AnnuAl RepoRT

Annual ReporT
2012
Annual Report of the year 2012
CTI Systems S.A.
Z.I. Eselborn-Lentzweiler | 12, op der Sang
L-9779 LENTZWEILER | G.D. Luxembourg
[email protected]
4
ANNUAL report
Contents
06 - 07
Company information
08 - 09
BRANCHES
10 - 11
Board of Directors - Executive Management
12 - 13
CAPABILITIES
14 - 19
Financial Information
20 - 24
Intralogistics
25
AUTOMATED GUIDED VEHICLES
26 - 31
Surface Treatment
32 - 35
Aviation
36 - 37
CTI-Move
38
SOFTWARE
39
Service support
40 - 41
Exhibitions 2012
42 - 43
Locations
5
Company Information
COMPANY INFORMATION
CTI Systems S.A. is an industry leader in the supply and installation of integrated automated manufacturing solutions in the area of heavy loads. Our portfolio contains automated material handling solutions, storage systems,
surface treatment installations, assembly lines, process software (MES) and integration of machines and installations from other suppliers.
We design, develop and supply complete, tailor-made solutions based on the latest technologies particularly with
regard to energy efficiency and productivity. Our turnkey systems also consider optimal cost effectiveness and
economics.
With over 50 years of experience CTI Systems serves the following industries:
• Aviation industry
• Commercial vehicle industry
• Agricultural equipment
• Print and paper industry
• Steel and aluminium industry
• Foundry industry
With more than 1000 installations worldwide and a highly-qualified team of over 200 employees CTI Systems is
recognized for quality, experience, flexibility and reliability.
CTI Systems develops concepts and designs for production sites of the future. With automated solutions we create
high performance manufacturing systems which guarantee strong competitiveness.
Evolution from patent track cranes to INTEGRATED SYSTEM PROVIDER
1962
Incorporation of CTI in
Luxembourg as subsidiary of
the Cleveland Crane &
Engineering Co., Ohio, USA
Supplier of
standard patent
track cranes and
monorail
systems
6
1993
Majority shareholder
Luxembourg investment Bank
1997
Cleveland Tramrail
International became
CTI Systems S.A.
Supplier of
automated
material flow
and storage
systems
Company Information
Key Figures (000 €)
PROFIT & LOSS STATEMENT
2012
2011
Net Turnover
57.489
30.570
EBITDA
3.096
1.897
Depr & Wd / Fixed Assets
-1.020
-848
EBIT
2.076
1.049
9
80
Financial Result
Extraordinary Result
0
0
-317
-128
1.767
1.000
3,1%
3,3%
Fixed Assets
9.540
10.112
Working Capital Requirements
-9.867
-12.208
-17,2%
-39,9%
-327
-2.095
9.147
7.677
2.199
1.541
Income Taxes & Transfers
Result
% sales
Balance sheet information
% sales
Total
STOCKHOLDER EQUITY
CASH FLOW CALCULATION
cash flow
2003
New
engineering
center in
Lentzweiler
2005
New production
facilities in Lentzweiler
2009
Paul Wurth takes a
majority stake in
CTI Systems S.A.
