Tuesday , 7th May - Autometform Conference

Conference Program
The 5th International Lower Silesia - Saxony Conference
ADVANCED METAL FORMING PROCESSES IN
AUTOMOTIVE INDUSTRY
28-29 June 2016, Wrocław, Poland
Patronage:
Cezary Przybylski
Marshal of the Lower Silesian Voivodeship
Stanislaw Tillich
Ministerpräsident des Freistaates Sachsen
Prof. Tadeusz Więckowski
The Rector of Wroclaw University of Science and Technology
Prof. Klaus-Dieter Barbknecht
The Rector of Technische Universität Bergakademie Freiberg
Prof. Reimund Neugebauer
Präsident Fraunhofer-Gesellschaft-München
Scientific committee:
B.-A. Behrens (Universität Hannover)
W.-G. Drossel (Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz)
F. Grosman (Silesian University of Technology, Gliwice)
S. Guk (Technische Universität Bergakademie Freiberg)
H. Jäger (Technische Universität Dresden)
A. Kocańda (University of Technology, Warsaw)
L. Kroll (Fraunhofer ISK, Chemnitz)
R. Kuziak (Institute for Ferrous Metallurgy, Gliwice)
R. Neugebauer (Präsident Fraunhofer-Gesellschaft-München)
B. Nowak (Kuźnia Jawor SA, Jawor)
Z. Pater (Lublin University of Technology)
M. Pietrzyk (AGH University of Science and Technology, Krakow)
J. Soboń (Kirchhoff Polska, Mielec)
R. Śliwa (Rzeszów University of Technology)
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
E. Tekkaya (Technische Universität Dortmund)
M. Ullmann (Technische Universität Bergakademie Freiberg)
H. Wiśniewska-Weinert (Metal Forming Institute, Poznań)
Organizing committee:
Z. Gronostajski (Wroclaw University of Science and Technology)
R. Kawalla (Technische Universität Bergakademie Freiberg)
D. Landgrebe (Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik)
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
Monday, June 27th
17:00-20:00
REGISTRATION and RECEPTION – Hotel, John Paul the Second - ul. Św. Idziego 2, Wrocław
19:00-21:00
Welcome Dinner
Tuesday, June 28th
8:00-9:00
REGISTRATION and RECEPTION – Wroclaw University of Science and Technology
Ignacego Łukasiewicza 5, Wrocław, Building B-4
9:00-9:30
Opening Ceremony
Representative of Lower Silesian Government - A. Zemska
Representative of Saxony Government – P. Nothnagel, A. Grapatin
9:00-9:30
The Magnificence Rector of Wroclaw University of Science and Technology - Prof. T. Więckowski
The Vice-Rector of Technische Universität Bergakademie Freiberg - Prof. R. Kawalla
The Director of Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik – Prof. D. Landgrebe
9:30-10:30
9:30-9:50
9:50-10:10
10:10-10:30
10:30-10:50
10:50-12.55
10:50-11:15
11:15-11:40
11:40-12:05
12:05-12:30
12:30-12:55
12:55-14:15
14:15-16:20
14:15-14:40
14:40-15:05
Materials and vehicles components / Aula B4
Metal forming of AZ31 magnesium alloys
Z. Gronostajski, K. Jaśkiewicz, S. Polak, P. Kaczyński, J. Krawczyk
Wroclaw University of Science and Technology, Wrocław, Poland
W. Chorzępa
Kirchhoff Poland, Mielec, Poland
Potentials of aluminum as a forming material in modern automotive production
D. Landgrebe
Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz, Germany
Steels and alloys
R. Kawalla
Technische Universität Bergakademie Freiberg, Germany
Coffee break
Sheet metal forming I / Aula B4
Chairman – Prof. M. Pietrzyk
Research in the automotive industry. New materials and manufacturing processes
C. Sunderkoetter, O. Schauerte, A. Wollenberg
Volskwagen, AG, Germany
Forming Limit Diagram determination by means of ALSAD method
A. Kocańda, Ł. Morawiński, C. Jasiński
Warsaw University of Technology, Warsaw, Poland
Advanced process models address challenges of forming a variety of steel grades on one machine press
L. Penter, S. Ihlenfeldt
Technische Universität Dresden, Institut für Werkzeugmaschinen und Steuerungstechnik, Dresden,
Germany
Detection of strain localization in numerical simulation of sheet metal forming
