving-coil) transducers. It consists of two chapters: • Chapter 6 investigates single-axis isolation. The performances of single-pole (RL) and resonant (RLC) shunt circuits are analyzed and compared with those of the Integral Force Feedback; experimental results are presented. • Chapter 7 extends the results to multi-axis isolation. The construction of a multi-axis active isolator is presented; it is based on the Stewart Platform architecture and on a decentralized Integral Force Feedback control law. In a second step, modifications are introduced on this prototype in such a way that it can be used with passive shunt circuits. 1.4 References A. Abu Hanieh. Active Isolation and Damping of Vibrations Via Stewart Platform. PhD thesis, Université Libre de Bruxelles, 2003. E.H. Anderson, D.M. Moore, and J.L. Fanson. Development of an active truss element for control of precision structures. Optical Engineering, 29(11):1333– 1341, Nov. 1990. 8 References J.N. Aubrun. Theory of the control of structures by low-authority controllers. J. Guidance and Control, 3(5):444–451, Sept.-oct. 1980. M.J. Balas. Direct velocity feedback control of large space structures. AIAA Journal of Guidance and Control, 2(3):252–253, 1979. S. Behrens, A.J. Fleming, and S.O.R. Moheimani. Passive vibration control via electromagnetic shunt damping. IEEE/ASME transactions on mechatronics, 10(1):118–122, Feb. 2005. A.J. Bronowicki, L.J. McIntyre, R.S. Betros, and G.R. Dvorsky. Mechanical validation of smart structures. Smart Materials and Structures, 5:129–139, 1996. J.L. Fanson and T.K. Caughey. Positive position feedback control for large space structures. AIAA Journal, 28(4):717–724, April 1990. R.L. Forward. Electronic damping of vibrations in optical structures. Applied Optics, 18(5):690–697, March 1979. C.J. Goh and T.K. Caughey. On the stability problem caused by finite actuator dynamics in the collocated control of large space structures. International Journal of Control, 41(3):787–802, 1985. N.W. Hagood and A. von Flotow. Damping of structural vibrations with piezoelectric materials and passive electrical networks. Journal of Sound and Vibration, 146(2):243–268, 1991. J.J. Hollkamp. Multimodal passive vibration suppression with piezoelectric materials and resonant shunts. Journal of Intelligent Material Systems and Structures, 5:49–57, Jan. 1994. H. Janocha. Adaptronics and Smart Structures: Basics, Materials, Design, and Applications. Springer, 1999. (Editor). T.W. Nye, A.J. Bronowicki, R.A. Manning, and S.S. Simonian. Applications of robust damping treatments to advanced spacecraft structures. Advances in the Astronautical Sciences, 92:531–543, Feb. 1996. C. Paulitsch, P. Gardonio, and S.J. Elliott. Active vibration damping using an inertial, electrodynamic actuator. ASME Journal of Vibration and Acoustics, 129:39–47, Feb. 2007. C.Y. Peng, M. Levine, L. Shido, and R. Leland. Experimental observations on material damping at cryogenic temperatures. In SPIE 49th International References 9 Symposium on Optical Science and Technology, Denver, Colorado, August 2-6, 2004., Aug. 2004. http://hdl.handle.net/2014/40006. A. Preumont. Vibration Control of Active Structures: and Introduction. Kluwer, 2002. 2nd edition. A. Preumont. Mechatronics: Dynamics of Electromechanical and Piezoelectric Systems. Springer, 2006. A. Preumont, J.P. Dufour, and C. Malekian. Active damping by a local force feedback with piezoelectric actuators. AIAA Journal of Guidance, Control and Dynamics, 15(2):390–395, March-April 1992. A. Preumont, M. Horodinca, I. Romanescu, B. de Marneffe, M. Avraam, A. Deraemaeker, F. Bossens, and A. Abu Hanieh. A six-axis single-stage active vibration isolator based on stewart platform. Journal of Sound and Vibration, 300:644–661, 2007. B.K. Wada. Summary of precision actuators for space application. Technical report, Jet Propulsion Laboratory (JPL), 1993. http://citeseer.ist.psu.edu /344213.html. 10 References Chapter 2 Piezoelectric structures and active trusses This chapter introduces the general equations that govern piezoelectric structures: it considers successively the constitutive equations of piezoelectric materials, the different actuation modes, the behavior of uniaxial “d33 ” transducers and how they are embedded into a general piezoelectric structure. The benchmark truss structure used in this thesis and its state-space model are also presented. 2.1 Some early significant realizations Most of the early work on the active damping of structures with piezoelements was done in the United States and focused on space structures. As early as 1979, R.L. Forward (Hughes Research Laboratories) demonstrated the feasibility of the technique: in proof-of-concept experiments, he increased the damping ratio of a bar in extension and of a membrane mirror prototype. He investigated passive (inductive) shunting as well as some very simple active control laws with several non-collocated actuator-sensor pairs (Forward, 1979). One year later he demonstrated the active damping of a composite mast with a more thorough theoretical development (Swigert and Forward, 1981; Forward, 1981). Interest in the field then rose in many research departments, which started investigations on beam and plate structures with PZT patches bonded on them (or embedded in them): see e.g. the work of Crawley and de Luis (1987), Burke and Hubbard (1987), Fanson and Caughey (1990) or Hanagaud et al. (1992). They tried to model analytically this new class of structure as well as the effects that active control might have on them; collocated controllers such as the Positive Position Feedback (PPF) were introduced (Goh and Caughey, 1985; Fanson and 11 12 2 Piezoelectric structures and active trusses Caughey, 1990). However, all these experiments concerned ‘d31 ’ piezoactuators, i.e. thin patches of piezoceramic (see Fig. 2.1b), and plate structures. Research on active trusses, by contrast, began in the late 80’s: see e.g. the work of Anderson et al. (1990), Fanson et al. (1989), Chen et al. (1989) or Bronowicki et al. (1996) who developed active members made of piezo transducers and verified their compatibility with space applications: temperature dependance, linearity, power consumption, bandwidth, etc. It was found during this period that collocated force or velocity feedback on the active strut can be used to tailor the strut mechanical impedance and thus maximize the energy dissipated in the active strut; the usefulness of force feedback to this end was stressed (Chen et al., 1989). Integral Force Feedback (IFF), in which the collocated force in the strut is integrated, was investigated at the ULB from 1988 on; experimental results underlined its efficiency as well as its guaranteed stability (Preumont et al., 1992). In a second step, proof-of-concept set-ups were actually tested in space: see e.g. the ACTEX experiment (Nye et al., 1999), which implemented several active control laws on a secondary payload riding on a spacecraft, the CFIE experiment (Loix et al., 1997), which actively damped a piezoelectric plate embarked in the space shuttle, or the CASTOR experiment (Bousquet et al., 1997), which introduced various damping technologies on a truss mock-up on board the MIR space station. In spite of these experimental demonstrations, however, we are not aware of any actual space structure implementing active control with piezoelectric transducers. 2.2 2.2.1 Piezoelectric material Constitutive equations The piezoelectric constitutive equations were standardized in 1988 by the IEEE association (IEEE Std., 1988). Assuming linear characteristics and constant temperature, they can be written in tensorial form: Tij = cE ijkl Skl − ekij Ek (2.1) Di = eikl Skl + εSik Ek (2.2) where the usual summation convention on repeated indices has been used and i, j, k, l take a value from 1 to 3. Tij and Skl are the stress and strain tensors, respectively, while Di and Ek represent the electrical displacement and electric field vectors. cE ijkl are the elastic constants under constant electric field 2 (Hooke’s tensor, N/m ), εSik the dielectric constants under constant strain (in Coulomb/(V olt.m) or F arad/m) and ekij (in Coulomb/m2 or N ewton/(V olt.m)) 2.2 Piezoelectric material 13 are the material constants that effectively couple the mechanical and electrical properties of the material. Thanks to the many symmetries of the mechanical tensors, an easier matrix notation can be used instead of the tensorial one. Introducing the stress and strain vectors 1 as: T11 S11 T22 S22 T33 S33 T = (2.3) and S= T23 2S23 T 2S 31 31 T12 2S12 respectively, Eq. 2.1 and 2.2 can be rewritten in the more compact matrix form: T = [cE ]S − [e]t E (2.4) S D = [e]S + [ε ]E (2.5) where [cE ], [e] and [εS ] are (6 × 6), (3 × 6) and (3 × 3) matrices, respectively, and [.]t represents the matrix transposed. In this notation, S and E have been chosen as the two (vectorial) independent variables, and (T , D) as the dependent variables. This choice is not unique: for example, T and E are often chosen as the dependent variables instead. Eq. 2.4 and 2.5 become in this case: S = [sE ]T + [d]t E (2.6) T D = [d] T + [ε ]E (2.7) where [sE ] = [cE ]−1 is the compliance matrix under constant electric field, [d] is another (3 × 6) coupling matrix in Coulomb/N ewton or m/V olt and the superscript [.T ] has been added on ε to emphasize the fact that it has been measured under constant stress: it is thus different from εS . The importance of the electrical and mechanical boundary conditions on the material properties is underlined in the following. Some useful relations between the matrices are: [e] = [d][cE ] (2.8) cD = cE + et {εS }−1 e D E t T −1 s = s − d {ε } εS = εT − d[cE ]dt d (2.9) (2.10) (2.11) where the [.D ] superscript means constant-charge (Q = 0) boundary conditions. See e.g. the IEEE standards (1988) for a complete list of all the possible relations. 1 notice the doubling of the non-diagonal terms of Skl : the last three components of S represent shear angles. 14 2 Piezoelectric structures and active trusses 2.2.2 Piezoelectric modes of actuation Thanks to many crystal symmetries, the material coupling matrices [d] and [e] have few non-zero components (Cady, 1946). Eq. 2.6 and 2.7 can be developed explicitly; for PZT (Lead Zirconate Titanate) ceramics or PVDF (Polyvinylidene Difluoride) polymer, they are: Actuation: S11 s11 s12 s13 0 0 0 T11 0 0 d31 s12 s22 s23 0 T22 0 0 d32 S22 0 0 E1 S33 0 d33 s13 s23 s33 0 0 0 T33 0 = 0 T23 + 0 d24 0 E2 2S 0 0 s 0 0 23 44 E3 2S31 0 d15 0 T31 0 0 0 0 s55 0 T12 2S12 0 0 0 0 0 0 0 0 s66 {z } | {z } | compliance coupling (2.12) Sensing: T11 T22 T ε1 0 0 E1 D 0 0 0 0 d 0 1 15 T33 D2 = 0 0 0 d24 0 0 + 0 εT2 0 E2 (2.13) T23 0 0 εT3 D3 E3 d31 d32 d33 0 0 0 T | {z } {z } | 31 T12 permittivity coupling where, by convention, the coordinate direction 3 coincides with the polarization direction of the ceramic. PZT materials are isotropic in the plane, and thus have d31 = d32 and d24 = d15 . By contrast, the d31 and d32 coefficients of PVDF can be made different, which allows a certain amount of decoupling between the directions 1 and 2; PVDF materials also have d24 = d15 = 0. According to Eq. 2.12, when an electric field E3 is applied parallel to the polarization direction of a PZT material, the piezo transducer expands along its thickness (d33 ) and shrinks in the in-plane directions, because the d31 and d32 coefficients are negative. By contrast, if an electric field E1 or E2 is applied perpendicularly to the polarization direction, a shear deformation (d15 or d24 ) appears in the transducer. On a macroscopic scale, three different transduction modes are possible, all illustrated in Fig. 2.1: • In the thickness or d33 mode, several thin slices of PZT are stacked together and separated by electrodes; the direction of expansion is parallel to the electric field. • In the in-plane or d31 mode, a thin piezoelectric film is bonded on (or embedded in) a plate structure and creates a bending moment. The direction 2.2 Piezoelectric material 15 ÉL = nd 33V P P + a) d33 V _ L E P t V b) d31 ÉL ÉL = Ed 31L Supporting structure ÉL í = d15 E1 1 c) d15 í E = V=t E1 P 3 L0 V ÉL = íL0 Figure 2.1: The three actuation modes (d33 , d31 and d15 ) of PZT piezoelectric transducers. P indicates the direction of polarization. of expansion is perpendicular to the electric field. • In the shear or d15 mode, the electric field is applied perpendicular to the polarization direction. The transmission from shear actuation of the piezo to the structure (or vice-versa) requires a specific mechanical design; see e.g. Benjeddou et al. (1997) for more details. This thesis deals exclusively with d33 transducers which, thanks to their shape and stiffness, can easily be embedded into truss-like structures. 2.2.3 Electromechanical coupling factor Piezoelectric electromechanical coupling factors are material constants that measure the effectiveness of the conversion of mechanical energy into electrical energy (and vice-versa); they play a vital role in shunt damping of piezoelectric structures as described in chapters 4 and 5. Three different factors (one per actuation mode) are defined by: q T • thickness mode: k33 = d33 / sE 33 ε3 q T • in-plane mode: k31 = k32 = d31 / sE 11 ε3 16 2 Piezoelectric structures and active trusses q T • shear mode: k15 = k24 = d15 / sE 55 ε1 or, more synthetically, if the mechanical force is measured in the j th direction and the electrical field in the ith direction: q kij = dij / sjj εTi (2.14) (Hagood and von Flotow, 1991). PZT ceramics typically have k33 ≈ k15 ≈ 0.7 and k31 ≈ 0.3. The electromechanical coupling factor can be interpreted as the ratio between the amount of energy that is converted during a quasi-static loading cycle and the maximal energy stored in the transducer during the same cycle; see e.g. Preumont (2006, p. 103) for a demonstration. Electromechanical coupling factors are most easily measured by means of an impedance measurement as described in chapter 4. Because this work is devoted to structures with uniaxial d33 transducers, the short notation ‘k’ is used hereafter to denote the longitudinal coupling factor k33 . 2.3 Uniaxial (d33 ) piezoelectric transducer Electrode + Cross section: A Thickness: t # of disks in the stack: n l = nt _ Electric charge: Q = nAD Capacitance: C = n2"A=l Free piezoelectric expansion: î = d 33nV ã Charge driven: î = nd33Q C Voltage driven: Figure 2.2: Piezoelectric linear transducer. Consider the piezoelectric linear transducer of Fig. 2.2: in accordance to §2.2.2, it is made of n identical slices of piezoceramic material stacked together, each of them polarized through the thickness. If one assumes that the stress, the strain, the electric field and the electric displacement are one-dimensional and parallel to the direction of polarization, the constitutive equations (2.12) and (2.13) for 2.3 Uniaxial (d33 ) piezoelectric transducer the piezoelectric material reduce to: ½ ¾ · T ¸½ ¾ D ε d33 E = S d33 sE T 17 (2.15) where the subscripts [.]3 or [.]33 are implicitly assumed (D instead of D3 etc). If all the electrical and mechanical quantities are uniformly distributed in the transducer, the global constitutive equations are obtained by integrating Eq. 2.15 over the volume of the transducer; using the notations of Figure 2.2, one finds: ½ ¾ · ¸½ ¾ Q C nd33 V = (2.16) ∆ nd33 1/Ka f where Q = nAD is the total electric charge on the electrodes of the transducer, ∆ = Sl is the total extension (l = nt is the length of the transducer), f = AT is the total force and V is the voltage applied between the electrodes, resulting in an electric field E = V /t = nV /l. The capacitance of the transducer with no external load (f = 0) is C = εT An2 /l, and Ka = A/sE l is the stiffness with short-circuited electrodes (V = 0). Note that the electromechanical coupling factor k (§2.2.3) can be defined alternatively by k2 = d33 2 n2 d33 2 Ka = sE εT C Alternative forms of Eq. 2.16 are e.g.: ½ ¾ · ¸½ ¾ Q C(1 − k 2 ) nd33 Ka V = f −nd33 Ka Ka ∆ or ½ ¾ · ¸½ ¾ Ka V 1/Ka −nd33 Q = f C ∆ C(1 − k 2 ) −nd33 (2.17) (2.18) (2.19) from which two important relations can be deduced: 1. The capacitance of the transducer under constant-strain (denoted C S ) is: ¯ Q ¯¯ S = C(1 − k 2 ) (2.20) C = ¯ V ∆=0 2. The stiffness of the transducer with open electrodes (Q = 0) is ¯ Ka ∆ ¯¯ = f ¯Q=0 (1 − k 2 ) (2.21) 18 2 Piezoelectric structures and active trusses Because k 2 ≈ 0.5 for PZT, the stiffness as well as the capacitance depend significantly on the boundary conditions, which has important consequences for the different shunt mechanisms (chapters 4 and 5). Note that C S is more a convenient mathematical coefficient than a ‘real’ physical parameter. Indeed, it cannot be measured directly: it is impossible to produce a perfect clamping that would guarantee a real constant-volume measurement, and other methods imply highfrequency measurements (see Eq. 4.8) which are not practical either. The IEEE standards (1988) recommend instead separate measurements of C and k, and then the use of Eq. 2.20 to obtain C S . 2.4 2.4.1 Structure with a piezoelectric stack transducer Governing equations Consider the linear structure of Fig. 2.3, assumed undamped for simplicity, and equipped with a discrete, massless piezoelectric stack transducer as discussed in the previous section. A voltage V is applied across the electrodes of the transducer, and an electric charge Q flows onto them; there is a relation between Q and V that will be discussed in chapter 4. Structure Q Piezoelectric Transducer Figure 2.3: General linear structure equipped with a piezoelectric stack transducer. The dynamic equations of the structure (without the piezo) are, in Laplace variables: ¡ ¢ M s2 + K x = F (2.22) where K and M are the stiffness and mass matrices of the structure, obtained 2.4 Structure with a piezoelectric stack transducer 19 e.g. by means of a Finite Element model, and F is the vector of external forces. Here we consider that the only forces exerted on the structure come from the transducer: F = bf (2.23) where b is the projection vector relating the end displacements of the strut to the global coordinate system, and f is the force exerted by the piezo (Eq. 2.18 or 2.19). Similarly, the elongation ∆ of the transducer is linked to the structural displacement by: ∆ = bT x (2.24) The coupled equations governing the piezoelectric structure can be found by combining Eq. 2.22 to Eq. 2.24 with Eq. 2.18; they are ¡ ¢ M s2 + K + Ka bbT x = bKa nd33 V (2.25) C(1 − k 2 )V + nd33 Ka bT x = Q (2.26) Note that the mass of the actuator can easily be added to the mass matrix M if necessary. 2.4.2 Various eigenvalues problems Analyzing further Eq. 2.25 and 2.26, three different eigenvalue problems can be defined, corresponding respectively to the boundary conditions f = 0, V = 0 and Q = 0. 1. From Eq. 2.25, the eigenvalue problem when the axial stiffness of the actuator is cancelled, i.e. Ka = 0, is given by: ¡ ¢ M s2 + K x = 0 (2.27) 2. If V = 0, i.e. if the piezo is short-circuited, the structure obeys: ¡ ¢ M s2 + K + Ka bbT x = 0 (2.28) 3. Finally, if the structure is charge-driven instead of voltage-driven, V can be eliminated from Eq. 2.25 and 2.26; the new equation is: µ ¶ Ka Ka Q 2 T Ms x + K + bb x=b nd33 (2.29) 2 2 1−k 1−k C and if the structure is open-circuited, i.e. if Q = 0, it obeys: µ ¶ Ka 2 T Ms + K + bb x=0 1 − k2 (2.30) which is the same as Eq. 2.28 but with the short-circuit stiffness Ka replaced by the open-circuit one Ka /(1 − k 2 ). 20 2 Piezoelectric structures and active trusses The solutions of these eigenvalue problems are three different sets of natural frequencies; in this work the natural frequencies when Ka = 0 are called zi (i = 1, . . . , n), those when the piezo is short-circuited are called ωi and those when the piezo is open-circuited are called Ωi . 2.4.3 Modal coordinates The characteristic equations (2.25) and (2.26) can be transformed into modal coordinates according to x = Φα, where Φ = (φ1 , . . . , φn ) is the matrix of the mode shapes, solutions of the eigenvalue problem (2.28). The mode shapes are normalized according to ΦT M Φ = diag(µi ) (2.31) and ΦT (K + Ka bbT )Φ = diag(µi ωi2 ) (2.32) with ωi the ith natural frequency of the structure with short-circuited electrodes and µi the ith modal mass. The important parameter νi = φTi (Ka bbT )φi (φTi b)2 Ka = µi ωi2 φTi (K + Ka bbT )φi (2.33) can then be defined; it represents the ratio between (twice) the strain energy in the actuator and (twice) the total strain energy when the structure vibrates according to mode i: it is the fraction of modal strain energy (Preumont et al., 1992). Physically, νi can be interpreted as a compound indicator of controllability and observability of mode i by the transducer. It is readily available in most Finite Element Analysis softwares. 2.4.4 Placement of the active struts Parallel to the development of adaptive or intelligent transducers, research has been conducted on the optimal placement of the active struts. Indeed, the structures are generally so large that it would be computationally too intensive to test all the different possibilities. A wide variety of optimisation algorithms were proposed to this end in the literature; two popular examples are the Simulated Annealing method (Chen et al., 1991) and the Genetic Algorithm method (e.g. Rao et al., 1991). See also Padula and Kincaid (1999) for a review of the different placement strategies. Although these methods are effective, they fail to give a clear physical justification for the choice of the struts placement. An alternative, more physical method has been used (with some variations) e.g. by Fanson et al. (1989), Preumont et al. 2.5 Experimental benchmark structure 21 (1992) or Bronowicki et al. (1999): it merely consists in placing the transducer in the struts with maximal fraction of modal strain energy νi , where i is the mode to be controlled. This method was chosen when designing the benchmark truss structure of this study. Lu, Utku, and Wada (1992) have considered another strategy, based on a pole placement technique; their method turned out to select the struts with the highest νi as well. 2.5 2.5.1 Experimental benchmark structure Active strut Piezo transducer (PI P010.30H) Prestressing wire a) b) Figure 2.4: a) The piezoelectric stack actuator built for this work; b) (not to scale) another commercially available design (PI 840-30) and its collocated force sensor. A piezoelectric stack transducer was specially built for this work; it is represented in Fig. 2.4a. It is made of a hollow cylindrical stack actuator (PI P-010.30H); an internal Kevlar wire (φ = 1.1mm) exerts a 16 kg prestress. The prestress is necessary because such stack transducers cannot withstand traction forces. Other commercially available transducers, such as that in Fig. 2.4b, introduce the prestress via an external envelope instead: it is stronger, but also stiffer, which tends to reduce the effective electromechanical coupling factor k as demonstrated in Preumont (2006, p. 110). The main characteristics of the transducer, obtained from measurements, are 22 2 Piezoelectric structures and active trusses presented in Table 2.1. Ka could not be measured directly but was identified from model updating as explained below. The effective coupling factor k 2 of the transducer is a little higher with the prestress than without (0.36 vs. 0.325); the reasons for this behavior are unclear (it may be due to nonlinearities of the ceramic). Material type Dimensions (mm) Ka C k2 n (number of discs) PIC-151 L = 40, Ri = 2.5, Re = 5 ≈ 90N/µm 122nF 0.36 60 Table 2.1: Identified stack actuator characteristics. 2.5.2 Active truss The truss structure used in this work is depicted in Fig 2.5. It consists of 12 bays of 140 mm each, made of steel bars of 4 mm diameter connected with plastic joints; it is clamped at the bottom. It is equipped with two active struts (piezo transducer + collocated force sensor B&K 8200) as indicated in the figure. This truss was already considered in the experimental setup of Preumont et al. (1992), but in this work one of the piezoelectric transducers has been replaced by the new one presented in §2.5.1. The second transducer is an out-dated high-voltage Philips PXE-HPA1 piezo stack with a very low k factor; in this work it is used only as an excitation source. 