TODAY
100% member of
Paul Wurth Group
Supplier of
integrated
turnkey
systems
3 BRANCHES
INTRALOGISTICS
SURFACE TREATMENT
AVIATION
7
Branches
Branches
INTRALOGISTICS - Heavy-load handling and storage systems
Turnkey intralogistic installations
• Automated storage & retrieval systems (ASRS)
• Manipulators & handling devices
• Floor conveyance systems
• Monorail systems
• AGV systems
• Special/custom crane systems
• Control by WMS and MES with connection to ERP systems
Solutions for:
• High-bay warehouses and ComStore warehouses for heavy loads
• Surface treatment lines
• Production and assembly lines
• Complete installations for manufacturing processes
8
Branches
SURFACE TREATMENT - Fully automatic material flow
Turnkey surface treatment installations
• Material handling systems for heavy & bulky materials
• Tools & loadbars for product transportation
• Control by WMS and MES with connection to ERP systems
Supported processes:
• Pretreatment
• Shot blasting
• Degreasing (dip and spray)
• Pickling
• Iron or zinc phosphatizing
• Nano surface treatment
• Conversion layer deposition
• Waste water treatment
• Paint systems
• E-coat / KTL (Cataphoretic coating)
• Aquence (Autophoretic coating)
• Powder coating
• Wet paint coating
• Curing & drying
• Cure ovens for E-coat and powder painting
• Dryer/Cure ovens for wet paint
• Air treatment
• Heat recovery
• Post combustion
• Chemical milling/galvanic coating
• Conveyors & transport systems
AVIATION – Systems for aircraft maintenance,
painting and manufacturing
• Teleplatforms
• Overhead crane systems
• Docking systems
• Carrier systems for engine handling
• CTI-MOVE - Omnidirectional working platforms
Solutions for:
• Aircraft maintenance and painting
• Engine handling in maintenance & test centers
• Aircraft manufacturing
• Air cargo handling
9
Board of Directors
BOARD OF DIRECTORS
Mr. Marc Solvi ............................................................................. Chairman
Mr. Georges RASSEL .............................................................. Vice-Chairman
Mr. René JOST ................................................................................. Member
Mr. Patrick LEYSER ........................................................................... Member
Mr. Frank WAGENER ......................................................................... Member
10
Executive Management
Executive Management
Mr. René Jost ...........................................................Chief Executive Officer
Mr. Alexander BORN .................................................. Chief Financial Officer
Mr. Laurent BISSEN................................................... Chief Technical Officer
Mr. Bruno BLANJEAN ..................................... Chief Manufacturing Officer
11
Capabilities
Capabilities
u
Turnkey
project management
Concept and design of innovative and cost-effective solutions
u
Engineering
Core competencies in
- Mechnical and Electrical Engineering
-Process Automation
-Programmable Logic Controller
u
Manufacturing
Production and assembly area of 12000 m2,
equipped with modern production tools
u
Quality
-Certifications
-Quality control
-Audits by customers
u
Implementation
& Site Supervision
Highly-qualified technicians for successful implementation of turnkey
systems
u
Service
12
-Consulting
-Maintenance
-Hotline
-Spare parts
-Training
Capabilities
QUALITY
ISO 9001: update of certification
Audits by customers: Airbus France
13
Financial Information
Financial Information
14
15
Financial Information
Financial Information
Balance sheet
December 31, 2012
(EURO)
ASSETS
2012
2011
Land and buildings
7.651.585
6.218.872
Plant and machinery
1.337.405
1.616.253
FIXED ASSETS
Tangible assets
Other fixtures and fittings, tools and equipment
Payments on account and tangible assets in course of construction
Financial assets
540.152
320.085
0
1.946.393
10.672
10.672
9.539.813
10.112.275
Raw materials and consumables
1.412.578
1.276.275
Work and contracts in progress
10.490.917
11.538.248
11.807.426
8.622.243
TOTAL FIXED ASSETS
CURRENT ASSETS
Stocks
Debtors
Trade debtors
Amounts owed by affiliated undertakings
Other debtors
Cash at bank and in hand
TOTAL CURRENT ASSETS
PREPAYMENTS
TOTAL ASSETS
16
0
42.497
760.232
1.687.817
15.268.999
16.532.533
39.740.152
39.699.613
70.710
65.694
49.350.676
49.877.582
Financial Information
Balance sheet
December 31, 2012
(EURO)
LIABILITIES
2012
2011
4.400.000
4.400.000
440.000
440.000
Profit brought forward
2.539.553
1.837.577
Profit for the financial year
1.767.449
999.901
9.147.002
7.677.478
396.648
103.373
Other provisions
5.299.242
6.053.203
TOTAL PROVISIONS
5.695.890
6.156.576
118.071
267.507
21.248.992
5.422.393
122.748
385.130
21.331.813
5.284.635
415.304
22.075
377.614
110.375
347.466
193.241
647.722
601.663
CAPITAL AND RESERVES
Subscribed capital
Legal reserve
TOTAL CAPITAL AND RESERVES
PROVISIONS
Provisions for taxation
NON SUBORDINATED DEBTS
Amounts owed to credit institutions
Becoming due and payable after less than one year