D. Lumelskyj, J. Rojek
Polish Academy of Sciences, Institute of Fundamental Technological Research, Warsaw, Poland
Tailoring material properties in forming technology by a local heat treatment
M. Merklain, M. Graser, J. Degner, M. Lechner, J. Herrmann
Friedrich-Alexander-Universität Erlangen-Nürnberg, Lehrstuhl für Fertigungstechnologie, Erlangen,
Germany
Lunch – Building C-18 – (is marked on the enclosed map of University Campus)
Sheet metal forming II / Aula B4
Chairman- Prof. M. Merklain
Pulsation in cold drawing and hot stamping
R. Mauermann, D. Landgrebe, S. Kriechenbauer
Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz, Germany
Technologies and Strategies for Efficient and Flexible Press Hardening Processes
D. Landgrebe, N. Pierschel, J. Schönherr, T. Barthel, F. Schieck
Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz, Germany
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
15:05-15:30
15:30-15:55
15:55-16:20
16:20-16:40
16:40-18:20
16:40-17:05
17:05-17:30
17:30-17:55
17:55-18:20
New developments in Hot Metal Gas Forming – Possibilities for increasing the forming limits
A. Paul, M. Werner
Fraunhofer IWU, Chemnitz, Germany
M. Strano, M. Guarino
Politecnico di Milano, Dipartimento di Meccanica, Milan, Italy
Strain distribution and springback phenomenon of stainless steel sheet in cold and worm forming
conditions
T. Malinowski, T. Pieja
Pratt & Whitney Rzeszow, Rzeszów, Poland,
I. Nowotyńska, F. Stachowicz, T. Trzepieciński
Rzeszow University of Technology, Rzeszów, Poland
Implementation folded process in to refrigerant tube to the cost reduction and increase endurance
P. Jędraszak,
MAHLE Behr, Ostrów Wielkopolski, Poland
Coffee break
Microstructure and properties of AHSS / Aula B4
Chairman – Dr. M. Ullmann
Control of the mechanical behavior of high Mn steels by extrinsic and intrinsic parameters
W. Bleck, U. Prahl
RWTH-Aachen, Institut für Eisenhüttenkunde, Aachen, Germany
Ultafine Bainite Steel. Influence of Thermo-mechanical Processing Parameters
M. Soliman, H. Ibrahim, H. Palkowski
Technische Universität Clausthal, Institut für Metallurgie, Clausthal-Zellerfeld, Germany
Computer aided design of manufacturing chain technology for automotive parts made of multi-phase
steels
Ł. Rauch, K. Bzowski, G. Gorecki, M. Pietrzyk,
AGH University of Science and Technology, Kraków, Poland
Development of the microstructure of 22MnB5 steel and Al-Si coating during deep drawing of
automotive B pillar
J. Krawczyk, T. Śleboda, M. Paćko, Ł. Frocisz
AGH University of Science and Technology, Faculty of Metals Engineering and Industrial Computer
Science, Kraków, Poland
T. Tokarski, AGH University of Science and Technology, Academic Centre for Materials and
Nanotechnology, Kraków, Poland
Parallel session
14:15-16:20
14:15-14:40
14:40-15:05
15:05-15:30
15:30-15:55
15:55-16:20
16:20-16:40
Forging / Room 2.41 B4
Chairman - Dr. U. Prahl
Innovative process chain for powertrain components
D. Landgrebe, A. Sterzing, R. Schuster, M. Popp, S. Porstmann
Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz, Germany
Theoretical and experimental study on formation of flanges in hollow parts by radial extrusion
G. Winiarski, A. Gontarz, A. Dziubińska
Lublin University of Technology, Lublin, Poland
A cross wedge rolling process for producing ball pins in a double configuration
T. Bulzak, Z. Pater, J. Tomczak
Lublin University of Technology, Lublin, Poland
Semi-industrial realization of direct heat treating cycles designed for tailored mechanical properties of
drop forgings
P. Skubisz, Ł. Lisiecki, P. Micek, M. Paćko, T. Skowronek, M. Szepieniec
AGH University of Science and Technology, Kraków, Poland
A. Żak, Ferrous Metals Institute, Gliwice, Poland
Modelling of the abrasive wear of a punch for a cover hot forging process
Z. Gronostajski, S. Polak, M. Kaszuba