2.5.3 Mode shapes and actuator placement A Finite Element (FE) model of the truss has been constructed with the commercial software SAMCEF. The passive struts are modelled with beam elements, and the active ones are obtained by Guyan’s reduction of a separate model with piezoelectric volume elements (Fig. 2.6). The reduction is performed directly in SAMCEF; this procedure was necessary because SAMCEF’s libraries do not include any piezoelectric beam element. After reduction, the transducer model has only 12 mechanical variables (6 d.o.f. at its end points) and 1 electrical variable (voltage): it behaves like a beam element with uniaxial (d33 ) piezoelectric transduction capabilities. The first two mode shapes of the passive truss (i.e., when all the struts are identical - no piezo yet) are shown in Fig. 2.7; the arrows indicate the approximate direction of deformation. The fractions of modal strain energy νi are shown in 2.5 Experimental benchmark structure 23 Force sensor b) Piezoelectric transducer Strut 1 Strut 1: damping + Measurements Strut 2 Strut 2: Excitation a) c) Figure 2.5: a) truss structure used in the experiment; b) detail of an active strut; c) disposition of the active struts (zoom). 12 mechanical d.o.f. 1 electrical d.o.f. Figure 2.6: Full FE model of the stack with piezoelectric volume elements and condensed structure with 12 mechanical d.o.f. (6 at each endpoint) and 1 electrical d.o.f. 24 2 Piezoelectric structures and active trusses Mode 2 (21.7 Hz) Mode 1 (17.8 Hz) strut 2 strut 2 strut 1 strut 1 Maximum strain energy in strut 1 Maximum strain energy in strut 2 z x y Figure 2.7: Structural mode shapes when all the struts are passive and identical. Top view is also shown; the arrows indicate the (approximate) direction of deformation. Table 2.2 for the first six modes and the two struts. From the figure and the table one can see that strut 1 has a large influence on mode 1 and almost no influence on mode 2, and that the opposite occurs for strut 2. This result motivated the positions of the transducers in the actual truss. ωi /2π mode 1 2 3 4 5 6 17.78 21.68 79.75 80.97 103.69 168.94 νi (%) strut 1 strut 2 13.67 3.29 0.078 11.20 3.18 2.04 0.025 3.05 0.091 2.55 0.072 2.81 Table 2.2: Computed natural frequencies (in Hz ) and fractions of modal strain energies for strut 1 and 2 when all the struts are passive and identical. 2.5 Experimental benchmark structure 2.5.4 25 Model updating I1(Q1) V2 V1 State-Space Model F1 Figure 2.8: Matlab state-space model of the truss. Inputs are the current (or charge) flowing into strut 1 (I1 or Q1 ) and the voltage imposed at strut 2 (V2 ), while the outputs are the voltage and the force in strut 1 (V1 , F1 ). The SAMCEF FE model has been exported into a more flexible MATLAB statespace model represented in Fig. 2.8; this required the development of a special procedure based on a Craig-Bampton reduction of the FE model (de Marneffe and Deraemaeker, 2006). The inputs consist of I1 , the current in strut 1, and of V2 , the voltage in strut 2; the outputs consist of V1 and F1 , the voltage and the force in strut 1. Alternatively, it is possible to use V1 as input and I1 as output instead. Three open-loop Frequency Response Functions (FRF) were computed with this model: F1 /V2 , V1 /I1 and F1 /V1 . The FE model was thoroughly updated to obtain the best fit between these curves and the experimental ones; the parameters involved in the model updating are the truss’s Young modulus E, the inertia of the lumped mass placed at the top, and the transducers’ material constants c33 , d33 and εS3 (whose impact on the macroscopic coefficients Ka , C and k 2 of the strut is explained in §2.3). This updating process was a delicate task because it involved the fitting of three different curves. The priority was always given to the fit of the impedance V1 /I1 , because the performances and stability of the shunt circuit are extremely sensitive to it (chapters 4 and 5). Note that, because the actual transducer is stiffer than expected, the results presented in this work differ slightly from the numerical ones presented in Preumont et al. (2007), which were obtained before the model updating. The final results are shown in Fig. 2.9: the matching is very good up to about 50 Hz, which is sufficient for our purpose (no attempt was made to fit the modes around 100 Hz). The first curve (F1 /V2 , Fig. 2.9a) is used throughout this work to illustrate the effectiveness of the different damping methodology; both modes have approximatively the same amplitude in the FRF, thanks to the respective actuator and sensor positions. The second curve (V1 /I1 , Fig. 2.9b) is the electrical impedance of the strut when it is installed in the truss; its poles are at ±jΩi and 26 2 Piezoelectric structures and active trusses þ ( î) F1 V2 0 -90 V1 I1 45 0 -45 -90 -180 Ò1 110 dB Ò2 100 Numerical !2 90 Experimental 20 15 25 30 !1 80 35 16 18 22 b) a) dB Hz 20 F1 V1 !1 Experimental !2 z2 Experimental Numerical Numerical z1 1 Hz 10 c) 100 Figure 2.9: Comparison between numerical and experimental results: a) FRF between the voltage at strut 2 and the force in strut 1; b) electrical impedance V /I of strut 1; c) open-loop FRF between the voltage and the force in strut 1. 2.6 References 27 its zeros at ±jωi as demonstrated in chapter 4. The third curve (F1 /V1 ) is the open-loop FRF of the strut: its zeros are at ±jzi and its poles at ±jωi . Finally, Table 2.3 presents some important structural parameters of the active truss (i.e. when the active struts have been embedded in the truss), when strut 1 is used for control. Notice the large change in νi from Table 2.2 to Table 2.3, due to the stiffness of the piezo which is larger than that of the passive struts. The Ωi are quite close to the ωi , indicating that the electrical boundary conditions (short-circuit vs. open circuit) have a weak influence on the structure: this has an important impact on the shunt damping performances (chapters 4 and 5). On the other hand, z1 is really low compared to ω1 : the importance of this will appear in the next chapter (active damping with Integral Force Feedback). ωi (Hz) νi (%) ξi (%) Ωi (Hz) zi (Hz) mode 1 18.91 3.0 0.18 19.02 2.02 mode 2 22.52 0.16 0.18 22.53 22.35 Table 2.3: Identified structural characteristics of the active truss when strut 1 is used for control. 2.5.5 Objectives of the work This thesis is concerned with the implementation of shunt circuits and how they compare with active solutions such as IFF. To this end, we concentrate on the damping of mode 1 only, meaning that all the damping techniques are implemented with strut 1. This is why only strut 1 was replaced with a new, more effective transducer: strut 2 is used only as an excitation source and did not need to be upgraded. As demonstrated numerically in Preumont et al. (2007), all the results can be transposed to mode 2 simply by implementing the control scheme on strut 2 instead of 1. Both modes can also be damped simultaneously, by implementing two independent control loops, but this is not the objective of this work. 2.6 References E.H. Anderson, D.M. Moore, and J.L. Fanson. Development of an active truss element for control of precision structures. Optical Engineering, 29(11):1333– 1341, Nov. 1990. 28 References A. Benjeddou, M.A. Trindade, and R. Ohayon. A unified beam finite element model for extension and shear piezoelectric actuation mechanisms. Journal of Intelligent Material Systems and Structures, 8:1012–1025, Dec. 1997. P. W. Bousquet, P. Guay, and F. Mercier. CASTOR active damping experiment, preliminary flight results. Journal of Intelligent Material Systems and Structures, 8(9):792–800, 1997. A.J. Bronowicki, L.J. McIntyre, R.S. Betros, and G.R. Dvorsky. Mechanical validation of smart structures. Smart Materials and Structures, 5:129–139, 1996. A.J. Bronowicki, N.S. Abhyankar, and S.F. Griffin. Active vibration control of large optical space structures. Smart Materials and Structures, 8:740–752, 1999. S.E. Burke and J.E. Hubbard. Active vibration control of a simply supported beam using a spatially distributed actuator. IEEE control system magazine, pages 25–30, Aug. 1987. W. G. Cady. Piezoelectricity: An Introduction to the Theory and Applications of Electromechanical Phenomena in Crystals. Mc Graw-Hill, New-York, London, 1946. G.S. Chen, B.J. Lurie, and B.K. Wada. Experimental studies of adaptive structures for precision performance. In SDM Conference, pages 1462–1472. AIAA paper 89-1327 CP, 1989. G.S. Chen, R.J. Bruno, and M. Salama. Optimal placement of active/passive members in truss structures using simulated annealing. AIAA Journal, 29(8): 1327–1334, Aug. 1991. E.F. Crawley and J. de Luis. Use of piezoelectric actuators as elements of intelligent structures. AIAA Journal, 25(10):1373–1385, Oct. 1987. B. de Marneffe and A. Deraemaeker. State-space models of structures equipped with MFCs (macro-fibres composites) in Matlab/Simulink. InMAR technical report D173 (WA2.1), ULB, 2006. J.L. Fanson and T.K. Caughey. Positive position feedback control for large space structures. AIAA Journal, 28(4):717–724, April 1990. J.L. Fanson, G.H. Blackwood, and C.C. Chu. Active-member control of precision structures. In SDM Conference, pages 1480–1494. AIAA paper 89-1329 CP, 1989. References 29 R.L. Forward. Electronic damping of vibrations in optical structures. Applied Optics, 18(5):690–697, March 1979. R.L. Forward. Electronic damping of orthogonal bending modes in a cylindrical mast - experimental. J. Spacecraft, 18(1):11–17, Jan.-Feb. 1981. C.J. Goh and T.K. Caughey. On the stability problem caused by finite actuator dynamics in the collocated control of large space structures. International Journal of Control, 41(3):787–802, 1985. N.W. Hagood and A. von Flotow. Damping of structural vibrations with piezoelectric materials and passive electrical networks. Journal of Sound and Vibration, 146(2):243–268, 1991. S. Hanagaud, M.W. Obal, and A.J. Calise. Optimal vibration control by the use of piezoceramic sensors and actuators. Journal of Guidance, Control and Dynamics, 15(5):1199–1206, Sept.-Oct. 1992. IEEE Std. IEEE standard on piezoelectricity, 1988. ANSI/IEEE Std 176-1987. N Loix, A. Conde Reis, P. Brazzale, J. Detteman, and A. Preumont. CFIE: In-orbit active damping experiment using strain actuators. In Space Microdynamics and Accurate Control Symposium, Toulouse, France, May 1997. L.Y. Lu, S. Utku, and B.K. Wada. On the placement of active members in adaptive truss structures for vibration control. Smart Materials and Structures, 1:8–23, 1992. T.W. Nye, R.A. Manning, and K. Qassim. Performance of active vibration control technology: The ACTEX flight experiments. Smart Materials and Structures, 8:767–780, 1999. S.L. Padula and R.K Kincaid. Optimization strategies for sensor and actuator placement. Technical report TM-1999-209126, NASA Langley Research Center, 1999. A. Preumont. Mechatronics: Dynamics of Electromechanical and Piezoelectric Systems. Springer, 2006. A. Preumont, J.P. Dufour, and C. Malekian. Active damping by a local force feedback with piezoelectric actuators. AIAA Journal of Guidance, Control and Dynamics, 15(2):390–395, March-April 1992. A. Preumont, B. de Marneffe, A. Deraemaeker, and F. Bossens. The damping of a truss structure with a piezoelectric transducer. Computers and Structures, March 2007. in press, corrected proof. 30 References S.S. Rao, T.S. Pan, and V.B. Venkayya. Optimal placement of actuators in actively controlled structures using genetic algorithms. AIAA Journal, 29(6): 942–943, June 1991. C.J. Swigert and R.L. Forward. Electronic damping of orthogonal bending modes in a cylindrical mast - theory. J. Spacecraft, 18(1):5–10, Jan.-Feb. 1981. Chapter 3 Integral Force Feedback 3.1 Introduction Active damping of structures with Integral Force Feedback (IFF) was introduced at the beginning of the 90’s (Preumont, Dufour, and Malekian, 1992) and has since been thoroughly studied both theoretically and experimentally (e.g. Bossens, 2001 or Preumont, 2002). In this chapter we summarize the main theoretical results, and we apply experimentally the technique to the truss structure: these experimental results will serve as a reference for comparison when we introduce passive and active shunt damping (chapters 4 and 5). We also study in more detail the analytical prediction of the performances, which caused some difficulties in the early phase of the work. Finally, the problematic of the truss softening is briefly considered. 3.2 Open-loop transfer function We assume that a force sensor is collocated with the piezoelectric transducer as described in Fig. 2.5: it measures the axial force f acting along the strut. According to Eq. 2.18, this force is given by: f = Ka (∆ − δ) (3.1) where δ , nd33 V is the unconstrained piezoelectric expansion and ∆ = bT x is the axial elongation of the transducer. δ is often used in the so-called “thermal analogy” in which, as for thermal loads, the piezoelectric effects are modelled as equivalent loads acting on the passive structure. The response of the structure to a voltage input was given in §2.4.1; it can be written, if s is the Laplace variable: ¡ ¢ M s2 + K + Ka bbT x = bKa δ (3.2) 31 32 3 Integral Force Feedback which gives: ¡ ¢−1 x = M s2 + K + Ka bbT bKa δ (3.3) ¡ ¢ −1 M s2 + K + Ka bbT is called the dynamic flexibility matrix as it relates the structural displacements to the forces that are exerted on it1 . If one goes into modal coordinates according to x= n X αi φi (3.4) i=1 with φi (i = 1, . . . , n) the mode shapes defined in §2.4.3 (short-circuited electrodes) and αi the modal amplitudes, Eq. 3.2 becomes: n X s2 αi M φi + i=1 n X ¡ ¢ αi K + Ka bbT φi = bKa δ (3.5) i=1 which gives, after left multiplication by φTi and the use of the orthogonality relations (2.31) and (2.32): x= n X i=1 and thus: φ φT ¡ i i 2 ¢ bKa δ µi s2 + ωi n X (bT φi )2 Ka ∆=b x= δ µ (s2 + ωi2 ) i=1 i T (3.6) (3.7) Introducing Eq. 3.7 into Eq. 3.1, one finds the open-loop transfer function of the active strut: à n ! X (bT φi )2 Ka ω 2 f i − 1 Ka (3.8) G(s) = = 2 2 + ω2 δ µ ω s i i i i=1 ! à n X νi ω 2 i − 1 Ka (3.9) = 2 + ω2 s i i=1 where Eq. 2.33 defining the fraction of modal strain energy νi has been used. The corresponding FRF is represented in Fig. 3.1 for a fictitious, undamped, three-mode structure; it has alternating poles and zeros because of its collocated nature (Preumont, 2002). From Eq. 3.9 the poles are at the short-circuit natural frequencies ±jωi , and it is shown in §3.4 that the zeros are at the natural frequencies ±jzi (those with Ka = 0). Eq. 3.9 was developed for an undamped structure; 1 For structures with n d.o.f. and a single transducer, b and x are (n × 1) vectors, K and M are (n × n) matrices and V is a scalar. 3.3 Static displacement 33 G(!) Ka 0 Figure 3.1: Open-loop FRF G(ω) = f /δ of an active strut embedded into a fictitious, undamped, three-mode mechanical structure. structural damping can be easily taken into account by adding a damping term in the denominator. G(s) becomes in this case: à n ! X νi ωi2 G(s) = − 1 Ka (3.10) s2 + 2ξi ωi s + ωi2 i=1 where ξi represents mode i’s damping ratio. The experimental open-loop FRF corresponding to the active truss is shown (in dB) in Fig. 2.9c. 3.3 Static displacement From Eq. 3.1, the elongation ∆ = bT x of the transducer can be written: µ ¶ G(s) f +δ = +1 δ ∆= Ka Ka (3.11) where G(s) is defined in Eq. 3.10. Under static conditions (s = 0) and combining Eq. 3.10 with Eq. 3.11, one gets: à n ! ¯ X ¯ νi δ (3.12) = ∆¯ s=0 i=1 On the other hand, ∆ can also be found from Eq. 3.2, which gives: ¯ ¡ ¢−1 ¯ bKa δ = bT K + Ka bbT ∆¯ s=0 (3.13) Equating Eq. 3.12 and Eq. 3.13, one finally finds: n X i=1 ¡ ¢−1 bKa = νi = bT K + Ka bbT Ka + Ka K∗ (3.14) 34 3 Integral Force Feedback where K ∗ is the stiffness of the structure (without the piezo) seen from the end points of the transducer: (K ∗ )−1 = bT (K)−1 b. Eq. 3.14 produces the following result: n X νi ≤ 1 (3.15) i=1 which will be used in chapter 4. Together with Eq. 3.9 it also mathematically demonstrates that the open-loop FRF G(s) is negative for s = 0, as shown in Fig. 3.1. Thus, the alternating pole-zero patterns begins with a zero. 3.4 3.4.1 Closed-loop system Global coordinates The Integral Force Feedback (IFF) consists of δ(s) = g f (s) Ka s (3.16) where g is the gain of the controller and the coefficient K1a has been introduced for the purpose of normalisation; note that it is a positive feedback. The integral term 1/s introduces a 90◦ phase shift in the feedback path and thus damping in the system2 ; it also introduces a -20dB/dec slope in the open-loop FRF, and thus reduces the risks of spillover instability. Combining Eq. 3.1, 3.2 and 3.16, one easily gets an equation for the closed-loop poles of the system: ¸ · g 2 T T M s + (K + Ka bb ) − (Ka bb ) x = 0 (3.17) s+g The asymptotic roots for g → 0 (open-loop poles) satisfy £ ¤ M s2 + K + Ka bbT x = 0 (3.18) whose solutions are the natural frequencies of the structure ωi when the electrodes are short-circuited (cf. §2.4.2). On the other hand, the asymptotic roots for g → ∞, which correspond to the zeros zi of G(s), are given by the eigenvalue problem £ ¤ M s2 + K x = 0 (3.19) which corresponds to the situation where the axial contribution of the transducer has been removed (Ka = 0, see §2.4.2). 2 A direct force feedback would instead artificially decrease the transducer stiffness Ka without changing the damping (Chen, Lurie, and Wada, 1989). 3.4 Closed-loop system 3.4.2 35 Modal coordinates IFF b) a) Figure 3.2: a) Root locus of the IFF for a given structure, b) evolution of this root locus as the zero zi moves towards the origin. Only one half of the locus is shown; the dotted lines correspond to the maximum damping. If one goes into modal coordinates as we did in section 2.4.3, assuming that the structural modes are well separated, Eq. 3.17 can be reduced to a set of uncoupled equations (Preumont, 2002): s2 + z 2 1 + g ¡ 2 i 2¢ = 0 s s + ωi (3.20) Such a root locus, starting from ±jωi and ending at ±jzi , is shown in Fig. 3.2a when zi and ωi are not too far apart. The maximum modal damping is given by: ³ ωi − zi ωi ´ ξ max = zi ≥ (3.21) 2zi 3 Eq. 3.21, based on the assumption of well separated modes, can be used to estimate the performances of the IFF from the knowledge of ωi and zi , obtained e.g. from a FE model of the structure. When the distance between zi and ωi increases, the shape of the root locus changes as shown in Fig. 3.2b. For zi < ωi /3, the root locus touches the real axis, which means that critical damping can be attained (ξi = 1). Finally, it can be shown (Preumont et al., 1992) that, for small gains, the closed-loop structural damping ratio can be approximated by: gνi ξi ≈ (3.22) 2ωi 36 3 Integral Force Feedback which provides a formal justification for the placement of the active struts in the places where νi is maximum, as suggested in §2.4.4. 3.4.3 Simplified linear analysis Most of the studies performed on the IFF at the Active Structures Lab. (ULB) have used, explicitly or implicitly, the assumption that the active control does not change the mode shapes (Preumont, 2002, 2006). This simplification allows the use of a fairly simple theory and the prediction of ξimax based on the fraction of modal strain energy νi only. After left and right multiplication by the matrix of modal shapes Φ (x = Φα where α is the vector of modal amplitudes), Eq. 3.17 becomes: h diag(µi )s2 + diag(µi ωi2 ) − i g ΦT (Ka bbT )Φ α = 0 s+g (3.23) where the orthogonality relations 2.31 and 2.32 have been used. The matrix ΦT (Ka bbT )Φ is in general fully populated; with the assumption that the mode shapes do not change, however, one has: ΦT (K + Ka bbT )Φ = diag(µi ωi2 ) and ΦT KΦ = diag(µi zi2 ) (3.24) which, combined with the definition of νi (Eq. 2.33), gives: ΦT (Ka bbT )Φ = diag(νi µi ωi2 ) (3.25) zi2 = ωi2 (1 − νi ) (3.26) and thus: Introducing Eq. 3.26 into Eq. 3.21, one finds an expression for ξimax : ξimax √ νi 1 − νi − (1 − νi ) = ≈ 2(1 − νi ) 4(1 − νi ) (3.27) which stresses the importance of the ratio of modal strain energy νi in the performances of the IFF. The assumption of unchanged mode shapes is fairly restrictive and must be used with caution. Its validity (in particular, that of Eq. 3.26 and Eq. 3.27) was studied by Bossens (2001) for active tendon (cable) structures; he found that, on this type of structure, the assumption generally produces accurate results. Its accuracy in the case of truss structures is investigated in §3.5.1. 3.5 Application to the truss 3.5 3.5.1 37 Application to the truss Numerical verifications This section numerically compares three different ways to predict the performances, from the easiest to the most involved: • (1) zi and the maximum structural damping ratio ξimax are estimated by means of the computed ωi and νi (Table 2.3) and of the approximate formulae (3.26) and (3.27). This method is based on the assumption of unchanged mode shapes (§3.4.3) • (2) zi is directly computed with the specific FE model (SAMCEF), by removing the axial stiffness of the transducer. ξimax is estimated with formula 3.21, which is exact for a single-mode structure and does not use νi . This method relies on the less restrictive assumption of well separated modes (§3.4.2). • (3) The maximum structural damping ratio ξi is directly evaluated by means of the full MATLAB model. The comparison with (2) gives an idea of the influence of the modal coupling. We analyze the active damping of modes 1 and 2, using the two piezoelectric struts (one at a time, but not simultaneously). Table 3.1 compares the values of zi obtained with methods (1) and (2), when either strut 1 or strut 2 is active. The approximate equation (3.26) produces very large errors, because the mode shapes are drastically different after removing the axial stiffness of the strut. Although the map of fraction of modal strain energy νi constitutes an excellent guide for actuator location, it clearly fails in providing quantitative estimation of the active control performances. Eq. 3.26 does not apply for this type of structures. strut 1 strut 2 mode 1 2 1 2 zi /2π (1) (2) 18.62 2.02 22.50 22.35 18.79 4.07 21.83 19.44 Table 3.1: Predicted zi (in Hz ); (1) approximate formula 3.26, and (2) removing the axial stiffness Ka in the FE model. Table 3.2 gives the maximum modal damping ξi predicted for the two active struts and IFF active control. “Critical” means that ξi > 1. The explanation for these very large damping values is as follows: because of the particular design of the 38 3 Integral Force Feedback strut 1 strut 2 mode 1 2 1 2 (1) 0.77 0.04 0.33 1.57 IFF (Voltage) (2) (3) critical critical 0.38 0.39 1.36 1.36 critical critical Table 3.2: Predicted maximum modal damping ξi (in %) for the IFF with voltage control; (1) approximate formulae, (2) specific FE model, (3) full MATLAB model. truss, removing the axial stiffness of the actuator almost produces a mechanism, which corresponds to one zero pair (z1 or z2 ) being very close to the origin. 3.5.2 Root locus Fig. 3.3 shows two root loci of the closed-loop system, obtained with the full MATLAB model. When strut 1 is active (Fig. 3.3a), the loop relative to mode 2 can hardly be seen, because mode 2 is almost uncontrollable from strut 1 (ν2 is close to 0). The vicinity of ω2 has been enlarged. Examining the root locus for strut 2 (Fig. 3.3b), one sees that, due to the weak controllability of mode 1 from strut 2, there is a permutation in the zeros z1 and z2 : the pole at ω2 goes to the low frequency zero while the loop of mode 1 moves towards the zero z1 with a slightly higher frequency. !2 (a) (b) 25 25 0.6 0.6 0.45 0.75 2nd mode z2 0.3 0.45 0.15 !2 0.75 z1 !1 20 !1 0.85 0.85 15 15 first mode 10 10 0.95 0.95 5 5 z2 z1 -25 Im=2ù -20 -15 -10 Re=2ù -5 0 0 -25 -20 -15 -10 -5 0 0 Re=2ù Figure 3.3: Numerical root loci of the IFF with voltage control; (a) control on strut 1, (b) control on strut 2. The frequencies are given in Hz. 3.6 Experimental results 39 0.6 0.45 0.15 0.3 25 0.75 0.85 15 Im (Hz) 20 10 0.95 5 -25 -20 -15 -10 -5 Real (Hz) Figure 3.4: Experimentally identified root locus of the IFF when strut 1 is active. Each dot represents a different gain. 3.6 Experimental results The experimental setup consisted of a B&K 2635 charge amplifier (for the force sensor), a Dspace 1103 controller board (implementing the control law) and a home-made voltage amplifier that drove the piezo. To avoid the saturation of the transducer, the control law (3.16) was slightly modified according to: g gs → Ka s Ka (s + β)2 (3.28) with β much lower than the first natural frequency of the structure. This modification was found to be more effective than the one used previously [g/Ka (s + β)] as it has a true zero at the origin; it also slightly improves the behavior of the active truss at low frequency, see §3.8. In practice, the force sensor also introduces a high-pass filter in the system (via its charge amplifier) with a corner frequency at 0.2 Hz, which is low enough, compared with the first natural frequency of the system, to be neglected. The control system was implemented on strut 1; Fig. 3.4 shows the evolution of the closed-loop poles when g increases from 0 to +∞. Each dot represents a different measurement, and the solid line corresponds to simulation results (it is again that of Fig. 3.3a). Critical damping could be attained. The frequency response F1 /V2 has been measured with a HP 35670A Fourier analyzer; it is shown in Fig. 3.5, with a gain g leading to ξ1 ≈ 60%. 