Becoming due and payable after more than one year
Payments received on account of orders
Trade creditors
Amounts owed to affiliated undertakings
Becoming due and payable after less than one year
Becoming due and payable after more than one year
Tax and social security
Tax
Social security debts
Other creditors
2.473.340
2.050.904
30.962.870
30.458.124
DEFERRED INCOME
3.544.913
5.585.405
TOTAL LIABILITIES
49.350.676
49.877.582
TOTAL NON SUBORDINATED DEBTS
17
Financial Information
Profit and loss accoUnt
December 31, 2012
(EURO)
CHARGES
2012
2011
32.748.722
16.611.456
9.253.017
5.674.705
Wages and salaries
10.497.700
9.260.567
Social security costs
1.406.044
1.395.392
1.019.923
848.061
Raw materials and consumables
Other external charges
Staff costs
Value adjustments
On tangible and intangible fixed assets
On elements of current assets
Other operating charges
165.590
0
69.802
55.823
Interest payable and similar charges
Concerning affiliated undertakings
6.209
9.520
Other interest payable and similar charges
114.580
68.421
Tax on profit or loss
288.055
103.785
Other taxes not included in the previous caption
Profit for the financial year
TOTAL CHARGES
20.737
16.188
1.767.449
999.901
57.357.828
35.043.818
57.489.495
30.569.852
-1.047.331
3.955.312
236
0
INCOME
Net turnover
Change in inventories of finished goods and of work and contracts
in progress
Fixed assets under development
Reversal of value adjustments
On elements of current assets
Other operating income
0
8.299
753.961
298.047
156.286
176.995
5.181
35.312
57.357.828
35.043.818
Other interests and other financial income
Other interest receivable and similar income
Extraordinary income
TOTAL INCOME
18
19
Financial Information
Intralogistics
Intralogistics
20
Intralogistics
CTI Systems realizes automated intralogistics systems for industries where heavy and bulky loads need
to be moved and stored.
The turnkey intralogistic installations comprise:
• Automated storage & retrieval systems (ASRS )
• Manipulators & handling devices
• Floor conveyance systems
• Monorail systems
• AGV systems
• Special/custom crane systems
• Control by WMS and MES with connection to ERP systems
Solutions for:
• High-bay warehouses and ComStore warehouses for heavy loads
• Surface treatment lines
• Production and assembly lines
• Complete installations for manufacturing processes
21
Intralogistics
Airbus – Hamburg, Germany
Modernization of existing assembly building sites
660.3 - 670.B - 680.1 in Hangar 6
CTI Systems was awarded with modification and upgrade works on
Airbus A319-A320-A321 series structure and equipping assembly
line in Hamburg early in January 2012.
This project concerns the three assembly building sites 660.3 670.B - 680.1 in Hangar 6 which are dedicated to the assembly of
fuselage barrels and flooring of the series A319-A320-A321.
The main purpose of this project was to raise the capacity for the manufacturing of these series and consisted in optimizing the accuracy of
the assembly jigs, the energy efficiency as well as the ergonomics and
working security conditions.
Apart from the initial basic steel construction which was mainly repaint in order to achieve a friendlier and more brightly lit working
environment, the whole assembly building sites were renewed:
• Modernization
of the working platforms, stairs and railings to
improve security.
• Replacement of the motors at the jigs to ensure their final position for more accuracy without any slackness and more energy
efficiency.
• Integration of special new feature in the automatic drilling system.
22
The accuracy of all points effecting the geometry of the aircraft had
to be adjusted within a specified tolerance and was checked with latest Laser Tracker technology.
This new project continues a successful history of CTI installations at
Airbus and its affiliated companies.
Intralogistics
Kamensk Uralsky Metallurgical Works
(KUMZ) – Kamensk Uralsky, Russia
Fully automatic high-bay warehouse for aluminium coils
The Russian aluminum processing company Kamensk Uralsky
Metallurical Works (KUMZ) signed with CTI Systems an important
order for their new milling facility near Ekaterinburg.
Kamensk Uralsky Metallurgical Works is one of the largest downstream companies in Russia. KUMZ has a rich history as it was
founded in 1944 as a manufacturer of semi-finished products in
aluminium-, magnesium-based and aluminium-lithium alloys. Today
they supply high quality aluminium plates, wide variety of extruded
products (rods & bars, profiles of different shapes & wide railway
extruded panels as well as aluminium tubes & drill pipes). KUMZ
is also specialized in forged materials supplying die-forgings, handforgings, rolled rings, forged plates and bars to aerospace, military and automotive industries.
On the premises of KUMZ a new rolling mill complex is being
created. A complete cold rolling mill will be built in the first phase
of the project. In phase 2, the establishment of a hot rolling mill
follows.