Wroclaw University of Science and Technology, Wrocław, Poland
B. Nowak, M. Rychlik
Kuźnia Jawor, Wrocław, Poland
Coffee break
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
16:40-18:20
16:40-17:05
17:05-17:30
17:30-17:55
17:55-18:20
20:00
Other processes / Room 2.41 B4
Chairman - Prof. J. Rojek
Influencing the eccentricity by tilting the die in tube drawing - numerical and experimental investigation
F. Foadian, A. Carradó, H. Palkowski
Technische Universität Clausthal, Institut für Metallurgie, Clausthal-Zellerfeld, Germany
Friction Stir Welding of thin sheets of aluminum and magnesium alloys
R. E. Śliwa, P. Myśliwiec
Rzeszów University of Technology, Rzeszów, Poland
New method for micro-clinching analysis
W. Presz, R. Cacko
Warsaw University of Technology, Warsaw, Poland
Application of cold rolling thread method in process of manufacturing automotive condensers tank
Mariusz Golec
MAHLE Behr, Ostrów Wielkopolski, Poland
Conference Banquet - Hotel, John Paul the Second - ul. Św. Idziego 2, Wrocław
Wednesday , June 29th
Sheet composite / Aula B4
Chairman – Prof. A. Kocańda
9:00-11.05
9:00-9:25
9:25–9:50
9:50-10:15
11:15-10:40
10:40-11:05
Forming of Carbon Fibre-reinforced Metal Laminates in combination with injection moulding
T. Wollmann, J. Jaschinski, N. Modler
Technische Universität Dresden, Institut für Leichtbau und Kunststofftechnik, Dresden, Germany
M. Hahn, N. Ben Khalifa
Technische Universität Dortmund, Institut für Umformtechnik und Leichtbau, Dortmund, Germany
A. Zeiser, S. Wiedemann, F. Meissen
Innovationsgesellschaft für fortgeschrittene Produktionssysteme in der Fahrzeugindustrie mbH, Berlin,
Germany
Continuous fiber reinforced polymer/metal-hybrids for novel car bodies in lightweight design
C. Gerstenberger, T. Osiecki, L. Kroll
Technische Universität Chemnitz, Institut für Strukturleichtbau, Chemnitz, Germany
P. Scholz, D. Landgrebe
Fraunhofer Institut für Werkzeugmaschinen und Umformtechnik, Chemnitz, Germany
Workability of sandwich materials in deep drawing processes
Z. Gronostajski, J. Krawczyk, P. Kaczyński, K. Jaśkiewicz, M. Skwarski
Wroclaw University of Science and Technology, Wrocław, Poland
W. Chorzępa
Kirchhoff Poland, Mielec, Poland
Sheet metal products from the TRIP-Matrix-Composite for components
S. Guk, K. Pranke, R. Kawalla
Technische Universität Bergakademie Freiberg, Institut für Metallformung, Freiberg, Germany
Virtual and experimental analysis of a continuous 3D hybrid metal-composite process for automotive
applications
J. Jakubik, B. Maron, J. Maaß, M. Gude
Institut für Leichtbau und Kunststofftechnik (ILK), Technische Universität Dresden, Germany
F. Masseria
ESI GmbH, Neu-Isenburg, Germany
S. Ropers
Volkswagen AG, Wolfsburg, Germany
11:05-11:30
Coffee break
11:30-12:30
Visiting the Laboratories B-9
12:30-13:45
Lunch – Building C-18
13:45-15.50
13:45-14:10
Light materials / Aula B4
Chairman - Prof. D. Landgrebe
Process simulation for hot rolling of Twin-Roll cast AZ31 strips for automotive application
M. Ullmann, M. Schmidtchen, R. Kawalla
Technische Universität Bergakademie Freiberg, Institut für Metallformung, Freiberg, Germany
M. Graf
Technische Universität Chemnitz, Professur Virtuelle Fertigungstechnik, Chemnitz, Germany
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
14:10-14:35
14:35-15:00
15:00-15:25
15:25-15:50
Light composites. reinforced Al-SiC particle and multilayer diffusion bonded Ti alloy-Al-Ti alloy
S. Szczepanik, P. Nikiel, P. Bednarczyk
AGH University of Science and Technology, Kraków, Poland
Influence of solution and aging treatment conditions on the formation of ultrafine-grained structure of
Al-Li alloys processed by rolling with cyclic movement of rolls
K. Rodak, A. Urbańczyk-Gucwa, M. Jabłońska, J. Pawlicki
Silesian University of Technology, Katowice, Poland
J. Mizera
University of Technology, Warszawa, Poland