40 3 Integral Force Feedback dB -20 Open loop -40 -60 -80 With control 10 Freq. (Hz) 100 Figure 3.5: Experimental FRF F1 /V2 with and without the active control on strut 1 (the control gain is such that ξ1 ≈ 60%). 3.7 Charge (current) control Charge (or current) control is known to substantially decrease the hysteresis of piezoelectric actuators (Comstock, 1981; Newcomb and Flinn, 1982). Quasistatic actuation with charge control (e.g. for precise positioning of a device) presents some practical difficulties, mainly because of the unavoidable presence of small bias currents that cause the DC loading of the load capacitance (Main et al., 1995) and, ultimately, can lead to the saturation of the charge amplifier. Dynamic actuation, on the other hand, allows the use of a high-pass filter that prevents such issues; practical realizations have been presented in the literature, e.g. by Dörlemann et al. (2002). When a current source is used, the system is governed by Eq. 2.29 instead of Eq. 3.2: Ka Ka M ẍ + (K + bbT )x = b δ∗ (3.29) 2 1−k 1 − k2 with δ ∗ , nd33 Q/C the free piezoelectric expansion when charge control (instead of voltage control) is used. Eq. 3.29 is very similar to Eq. 3.2, except that the transducer has an increased stiffness Ka /(1 − k 2 ), corresponding to open electrodes. Using the same force feedback as in the “voltage control” case (IFF on Q, which amounts to proportional feedback on I), and after modifying slightly Eq. 3.1 and Eq. 3.16 to account for the increased stiffness of the transducer, one easily finds 3.7 Charge (current) control 41 dB Electrical Impedance V1 / I 1 !1 18 18.2 18.4 Ò1 f 1 /V1 f1/ I 1 !1 Ò1 18.6 18.8 19 19.2 19.4 19.6 19.8 20 Freq. (Hz) Figure 3.6: Experimental open-loop FRF: f1 /V1 , f1 /I1 and the electrical impedance of strut 1 V1 /I1 (the curves have different scales along the Y −axis). that the closed-loop poles satisfy the eigenvalue problem: · µ ¶ ¸ Ka Ka g 2 T T Ms + K + bb − bb x = 0 1 − k2 s + g 1 − k2 (3.30) The asymptotic roots for g = 0 satisfy Eq. 2.30; its solutions are the natural frequencies of the global structure, Ωi , when the transducer electrodes are open. On the other hand, the asymptotic roots when g → ∞ are again solutions zi of the eigenvalue problem Eq. 2.27 (Ka = 0). Eq. 3.30 can be transformed into independent modal coordinates; it becomes 1+g s2 + zi2 =0 s(s2 + Ω2i ) (3.31) (i = 1, . . . , n) which is the same as Eq. 3.20, except that the natural frequencies Ωi (open electrodes) are used instead of ωi (short-circuited electrodes). The root locus again has the shape of Fig. 3.2, and the maximum damping ratio is given by Eq. 3.21 with Ωi instead of ωi . As the ωi are very close to the Ωi (see Table 2.3), both methods lead to approximately the same damping ξi . Fig. 3.6 presents a zoom on the experimental FRFs f1 /V1 (voltage control) and f1 /I1 (current control): the slight increase in natural frequency (from ω1 to Ω1 ) is visible. The third curve is the electrical impedance V1 /I1 of the strut: 42 3 Integral Force Feedback F x dB X F m H(s) K Ka V 1 K+Ka 1 K Frequency (a) (b) Figure 3.7: a) 1-d.o.f. piezoelectric structure with force feedback; b) structural response X/F without (plain) and with (dashed) IFF control. anticipating on the results of the next chapter, this curve has resonances at Ωi and anti-resonances at ωi , which can also be seen in the figure. 3.8 Softening of the active struts The very wide loop of the root locus shown in Fig. 3.4 could suggest that the IFF is a ‘miracle’ solution, with an incredible damping capability. Actually, this damping capability is counterbalanced by a few drawbacks. The main one consists in the static softening of the active struts when the control is on; this problematic has been analyzed e.g. by Bossens (2001) or Ehmann et al. (2002). Consider the single-d.o.f. piezoelectric structure of Fig. 3.7a: it consists of a piezo transducer of stiffness Ka with a collocated load cell; a spring of stiffness K is placed in parallel. Applying the usual equations, the displacement X(s) of the mass when an external force F (s) is applied is found to be: · ¸−1 X Ka 2 = ms + K + (3.32) F 1 + Ka H(s) where m is the structural mass and H(s) the transfer function of the controller. Without controller (H(s) = 0), the static response is: ¯ 1 X ¯¯ = (3.33) ¯ F s=0 K + Ka When the IFF is implemented, i.e. H(s) = g/s, Eq. 3.32 becomes: · ¸−1 s X 2 = ms + K + Ka F s+g (3.34) and the static response X/F |s=0 is given by 1/K: at low frequencies, the Integral Force Feedback thus effectively cancels the stiffness of the active strut. This result 3.8 Softening of the active struts 43 X/F (dB) -40 IFF only -60 IFF + HP filter (2Hz) -80 Open-Loop F -100 strut 2 X -120 strut 1 0.1 1 Frequency (Hz) 10 100 Figure 3.8: Response X of the top of the truss to a perturbation F , first with a simple IFF controller, then with an IFF in series with a 2nd order High-Pass (HP) filter. is illustrated in Fig. 3.7b, which shows the FRFs corresponding to the structure of Fig. 3.7a with and without control: the damping of the structural mode is indeed enhanced (dashed curve), but the response to low-frequency perturbations (below the resonance) is larger. The trade-off between static amplification and damping immediately appears: a small ratio Ka /K leads to a small static amplification, but it also decreases the attainable damping, which is governed by the fraction Ka . of modal strain energy νi : in this case, νi = K+K a On real, 3-dimensional structures, the impact of this softening depends heavily on the respective positions of the perturbation and of the sensor. For example, the softening cannot be seen with the present setup when the perturbation comes from strut 1 or 2: see e.g. Fig. 3.5. On the other hand, it can be seen with other excitation sources: Fig. 3.8 shows a simulation when a point force perturbation is applied at the top of the truss. The static response is increased by 40dB when the IFF is switched on! There are no evident solutions to this softening issue. H(s) can be modified in such a way that the low-frequency part of the signal is not integrated: an example is provided by Eq. 3.28, which introduces a High-Pass (HP) filter in series with the IFF. Fig. 3.8 presents the response of the truss with such a filter (2nd order, ωc =2Hz). Although HP filters indeed improve the situation, they do not completely solve the issue (in Fig. 3.8 the amplification still reaches 20dB around [2-8] Hz); they are also detrimental to the damping performances. Bossens (2001) proposed the use of a feedforward controller in parallel to the IFF, but this method relies on the availability of a signal correlated to the perturbation (see 44 References e.g. Fuller et al., 1996). Ehmann et al. (2002) have experimentally compared on a truss the IFF vs. more elaborate (model-based) controllers. These controllers could introduce as much damping as the IFF without introducing any static amplification; they are however more difficult to design, and they rely on a model of the structure, which implies other robustness issues. 3.9 References F. Bossens. Amortissement actif des structures câblées: de la théorie à l’implémentation. PhD thesis, Université Libre de Bruxelles, 2001. G.S. Chen, B.J. Lurie, and B.K. Wada. Experimental studies of adaptive structures for precision performance. In SDM Conference, pages 1462–1472. AIAA paper 89-1327 CP, 1989. R.H. Comstock. Charge control of piezoelectric actuators to reduce hysteresis effects. Us patent 4,263,527, 1981. C. Dörlemann, P. Muß, M. Schugt, and R. Uhlenbrock. New high speed current controled amplifier for pzt multilayer stack actuators. In Actuator02, Bremen, Germany, 2002. C. Ehmann, U. Schönhoff, and R. Nordmann. Robust controller synthesis vs. integral force feedback with collocation for active damping of flexible structures. In Proc. ISMA 2002, Leuven, Belgium, 2002. C.R. Fuller, S.J. Elliott, and P.A. Nelson. Active Control of Vibration. Academic Press, 1996. J.A. Main, E. Garcia, and D.V. Newton. Precision position control of piezoelectric actuators using charge feedback. J. of Guidance, Control and Dynamics, 18 (5):1068–1073, Sept.-Oct. 1995. C.V. Newcomb and I. Flinn. Improving the linearity of piezoelectric ceramic actuators. Electronics Letters, 18(11):442–443, 1982. A. Preumont. Vibration Control of Active Structures: and Introduction. Kluwer, 2002. 2nd edition. A. Preumont. Mechatronics: Dynamics of Electromechanical and Piezoelectric Systems. Springer, 2006. A. Preumont, J.P. Dufour, and C. Malekian. Active damping by a local force feedback with piezoelectric actuators. AIAA Journal of Guidance, Control and Dynamics, 15(2):390–395, March-April 1992. Chapter 4 Passive shunt damping Shunt damping techniques exploit the capability of piezoelectric materials to transform mechanical (strain) energy into electrical energy, which is then dissipated in the electrical circuit. The conversion capability depends very much on (i) the ability to concentrate the strain energy into the active material (the piezo) and (ii) the capability of the piezoelectric transducer to transform this strain energy into electrical energy. The former depends on the fraction of modal strain energy νi (Eq. 2.33), and the latter on the material electromechanical coupling factor k 2 (Eq. 2.17). This chapter describes the behavior of structures with passive resistive (R) and resistive-inductive (RL) shunts. Closed-form formulae for the maximum attainable damping and optimum values of the electrical components are provided; these analytical formulae are numerically validated on the FE model of the truss. Experimental results will be presented in chapter 5, along with those of the negative capacitance shunt. 4.1 4.1.1 Introduction Classical shunts The apparent simplicity of piezoelectric shunt damping is appealing and has motivated a huge amount of research within the structural control community. The first demonstration of the concept to be reported in the literature was performed by Forward (1979) with an inductive (L) shunt: he presented qualitative physical justifications and experimental results1 . 1 The work of Edwards and Miyakawa (1980) on the concept is also sometimes cited but their report has not been published in the literature and could not be found for this thesis. 45 46 4 Passive shunt damping Cp L a b c d e f Figure 4.1: Various passive shunts proposed in the literature: a) resistive; b) series RL; c) parallel RL; d) series RL with a parallel capacitance Cp ; e) multimode shunt damping (Hollkamp); f) multimode shunt damping (Wu) Some ten years later, Hagood and von Flotow (1991) published a thorough theoretical formulation. They considered that a shunted piezoelement behaves like a visco-elastic material with frequency-dependent stiffness and loss factor: they provided analytical formulae for resistive (R) and inductive-resistive (RL) shunting, Fig. 4.1a-b. The interaction of the piezo with a single-mode structure was also considered and optimal values for R and L were given. Their in-depth discussion triggered research on the subject in many research departments: see e.g. Edberg et al. (1992) or Davis and Lesieutre (1995). Wu proposed to connect the resistor and the inductor in parallel rather than in series (Fig. 4.1c); it was shown by Caruso (2001) that the performances are very similar to that of a series shunt. Extension to multi-mode damping has been considered by Hollkamp (1994), which used several RLC circuits connected in parallel (Fig. 4.1e), and by Wu (1998), which used current-blocking parallel LC circuits placed as in Fig. 4.1f (his technique is more effective than Hollkamp’s but it requires more electrical components). RL circuits require high values for the inductance L (typically hundreds or even thousands of Henries), which is an issue because of the practical impossibility of manufacturing such inductors within acceptable space and weight constraints. This problem can be partly overcome by using an electronic circuit (gyrator) that simulates the behavior of an inductance, see Fig. 4.2 (Antoniou, 1969). The value of L that can be attained with these circuits is much larger (up to thousands of Henries, although the implementation can be problematic for these extreme values); it however requires the presence of a power source. Park and Inman (2003) proposed to connect a capacitor Cp in parallel to the shunt (Fig. 4.1d): this 4.1 Introduction 47 I R1 I R2 R5 R2 R3 R3 V R1 C4 R5 V C4 a) L= R1R3R5C4 R2 b) Figure 4.2: Electronic circuits (gyrators) made of operational amplifiers that simulate the behavior of an inductance: a) Riordan circuit; b) Antoniou circuit configuration reduces the required value of L, but it also decreases the attainable damping as demonstrated in Caruso (2001). A negative capacitance, by contrast, increases the performances: it is the subject of the next chapter. 4.1.2 Alternative shunts The original idea of a simple passive R or RL shunt circuit has evolved in a wide variety of concepts. These concepts can be classed into different categories: • Adaptive shunts: The damping performances of the RL shunts (whether single-mode or multi-modes) are extremely sensitive to the tuning of the shunt on the targeted structural natural frequencies. Some researchers (e.g. Rew and Lee, 2001) proposed the use of adaptive circuits that are able to compensate for a drift of the system characteristics. These algorithms are generally based on the RMS minimization of a signal and their convergence has been reported to be quite slow (Niederberger, 2005). A different technique, based on the minimization of the relative phase between two signals, has been presented by Niederberger et al. (2004), apparently with better results. • Active shunts2 : Shunt damping is not limited to passive circuits. Active circuits simulating the behavior of a negative capacitance were proposed 2 Strictly speaking, the RL shunt is also “active” when it is implemented with gyrator circuits, because of the required power source. There are however few stability issues because the implementation simulates the behavior of a passive circuit. 48 4 Passive shunt damping as early as 1979 and are presented in the next chapter; they are shown to enhance the electromechanical coupling between the structure and the circuit. Other researchers employed optimal control theory (e.g. LQR) to design circuits that minimize the H2 or H∞ norm of a signal. Besides, researchers such as Tang and Wang (2001) investigated the use of hybrid circuits, in which a piezo transducer is simultaneously shunted passively and embedded in an active control scheme. • Nonlinear shunts: this category mainly concerns the so-called ‘switching’ shunts, in which the piezo is briefly connected to a passive (R or RL) or active electric circuit, keeping it disconnected most of the time. Typically, these connections occur at a maximum and/or a minimum of the structural modal amplitude; they change the piezo’s stiffness and discharge the energy accumulated in the transducer (Clark, 2000; Holnusen and Cunefare, 2003; Guyomar and Richard, 2005). The main advantage of this method comes from its insensitivity to drifts of structural characteristics (the added damping does not depend on a precise tuning of the shunt on a targeted natural frequency); its main difficulty, which has not been completely solved to this date, consists in determining the extremum of the modal amplitude: it is not easy for multi-mode structures, and out-of-time switching can potentially excite high-frequency modes. • Distributed shunts: In this technique a structure is covered with regularly spaced piezo transducers which are connected to a general electric network with as many input pins as the number of transducers (e.g. Maurini et al. 2004); if we refer to an active control terminology, this technique can be considered as “centralized”, in contrast to the previous techniques which are “decentralized” (each piezo is connected to a single, independent electric circuit). The challenge of course consists in finding an electric circuit simple enough to be implemented. Bisegna et al. (2006) have had some success with a beam, using a periodic circuit made up of parallel RL elements that was shown to enhance the damping of the first five modes (these results are also reported in two PhD theses: Maurini, 2005 and Porfiri, 2005). Things are however much more complicated for plates, because it is no longer a 1D problem, and, to this date, the circuits that have been proposed still involve transformers, which is not very practical (Alessandroni et al., 2005). Distributed shunts can also be advantageous when the structure is periodic, such as bladed discs in turbomachinery; see e.g. Yu and Wang (2007) and the references therein. To conclude this section, let us point out that all these techniques are very closely related to those used in energy-harvesting, in which the ambiant vibration 4.2 Electrical admittance of the structure 49 (a) (b) k2 = x M dB sC I V z 2àp 2 z2 p I V z sC(1 à k 2) ! Transducer þ ù Figure 4.3: a) Elementary dynamical model of the piezoelectric stack transducer. b) Typical admittance FRF of the transducer, in the vicinity of its natural frequency. energy of the structure that is extracted is not dissipated but stored and used to power other electronic devices (typically MEMS), see e.g. Lesieutre et al. (2004) or Guyomar and Richard (2005). 4.2 4.2.1 Electrical admittance of the structure Single-mode structure It was stressed in chapter 2 that the stiffness and capacitance of a piezoelectric transducer depend on the electrical and mechanical boundary conditions. The Ka piezo is stiffer when open-circuited (with Ka → 1−k 2 ), and its capacitance is lower S when it is mechanically blocked (with C → C = C(1 − k 2 )). This behavior can be detected in the electrical admittance curve of the transducer. Consider the system of Fig. 4.3a, which is the simplest possible dynamical model of a piezoelectric stack transducer; assuming that the transducer mass M is lumped at the top and using the equations of §2.4.1, one finds that the system obeys: (M s2 + Ka )x = Ka nd33 V £ ¤ s C(1 − k 2 )V + nd33 Ka x = I (4.1) (4.2) which are identical to Eq. 2.25 and Eq. 2.26, but this time M and K are scalar quantities. Eliminating x between both equations and using Eq. 2.17 that defines the electromechanical coupling factor k 2 , we obtain the electrical admittance Y (s) 50 4 Passive shunt damping (inverse of the impedance Z(s)): ¸ · I(s) M s2 + Ka /(1 − k 2 ) 2 Y (s) = = sC(1 − k ) V (s) M s2 + Ka (4.3) This admittance curve is shown in Fig. 4.3b. For ω → 0 it is that of a capacitor of value C, and for ω → ∞ it is that of a capacitor of value C S = C(1 − k 2 ). In between the denominator vanishes at the transmission poles (±jp) with p2 = Ka M (4.4) and the numerator vanishes at the transmission zeros (±jz) with z2 = Ka /(1 − k 2 ) M (4.5) p is the natural frequency with short-circuited electrodes, and z is the natural frequency with open electrodes. This was expected since I = 0 when the electrodes are open and V = 0 when they are short-circuited. One also finds that z 2 − p2 = k2 z2 (4.6) which constitutes a practical way to determine the electromechanical coupling factor from admittance (or impedance) FRF measurements. Eq. 4.6 is only valid for piezoelectric stack transducers, whose first mode shape is very similar to that of the structure modelled in Fig. 4.3a. Other kinds of transducers, such as piezoelectric patches, rings or monocrystals have different mode shapes, and Eq. 4.6 must be adapted. Formulae corresponding to different transducer shapes can be found on most producers’ web sites, e.g. Morgan Electro Ceramics or NEC-Tokin. 4.2.2 Multi-mode structure The admittance curve of a piezo transducer inserted into a mechanical structure is similar to that described in the last section, but many more modes appear in the curve. Introducing the modal expansion of x (Eq. 3.6) into Eq. 2.26 one gets: ( n ) X bT φi φT b 2 i Q = C(1 − k )V + nd33 Ka nd33 Ka V (4.7) µ (ω 2 + s2 ) i=1 i i or n X νi Ystruct Q = = C(1 − k 2 ) + Ck 2 V s 1 + s2 /ωi2 i=1 (4.8) 4.2 Electrical admittance of the structure 51 Q V Q V S 2 C =C(1-k ) Cstatic Ci1 0 Freq. 0 a) Ci2 !i Òi Freq b) Figure 4.4: (a) Capacitance Q/V of a piezoelectric transducer embedded in a fictitious 3-mode structure; (b) the approximation around ωi if the modal density is low. which uses the definition of the fraction of modal strain energy νi (Eq. 2.33) and that of the transducer coupling factor k 2 (Eq. 2.17); Ystruct (s) is defined as the electrical admittance of the piezoelectric structure, seen from the electrodes. Q/V can be regarded as the “dynamic” capacitance of the system; it is shown in Fig. 4.4a for a fictitious undamped three-mode structure. Because the piezoelectric structure, seen from its electrodes, is passive, its admittance exhibits alternating poles and zeros; mathematically, this occurs because all the residues (the νi in Eq. 4.8) are positive. The poles of Eq. 4.8 are at ωi , the natural frequencies of the structure with short-circuited electrodes. The zeros, on the other hand, are the solution of Eq. 2.26 with Q = 0: 0 = C(1 − k 2 )V + nd33 Ka bT x (4.9) Eliminating V between Eq. 4.9 and Eq. 2.25 and using the definition of k 2 Eq. 2.17, it is found that the zeros are solutions of µ ¶ Ka 2 T Ms + K + bb x=0 (4.10) 1 − k2 This equation is identical to Eq. 2.30, indicating that the zeros of the admittance are the poles of the system when the transducer electrodes are left open, Ωi . Thus, 52 4 Passive shunt damping in a single admittance (or impedance) measurement, the open and short-circuit natural frequencies Ωi and ωi can be determined. This result has been experimentally demonstrated in Fig. 3.6; it remains valid even if other types of piezoelectric transducers (e.g. d31 patches) are used instead of d33 stacks. When ω → ∞, the capacitance tends to C S = C(1 − k 2 ), i.e. the constant-strain capacitance of the transducer, and at very low frequencies Eq. 4.8 gives: ³ X ´ Q(s) (4.11) Cstatic , lim = C 1 − k2 + k2 νi s→0 V (s) Introducing Eq. 3.14 into Eq. 4.11, one gets: µ Cstatic = C 1 − k 2 + k 2 Ka Ka + K ∗ ¶ (4.12) where K ∗ once again represents the stiffness of the structure (without the piezo) seen from the end points of the transducer: (K ∗ )−1 = bT (K)−1 b. The static capacitance is the only value that can be measured once the piezo element is embedded in a structure, because C is no longer accessible. If K ∗ = 0, Cstatic equals C; on the other hand, if K ∗ → ∞, one has Cstatic → C(1 − k 2 ) = C S . Note that Fig. 4.4a has been exaggerated for the purpose of illustration; in practice the parameters Ck 2 νi are very small and the ωi are extremely close to the Ωi . Note also that all these equations have been written assuming a constant permittivity εT3 ; it was found in practice that the permittivity of a PZT sample decreases by approximately 2% per decade: the horizontal parts of the curve in Fig. 4.4a have a slight decreasing slope. 4.2.3 Generalized electromechanical coupling factor Eq. 4.6 defines the material coupling factor k 2 from the open-circuit and shortcircuit natural frequencies of the transducer; it can be generalized for a structural mode i by: Ω2 − ω 2 (4.13) Ki2 = i 2 i Ωi Ki is the generalized electromechanical coupling factor; it combines material data with information about the structure. The next sections show that the performances of the passive shunts are closely related to Ki . Note that, for small k and νi , the usual assumption of unchanged mode shapes applies, and one has: ΦT (K + Ka bbT )Φ = diag(µi ωi2 ) and ΦT (K + Ka bbT )Φ ≈ diag(µi Ω2i ) 1 − k2 (4.14) 4.3 Damping performances 53 which, combined with the definition of νi (Eq. 2.33), gives: ³ k 2 νi ´ Ω2i ≈ ωi2 1 + 1 − k2 and thus: Ki2 ≈ k 2 νi 1 − k 2 + k 2 νi (4.15) (4.16) which points out the influence of the fraction of modal strain energy νi and of the electromechanical coupling factor k 2 on passive damping performances. Ki is easily computed by successively adapting the electrical boundary conditions in the FE model of the structure and can thus be used as a performance index in an optimisation process. Note that, in the literature, the definition Ki2 = Ω2i − ωi2 k 2 νi ≈ 2 1 − k2 ωi (4.17) is often used instead of Eq. 4.13. The difference between the two definitions is insignificant in most practical applications, but Eq. 4.17 does not supply Ki = k if νi = 1. 