The order that CTI Systems has received from KUMZ consists
in the design, manufacturing and installation of their first fully
automatic high-bay warehouse for coils including stacker crane,
outside operating automatic cranes and floor carriers as input/
output devices.
Features of the high-bay warehouse:
• 470 positions for coils with a maximum diameter of 2600
mm and a maximum weight of 26,5 tons.
• Automatic storage and retrieval system with control by the
CTI-WMS (Warehouse Management System).
• Input or output is carried out by means of eight floor carriers,
three of them with lift system.
• The equipment and floor carriers are spanned by two automatic cranes with coil tongs.
• Stacker crane takes over the coil from the floor carrier and
transports it to the assigned storage position.
• Data exchange between the customer’s resource management
(ERP) and the CTI-MES (Manufacturing Execution System).
Special feature in terms of energy-efficiency consists in a “natural
cooling system”.
Products from the hot rolling mill can have a temperature of up to
450°C and must be cooled during storage down to 40°C. In the
sidewalls there are adjustable openings through which cold external air flows in and is led downwards. The heated air rises through
the warehouse and escapes through openings in the roof. If necessary, fans can be turned on to support the air flow.
23
Intralogistics
LuxairCargo - Luxembourg
Modernization of PLC of Pharma Health Care
Center Findel Luxembourg
As a sign of confidence and in the frame of a long-term relationship, LuxairCargo has awarded CTI Systems with the modernization of its CargoCenter at the Luxembourg airport by integrating
new temperature controlled storage facilities for the new Heathcare & Pharmaceuticals Center that will go into operation spring
2013.
cells will be integrated into the full automatic loading and offloading process to and from the airside operated by automated
ETVs (elevating transfer vehicles for airport cargo terminals).
The 3000 m² facility offers two temperature-controlled zones
with permanent temperature monitoring and fulfils all WHO and
IATA requirements, as well as GDP compliance, which deals with
guidelines for the proper distribution of medical products for
human use. With six dedicated temperature-controlled truck
docks, the layout of the infrastructure guarantees very short transit times from aircraft to truck and vice versa.
CTI Systems’ role consists of replacing existing traditional storage places with temperature-controlled places inside the stacker
system. The new cooling cells are equipped with insulated sectional doors. Due to availability reasons the whole new conveyor equipment will be supplied with galvanized surface. The new cooling
Travelspeed 12 m/min.
Payload 33000 kg
Embraer Estruturas Compositos –
Évora, Portugal
CTI Systems was awarded with a project for the Portuguese composites plant of Brazilian aircraft manufacturer Embraer.
The order includes design, manufacturing and installation of an
automated system with one ASRS high-bay storage and two specialized AGVs.
A single-lane cantilever type ASRS system stores various sizes
of composite moulds up to 6,5 metric tons in six levels. The longitudinal axis of storage is variable, to allow a volume optimized
distribution of moulds on each level.
One omnidirectional flatbed tooling AGV, with a capacity of 6,5
metric tons, distributes moulds through different work centers
of the plant. A high precision “Cup& Cone” system on the AGV
and on appropriate floor stands provides positioning accuracy of
the deposited load ±1 mm. The tooling AGV has automated loadidentification, load size-recognition and adapts automatically the
safety scanner range to the load size.
An omnidirectional flatbed autoclave AGV, with a carrying capacity of 33 metric tons transports racks with moulds to and from
an autoclave oven. Both AGV types utilize a magnetic dot guided
navigation system over concrete and steel flooring inside the autoclave.
The CTI WMS (warehouse management system) manages the
warehouse contents, as well as the AGV vehicles. The WMS
linked to the customer’s MES (manufacturing execution system)
and stationary automation with specific interfaces to work centers
manage the client’s production process.
24
670 mm
Automated system for a composite plant
90
00
m
m
m
0m
230
AUTOMATED GUIDED VEHICLES
AUTOMATED GUIDED VEHICLES
Integrated flexible floor transport solutions
FLATBED OMNIDIRECTIONAL AUTOMATED GUIDED VEHICLE FOR HEAVY LOADS
• In the aviation industry: safest transfer of fuselage segments.
• In the print and paper industry for the automated transport of paper coils.
• In the commercial vehicle manufacturing for the transport of voluminous chassis
components from one work place to another.
