Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV

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Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV
2002-2007 Honda CBR 919 Hornet
I n s ta l l a t i o n I n s t r u c t i o n s
Parts List
1
Power Commander
1
CD-ROM
1
Button Adjustment Display
USB Cable
1
Installation Guide
1
Power Adapter
2
Power Commander Decals
2
Dynojet Decals
2
Velcro
®
1
Strip
Alcohol Swab
2
Wire tap
1
Faceplate Buttons
Power lead
Expansion Port
USB Port
The ignition MUST be turned
OFF before installation!
You can also download the Power
Commander software and latest maps
from our web site at:
www.powercommander.com
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
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2002-2007 Honda CBR 919 Hornet - PCIII USB - 1
Remove these 6 bolts
1
Remove the seat.
2
Remove the grab rail and tail
section by removing the 6 bolts
shown in Fig. A.
Fig. A
3
Remove the two pushpins in the
front of the tail section.
Squeeze
the inside of the pushpin to
remove.
4
Remove the two bolts that hold
the inner fender to the frame
(Fig. B). There should now be
ample room to slide the ECU
Fig. B
out from under the frame.
Remove these bolts
5
from the ECU (Fig. C).
Fig. C
Black connector
Unplug the black connector
ECU
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2002-2007 Honda CBR 919 Hornet - PCIII USB - 2
6
Connect the PCIII in-line of the
7
Locate the red wire with a yel-
PCIII connectors
stock harness and ECU (Fig. D).
Fig. D
Stock connector
Wire tap
low tracer on the grey connector
of the ECU.
Crimp the supplied
Fig. E
wire tap to this wire (Fig. E).
Note: It is recommended to use dialectric grease on this connection.
Red/yellow
wire
8
Grey wire
from PCIII
Wire cluster
Connect the grey wire from the
PCIII to the wire tap (Fig. E).
Note: It is recommended to use dialectric grease on this connection.
9
Locate the stock, 2 pin, opaque
connector inside the wire cluster
(Fig. F).
Fig. F
10
Stock connectors
Unplug this connector and plug
the red connectors from the
PCIII in-line (Fig. F).
Note: If you have an European model
skip steps 9-10 and follow steps
11-12.
PCIII connectors
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2002-2007 Honda CBR 919 Hornet - PCIII USB - 3
Note: Follow steps 11-12 only if you
This end to
have a European model.
ECU
11
Plug the supplied auxiliary wire
to the female end of the red con-
Fig. G
nector on the PCIII. (Fig. G).
Connection
Note: The other side of the red connec-
from PCIII
tor on the PCIII will NOT be
plugged into anything.
Supplied auxiliary
wire
12
Red auxiliary
Crimp the supplied wire tap to
the black wire with a white
stripe off of the grey ECU con-
wire
nector.
Connect the red auxil-
Fig. H
iary wire to the wire tap(Fig. H).
Wire tap
13
Route the ground wire from the
PCIII to the negative side of the
battery (Fig. J).
Slide the ECU back under the
frame.
Fig. J
14
Ground wire from PCIII
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2002-2007 Honda CBR 919 Hornet - PCIII USB - 4
15
Using the supplied velcro install
the PCIII onto the frame rail
(Fig. J).
Make sure to clean
both surfaces with the alcohol
swab before adhering the unit to
Fig.K
the frame.
You can check the
placement of the unit by
installing the seat for proper fit.
16
Make sure all wires are routed
so they will not become pinched
when the tail section and seat
are reinstalled.
17
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Install tail section and seat.
2002-2007 Honda CBR 919 Hornet - PCIII USB - 5

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