4.3 Damping performances This section describes the structural behavior with R and RL shunts; in particular, closed-form solutions for the maximum attainable damping ratios ξi and for the optimum values of the shunt components are provided. These formulae are numerically evaluated in §4.4; experimental results are presented in chapter 5, along with those of the negative capacitance shunt. The performance of a shunt circuit can be optimized in many different ways. One popular method consists in choosing R and L such that the H∞ norm3 of a chosen structural FRF is minimized. Such an approach was developed e.g. by Hagood and von Flotow (1991); it is not particularly easy and the results depend on the chosen FRF, i.e. on the position of the perturbation and on the point whose displacement is minimized. Another possibility consists in maximizing the damping ratio of a targeted mode, so as to maximize its decay rate (see chapter 1) and thus decrease the structural sensitivity to a perturbation (shock etc.). Such a methodology was used e.g. by Caruso (2001); it is also the one used in this work. Note that the results produced by the various techniques are quite close to each other. 3 n i.e., the parameter o max |H(jω)| ω where H(jω) is the chosen FRF. 54 4.3.1 4 Passive shunt damping Eigenvalue problem Consider the electrical admittance of a piezoelectric structure Ystruct (s), defined in Eq. 4.8 and shown in Fig. 4.4a for a fictitious 3-mode structure. If the modal density around ωi is low, Eq. 4.8 can be approximated around ωi by: 2ν ω2 X k i i νj (4.18) Ystruct (s) ≈ sC 1 − k 2 + 2 + k2 s + ωi2 j>i which is shown in Fig. 4.4b. The coefficients Ci1 and Ci2 defined in the figure are readily identified as: X Ci2 = C 1 − k 2 + k 2 (4.19) νj and Ci1 = Ci2 + Ck 2 νi j>i and Eq. 4.18 can be rewritten as: Ystruct (s) ≈ sCi2 + sCk 2 νi ωi2 s2 + ωi2 (4.20) It was demonstrated in §4.2.2 that the open-circuit natural frequencies Ωi are the zeros of the admittance Ystruct (s); from Eq. 4.20, the Ωi can thus be approximated by: µ ¶ Ci1 2 Ck 2 νi 2 Ωi ≈ ω = 1+ ωi2 (4.21) Ci2 i Ci2 Unlike Eq. 4.15, Eq. 4.21 is based only on the assumption of well separated modes. Note that Eq. 4.21 reduces to Eq. 4.15 in the case of a single-mode structure; in this case the coefficients Ci1 and Ci2 also reduce to Cstatic (defined in Eq. 4.11) and C S = C(1 − k 2 ), respectively. When an electrical shunt of admittance Yshunt (s) is connected to the piezo, the total admittance of the shunted structure is classically given by: Ytot (s) = Ystruct (s) + Yshunt (s) (4.22) From the electrical network theory, the poles of the shunted structure are given by the zeros of the total admittance Ytot (s); this result is also demonstrated in chapter 5, §5.3. From Eq. 4.20, the ith pole of a piezoelectric structure shunted by a general admittance is thus given by the characteristic equation: Ytot (s) ≈ Yshunt (s) + sCi2 + sC k 2 νi ωi2 =0 s2 + ωi2 (4.23) which leads to Eq. 4.21 and to Ωi when Yshunt → 0, and to ωi when Yshunt → ∞. 4.3 Damping performances 55 Òi !i Òi !i !i Figure 4.5: Root locus plot for resistive shunting (only the upper half is shown). 4.3.2 R shunt If Yshunt = 1/R, Eq. 4.23 becomes: 1 k 2 νi ωi2 + sCi2 + sC 2 =0 R s + ωi2 (4.24) which can be rearranged into: 1+ s2 + ωi2 1 =0 RCi2 s(s2 + Ω2i ) (4.25) where Eq. 4.21 has been used. The root locus of Eq. 4.25 is identical to the locus of the IFF (Eq. 3.20); it is shown once again in Fig. 4.5. The poles are in this case at ±jΩi (open electrodes) and the zeros are at ±jωi (short-circuit). Just as with the IFF, the maximum achievable damping is given by max ξi,R = Ω2 − ω 2 Ωi − ωi K2 ' i 2i = i 2 ωi 4 4 Ωi (4.26) and it is obtained for (Preumont, 2002): 1 = RCi2 r Ωi Ωi ωi (4.27) The fact that the Integral Force Feedback and the resistive shunting share a similar root locus is an interesting feature. Despite this similarity, they have very different performances. 56 4.3.3 4 Passive shunt damping Series RL shunt In the case of a series RL shunt, one has: Yshunt (s) = 1 Ls + R (4.28) and Eq. 4.23 becomes: 1 k 2 νi ωi2 + sCi2 + sC 2 =0 R + Ls s + ωi2 or: R s + s3 + L µ 1 4 Ci2 L ¶ + Ω2i s2 + (4.29) R 2 ω2 Ωi s + i = 0 L Ci2 L (4.30) where Eq. 4.21 has been used. One can define the electrical frequency and damping by: ωe2 = 1 LCi2 2ξe ωe = R L (4.31) and Eq. 4.30 becomes ¡ ¢ s4 + 2ξe ωe s3 + ωe2 + Ω2i s2 + 2ξe ωe Ω2i s + ωi2 ωe2 = 0 (4.32) which can be rearranged in a root locus form: 1 + 2ξe ωe s(s2 + Ω2i ) =0 s4 + (Ω2i + ωe2 )s2 + ωi2 ωe2 (4.33) In this formulation, 2ξe ωe plays the role of the gain in a classical root locus. For large R, the poles tend to ±jΩi , as expected. For R = 0 (i.e. ξe = 0), they are the solutions p1 and p2 of the characteristic equation s4 + (Ω2i + ωe2 )s2 + ωi2 ωe2 = 0 which accounts for the classical double peak of resonant dampers, with p1 above jΩi and p2 below jΩi . Fig. 4.6 shows the root locus for a fixed value of ωi /Ωi and various values of the electrical tuning, expressed by the ratio αe = ωe ωi Ω2i (4.34) The locus consists of two loops, starting respectively from p1 and p2 ; one of them goes to jΩi and the other goes to the real axis, near −Ωi . If αe > 1 [Fig. 4.6(a)], the upper loop starting from p1 goes to the real axis, and that starting from p2 goes to jΩi , and the upper pole is always more heavily damped than the lower one (note that, if ωe → ∞, p1 → ∞ and p2 → jωi , the lower branch of the root locus becomes that of the resistive shunting). The opposite situation occurs if 4.3 Damping performances 57 p1 (a) p1 (b) ëe < 1 ëe > 1 jÒ i j!i p2 jÒ i j!i p2 Resistive shunting à Òi à Òi Im(s) p1 (d) (c) ëe = 1 jÒ i j!i Q jÒ i Q p2 Optimal Damping à Òi à Òi Re(s) Figure 4.6: Root locus plot for inductive shunting (only the upper half is shown). The maximum modal damping at Q is ξi = Ki /2. αe < 1 [Fig. 4.6(b)]: the upper loop goes from p1 to jΩi and the lower one goes from p2 to the real axis; the lower pole is always more heavily damped. If αe = 1 [Fig. 4.6(c)], the two poles are always equally damped until the two branches touch each other in Q. This double root is achieved for αe = ωe ωi =1 Ω2i and ξe2 = 1 − ωi2 Ω2i (4.35) This can be regarded as the optimum tuning of the inductive shunting. The corresponding eigenvalues satisfy s2 + Ω2i + Ωi ( Ω2i − 1)1/2 s = 0 ωi2 (4.36) For various values of ωi /Ωi (or Ki ), the optimum poles at Q move along a circle 58 4 Passive shunt damping of radius Ωi [Fig. 4.6(d)]. The corresponding damping ratio can be obtained easily by identifying the previous equation with the classical form of the damped oscillator, s2 + 2ξi Ωi s + Ω2i = 0, leading to s 1 ξi = 2 4.3.4 Ω2i − ωi2 Ki ≈ 2 2 ωi (4.37) Parallel RL shunt The same methodology applied on a parallel RL shunt (instead of a series one) leads to very similar results and conclusions. The shunt admittance is: Yshunt (s) = R + Ls RLs (4.38) and Eq. 4.23 becomes: ¡ ¢ s4 + 2ξe∗ ωe∗ s3 + ωe∗2 + Ω2i s + 2ξe∗ ωe∗ ωi2 s + ωi2 ωe∗2 = 0 (4.39) where the new electrical frequency and damping have been defined as: ωe∗2 = 1 LCi2 2ξe∗ ωe∗ = 1 RCi2 (4.40) Eq. 4.39 can be rearranged in a root locus form: 1 + 2ξe∗ ωe∗ s(s2 + ωi2 ) =0 s4 + (Ω2i + ωe∗2 )s2 + ωi2 ωe∗2 (4.41) which is very similar to Eq. 4.33. Once again two poles p1 and p2 are present, and once again a double root can be achieved for specific values of ωe∗ and ξe∗ ; these values are: ωe∗ = ωi and ξe∗2 = Ω2i − ωi2 ωi2 (4.42) and the maximum attainable damping with a parallel RL shunt is: s 1 ξi = 2 Ω2i − ωi2 Ki = 2 Ω2i (4.43) 4.3 Damping performances 4.3.5 59 Sensitivity The damping obtained with a parallel or series RL shunt is significantly higher than that achieved with a R shunt: the values given by Eq. 4.37 and Eq. 4.43 are approximately the square-root of that in Eq. 4.26. Note, however, that it is much more sensitive to the tuning of the electrical parameters on the targeted modes. This is illustrated in Fig. 4.7, which displays the evolution of the damping ratio of the two pairs of poles p1 and p2 when the actual natural frequency ωi0 moves away from the nominal frequency ωi for which the shunt has been optimized (the damping ratio associated with p1 and p2 is shown in dotted lines; the ratio ωi0 /Ω0i is kept constant in all cases). øi 0.3 p1 p2 0.25 0.2 0.15 Inductive shunting 0.1 Resistive shunting 0.05 0 0.1 0.2 0.5 1 2 Frequency ratio 5 10 !0i=!i Figure 4.7: Evolution of the damping ratio of the inductive and resistive shunting with the de-tuning of the structural mode. ωi is the natural frequency for which the shunt has been optimized, ωi0 is the actual value (k = 0.5, νi = 0.3). 4.3.6 Summary (1): maximum attainable damping The maximum attainable damping ratios with the three different shunts (R and series and parallel RL) are given by Eqs. 4.26, 4.37 and 4.43, respectively; these equations are formulated in terms of Ωi and ωi (open-circuit and short-circuit natural frequencies) and are summarized in Table 4.1. These results are exact as long as the modal density around the ith mode is low. Table 4.1 also presents approximate formulae in terms of k 2 and νi ; they are based on Eq. 4.15 and on the assumption that Ωi ≈ ωi ; they highlight the influence of k 2 and νi on the shunt performances. In all cases the damping performances are controlled by the generalized coupling factor Ki . 60 4 Passive shunt damping shunt ξimax (exact) ξimax (approximate) R Ωi − ωi K2 ≈ i 2ωi 4 k 2 νi 4(1 − k 2 ) s series RL 1 2 parallel RL 1 2 s Ω2i − ωi2 Ki ≈ 2 2 ωi 1 2 Ω2i − ωi2 Ki = 2 2 Ωi 1 2 r r k 2 νi 1 − k2 k 2 νi 1 − k2 Table 4.1: Attainable damping ratios with various passive shunts. The approximate formulae are based on Eq. 4.15 and on the assumption that Ωi ≈ ωi . Ki is the generalized electromechanical coupling factor (Eq. 4.13). 4.3.7 Summary (2): optimal values of the components The optimal values of the electrical components (i.e., those for which the structural damping ξi is maximal) are given, for the different shunts, by Eqs. 4.27, 4.35 and 4.42, respectively; these formulae are summarized in the left part of Table 4.2. Note that: 1. In most cases one has ωi /Ωi ≈ 1. 2. The Ck 2 νj factors defining Ci2 (Eq. 4.19) are generally very small; for the first few modes, Ci2 can thus be approximated by: n X Ci2 ≈ C 1 − k 2 + k 2 νj = Cstatic (4.44) j=1 where Cstatic (defined in Eq. 4.11 and Eq. 4.12) is the capacitance of the structure measured under static conditions. As a consequence, Eq. 4.27, 4.35 and 4.42 can be approximated as indicated in the right part of Table 4.2. These approximate formulae have been used throughout this work to tune the different shunts, with or without negative capacitance. In the case of RL shunts, however, a little trial and error was necessary to account for the imprecisions of the gyrator circuits. 4.4 Application to the truss This section applies the analytical formulae developed in §4.3 to the benchmark truss structure. Two kinds of parameters are analyzed: (i) the maximum attainable damping ratio ξi and (ii) the optimal value of the electrical components. 4.4 Application to the truss shunt Lopt R n.a. series RL parallel RL 61 exact Ropt r ωi2 Ci2 Ω4i ωi 1 Ωi Ωi C2 s 2ωi Ω2i − ωi2 Ci2 Ω2i Ω2i 1 Ci2 ωi2 1 p 2 Ω2i − ωi2 Ci2 Lopt approximate Ropt n.a. 1 ωi Cstatic ωi2 1 Cstatic 2Ki ωi Cstatic 1 Cstatic 1 ωi2 2 ωi Cstatic Ki Table 4.2: Optimal values for R (in Ohm) and L (in Henry). Ci2 is defined in Fig. 4.4b and Eq. 4.19, and Cstatic in Eq. 4.11 and Eq. 4.12. The approximate formulae are based on the fact that Ωi ≈ ωi and that, for the first few modes, Ci2 ≈ Cstatic . Because the series and parallel RL shunts have very similar performances, only the series shunt is further investigated. Experimental results are presented in chapter 5. Maximum attainable damping Three different methods can be used to predict the performances, from the easiest to the most involved: • (1) One can use the computed ωi and νi (Table 2.3), the transducer coupling factor k 2 and the assumption that the shunt does not change the structural mode shapes. Ωi and Ki are in this case predicted with the approximate equations 4.15 and 4.16, and the maximum attainable damping ξi is predicted with the approximate formulae in Table 4.1. • (2) The Ωi can also be directly computed with the specific FE model (SAMCEF), by changing the electrical boundary conditions (open-circuit). The maximum damping ratio ξi is then estimated with the “exact” formulae in Table 4.1, which are based on the less restrictive assumption of well separated modes and do not use the νi and k 2 parameters. • (3) Finally, the maximum structural damping ratios ξi can be directly evaluated by means of the full MATLAB model, which couples the FE model and the electrical network. The comparison with (2) gives an idea of the influence of the modal coupling. 62 4 Passive shunt damping ωi /2π mode 1 2 18.92 22.52 Ωi /2π (1) (2) Eq. 4.15 FE model 19.07 19.02 23.53 22.53 Ki (%) (1) (2) Eq. 4.16 FE model 12.88 10.39 3.00 2.45 Table 4.3: Predicted Ωi (in Hz ) and Ki (in %); (1) approximate formulae based on νi and k 2 , (2) FE model. mode 1 2 max (%) ξR (1) (2) (3) 0.42 0.27 0.27 0.022 0.015 0.015 max (%) ξRL (1) (2) (3) 6.50 5.19 5.20 1.50 1.22 1.17 Table 4.4: Predicted maximum modal damping ξi (in %) for the R and series RL shunts. (1) Approximate formulae in Table 4.1 based on νi and k 2 , (2) “exact” formulae in Table 4.1 based on the computed ωi and Ωi , (3) full MATLAB model. Table 4.3 compares the values of Ωi and Ki obtained with methods (1) and (2). The results are comparable, even though the approximate formulae slightly overestimate Ki . The approximate formulae based on k 2 and νi are much more precise in this case than in the case of the IFF (chapter 3), because shunt damping has much less influence on the mode shapes than the force feedback. Next, Table 4.4 compares the maximum attainable damping ξi obtained, for the R and series RL shunts, with the three different methods. The approximate formulae slightly overestimate the maximum attainable damping too; on the other hand, the influence of the modal coupling is negligible. The shunt performances can thus be accurately predicted from the knowledge of the Ωi and ωi (method (2)) only. Choice of the components Table 4.5 compares, for the first two modes, the optimum values of R and L given by the ‘exact’ and ‘approximate’ formulae in Table 4.2 with those obtained from the fully coupled MATLAB model. The ‘exact’ formulae are based only on the assumption of well separated modes while the ‘approximate’ formulae also rely on the assumption that ωi /Ωi ≈ 1 and that Ci2 ≈ Cstatic . The consistency of the various formulae was found to be quite good. 4.5 References mode 1 2 Ropt (R shunt) (1) (2) (3) 68794 68981 68981 57772 58376 59894 63 Ropt (RL shunt) (1) (2) (3) 14370 14371 14263 2829 2859 3062 Lopt (RL shunt) (1) (2) (3) 578.9 572.7 571.8 408.3 412.5 423.3 Table 4.5: Predicted optimal values of the components (in Ω and H) for the R and series RL shunts. (1) approximate formulae in Table 4.2, (2) “exact” formulae in Table 4.2, (3) full MATLAB model. 4.5 References S. Alessandroni, U. Andreaus, F. dell’Isola, and M. Porfiri. A passive electric controller for multimodal vibrations of thin plates. Computers and Structures, 83:1236–1250, 2005. A. Antoniou. Realisation of gyrators using operational amplifiers, and their use in RC-active-network synthesis. Proc. IEE., 116(11):1838–1850, Nov. 1969. P. Bisegna, G. Caruso, and F. Maceri. Optimized electric networks for vibration damping of piezoactuated beams. Journal of Sound and Vibration, 289:908– 937, 2006. G. Caruso. A critical analysis of electric shunt circuits employed in piezoelectric passive vibration damping. Smart Materials and Structures, 10:1059–1068, 2001. W.W. Clark. Vibration control with state-switched piezoelectric materials. Journal of Intelligent Material Systems and Structures, 11:263–271, April 2000. C.L. Davis and G.A. Lesieutre. A modal strain energy approach to the prediction of resistively shunted piezoceramic damping. Journal of Sound and Vibration, 184(1):129–139, 1995. D.L. Edberg, A.S. Bicos, C.M. Fuller, J.J. Tracy, and J.S. Fechter. Theoretical and experimental studies of a truss incorporationg active members. J. of Intell. Mater. Syst. and Struct., 3:333–347, April 1992. R.H. Edwards and R.H. Miyakawa. Large structure damping tasks report. Technical Report 4132.22/1408, Hughes Aircraft Co., 1980. R.L. Forward. Electronic damping of vibrations in optical structures. Applied Optics, 18(5):690–697, March 1979. 64 References D. Guyomar and C. Richard. Non-linear and hysteretic processing of piezoelement: Application to vibration control, wave control and energy harvesting. International Journal of Applied Electromagnetics and Mechanics, 21:193–207, 2005. N.W. Hagood and A. von Flotow. Damping of structural vibrations with piezoelectric materials and passive electrical networks. Journal of Sound and Vibration, 146(2):243–268, 1991. J.J. Hollkamp. Multimodal passive vibration suppression with piezoelectric materials and resonant shunts. Journal of Intelligent Material Systems and Structures, 5:49–57, Jan. 1994. M.H. Holnusen and K.A. Cunefare. Damping effects on the state-switched absorber used for vibration suppression. Journal of Intelligent Material Systems and Structures, 14:551–561, Sept. 2003. G.A. Lesieutre, G.K. Ottman, and H.F. Hofmann. Damping as a result of piezoelectric energy harvesting. Journal of Sound and Vibration, 269:991–1001, 2004. C. Maurini. Piezoelectric Composites for Distributed Passive Electric Control: Beam Modelling, Modal Analysis, and Experimental Implementation. PhD thesis, Université Pierre et Marie Curie (Paris) and Università di Roma “La Sapienza”, 2005. C. Maurini, F. dell’Isola, and D. Del Vescovo. Comparison of piezoelectronic networks acting as distributed vibration absorbers. Mechanical Systems and Signal Processing, 18:12431271, 2004. D. Niederberger. Smart Damping Materials Using Shunt Control. PhD thesis, Swiss federal institute of technology (ETH) Zurich, 2005. D. Niederberger, A. Fleming, S.O.R. Moheimani, and M. Morari. Adaptive multimode resonant piezoelectric shunt damping. Smart Materials and Structures, 13:1025–1035, 2004. C.H. Park and D.J. Inman. Enhanced piezoelectric shunt design. Shock and Vibration, 10:127–133, 2003. M. Porfiri. Performances of Passive Electric Networks and Piezoelectric Transducers for Beam Vibration Control. PhD thesis, Università di Roma “La Sapienza” and Université de Toulon et du Var, 2005. References 65 A. Preumont. Vibration Control of Active Structures: and Introduction. Kluwer, 2002. 2nd edition. K.H. Rew and I. Lee. Adaptive shunting for vibration control of frequencyvarying structures. Journal of Guidance, Control and Dynamics, 24(6):1223– 1224, Nov.-Dec. 2001. J. Tang and K.W. Wang. Active-passive hybrid piezoelectric networks for vibration control: Comparisons and improvement. Smart Materials and Structures, 10:794–806, 2001. S.Y. Wu. Method for multiple mode piezoelectric shunting with single PZT transducer for vibration control. Journal of Intelligent Material Systems and Structures, 9:991–998, Dec. 1998. H. Yu and K.W. Wang. Piezoelectric networks for vibration suppression of mistuned baled disks. ASME Journal of Vibration and Accoustics, 129:559–566, Oct 2007. 66 References Chapter 5 Active shunt damping with a negative capacitance 5.1 Introduction The importance of the electromechanical coupling factor k 2 in the shunt damping performances of piezoelectric structures was stressed in chapter 4. This k 2 factor depends on the material and on the actuation mode; for PZT piezoceramics, one typically has k 2 ≈ 0.5, and some new materials such as PMN-PT are even reported with a k 2 as high as 0.8 or 0.9. According to Eq. 2.17, the value of k 2 is limited by the intrinsic electrical capacitance of the piezoelectric transducer. As early as 1979, Forward proposed the use of an active electronic circuit that would artificially decrease the capacitance of the transducer and thus increase the conversion of mechanical energy into electrical energy: the so-called ‘negative capacitance’ shunt (Fig. 5.1). This ‘negative capacitance’ does not by itself dissipate energy, but it does enhance the dissipation of energy in the passive electric circuit Z. Although Forward took a patent for his invention, he did not publish any experimental results. The concept then remained largely forgotten for 20 years, until some researchers re-introduced the idea (Wu, 2000; Date et al., 2000; Tang and Wang, 2001). Since then, the concept has been used in various experimental set-ups (e.g. Behrens et al., 2003; Park and Baz, 2005; Kim et al., 2005; Bisegna et al., 2006; Neubauer et al., 2006; Yu et al., 2006). The negative capacitance is an active circuit that can destabilize the structure if improperly tuned. In Forward’s patent, the negative capacitance circuit is placed in parallel to the electrodes of the transducer (Fig. 5.1a). Although some authors follow this implementation (Wu, 2000; Park and Baz, 2005), most of 67 68 5 Active shunt damping with a negative capacitance Z -C’ Z (a) -C’ (b) Figure 5.1: Principle of the negative capacitance shunt. a) Parallel shunt; b) series shunt. Z is a passive electrical circuit used to dissipate energy, and −C 0 is an active circuit simulating the behavior of a negative capacitance. them prefer another implementation where the negative capacitance circuit is connected in series with the transducer (Fig 5.1b). In this chapter we show that, although both implementations enhance the electromechanical coupling of the structure, their behavior and stability limits are widely different, and that the series implementation is more robust than the parallel one. This may explain the absence of experimental results by Forward. More specifically, our contribution can be summarized as follows: 1. We show that, in both implementations, the shunted transducer can be seen as an equivalent transducer with different characteristics and enhanced electromechanical coupling coefficient. 2. A simple method for the prediction of the performances and the stability analysis is introduced; it is based on the electrical admittance of the actuator. 3. We propose a new electrical circuit that enhances the robustness of the parallel shunt. 5.2 Effects on a transducer This section analyzes the effects of the shunt on the transducer alone; the next section considers the situation where the transducer is embedded into a mechanical structure. 5.2.1 Parallel negative capacitance Consider a general piezoelectric linear actuator. Its constitutive equations were described in chapter 2 (Eq. 2.16): 5.2 Effects on a transducer Qt 69 Q Qt Qs V -C´ k ã2 = k 2C CàC 0 V Cã = C à C0 a) Piezo b) Equivalent piezo (C ?; k ?2) Figure 5.2: a) Piezoelectric transducer connected in parallel to a negative capacitance −C 0 ; b) equivalent transducer. ½ ¾ · ¸½ ¾ Q C nd33 V = ∆ nd33 1/Ka f (5.1) With C the constant-force capacitance of the stack, Ka its short-circuit stiffness, n the number of discs in the stack and d33 a coupling constant of the piezoelectric material. If the transducer is connected in parallel to a negative capacitance of value −C 0 , as in Fig. 5.2a, it is readily found that the shunted system is equivalent to a “simple” transducer with the same n, d33 and Ka parameters and a lower capacitance, as shown in Fig. 5.2b. Indeed, the total electrical charge Qt flowing in the system is given by: C0 Qt = Q − (5.2) V and, from Eq. 5.1 and Eq. 5.2, the characteristic equations of the shunted transducer are: ½ ¾ · ¸½ ¾ Qt C − C 0 nd33 V = (5.3) ∆ nd33 1/Ka f which is identical to Eq. 5.1, but with a lower capacitance (C − C 0 ) instead of C. Besides, from Eq. 2.17 defining k 2 , the equivalent piezoelectric coupling factor k ∗2 is given by: k2 C (5.4) k ∗2 = C − C0 Thus, the negative capacitance shunting can be seen as a way of improving the conversion of energy in the transducer. The shunt also increases the open-circuit stiffness Ka /(1 − k ∗2 ) of the transducer and therefore the open-circuit natural frequencies of the structure Ωi . 