• In the railway industry for the manufacturing and maintenance of trains.
•
•
•
•
•
•
•
•
•
Payload up to 60 tons
Travel speed up to 60 m/min.
Full omnidirectional capabilities
Full AGV capability (magnetic, wire, optical guidance)
Low wear/abrasion of wheels or floor
Modular design (hoist or part adapters)
Battery or inductive power rail
For paint applications: ATEX version available
Many special features
Benefits of an AGV System:
• Short ROI – value for money
• Cost reductions: savings in staff and operational costs
• Transport in any type of environment
• 24/7 working capability
• Increased productivity
• Reduced damages and errors
• Safe working environment
• Maintain better control of material management
25
Surface Treatment
SURFACE TREATMENT
26
Surface Treatment
Customized turnkey surface treatment installations comprise the material handling systems, storage
and buffer and all various surface treatment processes. Acting as general contractor CTI Systems
takes care of the customized concept, detailed engineering, manufacturing and installation of the entire system.
Turnkey surface treatment installations
• Material handling systems for heavy & bulky materials
• Tools & loadbars for product transportation
• Control by WMS and MES with connection to ERP systems
Supported processes:
• Pretreatment
• Shot blasting
• Degreasing (dip and spray)
• Pickling
• Iron or zinc phosphatizing
• Nano surface treatment
• Conversion layer deposition
• Waste water treatment
• Paint systems
• E-coat / KTL (Cataphoretic coating)
• Aquence (Autophoretic coating)
• Powder coating
• Wet paint coating
• Curing & drying
• Cure ovens for E-coat and powder painting
• Dryer/Cure ovens for wet paint
• Air treatment
• Heat recovery
• Post combustion
• Chemical milling/galvanic coating
• Conveyors & transport systems
27
Surface Treatment
AGCO - Santa Rosa, Brazil
Automated paint shop facility for agricultural
equipment
A “Green Field” Installation, designed by CTI Systems, is a “State
of the Art” surface treatment system for AGCO. Flexibility of the
CTI system is unlimited to a typical system and will provide high
flexibility and better work environment.
The equipment ensures a consistent and durable finish and reduces the risk of corrosion. The technologies will be used across
the full offering of combines, grain headers, parts and planters
manufactured at the Santa Rosa plant.
The system can handle parts up to 12,5 x 2 x 3 m and up to a
weight of 1,5 tons. The material handling is fully automatic. The
processing equipment consists of a 13 Stages Immersion Washer & Electro coat system. Additional paint capabilities for wet and
powder coat are considered. The system can clean and paint up
to a capacity of 23 tons/hour.
The transport of the parts from the manufacturing to the assembly line will be done by the use of AGV’s.
28
29
Surface Treatment
Surface Treatment
Krone Doğuş Treyler A.Ş. - Tire, Turkey
Fully automated cataphoretic, dip and powder
coating installation for trailers and trailer parts
The system consists of five automatic transfer bridges, two automatic transfer shuttles with satellite, one automatic shuttle,
one automatic powder conveyor, two semi-automatic shuttles,
one semi-automatic turning station, one hand drive transfer turning station, one patent track monorail system with two transfer
bridges and ten monorail conveyors, one tilting station and one
floor turntable.
Krone Doğuş Treyler A.Ş. put into operation their new production
plant, designed together with CTI Systems, for trailer in Turkey.
The design started with the layout of the complete facility (production and administration building and outside areas).
After the design phase CTI Systems assisted Krone Doğuş Treyler
A.Ş. by the choice of the construction company in Turkey.
CTI was responsible for the supervision of the interfaces between
the building and machinery during the erection period of the facility near Tire in Izmir area in Turkey.
Furthermore CTI Systems delivered the overall material flow systems. The system starts with a semi-automatic cleaning and in-
30
put area for the chassis and smaller parts, which is connected
to a fully automatic surface treatment process of pretreatment,
cathodic e-coating, heat treatment, powder coating and storage.
Linked to this surface treatment is a manual operated patent
track based monorail assembly line with all working stations up to
a finished trailer.
Surface Treatment
Premium Aerotec GmbH - Nordenham, Germany
Extension of the current installation of the chemical
milling and optimization of the existing MES system
Premium Aerotec GmbH - Nordenham decided, due to an increase of
production, to extend the chemical milling process. Additionally to the
extension of the chemical milling, Premium Aerotec GmbH - Nordenham
asks CTI to optimize the existing MES system in order to perform the
increase of the production within the consisting chemical milling centres.