A hammer forging process for producing an AZ31 magnesium alloy bracket
A. Gontarz, A. Dziubińska, G. Winiarski
Lublin University of Technology, Lublin, Poland
Development of the best strategy to identify models used in simulation of manufacturing of AHSS car
body parts
Ł. Rauch, R. Kuziak, A. Wrożyna, K. Radwański, D. Bachniak, M. Pietrzyk
AGH University of Science and Technology, Kraków, Poland
Parallel session
9:00-11:05
9:00-9:25
9:25–9:50
9:50–10:15
10:15-10:40
10:40-11:05
Other processes / Room 2.41 B4
Chairman - Prof. H. Palkowski
Energy absorption for crash box after tempering process
S. Polak
Wroclaw University of Science and Technology, Wrocław, Poland
R. Krupa
Kirchhoff Poland, Mielec, Poland
Metallic materials as elements of the pair of friction in vibration dampers for cars
K. Żaba, A. Kawecki, J. Krawczyk, M. Madej, S. Puchlerska, M. Hojny
AGH University of Science and Technology, Kraków, Poland
Properties of ultrahigh strength steels for automotive applications
G. Korpala, R. Kawalla,
Technische Universität Bergakademie Freiberg, Germany
Impact bending of high Mn austenitic steel
A. Śmiglewicz, M. Jabłońska, G. Niewielski
Silesian University of Technology, Katowice, Poland
Microstructure and properties CuCr0.6 and CuFe2 alloys after rolling with the cycle movement of rolls
K. Rodak, A. Urbańczyk-Gucwa, M. Jabłońska
Silesian University of Technology, Katowice, Poland
11:05-11:30
Coffee break
11:30-12:30
Visiting the Laboratories B-9
12:30-13:45
Lunch – Building C-18 – (is marked on the enclosed map)
13:45-15.50
13:45-14:10
14:10-14:35
14:35-15:00
Other processes / Room 2.41 B4
Chairman – Prof. R. Śliwa
Promoting geometric features and mechanical properties of tube bends made of the X52 steel by
bending with local induction heating
M. Cieśla, K. Mutwil, G. Junak, T. Kawała
Silsian University of Technology, Katowice, Poland
J. Tomczak
Lublin University of Technology, Lublin, Poland
Electroplastic effect using supercapacitors
Z. Zimniak
Wroclaw University of Science and Technology, Wrocław, Poland
Investigation of the forming tool dynamics by means of numerical simulation
K. Swidergał, M. Wagner
Ostbayerische Technische Hochschule, Regensburg, Germany
C. Lubeseder I. Von Wurmb, J. Meinhardt
BMW Group, Munich, Germany
S. Marburg
Technical University of Munich, Munich, Germany
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
15:00-15:25
Non-destructive testing of internal stresses and examinations of surface structure and hardness of dies
for forging synchronizer rings,
B. Pachutko, J. Samolczyk
Metal Forming Institute, Poznań, Poland
Poster session
Other processes
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
11:00-14:00
15.50
A rotary compression method for hollow worm shafts
J. Tomczak, T. Bulzak, Z. Pater
Lublin University of Technology, Lublin, Poland
Clinching technology as an alternative joining method for car bodies
T. Balawender
Rzeszów University of Technology, Rzeszów, Poland
The effect of the strain rate on the yield stress patterns and microstructure of AHSS
Z. Gronostajski, J. Krawczyk
Wroclaw University of Science and Technology, Wrocław, Poland
Effect of Dual Beam Laser Welding on Microstructure- Hardness Relationships of Hot-Rolled Complex
Phase Steel Sheets, M. Morawiec, A. Grajcar
Silesian University of Technology, Gliwice, Poland
M. Różański, S. Stano
Institute of Welding, Gliwice, Poland
Intermetallic alloy FeAl as a substitute for austenitic steel in control systems of turbocharger
J. Cebulski, D. Pasek, G. Niewielski, A. Fornalczyk, J. Willner
Silesian University of Technology, Katowice, Poland
Microstructure evolution of TWIP steel after dynamic compression test
A. Śmiglewicz, M. Jabłońska, K. Rodak
Silesian University of Technology, Katowice, Poland
Assesment of the high temperature corrosion resistance of FeAl alloy in conditions of cyclic variable