70 5 Active shunt damping with a negative capacitance Q -C’ Vt V Q k *2 = Vt k 2C ' C' -CS a) Piezo b) Equivalent piezo (C ?; k ?2; d ?33; K ?a) Figure 5.3: Piezoelectric transducer connected in series to a negative capacitance −C 0 and equivalent transducer. Note, finally, that if C 0 > C S = C(1 − k 2 ), one has k ∗2 > 1 and the equivalent transducer is no longer passive. 5.2.2 Series negative capacitance If the transducer is connected in series to a negative capacitance of value −C 0 , as shown in Fig. 5.3a, one immediately finds: and, with Eq. 5.1: Vt = V − Q/C 0 (5.5) ½ ¾ · ∗ ¸½ ¾ Q C nd∗33 Vt = ∆ nd∗33 1/Ka∗ f (5.6) where we have defined: Ka∗ = Ka (C 0 − C) C0 − CS C∗ = C 1 − C/C 0 d∗33 = d33 C 0 C0 − C (5.7) with C S = C(1−k 2 ) the constant-volume capacitance of the transducer. Besides, the piezoelectric coupling factor becomes: k ∗2 = k2 C 0 C0 − CS (5.8) If C 0 > C, the new system is totally equivalent to a “simple” piezoelectric transducer with smaller stiffness Ka∗ and higher capacitance C ∗ , d∗33 coefficient and electromechanical coupling factor k ∗2 . The open-circuit stiffness, on the other hand, does not change: Ka∗ /(1 − k ∗2 ) = Ka /(1 − k 2 ). 5.3 Shunt-structure interaction and stability 71 The effects of a series negative capacitance are thus opposite to those of the parallel shunt: the short-circuit natural frequencies ωi decrease and the opencircuit natural frequencies Ωi are not affected. The result is however the same: the ratio Ωi /ωi increases, which, from Table 4.1, leads to improved performances of the R and RL shunts. Note that, for C S < C 0 < C, k ∗2 is greater than one and Ka∗ is negative: the transducer is no longer passive. Stability limits are investigated in more detail in the next section. 5.3 Shunt-structure interaction and stability Shunt damping of piezoelectric structures can be regarded as a control system where the piezoelectric element plays the role of both actuator and sensor and, as such, should benefit from the guaranteed stability of collocated systems (see chapter 1). However, when implementing the parallel negative capacitance as proposed by Forward (1979) or Park and Baz (2005), high-frequency modes became destabilized. This motivated a more complete stability assessment, which is presented in this section. To this end, the re-writing of the shunt-structure interaction in the form of the feedback diagrams of Fig. 5.4a and Fig. 5.4b was useful. Zstructure (Ystructure ) is the electrical impedance (admittance) of the piezoelectric structure, and Yshunt (Zshunt ) is the admittance (impedance) of the shunt circuit; each can be obtained either from numerical simulations or from experimental measurements. This feedback scheme has been used in Matlab to produce all the numerical results presented in this work; it can handle many kinds of electrical circuits and it can easily be generalized to structures with several piezos and multi-port electrical circuits. 5.3.1 Parallel shunt It was shown in chapter 4, §4.2.2, that the open-circuit poles of a piezoelectric structure are given by the zeros of its electrical admittance Ystruct (s). The result is in fact more general: the theory of electrical networks (e.g. Deliyannis et al., 1999) states that the open-circuit poles of any two-terminal electrical network are given by the zeros of its admittance. In particular, when an electric circuit with admittance Yshunt is connected in parallel to a piezoelectric structure, as shown in Fig. 5.4a, the open-circuit poles of the new system (i.e., those for which I = 0) are the zeros of the equivalent 72 5 Active shunt damping with a negative capacitance Ip I I Is V + Ip Z structure V à Y Is Yshunt Ytot (a) I V V Z Vs + Vs Vp Vp à Ystructure I Zshunt Z tot (b) Figure 5.4: a) parallel shunt of a piezoelectric structure and its feedback representation; b) series shunt. Q V S 2 C =C(1-k ) Cstatic 0 Hz a) b) Figure 5.5: a) Capacitance Q/V of a piezoelectric transducer embedded in a fictitious 3-mode structure. b) Evolution of the open-circuit natural poles Ω∗i when C 0 increases (parallel shunt). 5.3 Shunt-structure interaction and stability 73 admittance Ytot , with Ytot classically given by: Ytot (s) = Ystruct (s) + Yshunt (s) (5.9) The foregoing result can also be demonstrated with the feedback diagram in Fig. 5.4a: indeed, according to this diagram, the new open-circuit poles are given by: 1 + Zstruct (s) Yshunt (s) = 0 (5.10) or, if the poles of Zstruct and the zeros of Yshunt are distinct: Ystruct (s) + Yshunt (s) = Ytot (s) = 0 (5.11) In this work the new open-circuit natural frequencies are denoted Ω∗i ; of course, if Yshunt → 0, on has Ω∗i → Ωi . Let us apply this result on a structure shunted by a negative capacitance, i.e. Yshunt = −sC 0 . The structural admittance Ystruct (s) is given by Eq. 4.8: it is shown (multiplied by 1/s) in Fig. 5.5a for a fictitious, undamped, three-mode structure. When the shunt −sC 0 is connected, the total admittance Ytot is given by the same curve, but translated vertically by −C 0 . The new open-circuit natural frequencies Ω∗i are at the intersection of the new curve with the X-axis; the shortcircuit ones ωi∗ , by contrast, are not affected by a parallel shunt (ωi∗ = ωi ). Fig. 5.5b shows (in the complex plane) the evolution of the open-circuit poles as C 0 increases. • If C 0 < C S = C(1 − k 2 ), they migrate on the imaginary axis, with Ω∗i > Ωi : the system remains stable, and the ratios Ω∗i /ωi∗ increase, which is consistent with the results of §5.2.1. • For C S < C 0 < Cstatic , the last pair (±jΩ∗3 in this case) disappears at infinity and reappears symmetrically at infinity on the real axis, moving towards the origin; because of the presence of a pole on the Right Half Plane, the system is not open-circuit stable. • If C 0 > Cstatic , the last pair reintegrates the imaginary axis (below ω1 ). The system is thus open-circuit stable, but it is not passive, because the lowfrequency admittance is negative and because it starts with a zero instead of a pole. Connecting such a system to an electrical network (even passive, such as R or RL circuits) may destabilize it. The foregoing analysis is especially useful because, with a single admittance curve, one can determine the position of the open-circuit natural frequencies Ω∗i for a 74 5 Active shunt damping with a negative capacitance -1 1.5 0 -1 1 First mode -2 First mode 0.5 -3 -1 a) -0.5 0 b) Figure 5.6: Nyquist plots of the truss structure shunted with: a) a parallel negative capacitance, and b) a series negative capacitance. Both shunts were tuned at approximately 90% of the stability limit and a resistor R was also introduced in the circuit. given value of the negative capacitance C 0 , and thus the performances of the R or RL shunt (with the formulae of Table 4.1). It also makes apparent some major drawbacks of the method: 1. The instability comes from high-frequency dynamics of the structure, which are difficult to model. 2. Even when C 0 is close to the stability limit, the first frequencies Ω∗1 and Ω∗2 do not increase by much: this is due to the very stiff slopes of the Q/V curve (Fig. 5.5a). The effects of the parallel shunt are thus more pronounced for high-frequency modes. To analyse further the stability of the shunt, a Nyquist plot of the open-loop transfer function (in the sense of Fig. 5.4a, i.e. Zstruct (s)Yshunt (s)) is presented in Fig. 5.6a. Zstruct was measured1 on the truss structure as explained in section 5.4, and Yshunt was modelled in Matlab. A resistor R tuned to damp the first mode of the truss was also introduced in the system. It appears that the first mode is reasonably distant from the (−1, 0) point; higher-frequency modes however, although theoretically stable, are extremely close to instability. As a consequence, non-modelled behavior of the structure (such as piezoelectric non-linearities or the finite bandwidth of the shunt) could make them unstable. In practice, once the shunt was implemented and connected, instabilities occurred for values of C 0 as low as 50% of the theoretical stability limit. 1 between 2.36 Hz and 100 kHz 5.3 Shunt-structure interaction and stability Rp à R neg 75 -1 0 -1 à C0 R -2 First mode -3 a) b) Figure 5.7: a) Proposed modifications for the parallel shunt (compare with Fig. 5.4); b) Nyquist plot of the modified system (compare with Fig. 5.6a). To overcome this, the shunt was modified according to Fig. 5.7a. This configuration was chosen after some trial-and-errors: it introduces some roll-off in the FRF of Yshunt (s) and has thus a positive influence on the stability. The Nyquist plot of the modified system, with the shunt once again at 90% of the stability limit, is presented in Fig. 5.7b; this time most of the curve is reasonably far away from the (−1, 0) point. The stability of the modified system is not guaranteed: it must thus be assessed on a case-by-case basis, by means of Nyquist plots and measured Zstruct curves, which can be quite difficult to obtain. A necessary (but not sufficient) stability condition for the modified system is: Rneg > Rp (5.12) The use of the modified system was found to be more difficult than that of the series negative capacitance shunt, which is presented in the next section. 5.3.2 Series shunt The methodology follows closely that of the previous section. Consider a piezoelectric structure connected in series to a general electric circuit with impedance Zshunt , as described in Fig. 5.4b. With the feedback diagram of Fig. 5.4b, it is found that the new short-circuit poles (those with V = 0) are given by: Ztot (s) = Zstruct (s) + Zshunt (s) = 0 (5.13) 76 5 Active shunt damping with a negative capacitance V Q 1 C(1-k2 ) 1 Cstatic 0 Hz Figure 5.8: Impedance sZ = V /Q of a fictitious, undamped, three-mode structure where Ztot is the equivalent impedance of the new system as described in Fig. 5.4b. Thus, when the shunt is connected in series, the short-circuit poles of the new system are given by the zeros of the equivalent impedance Ztot (s). Zstruct is merely the inverse of Eq. 4.8: it is shown (multiplied by s) in Fig. 5.8. If Zshunt = −1/sC 0 , the behavior of the shunted system is thus governed by the curve in Fig. 5.8 translated vertically by −1/C 0 , and the new short-circuit natural frequencies ωi∗ are given by the intersection of this curve with the X-axis. The open-circuit frequencies Ω∗i are not affected by a series shunt. Once again, the knowledge of a single impedance curve allows the prediction of the performances of a R or RL shunt (from the formulae of Table 4.1) for a given value of the negative capacitance −C 0 . The short-circuit natural frequencies ωi∗ decrease when C 0 increases, which is consistent with the results of §5.2.2. The acceptable values for the shunt are those which verify2 C 0 > Cstatic . Note that C 0 = Cstatic is also the limit for which the (now negative) stiffness of the transducer exactly cancels K ∗ , the stiffness of the structure seen from the end points of the transducer. A Nyquist plot of the open-loop transfer function Ystruct (s)Zshunt (s) is shown in Fig. 5.6b; a resistor R has been introduced in the circuit so as to optimally damp the first mode. It appears that the high-frequency modes are far enough from the (−1, 0) point: the shunt does not need to be modified. The situation is thus much more favorable 2 Cstatic , defined in Eq. 4.11 and Eq. 4.12, is the capacitance of the structure measured under static conditions. 5.3 Shunt-structure interaction and stability 77 than in the parallel case, as: • The stability limit concerns low-frequency modes of the system, which are easier to measure or model (it is unavoidable that a part of the curve be close to the (−1, 0) point; the closer to this point, the higher the performances). • This time, ω1∗ decreases by much more as C 0 approaches the stability limit (it goes down to the origin, at least theoretically). This strategy tends to be more effective for low-frequency modes. • The capacitance C ∗ of the equivalent transducer increases (in contrast to the parallel case), which reduces the optimal value Lopt of the inductor in a RL shunt (see Table 4.2) and thus makes it easier to implement electronically. 5.3.3 Sensitivity øR 1 0.08 0.06 Unstable 0.04 0.02 0 1 1.2 1.4 0 1.6 1.8 C =C static Figure 5.9: Theoretical evolution of the maximum attainable damping for the first mode of the truss when the negative capacitance changes (R shunt + series negative capacitance). “Good” performances generally require that the active shunt be tuned close to the stability limit, which is a major drawback. This issue is illustrated in Fig. 5.9, which displays the theoretical evolution of the maximum attainable damping for the first mode of the truss when a series negative capacitance is introduced (R 78 5 Active shunt damping with a negative capacitance shunt). The added damping ξ1R drops from 3% to 1.5% when the ratio C 0 /Cstatic changes from 1.1 to 1.2, and to 0.53% when C 0 /Cstatic = 2 (ξ1R = 0.27% without negative capacitance). As explained in §5.3.2, the system becomes unstable when C 0 /Cstatic < 1. 5.3.4 Nonlinearity To conclude this section, let us point out that the capacitance of a piezo transducer is variable with respect to the excitation level and that it depends much on the ambiant temperature. In most applications this has no importance, but here the performances and stability rely on a fine tuning of the negative capacitance with respect to the capacitance of the piezo. A sudden change of C can decrease substantially the performances of the shunt or, worse, make it unstable. The designer must therefore be cautious and take reasonable stability margins. Throughout this work and for the purpose of illustration the negative capacitances were tuned as close as 90% of the stability limit; this was made possible by an accurate knowledge of the structural impedance. In realistic situations where the uncertainties on the impedance curve are much larger, negative circuits at 60-70% of the limit would be more advisable. 5.4 5.4.1 Experimental results Implementation of the negative capacitance 1 Z0 = à R R2 Z I Z V Op Amp R1 R2 Figure 5.10: Parallel negative impedance. The series one is identical but with the + and − pins inverted (Philbrick Researches Inc., 1965). The negative capacitance shunts, both parallel and series, were implemented as described in Fig. 5.10 (Philbrick Researches Inc., 1965); it is a simple circuit 5.4 Experimental results 79 involving an operational amplifier (OPA445 in this case). In this work the best results were obtained when the impedance Z consisted in another piezoelectric stack with the same capacitance as that of strut 1; although not essential (it could have been replaced by a “common” capacitance), it allows us to decrease the effects of the actuator’s non-linearities mentioned in §5.3.4. We took R1 = 11kΩ and R2 = 10kΩ in the parallel case, and the opposite in the series case; the circuits were thus approximately at 90% of the stability limit. In the parallel case, Rp and Rneg were chosen to be 15kΩ and 16.5kΩ, respectively. No instability was ever observed with this circuit and the optimal R or RL components. 5.4.2 Impedance measurement Impedance meters with a measurement range starting from DC and a sufficient frequency resolution are very difficult to find. The impedance of the structure, seen from the electrodes of strut 1, has been measured with an Agilent 4294A impedance analyzer between 40 Hz and 100 kHz. At lower frequency we measured separately the current flowing into the piezo and the voltage across it, and we calculated the transfer function V /I with a Fourier analyzer HP 35670A; numerous calibration processes were run to ensure the correctness of the measurements. The result |Q1 /V1 | (in Coulomb/V olt) is shown in Fig. 5.11. -7 3 x 10 jQ =V j 2 1 0 0 10 1 10 2 10 3 10 4 10 5 10 Hz Figure 5.11: Experimental admittance |Q1 /V1 | of the truss (in Cb/V ). This impedance curve has already been used to present the Nyquist plots in Fig. 5.6a-b and Fig. 5.7b. Besides, Fig. 5.12a shows the equivalent impedance of the structure with a parallel and series negative capacitance (Fig. 5.12b shows the corresponding numerical results). These measurements confirm that the series shunt decreases the short-circuit natural frequencies ωi∗ , that the parallel shunt 80 5 Active shunt damping with a negative capacitance |Z| (dB) |Z| (dB) b) a) 130 130 Òã1 120 Parallel shunt 110 110 Ò1 100 100 No shunt !1 90 90 80 Series shunt 80 70 70 60 120 ! ã1 10 20 Hz 30 40 50 60 10 20 Hz 30 40 50 Figure 5.12: Equivalent impedance with and without the negative capacitive shunt. a) Experimental; b) simulations. increases the open-circuit frequencies Ω∗i , and that both shunts increase the ratio Ω∗i /ωi∗ ; this is especially apparent for mode 2 (22 Hz), which barely appears in the open-loop curve, but is much more visible once a negative capacitance is connected to the piezo. The generalized electromechanical coupling factor of mode 1, K1 3 , increased from 10.5% to approximately 30.5%, and K2 , which could not be measured without the negative capacitance, reached approximately 14% when the active shunts were connected. 5.4.3 R shunts The FRF between the voltage at strut 2 and the force in strut 1 has been measured with a HP 35670A Fourier analyzer. It is shown in Fig. 5.13, first when the shunt is purely resistive (R = 62kΩ), then when a series or parallel negative capacitance has been added (R = 6kΩ and 510kΩ, respectively). The R shunt alone can increase the damping of mode 1 from 0.18% to 0.43%. The negative capacitance shunts can increase it to approximately 3%. The locus of the first pole of the structure was also recorded as R varied from 0 → ∞. It is shown in Fig. 5.14. Two measurements were made for each value of R; each time the poles were automatically identified by the Fourier analyzer. The solid line represents theoretical predictions based on Eq. 4.25 and the identified poles and zeros ω1 and Ω1 ; the agreement between theory and experiment is very s 3 defined by K1 = Ω21 − ω12 , see §4.2.3. Ω21 5.4 Experimental results 20 R + parallel negative capacitance Open-circuit R only 10 Amplitude (dB) 81 R + series negative capacitance 0 -10 -20 -30 -40 14 16 18 20 22 24 26 28 Freq. (Hz) Figure 5.13: Response of the structure with different resistive shunts. ø = 0:43% ø = 2:9% 19 18.5 Resistive shunt + series negative capacitance -0.5 -0.4 Im (Hz) Resistive shunt only 18 -0.3 Real (Hz) -0.2 -0.1 Figure 5.14: Root locus of the system shunted with a resistor and a series negative capacitance. The dots represent experimental measurements; two measurements were performed for each value of R. The solid lines were traced according to Eq. 4.25 and the identified ωi and Ωi . Different scales are used for the X and Y axis. 82 References good. Finally, a second locus was measured with a series negative capacitance shunt and a resistor; it is also shown in Fig. 5.14. It merely confirms the conclusions of §5.4.2: a series negative capacitance decreases the short-circuit natural frequencies ωi∗ , has no impact on the open-circuit natural frequencies Ω∗i , and widens the loop of the locus. The dashed line indicates a part of the locus which, due to the smallness of the resistor R, has very small stability margins and thus could not be measured. 5.4.4 RL shunts A synthetic inductance L was implemented with the electronic circuits described in Fig. 4.2 (gyrators). Its value and that of the series resistance were tuned so as to minimize the amplitude of the FRF from piezo 2 to force sensor 1 (final values: L ≈ 570H, R = 6kΩ). The result is shown in Fig. 5.15a , and the corresponding simulation results (with the best fit L = 576H) are shown in Fig. 5.15b). The damping ratios of the two pairs of poles was identified to be 2.7% and 2.5%, respectively. It is worth noticing that a passive RL shunt alone performs as well as an active “negative capacitance + R” shunt. For the purpose of comparison, the performances of the IFF (with a gain such that the first mode is critically damped) are also shown in the figure. The FRF when piezo 1 is shunted by a series negative capacitance and an optimum RL circuit is also shown in Fig. 5.15a (L ≈ 54H, R = 2kΩ), and the simulation results (with the best fit L = 57.5H) is also shown in Fig. 5.15b. The damping ratios of the two pairs of poles are 9.3% and 5.4%, respectively. Quite remarkable is the behavior of the second mode (at 22 Hz): while the passive shunts have hardly any influence on it (because of its weak controllability from strut 1), the RL shunt with a negative capacitance can raise its damping ratio from 0.18% to 1.0%. Finally, the three different root loci (the resistive shunt with and without negative capacitance and the one for the IFF) are gathered on a single graph in Fig. 5.16. The vicinity of ωi had to be enlarged because the loci with shunt damping are much smaller than the locus of the IFF. The different natural frequencies (z1 , ω1 , ω1∗ and Ω1 ) can be seen. 5.5 References S. Behrens, A.J. Fleming, and S.O.R. Moheimani. A broadband controller for shunt piezoelectric damping of structural vibration. Smart Materials and Struc- References 83 20 a) 10 Open-circuit Amplitude (dB) 0 RL only -10 RL + negative capacitance -20 -30 -40 Integral Force Feedback -50 -60 5 10 15 20 25 30 35 40 35 40 Freq. (Hz) 20 10 b) Amplitude (dB) 0 -10 -20 -30 -40 -50 -60 5 10 15 20 25 30 Freq. (Hz) Figure 5.15: a) FRF of the structure with RL shunts and IFF active control; b) corresponding simulation results. 84 References 20 IFF 15 R shunt 10 5 z1 -20 -15 -10 -5 Im (Hz) Ò1 IFF Negative capacitance !1 ã !1 0 Real (Hz) Figure 5.16: Identified root locus of the IFF; the root loci of the R shunts are also represented for the purpose of comparison. The vicinity of ω1 has been enlarged. tures, 12:18–28, 2003. P. Bisegna, G. Caruso, and F. Maceri. Optimized electric networks for vibration damping of piezoactuated beams. Journal of Sound and Vibration, 289:908– 937, 2006. M. Date, M. Kutani, and S. Sakai. Electrically controlled elasticity utilizing piezoelectric coupling. J. Applied Physics, 87(2):863–868, Jan. 2000. T. Deliyannis, Y. Sun, and J.K. Fidler. Continuous-Time Active Filter Design. CRC Press, 1999. R.L. Forward. Electromechanical transducer-coupled mechanical structure with negative capacitance compensation circuit. Us patent 4,158,787, 1979. J.S. Kim, K.W. Wang, and E.C. Smith. High-authority piezoelectric actuation system synthesis through mechanical resonance and electrical tailoring. J. of Intelligent Material Systems and Structures, 16:21–31, Jan. 2005. M. Neubauer, R. Oleskiewicz, K. Popp, and T. Krzyzynski. Optimization of damping and absorbing performance of shunted piezo elements utilizing negative capacitance. Journal of Sound and Vibration, 298:84–107, 2006. References 85 C.H. Park and A. Baz. Vibration control of beams with negative capacitive shunting of interdigitated electrode piezoceramics. Journal of Vibration and Control, 11:331–346, 2005. Philbrick Researches Inc. Application manual for computing amplifiers for modelling, measuring, manipulating & much else. Technical report, Nimrod Press, Boston, 1965. J. Tang and K.W. Wang. Active-passive hybrid piezoelectric networks for vibration control: Comparisons and improvement. Smart Materials and Structures, 10:794–806, 2001. S.Y. Wu. Broadband piezoelectric shunts for structural vibration control. Us patent 6,075,309, 2000. H. Yu, K.W. Wang, and J. Zhang. Piezoelectric networking with enhanced electromechanical coupling for vibration delocalization of mistuned periodic structures-theory and experiment. Journal of Sound and Vibration, 295:246– 265, 2006. 86 References Chapter 6 Single-axis isolation 6.1 Introduction Active vibration isolation has been studied at the Active Structures Laboratory (ULB) since 2000, in the context of space applications. Emphasis has been placed on robustness, which has led to the use of decentralized, collocated control with Integral Force Feedback (IFF). Two multi-axis isolators were successively built and tested in a micro-g environment; they were shown to effectively attenuate the vibration propagation (Abu Hanieh, 2003; Preumont et al., 2007). These prototypes employed electromagnetic (moving-coil) actuators because of the intended applications. The two isolators are effective, but they are based on an active control system, whose complexity is a major drawback in the context of space applications. The present study aims at simplifying the interface by reducing the on-board electronics: to this end, passive isolation with shunted transducers is investigated. This chapter investigates the case of single-axis isolation; the construction of a multi-axis isolator is presented in chapter 7. 