The following contents were projected by CTI Systems:
• Extension of the handling system
• Retrofit of the existing installation (PLC Level)
• Optimization of chemical milling
31
AVIATION
Aviation
32
AVIATION
Worldwide leading aircraft manufacturers, airlines and MRO service companies benefit from
successful installations of teleplatform, crane systems, docking and engine handling systems.
CTI Systems offers various solutions for the aviation industry:
• MRO (Maintenance, Repair and Overhaul):
• Teleplatforms and overhead crane systems
• Docking systems
• Engine handling in MRO and test centers
• CTI-MOVE - omnidirectional working platforms
• Aircraft painting
• Aircraft manufacturing
• Air cargo handling systems
33
AVIATION
Airbus – Toulouse, France
Teleplatform and crane system for the Airbus
A350 final assembly hall in Toulouse, France
As part of the new A350 CUT OVER HALLS P30 in Toulouse, CTI
Systems was awarded with the design, engineering, manufacture,
testing, installation, commissioning and on-site testing of two teleplatforms for the fuselage zone and one for the tail zone.
This building was designed to allow work activities at the work station P30, which combines final assembly and testing as well as
part of the interior installation of the A350 and A380.
The building comprises two identical bays each of which is composed of two symmetrical P30 cells:
Each adjacent P30 cell group is equipped with a dedicated teleplatform in fuselage zone, with the following characteristics: capacity 400 kg, lift height 12 m, span 60 m (30,6 m + 29,4 m).
Turkish Technics - Istanbul, Turkey
Teleplatform and crane system as well as docking
system for wide and narrowbody aircraft painting
and maintenance at Sabiha Gökçen Airport
The CTI Systems supply comprises:
• 8 off teleplatforms (working platform size: 6 m x 3,5 m; lift
heights 18,5 m & 12,55 m)
• 22 off crane bridges
• 4 off 15 t hoist carriers
• 6 off 10 t hoist carriers
• 2 off 5 t hoist carriers
• 2 off separation curtains for hangar partition
Design, engineering, manufacture, installation supervision and
commissioning by CTI Systems S.A.
The most recent contract conclusion with Turkish Technic concerns
the design, engineering, manufacture and installation of a docking
system in the hangar at Istanbul’s Sabiha Gökçen airport.
The project covers an aircraft maintenance dock system fitting to
all considered A330, A340 and B777 series, comprising:
• 1 off Nose dock
• 1 set Fuselage dock
• 1 off Fuselage crown bridge
• 2 off Wing bridges
• 2 sets Wing docks
• 2 off Main Landing Gear Docks
• 1 set Engine docks
• 2 off HTP Tail dock
• 2 off VTP mobile Tail dock
• 1 off Access ramp to mezzanine
34
These platforms are covering the fuselage and wings of the aircraft, and can operate either in one or the other cell.
The tail zone is equipped with one single teleplatform with the following characteristics: capacity 750 kg, lift height 21 m, span 16
m. It can cover the tail zone of the four P30 cells.
The installed teleplatforms are equipped with a 600 kg jib crane
which is required for various finishing and control operations.
The overhead cranes designed for this project are equipped with
fully articulated endtrucks allowing a higher freedom degree of the
runways in case of building deformations. The tail crane covering the two bays is equipped with specific endtrucks, allowing to
cross over an interrupted runway (space of 200 mm) bridging the
expansion joint of the building.
AVIATION
Asiana / Kumho - Seoul, South Korea
Teleplatform and crane system for Airbus A380
maintenance at Incheon International Airport
CTI Systems was awarded with a further order from Asiana
Airlines for the supply of a teleplatform and crane system for
aircraft overhaul and maintenance at Incheon Airport in Seoul.
CTI Systems designed, engineered, manufactured and installed:
• 2 off teleplatforms (working platform size: 6 m x 3,5 m; lift
heights 19,5 m)
• 6 off double girder crane bridges
• 2 off 10 t double girder hoist carriers
• 1 off 15 t double girder hoist carriers
• 2 off separation curtains for hangar partition
SPECIAL FEATURE:
• 2 off platform pedestals to achieve a max working height
of 24,5 m especially for A380 tail access.