fields of temperature
D. Pasek, A. Płachta, J. Pawlicki, J. Cebulski
Silesian University of Technology, Katowice, Poland
Structure and surface state of different catalytic converters applied in cars
A. Fornalczyk, J. Willner, J. Cebulski, D. Pasek, M. Saternus, P. Czech
Silesian University of Technology, Gliwice, Poland
Application of intermetallic alloy on bush's sealing system of rotor part of hot turbocharger
J. Willner, J. Cebulski, D. Pasek, A. Fornalczyk, M. Saternus
Silesian University of Technology, Gliwice, Poland
Farewell of Conference Participant / Aula B4
Conference Advanced Metal Forming Processes in Automotive Industry
„AutoMetForm” financed by the Ministry of Science and Higher
Education from the funds allocated to the activities of disseminating
science under contract No. 617 / P-DUN / 2016.
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
Accommodation
The Conference organizers have decided that due to organization aspects all conference
participants should be placed in one hotel. The Hotel of John Paul the Second (www.hoteljp2.pl ul. Św. Idziego 2, 50-328 Wrocław phone +48 71 327 14 00, [email protected] fax: +48071-327-14-70) was chosen as the closest to the Wroclaw University of Technology. For that
purposes we have booked whole hotel and we can assure the rooms for all participants who
make their reservation before the end of May. Please, make your reservation (on the attached
form) directly in the hotel as soon as you can.
Time and Location
The conference will take place in June 28-29, 2016 in Wrocław, Ignacego Łukasiewicza 5
(Building B-4) in Wroclaw University of Technology, Wroclaw University of Technology.
Conference Fees
Conference payment:
 Full - 380 Euro (1600 PLN)**
 Students * - 240 Euro (1000 PLN)**
(undergraduates and PhD students)
 Speaker - 190 Euro (800 PLN)**
* The student status is confirmed by a copy of valid student card which must be sent to the
Conference office with the fee payment.
** Participants from Poland are requested to pay the conference registration fee in Polish
currency.
Important information:
 Full registration and student fee include participation in scientific sessions, conference
proceedings, lunches, coffee breaks and conference banquet.
 Accommodation is not included in fee - please go to the Location page on this website
for more details (www.autometform.pwr.wroc.pl/index.php?id=location).
 Please note, that the costs of bank transfer must be covered by your side: They cannot
be deducted from the conference fee (amount listed above has to be deposited on our
bank account).
Please, let us know in advance if you need an invoice before the Conference begins: All
requests for invoice should be sent via email ([email protected]). Please, provide
your tax identification number (NIP), organization Name and the Address for the invoice.
The payment should be transferred to the following bank account in POLAND:
Bank Zachodni WBK S.A. 16 Oddział Wrocław
Bank Account Name:
POLITECHNIKA WROCŁAWSKA
Wybrzeże St. Wyspiańskiego 27
50-370 Wrocław
Please add: AutoMetForm 2016, Participants Name and Surname.
Payment in EUR Account Number: 91 1090 2402 0000 0006 1000 0626 Swift: WBKPPLPP
Payment in PLN Account Number: 37 1090 2402 0000 0006 1000 0434
Conference Office
Marek Hawryluk [email protected]
Department of Metal Forming and Metrology, Faculty of Mechanical Engineering,
Wroclaw University of Technology
ul. Ignacego Łukasiewicza 5, 50-371 Wrocław, Poland, tel: (+48) 71 320 26 10
moblie phone - +48 601 897 772
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland
Conference place
Wroclaw University of
Technology
Ignacego Łukasiewicza
5, Building B-4,
Wrocław
Hotel Jan Paweł II
ul. Św. Idziego 2,
Wrocław
ADVANCED METAL FORMING PROCESSES IN AUTOMOTIVE INDUSTRY 28-29 JUNE 2016, Wroclaw, Poland