6.2 Classical passive isolators The simplest passive 1-d.o.f. isolator is presented in Fig. 6.1a; it consists of a spring k and a viscous damper c connected in parallel. The mass m represents a supporting structure that vibrates with amplitude Xn (sometimes called the “noisy side”), and M represents a sensitive payload (the “quiet side”) with displacement Xq . The Transmissibility T is defined as the ratio between Xq and Xn ; one easily finds, in Laplace variables: 87 88 6 Single-axis isolation sky . g xq Xq M M m àg xq f c k . k Xn (a) M Xq k m m (b) (c) Xn Figure 6.1: (a) Passive single-axis isolator. (b) Sky-hook isolator. (c) Equivalent representation of the sky-hook. T (s) = Xq (s) 1 + 2ξs/ωn = Xn (s) 1 + 2ξs/ωn + s2 /ωn2 (6.1) p where ωn = k/M and ξ = c/2ωn M are the corner frequency and damping ratio of the system, respectively. It is important to distinguish between the corner frequency of the system and its natural frequency; ωn actually corresponds to the natural frequency of the system when Xn is mechanically clamped. |T (jω)| is shown √ in Fig. 6.2 for various values of the damping ratio ξ. The frequency ωc = 2ωn separates the region were |T (jω)| is greater than one (amplification) from the region where it is smaller than one (isolation). The amplification at resonance is governed by the damping ratio: the higher ξ, the lower the amplification at ωn . The high-frequency attenuation rate, on the other hand, is maximal when there is no damping (ξ=0); from Eq. 6.1 it corresponds to an attenuation of ∼ 1/s2 , i.e. -40dB/dec, and it decreases to ∼ 1/s (-20dB/dec) when damping is introduced. This conflict motivated the use of an active control law, which should operate such as to simultaneously achieve a small overshoot and a -40dB/dec attenuation rate, as represented by the dotted line in Fig.6.2. 6.3 Sky-hook damper and IFF The sky-hook damper (Karnopp and Trikha, 1969) is an active isolation system that reduces the amplification at ωn without deteriorating the high-frequency isolation. It is represented in Fig. 6.1b: it consists of a spring k (no damper) and a force actuator f acting in parallel. The feedback strategy consists in generating a control force proportional to the absolute velocity of the payload, 6.3 Sky-hook damper and IFF dB 20 89 xq xn ø=0 0 -20 ø1 ø2 > ø1 Objective of the active isolation -40 1 2 !=! n 10 Figure 6.2: Transmissibility of a passive isolator for various values of the damping ratio ξ. f = −gsXq (s). From the payload point of view, this is equivalent to connecting the payload to a fixed point in space with a viscous damper of constant g (hence the name “sky-hook”, Fig. 6.1c). The open-loop transfer function is: sXq ms = 2 f M ms + k(M + m) (6.2) and the root locus of the closed-loop system is shown in Fig. 6.3; the closed-loop poles move on a circle. The transmissibility of the active isolator is: · ¸−1 Xq (s) M 2 g T (s) = = s + s+1 Xn (s) k k (6.3) which exhibits an attenuation rate of -40 dB/dec at high frequency. The feedback gain can be adjusted in such a way that the isolator is critically damped; in this way the transmissibility exactly follows the objective represented in Fig. 6.2, as there is no amplification at resonance and a maximal high-frequency attenuation rate. Note, however, that the high-frequency slope is reduced to -20dB/dec when viscous damping is introduced: the sky-hook damper is thus more effective when applied to undamped systems, which has important consequences for the actual implementation of the isolator. Many different implementations of the sky-hook isolator exist; in most cases the absolute velocity of the payload is measured with a geophone or an accelerometer. 90 6 Single-axis isolation Im G(s) H(s) ms m M s + k (m+M) f g sXq 2 Re (2 zeros + 1 pole) Figure 6.3: Root locus of the sky-hook damper. An alternative, shown in Fig. 6.4, consists in replacing the velocity feedback by a force feedback based on the total force F transmitted by the isolator. Both implementations are equivalent when the structures are rigid, because in this case the payload acceleration is proportional to the force F transmitted by the interface. The situation is different, however, if the two structures are flexible. It can be shown that the open-loop FRF F/f , unlike that of acceleration or velocity feedback Xq /f , always has alternative poles and zeros: as a result the Integral Force Feedback control law has guaranteed stability (Preumont et al., 2002). This fact motivated the use of force sensors in previous isolation works developed at the ULB. Note that the guaranteed stability only holds as long as perfect actuators and sensors are assumed; the actuator and sensor dynamics must be accounted for in a full stability analysis. xq k disturbance source F sensitive equipment f xn IFF Figure 6.4: Two arbitrary flexible structures connected by a single-axis soft isolator with force feedback. 6.4 Passive shunts non-metallic support 91 Soft iron copper wire Xq permanent magnet (NdFeB) M I fc k Ysh V Xn a) b) Figure 6.5: a) Typical construction of an electromagnetic transducer; the direc− → tion of the magnetic flux density B is also indicated. b) Single-axis isolation system with a shunted electromagnetic transducer. 6.4 6.4.1 Passive shunts Principles A typical electromagnetic transducer is represented in Fig. 6.5a: the coil moves − → perpendicular to the magnetic flux density B . Fig. 6.5b shows the insertion of this transducer into a single-axis isolator; just as with the IFF, no viscous damper has been added, because it would be detrimental to the high-frequency isolation1 . − → When the coil moves with respect to B , an electromotive force V (in Volts) is created in the coil; it is given by: V = Tv (Ẋq − Ẋn ) (6.4) with Tv = 2πnrB the transducer constant in V s/m (n is the number of turns in the coil, r its radius and B the mean intensity of the radial component of the magnetic flux density. Tv is also the constant (in N/A) relating the current I circulating in the coil and the total force fc produced by the coil: fc = Tv I 1 (6.5) For the same reason, the isolator should be designed so as to minimize eddy currents damping; in particular, the support of the coil in Fig. 6.5a should be made of non-metallic material. 92 6 Single-axis isolation The dynamic equations governing the system of Fig. 6.5b are, in Laplace form: ¡ ¢ (6.6) M s2 + k Xq = kXn + fc I = −Ysh (s)V (6.7) where the electrical resistance Rc and the self inductance Lc of the coil have been included in the electrical admittance Ysh of the shunt. Combining Eq. 6.4 to Eq. 6.7, it is found that the poles of the system satisfy the characteristic equation: M s2 + Tv2 Ysh (s) s + k = 0 (6.8) and that the transmissibility T (s) is given by: T (s) = 6.4.2 Xq Tv2 Ysh (s) s + k (s) = Xn M s2 + Tv2 Ysh (s) s + k (6.9) Resistive shunts If the shunt circuit is purely resistive, one has Ysh = 1/R, and thus, from Eq. 6.4, 6.5 and 6.7: T 2s (6.10) fc = − v (Xq − Xn ) R where R includes the resistance of the shunt circuit as well as that of the coil2 : R = Rsh + Rc (6.11) Eq. 6.10 indicates that R-shunted transducers behave like viscous dampers of constant c = Tv2 /R. This property has often been used in the past when trying to damp a structure by short-circuiting the coil; in that special case Rsh = 0, and Rc should be as low as possible to enhance the viscous damping. In the context of shunted voice-coils, the coefficient Tv2 /Rc thus represents a factor of merit of the transducer, as it measures the maximum damping action that can be exerted by the transducer. The transmissibility for R-shunted systems is once again that of Fig. 6.2, with √ ξ = Tv2 /(2R kM ); the usual trade-off between damping and high-frequency isolation applies. A purely resistive shunt is thus not convenient for our purpose; instead we would like the viscous coefficient c to be frequency-dependent, i.e. large near ωn (so as to damp the peak) and small beyond ωn (so as to keep the -40dB/dec isolation slope), as illustrated in Fig. 6.6 . 2 The inductance Lc of the coil can almost always be neglected with respect to its resistance Rc , at least for frequencies below 1kHz. 6.4 Passive shunts 93 TdB Large damping Small damping so as to keep the -40dB/dec slope !n ! Figure 6.6: Objectives for the viscous damping in the isolator. The damping force fc is proportional to the current I in the coil: such a frequencydependent damping can thus be achieved by shaping the admittance of the shunt Ysh , such that Ysh is large near ωn , and small beyond. This low-pass behavior can be achieved passively, with the series RL or RLC circuits described in §6.4.3 and §6.4.4, or actively, as described in §6.6. Note that, to effectively damp the resonance mode, the admittance Ysh does not only need to be large near ωn , but also real (i.e. resistive-like). 6.4.3 First-order (RL) shunts (a) Equivalent system Let us connect a series RL shunt to the coil, as in Fig. 6.7a. The admittance of the shunt is: 1 Ysh (s) = (6.12) Ls + R where R and L include Rc and Lc , the intrinsic resistance and inductance of the coil; Ysh is a first-order low-pass filter with a cut-off frequency ωe = R/L. From Eq. 6.4, 6.5 and 6.7, the force fc exerted by the transducer is: fc = − Tv2 s (Xq − Xn ) Ls + R (6.13) which is equivalent to that exerted by a spring of stiffness k1 and a dash-pot of constant c connected in series as in Fig. 6.7b (compare with the system in Fig. 6.1a); indeed such a mechanical system gives: fc = − k1 cs (Xq − Xn ) cs + k1 (6.14) 94 6 Single-axis isolation Xq Xq M c = T 2v=R fc k L Xn k 1 = T 2v=L M c k k1 Xn a) b) Figure 6.7: (a) isolator with an RL shunt; (b) equivalent mechanical system. and the two systems are equivalent provided that k1 and c are given by: k1 = Tv2 /L (6.15) c = Tv2 /R (6.16) (b) New corner frequency Ωn The inductance L has been introduced in the circuit in order to limit the current I in the coil (and thus the structural damping) at frequencies above ωe = R/L. A side-effect of this insertion is the increase in the corner frequency; this property is best understood with the equivalent mechanical representation of Fig. 6.7b, in which L is modelled by a spring k1 (the lower L, the higher k1 ). In this work, the increased corner frequency (i.e. that when the transducer is shunted by an inductance L) is denoted Ωn ; it is most easily computed by replacing the transducer by a stiffness k1 = Tv2 /L in the model of the structure. In the case of single-axis isolators, Ωn can be found from Eq. 6.8, which becomes (with Ysh = 1/Ls): M Ls2 + (Tv2 + kL) = 0 (6.17) and thus: Ω2n µ ¶ µ ¶ Tv2 + kL Tv2 k1 2 2 = = ωn 1 + = ωn 1 + ML kL k (6.18) (c) Damping The poles of the isolator with a general RL shunt can be found from Eq. 6.8, which, combined with Eq. 6.12, becomes: M Ls3 + M Rs2 + (Tv2 + kL)s + kR = 0 (6.19) 6.4 Passive shunts 95 øimax Ò n= !n !n = nà! n ø max = Ò2! i n q 2 Tv 1 + kL p k=M Figure 6.8: Root locus of the RL shunt (L is fixed, R varies from 0 to +∞). or: 1+ R s2 + ωn2 =0 L s(s2 + Ω2n ) (6.20) where Eq. 6.18 has been used. The root locus of Eq. 6.20 is identical to that of the IFF (Eq. 3.20) or of the piezoelectric R shunt (Eq. 4.25); it is reproduced once more in Fig. 6.8. As in the previous cases, the maximum damping is given by max ξRL = and it is achieved for ³ Ωn − ωn 2ωn ωn ≥ Ωn ´ 3 Ω2 opt RRL =√ n L ωn Ωn (6.21) (6.22) Note that, by changing the value of L, the designer has a certain amount of influence on the ratio Ωn /ωn (Eq. 6.18), and thus on the maximal attainable damping; this is not the case with piezoelectric shunt damping, in which that ratio is fixed and generally very close to one. There is, however, a conflict between damping and high-frequency isolation, as explained in the next paragraph. (d) Transmissibility From Eq. 6.12 and Eq. 6.9, the transmissibility with a RL shunt is: TRL (s) = = (Tv2 + kL) s + kR M Ls3 + M Rs2 + (Tv2 + kL) s + kR R 2 L ωn 2 Ω2n s + R L ωn Ω2n s + s3 + R 2 Ls + (6.23) (6.24) 96 6 Single-axis isolation Unlike resistive circuits, RL circuits allow a high-frequency attenuation rate of ∼ 1/s2 , i.e. -40dB/dec, but the corner frequency has increased (from ωn to Ωn ), which negatively impacts the isolation. Fig. 6.9a shows the evolution of TRL when R varies from 0 to +∞ and L remains constant. R only influences the damping: it has no influence on the high-frequency transmissibility. The curve with optimal damping is obtained when R = Ropt is chosen according to Eq. 6.22. When R → ∞ and R → 0, TRL becomes, respectively: Toc (s) = ωn2 s2 + ωn2 and TL (s) = Ω2n s2 + Ω2n (6.25) Fig. 6.9b, on the other hand, presents TRL for various values of L; R is each time optimally chosen according to Eq. 6.22. Fig. 6.9b illustrates the conflict between attenuation of the resonance mode and high-frequency isolation: lower values of L lead to smaller amplification at resonance, and to a higher transmissibility at high-frequencies. The penalty in high-frequency isolation can be assessed with: µ ¶ TRL (jω) Ω2n Tv2 lim = 2 = 1+ (6.26) ω→∞ Toc (jω) ωn kL as indicated in Fig. 6.9 6.4.4 Resonant (RLC) shunts The addition of a capacitor C in series √ with the RL circuit creates a resonance at the electrical frequency ωe = 1/ LC, which, if properly tuned, can increase the damping of the system. On the other hand, it does not change the highfrequency response of the system, because capacitors behave like short-circuits at high frequencies. Different optimisation objectives can be used to choose the values of the components. In this work, two methods have been investigated: the root locus analysis and the H∞ norm minimization. (a) Root locus analysis The admittance Ysh (s) is: s 1 s = (6.27) 2 + Rs + 1/C L s + 2ξe ωe s + ωe2 √ where we have defined the electrical frequency ωe = 1/ LC and damping ξe = R/2ωe L. Introducing Eq. 6.27 into Eq. 6.8 and using Eq. 6.18, one gets the new Y (s) = Ls2 6.4 Passive shunts dB xq xn 97 R=0 (Ò n) R=1 (! n) R opt 0 (Ò2n=!2n)dB -20 -40 1 a) dB 10 !=! n xq xn 0 L1 L2 > L1 -20 -40 1 b) !=! n 10 Figure 6.9: RL shunt: transmissibility Xq /Xn with a RL shunt for various values of R and L. (a) R varies while L does not change; (b) L varies, R is optimally chosen according to Eq. 6.22. 98 6 Single-axis isolation Im p1 RL shunt Òn Q !n p2 Optimal Damping Re à !n Figure 6.10: Root Locus of a RLC shunt with ωe = ωn . expression for the characteristic equation of the system: s4 + 2ξe ωe s3 + (ωe2 + Ω2n )s2 + 2ξe ωe ωn2 s + ωn2 ωe2 = 0 (6.28) which can be rearranged in a root locus form: ¡ ¢ s s2 + ωn2 1 + 2ξe ωe 4 =0 s + (ωe2 + Ω2n )s2 + ωe2 ωn2 (6.29) This root locus is shown in Fig. 6.10 (with ωe = ωn ); that for a RL shunt is also shown for comparison. Eq. 6.29 is identical to that of a piezoelectric structure shunted by a parallel RL circuit (Eq. 4.41): the analysis and conclusions developed in §4.3 therefore also apply here. Two pairs of poles p1 and p2 are present in the system; each of them follow a different loop. For a unique value of ωe , however, these two loops touch each other in Q (Fig. 6.10): this double root is achieved for s ωeopt = ωn and ξeopt = Ω2n − ωn2 ωn2 (6.30) which maximizes the damping of both p1 and p2 and corresponds to: opt CRLC = 1 ωn2 L and p opt RRLC = 2 Ω2n − ωn2 L (6.31) 6.4 Passive shunts 99 The damping at Q, i.e. the maximum attainable damping, is given by: s 1 Ω2n max −1 ξRLC = 2 ωn2 (6.32) Fig. 6.11 shows the corresponding transmissibility. The curve corresponding to R = 0 is also shown, which clearly shows the two pairs of poles p1 and p2 . These curves are compared with the transmissibility of an optimal RL shunt (corresponding to the same L and the value of R given by Eq. 6.22); as expected, the addition of a capacitance does not change the high-frequency transmissibility. dB xq xn p2 !n p1 RLC shunt (R=0) RL shunt 0 -20 RLC shunt (maximum damping) B A Open-loop -40 1 !=! n 10 Figure 6.11: Transmissibility Xq /Xn with RLC shunts. Results with an optimal RL shunt are also shown for comparison. (b) H∞ minimization Instead of maximizing the structural damping ratio, one can choose to minimize the H∞ norm of the transmissibility: n o min {kT (jω)k∞ } = min max |T (jω)| (6.33) ω The methodology is identical to that used by Den Hartog to optimise mechanical Tuned Mass Dampers (TMD) (Den Hartog, 1956; Asami et al., 2002). It is based on the fact that two points, denoted A and B in Fig. 6.11, are independent of the electrical damping ξe : for a given value of C and L, all the transmissibility 100 6 Single-axis isolation curves cross each other in A and B. The solution of the problem is: r 3p 2 1 opt opt CRLC = 2 and RRLC = Ωn − ωn2 L ωn L 8 (6.34) The optimal values for the capacitance C given by Eq. 6.31 (maximization of the damping ratio) is identical to that given by Eq. 6.34 (minimization of the H∞ norm of T ); the optimal values for the resistance R, however, differ by 40%. Both methods are compared in Fig. 6.12: the difference between the two curves is not substantial, which indicates that the performances of the shunt are quite robust with respect to variations of R. dB xq xn -20 A B RLC shunt H norm 8 0 RLC shunt maximum damping Open-loop -40 1 !=! n 10 Figure 6.12: Transmissibility Xq /Xn with a RLC shunt: first, when R and C are chosen so as to maximize the damping ratio; next, when R and C are chosen so as to minimize the H∞ norm of T . 6.5 6.5.1 Experimental set-up Isolator The foregoing theory has been experimentally tested on the single-axis setup shown in Fig. 6.13. The isolator is placed between two beams whose rotations θ1 and θ2 create the vertical displacement of, respectively, the quiet and noisy sides; these displacements are measured with two accelerometers, one B&K 4379 and one DJB A/21, both of them approximatively 300pC/g. Two masses are placed 6.5 Experimental set-up 101 accelero 1: quiet side counter-weight 1 bearing 1 flexible joint force sensor (optional) ò1 Carbon Fiber stinger counter-weight 2 flexible membrane (axial spring) bearing 2 ò2 accelero 2: noisy side magnetic circuit Electromagnetic shaker moving coil Figure 6.13: Single-axis isolation system with a moving-coil transducer. on the right side of the beams so as to balance the system; the setup is excited by means of an electromagnetic shaker (B&K 4810) attached to the noisy side. The architecture of the isolator follows closely that developed during previous work at the ULB; it is also described in more detail in chapter 7. The coil is centered inside the magnet by means of a flexible membrane, which also provides the axial stiffness (k in Fig. 6.5b). The isolator is connected to the upper side by a flexible joint that approaches the behavior of rotational hinges and thus allows some rotation between the leg and the beam. In this work, a dedicated design of the transducer with a large transduction coefficient Tv2 is used, as explained in the next paragraph. Although not essential, a force sensor B&K 8200 was also placed to allow the comparison with Integral Force Feedback. 102 6 Single-axis isolation Non-magnetic screw non-metallic support Coil 1 (92 turns) ! à B Coil 2 (161 turns) ! à B (a) (b) Figure 6.14: Electromagnetic transducer. (a) Simplified representation. Dark grey: magnets; light grey: soft iron. The direction of the magnetic flux density − → B is also indicated. (b) Magnetic field lines (FE modelling with FEMM). 6.5.2 Transducer The moving-coil transducers previously used at the ULB cannot realistically be used with shunt circuits, because their Tv2 coefficients are too small. A new transducer with an improved Tv2 coefficient was thus designed and built for the purpose of this work; the design as well as the construction were performed at the ULB. The design of the transducer was optimized in such a way that, with the required level for Tv2 , the resistance of the coil Rc is minimal. Indeed, if Rc is larger than the optimal shunt resistance (Eq. 6.22, Eq. 6.31 or Eq. 6.34), optimal damping of the structure can no longer be attained. The new transducer, schematized in Fig. 6.14a, is very similar to the commercially available BEI-Kimco LA15-16-024A, but the gap in which the coil moves has been enlarged and the coil and magnetic circuit have been optimized. It is made of two Neodymium-iron-boron (NdFeB) permanent magnets (φe = 26mm, φi = 8mm, height=10mm) placed with opposite magnetization directions, a magnetic circuit in soft iron (height: 30mm, φi = 36.4mm, φe = 41.4mm), and two coils made of copper wire (φ = 0.4mm, 92 and 161 turns respectively). The coils are 2.4mm thick (6 layers of wire). The support of the coil is made of non-metallic material 6.5 Experimental set-up 103 to avoid eddy currents, and the gap in which the coil moves is 5.2mm wide (4mm in the upper part of the system). The screw maintaining the magnets and the magnetic circuit is made of a non-magnetic material. From measurements, the transduction constant Tv is approximatively 9.93 N/A, the resistance of the coil Rc is 3.41Ω and its inductance Lc is 0.75mH. A magnetic FE model of the transducer was created with the freeware “FEMM” (Finite Element Method Magnetics, http://femm.foster-miller.net); the magnetic field lines are shown in Fig. 6.14b. This model predicts a nominal Tv of 9.76 N/A, and a resistance Rc of 3.44 Ω, both of which are very close to the experimental values. The linearity of the transducer with respect to the axial position of the coil was investigated with the same FE model: it was found that Tv decreases by 2.2% when the coil translates 1mm upwards, and by 1.2% when it translates 1mm downwards. 6.5.3 Passive components Figure 6.15: Passive inductors (47mH and 6.8mH) and capacitors (4.7mF and 10mF), respectively. From simulations, the required shunt inductance L and capacitance C are of the order of 100mH and 10mF , respectively. Although these values are fairly high compared with the ones usually introduced in electronic circuits, they can still be attained with passive components. Companies such as Epcos, Schaffner or Wurth sell suitable inductors (chokes) for a few euros, and it is possible to find aluminium electrolytic capacitors of appropriate values with companies such as Vishay BC Components or BHC Components. Fig. 6.15 shows a few of the components that are used in this work. These cheap components are not designed to be extremely precise: their actual value can differ largely from their nominal value. In all cases the actual values of the components have been verified with an Agilent 4294A impedancemeter. Note that, because of non-linearities in the 104 6 Single-axis isolation L 49mH 220mH Ropt (RL shunt) 4 10.5 Ropt (RLC shunt) 1.5 3.2 Rinductor Rc 1.5 4.3 3.4 3.4 Table 6.1: Optimal shunt resistance for two values of the shunt inductance L. The resistance introduced by the inductor is also shown, along with the intrinsic resistance of the coil Rc . All the values are in ohms. magnetic circuit, these values also change with the amplitude of the current and with the frequency. A special attention must be paid to the series resistances introduced by these components: these parasitic resistances add to that of the coil Rc and, if the sum exceeds the optimum value defined in Eq. 6.22, Eq. 6.31 or Eq. 6.34, optimal damping of the structure cannot be attained. The inductors used in this work have a nominal ratio R/L between 20Ω/Hand 30Ω/H; lower ratios can be obtained, but at the expense of larger, more expensive inductors. The electrolytic capacitors, on the other hand, typically introduce 10-20mΩ. 6.5.4 Experimental results Table 6.1 shows the optimal values of the shunt resistance, obtained from Eq. 6.22 and Eq. 6.34, for the RL and RLC (H∞ norm) shunts and for two values of L (49mH and 220mH); notice the lower values for the RLC shunt. The resistance of the coil Rc and the series resistance Rinductor introduced by the inductor are also indicated; the parasitic series resistance introduced by the capacitors can, in this case, be neglected. The experimental transmissibility T = Xq /Xn with a RL shunt, obtained with a HP35670A Fourier Analyzer, is shown in Fig. 6.16. When the 220mH inductor is used, the sum of Rinductor and Rc is lower than the optimal resistance Ropt (Table 6.1), which is why a small resistor was inserted such that the curve is optimally damped. With the 49mH inductor, the sum of Rinductor and Rc slightly exceeds Ropt and no resistor was introduced. The experimental results with RLC shunts are shown in Fig. 6.17. The inductors are the same as those of Fig. 6.16, and the capacitors were chosen according to Eq. 6.34, though a little trial and error was needed to account for the imprecision of the components values. The sum of Rinductor and Rc far exceeds Ropt , which explains why the curve with L = 49mH is only slightly more damped than the corresponding curve with a RL shunt. The situation is slightly better with L = 220mH, however, because the optimal resistance is proportionally larger: the attenuation of the resonance peak is more pronounced than that with a RL shunt, and the double peak typical of a RLC shunt can be seen. 6.5 Experimental set-up 105 40 20 ì ì ìXq ì ìXnì RL dB L=220mH L=49mH 0 -20 -40 1 Hz 10 100 Figure 6.16: Experimental Transmissibility with RL shunts (in dashed: theoretical results). 