35
CTI-MOVE
CTI-MOVE
CTI-MOVE technology allows movement in all directions and 360° rotations around
the vehicle center point.
• Rotation around the own axle
• 100% flexibility
• Even possible on closest narrows
OMNIDIRECTIONAL WORKING PLATFORMS
•
•
•
•
36
Micro version
Mini version
Maxi version
Mega version
The CTI-Move Mega 520 has especially been designed for maintenance of radar systems mounted on the top of aircraft fuselage.
extendible
up to 9600 mm
CTI-MOVE
MEGA 520
5000 mm
The maximum platform height is 5200 mm. Moreover the working platform with a length of 5000 mm can be extended up to
9600 mm. This allows maintenance works on the entire length of
the radar system without further movements once the Mega 520
has been positioned.
5200 mm
The Mega 520 has an adapted height for this kind of aircraft
and is often sold by aircraft manufacturers as a standard maintenance tool for aircraft with radar systems.
In addition to standard features of the CTI-Move range, the Mega
520 is provided with special equipment for optimal working conditions:
• Working lights
• Removable handrail
• Telescopic ladder for access on elevated position
• Manual lift cranes
• 230V and 24V sockets
• Mirrors
A special feature is non-contacting detection in order to safely approach the aircraft with the working platform.
These 270° detection scanners are installed in adequate positions under the structural members of the platform and on the
chassis. When an object enters the “Stop Area”, the vehicle will
send an alarm sound and all movements of the vehicle will be
stopped.
CTI-MOVE ATEX
94/9/EG and Norm EN 1755.
Available to Zone 1 / Zone 22 (not conductive dust)
Category 2G & 3D, explosion group IIB, temperature
class T4 (135° C).
references
AEROLIA S.A.S. - Méaulte, France
Aircraft Access Platform - 1x Hydraulic Work Platform Maxi 58
AIRBUS - Stade, Germany
Aircraft Access Platform - 3x Hydraulic Work Platform Mini 61
LIFT TABLES
• Mobile lift table C1 (load capacity: 700 kg)
• Mobile lift table C2 (load capacity: 2000 kg)
• Mobile lift table C3 (load capacity: 3000 kg)
AIRBUS - Hamburg, Germany
Aircraft Access Platform - 1x Hydraulic Work Platform Maxi 380 for
slide raft maintenance access
ASIANA AIRLINES - Seoul, Korea
Aircraft Access Platform - 1x Hydraulic Work Platform Maxi 75
AUSTRIAN AIRLINES - Vienna, Austria
Aircraft Access Platform - 12x Hydraulic Work Platform Micro 35
and Maxi 58
EMIRATES AIRLINES - Dubai, UAE
Aircraft Access Platform - 1x Hydraulic Work Platform Mega 380 for
slide raft maintenance access
MASCO - Mideast Aircraft Services Company S.A.L. Beirut, Lebanon
Aircraft Access Platform - 2x Hydraulic Work Platform Micro 27
Aircraft Access Platform - 1x Hydraulic Work Platform Maxi 75
Aircraft Access Platform - 2x Hydraulic Work Platform Mega 144
PREMIUM AEROTEC - Nordenham, Germany
Aircraft Access Platform - 1x Hydraulic Work Platform Mini 61
PREMIUM AEROTEC - Augsburg, Germany
Aircraft Access Platform - 1x Hydraulic Work Platform Mini 61
SAAB AEROTECH – Arboga, Sweden,
Aircraft Access Platform - 1x Hydraulic Work Platform Mega520
37
software
SOFTWARE
u
Totally
Integrated Automation
u
Programmable
Logic Controller
u
Manufacturing
Execution
System
MES is an information
technology system that
manages manufacturing
operations in factories
38
u
Warehouse
System
Management
The CTI self-developed
WMS-software is used
for all CTI automated
warehouse systems
Service Support
Service Support
CONSULTING
MAINTENANCE
HOTLINE
SPARE PARTS
TRAINING
Concept designs
Technical & process
Consulting
Feasibility studies
Equipment check
Maintenance service
Remote service
Fast service
Repairs & trouble
shooting
Fast delivery
Start-up support
On-site training
Customer service support 24h / 7 days
The CTI Hotline offers rapid response in analyzing, identifying and correcting issues.