40 20 ì ì ìXq ì ìXnì RLC dB L=220mH 0 L=49mH -20 -40 1 10 Hz 100 Figure 6.17: Experimental Transmissibility with RLC shunts (in dashed: theoretical results). 106 6.6 6 Single-axis isolation Active shunts I mechanical structure Istru Rc Lc I fc V Vstru Ish Ysh Istru à Z structure Vstru (Vstru /Istru ) Ish Ysh Figure 6.18: Feedback representation of a mechanical structure with a shunted moving-coil transducer. Section 6.4.2 and Fig. 6.6 stress that the shunt admittance Ysh (s) should be large near ωn , so as to reduce the amplification at resonance, and small above ωn , so as to enhance the high-frequency isolation. The admittance of any passive shunt, however, cannot decrease by more than -20dB/dec at high frequencies3 which, as shown in the previous sections, increase the corner frequency (from ωn to Ωn ) and negatively impacts the high-frequency isolation (see e.g. Eq. 6.26). To avoid this, admittances with a larger attenuation rate (-40dB/dec or more) are required; such admittances however require an active implementation, and can thus potentially destabilize the system. Similar to what was done in chapter 5 with piezos, the stability of the shunted structure can be assessed with the feedback diagram of Fig. 6.18. V is the electromotive force (in Volts) created in the coil by the magnetic field, Rc and Lc are the resistance and inductance of the coil, respectively, and Vstru is the voltage across the shunt circuit. Zstructure = Vstru /Istru is the electrical impedance of the structure seen from the terminals of the coil; it includes the impedance of the structure V /Istru as well as that of the coil (Rc + Lc s) and can be obtained either from simulations or from measurements. Note that Zstructure does not roll-off at high-frequencies, because of the Rc and Lc components: Ysh must therefore have some high-frequency roll-off in order to decrease the risk of spillover instability. 6.6.1 Active admittance simulator An active electronic circuit that emulates the behavior of a general admittance Ysh (s) has been designed and built by the company Micromega Dynamics s.a. Its 3 because, being passive, its phase must always remain within [− π2 , π2 ] and thus, from the first Bode integral, the high-frequency slope remains within [-20dB/dec, +20dB/dec]. 6.6 Active shunts + 107 IL current source - Ysh(s) V ZL (b) (a) Figure 6.19: (a) Simplified diagram of the admittance simulator and (b) its actual implementation (17x10 cm). principle is shown in Fig. 6.19a; it follows directly from the feedback scheme of Fig. 6.18. A voltage-controlled current source drives the load ZL (the transducer in this case); the voltage V across the load is simultaneously measured and sent through the filter Ysh (s), whose output controls the current source. The system behaves “as if” the load ZL was connected in parallel to a circuit of admittance Ysh (s). The actual implementation of the electronic circuit is shown in Fig. 6.19b. Ysh (s) is implemented, with a 20kHz sampling frequency, by a DSP processor integrated on the board. The parameters of the filter can most easily be modified by means of a temporary connection with a PC and a dedicated software; the connection is no longer required after the modification as the parameters are stored in an integrated flash memory. 6.6.2 Experimental results Many different active shunts can be employed: the isolation performances are preserved as long as their high-frequency roll-off is greater than -20dB/dec. For convenience, in this work we use low-pass Butterworth filters, i.e. filters whose transfer function is given by (see e.g. Deliyannis et al., 1999): H(s) = A (s − s1 )(s − s2 ) · · · (s − sn ) (6.35) where n is the order of the filter and the poles s1 . . . sn symmetrically lie on the left part of a circle whose radius is ωc , with ωc the cut-off frequency of the filter. Butterworth filters are often called “maximally flat” filters, because their frequency responses are as constant as mathematically possible (no ripples) in 108 References the passband4 . In this work we used filters of order 3 and 4; extensive simulations showed that higher-order filters or other filter architectures do not perform significantly better. The parameters A and ωc of the Butterworth filters were optimized so as to minimize the H∞ norm of the transmissibility while keeping a gain margin of 2 and a phase margin of 45◦ . Experimental results are shown in Fig. 6.20; the Nyquist plots of the corresponding open-loop transfer functions (in the sense of Fig. 6.18, i.e. Zstructure · Ysh , where Zstructure is measured and Ysh is simulated) are shown in Fig. 6.21. An experimental transmissibility with a sky-hook damper, implemented with an IFF control law, is also shown for the purpose of comparison. The Butterworth shunts, unlike the passive RL or RLC shunts, allow the suspension modes to be damped without deteriorating the high-frequency isolation: compare Fig. 6.20 with Fig. 6.16 or Fig. 6.17. They however introduce less damping than the skyhook damper, which can achieve critical damping. Besides, their stability is not guaranteed and must be verified on a case-by-case basis, in contrast to the IFF. For these reasons, isolation with active shunts was not investigated further. 6.7 References A. Abu Hanieh. Active Isolation and Damping of Vibrations Via Stewart Platform. PhD thesis, Université Libre de Bruxelles, 2003. T. Asami, O. Nishihara, and A.M. Baz. Analytical solutions to H∞ and H2 optimization of dynamic vibration absorbers attached to damped linear systems. ASME J. of Vibration and Acoustics, 124:284–295, April 2002. T. Deliyannis, Y. Sun, and J.K. Fidler. Continuous-Time Active Filter Design. CRC Press, 1999. J.P. Den Hartog. Mechanical Vibrations. McGraw-Hill, New-York, 4th edition, 1956. D.C. Karnopp and A.K. Trikha. Comparative study of optimization techniques for shock and vibration isolation. Trans. ASME Journal of Engineering for Industry, series B, 91(4):1128–1132, 1969. A. Preumont, A. François, F. Bossens, and A Abu-Hanieh. Force feedback versus acceleration feedback in active vibration isolation. Journal of Sound and Vibration, 257(4):605–613, 2002. 4 the first 2n − 1 derivatives of the frequency response are zero at ω = 0. References 109 jTj (dB) 3rd order Open-Loop 20 4th order 0 IFF -20 -40 -60 10 ! (Hz) 100 Figure 6.20: Experimental transmissibility with active shunts (Butterworth filters of various orders); results with IFF are also shown for comparison. 4th order 3 2 3rd order 1 0 1 -1 2 3 -1 Figure 6.21: Nyquist plots corresponding to the active shunts used in Fig. 6.20. 110 References A. Preumont, M. Horodinca, I. Romanescu, B. de Marneffe, M. Avraam, A. Deraemaeker, F. Bossens, and A. Abu Hanieh. A six-axis single-stage active vibration isolator based on stewart platform. Journal of Sound and Vibration, 300:644–661, 2007. Chapter 7 Multi-axis isolation 7.1 Introduction To fully isolate two rigid bodies with respect to each other, six single-axis isolators must be located judiciously. An attractive architecture is that of a Gough-Stewart platform, which consists of 6 identical single-axis isolators connected to the end plates as shown in Fig. 7.1 (Gough and Whitehall, 1962, or Stewart, 1965-66; for a history of the invention, see e.g. Bonev, 2003). A series of such isolators has been built for space applications, mainly in the USA (Spanos et al., 1995; Rahman et al., 1998; McInroy et al., 1999; Thayer et al., 1998, 2002; Hauge and Campbell, 2004). Most of these systems are based on a cubic architecture proposed by Gough and further developed by Geng and Haynes (1994), where the active struts are arranged in a mutually orthogonal configuration connecting the corners of a cube (Fig. 7.2). This topology provides a uniform control capability and a uniform stiffness in all directions, and it minimizes the cross-coupling among actuators and sensors of different legs (being orthogonal to each other). Two prototypes, also based on the cubic configuration, were successively built at the ULB, respectively in 2002 and 2004. The former was part of a PhD thesis (Abu Hanieh, 2003), and the latter, sketched in Fig. 7.1, is described in Preumont et al. (2007) and in this chapter (§7.2). The main improvement of the second prototype over the first one is that the mass of the leg has been reduced drastically. This in turn increases considerably the natural frequency of the local modes of the leg, which, as shown below, has a large impact on the isolation performances. Both prototypes were based on a decentralized IFF control law implemented with electromagnetic actuators, as suggested in chapter 6. They were successfully tested in micro-g during a parabolic flight test campaign; besides the two above111 112 7 Multi-axis isolation Payload plate (quiet side) Legs (single axis isolators) Base plate (noisy side) Figure 7.1: Multi-purpose isolator based on a Gough-Stewart platform with cubic configuration. zb zb 5 5 4 6 4 4 5 7 3 5 yb 6 6 2 6 1 xr 1 2 xb 1 xb node 0 : (0,0,0) node 4 : (0,L,L) node 1 : (L,0,0) node 5 : (0,0,L) node 2 : (L,L,0) node 6 : (L,0,L) node 3 : (0,L,0) node 7 : (L,L,L) node 8 : (L/2, L/2, L/2) 3 yr 8+ 8 3 0 4 Payload Plate Base Plate 3 2 1 yb 2 z r station of payload plate = L/2 3 zr station of base plate = - L/2 3 Figure 7.2: Geometry and coordinate system for the cubic hexapod isolator. Numbers in bold indicate the struts. 7.2 Active isolator 113 mentioned publications, more information is available in de Marneffe et al. (2004), and in Avraam et al. (2005). The construction of a multi-axis isolator, whether active or passive, is a delicate task involving careful mechanical design and numerous optimization processes. The first part of this chapter (§7.2) presents the mechanical design and modelling of the 2004 prototype, including the various components of the six legs and the assessment of the transmissibility. A second part (§7.3) presents the preliminary results of an ESA-PRODEX research program, currently being conducted at the ULB, which aims to develop a passive isolator with RL shunt circuits as suggested in chapter 6. 7.2 7.2.1 Active isolator Leg design The membrane is also used as a flexible joint Base Base plate Plate N Flexible joint Load cell S Mobile Payload plate Plate Figure 7.3: Design of the leg for the 2004 prototype. Fig. 7.3 schematizes the design of the leg that has been considered for the 2004 prototype. The permanent magnet, the heaviest part of the leg, is attached to the base plate. The membrane simultaneously maintains the coil inside the magnet, introduces an axial compliance and is used as a flexible joint. The coil axis is allowed to rotate with respect to the magnet axis, which necessitates an increase of the gap between the coil and the magnet. The stinger, which is of carbon fibre construction, is attached to the center of the membrane. It supports the voice coil at one end, and is attached to the force sensor at the other end, which in turn is connected to the payload plate by a single flexible joint. This configuration, unlike that of the 2002 prototype, successfully passed launch vibration qualification tests (LSSP, 2005). Fig. 7.4 shows an exploded view of the leg; some details of the design follow. 114 7 Multi-axis isolation Voice-coil Magnet Support Magnet Cover Flexible Joint Membrane Stinger Load cell Figure 7.4: Exploded view of the leg (2004 design). a) b) c) d) e1) e2) Figure 7.5: various membrane geometries and FE mesh. 7.2 Active isolator 115 (a) Membranes The membranes are made of Beryllium Copper alloy, a non-magnetic material with high yield stress. A thin film coating was added to avoid corrosion due to metal-metal interaction with the aluminium support. The membrane geometry was optimized to (i) maximize the ratio between the radial stiffness and longitudinal stiffness, (ii) to minimize variation in radial stiffness with respect to longitudinal extension of the leg, and to (iii) minimize stress concentration to improve the fatigue life. Fig. 7.5 shows various membrane geometries which have been tested during the course of this project. A Finite Element (FE) analysis was performed to determine the various spring constants required for the global model of the platform. (b) Flexible joints F.E. mesh (Samcef field) Figure 7.6: Flexible joint used in this work. Ideally, the flexible joints should approximate a spherical joint; that is, they should exhibit high axial and shear stiffness, and low bending and torsional stiffness. On the other hand, the joints also play a vital role in the mechanical integrity of the system, which calls for strong, and consequently stiff, joints. These conflicting requirements have led to extensive numerical studies and prototyping. Eventually, we opted for the design of Fig. 7.6, manufactured by electro-erosion. The material selected was NiTiNOL alloy, which was chosen for its low Young modulus, and high yield strength, respectively ∼ 60 GPa and 900-1900 MPa in this case. In a later version, developed at Micromega Dynamics on behalf of ESA/ESTEC (LSSP, 2005), Titanium was used instead of NiTiNOL, due to the availability of more reliable material data. The joint profile was studied numer- 116 7 Multi-axis isolation ically with FE, and a Guyan reduction was performed to determine the 12 × 12 stiffness matrix of the joint. 7.2.2 Closed-loop properties For simplicity reasons, we take the view that six legs are identical, and that they are controlled in a decentralized manner with the same gain. Compared with the single-axis isolator of chapter 6, two new problems arise: (i) The system does not have one, but six suspension modes, with generally different frequencies, and it will not be possible to achieve critical damping simultaneously for all suspension modes with a single gain. (ii) The flexible joints have a small rotary stiffness. Although small, this residual rotary stiffness has a significant effect on the closedloop performance of the suspension, as explained below. According to Abu Hanieh (2003), the dynamics of the isolator, when the base plate is fixed, are governed by M ẍ + (kBB T + Ke )x = Bu (7.1) where x = (x, y, z, θx , θy , θz )T contains the small translations and rotations of the upper plate, evaluated at the geometrical center of the platform, u = (u1 , . . . , u6 )T is a vector of active control forces in the legs, k is the axial stiffness of the membranes, Ke is the stiffness matrix of the flexible joints, B is the projection matrix mapping the local leg coordinates into the global coordinates, and M is the 6 × 6 mass matrix of the payload, given by: · ¸ mI6 0 M= (7.2) 0 J where m is the mass and J the inertia tensor of the payload in the payload frame. y = (y1 , . . . , y6 ), the vector of the six axial forces in the six respective legs, is given by: y = u − kq = u − kB T x (7.3) Using a decentralized integral force feedback with the same gain g for every loop, the control inputs are: g u = H(s)y = − y (7.4) s (g is a scalar in this case). Combining Eq. 7.1, Eq. 7.3 and Eq. 7.4, one gets the closed-loop characteristic equation: M ẍ + (kBB T + Ke )x = g kBB T x s+g (7.5) 7.2 Active isolator 117 (a) (b) j! i j! i Figure 7.7: (a) Root locus of the suspension modes of the perfect six-axis isolator (Ke = 0) with decentralized integral force feedback. (b) Effect of the stiffness of the flexible joints (Ke 6= 0). (a) Perfect joints First, consider the case of perfect spherical joints, Ke = 0. In this case, Eq. 7.5 becomes s [M s2 + (kBB T )]x = 0 (7.6) s+g The six suspension modes ωi (i = 1, . . . , 6) of the isolator are the solutions of Eq. 7.6 for g = 0. If one denotes Φ the matrix of the suspension modes, normalized in such a way that ΦT M Φ = I6 and ΦT (kBB T )Φ = diag(ωi2 ), Eq. 7.6 can be transformed into modal coordinates according to x = Φz. In modal coordinates, Eq. 7.6 is reduced to a set of decoupled equations: s2 + s ω2 = 0 s+g i (7.7) s =0 + ωi2 (7.8) or: 1+ g s2 i = 1, . . . , 6. The corresponding root locus is shown in Fig. 7.7a: its open-loop poles are at ±jωi , and its open-loop zeros are at the origin s = 0. The root locus is identical to Fig. 6.3 for a single axis isolator; however, unless the 6 natural frequencies of the suspension modes are identical, a given value of the gain g leads to different pole locations for the various modes, and it is not possible to achieve the same damping for all modes. Better, more balanced performance will be achieved if ω1 to ω6 are close to each other. Thus, the payload should be located in such a way that the modal spread ω6 /ω1 is minimized (Spanos et al., 1995). 118 7 Multi-axis isolation !5; !6 !4 !3 !1; !2 Figure 7.8: Typical root locus of a complete isolation system with real joints. (b) Real joints Let us investigate the influence of the parasitic stiffness Ke introduced by the flexible joints. In this case, the closed-loop characteristic equation becomes [M s2 + Ke + s (kBB T )]x = 0 s+g (7.9) The asymptotic solutions for high gain (g → ∞) are no longer at the origin s = 0, but satisfy the eigenvalue problem (M s2 + Ke )x = 0 (7.10) The solutions to Eq. 7.10 are the natural frequencies, zi , of the system when the axial stiffness of the strut approaches zero. This shift of the zeros from the origin to finite frequencies, Fig. 7.7b, has a substantial influence on the practical performance of the isolator, and motivated careful design of the joints. The combined effect of the modal spread and the joint stiffness is illustrated in Fig. 7.8. There are only 4 different loci because of the symmetry of the system. The bullets correspond to the closed-loop poles for a fixed value of g. The sensitivity of the closed-loop poles to changes in g varies from locus to locus. 7.2.3 Fröbenius norm The assessment of the multi-axis transmissibility is more complex than the singleaxis one; indeed the quiet side of the isolator as well as its noisy side now have six d.o.f., and the transmissibility is a 6 × 6 matrix: Xq (ω) = T (ω) Xn (ω) (7.11) 7.2 Active isolator 119 with x = (x, y, z, θx , θy , θz )T the displacement vector of each side (measured at the system geometrical center). To better interpret the performance of the isolator, it is more convenient to define a scalar indicator with a meaning similar to that of the transmissibility of a single-axis isolator. The Fröbenius norm is often used for this purpose (Spanos et al., 1995); it is defined as: ³ h i´1/2 kT (ω)k , trace T (ω) T (ω)H 1/2 6 X 6 X = |Tij (ω)|2 (7.12) (7.13) i=1 j=1 where (.)H stands for the matrix Hermitian (i.e., the conjugate transpose). Physically, kT (ω)k represents the frequency distribution of the energy in the quiet side when the six inputs of the base plate are uncorrelated white-noise with unity spectral density (Preumont et al., 2007). To better compare the multi-axis transmissibility with the single-axis one, we introduce a small variation and consider instead: √ Γ(ω) , ||T (ω)||/ 6 (7.14) which, just as with single-axis systems, provides Γ|ω=0 = 1. 7.2.4 Model of the isolator A Finite Element model (SAMCEF) of the complete isolator has been created; it includes the dynamics of the legs and that of the upper plate, and takes the stiffness of the flexible joints into account. The model of the joint is reduced to 12 d.o.f. by means of a Guyan reduction. The membrane, by contrast, is assumed massless and reduced to 6 equivalent spring constants only (three in translation and three in rotation). The stinger is modelled with beams elements, and the load cell and voice coils are considered to be rigid and are introduced in the model by means of a tensor of inertia. Once combined, all these reduced components produce a leg model with less than 100 d.o.f. In a second step, the dynamic model of the platform has been transformed into state-space using MATLAB, in which the influence of the shunts is introduced with the feedback scheme in Fig. 6.18. The numerical estimate of the Fröbenius norm of the 2004 prototype is presented in Fig. 7.9. The modal spread ω6 /ω1 is 2.2; because of this modal spread, each mode has a different damping when the control is turned on. The isolator is effective in the range [10-400] Hz: beyond 400 Hz, the local dynamics of the legs interact with those of the isolator which significantly impacts the transmissibility. 120 7 Multi-axis isolation 40 30 È(!) 6 suspensions modes legs dynamics 20 Transmissib ility (dB) Without Control 10 Isolation range 0 With IFF Control -10 -20 -30 -40 -50 1 10 100 Hz 500 Figure 7.9: Fröbenius norm of the transmissibility of the 2004 multi-axis isolator (FE simulations). Maximizing the frequency of the first local mode of the legs is a major challenge in the design of a six-axis isolator with broadband isolation capability. 7.3 Passive isolator The active isolator of 2004 was found to be very effective: it effectively isolates between 10 Hz and 400 Hz, and the attenuation almost attains -40dB in a large frequency range (Fig. 7.9). It however relies on an active control system, which increases the complexity of the interface. This section summarizes the preliminary results of an ESA-PRODEX research program, currently conducted at the ULB, which aims to simplify the system by using passive shunt circuits instead. We also try to enhance the isolation range by increasing as much as possible the natural frequency of the first local mode of the leg. The following sections presents the modification introduced in the design, with respect to the prototype of 2004, to attain the foregoing objectives. 7.3.1 Mode shapes of the legs The dynamics of the leg (2004 design) were analyzed with Finite Elements. Compared with the model described in §7.2.4, the flexible joint and the membrane were not reduced but instead fully modelled with volume elements (∼20,000 d.o.f.) 7.3 Passive isolator 121 Load cell inertia Stinger (CFC) Voice-coil inertia (a) (b) (c) Figure 7.10: Computed mode shapes of the legs; (a) local membrane mode, (b) joint shear mode, (c) membrane shear mode. 122 7 Multi-axis isolation and shell elements (∼30,000 d.o.f.), respectively. The upper face of the joint and the external side of the membrane were clamped. Various mode shapes are illustrated in Fig. 7.10a-c. Many “purely” membrane modes (i.e., only the membrane moves, Fig. 7.10a) are present, starting from 300 Hz on; these modes cannot be avoided. They however have very little influence on the transmissibility as their modal mass is extremely low. The first important mode appears around 400 Hz; it consists in a shear deformation of the joint (the membrane is not deformed, Fig. 7.10b). The natural frequency is mainly governed by the mass of the upper part of the leg and by the shear stiffness of the flexible joint; the influence of the membrane stiffness and that of the voice-coil inertia are very limited. The next mode (around 850 Hz) mainly consists in a shear deformation of the membrane (Fig. 7.10c), and the third one (not shown), also around 850 Hz, is a vertical mode, i.e. the leg moves along its axis. 7.3.2 Load cell The load cell is relatively heavy (∼ 20 g, compared to a total mass of ∼ 60 g for the leg) and therefore significantly influences the first natural frequency (joint shear). As shunt circuits do not require the use of a load cell, the mass of the upper part of the leg significantly decreases and the first natural frequency increases from 400 Hz to about 750 Hz. The membrane shear mode is little affected by this change. 