Hotline : +352 2685 - 2020
E-mail: [email protected]
Beyond commissioning of our systems, we continue support of our customers. CTI offers a full range of service
support in after-sales activities to guarantee a trouble-free
and reliable system operation. The CTI Hotline offers rapid
response in analyzing, identifying and correcting issues.
Solutions are devised, which are based on individual
requirement and which best meet the customer needs.
• Active support in dealing with modifications
• Advice for planned equipment expansions
• Preventive maintenance
• Trouble shooting
• Inspection, load tests
• Training (on site) by CTI’s well trained employees
• Fast/speedy service by call
• Hotline service
• Spare and wear parts
CTI Systems’ interest is to preserve the availability of CTI
equipment, on a high level and support customer’s maintenance department with knowledge of the manufacturer on
every stage of service.
We offer after-sales service for the complete CTI material
handling equipment based on customer requirements, our
years of experience and our special knowledge.
In addition to custom products and equipment, CTI Systems
offers planning service for clients:
• Problem analysis
• Material flow concepts
• Control concepts
• Backup-Strategy
• Material flow management
• Simulations
• Specifications
• Turnkey project management
39
Exhibitions 2012
Exhibitions 2012
40
Exhibitions 2012
14. - 18.03.2012
India Aviation
IN-Hyderabad
3rd International Exhibition & Conference on Civil Aviation
11. - 13.04.2012
EBRATS
Encontro e Exposição Brasileira de Tratamentos de Superfície
BR-Sao Paulo
Brazilian Surface Treatments Encounter and Exposition
17. - 20.04.2012
PaintExpo 2012
DE-Karlsruhe
Leading International Trade Fair for Industrial Coating Technology
24. - 26.04.2012
Airport Infra Expo 2012
BR-Sao Paulo
Catalyst of Airport Infrastructure Development in Latin America
26. - 28.04.2012
India Warehousing Show 2012
IN-Delhi
India’s biggest event for logistics, warehousing and supply chain industry
01. - 02.05.2012
Kingdom Airports, Aviation & Logistics Exhibition
KSA-Jeddah
03. - 16.05.2012
DRUPA 2012
DE-Düsseldorf
World market media print, publishing & converting
22. - 24.05.2012
Airportshow 2012
UAE-Dubai
Benchmarked as one of the world’s leading events and a vital link to the airport industry in the MENA and Indian
Subcontinent region
22. - 26.05.2012
MECÁNICA
BR-Sao Paulo
International Machinery Trade Fair
31.05. - 01.06.2012
SURFAIR
FR-Biarritz
19th International Conference on Surface Treatment in the Aeronautics and Aerospace Industries
13. - 15.09.2012
ANKIROS
11th International Iron-Steel & Foundry Technology, Machinery and Products Trade
Fair
TR-Istanbul
11th International Iron-Steel and Foundry Technology, Machinery and Products Trade Fair
25. - 28.09.2012
CeMAT RUSSIA 2012
RU-Moscow
International show for intralogistics, covering everything from forklift trucks to services and tailor-made
solutions for individual sector
27. - 30.09.2012
Minerals Metals Metallurgy and Materials (MMMM)
IN-New Delhi
09. - 11.10.2012
Aluminium 2012
DE-Düsseldorf
The 9th World Trade Fair & Conference in the world of aluminium industry and its main applications
41
Locations
LOCATIONS
42
• Printed 04/2013
CTI Systems S.A.
Z.I. Eselborn-Lentzweiler
12, op der Sang
L-9779 LENTZWEILER
G.D. LUXEMBOURG
P.: +352 2685 - 2000
F.: +352 2685 - 3000
[email protected]
CTI Systems R.O.
Level 3, WISMA RKT
N° 2, Jalan Raja Abdullah
Off Jalan Sultan Ismail
50300 Kuala Lumpur
MALAYSIA
P.: +60 3 2695 31 92
F.: +60 3 2694 11 33
CTI Systems Inc.
MRA Building
N19 W24400 Riverwood Drive
Waukesha WI 53188
USA
P.: +1 262 696 38 13
F.: +1 262 696 38 15
CTI Systems China LLC
Shanghai
P.R. China
W W W. ctis y st e m s . c o m
2012
CTI Systems S.A.
Z.I. Eselborn-Lentzweiler | 12, op der Sang
L-9779 LENTZWEILER | G.D. Luxembourg