7.3.3 Flexible joints and membranes The joints of the 2004 platform are made of NiTiNOL, a soft (∼ 60 Gpa) and relatively dense (∼ 6450 kg/m3 ) alloy. The use of a stiffer, lighter alloy such as Titanium (TiAlV: E=110 GPa and ρ=4100 kg/m3 ) was considered. FE simulations showed that this material can indeed raise the joint shear mode above 1000 Hz, but that the advantage is limited, because Titanium also increases the 6 corner frequencies ω1,...,6 ; this in turn limits the frequency region where the isolation is effective. Moreover, the membrane shear mode around 850 Hz is not affected by this change. The same conclusions apply to the membranes: even if a stiffer membrane indeed increases the frequency of the membrane-shear mode of the legs, it also increases the frequency of the six suspension modes. For these reasons, it was decided to keep the 2004 design of the joints and membranes. 7.3 Passive isolator 123 +/- 2.4° 17.47 inner gap 0.9 26 outer gap 0.72 34.84 39.74 Figure 7.11: Effects of the coil misalignment (dimensions in mm). 7.3.4 Transducer The transducer presented in §6.5.2 is effective but also bulky and relatively difficult to build, mainly because of the two coils and magnets. Simulations also showed that the performances of this transducer are higher than what is actually required, as a RL shunt can be implemented on a less efficient but simpler system. Finally, the height of the coil support requires an unnecessary large clearance between the coil and the magnetic circuit, in order to allow some rotation to take place between the leg and the base plate, as illustrated in Fig. 7.11. For all these reasons, a new, simpler transducer with a single magnet has been designed; it is shown in Fig. 7.12 (some of its dimensions are also shown in Fig. 7.11). An extensive optimization procedure based on magnetic FE simulations1 was performed to ensure that, for the required value of Tv2 , the coil resistance Rc be minimal. The permanent magnet is the same as those used in chapter 6 (φi = 8mm, φe = 26mm, height=10mm). The nominal values of the inner and outer gap are 0.9mm and 0.72mm, respectively, and the coil is 14.47mm high, which allows a ±2.4◦ rotation between the coil and the magnet. The total clearance in the magnetic circuit is 4.4mm, and the coil is 2.8mm thick. A mechanical stop is placed that prevents the angle from exceeding ±2.1◦ and the axial translation ±2.5mm, such that the membrane and the coil are protected 1 with the freeware “FEMM”, http://femm.foster-miller.net. 124 7 Multi-axis isolation CFC Stinger mechanical stop magnetic circuit flexible membrane copper wire permanent magnet Figure 7.12: Final version of the transducer. from excessive displacements. Simulations showed that these displacements are sufficient, even when the unavoidable geometrical tolerances are taken into account. The coil is made of 114 turns of copper wire (6 layers, φ = 0.4mm). The transduction constant Tv is 3.8 N/A, and the coil resistance Rc is 1.65 Ω. Just as with the transducer of chapter 6, the comparison between predicted characteristics with the magnetic FE model and experimental measurements proved to be quite good. It must be noted that the mass and inertia properties of the transducer have little impact on the first natural frequency of the legs (joint shear) and, thus, they have little impact on the isolation range of the platform; the transducer can thus be designed according to electrical and kinematic considerations only. 7.3.5 Upper plate The upper plate of the 2004 prototype (Fig. 7.13a) has natural modes around 500 Hz, which is acceptable because it is higher than the first natural frequency of the leg (∼400 Hz). In this project, however, the first natural frequency of the legs has increased from 400 Hz to 750 Hz, which motivated a redesign of the plate. Its triangular shape was changed into a more effective star-like shape (Fig. 7.13a-b); the thickness was also increased from 20mm to 25mm. According to numerical simulations, the first natural frequency of the new plate is 940 Hz, 7.3 Passive isolator 125 which is consistent with the new leg design. A CAD view of the new passive isolator is shown in Fig. 7.14. (b) (a) Figure 7.13: (a) Upper plate (2004); (b) new version. Figure 7.14: CAD view of the passive isolator 7.3.6 Numerical results In this project we mainly consider the use of RL shunts. RLC shunts were discarded because they are resonant circuits with a usually very narrow bandwidth 126 References and, thus, are not really suitable for simultaneously damping several suspension modes. They also require a smaller coil resistance Rc than RL shunts (see Table 6.1), which means that the transducer is more difficult to build. The active admittance simulator described in chapter 6 is not needed as it is possible to attain our objectives with passive components. The choice of the inductance L results from a trade-off, explained in chapter 6, between the attenuation of the suspension modes and the values of the six corner frequencies. In this case, simulations showed that L = 25mH is a reasonable value; note that the intrinsic inductance of the coil Lc ∼ 0.75mH can almost always be neglected with respect to L. The different contributions to the resistance of the circuit are shown in Table 7.1; the total exceeds the optimal resistance Ropt = 1.85Ω of the shunt circuit, which is why no additional resistor is inserted. inductor: coil: resistor: total: ∼ 0.75 1.65 0 2.4 Table 7.1: The expected contributions (in Ohms) to the resistance of the RL circuit. Fig. 7.15 presents the Fröbenius norm of the transmissibility with these RL shunts. For the purpose of comparison, the transmissibility with a purely resistive shunt is also shown; a resistor of 1.25Ω was chosen such that both RL and R shunts have approximately the same amplification at resonance. The RL shunt indeed allows a more effective isolation than the R shunt between 30Hz and 700Hz. Fig. 7.16 compares the performances of the passive isolator (RL shunts) with those of the same isolator controlled by Integral Force Feedback. The IFF leads to more attenuation of the 6 suspension modes and it does not increase the corner frequencies of the system, but the weight of the load cells in the legs decreases the frequency of the first local mode (the joint shear mode, see Fig. 7.10) and, thus, limit the frequency range where the isolation is effective. 7.4 References A. Abu Hanieh. Active Isolation and Damping of Vibrations Via Stewart Platform. PhD thesis, Université Libre de Bruxelles, 2003. M. Avraam, B. de Marneffe, I. Romanescu, M. Horodinca, A. Deraemaeker, and References 127 Transmissibility (dB) 40 È(!) 20 RL shunt 0 R shunt -20 -40 -60 1 100 10 Hz 1000 Figure 7.15: Fröbenius norm of the transmissibility with R and RL shunts. Numerical simulations based on a FE model of the platform. Transmissibility (dB) 40 È(!) 20 RL shunt 0 Active control (IFF) -20 -40 -60 1 10 100 Hz 1000 Figure 7.16: Numerical transmissibility (Fröbenius norm) with a passive RL shunt and with an active control system based on the IFF. 128 References A. Preumont. A six degrees of freedom active isolator based on stewart platform for space applications. In 56th International Astronautical Congress (Paper IAC-05-C2.201), Fukuoka, Japan, Oct. 2005. I. Bonev. The true origins of parallel robots. http://www.parallemic.org/Reviews/Review007.html, 2003. B. de Marneffe, A. Abu Hanieh, M. Avraam, A. Deraemaeker, M. Horodinca, I. Romanescu, and A. Preumont. A novel design of stewart platform for active vibration isolation. 38th ESA parabolic flight campaign final report (Prodex90147), Oct. 2004. Z.J. Geng and L.S. Haynes. Six degree-of-freedom active vibration control using the stewart platforms. IEEE Transactions on control systems technology, 2(1): 45–53, March 1994. V.E. Gough and S.G. Whitehall. Universal tyre testing machine. In Proc. Ninth International Technical Congress F.I.S.I.T.A., 117, 1962. G.S. Hauge and M.E. Campbell. Sensors and control of a space-based six-axis vibration isolation system. Journal of sound and vibration, 269:913–931, 2004. LSSP. Low stiffness stewart platform. Technical report, ESA/ESTEC Contract n16329/02/NL/CP, 2005. J.E. McInroy, J.F. O’Brien, and G.W. Neat. Precise, fault-tolerant pointing using a stewart platform. IEEE/ASME Trans. on mechatronics, 4(1):91–95, March 1999. A. Preumont, M. Horodinca, I. Romanescu, B. de Marneffe, M. Avraam, A. Deraemaeker, F. Bossens, and A. Abu Hanieh. A six-axis single-stage active vibration isolator based on stewart platform. Journal of Sound and Vibration, 300:644–661, 2007. Z.H. Rahman, J.T. Spanos, and R.A. Laskin. Multi-axis vibration isolation, suppression and steering system for space observational applications. In SPIE International Symposium on Astronomical Telescopes and Instrumentation, Kona-Hawaii, pages 73–81, March 1998. J. Spanos, Z. Rahman, and G. Blackwood. A soft 6-axis active vibration isolator. In Proceedings of the IEEE American Control Conference, pages 412–416, Seattle, Washington, June 1995. D. Stewart. A platform with six degrees of freedom. Proceedings of the Institution of Mechanical Engineers, 180(15):371–386, 1965-66. References 129 D. Thayer, J. Vagners, A. von Flotow, C. Hardham, and K. Scribner. Six-axis vibration isolation system using soft actuators and multiple sensors (AAS 98064). In Proceeding of the Annual American Astronautical Society (AAS) Rocky Mountain Guidance & Control Conference, pages 497–506, 1998. D. Thayer, M. Campbell, J. Vagners, and A. von Flotow. Six-axis vibration isolation system using soft actuators and multiple sensors. Journal of spacecraft and rockets, 39(2):206–212, March-April 2002. 130 References Chapter 8 Conclusions This thesis investigates the use of shunt circuits as a way to control the vibrations of a mechanical structure and compares this method with “classical” active control. Damping via piezoelectric transducers and isolation via electromagnetic (moving-coil) transducers are considered. In the case of piezoelectric shunt damping, the conclusions are as follows: • Shunted structures behave as expected: the correlation between numerical predictions and experimental data is quite good. Approximate formulae based on the short-circuit and open-circuit natural frequencies of the structure have been developed and validated. It was found that the performances are mainly governed by two parameters: the piezoelectric electromechanical coupling factor k 2 and the structural ratio of modal strain energy νi . • The applications of resistive (R) shunting are limited, as this shunt introduces very little damping in the structure (typically 0.25%-0.5% at most). Resonant shunting with a resistive-inductive (RL) circuits produces acceptable levels of damping (a few percents), but it requires an electronic implementation because the optimal value of the inductance is too large to be implemented with a coil. It is also very sensitive to the tuning of the electrical resonance on the targeted structural mode: performances can drop to a large extent if the capacitance of the piezo changes (e.g. because of a change in temperature) or if the actual natural frequency is different from the expected one. • As expected, the negative capacitance shunt enhances the piezoelectric conversion of energy and therefore leads to increased performances of the shunt circuits. It is however an active system, which must be used with caution because it can be destabilized if improperly tuned. In particular, non-linear 131 132 8 Conclusions behavior of the piezoelectric transducer can be an issue. It was also shown that the effectiveness of the shunt is limited, unless it is tuned quite close to the stability limit, which is a major issue. Besides, the required levels of voltage are much higher than those required by RL shunts. • The attainable levels of damping with active or passive shunts can be one order of magnitude smaller than those with “classical” active control systems such as Integral Force Feedback (IFF). The conclusions for vibration isolation with shunted moving-coil transducers, on the other hand, are as follows: • In the case of a single-axis isolator, both RL and RLC shunts simultaneously allow good isolation performances (a -40dB/dec attenuation rate) and reasonable attenuation of the suspension mode. A trade-off between isolation and damping however applies, because these shunts increase the corner frequency of the system. • The equations governing such systems are very similar to those governing shunted piezoelectric structures. The importance of the transducer constant Tv2 and that of the coil resistance Rc have been stressed: note that these coefficients can easily be predicted from a magnetic finite element analysis. The theory has been validated on a single-axis isolation set-up. A purely passive implementation was possible because the transducer had a large Tv2 /Rc coefficient. • An active shunt circuit is also possible; such a system has been designed and tested. It was shown, however, that it is less effective than the classical IFF active control. Besides, no configuration with guaranteed stability could be found: stability had to be assessed on a case-by-case basis. • It is possible to build a multi-axis isolator, based on the Stewart platform architecture, that employs passive shunt circuits. The suspension modes of the isolator are slightly less damped than what can be achieved with IFF, but on the other hand the frequency region where the isolation is effective is larger because the frequency of the first local mode of the legs increases, thanks to the absence of load cells. Original aspects of the work • The extensive analysis of the negative capacitance shunt; the comparison between the parallel and series implementations and the demonstration 133 that a system “piezo stack and negative capacitance” can be seen as an equivalent transducer with enhanced electromechanical coupling factor k. • The stability assessment of the active shunts by means of a Nyquist plot and a feedback diagram; the use of a modified circuit that enhances the stability of the parallel shunt. The prediction of the performances from a single admittance curve. • The theoretical and experimental comparison between piezoelectric shunt damping (active and passive) and classical active control with Integral Force Feedback on a single truss benchmark structure; the experimental verification of the theoretical root loci. • The theoretical analysis of a single-axis isolator with a moving-coil transducer and various shunt circuits, and the experimental validation of this analysis. • The use of a dedicated electronic board that easily emulates the behavior of a large class of admittances; the evaluation of low-pass admittances (Butterworth filters of order 3 or 4). • The design of a multi-axis isolator, based on the Stewart Platform architecture, intended to be used with passive RL circuits; the numerical evaluation of its performances. The design, construction and experimental testing of a dedicated moving-coil transducer with a given transduction constant Tv2 and minimal coil resistance Rc . Publications The work presented in this thesis has led to the following publications: Book chapter: B. de Marneffe, A. Preumont. Active Truss Structures. CRC press (submitted) Journal papers: • A. Preumont, B. de Marneffe, G. Rodrigues, H. Nasser, A. Deraemaeker. Dynamics and control in precision mechanics. Submitted to the Revue Européenne de Mécanique Numérique (REMN). 134 8 Conclusions • B. de Marneffe, A. Preumont. Vibration control via enhancement of piezoelectric stack actuation: theory and experiment. Submitted to Smart Materials and Structures. • A. Preumont, B. de Marneffe, S. Krenk. Transmission Zeros in Structural Control with Collocated MIMO Pairs. Accepted for publication in the AIAA Journal of Guidance, Control, and Dynamics. • A. Preumont, B. de Marneffe, A. Deraemaeker, F. Bossens. The damping of a truss structure with a piezoelectric transducer. Computers and Structures (in press, corrected proof, March 2007). • A. Preumont, M. Horodinca, I. Romanescu, B. de Marneffe, M. Avraam, A. Deraemaeker, F. Bossens, A. Abu Hanieh. A six-axis single-stage active vibration isolator based on Stewart platform. Journal of Sound and Vibration 300 (2007) 644661. Conference proceedings • B. de Marneffe, M. Horodinca, A. Preumont. A new semi-active method for the damping of a piezoelectric structure. Proc. ISMA 2006, Leuven, Belgium. • B. de Marneffe, A. Deraemaeker, M. Horodinca, I. Romanescu, A. Preumont. Active and passive damping of structures with piezoelectric transducers. In Proc. 7th Nat. Congress on Theoretical and Applied Mechanics, Mons, Belgium, May 2006. • A. Preumont, B. de Marneffe, I. Romanescu, M. Horodinca, A. Deraemaeker, and M. Avraam. Zero-gravity experiment of a six-axis single stage active vibration isolator based on stewart platform. In 16th International conference on adaptive structures and technologies, Paris, France, October 2005. • M. Avraam, B. de Marneffe, I. Romanescu, M. Horodinca, A. Deraemaeker, A. Preumont. A Six Degrees of Freedom Active Isolator Based on Stewart Platform for Space Applications. 56th International Astronautical Congress (Paper IAC-05-C2.201), Fukuoka, Japan, Oct. 2005. • A. Preumont, B. de Marneffe, A. Deraemaeker. Active and passive damping of piezoelectric structures. In Forum Acusticum 2005, Budapest, Hungary, Sept 2005 135 • A. Preumont, B. de Marneffe, A. Deraemaeker, F. Bossens. On damping structures with piezoelectric transducers. II ECCOMAS Thematic Conference on Smart Structures and Materials, Lisbon, Portugal, July 2005. • B. de Marneffe, M. Avraam, M. Horodinca, I. Romanescu, A. Preumont. Multi Degree-of-Freedom Active Vibration Isolator for Space Applications. 24th Benelux Meeting on Systems and Control, March 2005, Houffalize, Belgium. • A. Abu Anieh, M. Horodinca, B. de Marneffe, I. Romanescu, A. Preumont, F. Bossens. Actuator Design for a Six-Axis Active Vibration Isolation for Space Applications. Actuator 2004, Bremen, Germany. Discussion: B. de Marneffe. Discussion: “Improved Concept and Model of Eddy current Damper” (H.A. Sodano, J.-S. Bae, D.J. Inman, W.K. Belvin, 2006, ASME J. Vib. Acoust., 128), published in the ASME Journal of Vibration and Acoustic (129), June 2007. Seminar: B. de Marneffe. Active damping of large-scale space structures. Workshop on model reduction and control, Keizerslautern, Germany, May 2007. 136 8 Conclusions Appendix A Electrical representation of a piezoelectric structure The linear state-space models used in the first part of this thesis (e.g. the feedback diagrams in Fig. 5.4) do not allow the modelling of the non-linear characteristics of the electrical components: for example, the influence of the opamps’ bias currents or that of their saturation level on the overall structure cannot be assessed in this way. These characteristics are best analyzed in dedicated softwares such as PSpice (http://www.orcad.com), but these softwares very seldom allow the coupling of the electric circuit with a model (e.g. FE) of the piezoelectric structure. In this section we try to solve this issue by creating an electrical representation of the structure, i.e. an electric circuit which behaves similarly to the piezoelectric structure seen from the electrodes. Such a circuit can be implemented in PSpice and allows thus the analysis of the coupling between the structure and the shunt. Various electrical realizations have already been developed in the literature, but most of them (such as Park, 2001 or IEEE Std., 1988) concentrate on single-mode structures or use a modal truncation, which is not convenient for our purposes; the short developments presented hereafter, by contrast, insist on the modelling of the quasi-static contribution of the high-frequency modes. The creation of the electrical representation is done in two steps. First, the structure is supposed to be at rest, i.e. no external forces are exerted on it; next, the influence of these forces is added to the model. 137 138 A Electrical representation of a piezoelectric structure I I R1 Cp R2 L1 L2 C1 C2 Vp V1 V2 R1 R2 L1 L2 C1 C2 V V Cp (a) (b) Figure A.1: Electrical circuit with the same electric behavior as a piezoelectric two-mode structure; (a) the structure is assumed at rest, (b) an external mechanical force f is taken into account. A.1 Structure at rest The admittance of a piezoelectric structure, seen from the electrodes, was analyzed in chapter 4; it is written: à ! n 2 X I(s) ν ω i i = sC 1 − k 2 + k 2 (A.1) V (s) s2 + 2ξi ωi s + ωi2 i=1 where, as usual, C is the constant-force piezoelectric capacitance, k 2 is the piezoelectric coupling factor, νi are the fractions of modal strain energy (i = 1, . . . , n), ωi are the short-circuit natural frequencies of the structure and ξi are the structural damping ratios. If the modal representation is to be truncated after m modes, a quasi-static correction should be performed; the admittance equation becomes in this case: à ! n m 2 X X ν ω I(s) i i + k2 νi ≈ sC 1 − k 2 + k 2 (A.2) 2 + 2ξ ω s + ω 2 V (s) s i i i i=1 i=m+1 ! Ãm 2 X ν ω i i (A.3) = sCp + sCk 2 2 + 2ξ ω s + ω 2 s i i i i=1 where Cp is defined as: à Cp = C 1 − k2 + k2 n X i=m+1 ! νi = Cstatic − Ck 2 m X νi (A.4) i=1 with Cstatic the capacitance of the piezo under static conditions as defined in Eq. 4.11 and Eq. 4.12. It is easily verified, by inspection, that the admittance A.2 Modelling of a perturbation 139 of Eq. A.3 is identical to that of a capacitance Cp connected in parallel to m series-RLC circuits (Fig. A.1a), if the value of each component Li , Ri and Ci (i = 1, . . . , m) is given by: Li = 1 (A.5) Cωi2 νi k 2 Ri = 2ξi ωi Li = Ci = 2ξi Cωi νi k 2 (A.6) 1 = Cνi k 2 Lωi2 (A.7) This result is illustrated in Fig. A.1a, which represents an electrical circuit totally equivalent, from an electrical standpoint, to a two-mode piezoelectric structure. A.2 Modelling of a perturbation Although the electrical representation described in the previous section (Fig. A.1a) is sufficient for most purposes, it is sometimes necessary to take into account the mechanical forces that are exerted on the structure; such a situation occurs, for example, if the designer wishes to know the maximum voltage and current that are required of the opamps. Without loss of generality, we can consider that only one mechanical force f is exerted on an undamped structure. The constitutive equations of a general piezoelectric structure were established in chapter 2; they are in this case: ¡ ¢ (A.8) M s2 + K + Ka bbT x = bKa nd33 V + b2 f I = sC(1 − k 2 )V + snd33 Ka bT x (A.9) with M and K the mass and stiffness matrices of the structure (without the piezo), Ka the short-circuit stiffness of the transducer, n the number of slices in the stack and d33 a piezoelectric material constant. b and b2 are projection vectors relating the end displacements of the strut and the position of the external force f , respectively, to the global coordinate system. Going into modal coordinates as in chapter 3 and eliminating x from Eq. A.8 and Eq. A.9, one finds: I = sC(1 − k 2 )V + sCk 2 n X Ka bT Φi ΦT b i=1 µi (s2 + i ωi2 ) V + snd33 n X Ka bT Φi ΦT b2 i i=1 µi (s2 + ωi2 ) f (A.10) Similarly to the coefficients νi (Eq. 2.33), one can define a set of coefficients νi0 : νi0 , Ka bT Φi ΦTi b2 Ka (ΦTi b)(ΦTi b2 ) = µi ωi2 µi ωi2 (A.11) 140 References that mixes the projection vector b of the transducer with the projection vector b2 of the external force f . Eq. A.10 becomes: µ ¶ n X νi ωi2 nd33 νi0 2 2 I = sC(1 − k )V + sCk V + f (A.12) Ck 2 νi s2 + ωi2 i=1 As expected, Eq. A.12 reduces to Eq. A.1 when f = 0. In the more general case, one sees that f can be modelled as a set of additional voltages Vi (i = 1, . . . , n) in each RLC branch as illustrated in Fig. A.1b; each Vi is related to f by: Vi = nd33 νi0 1 (ΦTi b2 ) f = f Ck 2 νi nd33 Ka (ΦTi b) (A.13) where the definition of k 2 (Eq. 2.17) has been used. Once again, if the modal representation is to be truncated after m modes, it is best to take into account the quasi-static contribution of the discarded modes. This can be done by introducing a voltage Vp in series with the capacitance Cp (Fig. A.1b); indeed, Eq. A.12 becomes in this case: µ ¶ m X νi ωi2 nd33 νi0 2 I ≈ sCp (V + Vp ) + sCk V + f (A.14) Ck 2 νi s2 + ωi2 i=1 where Eq. A.4 has been used and Vp is given by: n nd33 X 0 Vp = νi f Cp i=m+1 ! à m X 1 Qstatic − nd33 νi0 f = Cp (A.15) (A.16) i=1 Qstatic (in Coulomb/Newton) is defined as the electric charge appearing on the short-circuited electrodes if a unitary force f is applied under static conditions. Qstatic is most easily evaluated with a FE model of the structure; from Eq. A.8 and Eq. A.9, it is also given by: ¡ ¢−1 b2 (A.17) Qstatic = nd33 Ka bT K + Ka bbT A.3 References IEEE Std. IEEE standard on piezoelectricity, 1988. ANSI/IEEE Std 176-1987. C. H. Park. On the circuit model of piezoceramics. 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